Star Micronics TUP400 manual

THERMAL PRINTER TUP400 Series TECHNICAL MANUAL [ FIFTH EDITION ][...]

NOTICE • All rights reserved. Reproduction of any part of this manual in any form whatsoever, without STAR’s express permission is forbidden. • The contents of this manual are subject to change without notice. • All efforts have been made to ensure the accuracy of the contents of this manual at the time of going to press. However, should an[...]

• First edition : A u g . 1997 • Second edition : Jun. 1998 A d d interface board Ver. 2 • Third edition : M a r . 1999 A d d T U P492 • Fourth edition : Feb. 2001 A d d TU P400Z • Fifth edition : Sep. 2001 Ad d T U P412/412Z Parts List INTRODUCTION This manual was created as a reference for maintenance of the Thermal Printer TUP400 Serie[...]

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CHAPTER 1 SPECIFICA TIONS AND OPERA TION 1. General Specifications ....................................................................................... 3 2. External Appearance ........................................................................................ 10 3. DIP-Switch Settings .......................................................[...]

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– 3 – 1. General Specifications Printing method Line thermal direct Resolution 8 dots/mm (H) × 8 dots/mm (V) Printable width 50 mm in Line Mode; 80 mm in Page Mode Printing speeds TUP400Z : Max. 80mm / sec TUP400 : Max. 50mm / sec Paper Width 82.5 mm(3.25 inches) Thickness General thermal paper 60 to 85 µm Roll diameters External 203 mm max. [...]

– 4 – Fig. 1-1-a External Dimensions (TUP452)[...]

– 5 – Fig. 1-1-b External Dimensions (TUP452)[...]

– 6 – Fig. 1-1-c External Dimensions (TUP482) 493 75 79 151 174.6 199 204 254 266 162 19.2 120 ° m ax ¿ 203 382 72.4 45 ° View A (rear surface) Unit : mm[...]

– 7 – Fig. 1-1-d External Dimensions (TUP482) 4.8 164.2 73.6 6.1 350 145.78 89.2 203.6 164.2 148 103 8.25(PAPER WIDETH) 16 19 10.25 2.8 Unit : mm[...]

– 8 – Fig. 1-1-e External Dimensions (TUP492)[...]

– 9 – Fig. 1-1-f External Dimensions (TUP492)[...]

– 10 – Fig. 1-2-b Internal Configuration (TUP482) Fig. 1-2-a Internal Configuration (TUP452) 2. External Appearance Printer head Arm Cutter Arm Printer head Presenter[...]

– 11 – Fig. 1-2-c Internal Configuration (TUP492) Arm Printer head Presenter[...]

– 12 – 1. Turn the power supply OFF. 2. Remove the screw holding the ROM cover in place. (The screw is located at the base of the paper-roll holder.) 3. Remove the ROM cover to expose the main and interface PCBs 4. Set the DIP-switches on the interface board. Fig. 1-3 DIP-Switch Settings Fig. 1-4 Main Interface Board 3. DIP-Switch Settings DIP [...]

– 13 – 2. DIP-switch values (1) RS-232C interface a. Interface board Ver.1 This board has a single 8-bit DIP switch.The factory default settings are all ON. Switch Setting ON OFF 1-1 Baud See table below 1-2 1-3 Handshake DTR XON/XOFF 1-4 Data 8 bits 7 bits 1-5 Parity No parity Enabled 1-6 Parity Odd Even 1-7 DC1/DC3 Disabled Enabled 1-8 Power [...]

– 14 – (2) RS-422A interface This board had two DIP switches: one 8-bit switch and one 4-bit switch. DIP switch #1 (8 bits): Identical to the DIP switch on the RS-232C Ver.1. (Bit 1-7 and 1-8 are disabled.) DIP switch #2 (4 bits): SW2-1 SW2-2 SW3-3 SW2-4 DC1,3 off ON ON ON ON Address #1 OFF ON ON ON #2 ON OFF ON ON #3 OFF OFF ON ON #4 ON ON OFF[...]

– 15 – Variable Resistor Approx. 90 ° Light Dark Approx. 90 ° 4. Print-Density Adjustment Adjust the print density in accordance with the sensitivity of the paper being used. Fig. 1-5 Print-Density Adjustment 1. The variable resistor is located to the left of the interface connector on the back side of the printer. 2. Use a phillips screw dri[...]

