Siemens 6DR53xx manual

1 SIP ART PS2 Manual A5E00074630- -06 SIP ART PS2 6DR50xx 6DR51xx 6DR52xx 6DR53xx Editi on 10/2006 Manual Electropneumati c Positioner for Linear and Part-T urn Actuators[...]

2 SIP ART PS2 Manual A5E00074630- -06 Copyri ght e Siem ens AG 2006 Al l r i ghts r eser ved The repr oduct ion, tr ansmi ssion or use of t hi s docu- ment or it s content s is not permit t ed without ex- press wr i tt en aut hori t y . Of fender s wil l be liabl e f or damages. All r i ghts, i ncl uding ri ght s created by pa- tent gr ant or r egi[...]

SIP ART PS2 Manual A5E00074630- -06 3 Contents 0 Inform a tion for the Ope ra tor 5 ............................................. 0.1 Gener al inform ation 5 ........................................... 0.2 Cl as si fic ati o n of Sa fety Re l ate d N oti ce s 6 ......................... 0.3 Qualif ied Pers onnel 7 ..................................[...]

SIP ART PS2 Manual A5E00074630- -06 4 3.3. 5 Mounting k it “ part- turn ac tuat or” 6DR4004-8D 52 .................... 3.3. 6 Assem bly proc edure (see f igure 3-8 and f igure 3-9) 53 ............... 3.4 Elect rical Connec tion 57 .......................................... 3.4. 1 Connect ion in non-intr insically s afe and explos ion proof v er[...]

Inf ormat ion for the Oper ator 5 SIP ART PS2 Manual A5E00074631- -06 Information for the Operator Dear cust omer , Please r ead this m anual before s tart ing work! It contains im portant infor mation and dat a which, when obs erved, ensure f ull availabilit y of t he equipment and s ave serv ice cost s. This simplif ies handling of this c ontrol [...]

Inf ormat ion for the Oper ator SIP ART PS2 Manual A5E00074631- -06 6 This m anual contains the infor mat ion required f or use as int ended of the produc t it describes . I t is addr essed t o technic ally qualified per son- nel specially t rained or hav ing relevant knowledge of ins trum entat ion and contr ol tec hnology , her eaft er called aut[...]

Inf ormat ion for the Oper ator 7 SIP ART PS2 Manual A5E00074631- -06 ! CAUTI ON used with t he saf ety aler t sy mbol indicat es a pot entially haz ardous si- tuat ion which, if not avoided, may result in minor or moderat e injury . CAUTI ON used without the s afet y alert s ymbol indic ates a pot entially haz ardous sit uation which, if not avoid[...]

Inf ormat ion for the Oper ator SIP ART PS2 Manual A5E00074631- -06 8 ! W ARNING The ins trum ent mus t only be ins talled and com missioned by qualified personnel. The devic e may be us ed solely f or the pur poses desc ribed in this manual. The ins trum ent is des igned for c onnection t o func tional and saf ety extr a low volt age. Elect rical [...]

Inf ormat ion for the Oper ator 9 SIP ART PS2 Manual A5E00074631- -06 ! W ARNING The dev ice may not be operated while t he leaflet s are in t he housing. 0.4 Use as intended Use as int ended for t he purpose of this m anual means t hat t his produc t must only be used f or the applic ations des cribed in t he technic al de- scr iption (s ee also C[...]

Inf ormat ion for the Oper ator SIP ART PS2 Manual A5E00074631- -06 10 0.7 Delivery N otes The s cope of deliv ery is lis ted on t he dispatc h papers acc ompanying the deliver y in acc ordance wit h the valid c ontrac t of s ale. When y ou open the pack aging please observ e the inf ormat ion on the packaging. Check t hat t he delivery is complete[...]

Int roduct ion 11 SIP ART PS2 Manual A5E00074631- -06 Introduction 1.1 Gener al infor mation about the positioner The pos itioner is us ed to adjust and contr ol pneumat ic act uators . The cont roller oper ates elec tropneum atically with com pressed air as an energy supply . For ex ample, t he posit ioner can be used t o cont rol valves as follow[...]

Int roduct ion 12 SIP ART PS2 Manual A5E00074631- -06 The dev ice is designed wit h IP 66/NEM A4x degree of protec tion. The int rinsic ally saf e version c an be used in hazardous areas in zone 1 or zone 2. The explos ion proof v ersion can be us ed in hazardous ar eas in zone 1 or zone 2. The v ersion wit h the t ype of pr otect ion “n” c an [...]

Int roduct ion 13 SIP ART PS2 Manual A5E00074631- -06 1 2 3 4 1 Ac tuator 2 Pos itioner , single-ac ting in metal hous ing 3 Lantern 4 Manometer bloc k, s ingle-ac ting 5V a l v e 5 Figur e 1- 1 Posit ioner mount ed on li near act uator ( singl e- acti ng) 1 2 3 1 Pos itioner double-ac ting in plas tic hous ing 2 Part- turn ac tuator 3 Manometer bl[...]

Int roduct ion 14 SIP ART PS2 Manual A5E00074631- -06 1 2 3 4 1 Ac tuator 2 Pos itioner , single-ac ting in ex plosion pr oof housing 3 Lantern 4 Manometer bloc k, s ingle-ac ting Figur e 1- 3 Explosi on proof versi on of the posit i oner m ounted on l inear act uat or ( singl e -acting ) 1 2 3 1 Pos itioner double-ac ting in ex plosion pr oof hous[...]

Design and F unctional P rinciple 15 SIP ART PS2 Manual A5E00074631- -06 Design and M ethod of Oper ation The f ollowing chapt er descr ibes the m echanical and elect rical des ign, the ins trum ent com ponents and m ethod of operation of the posit ioner . 2.1 Overview The elect ropneumatic pos it ioner f orms a contro l system in connection with a[...]

Design and F unctional P rinciple 16 SIP ART PS2 Manual A5E00074631- -06 spond even when t he power supply f ails or t he elect ronics ar e defec- tive. The act uat or can also be bloc ked or driv en to it s final pos itions depend- ing on the conf igurat ion for ex ample by an ext ernal ev ent via a digit al input ( DI2) on t he alarm m odule. If [...]

Design and F unctional P rinciple 17 SIP ART PS2 Manual A5E00074631- -06 2.2 Nam e plate design (7) (1) (3) (2) (5) (6 ) (4) (8) (1) Or der number (5) Ser i al number (2) Manuf act ur er (6) Pl ace of manufactur e (3) Pr oduct name (7) Pr ot ecti on class (4) T echnical data (8) Obser ve manual Figur e 2-1 Desi gn name pl at e, exampl e wi th pr ot[...]

Design and F unctional P rinciple 18 SIP ART PS2 Manual A5E00074631- -06 8 9 6.2 6.1 10 3 7 -- -- + + 1 10 138 238 9 21 2 1 4 5 1 Input: Supply air 7 Trans miss ion ratio s elect or 2 Output: Ac tuating pres s ure Y1 (only pos sible w ith posit ioner open) 3 Dis play 8 Adjus ting wheel for fric tion c lutc h 4 Output: Ac tuating pres s ure Y2 *) 9 [...]

Design and F unctional P rinciple 19 SIP ART PS2 Manual A5E00074631- -06 2.3. 3 P neum ati c Connec tions The pneum atic c onnections ar e on the r ight hand side of the posit ioner (f igure 2-4 and f igure 2-5). 1 2 3 4 5 1 Ac tuating pres sur e Y1 in s ingle- and double-ac ting act uators 2 Feedbac k shaft 3 Supply air P z 4 Ac tuating pres sur e[...]

Design and F unctional P rinciple 20 SIP ART PS2 Manual A5E00074631- -06 The exhaus t air out put E can be provided f or supply ing dry inst rument air t o the t apping chamber and s pring chamber to prevent corr osion. Figur e 2-6, page 21 s hows the pneum atic c onnection v ariants for t he different actuat or t ypes, the posit ioning action and [...]

