Taylor C300 manual

OPERA T OR’S MANUAL Model C300 Slush Freezer Original Operating Instructions 055072 - M 9/26/ 08 (Or igi nal Publicat ion) (Updat ed 8/25/ 14)[...]

Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Fax: E - mail: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity: A E 2008 Carrier Comm ercial Ref[...]

T able of Conte nts Model C3 00 T a ble of Contents Section 1 T o the Installer 1 ............................................ Section 2 T o the Operator 5 ........................................... Section 3 Sa fety 6 .................................................... Section 4 Op er ato r P arts Id entification 8 ..............................[...]

T able of Conte nts Mode l C30 0 T able of Contents - Page 2 Se ction 7 Im portant: Opera tor Checkli st 31 .............................. During Cl eaning and Sanitizing 31 ......................................... T roubleshooting Bacterial C ount 31 ........................................ Regular Maintenance Checks 31 ..........................[...]

1 Model C 30 0 T o the I nstaller 131210 Section 1 T o the Installer The f ollowing informat ion has been included in t he manual as saf ety and regulator y guidelines. For complet e installat ion instruc tions, pleas e see the Inst allation Check list. Installer Safety In all ar eas of the w orld, equipment should be installed i n accor dance with[...]

2 Model C 30 0 T o the I nstaller W ater Cooled Refriger ation Units (W ater Coo led Units Only) On t he back of t he unit, t wo additional 3/ 8” (9.5 m m) F .P . T . water connect ions for condenser inlet and outlet hav e been provided for eas y hook- up. 3/ 8” (9.5 m m) inside diam eter wat er lines should be connect ed to the m achine. F lex[...]

3 Model C 30 0 T o the I nstaller 131210 Electr ical Connectio ns In t he United St ates, t his equipment is int ended to be installed i n accordance wit h the National Elect rical Code (NEC), ANSI /NF P A 70- 1987. The purpose of t he NEC code is t he pract ical saf eguarding of pers ons and propert y from hazar ds arising f rom t he use of elect [...]

4 Model C 30 0 T o the I nstaller 090219 Initial F r eezin g Cylinder Cleanin g Due to t he types of products used in F CB equipment , it is imper ative t hat the f reezing cy linder and the inlet t ube be thoroughly br ush cleaned, rinsed, and s anitized bef ore running any produc t. Prepar e a cleaning solution, us ing 2 oz. of liquid detergent i[...]

5 Model C 30 0 T o the O pera tor 131210 Sec tion 2 T o the Opera tor The f reezer y ou have purchased has been car efully engineered and manuf actur ed to give you dependable operat ion. The M odel C300, when properly operat ed and cared for, will produce a cons istent qualit y product . Like all mechanic al products, this mac hine will require cl[...]

6 Model C 30 0 Safety 131210 Se ction 3 Sa fety We at T ay lor are concer ned about the s afety of t he operat or when he or she com es in contac t with t he fr eezer and its part s. T aylor has gone t o extrem e effort s to des ign and manufact ure built - in saf ety feat ures to pr otect bot h you and the s ervice technic ian. As an ex ample, war[...]

7 Model C 30 0 Safety 131210 S DO NOT allow unt rained personnel t o operat e this mac hine. S DO NOT operat e the f reezer unless all serv ice panels and ac cess doors are restrain ed with screws. S DO NOT rem ove any inter nal operating part s (example: fr eezer door , beater , scr aper blades, etc. ) unless all contr ol switc hes are in the O FF[...]

8 Model C 30 0 Op erator Part s Iden tif icati on 090417 Section 4 Operator Parts Identif ication Figur e 2 ITE M DESCRI PTION P ART NO. 1 PANEL A.- SIDE-LEFT C300 X54676-SER 2 PANEL-REAR 054672 3 PANEL-SI DE-RIGHT 054671 4 DISPLAY- LIGHTED 054683-27 5 PANEL-FRONT- UPPER 054669 6 PANEL-FRONT- SHELL 054668 ITE M DESCRI PTION P ART NO. 7 PANEL-FRONT-[...]