– 16 – 5. Sensor Adjustment You must adjust the paper sensor for the paper quality and the black mark print. Fig. 1-6 Sensor Adjustment 1) Remove the screw on the underside of the paper-roll holder and remove the ROM cover. 2) Turn ON the power supply while holding down the push switch on the Near-end Sensor Board. Remove the push-switch within[...]

– 17 – Releasing at a: HEX Dump Mode Releasing at b: Test Print 2 Sec a b HU Lights PE Lights Near-end Sensor Board LED 6. HEX Dump Mode/Test Print You can enter the HEX Dump Mode and run Test Prints by turning ON the power supply while pressing the RESUME switch. The HEX Dump mode prints the data sent from the host computer in HEX data format.[...]

– 18 – 7. Changing the Interface Board You can change the printer ’ s interface by replacing the interface board. Fig. 1-7 Changing the Interface Board 1. Turn the power supply OFF. 2. Remove the 2 Interface Board Screws. 3. Remove the Interface Board. 4. Insert the new Interface Board by pushing it along the guides. Push until the connector [...]

CHAPTER 2 THEOR Y OF OPERA TION This chapter describes the operating principles of the circuitry and printer mechanism. 1. Block Diagram ................................................................................................... 21 2. Main Logic Board ..........................................................................................[...]

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– 21 – Fig. 2-1 Block Diagram 1. Block Diagram The following is the block diagram for this printer. (16) (16) (8) (8) (16) 24V Data (Host Computer) Near-end Sensor Board RESUME Switch Main Logic Board Gate Array CPU DC-DC Coverter Power Supply Unit EPROM 128 k x 16 Bit ( Ver. 1 ) 250 k x 16 Bit ( Ver. 2 ) PS-RAM 128 x 16 BitPS-RAM S-RAM 8K x 8 [...]

– 22 – (1) Main Logic Board The interface board relays data from the host computer to the main logic board. The main logic board ’ s CPU temporarily stores the data into local RAM. It then reads out the data, edits it according to the control program stored in the board ’ s ROM, and prints the results by issuing the appropriate drive signal[...]

– 23 – 2. Main Logic Board 2-1. Data I/O Circuitry The main logic board relays data back and forth to the host computer via the interface board. 2-1-1. RS-232C Interface Fig. 2-2 RS-232C Interface Data from host to printer passes through the IC1 on the interface board from the RXD terminal and is input to the CPU on the main logic board. IC1 co[...]

– 24 – 2-1-2. RS-422A Interface Fig. 2-3 RS-422A Interface Data flow from host to printer passes from the RD terminal to the IC1 on the interface board and is input to the CPU. The IC1 converts the RS-422A and TTL voltage levels. The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also co[...]

– 25 – 2-1-3. Parallel Interface Fig. 2-4 Parallel Interface The host computer sends eight bits of data for DATA 1 - 8 to the CN3 connector when the BUSY signal is LOW (printer is ready). The data passes through the interface board and gate array, then moves into the CPU. Printer signals from the CPU (ACK, ERROR, SELECTED, PAPER OUT, etc.) pass[...]

– 26 – 2-2. Editing and Printing 2-2-1. Editing The CPU reads data sequentially from RAM and edits it in accordance with program instructions stored in EPROM. The edited data undergoes parallel-to-serial conversion in the gate array, and is then output to the thermal head ’ s drive controller. 2-2-2. Thermal Head The thermal head contains 640[...]

– 27 – Fig.2-6 Timing Chart 2-2-3. Head Current Control Heat buildup in the head during operation can cause print quality to degrade. To maintain uniform printing quality, the printer varies the energizing time (time that STROBE remains LOW) in accordance with the head temperature. The thermal head ’ s surface temperature is calculated based [...]

– 28 – 2-3. Feed-Motor Drive Circuit This printer employs a paper feed motor and a stepping motor. The motor rotates through a certain angle each time it receives a pulse from the drive circuit. This printer employs a 4-phase stepping motor and controls the paper feed motor with a phase 1-2 excitation method. The following diagram illustrates t[...]

– 29 – 2-4. Power-On Reset Circuit Immediately following power-on the printer executes a power-on reset, initializing all circuit elements. The power-on reset serves as protection against operational errors. The power-on RESET signal is maintained for approximately 160ms. The reset circuit is illustrated below. Fig. 2-10 Power-On Reset Circuit [...]

– 30 – 2-5. +5V Line Voltage Detector Circuit The voltage-detection IC detects momentary drops or unstable levels in the +5V line voltage. The following illustrates the equivalence circuit of the voltage detector IC (Fig. 2-9 IC4). Fig. 2-11 Equivalence Circuit for Voltage Detecting IC The following operation timing chart shows control is perfo[...]

