Slant/Fin V-33 manual

HO T W A TER MODELS V -33 THR OUGH V -180 INST ALLA TION AND OPERA TING INSTR UCTIONS GAS-FIRED CAST -IR ON BOILERS FOR NA TURAL AND L.P . PR OP ANE GASES CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P A GE Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .2 Installation Requirements: Boiler Locati[...]

2 V ICTOR Y Dimensions (inches) Figure 1. Left End View Figure 2. Front View Figure 3. Right End View NO TE: Height Dimension increases to 30-3/16" and depth dimension increases to 22-1/4" when combustib le floor kit is used. Base Assemb ly Victory Boiler V -33 Natural #48 49 50 50 50 51 51 52 52 52 V -33 Propane #56 56 56 57 57 57 58 59 [...]

V ICTOR Y 3 I NST ALLA TION REQUIREMENTS The installation must conf or m to the requirements of the a uthority having jurisdiction or , in the absence of such requirements, to the National Fuel Gas Code , ANSI Z223.1- l atest edition. This installation must also conf or m to the additional require- ments in this Slant/Fin instruction book. NA TURAL[...]

4 V ICTOR Y Reference T able No. * Appliance Connector Requirements* (ANSI Z223.1) Victor y Boilers T ype “B” See table 11-1 f or minimum and maximum of v ent 11-1 (V -90, V -120, V -150 and V -180) height and lateral length restriction. Single appliance Victor y Boiler Single-wall See table 11-2 for minim um and maximum of vent 11-2 (V -90, V [...]

V ICTOR Y 5 HORIZONT AL PRESSURE VENTING All VICT OR Y models are cer tified for horizontal pressure venting with the f ollowing restrictions: 1. V ent Material A . The vent system f or horizontal venting m ust be UL list- ed single wall Saf-T 3" diameter #AL 29-4C s stainless steel manuf actured by Heat-F ab, Inc. The manuf actur- ers’ par [...]

Model/V ent Siz e V -90, V -120, V -150 and V -180 boilers ma y be vented into a chimney (see “Chimney and type “B” v enting” paragraph on page 4) or into a type “B” v ent, ONL Y when converted to the 5" dia. Slant/Fin flue collar supplied unassembled with these boilers and ONL Y as descr ibed here, other places in this booklet and[...]

V ICTOR Y 7 Figure 6b. V enting with “B” vent or metal-lined chimney for V -90, V -120, V -150 and V -180 only Minim um vent connector s diameter is 5 inches. It may ha ve to be upsized to 6 or 7 inches (see T able 2). Single or multiple appliance v enting into T ype “B” doub le wall metal v ent with single or T ype “B” metal connectors[...]

8 V I CTOR Y Figure 7. Horizontal V enting (3 IN.): All Victor y Models All items shown belo w are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT . Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-F ab Inc. (See both horizontal and vertical venting in this booklet f or restrictions).[...]

V I CTOR Y 9 Figure 8. Horizontal V enting (3 IN.): All Victor y Models All items shown belo w are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT . Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-F ab Inc. (See both horizontal and vertical venting in this booklet f or restrictions).[...]

1 0 V ICTOR Y Figure 9. V ertical V enting (3 IN.): All Victory Models All items shown belo w are REQUIRED. All vent joints must be LIQUID and PRESSURE TIGHT . Use only 3" dia. Saf-T vent (#AL 29-4C* stainless steel) venting materials by Heat-F ab Inc. ( See both h orizontal and vertical venting in this booklet f or restrictions).[...]

V ICTOR Y 1 1 at test pressures equal to or less than 1/2 PSIG. D . All gas piping used should be inspected thoroughly f or cleanliness bef ore makeup . A sediment trap must be pro- vided, as illustrated on page 2. E. The minimum and maximum gas supply pressure (at the inlet of gas valv e) are shown on the boiler rating plate f or the type of gas u[...]

1 2 V ICTOR Y B . PUMP LOCA TION-Locating low-head pump(s) on return to boiler is acceptable for smaller boiler siz es in residences of one or two stories. The alter nate pump location shown in illustration on page 11 is required in l arge, multi-story building installations, especially when high-head pumps are used. The compression tank m ust be a[...]

V ICTOR Y 1 3 8. T urn on all electr ic power to the appliance . 9. Set ther mostat to desired setting. 10. If the appliance will not operate, f ollow the instructions "T o T ur n Off Gas T o Appliance" and call your service technician or gas supplier . T o T urn Off Gas to Appliance 1. Set ther mostat to lowest setting. 2. T ur n off all[...]

1 4 V ICTOR Y 2. Safety Shutdown Chec kout a. For proper operation the pilot should engulf the thermocouple, powerpile generator or flame sen- sor as shown belo w . b . T o adjust pilot, turn pilot flow adjustment screw on valv e clockwise or counterclockwise to giv e a steady flame env eloping 3/8 to 1/2 inch of the tip of the thermocouple, genera[...]

V ICTOR Y 1 5 burners as described on page 13. * T o clean burners run a clean flue brush up the tube until all f oreign matter is removed. IV . SAFETY CHECK FOR CONTR OL SYSTEM 1. Remove Control Co ver T o remov e control cov er , remov e the two sheet metal screws in the top of the top co ver . (See figure 13.) Tilt complete control cov er aw ay [...]

1 6 V ICTOR Y A PPENDIX A Remov al Of Existing Boiler From Common V ent System "At the time of remov al of an existing boiler , the follo wing s teps shall be f ollowed with each appliance remaining con- nected to the common venting system placed in oper ation, while the other appliances remaining connected to the com- mon venting system are n[...]

V ICTOR Y 1 7 Sequence of Operations Wiring Diagrams CA UTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. “V er ify proper oper ation after ser vicing. ” THERMOST A T CALLS FOR H EA T C IRCULA TOR CONTINUES TO RUN. NO FUR THER ACTION. C IRCULA TOR CONTINUES TO RUN IN[...]

1 8 V I CTOR Y PUMP OR V AL VE ZONING OF W A TER BOILERS COMBINA TION CONTROLS WITH T TV Z TERMINALS* Pump Zoning system using R845 Rela y . One R-845A needed f or each circulator . NO TE: Pumps are powered from C1. T otal pump load must not e xceed 7.4 amp rating of combination control pump s witch. Zone valv e zoning system using Honeywell V8043F[...]

V ICTOR Y 1 9 B URNERS F AIL T O OPERA TE C A USE 1. Safety pilot out, or flame too lo w . 2. Gas supply valv e shut off . 3. Electric switch open. 4. Blown or def ective line fuse . 5. Operating or limit control contacts open or dir ty . 6. Defectiv e gas v alve or pressure regulator; or plugged bleed l ine. 7 . Defectiv e low v oltage transf or m[...]

20 V I CTOR Y PIPING A HEA TING - COOLING SYSTEM T O A W A TER BOILER AND CHILLER Figure below illustrates a method of piping a heating-cooling system to a water boiler and a chiller . Hand valves (sho wn) or automatic valv es must be installed to prev ent circulation of c hilled water in the boiler or hot w ater in the chiller . The air control sy[...]