Stovax Studio 22 manual

Studio 22 B a l a n c e d F l u e Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) PR1014 Issue 4 (December 2008) IMPORTANT Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in position. The front casing of this appliance will become h[...]

2 COVERING THE FOLLOWING MODEL: STUDIO 22 BALANCED FLUE: 8704BFLEC P8704BFLEC PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 9 Technical Specifications 9 Site Requirements 12 Installation 16 Commissioning 28 SERVICING INSTRUCTIONS 29 Fault Finding 29 How to replace parts 31 Basic spare parts list 37 Service R[...]

3 FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test N/A 3. Spillage test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full 4. Gas rate m 3 /h 5. Does ventilation meet appliance requirements N/A A[...]

4 USER INSTRUCTIONS 1. GENERAL 1.1 A competent person must carry out installation and servicing. 1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the data badge located on a plate under the access panel, see Diagram 2, Installation. 1.3 Do not place curtains above the fire: You must have 300mm (1?[...]

5 USER INSTRUCTIONS  • Pressand holdthe DOWNarrow todecrease to minimum At the lowest point the fire goes to 'standby mode' (only pilot lit) Note: While pressing a button, a symbol indicating transmission appears on the display. The receiver confirms transmission with an acoustic signal. Turning the Stud[...]

6 USER INSTRUCTIONS EMERGENCY SHUT OFF If the batteries fail during use of the fire, move the switch to theOFF (O) position,Diagram 3  (Thisswitch is setto beON duringnormal operationand mustremain ON) 3 AR1933 3. CLEANING THE STUDIO 3.1 Make sure the fire and surrounds are cool before cleani[...]

7 USER INSTRUCTIONS 7 AR1932 5. ARRANGEMENT OF FUEL BED ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre (RCF), a material which is commonly used for this application. Protective clothing is not required when handling these articles, but we recommend you follow[...]

8 6. FLAME FAILURE DEVICE 6.1 This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple. 7. RUNNING IN 7.1 Thesurface coating onthe metalused inyour GAZCOfire will "burn off" during the first few hours[...]

9 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS: STUDIO 22 BF: 8704BFLEC P8704BFLEC Model Gas CAT. Gas Type Working Pressure Nox Class Aeration Injector Gas Rate m 3 /h Input kW (Gross) Country High Low 8704BFLEC I 2H Natural Gas (G20) 20 mbar 4 5 x 16 mm 530 0.715 7.5 3.75 GB, IE P8704BFLEC I 3P Propane (G31) 37 m[...]

10 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information. PACKING CHECKLIST Q[...]

11 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Steel Frame Dimensions Dimension: Size (mm) A 1350 B 675 C 846 D 320 E 177 F 237 G 25 ProlFrameDimensions Dimension: Size (mm) A 1036 B 510 C 940 D 414 E 48 F 48 G 12.5 Bauhaus Frame Dimensions Dimension: Size (mm) A 1050 B 524 C 940 D 414 E 55 F 55 G 28 2 Steel Profil Bauhaus AR1550 E D[...]

12 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS Note: This appliance must only be installed with the flue supplied. You must adhere to the following: 1.1 The flue must be sited in accordance with BS5440: Part 1 (latest edition). See Diagram 1. 1.2 Fit a guard to protect people from any terminal less than 2 metres above any access such as level groun[...]

13 2. FLUE OPTIONS REAR EXIT (8708)  • Cut tolength asrequired onsite 1 AR0630 200 mm min 500 mm max Guard Supplied. TOP EXITS 2.1 TOP FLUE UP & OUT KIT (8534) This flue is vertical from the top of the appliance then horizontally out. (See Diagram 2). The basic kit comprises: 1 x 200mm vertical length 1 x 500mm termina[...]

14 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2.3 TOP FLUE VERTICAL KIT (8524/8524AN) Vertical from the top of the appliance (See Diagram 4). 4 AR1673 A minimum vertical rise 3m (9’10") to a maximum 10m (32’10"). The basic kit comprises: 2 x 1m lengths 1 x 1m terminal length 1 x 52mm restrictor 1 x 47mm restrictor 1 x 60mm restrictor[...]