– 31 – 3. Printer Mechanism 3-1. Thermal Head TSP400 series printers employ thermal line printing. The thermal head consists of a horizontal line of 640 heat elements. These elements print one line of dots at a time as the paper passes over the head. The head is fixed in position; only the paper moves. The printer prints a dot by heating the co[...]

– 32 – 3-3. Sensor (1) Paper-Out Sensor The paper-out sensor is located at the paper entry slit. The detector consists of a reflective photosensor. The photosensor ’ s phototransistor remains ON while paper is present. It goes OFF when paper runs out, generating output of a paper-out signal. (2) Black-Mark Sensor This detector senses black ma[...]

– 33 – (4) Head-Up Detector This detector consists of a leaf switch indicating whether the head is closed (in contact with the platen) or open (separated from the platen). The leaf switch is closed when the head is closed; it opens when the head is opened. Fig. 2-18 Head-Up Detector GND Detection Signal Leaf Switch R +5V[...]

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CHAPTER 3 PARTS REPLA CEMENT AND RELA TED ADJUSTMENTS This chapter describes disassembly and reassembly procedures. Please take note of the following. 1. ALWAYS disconnect the power cord from the AC outlet before beginning a disassembly or reassembly procedure. 2. Except where otherwise stated, the reassembly procedure is the reverse of the disasse[...]

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– 37 – 1. Presenter (TUP482) (1) Disconnect the power cord from the AC outlet. (2) Remove: • Screws 4 pcs. [1] • Presenter Holder L and R [2] • Presenter [3] Refer to Step 4 to remove the connector which is connected to the main logic board from the Presenter. Presenter (TUP492) (1) Disconnect the power cord from the AC outlet. (2) Remove[...]

– 38 – 2. Cutter (TUP452 and TUP482) (2) Remove: • The presenter in Step 1. • Screws 5 pcs. [1] • Cutter Holder L and R [2] • Cutter [3] Refer to Step 4 to remove the connector which is connected to the main logic board from the Cutter. Cutter (TUP492) (2) Remove: • The presenter in Step 1. • Screw [1] • Presenter Cover [2] • Sc[...]

– 39 – 3. Printer Mechanism (1) Remove the power supply connector. (2) Remove: • Screws 4 pcs. [1] • Connector [2] Cut the wire band in four places. • Printer Mechanism [3] Refer to Step 4 to remove the connector which is connected to the main logic board from the printer mechanims. 4. Main Logic Board (1) Remove the power supply connecto[...]

– 40 – 5. Print Head Unit (1) Pull the pressure stay [1] forward to open the head frame unit [2]. (2) Slide the head clamp [3] in the direction indicated by the arrow. Remove the print head unit [4]. (3) Remove the head connector [5]. Note :Be careful to avoid damaging the heat elements when installing the replacement unit. 6. Feed Motor Assemb[...]

– 41 – 7. Sensor Unit Old Type (1) Remove: • Printer mechanism (See 3. above.) • Two wire band screws holding the lead wire [1]. • Screws 2 pcs. [1] • Transmit sensor [2] • Screw 1 pc. [3] • Head-up sensor [4] Note: There are two types of transmit sensors. One is for the old type and the other is for the new type. New Type [ 3 ] [ 2[...]

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4 CHAPTER 4 MAINTENANCE AND LUBRICA TION This chapter explains printer maintenance and lubrication. 1. Maintenance ...................................................................................................... 45 1-1. Cleaning ................................................................................................................ 45[...]

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– 45 – 1. Maintenance Proper maintenance is necessary to maintain printer performance and forestall potential problems. Please carry out maintenance as described below. 1-1. Cleaning (1) Surface dirt Clear away dirt with a soft cloth. If necessary, apply a small quantity of alcohol to the cloth to improve cleaning power. NEVER use thinner, tric[...]

– 46 – 2. Lubrication Proper lubrication is essential for maintaining the printer’s performance level and preventing breakdowns or other problems. 2-1. Lubricants Choice of lubrication can significantly affect the printer’s performance, longevity, and low-temperature characteristics. We recommend the following lubricant for the TUP400 serie[...]

– 47 – Fig. 4-1 Lubrication Points ( Printer Mechanism ) B A C D D A B C [ 5 ] [ 2 ] [ 4 ] [ 3 ] [ 1 ] [ 6 ] [ 6 ] [ 7 ] [ 8 ] [ 1 ][...]

– 48 – Fig. 4-2 Lubrication Points ( TUP492 Presenter-Assembly ) [ 9 ][...]

