State Water Heaters SBD85500PE manual

500 T ennessee W altz Pkwy Ashland City , TN 37015 COMMERCIAL GAS W A TER HEA TERS Instruction Manual PRINTED 021 1 318298-001 PLACE THESE INSTRUCTIONS ADJACENT TO HEA TER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE. Thank you for buying this energy efcient water heater . We appreciate your condence in our products. Read and understand this[...]

2 Outdoor Air Through T wo V ertical Ducts ........................................ 17 Air From Other Indoor Spaces ....................................................... 17 T echnical Data V enting .................................................................. 18 W A TER HEA TER INST ALLA TION .................................................[...]

3 SAFE INST ALLA TION, USE AND SERVICE The proper installation, use and servicing of this water heater is extremely important to your safety and the safety of others. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all saf[...]

4 GENERAL SAFETY INFORMA TION Fire Hazard Do not install water heater on carpeted floo r. Do not operate water heater if flood damaged. For continued protection against risk of fire: Fire or Explosion Hazard Read instruction manual before installing, using or servicing water heater . Av oid all ignition sources if you smell gas. Do not store or use[...]

5 PRECAUTIONS DO NOT USE THIS APPLIANCE IF ANY P AR T HAS BEEN UNDER W A TER. Immediately call a qualied service agency to inspect the appliance and to make a determination on what steps should be taken next. If the unit is exposed to the following, do not operate heater until all corrective steps have been made by a qualified service agency . 1[...]

6 Thank Y ou for purchasing this water heater . Properly installed and maintained, it should give you years of trouble free service. ABBREVIA TIONS USED Abbreviations found in this Instruction Manual include : • ANSI - American National Standards Institute • ASME - American Society of Mechanical Engineers • GAMA - Gas Appliance Manufacturer ?[...]

7 THE HYDRO CANNON (SELF-CLEANING SYSTEM) These units include The Hydro Cannon (Self-Cleaning System) installed in the front water inlet, See Figure 1. The Hydro Cannon inlet tube can only be used in the front water inlet connection. Do not install the Hydro Cannon inlet tube in either the top or back inlet water connection. The Hydro Cannon must b[...]

8 TOP VIEW F TOP OUTLET 1 1/2” NPT TOP INLET 1 1/2” NPT FIGURE 5 ROUGH IN DIMENSIONS RECOVER Y CAP ACITIES GAS AND ELECTRICAL CHARACTERISTICS FRONT VIEW BACK VIEW T ABLE 2. RECOVER Y CAP ACITIES, based on 80% efciency T ABLE 3. GAS AND ELECTRICAL CHARACTERISTICS T ABLE 1. ROUGH-IN-DIMENSIONS Model Input Rate Btu/Hr Kw/Hr Approximate T ank Ca[...]

9 IS NOT SUBJECT T O PHYSICAL DAMAGE BY A MOVING VEHICLE. FLAMMABLE ITEMS, PRESSURIZED CONT AINERS OR ANY OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER BE PLACED ON OR ADJACENT TO THE HEA TER. OPEN CONT AINERS OR FLAMMABLE MA TERIAL SHOULD NOT BE ST ORED OR USED IN THE SAME ROOM WITH THE HEA TER. THE HEA TER MUST NOT BE LOCA TED IN AN AREA WHE[...]

10 INSULA TION BLANKET Do not obstruct water heater air intake with insulating blanket. Gas and carbon monoxide detectors are available. Install water heater in accordance with the instruction manual. Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual. Breathing Hazard - Carbon Monoxide Gas Insu[...]

11 Breathing Hazard - Carbon Monoxide Gas Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual. Under no circumstances should the input exceed the rate shown on the water heater ’s rating label. Overfiring could result in damage to the water heater and sooting. Gas and carbon monoxide detectors [...]

12 W A TER TEMPERA TURE CONTROL AND MIXING V AL VES Wa ter temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly and the physically or mentally disabled are at highest risk for scald injury . Feel water before bathing or showering. Te mperature limiting devices such as mixing val[...]