9 Mo del C300 Op erator P arts Id enti ficati on 140509 Beater Door A ssembly Figur e 3 ITEM DESCRIP TIO N P ART NO . 1 DOOR A.- FREEZER - SLUSH X80599 2 CAP- SPOUT - DOOR - FCB 046191- BLA 3 SPRING- COMP .480X.072X3. 0 039320 4 V AL VE- DRAW- DOOR - SLUSH 039324 *5 O- RING - 9/ 16 OD X .103W 016369 6 S P O U T -D O O R -F C B -B L A C K 046190 - B[...]

10 Mode l C30 0 Op erator P arts Id enti ficati on 140804 Accessor ies Figur e 4 ITE M DESCRI PTION P ART NO. 1 PAIL- 10 QT 013163 2 BRUSH A.- PACKAGE X64275 2a BRUSH-MI X PUMP BODY-3”X7” 023316 2b BRUSH-DOUBLE ENDED 013072 2c BRUSH-REAR BRG 1” DX2“L 013071 ITE M DESCRI PTION P ART NO. 2d BRUSH-DRAW VALVE 1- 1/2”OD 014753 3 KIT A. -TUNE U[...]

11 Model C3 00 Impor tant: T o the Opera tor Section 5 Important: T o the Operator Figur e 5 ITEM DESCRIP TIO N 1 Produc t Light - Lef t Side 2 Control S witch 3 Keypad - Left Side 4 Liquid Crys tal Display 5 Keypad - Right Side 6 Produc t Light - Right Side Contr ol Switch The cont rol swit ch is locat ed at the t op left cor ner of the cont rol c[...]

12 Model C3 00 Impor tant: T o the Opera tor Pres sing the AUTO ( - - > ) keys on bot h sides of t he unit will display this s creen. AUTO MODE AUTO OK SYRUP OK CO2 - OK W A TER - OK Line 1 indicat es the operat ing mode for eac h freez ing cylinder . Lin e 2 indicates the status of the syrup systems in each fr eezing cylinder. As long as s yrup[...]

13 Model C3 00 Impor tant: T o the Opera tor 2. BEA T ER OVERLOAD - Beat er motor is out on overload. W hen this fault occur s, the machine automat ically tur ns off. The f ault clears when the condit ion is corr ected. F AUL T DESCRIPTION L: BEA TER OVERLOAD R: BEA TER OVERLOAD C L R +++ S E L 3. CHK REFRIG SYS PSI - Compress or is out on high hea[...]

14 Model C3 00 Impor tant: T o the Opera tor 9. BRL NOT CO OLI NG - A fr eezing cylinder check has been es tablished f or the AUTO mode of operat ion. I f a fr eezing cylinder ent ers the AUTO m ode, the c ontrol will chec k product temper ature. Af ter fiv e m inutes, it will again check produc t temperat ure. If pr oduct tem perature does not dr [...]

15 Model C3 00 Impor tant: T o the Opera tor Repeat t he procedure f or the right side of t he unit. MANUAL DEFROST RIGHT SI DE YES NO < - - - - > SEL Note: O nly one side of t he unit may be placed in the D EFROST mo de at a gi ven tim e. Attemp ting to place a side of t he unit int o DEFRO ST while the other side is def rosting, will result[...]

16 Model C3 00 Impor tant: T o the Opera tor DE FRO ST TIM E RIGH T CYCLE 1 SUN 10:00 < - - - - > +++ - - - S E L Pre ss the MEN U (SEL ) ke y to retu rn to the OPERA TOR MENU. Screen F is CURRENT CO NDITI ONS. T hi s screen displays t he c urrent visc osity , product t emperatur e, and press ure for eac h freezing c ylinder . An asteri sk wi[...]