5 CHAPTER 5 P ARTS LIST 7. RS-232C Interface Board (Ver. 1) ...... 84 7-1. Circuit Diagram ........................... 84 7-2. Parts List ..................................... 85 8. RS-232C Interface Board (Ver. 2) ...... 86 8-1. Circuit Diagram ........................... 86 8-2. Component Layout ..................... 87 8-3. Parts List ..........[...]

– 50 – 1. Printer Assembly 1-1. TUP412/452/482 1-1-1. Disassembly Drawing A. TUP412 19 37 36 B 20 21 A C C K J E F G H D 2 2 2 31 23 24 6 11 9 2 10 28 2 2 26 17 13 30 16 15 13 16 12 33 14 34 18 F E G H I J 22 25 32 A 1 4 2 2 5 2 2 2 29 18 I B[...]

– 51 – B. TUP452 17 13 30 16 15 13 16 12 33 29 14 34 18 18 19 37 36 B 20 21 A F E G H C D L C K J E F G H D I J 25 32 A 1 4 2 2 2 2 2 31 23 24 5 6 11 2 B 10 28 2 2 2 2 2 26 3 I 22 9[...]

– 52 – C. TUP482 13 30 16 15 13 38 16 12 33 29 14 34 18 18 19 37 36 B 20 21 A F K E G H C D L C K J E F G H D I I J 22 25 32 1 4 2 2 2 2 2 31 23 24 5 6 11 9 2 B 10 28 2 2 2 2 2 26 3 35 39 7 27 2 L 27 8 2 17 A[...]

– 53 – 1 01903059 SCREW TR 3-5 FL 3 S 2 *1 01903077 SCREW TAT 3-5 CT-FL 43 S #1 01903101 SCREW TAT 3-6 CT-FL 43 S 3 30721610 CUTTER CABLE UNIT TUP4 1 TUP452VER.1/482VER.1 4 32000050 FRAME R TUP4 1 5 32002211 BOTTOM FRAME TUP4 1 6 32005120 PAPER FRAME L TUP4 1 7 32041130 SNOUT HOLDER L TUP4 1 TUP482 8 32041140 SNOUT HOLDER R TUP4 1 TUP482 9 0204[...]

– 54 – 1-2. TUP492 1-2-1. Disassembly Drawing 17 13 30 16 15 16 12 33 29 14 34 18 18 19 37 36 B 20 21 A F E G H C D C K J E F G H D I I J 22 25 32 A 1 4 2 2 31 23 24 5 6 11 9 2 B 10 28 2 13 26 2 2 2 2 2 2 L K L[...]

– 55 – 1 01903059 SCREW TR 3-5 FL 3 S 2 01903101 SCREW TAT 3-6 CT-FL 41 S 4 32000050 FRAME R TUP4 1 5 32002211 BOTTOM FRAME TUP4 1 6 32005120 PAPER FRAME L TUP4 1 9 02040402 FLANGED NUT NHW4 1 S 10 31303211 ARM SHAFT TUP4 1 11 32000060 FRAME L TUP4 1 12 37427400 TRANSIT BOARD UNIT TUP4 1 S 13 30510510 SPRING E050-035-0235 2 S 14 32003211 FRONT [...]

– 56 – 2. Printer Mechanism 2-1. TMP412/452 2-1-1. Disassembly Drawing A. TMP412 13-6 13-14 13-12 13-10 13-5 13-4 13-11 13-3 13 13-9 13-12 28 16 16 14 13-9 19 13-2 13-1 13-6 13-10 13-14 13-12 15 15 13-7 13-13 13-8 13-7 13-13 13-15 9 7 4 11 1-2 1-3 28 6 1 11 28 6 5 17 3 18 10 22 1-4 1-1 13-12 24 12 19 2 2 20 B A D C D C B A (New Type) (Old Type)[...]

– 57 – B. TMP452 13-6 13-14 13-12 13-10 13-5 13-4 13-11 13-3 13 13-9 13-12 28 16 16 14 13-9 19 13-2 13-1 13-6 13-10 13-14 13-12 15 15 13-7 13-13 13-8 13-7 13-13 13-15 9 7 4 11 1-2 1-3 28 6 1 11 28 6 5 17 3 18 10 22 1-4 1-1 13-12 24 12 19 23 23 25 21 21 8 21 26 21 2 2 20 27 B A D C D C B A (New Type) (Old Type) 2-1[...]