Design and F unctional P rinciple 21 SIP ART PS2 Manual A5E00074631- -06 up down up down up down up down Sa fety po s ition afte r po we r failu re elect r ical pneumat i c Down Down Up Up Down Up Y1 Y1 Y2 Y1 Y1 Y2 Y1 Y1 Y2 Y1 Y1 Y2 Open Closed Clos ed Clos ed Open O pen Clos ed Open Last pos ition (before pow er failure) Actuat or type Positioning[...]

Design and F unctional P rinciple 22 SIP ART PS2 Manual A5E00074631- -06 2.3. 4 Mounting K it The pos itioner c an be mounted on alm ost all ac tuat ors wit h the ap- propriat e mount ing kit. 2.3.5 Purge air switching (not in the explosion proof versi on) The pur ge air swit ch is acc essible above t he pneumat ic ter minal st rip with t he housin[...]

Design and F unctional P rinciple 23 SIP ART PS2 Manual A5E00074631- -06 2.4 Method of Operation The elect ropneum atic pos itioner S IP A R T PS 2 form s a cont rol circ uit with t he pneumatic actuat or in which t he act ual value x is t he posit ion of t he actuat or bar in linear actuat ors or t he posit ion of t he actuat or shaft in part -tur[...]

Design and F unctional P rinciple 24 SIP ART PS2 Manual A5E00074631- -06 Figur e 2-10, page 25 s hows the bloc k diagrams for single- and double- acti ng actuat ors wit h the linear ac tuat or as an ex ample. . NOT E The exhaus t air v alve is always open when there is no c urrent . Figur e 2- 9 Method of operat i on fi ve- point swit ch[...]

Design and F unctional P rinciple 25 SIP ART PS2 Manual A5E00074631- -06 A D A D 1 3 V I W+ I W- W y 0 x 0 + _ W x +U A1 A2 6 2 _ y + y U U I 5 4 3 Zuluf t p Z Abluft p 2 p 1 Abl uf t 8 9 p 2 p 1 p 1 _ + p 2 p 1 A1 A2 7 II HART BE1 Micr o- controller BE2 +24 V +5 V Exhaust ai r Exhaust air Supply air str oke st ro ke 1 Mother boar d wi th m icr oco[...]

Design and F unctional P rinciple 26 SIP ART PS2 Manual A5E00074631- -06 2.5 HART -fun ct ion The posit ioner is als o available with built -in HART -func tions. The HART protoc ol allows you t o comm unicate wit h your ins trum ent wit h a hand- held comm unicator R , PC or pr ogramm ing unit. T his enables y ou to configur e your instrum ent comf[...]

Design and F unctional P rinciple 27 SIP ART PS2 Manual A5E00074631- -06 2.7 Install ation of options m odules 2. 7. 1 Installati on of options modul es in nor m al and intr insi call y safe versions The f ollowing option m odules are available f or t he positioner in t he standar d and the int rinsic ally saf e version: -- l y -module - - Alarm m [...]

Design and F unctional P rinciple 28 SIP ART PS2 Manual A5E00074631- -06 5 6 1 1.1 10 2.1 7.1 8 9 3 4 2 1.1 7 2.1 7.2 7. 3 11 12 1 Module cov er 7 SIA- module and mechanic al limit s witc h module 1.1 Fix ing s cr ews 7.1 Spec ial s cr ew 2 Motherboard 7.2 Ac tuating dis c for A1 ( terminals 41 and 42) 2.1 Fix ing sc rews 7.3 A ctuating dis c for A[...]

Design and F unctional P rinciple 29 SIP ART PS2 Manual A5E00074631- -06 2.7. 2 Insta llati on of options m odules in explos ion pr oof ver si on The f ollowing option m odules are available f or t he positioner in t he ex- plosion-pr oof version: -- Iy -m odule - - Alarm m odule The opt ions modules ar e protec ted and m echanically f ixed by a m [...]

Design and F unctional P rinciple 30 SIP ART PS2 Manual A5E00074631- -06 . NOT E T o prevent premat ure wearing of the f ixtur e by the s elf-t apping scr ew (1. 1) next t o the dis play , t he following m ethod of mounting t he module cover ( 1) has proven effect ive. 1. T urn the s crews c ounterc lockwise unt il you f eel them s nap into t he th[...]

Design and F unctional P rinciple 31 SIP ART PS2 Manual A5E00074631- -06 10 1.1 11 3 4 2 1 1.1 7 13.1 56 13 12 8 13.1 1 Module cov er 7 Transmis sion r atio selec tor 1.1 Fixing s c rews 8 Adjus ting w heel for fric tion c lutc h 2 P A module 10 Hous ing 3I y module with r ibbon cable 1 1 Sc rew- on cov er 4 Alarm module w ith ribbon c able 12 Safe[...]

Design and F unctional P rinciple 32 SIP ART PS2 Manual A5E00074631- -06 Inse rt the I y module (3) in the lower slot of the rack up to the s top and use the 6- pin flat ribbon cable (6) provided to c onnect it to t he mot herboard (s ee figure 2- 1 1, page 28). 2.7. 4 Al ar m m odule The alar m module cont ains S 3 digital out puts and S 1 digital[...]

Design and F unctional P rinciple 33 SIP ART PS2 Manual A5E00074631- -06 2.7. 5 S IA m odule The SI A m odule contains : S one binary out put S two binar y output s A collec ted f ault mes sage (see alar me module) is output v ia the binary output . T he float ing digital out put is im plement ed as a self er ror r eport- ing semic onductor out put[...]

Design and F unctional P rinciple 34 SIP ART PS2 Manual A5E00074631- -06 9. Make all t he electr ical connect ions bet ween the mot herboar d and the opt ions wit h the ribbon c ables provided and bet ween the m o- ther board and potent iomet ers wit h the pot entiomet er cable. 10. Fix t he enclosed m odule cover ins tead of the st andard vers ion[...]

Design and F unctional P rinciple 35 SIP ART PS2 Manual A5E00074631- -06 2.7. 6 Mec hanica l lim i t switc h module The mec hanical limit switc h module cont ains the f ollowing: S A binary out put f or t he output of a group er ror mes sage) S T wo switc hes for s ignaling two limit values t hat c an be set m echani- cally . These t wo switc hes a[...]

Design and F unctional P rinciple 36 SIP ART PS2 Manual A5E00074631- -06 Follow t he instr uctions below for ins tallat ion: 1. Remove all elect rical c onnections on the mot herboard ( 2). 2. Loosen caref ully bot h fixing s crews ( 2.1) f or t he mother board. 3. Inser t t he limit s witch m odule (7) f rom above unt il it r eaches t he upper pri[...]

Design and F unctional P rinciple 37 SIP ART PS2 Manual A5E00074631- -06 . NOT E Befor e connect ing up the lim it cont act m odule, ens ure that : S only qualified personnel connect and set the limit cont act module. S all cables ar e de-energized. S the cables are st ripped so t hat t he insulation is f lush wit h the t ermi- nal when plugging in[...]

Design and F unctional P rinciple 38 SIP ART PS2 Manual A5E00074631- -06 Set ting the two limit v a lues : 1. Drive t he actuat or t o the f irst desired mechanic al position. 2. Adjust t he top ac tuat ing disc ( 7.2) by hand unt il the out put s ignal on ter minals 41 and 42 changes . 3. Drive t he actuat or t o the sec ond desired mec hanical po[...]

Design and F unctional P rinciple 39 SIP ART PS2 Manual A5E00074631- -06 2.7.8 Accessories Y1 PZ PZ Y1 Y2 Figur e 2-14 Manomet er block (l eft f or si ngle- act ing, r i ght for doubl e- acti ng actuator s) The m anometer bloc k f or single-ac ting act uator contains t wo mano- met ers which ar e screwed t o the lat eral pneumat ic connec tion of t[...]

Design and F unctional P rinciple 40 SIP ART PS2 Manual A5E00074631- -06 T able 2-1 Scopetuat or ”[...]