13 HO T WA TER OUTLET TO TA NK INLET CHECK VA LV E MIXING VA LV E COLD WA TER INLET TEMPERED WA TER OUTLET 12” TO 15” (30-38 cm) CHECK VA LV E FIGURE 10 DISHW ASHING MACHINES All dishwashing machines meeting the National Sanitation Foundation requirements are designed to operate with water ow pressures between 15 and 25 pounds per square inc[...]

14 No valve or other obstruction is to be placed between the T emperature-Pressure Relief V alve and the tank. Do not connect discharge piping directly to the drain unless a 6” (15.2 cm) air gap is provided. T o prevent bodily injury , hazard to life, or property damage, the relief valve must be allowed to discharge water in adequate quantities s[...]

15 through the water heater ’s vent system causing poor combustion. Sooting, serious damage to the water heater and the risk of re or explosion may result. It can also create a risk of asphyxiation. LOUVERS AND GRILLES The free areas of the fresh air openings in the instructions that follow do not take in to account the presence of louvers, gr[...]

16 vent with an oil burning furnace, the vent pipe should enter the smaller common vent or chimney at a point above the large vent pipe. MUL TIPLE HEA TER MANIFOLD Figure 13 and T able 7 should be used for horizontally manifolding two or more heaters. FIGURE 13 FRESH AIR OPENINGS FOR CONFINED SP ACES The following instructions shall be used to calc[...]

17 When ducts are used, they shall be of the same cross sectional area as the free area of the openings to which they connect. The minimum dimension of rectangular air ducts shall be not less than 3 inches. AIR FROM OTHER INDOOR SP ACES FIGURE 18 The conned space shall be provided with two permanent openings, one commencing within 12 inches (300[...]

18 TYPE B GAS VENT Multiple Gas Fired T ank-T ype Heaters When venting multiple tank type heaters using T ype B vent pipe, follow the installation diagram (gure 13) and tables below which give sizing and data based upon NFP A 54/ANSI Z223. 2006. T ABLE 7. TECHNICAL DA T A VENTING Model 500 Input: 500,000 btu/hr T otal V ent Height (Feet) V ent c[...]

19 W A TER HEA TER INST ALLA TION This water heater is provided with a properly rated/sized and certied combination temperature - pressure (T&P) relief valve by the manufacturer . See T emperature-Pressure Relief V alve on pages 13-14 for information on replacement and other requirements. Wa ter Damage Hazard Te mperature-Pressure Relief V a[...]

20 INST ALLA TION DIAGRAMS - TOP INLET/OUTLET USAGE Use of the top inlet water connection requires installation of an inlet dip tube (refer to gure 19). The tube is supplied in the heater . Follow caution labels if applying heat to this tting. Do not allow pipe dope to contact the plastic tube during installation. TUBE INLET INST ALLA TION FI[...]

21 HEA TER WIRING All electrical work must be installed in accordance with the latest version of the National Electrical Code ANSI/NFP A No. 70 and must conform to all local code authority having jurisdiction. AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION. If any of the original wire as supplied with [...]

22 GAS PIPING Contact your local gas service company to ensure that adequate gas service is available and to review applicable installation codes for your area. Size the main gas line in accordance with T able 9. The gures shown are for straight lengths of pipe at 0.5 in. W .C. pressure drop, which is considered normal for low pressure systems. [...]

23 Board waits 3 seconds and then shuts off power to the Silicon Nitride Ignitor . 1 1. From the time the Silicon Nitride Ignitor ’s power is shut off, the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor . 12. If the Flame Sensor does not detect a strong enough ame, the Ignition Control Board shuts off the Gas V alve an[...]

24 LIGHTING & OPERA TION LABEL FLAMMABLE If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury , or loss of life. W ARNING OPERA TING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERA TING A. 1. 6. 2. C. D. B. This appliance does not have a pilot. It is equipped with an ignition d[...]