– 58 – 1 NPN FRAME ASSY TMP4 1 TMP412/452W NPN FRAME ASSY TMP4Z 1 TMP412Z/452WZ 1-1 37412300 PF MOTOR ASSY TMP4 1 TMP412/452W S #3 37412310 PF MOTOR ASSY TMP4Z 1 TMP412Z/452ZW S 1-2 87340390 HEAD DETECTOR ASSY BMP8 1 S 1-3 00920503 SCREW TAT 2-5 CT 1 S 1-4 00930403 SCREW TAT 3-4 CT 2 S 2 37417000 REFLECT SENSOR BD UNIT TMP4 1 OLD TYPE S 3741702[...]

– 59 – 2-2. TMP492W-24N 2-2-1. Disassembly Drawing Note: Printer mechanism TMP492W-24N includes Presenter-Assembly. Please see "Presenter-Assembly PR242-24" on page 63. 13-6 13-14 13-12 13-10 13-5 13-4 13-11 13-3 13 13-9 13-12 28 16 16 14 13-9 19 13-2 13-1 13-6 13-10 13-14 13-12 15 15 13-7 13-13 13-8 13-7 13-13 13-15 9 7 4 11 1-2 1-3 [...]

– 60 – 1 NPN FRAME ASSY TMP4 1 1-1 37412300 PF MOTOR ASSY TMP4 1 TMP492W S #3 37412310 PF MOTOR ASSY TMP4Z 1 TMP492ZW S 1-2 87340390 HEAD DETECTOR ASSY BMP8 1 S 1-3 00920503 SCREW TAT 2-5 CT 1 S 1-4 00930403 SCREW TAT 3-4 CT 2 S 2 37417020 TRANSMIT SENSOR BD UNIT B TMP4 1 S 2-1 30721010 CABLE UNIT TMP4 1 S 3 83100460 IDLER GEAR 15X50X0.5 1 S 4 [...]

– 61 – 3. Presenter-Assembly 3-1. PR112-24 3-1-1. Disassembly Drawing 10 10 14 11 2-1 2-3 2-4 2-2 2-5 2-6 6 7 12 1 8 13 11 6 5 4 3 3-1 5-2 5- 1 9[...]

– 62 – 1 37517000 DETECTOR BOARD UNIT PR1 1 S 2 37514010 SLIP GEAR UNIT PR1 1 S 2-1 33120210 SLIP WHEEL PR1 1 2-2 *3 33101410 SLIP GEAR PR1 1 #3 33101411 SLIP GEAR PR1 1 2-3 32012010 SLIP PLATE PR1 1 2-4 30520510 SPRING C111-080-0090 1 2-5 04020017 STOP RING SE5.0 1 2-6 02206002 PLAIN WASHER WF6X13X1.0 1 3 37513010 PAPER FEED ROLLER UNIT PR1 1 [...]

– 63 – 3-2. PR242-24 3-2-1. Disassembly Drawing 10 2 5-1 5-3 5-4 5-2 5-5 5-6 7 17 17 18 12 1 11 6 16 5 4 3 3-1 14 14 13 13 12 14 6 6 6 6 16 16 16 16 5 5 9 1-1 8 14 1-3 1-2 1-4 15[...]

– 64 – 1 37512020 MOTOR UNIT PR2 1 S 1-1 37512510 PAPER FEED MOTOR ASSY PR2 1 S 1-2 37512520 RELEASE MOTOR ASSY PR2 1 1-3 37517010 DETECTOR BOARD UNIT PR2 1 1-4 37517020 OPERATION BOARD UNIT PR2 1 2 37511020 CUTTER ACS230F UNIT PR2 1 3 37513010 PAPER FEED ROLLER UNIT PR1 1 S 3-1 04300781 O-RING 7.8X1.9JIS3P8 1 4 37513020 PAPER FEED ROLLER UNIT [...]

– 65 – 4. Wiring Scheme of Printer 4-1. RS232 Interface Type 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 1 2 3 4 5 6 CN2 CN3 RS232C I/F BOARD F-GND TXD RXD RTS CTS NC GND NC NC NC RC[...]

– 66 – 4-2. RS422A Interface Type A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 DIN9 DIN11 VVR DIN1 DIN3 DIN5 DIN7 GND Vcc(+5V) ERR SLCT BUSY STB GND RXD ID0 ID2 GND PEXT1 VEXT DIN10 DIN12 GND DIN2 DIN4 DIN6 DIN8 GND Vcc(+5) NMI PE ACK GND TXD CTS ID[...]