17 Model C3 00 Impor tant: T o the Opera tor Syr up Out Indicator AUTO MODE AUTO OUT SYRUP OK CO2 - OK W A TER - OK If t he word “O UT” appears in one of t he columns next t o the word “ SYRUP”, it indicates a lac k of syr up or syrup pr essure being supplied f or the indicated f reezing cy linder . I f the unit is in t he AUTO or PRIM E mo[...]

18 Model C 30 0 Op eratin g Proced ures 090417 Section 6 Operating Procedures The M odel C300 contains t wo 7 quart ( 6.6 liter ) freez ing cylinders. CAUTI ON: T his u ni t is p ressuriz ed wh en in oper ation. The cont rol switc h must be in t he OF F position unt il the unit is com pletely ass embled. No part should ev er be removed f rom t he m[...]

19 Model C 30 0 Op eratin g Proced ures 090417 Step 2 Lubricat e the inside diam eter of t he drive shaf t seal. Inst all the driv e shaft s eal bushing in the driv e shaft seal. Figur e 7 Note: T he drive shaf t bushing m ust be posit ioned in the c enter of t he drive s haft s eal. Step 3 Slide the s eal and bushing over t he shaft and gr oove un[...]

20 Model C 30 0 Op eratin g Proced ures Step 6 Align the f lats on t he end of t he beater ass embly with t he drive shaf t. M ake sure t he beater ass embly locating pin i s in position in t he locating hole of t he drive s haft. Turn the beat er slightly t o be certain t hat the beat er is proper ly seated. W hen in position, t he beater will be [...]

21 Model C 30 0 Op eratin g Proced ures Step 9 Snap the dr aw valve handle onto t he door spout . Align the hole in t he draw valve wit h the slot in the draw handle. Figur e 15 Step 10 Slide the piv ot pin thr ough the draw handle and int o the draw v alve. Plac e the draw handle slide ov er the opening in the draw handle and t he pivot pin. Figur[...]

22 Model C 30 0 Op eratin g Proced ures 090417 Step 15 Inst all the prim e plug. Figur e 21 Step 16 Place t he large o- ring into t he door groove and lightly lubric ate. Figur e 22 Note: E very four m onths or less, discard the o- r ings and ins tall new o- rings. Step 17 Inst all the f ront bearing. D o not lubr icate t he front bearing. Figur e [...]

23 Model C 30 0 Op eratin g Proced ures 080507 Sani tizing Note: I f a unit is sanit ized, and will not be used for an extended per iod of tim e, clean wat er should be used to f lush all sanit izer f rom the lines . Remove t he water f rom all the lines and components pr ior to stor age of the unit . Upon ret urn to s ervice, t he unit must be s a[...]

24 Model C 30 0 Op eratin g Proced ures Pres s the ME NU (SEL) k ey . Move t he cursor under t he word “SA NITI ZE” by press ing the OF F (< - - )key . RINSE / SANITI ZE RINSE SANITI ZE EXIT ----- < - - - - > SEL Step 7 Pres sing the MENU (S EL) key will giv e you the option f or sanitiz ing the left freezing c ylinder . M ove the curs[...]

25 Model C 30 0 Op eratin g Proced ures Prim ing/ Br ixing Step 1 Connect t he syrup line t o the Bag - in - B ox (BI B) syrup. Step 2 Remo ve t he d rip tray , splash shi eld and the lo wer fr ont panel to gain acc ess to t he syrup s ampling valve s. Step 3 Open t he prime plug. Figur e 32 Step 4 Place t he sampling valve in t he OF F (cent er) p[...]

26 Model C 30 0 Op eratin g Proced ures Step 7 Drain the pr oduct f rom the s yrup sampling v alve into a cup. Clos e the syr up sampling valve by t urning the handle to t he center pos ition. Figur e 36 Step 8 Stir t he finished pr oduct. Pour a s mall amount of product ov er the ref ract ometer . The brix r eading should regis ter 13 t o 14. A re[...]