Prepar ing for O perat ion 41 SIP ART PS2 Manual A5E00074631- -06 Preparing for O peration This c hapter desc ribes all the preparat ions necess ary for oper ating the positioner. 3.1 Instrum ent identification (type key) The or der number of the posit ioner is pr inted on t he rating plat e and on the pack aging. Com pare this wit h the or der num[...]

Prepar ing for O perat ion 42 SIP ART PS2 Manual A5E00074631- -06 90 79.5 20.5 3x G1 / 4o r 1/4” NP T 9.5 9 50 14 12 25 29.5 58.75 82 Thread depth 5.5 M4 5 5 10 2xM6 5.3 9.5 3.5 Figur e 3- 2 Dimensi onal drawing t er mi nal st r ip f or plasti c housi ng 11 . 2 23 58 5 0x4 xM 6 M8, 9 deep 88.5 8 All air c onnect ions G 1/4 or 1/4” NP T 9 deep 1[...]

Prepar ing for O perat ion 43 SIP ART PS2 Manual A5E00074631- -06 M8, 14 deep (4x ) 23 129.5 ∅ 8h 9 3.5 235,3 60 M6, 1 1 deep (4x) All air c onnect ions G 1/ 4 or 1 / 4 ”NPT 7.5 25.7 14,3 1) M6, 8 deep (2x ) M20, M25 or 1/ 2 ”NPT (2x) 87.2 65 43 7.75 50 ∅ ∅ 136.5 34 25 4.5 10.25 19,25 33.5 33.5 7 12 E 82,5 158.5 1) Connecti on 238/Y2 onl [...]

Prepar ing for O perat ion 44 SIP ART PS2 Manual A5E00074631- -06 . NOT E The posit ioner will be equipped at the f actor y and delivered c omplete with the neces sary opt ions at t he custom er ’s request . Opt ions modules may only be r etrof itt ed by our s ervice t echnici ans. The posit ioner m ust be as sembled – espec ially in a moist en[...]

Prepar ing for O perat ion 45 SIP ART PS2 Manual A5E00074631- -06 Figur e 3- 5 Favorabl e and unf avorabl e inst al lat i on posit i ons If conditions oblige y ou to operat e the pos itioner in a unf avorable installat ion posit ion, y ou can tak e additional prec autionary measures t o prevent penetrat ion by wat er . . NOT E Never c lean the posi[...]

Prepar ing for O perat ion 46 SIP ART PS2 Manual A5E00074631- -06 Assembl y of t he screw -typ e gl and wi th p last ic h ose S Unscr ew the sint er bronz e silencer f rom t he exhaust air opening on the under side of t he housing. S Scr ew the sc rew-t ype gland ment ioned above into t he exhaust air opening. S Mount t he above ment ioned plast ic[...]

Prepar ing for O perat ion 47 SIP ART PS2 Manual A5E00074631- -06 Pr oce dure After y ou have inst alled the pos itioner and put it f ully into oper ation, y ou can set the tor que for t he fr iction c lutch as follows: S On t he module cov er , insert an ordinary 4 m m wide scr ewdriver int o a slot on t he yellow wheel. S Now use t he screwdr ive[...]

Prepar ing for O perat ion 48 SIP ART PS2 Manual A5E00074631- -06 Applicat ions in which t he measur es descr ibed above are inadequat e are also c onceivable. T his applies f or inst ance wit h continuous and heavy v ibration, increased or too low ambient temperat ures and in t he case of nuclear radiat ion. The s eparate at tac hment of position [...]

Prepar ing for O perat ion 49 SIP ART PS2 Manual A5E00074631- -06 3.3.3 Mounting kit “linear actua tor ” 6DR4004-8V and 6DR4004-8L The scope of deliver y of t he mount ing kit “ linear act uator I EC 534 (3 mm to 35 mm)” are c ontained (ser . no. see f igure 3-7, page 51): Ser . no. pieces Desi gnati on Not e 1 1 NAMUR mounti ng kit bracket[...]

Prepar ing for O perat ion 50 SIP ART PS2 Manual A5E00074631- -06 3.3.4 Assembly procedure (see fi gure 3-7, page 51) 1. Mount c lamping assem bly (3) wit h hexagon soc ket c ap scr ews (17) and lock washer ( 16) on the actuat or spindle. 2. Inser t t he pick-up br acket (2) into t he reces ses of the clam ping assem bly . Set the nec essary lengt [...]

Prepar ing for O perat ion 51 SIP ART PS2 Manual A5E00074631- -06 1) 2 17 16 3 3) 9 10 11 9 10 11 1 3) 9 10 11 9 10 11 1 Explos ion-proof ver sion: Wit hout explosion- proof vers ion: 17 16 12 19 4 6 12 14 18 Figur e 3- 7 Assembly procedur e ( li near actuator )[...]

Prepar ing for O perat ion 52 SIP ART PS2 Manual A5E00074631- -06 4) 8 1 10 11 7 21 11 10 11 as required Mounting on y oke with col um n s Mounting on y oke with plane s urfac e 8 10 Mounting on y oke with ledge Figur e 3- 7 Assembly pr ocedur e (l i near act uat or) conti nued 3.3.5 Mounting kit “part-tur n actuator ” 6D R4004-8D The scope of [...]

Prepar ing for O perat ion 53 SIP ART PS2 Manual A5E00074631- -06 3.3.6 Assembly procedure (see fi gure 3-8 and figure 3-9) 1. Att ach VDI /V DE 3845 mount ing console (( 9), ac tuat or-spec ific , scope of deliver y actuat or manuf act urer) ont o rear of posit ioner and secur e using hexagon head sc rews (14) and lock washers (15). 2. Adhere poin[...]

Prepar ing for O perat ion 54 SIP ART PS2 Manual A5E00074631- -06 0%20 40 60 80 100% 1) 2) 3) 4) 5) 18 2 3 16 17 2 4.1 2 3 9 14 15 Figur e 3- 8 Assembly pr ocedur e (par t - tur n act uator )[...]

Prepar ing for O perat ion 55 SIP ART PS2 Manual A5E00074631- -06 0% 20 40 60 80 100% 1) 2) 3) 5) 18 2 3 16 17 2 4.1 9 14 15 4) 2 3 Figur e 3- 9 Assembly pr ocedur e for explosi on proof ver sion (par t -t ur n act uator )[...]

Prepar ing for O perat ion 56 SIP ART PS2 Manual A5E00074631- -06 posit ioner part - tur n act uator 3 16, 17 10 4.1 9 A 25 2 14, 15 15 B CUT A - - B 4.2 14, 15 G1 / 4 2 Coupling wheel 10 Feedbac k s haft 3 Carr ier 14 Hex agon head s cr ew M6 x 12 4 Multiple plate 15 Lock w asher S 6 4.1 Sc ale 16 Fillis ter head s cr ew M6 x 12 4.2 Pointer mark 1[...]

Prepar ing for O perat ion 57 SIP ART PS2 Manual A5E00074631- -06 M6 4 35 Schwenka ntrieb Befest ig ungs ebe ne S t ellu ngs reg le r F05-Lkr.- 50 +0,1 fast ening level positioner part -tur n actuat or Figur e 3- 1 1 Att achment of par t -t ur n actuat or , mounti ng console ( scope of deliver y act uator manuf actur er ), dimensi ons 3.4 Electr ic[...]

Prepar ing for O perat ion 58 SIP ART PS2 Manual A5E00074631- -06 ! W ARNING If the intr insically s afe ver sion is oper ated wit h a higher operat ing vol- tage by m ist ake, t he posit ioner must no longer be used f or intr insically safe applic ation. The explos ion-proof positioner m ay only be s upplied with elect rical power in areas in whic[...]

Prepar ing for O perat ion 59 SIP ART PS2 Manual A5E00074631- -06 . NOT E Use st andard M20 x 1. 5 cable gland nut s to ens ure leakage ( IP- protec - tion of the housing) and f or t he necess ary t ensile st rength us e only cables wit h a cable diamet er ≥ 8 mm, or for small er di ameters u se a suitable s ealing insert . For t he NPT version, [...]