– 67 – 4-3. Parallel Interface Type A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 DIN9 DIN11 VVR DIN1 DIN3 DIN5 DIN7 GND Vcc(+5V) ERR SLCT BUSY STB GND RXD ID0 ID2 GND PEXT1 VEXT DIN10 DIN12 GND DIN2 DIN4 DIN6 DIN8 GND Vcc(+5) NMI PE ACK GND TXD CTS [...]

– 68 – 5. Main Logic Board (TUP400 Ver.1) 5-1. Circuit Diagram A <Note 1> The unit of resistor and resistor array is " Ω ", and no indication of wattage means 1/6W, 1/8 respectively. <Note 2> The unit of capacitor and capacitor array is "F", and no indication of Voltage means 50V. <Note 3> The coimponents[...]

– 69 – B VCC VCC VCC VB VCC VCC VCC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 20 11 30 O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12 O13 O14 O15 CE OE GND GND IC11 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 VPP VCC 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 1 40 A1[...]

– 70 – C VP DQ2 FA1A4P D1 EG01YV0 VCC R15 10K R103 10K Q2 B1359 FEED MOTOR CN4 5483-06A 1 2 3 4 5 6 TA1 MP4020 1B 2B 3B 4B 1C 2C 3C 4C EE 1 0 1 2 4 6 8 3 5 7 9 R3 R2 R104 R105 3.3K × 4 X1 CST9.83MT 1 3 2 R122 3.3K C118 0.1U 10K × 2 VCC R9 R6 33 × 9 R10 R8 R7 R5 R4 R12 R13 R14 R123 33P × 9 C105 C103 C104 C102 C106 C108 C101 C107 C119 C11 0.1[...]

– 71 – D D 8 D 9 D 1 0 D 1 1 D 1 2 D 1 3 D 1 4 D 1 5 23498765 1 CA3 220P × 8 D 0 D 1 D 2 D 3 D 4 D 5 D 6 D 7 23498765 1 CA4 220P × 8 A 2 0 A 1 7 A 1 5 A 1 3 A 1 1 A 9 23456789 1 CA2 220P × 8 A 1 9 A 1 8 A 1 6 A 1 4 A 1 2 A 1 0 A 8 23456789 1 CA1 220P × 8 A 0 A 1 A 2 A 3 A 4 A 5 A 6 A 7 23456789 1 CA5 220P × 8 R117 10K VCC R118 33 C117 33P [...]

– 72 – C1 05041081 CHEM. CAPA. 1000UF 35V 1 C2 05054745 CHEM. CAPA. 0.47UF 50V 1 C3-5 05753304 CERA. CAPA. CHIP 33PF 50V 3 C6 05041081 CHEM. CAPA. 1000UF 35V 1 C7 NOT MOUNTED C8-9 05753304 CERA. CAPA. CHIP 33PF 50V 2 C10-11 05751045 CERA. CAPA. CHIP 0.1UF 50V 2 C12 05753304 CERA. CAPA. CHIP 33PF 50V 1 C13-14 05751045 CERA. CAPA. CHIP 0.1UF 50V [...]

– 73 – DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK Main Logic Board (TUP400 Ver.1) R114 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1 R115 NOT MOUNTED R116 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 1 R117 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1 R118 06753304 CHIP RESISTOR 33 OHM 1/10W 1 R119 -120 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2 R121 0[...]

– 74 – IC6-7 *4 08221063 SRAM D431000AGW70LE1* 2 #4 08221081 SRAM HY628100BLLG-70* 2 IC8 08222047 EEPROM M93C46-BN6 1 09110115 IC SOCKET DILB-8P-8J 1 IC9 09110076 IC SOCKET DILB-42P-8J 1 IC10 08240076 GATE ARRAY D65622GF-TSP 1 IC11 *3 08222091 EPROM M5M27C202K-12 1 TS4.** #3 08222105 EPROM M27C4002-10F1 1 TS4.** 09110020 IC SOCKET DICF-40C-JAE [...]

– 75 – 6. Main-Logic Board (TUP400 Ver. 2 and TUP400Z) 6-1. Circuit Diagram Main Logic Board TUP400 Ver.2 and TUP400Z (1/5)[...]

– 76 – Main Logic Board TUP400 Ver.2 and TUP400Z (2/5)[...]

– 77 – Main Logic Board TUP400 Ver.2 and TUP400Z (3/5)[...]

– 78 – Main Logic Board TUP400 Ver.2 and TUP400Z (4/5)[...]

– 79 – Main Logic Board TUP400 Ver.2 and TUP400Z (5/5)[...]