15 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 5. APPLIANCE LOCATION 5.1 Please note this appliance has been specifically designed for studwork applications although installation into other constructions, including masonry, is entirely feasible. There are two methods of installation, see Installation Instructions 3.2 Frame, 3.3 Edge 5.2 Thisa[...]

16 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT: REFER TODATA BADGEAND TECHNICAL SPECIFICATIONAT THE FRONTOF THEMANUAL TO ENSURE THEAPPLIANCE ISCORRECTLY ADJUSTEDFOR THEGAS TYPE ANDCATEGORY APPLICABLEIN THE COUNTRYOF USE.   FORDETAILS OF?[...]

17 INSTALLATION INSTRUCTIONS INSTALLATION 2.5 You can now remove the burner:  • Undothe fourscrews holdingthe burnertray inplace  • Removethe burner  • Liftthe left-handside upand out 4 AR2117 2.6 • Undothe two screwsin therear airbaffle to[...]

18 INSTALLATION INSTRUCTIONS INSTALLATION 3. STUD WORK INSTALLATION THERE ARE THREE TYPES OF INSTALLATION INTO STUDWORK DESCRIBED IN THE FOLLOWING PAGES: 1) FOR STUDIO 22 WITH EITHER THE STEEL, PROFIL OR BAUHAUS FRAME, SEE SECTION 4 2) FOR AN INSTALLAT ION WHERE THE STUDIO 22 SITS FLUSH TO THE FINISHED 'EDGE' OF THE WALL, SEE SECTION 5 3)[...]

19 INSTALLATION INSTRUCTIONS INSTALLATION  • Fitthe supportbar intothe studworkat thecorrect height, Diagram 11. 11 AR1904  • Attachthe 4frame fixingbrackets tothe fireby placing the top part of the bracket through the slots  • Pushthe bracketflat aga[...]

20 INSTALLATION INSTRUCTIONS INSTALLATION 15 AR2134  •  Put verticalstudwork atminimum clearanceto theside of the fire (50mm)   •  Secure tothe verticalstudwork throughthe holesin the metal brackets fitted to the fire, Diagram 16  Thekit has beendesi[...]

21 INSTALLATION INSTRUCTIONS INSTALLATION 6. STUDWORK FOR COOL WALL INSTALLATION KIT Thereis an optionalStudio 22Cool WallInstallation Kitavailable for installing the fire without a frame: Studio 22 BF Code No. 8727BFCW22.This consistsof four metalbrackets sothat youcan create a flus[...]

22 INSTALLATION INSTRUCTIONS INSTALLATION  • Fitnon-combustible boardto thestudwork abovethe fire. This should extend a minimum of 400mm above the appliance and a minimum of 50mm to each side  • Fitplasterboard tothe remainingchimney breastfront  • Connectthe flue syst[...]

23 INSTALLATION INSTRUCTIONS INSTALLATION 8.1 REAR EXIT FLUE WALL THICKNES S MIN 200mm MAX 600mm 8.1.3 Remove the flue assembly and terminal guard from the box. Take care not to lose the fixings. 8.1.4 Having decided on the final appliance position and ensuring that all external flue terminal clearances are complied with, (See Section 1, Site Requi[...]

24 8.2.2 The appliance is factory set for top exit. 8.3 A 152mm (6") diameter hole in the wall or ceiling is required to install the flue. This can be achieved by either: a) Core drill b) Hammer and chisel  • Drillsmall holesaround thecircumference whenusing   method b. Make good both ends of the hole. 8.4[...]

25 INSTALLATION INSTRUCTIONS INSTALLATION 9.3 Remove the screw from the pressure test point  • Connecta suitablepressure gaugeto thetest point located on the inlet fitting  • Refitthe burner  • Turnon thegas  • Lightthe applianceto checkfor leaks  • [...]

26 40 AR2124 A D 10.6 Put the groovein thebase ofLog Einto theindent onthe rightof Log A.The leftbranch restson theupper endof Log C, Diagram 41. 41 AR2125 A E 10.7 LogF rests againstLog Bat itsfar rightend, betweenLog[...]