Prepar ing for O perat ion 60 SIP ART PS2 Manual A5E00074631- -06 + 4t o2 0m A 6DR53x0-xNxxx 6DR52x5-xExxx 6DR53x5-xExxx Posit ioner 2 3 4 5 6 7 8 9 10 A E J HAR T Communicator Only for : 6DR52x5-xExxx Digi tal i nput 1 Figur e 3-14 T wo-wi re connect i on + 0 / 4t o2 0m A 6DR53x0-Nxxx 6DR52x5-Exxx 6DR53x5-Exxx Posit ioner 2 3 4 5 Digi tal i nput 1[...]

Prepar ing for O perat ion 61 SIP ART PS2 Manual A5E00074631- -06 U H 61 62 61 62 J E + + ≤ 35 V Iy module: 6DR4004-8J Figur e 3-16 I y- modul e 6DR4004-8J, not Ex Digita l inputs and outputs + 11 12 +13 V +4,5 V ≥ 1 Digi tal i nput 2 21 22 + +3 V 31 32 41 42 51 52 Alar m modul e 6DR4004-8A 1K 1K 1K 35 V + 35 V + 35 V ≤ 30 V Fault message Lim[...]

Prepar ing for O perat ion 62 SIP ART PS2 Manual A5E00074631- -06 31 32 41 42 51 52 SIA modul e 6DR4004-8G + + + 1K21 10K <35 V 8.2 V 8.2 V Fault message Limi t value A1 Limi t value A2 Swit ching am pli f ier accordi ng to EN 60947-5- 6 Figur e 3-18 SIA module 6DR4004-8G, not Ex Mec hnic al lim it swit ch m odule 31 32 41 42 51 52 Limi t swit c[...]

Prepar ing for O perat ion 63 SIP ART PS2 Manual A5E00074631- -06 Sta ndar d c ontr oller + J 4t o2 0m A 6DR5010-xExxx 6DR5020-xExxx 6DR501 1-xExxx 6 7 8 9 10 A E EEx Non-hazar dous area Intrin sic ally safe power source Hazardous ar ea zone 1 or zone 2 Posit ioner Digi tal i nput 1 Figur e 3-20 T wo-wir e connect ion, EEx i + 6DR5210-xExxx 6DR5220[...]

Prepar ing for O perat ion 64 SIP ART PS2 Manual A5E00074631- -06 + 18 to 30 V 6DR5210-xExxx 6DR5220-xExxx 6DR521 1-xExxx 2 3 4 5 6 7 8 9 10 A E U *) Only for t hree- wi re connecti on J 4t o2 0m A EEx EEx + *) *) HAR T Communicator Hazardous ar ea zone 1 or zone 2 Non-hazar dous area Intrin sic ally safe power source Posit ioner Digi tal i nput 1 [...]

Prepar ing for O perat ion 65 SIP ART PS2 Manual A5E00074631- -06 L+ Iy M M In stru men t 1 6DR5210-xExxx 6DR5220-xExxx 6DR521 1-xExxx 6DR5210-xExxx 6DR5220-xExxx 6DR521 1-xExxx I EEx U EEx # # + 1 8t o3 0V +0 /4 to 20 m A Power supply int r insi cal ly saf e feed sour ces In stru men t 2 Posit ioner Posit ioner se tting range 1 se tting range 2 Di[...]

Prepar ing for O perat ion 66 SIP ART PS2 Manual A5E00074631- -06 U H 61 62 61 62 J E I y modul e 6DR4004-6J + + J EEx U + ≤ 30 V Non-hazar dous ar ea Int r insi cal ly safe power source Hazardous ar ea zone 1 or zone 2 Figur e 3-24 I y -m odule 6DR4004-6J, EEx i Digita l inputs and outputs Alar m modul e 6DR4004-6A + 11 12 ≥ 1 21 22 + 31 32 41[...]

Prepar ing for O perat ion 67 SIP ART PS2 Manual A5E00074631- -06 SIA modul e 6DR4004-6G EEx EEx EEx 31 32 41 42 51 52 2K1 10K + + + 8.2 V 8.2 V 8.2 V Hazardous ar ea zone 1 or zone 2 Non-hazar dous ar ea Fault message Limi t value A1 Limi t value A2 Int r insi cal ly saf e Sw itch ing am pli- fier to DIN EN 60947-5- 6 Figur e 3-26 SI A modul e 6DR[...]

Prepar ing for O perat ion 68 SIP ART PS2 Manual A5E00074631- -06 3.4.3 Connection in typ e of protection “n” ver sion Sta ndar d c ontr oller + J 4t o2 0m A 6DR5010-xGxxx 6DR5020-xGxxx 6DR501 1-xGxxx 6 7 8 9 10 A E Hazardous ar ea zone 2 Non-hazar dous ar ea Posit ioner Digi tal i nput 1 Figur e 3-28 T wo-wir e connect ion, EEx n + 4t o2 0m A [...]

Prepar ing for O perat ion 69 SIP ART PS2 Manual A5E00074631- -06 + 0 / 4t o2 0m A 6DR5210-Gxxx 6DR5220-Gxxx 6DR521 1-Gxxx 2 3 4 5 6 7 8 9 10 A E *) *) Only for t hree- wi re connecti on + 18 to 30 V U *) HAR Communi cator J Hazardous ar ea zone 2 Non-hazar dous ar ea Posit ioner Digi tal i nput 1 Figur e 3-30 Thr ee-/ Four - wir e connecti on, EEx[...]

Prepar ing for O perat ion 70 SIP ART PS2 Manual A5E00074631- -06 Digita l inputs and outputs + 11 12 ≥ 1 21 22 + +3 V 31 32 41 42 51 52 Alar m modul e 6DR4004-6A + + 2K1 10K 2K1 10K 2K1 10K 8.2 V 8.2 V 8.2 V Hazardous ar ea zone 2 Non-hazar dous ar ea Digi tal input 2 Fault message Limi t value A1 Limi t value A2 Figur e 3-32 Al arm m odule 6DR4[...]

Prepar ing for O perat ion 71 SIP ART PS2 Manual A5E00074631- -06 3.5 Pneum atic Connecti on ! W ARNING For r easons of saf ety , the pneumatic power m ay only be supplied after assem bly when the pos itioner is s witched t o operat ing level P m anual operation wit h elect rical s ignal applied (as-deliv ered st ate, see figur e 4-4, page 92) . . [...]

Prepar ing for O perat ion 72 SIP ART PS2 Manual A5E00074631- -06 3.6 Com mi ssioning Once t he posit ioner has been f itt ed to a pneum atic ac tuat or , it mus t be provided wit h elect rical and pneumat ic auxiliar y power . Then y ou can then adapt the posit ion cont roller t o the res pectiv e actua- tor by paramet erizing and init ializing it[...]

Prepar ing for O perat ion 73 SIP ART PS2 Manual A5E00074631- -06 3.6.1 Pr eparations for linear actu ators 1. Assem ble the posit ioner wit h the appropr iate mount ing kit (see c hapter 3. 3.3, page 39). . NOT E Part icularly im portant is the pos ition of the tr ansmis sion rat io selec- tor ( 8, f igure 2-2, page 17) in the pos itioner: Stroke [...]

Prepar ing for O perat ion 74 SIP ART PS2 Manual A5E00074631- -06 NOT ICE for the e xplos ion-pr oof ve r sion: Only adjus t t he outer f rict ion clut ch (8, Fig. 2- 12, page 31) . T he internal fr iction c lutch ( 8, F ig. 2-1 1 page 28) is fixed and, for t he explosion- proof ver sion, must not be adjus ted. 3.6.2 Automatic initializatio n of li[...]

Prepar ing for O perat ion 75 SIP ART PS2 Manual A5E00074631- -06 5. Star t init ialization by pressing t he key for longer t han 5 s. Display: During t he initializat ion phase “ RUN1 ”t o“ RUN5 ” appear one after another in t he bott om display (see also s truc togram s figur e 3-35, page 83 to f igure 3-38, page 86). . NOT E The init ial[...]