– 80 – 6-2. Component Layout[...]

– 81 – DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK Main Logic Board (TUP400 Ver.2 and TUP400Z) 6-3. Parts List BC0-16 05751045 CERA. CAPA. CHIP 0.1UF 50V 17 C1 05122241 CERA. CAPA. CHIP 0.22UF 16V 1 C2 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 C3-10 NOT MOUNTED C11 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 C12-13 NOT MOUNTED C14-15 05122241 [...]

– 82 – DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK Main Logic Board (TUP400 Ver.2 and TUP400Z) R91-98 06751014 CHIP RESISTOR 100 OHM 1/10W 8 R99 06752031 CHIP RESISTOR 20 K-OHM 1/10W 1 R100 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 R101 -102 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2 R103 -106 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 4 R107 [...]

– 83 – D3-4 NOT USED D5-7 08000091 DIODE DSM1SD2*A 3 DD1-2 08000047 DIODE CHIP DCB010 2 ZD1 08020090 ZENER DIODE RD7.5EB1T 1 IC1 08221043 SRAM 6264FP-100NS*EL 1 IC2 08202033 IC-REG SI-8501L 1 IC3 08202011 IC-REG UPC7824 1 IC4 08200109 IC-RESET M51953BL 1 IC5 08251011 CPU HD6413003TF16 1 IC6-7 *2 08221056 SRAM 628128BLFP-7*EL 2 *3 08221057 SRAM [...]

– 84 – 7. RS-232C Interface Board (Ver. 1) 7-1. Circuit Diagram CN3 TXD RXD CTS DTR RCH MP-DTR MP-TXD RTS FAULT GND GND F-GND MOUNT-HOLE 2 3 5 20 11 16 15 4 14 7 13 1 0 L5 L8 L4 L1 L9 DBLD-J255AF-21L91 B-01R × 9 L3 L7 L6 L2 R2 3.3K D2 D1 R4 3.3K DCB010 × 2 + + + + JP6 VCC C4 0.1U V+ C2 1U 50V C6 1U 50V 3 2 16 14 13 8 7 1 11 12 9 10 4 5 6 15 D[...]

– 85 – C1-2 05051057 CHEM. CAPA. 1UF 50V 2 C3 05002213 CHEM. CAPA. 220UF 6.3V 1 C4 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 C5-6 05051057 CHEM. CAPA. 1UF 50V 2 R1 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1 R2 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1 R3 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 R4 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1 R5 06753334 CHIP[...]

– 86 – 8. RS-232C Interface Board (Ver. 2) 8-1. Circuit Diagram[...]

– 87 – BC1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 BC3 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 C1-5 05051057 CHEM. CAPA. 1UF 50V 5 C6-7 05752236 CERA. CAPA. CHIP 0.022UF 50V 2 C8-10 NOT MOUNTED C11 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 R1-3 NOT MOUNTED R4 06753324 CHIP RESISTOR 3.3 K-OHM 1/10W 1 R5 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 R6 06753334[...]

– 88 – DSW1 *4 09090054 DIP SWITCH SD-10ZL 1 #4 09090072 DIP SWITCH 210B010MS-F 1 DSW2 *2 09090033 DIP SWITCH KSS04-1 1 #2 09090069 DIP SWITCH 210B004MS 1 CN1 09100611 CONNECTOR PHEC40P-R111 1 CN2 09100421 CONNECTOR 52065-6645 1 CN3 09100483 CONNECTOR DBLD-J25SAF-21L9-1 1 L1-8 09990738 BEADS INDUCTOR SBK2125-601Y 8 L9 09990705 BEADS INDUCTOR B0[...]

– 89 – 9. RS-422A Interface Board 9-1. Circuit Diagram[...]

– 90 – C1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 C2 05002213 CHEM. CAPA. 220UF 6.3V 1 R1-2 06751014 CHIP RESISTOR 100 OHM 1/10W 2 R3-4 06751031 CHIP RESISTOR 10 K-OHM 1/10W 2 VR1 06451033 RP RESISTOR EVN-D2A-10K 1 TR1 07603016 DIGITAL TRANSISTOR FA1A4P 1 IC1 08200127 IC-I/F MC34051M 1 DSW1 *2 09090034 DIP SWITCH KSS08-1 1 #2 09090068 DIP SWITCH [...]