27 INSTALLATION INSTRUCTIONS INSTALLATION 11. LIGHTING THE STUDIO Note: The Emergency Shut Off switch must be in the ON position, refer to Section 2, User Instructions. There are two ways of lighting the Studio:  • bythermostatic remotecontrol  • usingthe fire’stouch pad THERMOSTATIC REMOTE CONTROL 43 AR1883 T[...]

28 2 AR1936  Oncethe handsethas a newcode, thecontrol boxneeds to be reprogrammed: To access the control box, see Servicing Instructions, Section 7 - Main Control Assembly .  • Pressand holdthe resetbutton onthe controlbox until you hear two signals. After the second lo[...]

29 SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person. All tests must be carried out in accordance with the current CORGIrecommendations. 1.1 Before any tests are undertaken on the appliance:  • Conduct agas soundnesst[...]

30 SERVICING INSTRUCTIONS FAULT FINDING CHARTS IGNITION FUNCTIONAL CHECK 2 NOSPARK Ensure there is no debris around the pilot assembly, (e.g. soot etc.) which could short the spark, clean the area. Consult the users instructions, retry. From Ignition Fault Finding Chart 1 Is the gap between electrode and thermocouple 4.0mm? Has ignition lead bec[...]

2 AR2119 3.2 To completely remove the glass front:  • Openthe doorat aright angleto thefire  • Liftthe doorvertically offits hingesand placeto one side, Diagram 3 3 AR2137  • Refitin reverseorder  • Refitin reverseorder 4. GLASS WINDOW 4.1 [...]

32 SERVICING INSTRUCTIONS REPLACING PARTS 5. VERMICULITE PANELS 5.1 TAKE CARE WHEN HANDLING THE VERMICULITE PANELS, THEY ARE FRAGILE. Note: Make sure you support the back panel before removing the second side panel in case the back falls forward  • Undothe clipsat thetop ofthe sidepanels Whilesupporting the?[...]

33 9 AR1888 10 AR2135  Withall screws removed:  • Slidethe controlunit tothe left  • Liftthe right-handside upand out 11 AR2128 7.4 • Disconnectthe two cablesmarked 'A'in Diagram12 12 AR1873 A B C A  • Disconnectthe batteryexte[...]

34 SERVICING INSTRUCTIONS REPLACING PARTS 13 AR1349  • Replacewith anew electrode.Do notover-tighten the nut; this could break the component  • Replacethe ignitionlead bypushing thespade connector onto the terminal (electrode) 14 AR1874 A B 8.4 Pilot Injector  • Undoth[...]

35 SERVICING INSTRUCTIONS REPLACING PARTS 11. MAGNETIC SAFETY VALVE 11.1 To replace the magnetic safety valve:  • Undothe thermocouplefrom the interrupterblock and remove the two thermo current cables  • Unscrewthe interrupter blockfrom theback ofthe valve  • Undoth[...]

36 SERVICING INSTRUCTIONS REPLACING PARTS 16. PRESSURE AND LEAK TESTING THE APPLIANCE 16.1 Follow Section 7, Main Control Assembly:  • Accessto the pressuretest pointcan nowbe reached,  Diagram 19 19 AR2130 16.2 To leak test any gas joints on the appliance, the control assembly must first be undone and ti[...]

37 SERVICING INSTRUCTIONS REPLACING PARTS STUDIO 22 COMPONENT NG LPG PILOT INJECTOR PI0069 PI0070 MAININJECTOR IN0050 IN0051 BURNER ASSEMBLY GZ5501 GZ5510 AERATION PLATE G20- GZ3269 G30 -N/A G25- GZ3869 G31 -GZ2016 ELECTRODE PI0075 THERMOCOUPLE PI0074 MAG UNIT GC0092 IGNITIONLEAD GC0125 GAS VALVE GC0123 CONTRO[...]

38 SERVICE RECORDS 1ST SERVICE Date of Service:........................................................................... Next Service Due:....................................................................... Signed:........................................................................................ Dealer'sStamp/CORGIRegistration[...]

Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com A member of the Stovax Group[...]