Prepar ing for O perat ion 76 SIP ART PS2 Manual A5E00074631- -06 3.6.3 Manual in itialization o f linear actu ator The posit ioner c an be initialized wit h this f unct ion without the act uator being driven har d against t he limit s top. The st art and end pos itions of the t ravel ar e set m anually . T he other init ializat ion steps (optimiz [...]

Prepar ing for O perat ion 77 SIP ART PS2 Manual A5E00074631- -06 5. S witch on t o the f ollowing display by pressing t he operat ion mode key t wice: 6. S tart initializ ation by pr essing t he increment key for longer t h a n5s . Display: 7. A ft er 5 s the display changes t o: (T he display of t he potent iomet er set ting is s hown here and be[...]

Prepar ing for O perat ion 78 SIP ART PS2 Manual A5E00074631- -06 8. I f s tep 7 was s uccess ful, the following dis play appears : Now move t he act uator t o the pos ition which y ou want t o define as the s econd end posit ion with t he increm ent and decre- ment key . Then pres s the oper ation mode k ey . This ent ers the cur rent pos ition as[...]

Prepar ing for O perat ion 79 SIP ART PS2 Manual A5E00074631- -06 3.6.4 Pr epar ations for part-tur n actuator . NOT E V ery im por ta nt: Switch t he tr ansmis sion rat io select or in the positioner (8, f igure 2-2, page 17) to pos ition 90 ° (nor mal angle for part -tur n actuat or). 1. Mount t he posit ioner with t he appropriat e mount ing ki[...]

Prepar ing for O perat ion 80 SIP ART PS2 Manual A5E00074631- -06 2. Set t he paramet er wit h the -key t o “t urn” Display: 3. Switc h to t he second param eter by pressing t he operation m ode key briefly . This has set autom atically t o 90 ° . Display: 4. Switc h on to t he following display wit h the oper ation mode k ey : 5. Star t init [...]

Prepar ing for O perat ion 81 SIP ART PS2 Manual A5E00074631- -06 To e x i t t h e Conf igura tion mode, pres s the oper ation mode k ey for longer t han 5 s. T he sof tware v ersion is dis played aft er about 5 s. T he instr ument is in manual operat ion aft er releasing t he operat ion mode key . . NOT E Y ou c an abort an ongoing init ializat io[...]

Prepar ing for O perat ion 82 SIP ART PS2 Manual A5E00074631- -06 . NOT E Make s ure that the t ransmis sion rat io select or is in pos ition 90 ° ! 5. S witch on t o the f ollowing display by pressing t he operation m ode key twice: The f ollowing steps are identic al with t he steps 6) to 9) f or init iali- zati on of linear ac tuat ors. Aft er [...]

Prepar ing for O perat ion 83 SIP ART PS2 Manual A5E00074631- -06 configur e piezo v alv e 1 opens piezo v alv e 2 opens dy > 4 % ? dy > 4 % ? t>6 0s ? t>6 0s ? no no no no yes yes yes yes move t he actuator into the trav el range 1 2 RUN 1 manual interv ention continue w ith: with : >5s star t: pres s Figur e 3-35 Automat i c init i[...]

Prepar ing for O perat ion 84 SIP ART PS2 Manual A5E00074631- -06 2 3 1 no no no yes yes yes continue w ith: continue w ith: continue w ith: tu rn sl i p cl u tch until 0 appears in the bottom line of the dis play chec k mechanic s manual interv ention act uator moves into open position toleranc e band 4% > dw >10%? hard s top up < 97 % ? [...]

Prepar ing for O perat ion 85 SIP ART PS2 Manual A5E00074631- -06 2 3 1 1 continue w ith: continue w ith: no no no no no yes yes yes yes yes continue w ith: continue w ith: cor rec t height adjustment or turn fric tion clutch until 0 appears in the bottom line of the dis play set the nex t lowes t trav el value on the lev er and chec k the s etting[...]

Prepar ing for O perat ion 86 SIP ART PS2 Manual A5E00074631- -06 3 determine tr avel times with in 5s? with in 5s? no no yes yes continue w ith: continue w ith: continue w ith: or or set res trictor (s) to change the t rav el times act uator c omes to s tands till di sp l a y tra vel t i m e s optimizing of tr ansient behav ior and determining of [...]

Prepar ing for O perat ion 87 SIP ART PS2 Manual A5E00074631- -06 3.7 Copying initialization data (positioner exchange) Wit h this f unct ion you have t he possibilit y of s tart ing up a posit ioner without running the init ialization r outine. This allows f or exam ple a posi- tioner t o be changed on a r unning syst em in which aut omatic or man[...]

Prepar ing for O perat ion 88 SIP ART PS2 Manual A5E00074631- -06[...]

Oper ation 89 SIP ART PS2 Manual A5E00074631- -06 Operation The f ollowing chapt er descr ibes the oper ation of the posit ioner . 4.1 Display The LC display has two lines whereby t he lines have different segment ation. T he elements of the top line consist of 7, t hose of the bott om line of 14 s egments . T he content s of the display depend on [...]

Oper ation 90 SIP ART PS2 Manual A5E00074631- -06 Figur e 4- 1 Meaning of the var ious di spl ay opti ons . NOT E The degr ee of prot ect ion IP 66/ NEMA 4x is not guaranteed as long as the posit ioner is open.[...]

Oper ation 91 SIP ART PS2 Manual A5E00074631- -06 1 23 4 1 Dis play 2 Oper ation mode key 3 Dec rement k ey 4 Inc rement k ey Figur e 4- 2 Displ ay and input keys of t he posit i oner Explanat ions of the input keys. S The oper ation mode k ey (manual k ey) ser ves t o switc h over t he op- erat ing mode and pass on par ameter s. . NOT E By pr essi[...]

Oper ation 92 SIP ART PS2 Manual A5E00074631- -06 4.3 Oper ating modes The pos itioner c an be operated in f ive operat ing modes. 1. P -manual m ode (ex-f act ory st ate) 2. Conf igurat ion and initializat ion 3. M anual mode (M AN) 4. Autom ati c (A UT) 5. Diagnos tic display Figur e 4-4 gives y ou an overview of the poss ible operat ing modes an[...]

Oper ation 93 SIP ART PS2 Manual A5E00074631- -06 The display of t he positioner s hows you t he curr ent pot entiomet er sett ing in the t op line and “NO INI T” f lashes in t he second line. Y ou c an move t he act uator wit h the dec rement and increment key . In or der to adapt the posit ioner t o your act uator, you have t o change to t he[...]

Oper ation 94 SIP ART PS2 Manual A5E00074631- -06 at the s ame time at the s ame time at the s ame time at the s ame time to Figur e 4-5 Overview: Conf igur at ion In t his operat ing mode you c an move t he actuat or wit h the decr ement ( ) and incr ement k eys ( ) and the c urrent position is held r egard- less of the set point current and any l[...]

Oper ation 95 SIP ART PS2 Manual A5E00074631- -06 See chapt er 4. 5, page 122 f or fur ther inf ormat ion. . NOT E The r espect ive operat ing mode (MA N or AUT ) of t he posit ioner is ret ai- ned when you swit ch to t he diagnost ic display , i.e. in automat ic opera- tion t he specif ied set point is s till used f or cont rolling and in manual o[...]

Oper ation 96 SIP ART PS2 Manual A5E00074631 - - 06 Figur e 4- 6 Paramet er tabl e of t he posi ti oner[...]

Oper ation 97 SIP ART PS2 Manual A5E00074631- -06 The f ollowing conf iguration bloc k diagram s hows the eff ects of the pa- rameters. Figur e 4- 7 Confi gurat i on block di agr am[...]

Oper ation 98 SIP ART PS2 Manual A5E00074631- -06 Normally adjus tment of t he firs t t hree following par amet ers is c om- pletely s ufficient to enable a posit ioner t o be operated by an actuat or . If you wish to bec ome f amiliar wit h all details of the posit ioner , tr y out increm entally t he effects of the remaining param eters by s elec[...]

