Stovax PR0919 manual

STUDIO B a l a n c e d F l u e Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) PR0919 Issue 5 (January 2008) IMPORTANT Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in position. The front casing of this appliance will become hot w[...]

2 COVERING THE FOLLOWING MODEL: STUDIO 1 BALANCED FLUE: STUDIO 2 BALANCED FLUE: 8700BFCHEC 8701BFCHEC P8700BFCHEC P8701BFCHEC PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements Installation 14 SERVICING INSTRUCTIONS 22 Fault Finding 22 How to replace parts 24 Basic s[...]

3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test N/A 3. Spillage test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements N/A A[...]

4 USER INSTRUCTIONS 1. GENERAL 1.1 A competent person must carry out installation and servicing. 1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the data badge located on a plate under the access panel, see Diagram 2, Installation. 1.3 Do not place curtains above the fire: You must have 300mm (1?[...]

5 USER INSTRUCTIONS  DECREASINGTEMPERATURE  • Pressthe DOWNarrow onceto decreaseflame height  one stage  • Pressand holdthe DOWNarrow todecrease to  minimum At the lowest point the fire goes to ‘standby mode’ (only pilot lit) NOTE: While pressing a button a [...]

6 USER INSTRUCTIONS  • Pressthe ON-OFFbutton toturn theappliance off EMERGENCY SHUT OFF If the batteries fail during use of the fire, move the switch to theOFF (O) position,Diagram 3  (Thisswitch is setto beON duringnormal operationand mustremain ON) 3 AR1933 3[...]

7 USER INSTRUCTIONS 5. ARRANGEMENT OF FUEL BED 5.1 If you need to replace pebbles or refill the tray, make sure the pebbles are flattened so they are level with the rim of the tray. TAKE CARE NOT TO SPILL PEBBLES INTO THE PILOT AREA ONLY PEBBLES SUPPLIED BY GAZCO CAN BE USED IN THIS FIRE 6. FLAME FAILURE DEVICE 6.1 This is a safety feature incorpor[...]

8 Model Gas CAT. Gas Type Working Pressure Aeration Injector Gas Rate m 3 /h Input kW (Gross) Country High Low Studio 1 BF 12H Natural G20 20mbar 16 x 23 400 0.600 6.3 3.0 GB, IE Studio 1 BF 13P Propane G31 37mbar 14 x 16 (1) 16 x 23 (1) 185 0.230 6.1 3.0 GB, IE Studio 2 BF 12H Natural G20 20nbar 14 X 16 600 0.800 8.4 4.3 GB, IE Studio 2 BF 13P Pro[...]

9 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information. PACKING CHECKLIST Qt[...]

10 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Steel Frame Dimensions Dimension Studio 1 Studio 2 A 1120 1350 B 675 675 C 646 846 D 320 320 E 177 177 F 237 237 G 25 25 Profil Frame Dimensions Dimension Studio 1 Studio 2 A 836 1036 B 510 510 C 740 940 D 414 414 E 48 48 F 48 48 G 12.5 12.5 Bauhaus Frame Dimensions Dimension Studio 1 Studio 2 A [...]

11 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS Note: This appliance must only be installed with the flue supplied. You must adhere to the following: 1.1 The flue must be sited in accordance with BS5440: Part 1 (latest edition). See Diagram 1. 1.2 Fit a guard to protect people from any terminal less than 2 metres above any access such as level groun[...]

12 STUDIO 1 BF 1A AR1671 STUDIO 2 BF 1A AR1971 Start of bend to centre line of horizontal flue 170mm. Centre line of vertical flue to end of bend 220mm. 2.1 TOP FLUE UP & OUT KIT STUDIO 1 BF (8534/8534AN) Vertical from the top of the appliance then horizontally out. (See Diagram 1A). The basic kit comprises: 1 x 200mm vertical length 1 x 500mm [...]

13 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1C AR1673 2.3 TOP FLUE VERTICAL KIT (8524/8524AN) Vertical from the top of the appliance (See Diagram 1C). A minimum vertical rise 3m (9’10") to a maximum 10m (32’10"). The basic kit comprises: 2 x 1m lengths 1 x 1m terminal length 1 x 52mm restrictor 1 x 47mm restrictor 1 x 60mm restrict[...]

14 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS/INSTALLATION 5. APPLIANCE LOCATION 5.1 Please note this appliance has been specifically designed for stud work applications. There are two methods of installation, see Installation Instructions 3.2 Frame, 3.3 Edge 5.2 Thisappliance must standon anon-combustible hearth/ platform [...]

15 INSTALLATION INSTRUCTIONS INSTALLATION 2 AR1869 access panel 2 AR1888 3. STUD WORK INSTALLATION 3.1 Combustible parts of the stud work must be kept beyond theminimum dimensions shownin Diagram4. Evenif the frameworkis protected bynon-combustible material,you must maintain these dimensions, Diagr[...]

16 INSTALLATION INSTRUCTIONS INSTALLATION  • Fitthesupplied topsupportbar intothe studworkat the correct height, Diagram 7, because no combustible material can be used above the fire 7 AR1904  • Attachthe 4frame fixingbrackets tothe fire,Diagram 8  • Fix[...]