27 Model C 30 0 Op eratin g Proced ures Note: T he position of the handle on the sy rup sampling v alve determ ines the direc tion of pr oduct flow . T he down position opens t he syrup sam pling valve f or collect ing brix samples . The c enter posit ion shuts off t he product f low . T he up position direc ts the f low of product to the f reezing[...]

28 Model C 30 0 Op eratin g Proced ures Dr aining Pr oduct From the Freez ing Cylinder Step 1 Wit h a pail beneath t he door spout, pr ess the BEA TER ( - - - ) key . This will allow the beat er to operat e and CO 2 pressur e will be maintained t o push the pr oduct f rom the f reezing cy linder . O pen the draw valv e and drain the produc t fr om [...]

29 Model C 30 0 Op eratin g Proced ures 080507 Cleaning Step 1 Prepar e an approved 100 PPM cleaning s olution (exam ples: 2- 1/2 gal. [9.5 liter s] of Kay - 5 R or 2 gal. [7. 6 lit ers] of St era - Sheen R ) in a c lean, empt y pail. USE WARM W A TE R AND FO LLOW T HE MANUF ACTURER ’S SPECIFICA TIONS. Imp ortan t: Make su re the cl eaner i s com[...]

30 Model C 30 0 Op eratin g Proced ures 080926 Br ush Cleaning Step 1 Prepar e an approved 100 PPM cleaning s olution (exam ples: 2- 1/2 gal. [9.5 liter s] of Kay - 5 R or 2 gal. [7. 6 lit ers] of St era - Sheen R ). USE WAR M W A TER A ND FOLLO W T HE MANUFACTURER’S SPECIFICA T IONS. IMP ORT ANT : Follow t he label direct ions. T oo STRO NG of a[...]

31 Model C3 00 Impor tant: Ope rator C heck list 080926 Section 7 Important: Operator Checklist Dur ing Cleaning and S anitizi ng AL W A YS FOLLOW LOCAL HEAL TH CODES Cleaning and saniti zing schedules ar e governed by your S tate or local r egulatory agenc ies and must be followed acc ordingly . T he following chec k points should be st ressed dur[...]

32 Model C3 00 Impor tant: Ope rator C heck list Winter Stor age If t he place of bus iness is t o be closed during t he winter mont hs, it is import ant to protect t he freezer by following c ertain prec autions, par ticularly if t he building is subjec t to f reezing condit ions. Disconnec t the f reezer f rom the m ain power sourc e to pr event [...]

33 Model C 30 0 T rouble shooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. Product is t oo stiff . a. T oo muc h water t o syrup rat io. Improper br ix adjustm ent. a. Adjust the brix accor dingly . 25 b. Consist ency cont rol needs adjustm ent. b. Contac t a servic e technic ian. --- c. T or que couplin[...]

34 Model C 30 0 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 6. Unable to rem ove the drive s haft f rom the r ear shell bearing. a. Rounded corner s of hex end of dr ive shaft , drive coupling, or bot h. a. Replace t he drive shaf t, or call a servi ce technicia n t o replace t he direct dr ive unit. --- b. Lubricat ion of h[...]

35 Mo del C300 Parts Rep lacement S chedu le Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 4 MONTHS EVERY 8 MONTHS ANNUALL Y Scr aper Blade X Drive S haft Seal X Drive Shaf t O - Ring X Fr eezer Door O - Ring X Draw V alve O - Ring X Door Spout O - Ring X Fr ont Bearing X Prime P lug O - Ring X Black Br istle Br ush, 1” x 2” Insp[...]

36 Model C30 0 Limited W arr anty on Equipme nt 131210 Section 10 L imited W a rranty on Equipment T A YL OR COM P ANY L IMI TED WARRANTY ON F REEZE RS T aylor Company , a div ision of Carr ier Commerc ial Refrigerat ion, I nc. (“ T ay lor”) is pleas ed to provide t his limit ed warrant y on new T aylor -branded fr eezer equipment available f r[...]