Oper ation 99 SIP ART PS2 Manual A5E00074631- -06 S YFCT = ncSLL This m ust be adjus ted if an NCS is to be c onnected t o a linear ac- tuat or wit h the posit ion conver ted by an ar m into a par t- -t urn mov e- ment . . NOT E Aft er “L WA Y , nc St, - - ncSt or ncSL” have been adjusted, t he parameter “3. YWA Y” will not be displayed. Ra[...]

Oper ation 100 SIP ART PS2 Manual A5E00074631- -06 Autom atic init ializat ion (see c hapter 3. 6, page 72) By s electing “ Str t” and pr essing t he increment key for at least 5 seconds , aut omatic init ializat ion is st arted. The init ializat ion process is display ed by “RUN 1” t o “RUN 5” ( see figur e 3-35, page 83 t o figur e 3-[...]

Oper ation 101 SIP ART PS2 Manual A5E00074631- -06 Pos itioner 1 Pos itioner 2 100 %-SPR E 100 %-SPR A SPRA SPRE [0 % to 100 %] y=x 100 % 0% Pos itioner 1 Pos itioner 2 6.SDIR = F AL L 6.SDI R = riSE J W Setting r ange 1 Setti ng range 2 T otal s etting r ange 100 % Figur e 4-8 Example: Split range- oper ati on wi th t wo posi ti oner s Setpoint ra[...]

Oper ation 102 SIP ART PS2 Manual A5E00074631- -06 Six v alve charac teris tics ar e st ored in the pos itioner S linear (12.S FCT = Lin, f actor y sett ing) S equal percent age 1 : 25 ( 12.S FCT = 1:25) S equal percent age 1 : 33 ( 12.S FCT = 1:33) S equal percent age 1 : 50 ( 12.S FCT = 1:50) S invers e equal percent age 25 : 1 (12. SFCT = n1: 25[...]

Oper ation 103 SIP ART PS2 Manual A5E00074631- -06 Dead zone of t he cont roller At dE bA = AUto t he dead zone in autom atic oper ation is adapt ed con- tinuous ly to t he requirem ents of the cont rol cir cuit. The dead zone is gradually inc reased on det ecting a c ontrol os cillation. The rev erse adaptat ion tak es place by a t ime cr iterion.[...]

Oper ation 104 SIP ART PS2 Manual A5E00074631- -06 Example: YNRM = FLOW wi th Y A = 10 % and YE = 80 % YNRM = MPOS or YNRM = FLOW Preset ti ng: Y A = 0% and YE = 100% Input cur rent (s etpoint) X display W display X display W display X display W display Mechan. S trok e (actual v alue) Mechan. S trok e (actual v alue) Mechan. S trok e (actual v alu[...]

Oper ation 105 SIP ART PS2 Manual A5E00074631- -06 . NOT E If the cont rol f unction t o close t ightly is activ ated, for param eter “49. LI M” t he monitor ing of t he contr ol deviation in eac h overrun dir ec- tion ( YCDO: < 0 %, YCUP: > 100 %) is dis abled. T his func tion is par - tic ularly usef ul for v alves wit h a soft seat ing[...]

Oper ation 106 SIP ART PS2 Manual A5E00074631- -06 Wit h act ivated digit al input t he piezo-v alves are bloc ked and the ac - tuat or rem ains in the las t posit ion. Leak age messages can then be execut ed without initializat ion func tion. S BIN1 oder BIN2 = PSt oder - -PSt Depending on sett ings, a partial s trok e test can be initiat ed via b[...]

Oper ation 107 SIP ART PS2 Manual A5E00074631- -06 . NOT E If you have act ivat ed the ext ended diagnost ics (par ameter 51.XDI AG) with O n2 or O n3, t he alarms c annot be out put via t he alarm unit . However , t he message is possible via HART com municat ion at any time . Response t hreshold alar m 1 and Response t hreshold alar m 2 The alar [...]

Oper ation 108 SIP ART PS2 Manual A5E00074631- -06 Monit oring tim e for s ett ing the f ault mes sages The set value(s) is/ar e for t he specif icat ion of t he time, within which t he positioner must hav e reached a c ompensat ed stat e. T he corr esponding respons e thres hold is preset with “49. LIM”. If t he set time is exceeded, t he faul[...]

Oper ation 109 SIP ART PS2 Manual A5E00074631- -06 Act ivat ion of t he extended diagnos tics The ext ended diagnost ics is deac tiv ated at t he fac tory , paramet er 51 is ther efore at “OF F” . T here are t hree operat ing modes f or act ivat ing the ext ended diagnostic s: S On1: The ext ended diagnost ics is ac tivat ed and the t hreshold [...]

Oper ation 11 0 SIPART PS2 Manual A5E00074631- -06 Part ial st roke t est This par ameter activ ates t he part ial str oke tes t f or the c yclic or manual part ial str oke tes t of Up/Down and modulat ing valves. The par tial st roke t est can be trigger ed via key board, a binar y input or the HART c ommunicat ion. Star t posit ion The st art pos[...]

Oper ation 111 SIP ART PS2 Manual A5E00074631- -06 Part ial st roke t est r eferenc e step t ime (PST I N = Par tial St roke T est I nitializat ion) Measur ement of the ref erence s tep t ime for the part ial st roke t est. Aft er the init ializat ion of t he device, t he calculat ed (C = calculat ed) average actuat ing tim e of t he cont rol valve[...]

Oper ation 11 2 SIPART PS2 Manual A5E00074631- -06 Gener al contr ol valve malf unct ion This par ameter activ ates t he dynamic m onitor ing of t he contr ol valve react ion. T o do t his, the act ual posit ion sequence is c ompared t o the guide value and the ex pected pos ition sequenc e, whic h allows conclus ions with r egard to t he corr ect [...]

Oper ation 11 3 SIP ART PS2 Manual A5E00074631- -06 Pneumat ic leakage This par ameter is used t o activ ate t he funct ion for t he det ection of a pneumat ic leakage. T o do so, t he changes of position and t he inter nally used cont roller out put ar e recorded and f ilter ed, depending on t he direct ion. The filt er result prov ides a coeff ic[...]

Oper ation 11 4 SIPART PS2 Manual A5E00074631- -06 Slipst ick effect This par ameter is used t o activ ate t he funct ion for t he det ection of a slipst ick eff ect. The devic e tries to detec t sudden c hanges of t he valve position t hat indic ate exc ess s lipstic k. I f t he device det ect s a slipst ick, the f iltered s tep is s aved as slips[...]

Oper ation 11 5 SIP ART PS2 Manual A5E00074631- -06 Dead zone monit oring This par ameter activ ates t he monit oring of t he dead zone adapt ation. Prerequisite f or the f unction is t h e set ting of param eter “34. DEBA” = Auto. Thr eshold for t he monit oring of t he dead zone adapt ation. This v alue (%) can be us ed for t he autom atic ad[...]

Oper ation 11 6 SIPART PS2 Manual A5E00074631- -06 Shift ing t he upper st op This f unct ion is for detect ing when the upper s top has c hanged its value com pared to t he value during init ializat ion by more t han the specif ied toler ance value. M onitoring is only possible if the valv e is within t he tight closing f unction. The act ivat ion[...]

Oper ation 11 7 SIP ART PS2 Manual A5E00074631- -06 Monitor ing of t he lower t emperat ure limit The c urrent t emperat ure in t he posit ioner housing is m easured by a sensor on the elect ronic cir cuit boar d. This par ameter is f or the three- level monit oring of t he lower t emperat ure limit . T emperat ure unit The t emperat ure unit c an [...]

Oper ation 11 8 SIPART PS2 Manual A5E00074631- -06 Monit oring of t he upper t emperat ure limit The c urrent t emperat ure in t he posit ioner housing is m easured by a sensor on the elect ronic cir cuit boar d. This par ameter is f or the thr ee-level monit oring of the upper t emperat ure limit . T emperat ure unit The t emperat ure unit c an be[...]

Oper ation 11 9 SIP ART PS2 Manual A5E00074631- -06 Monit oring of t he displacem ent int egral This par ameter activ ates t he monit oring of t he displacem ent int egral. This f unct ion allows t he prevent ive maint enance of t he cont rol valve, also see c hapter 4. 5 “Diagnosic s”, page 122. Limit f or the number of str okes Input of t he [...]