17 INSTALLATION INSTRUCTIONS INSTALLATION 13 AR1905 3.3 STUD WORK INSTALLATION METHOD 2 (EDGE)  Forthis cool-wallEdge installation, theconvected heatof the fire is channelled into the chimney cavity and vented at the top.  Thereis an optionalStudio EdgeFixing Kitavailable for installing[...]

18 INSTALLATION INSTRUCTIONS INSTALLATION Studio 1 BF 17 Studio 2 BF Studio 1 & 2 BF AR1671, AR1971, AR1673 TAKE CARE WHEN MARKING OUT FOR THE FLUE AS IT IS DIFFICULT TO MOVE AFTER INSTALLATION. IF A RESTRICTOR IS REQUIRED FIT THIS BETWEEN THE SMALL OUTLET SPIGOT AND THE AIR DUCT SEE DIAGRAM 18. REFER TO TECHNICAL SPECIFICATIONS FOR RESTRICTO R[...]

19 INSTALLATION INSTRUCTIONS INSTALLATION 4.6 Onlythe horizontalterminal section canbe reducedin size. To find the length:  • Measurefrom theoutside ofthe wallto thestop onthe 90°  • Add 10 mm to the outlet end   • Measure fromthe edgeof [...]

20 INSTALLATION INSTRUCTIONS INSTALLATION  • Offerthe frameto thefoot ofthe opening  • Slidethe frameto theright tolocate theright hingepin 24 AR1865 5.4 • Manoeuvrethe frame uptowards theleft sideto locate the left hinge pin  • Sl[...]

21 INSTALLATION INSTRUCTIONS INSTALLATION  • Pressthe ON-OFFbutton tolight theappliance, (upto   30 seconds)  • Pressthe UPbutton toincrease theflame height.  • Pre ssthe DOW Nbutton to decreasethe flameheight.At the lowest point it [...]

22 INSTALLATION INSTRUCTIONS COMMISSIONING 7. COMMISSIONING 7.1 Complete the Commissioning Checklist at the front of this manual covering:  • Fluechecks  • Gaschecks  • Pebblelayout -flame picture For working pressure test, use the access panel at the gas connection ensuring the burner is in position. 7.2 I[...]

23 IGNITION FUNCTIONAL CHECK 1 PILOTWILL NOTLIGHT Ensurethere isno debrisaroundthe pilotassembly, (e.g. soot, etc.) which could short the spark, clean the area. Operatethe valve. Is there a spark? Consult User Instructions and retry. Check alignment of pilot burner head, change the ignition lead. See Replac[...]

24 PILOTWILL NOTSTAY LITORFIRE GOESOUT INUSE Ensurethere isno debrisaroundthe pilotassembly, (e.g. soot etc.) Check for fluff in the pilot aeration hole. See the Diagram in the Replacing Parts section. Problem is with the pipe work or fittings which lead to the fire. Correct and retry. Is the[...]

3.2 To completely remove the glass front:  • Removethe securingspring clipfrom thebottom-right of the window frame, Diagram 3 3 AR1862 3.3 Withthe window framein anupright position:  • Slidethe frameto theleft sothat itcomes offthe left ?[...]

26 SERVICING INSTRUCTIONS REPLACING PARTS 4. GLASS WINDOW 4.1 Remove the two clips and brackets from either side of the frame, Diagram 5 5 AR1864  • Liftthe glassclear fromthe lockbracket atthe topof the frame and slide out 5. BLACK ENAMELLED PANELS 5.1 Slide the side panels forward until clear of t[...]

27 9 AR1868  • Slidethe burnerto theright andout ofits location  • Refitin reverseorder  Whenrefilling the stonepebbles, fillto thelevel ofthe rim of the burner tray and flatten level. Ensure no stone pebbles fall into the pilot area. 7. MAIN CONTROL ASSEM[...]

28 SERVICING INSTRUCTIONS REPLACING PARTS 8. PILOT UNIT ASSEMBLY 8.1 The pilot assembly consists of four components which can be individually changed: 1. Pilot burner bracket 2. Pilot injector  3. Electrode 4. Thermocouple Before commencing work on the pilot the Main Control Assembly must be removed, see Section 7 above. 8.2 Pilot Burner B[...]

29 SERVICING INSTRUCTIONS REPLACING PARTS 10. GAS VALVE 10.1 To change the gas valve:  • Removethe controlassembly, Section7  • Releasethe gasinlet pipe,Diagram 18,Arrow A  • Removethe thermocouplefrom theinterrupter block  andrelease thesecond thermo[...]

30 SERVICING INSTRUCTIONS REPLACING PARTS 13. MAIN INJECTOR 13.1 To change the main injector:  • Undothe injectorfee pipe  • Undothe locknut fromthe injector  • Replacewith thecorrect sizeinjector 14. PRIMARY AERATION PLATE  NOTALL MODELS HAVEAERATION PLATES.R[...]

31 SERVICING INSTRUCTIONS REPLACING PARTS 15. SHORT SPARES LIST STUDIO 1 BF STUDIO 2 BF COMPONENT NG LPG NG LPG PILOTINJECTOR PI0069 PI0070 PI0069 PI0070 MAININJECTOR IN0007 IN0040 IN0005 IN0041 BURNER ASSEMBLY GZ5983 GZ6363 GZ6417 GZ6418 AERATION PLATE G20- N/A G30 -N/A G20- GZ2025 G31 -GZ2025 G25- G[...]

32 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer'sStamp/CORGIRegistration[...]

Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]