25 CHECK VENTING The following steps shall be followed with each appliance connected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation. 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the Nat[...]

26 When checking the T emperature-Pressure Relief V alve operation, make sure that (1) no one is in front of or around the outlet of the T emperature-Pressure Relief V alve discharge line, and (2) that the water discharge will not cause any property damage, as the water may be extremely hot. Use care when operating valve as the valve may be hot. T [...]

27 DRAINING AND FLUSHING Burn harzard. Hot water discharge. Keep hands clear of drain valve discharge. It is recommended that the water heater storage tank be drained and ushed every 6 months to reduce sediment buildup. The water heater should be drained if being shut down during freezing temperatures. TO DRAIN THE W A TER HEA TER STORAGE T ANK:[...]

28 NOTE: Un•Lime is not available for use in Canada. Hydrochloric base acids are not recommended for use on glass lined tanks. Observe handling instructions on label of product being used. T ANK CLEANOUT PROCEDURE The following practices will ensure longer life and enable the unit to operate at its designed efciency: 1. Once a month the heater[...]

29 Prepare the Up-N-Down T ransfer Kit The next step is the preparation of the Up-N-Down T ransfer Kit, if you have not already done so: 1. With the 5 gallon Up-N-Down container in the vertical position, unscrew the plastic vent cap in the handle and pierce the plastic membrane over the vent boss under the cap to allow the container to vent. Note: [...]

30 SYSTEM DIAGNOSTICS Y our water heater is equipped with an ignition module that incorporates a diagnostic system to assist in troubleshooting the appliance. The indicator codes on the ignition module are as follows: T ABLE 1 1: 1 FLASH System lockout (retries or cycles exceeded) 2 FLASHES Pressure switch stuck close 3 FLASHES Pressure switch stuc[...]

31 system are used (such as a dishwasher or washing machine). If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open ame near the faucet at the time it is open. HIGH W A TER TEMPERA TURE SHUT OFF SYSTEM This water heater is e[...]

32 SEQUENCE OF OPERA TION FLOW CHART Description of this ow chart can be found in the “SEQUENCE OF OPERA TION” section found on page 23. FIGURE 29[...]

33 OPERA TIONAL CHECKLIST COMPLAINT CAUSE REMEDY USER SERVICE AGENT *W ater not hot enough Thermostat set too low . Set thermostat dial to a higher temperature Upper and/or lower temperature probe out of calibration. Call service agent Check continuity and resistance (Ohms) of upper and lower temperature probes. Replace probes if out of specicat[...]

34 W A TER PIPING DIAGRAMS N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t r[...]

35 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

36 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

37 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o a[...]

38 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

39 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

40 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

41 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI FLUE (2 UNITS) TWO TEMPERA TURE LEGEND TEMPERA TURE [...]

42 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI FLUE (2 UNITS) WITH BOOSTER TWO TEMPERA TURE LEGEND T[...]

43 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI-FLUE (3 UNITS) LEGEND TEMPERA TURE & PRESSURE REL[...]

44 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

45 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

46 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI FLUE FL UE (4 UNITS) LEGEND TEMPERA TURE & PRESSU[...]

47 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

48 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]

49 MANIFOLD KITS MANIFOLD KITS TWO UNIT MANIFOLD KIT (P ART NO. 9003426205) THREE UNIT MANIFOLD KIT (P ART NO. 9003427205) FOUR UNIT MANIFOLD KIT (P ART NO. 9003428205) DIMENSION "A" MODEL 81.5" SBD85500NE/ SBD85500PE[...]

50 LIMITED W ARRANTY Limited W arranty State Water Heaters, the warrantor, extends the following LIMITED W ARRANTY to the owner of this water heater . 1. THE T ANK If the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potable water therein, during the THREE years afte[...]

NOTES[...]

500 T ennessee W altz Pkwy ., Ashland City , TN 37015 T echnical Support: 800-365-8170 • Parts: 800-821-2017 www .statewaterheaters.com Copyright © 2010 State Industries, Inc. All rights reserved.[...]