Oper ation 120 SIP ART PS2 Manual A5E00074631- -06 Monit oring of t he changes of direct ion This par ameter activ ates t he monit oring of t he changes of direct ion. This f unct ion allows t he prevent ive maint enance of t he cont rol valve, also see c hapter 4. 5 “Diagnosic s”, page 122. Limit f or the changes of direction Input of t he lim[...]

Oper ation 121 SIP ART PS2 Manual A5E00074631- -06 T ime basis f or t he form ation of the average v alue Sets the inter vals f or t he form ation of t he average v alue. T he following tim e interv als are available: 30 minut es 8 hours 5 days 60 days 2.5 y ears Stat us of the calc ulation of t he posit ion average Aft er ac tivat ing the f unct i[...]

Oper ation 122 SIP ART PS2 Manual A5E00074631- -06 4.5 Diagnosi s 4.5. 1 Di agnostic di splay T o access t he diagnostic dis play in automat ic or manual mode, press all t hree but tons f or at least t wo seconds . This f ollowing table giv es an over view of t he values t hat c an be displayed. The t hird column c ontains t he ter m fr om which t [...]

Oper ation 123 SIP ART PS2 Manual A5E00074631- -06 No. Reset possible Unit V alues than can be indicat ed Meaning Abbr e- viation 21 P100 P otentiometer v alue upper s top ( 100 %) 0. 0 to 100.0 % 22 IMPUP Pulse l ength up ( Imp ulse Lengt h Up ) 2t o1 6 0 ms 23 IMPDN Pulse l ength down ( Imp uls e Length D ow n ) 2t o1 6 0 ms 24 DBUP Dead z one up[...]

Oper ation 124 SIP ART PS2 Manual A5E00074631- -06 In t he contr oller , every change of direc tion com ing from the dead zone is noted and added t o t he number of c hanges of dir ect ion. The value is writt en into a non- volatile m emory ev ery 15 minut es. It c an be set t o zer o with t he increment butt on .[...]

Oper ation 125 SIP ART PS2 Manual A5E00074631- -06 Number of fault m essages In t he contr oller , every malfunct ion is not ed and added to t he number of fault messages . T he counter can be set t o zero wit h the inc rement bu tton . Number of alar ms 1 and Number of alar ms 2 The r eaction of alarms 1 and 2 is counted wit h these t wo count ers[...]

Oper ation 126 SIP ART PS2 Manual A5E00074631- -06 Monit oring of t he part ial str oke tes t The m easured st ep tim e of t he last par tial st roke t est is displayed her e. A part ial st roke t est c an be trigger ed manually by pr essing t he Gr eater Than but ton, or a part ial str oke tes t t hat is jus t being perf ormed c an be inter rupted[...]

Oper ation 127 SIP ART PS2 Manual A5E00074631- -06 T ime until t he next partial st roke t est The t ime unt il the next partial s trok e test is displayed her e (in days) . Conditions ar e that the part ial st roke t est is deac tiv ated in t he configur ation m enu and a test interv al is set . I f one of these t wo conditi ons is not f ulfilled [...]

Oper ation 128 SIP ART PS2 Manual A5E00074631- -06 Average posit ion value The c omparison av erage calculat ed last is displayed here. There ar e also the f ollowing st atus m essages : S OFF The bas ic func tion is deac tivat ed in the c onfigurat ion menu. S IdLE ( inactiv e) The f unct ion has not been s tart ed yet . S rEF (ref erence aver age[...]

Oper ation 129 SIP ART PS2 Manual A5E00074631- -06 Short step z one up and Short step z one down The shor t s tep zone is t he range of the cont roller , in which puls e- shaped exc itat ion signals are out put. The pulse lengt h is propor tional t o the cont rol dev iation. I f t he cont rol deviat ion is not wit hin the s hort s tep zone, t hen t[...]

Oper ation 130 SIP ART PS2 Manual A5E00074631- -06 Save m aintenance dat a Pres sing the inc rement button for at leas t 5 seconds t riggers a memor y func tion. I n doing so, the diagnost ic dat a 7 to 18 is s aved in a non- -volat ile memory as the “ data of t he last maintenance” . T his diagnosti c data c onsist s of s elected v alues that [...]

Oper ation 131 SIP ART PS2 Manual A5E00074631- -06 4.5. 3 Onl ine dia gnosis While t he positioner is in operat ion, som e import ant values and paramet ers ar e monitor ed on a continuous basis. I n “Conf iguration” mode, y ou can conf igure this monitor ing in such a way t hat t he fault mess age output is activat ed when a cer tain event occ[...]

Oper ation 132 SIP ART PS2 Manual A5E00074631- -06 Erro r code thr ee- level Event Pa ram ete r- se tting Err or message disappear s i f. . . Possibl e causes 1 no Re main ing c on trol deviat ion always act ive ... the c on trol deviat ion has disappear ed again. Compr essed ai r missi ng, act uator faul t, val ve faul t (e. g. bl ockage). 2 no De[...]

Oper ation 133 SIP ART PS2 Manual A5E00074631- -06 Erro r code Possibl e causes Err or message disappear s i f. . . Pa ram ete r- se tting Event thr ee- level 12 yes Slip stic k effect occurs d. STI C ¸ OFF ... n o mo re slip stic k can be detect ed, or t he f uncti on is deacti vat ed. Incr eased sl ipst i ck, valve no l onger moves constant l y [...]

Oper ation 134 SIP ART PS2 Manual A5E00074631- -06 4 St rok e num ber m onitor ing 5 Monit oring of the number of change s of dir ec tion The two values, num ber of strok es and number of changes of direc tion, are com pared to t he thr eshold values on a c ontinuous bas is. T hese values res ult fr om the paramet ers “L1. LIM IT ” to “L4. F [...]

Oper ation 135 SIP ART PS2 Manual A5E00074631- -06 9 Parti al st roke test exceeds referen ce step t ime This error message appears o n t he one hand if a manual or cyclic part ial str oke tes t is t riggered and t he tes t cannot be star ted becaus e the valv e is not wit hin the s tart toleranc e range. T he error message also appears if one of t[...]

Oper ation 136 SIP ART PS2 Manual A5E00074631- -06 4.5.4 Fault correction Guide see Ta b l e In whichoper at ing mode does t he fa ult occ ur? • Init ialization 5 • Manual mode and aut omat ic mode 6 7 8 9 In which e nvir onm ent and under which ba s ic c onditions does the fau lt o ccur? • Wet environment ( e.g. heavy rain or continuous cond[...]

Oper ation 137 SIP ART PS2 Manual A5E00074631- -06 Fault indic at ion (symp toms) po ssib le cau se(s) Remedies • SIP ART PS2 stops during “RUN 1” . • Initia liza tion s tarte d from e nd posit ion and • react i on ti me of max. 1 m in. not wait ed for . • Mains pressur e not connected or insuf fici ent. • Up to 1 mi n. delay ti me re[...]

Oper ation 138 SIP ART PS2 Manual A5E00074631- -06 Fault indic at ion (symp toms) po ssib le cau se(s) Remedies • Actuat or does not move • Compr essed air < 1.4 bar • Set supply air pressur e to > 1.4 bar . • Piezo valve( s) do(es) not swit ch (qui et “cl i cking” can be heard however when the + o r – butto n is pre s se d • [...]

Oper ation 139 SIP ART PS2 Manual A5E00074631- -06 Fault indic at ion (symp toms) po ssib le cau se(s) Remedies • Zero point mi sadj usts sporadi call y ( > 3 %) . • Str ess caused by knocks or shocks result i n acceler ati on values t hat ar e so hi gh that the fr i cti on cl utch i s mi sadjust ed (e. g. wi th “st eam pulses” i n steam[...]