– 91 – 10. Parallel Interface Board (Ver. 1) 10-1. Circuit Diagram CN3 INIT DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 STROBE BUSY ACK ERROR SLCT PE SLCT-IN CPL VCC GND EXT-GND RETURN-GND F-GND MOUNT-HOLE 57RE-40360-BD29 VR1 EVN-D2A-10K TR1 FA1A4P CN2 PSW PEXT 1 PEXT 2 VEXT VEXT F-GND MOUNT-HOLE 52065-6645 6 2 5 3 4 1 0 CN1 A1 A2 A3 A4 A5 [...]

– 92 – C1 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 C2 05002213 CHEM. CAPA. 220UF 6.3V 1 C3 05751025 CERA. CAPA. CHIP 1000PF 50V 1 C4 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 R1 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 R2-9 06754721 CHIP RESISTOR 4.7 K-OHM 1/10W 8 R10 06751031 CHIP RESISTOR 10 K-OHM 1/10W 1 R11 06751014 CHIP RESISTOR 100 OHM 1/10W 1 RA1[...]

– 93 – 11. Parallel Interface Board (Ver. 2) 11-1. Circuit Diagram[...]

– 94 – BC1-2 05751045 CERA. CAPA. CHIP 0.1UF 50V 2 C1 05751025 CERA. CAPA. CHIP 1000PF 50V 1 C2-3 NOT MOUNTED C4 05051057 CHEM. CAPA. 1UF 50V 1 C5 05751045 CERA. CAPA. CHIP 0.1UF 50V 1 R1-8 06753304 CHIP RESISTOR 33 OHM 1/10W 8 R9 06751021 CHIP RESISTOR 1 K-OHM 1/10W 1 R10 06751014 CHIP RESISTOR 100 OHM 1/10W 1 R11 06751031 CHIP RESISTOR 10 K-O[...]

– 95 – 12. Near-End Sensor Board 12-1. Circuit Diagram C1-2 05152234 CERA. CAPA. 0.022UF 50V 2 R1 NOT MOUNTED R2-4 06053314 RD RESISTOR 330 OHM 1/6W 3 R5 MOT MOUNTED R6-9 06054725 RD RESISTOR 4.7 K-OHM 1/6W 4 R10-13 06053314 RD RESISTOR 330 OHM 1/6W 4 TR1-2 07227853 TRANSISTOR 2SC1740SE 2 LED1 NOT MOUNTED LED2-4 08300081 LED LT-1D11A 3 LED5 NOT[...]

– 96 – 13. Paper-End Sensor Board 13-1. Circuit Diagram R1-2 06052211 RD RESISTOR 220 OHM 1/6W 2 PS1-2 08300082 PHOTO-INTERRUPTER PS6002A-KS 2 - 30721010 CABLE UNIT TMP4 1 DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK 13-2. Parts List 4 3 2 1 CN1 VCC MARK PE GND (51015-0400) PS1 PS60002 (MARK) PS2 PS60002 (PE) R1 220 R2 220[...]

– 97 – 14. Transit Board 14-1. Circuit Diagram R1 06054725 RD RESISTOR 4.7 K-OHM 1/6W 1 CN1 09100267 CONNECTOR 5483-06A 1 CN2 09100270 CONNECTOR 5483-02A 1 CN3 09100370 CONNECTOR 53014-0710 1 DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK 14-2. Parts List φ 26 8 φ 45 7 φ 34 6 φ 13 5 CMN 2 4 CMN 1 3 SW 2 2 GND 1 1 VLED 7 GND 6 LABEL [...]

– 98 – 15. Presenter Sensor Board 15-1. Circuit Diagram C1 05532234 CAPACITOR 0.022UF 25V 1 R1 06051235 RD RESISTOR 12 K-OHM 1/6W 1 R2 06055614 RD RESISTOR 560 OHM 1/6W 1 R3 06053324 RD RESISTOR 3.3 K-OHM 1/6W 1 TR1 07227853 TRANSISTOR 2SC1740SE 1 PS1 08300082 PHOTO-INTERRUPTER PS6002A-KS 1 DRWG.NO. REV. PARTS NO. PARTS NAME Q’TY REMARKS RANK[...]

2001.09.30 Printed in Japan, 80873069 OVERSEAS SUBSIDIARY COMPANIES STAR MICRONICS AMERICA, INC. 1150 King Georges Post Road, Edison, NJ 08837-3729 U.S.A. Tel : 732-623-5555 Fax : 732-623-5590 http://www.starmicronics.com ELECTRONIC PRODUCTS DIVISION STAR MICRONICS CO., LTD. 536 Nanatsushinya, Shimizu, Shizuoka, 424-0066 Japan Tel : 0543-47-0112 Fa[...]