37 Mode l C30 0 Limite d W ar ranty on Equipment 3. Replac ement of wear it ems designated as Class “ 000” parts in the T ay lor Operat or ’s Manual. 4. E xternal hos es, elect rical power s upplies, and machine gr ounding. 5. P arts not s upplied or designated by T aylor , or dam ages resulting f rom their use. 6. Ret urn tr ips or waiting t[...]

38 Mode l C30 0 Li mited Warranty on Part s 131210 Section 1 1 Limit ed W arranty on Parts T A YL OR COM P ANY L IMI TED WARRANTY ON T A Y LOR G ENUINE P ARTS T aylor Com pany , a divis ion of Carrier Com mercial Ref rigeration, Inc. ( “T aylor” ) is pleased t o provide this lim ited warrant y on new T aylor genuine r eplacement c omponents and[...]

39 Mode l C30 0 Limite d W ar ranty on Part s LI MIT ED W ARRANT Y EXCEPT IO NS This limit ed warranty does not cover: 1. Labor or ot her cost s incurred for diagnos ing, repairing, r emoving, inst alling, shipping, s ervicing or handling of defect ive Parts , replacement Par ts, or new Parts . 2. Nor mal maintenanc e, cleaning and lubric ation as [...]

40 Mode l C30 0 Li mited Warranty on Part s LI MIT A T ION O F WARRANTY THI S LI MIT ED W ARRANTY I S EXCL USIVE AND I S IN L IEU O F ALL O THER WARRANTIE S, CO NDITI ONS AND/O R REMEDIE S UNDER THE LA W, INCL UDING ANY I MPLI ED W ARRANTI ES OR CO NDITI ONS O F MERCHANT ABIL IT Y OR F ITNES S FO R A P ARTI CULAR PURP OSE. T HE ORI GI NAL OW NER’[...]

Mod e l C300 059540-27 05/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c YEL BLK YEL BLK RED/WHT STRIPE WHT PRP/WHT STRIPE WHT BLU/WHT STRIPE WHT ORG ORG/WHT STR. RED/BLK BLK LED BARREL 2 LED BARREL 1 RED/BLK STRIPE BLK BLK RED/BLK STRIPE BARREL 2 BARREL 1 BLK BLK BRN RED RED BARREL 2 BIB SWITCH THERMISTORS PROBES RIBBON CABLE SEE [...]

Mod e l C300 059540-33 05/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c YEL BLK YEL BLK RED/WHT WHT PRP/WHT WHT BLU/WHT WHT ORG ORG/WHT BRN RED/BLK BLK LED BARREL 2 LED BARREL 1 RED/BLK BLK BLK RED/BLK BARREL 2 BARREL 1 BLK BLK BRN RED RED BARREL 2 BIB SWITCH THERMISTORS PROBES RIBBON CABLE SEE NOTE 2 WHT/BLK BLK LCD DISPLAY RIBBO[...]

Mod e l C300 059540-40 05/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c YEL BLK YEL BLK RED/WHT WHT PRP/WHT WHT BLU/WHT WHT ORG ORG/WHT BRN RED/BLK BLK LED BARREL 2 LED BARREL 1 RED/BLK BLK BLK RED/BLK BARREL 2 BARREL 1 BLK BLK BRN RED RED BARREL 2 BIB SWITCH THERMISTORS PROBES RIBBON CABLE SEE NOTE 2 WHT/BLK STRIPE BLK LCD DISPLA[...]

Mod e l C300 059540-58 05/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c YEL BLK YEL BLK RED/WHT WHT PRP/WHT WHT BLU/WHT WHT ORG ORG/WHT BRN RED/BLK BLK LED BARREL 2 LED BARREL 1 RED/BLK BLK BLK RED/BLK BARREL 2 BARREL 1 BLK BLK BRN RED RED BARREL 2 BIB SWITCH THERMISTORS PROBES RIBBON CABLE SEE NOTE 2 WHT/BLK BLK LCD DISPLAY RIBBO[...]