Oper ation 140 SIP ART PS2 Manual A5E00074631- -06 Messag es du rin g th e in stal lati on ph ase: Upper line Lower line Meaning/ cause Measur e P- -- - x See above See above RUN 1 x Ini ti al izat i on has been star t ed, part 1 is ac tive (di r ecti on of action i s bei ng deter mi ned) S Wa it RUN 2 x Ini t ial izat i on, part 2 is acti ve (act [...]

Oper ation 141 SIP ART PS2 Manual A5E00074631- -06 Measur e Meaning/ cause Lower line Upper line UP > x “UP” tol er ance range exceeded or inact ive zone of the pot ent iom eter passed S Incr ease ef fecti ve l ever l engt h for li near actuat or s or switch tr ansmi ssion r at i o select or to 90 degrees S Press oper ati ng mode but t on br[...]

Oper ation 142 SIP ART PS2 Manual A5E00074631- -06 Messag es on exiti ng co nf ig urati on mo de: Upper line Lower line Auto- matic Manua l mode P manual mode Meaning/ cause Measur e 4.nn. nn VER x x Soft war e versi on S Wa it Erro r SL nn x x Monotony viol at ion of the fr ee char acter i sti c cur ve at vert i ce n S Cor rect val ue Messag es du[...]

Oper ation 143 SIP ART PS2 Manual A5E00074631- -06 4.7 Optim izing the con troller data The dat a for t he cont rol quality that was automat ically det ermined during init ialization is opt imized f or shor t c ompensat ion with low overs hooting. I n special c ases ( e.g. ex trem ely sm all and theref ore part icularly f ast ac tuat ors or f or op[...]

Oper ation 144 SIP ART PS2 Manual A5E00074631- -06[...]

Care and Maint enance 145 SIP ART PS2 Manual A5E00074631- -06 Service and Maintenance The posit ioner is lar gely maint enance-f ree. T he posit ioners are f itt ed with f ilter s in the pneum atic c onnections as protec tion against coarse part icles of dirt . I f the pneumat ic energy supply c ontains part icles of dirt, the f ilter s may c log a[...]

Care and Maint enance 146 SIP ART PS2 Manual A5E00074631- -06 8. Replace the c over and s crew it t ight . 9. Re-connec t the pipes and supply pneumat ic energy . ! DANGER Elect rost atic charging must be prevent ed in hazardous ar eas. T hese could be caus ed by example when c leaning the posit ioner in plast ic housing with a dr y clot h. Fault y[...]

T echnical Dat a 147 SIP ART PS2 Manual A5E00074631- -06 T echnical Data Gen eral d ata fo r basi c devi ce 6DR50xx 6DR51xx 6DR52xx 6DR53xx (see f ollowing pages) 6[...]

T echnical Data 148 SIP ART PS2 Manual A5E00074631- -06 ■ T echnical speci fications SIP ART PS2 (all ver sions) General data T ravel rang e (linea r actuators ) 3 ... 1 30 mm (0.12 .. . 5.12 inc h) (angle of feedback shaft 16 ... 9 0°) Angle of rotation (part-tur n actuators) 30 ... 100° Installatio n • On linear actuator s Using attach ment[...]

T echnical Data 149 SIP ART PS2 Manual A5E00074631- -06 ■ T echnical speci fications SIP ART PS2 Basic device without Ex prot ection Basic device with EEx-d protecti on (flameproof casing) Basic device with EEx ia/ib pr otection Basic de vice with EEx n protection Explosion protection to EN 50014, EN 50 020 and EN 50021 Without EEx d II 2 G EEx d[...]

T echnical Data 150 SIP ART PS2 Manual A5E00074631- -06 3-/4-wire device (ter minals 2/4 and 6/8) (6DR5 2.. and 6DR53..) • Power supply U H 18 ... 35 V D C 18 . .. 35 V DC 18 ... 30 V DC 18 ... 30 V D C • Current consumption I H (U H - 7.5 V)/2 .4 k Ω [mA] (U H - 7.5 V)/2.4 k Ω [mA] (U H - 7.5 V) /2.4 k Ω [mA] (U H - 7.5 V)/2.4 k Ω [mA][...]

T echnical Data 151 SIP ART PS2 Manual A5E00074631- -06 ■ T echnical speci fications Option mo dules Without Ex pr otecti on (EEx d also) With Ex pr otec tion EE x ia/ib With Ex p rot ection E Ex n Ex protection to EN 5001 4, EN 50020 and EN 50021 – II 2G EEx ia/ib II C T 4/T5/T6 II 3G EEx nA L [L] II C T6 Mounting location – Zone 1 Zone 2 Pe[...]

T echnical Data 152 SIP ART PS2 Manual A5E00074631- -06 Accessory mo dules Without Ex protection (EEx d also) With Ex protection EEx ia/ib With Ex protection EEx n Limit value contact module 6DR4004-8K 6DR 4004-6K 6DR4004- 6K Limit transmi tter with mechan ical ground contact and al arm output Ex pro tection without II 2 G EEx ia/ib IIC T6 II 3 G E[...]

Scope of deliver 153 SIP ART PS2 Manual A5E00074631- -06 Scope of Delivery The pos itioner and it s opt ions modules ar e delivered as s eparate unit s and in different versions . Pos itioners and options modules for operat ion in hazardous ar eas and non-hazar dous areas ar e available. T hese v er- sions ar e identif ied respect ively by a specia[...]

Scope of delivery 154 SIP ART PS2 Manual A5E00074631- -06 7.1 Scope of del ivery of standar d control ler V ersions Housi ng Va l v e Ex -pro tec tion Order numbers S I P A R T P S 2 Plast ic housi ng singl e act ion non Ex 6DR5010- xNxxx- 0AA0 S I P A R T P S 2 2L wit hout Plast ic housi ng double act ion non Ex 6DR5020- xNxxx-0AA0 2 L w i t h o u[...]

Scope of deliver 155 SIP ART PS2 Manual A5E00074631- -06 7.3 Scope of deliver y of accessories Accessori es Orde r numbe r Mount ing kit s et linear ac tuat ors I EC 534 - - 6 including lever ar m for 3 to 35 mm way 6DR4004-8V Additi onal lever f or > 35 t o 130 mm way 6DR4004-8L Mount ing kit par t-t urn act uator s VDI /VDE 3845 6DR4004-8D Sol[...]

Scope of delivery 156 SIP ART PS2 Manual A5E00074631- -06 7 . 4 L i s to fS p a r eP a r t s Spare parts list: SIP ART PS2 p osition er Descr iption Or der No. for ver sion Cover (plast ic enclosur e) with scr ews (4 pcs ) and seal C73451-A430- D82 6DR4___ 6DR5___ Cove r (metal e nclo sure) w ith screw s (4 pcs ) and seal C73451-A430- D83 6DR4___ 6[...]

Index 157 SIP ART PS2 Manual A5E00074631- -06 Index A Accessori es, 39 Act uating r anges, 130 Alarm f unct ion, 106 Alarm module, 32, 61, 66, 70 Applicat ion positioner in a wet envir onment, 44 under great acceler ations and vibrations , 46 Assembl y , 43 Screw- - type gland wit h plast ic hose, 46 Ass embly procedure, 50, 53 linear actuat or , 5[...]

Index 158 SIP ART PS2 Manual A5E00074631- -06 Manomet er block, 39 Manual mode Changing the oper ating mode, 94 P manual m ode, 93 Mechanical limit s witch module, 35, 62 EEx i, 67 Mechnical limit s witch module, 67 not EEx , 62 Met hod of operation, 15, 23 Mounting k it linear actuat or , 49 part - - tur n actuat or , 52 O Oper ating mode AUT , 94[...]

Appendix 159 SIP ART PS2 Manual A5E00074631- -06 Appendix 9.1 Literatur e and catalogs Nr . Ti t le I ssue b y Orde r no. /1/ Industr ial Communic ation f or Au- tom ation and Devic es Catalog IK PI · 2005 Siemens A G E86060- - K6710- -A101- - B4- -7600 /2/ Field Ins trum ents f or Pr ocess Auto ma ti on Catalog F I 01 · 2007 Siemens A G E86060- [...]

Appendix 160 SIP ART PS2 Manual A5E00074631- -06[...]