Taylor custard machine manual

Model C 043 Gen eral Market Cu stard Mach in e Original Ope ra ting Instruc tions 068359 - - M 7/22/ 10 (Or igi nal Publ icat ion) (Up da ted 8 /2 /12 )[...]

Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the C043 data la bel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: Infor ma tion f[...]

Model C0 4 3 Table of Cont ent s Table of Contents Section 1 To the Installer 1 ............................................ Sec tion 2 To the Ope ra tor 4 ........................................... Section 3 Sa fety 5 .................................................... Section 4 Op erator Par ts Identificatio n 8 ............................... [...]

Table of Cont ent s Mode l C04 3 Table of Contents - P age 2 Se ction 8 Tr oubles hooting Guide 41 .................................... Section 9 Parts R eplacement Schedule 42 ............................... Section 10 War ranty Explanation 43 ...................................... Section 11 Par ts Lists 44 .......................................[...]

1 Model C0 4 3 To the Insta ller Section 1 To the Installer The f ollowing are general ins tallat ion ins truc tions . F or complet e inst allation det ails, pleas e see the check out card. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordance wit h existing local codes. Please c ontact your local aut horities [...]

2 Model C0 4 3 To the Insta ller 1 1 1216 This unit mus t be ins talled on a level s urfac e to avoid t he hazar d of t ipping. Ex tr eme care should be taken i n moving this equipment f or any reason. T wo or more per sons are r equired to safely move t his unit. Failur e t o com ply m ay result in per sonal injur y or equipment damage. Uncrat e t[...]

3 Model C0 4 3 To the Insta ller Refriger ant In consider ation of our environm ent, T aylor proudly uses only ear th f riendly HF C r efriger ants. The HFC r efr igerant used in this unit is R404A . This ref rigerant is gener ally considered non-t oxic and non-fl ammable, wit h an O zone Depleting P otent ial (ODP ) of zero ( 0). However, any gas [...]

4 Model C0 4 3 To the Opera tor Section 2 To the Operator Your f reezer has been c arefully engineered and manuf actur ed to give y ou dependable operation. This unit , when properly operat ed and cared f or, will produce a c onsist ent qualit y product . Like all mechanic al product s, it will r equire cleaning and maint enance. A minimum amount o[...]

5 Model C 0 43 Safety 1 1 1216 Se cti on 3 Sa fety We at T aylor Company ar e concerned about t he safety of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone t o ext reme eff ort s to des ign and manufac ture built -in safet y feat ures t o protect both you and the ser vice technician. As an ex ample,[...]

6 Model C 0 43 Sa fety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal operat ing part s (example: f reezer door, beat er, scr aper blades, et c.) unles s all control switc hes are in t he OF F po[...]

7 Model C 0 43 Safety Notes:[...]

8 Model C 0 43 Operat or Part s Id enti fi cati on Section 4 Operator Parts Identif ication C043 Figur e 1[...]

9 Mo del C043 Op erato r Parts I den ti ficat io n Exploded View Par ts Identification ITE M DESCRIPTI ON PART NO. 1 TRAY A.- DRIP X63636 2 COVER-HOPPER- FRONT INS 065701 3 COVER-HOPPER- REAR INS 065700 4 LEVER A.- FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.- FEED PLASTIC X67453 7 PANEL A.- REAR X63715 8 SCREW-1/ 4- 20X3/8 PHI L TRUSS 03887[...]

10 Model C 0 43 Operat or Part s Id enti fi cati on 1 10207 Beater Door & Hopper A ssemblies Figur e 2[...]

11 Mo del C043 Op erato r Parts I den ti ficat io n 1 10207 Beater Door & Hopper A ssemblies Par ts Identification ITE M DESCRIPTI ON PART NO. 1 CHUTE-SHORT 063618 2 DOOR A. C043 X63611-SER 3 NUT-STUD 043666 4 PLATE-DRAW ARM 063614 5 NUT-STUD 034383 6 GASKET-DOOR HT 4” DOUBLE 048926 7 BEARING- DOOR-FRONT 064315 8 BLADE-SCRAPER 30 PI TCH 06365[...]

12 Model C 0 43 Operat or Part s Id enti fi cati on Accessor ies Figur e 3 ITE M DESCRIPTI ON PART NO. 1 BRUSH-DBL END- PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X 2”X17” 013073 *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844 5 BRUSH-MI X PUMP BODY 3”X7” 023316 6 BRUSH-END- DOOR-SPOUT- SS 039719 ITE M DESCRIPTI ON PART NO. 7 TOOL-DAS[...]

13 Mo del C043 Op erato r Parts I den ti ficat io n Section 5 Important to Operat or Figur e 4 ITE M DESCRIPTI ON 1 HOPPER REFRIGERATI ON SWI TCH 2 OPERATIONAL REFRI GERATION SWI TCH 3 FLOW ADJUSTMENT KNOB 4 MIX LOW INDI CATOR LIGHT 5 BEATER MOTOR SWITCH 6 DIGI TAL COUNTDOWN TIMER Hopper R efr iger ati on Switch The hopper ref rigerat ion swit ch a[...]

14 Model C 0 43 Operat in g Proced ures Section 6 Operating Procedures This machine is a t hree flav or cus tard f reezer . I t has three 30 quar t ( 28 liter) hoppers . T he mix f lows by gravit y t hrough an adjust able flow cont rol int o the fr eezing cylinder s. T his unit has been des igned to produce a r ich tas ting cus tar d product that c[...]

15 Model C 0 43 Op erati ng Pro cedu res Step 3 Slide the s eal over t he shaf t and groov e until it snaps int o place. Figur e 7 Step 4 Fill t he inside port ion of t he seal wit h 1/4” (6 mm ) more lubr icant and lubr icate t he flat s ide of t he seal that f its ont o t he rear shell bear ing. Figur e 8 Step 5 Lubricat e the beat er shaf t. I[...]

16 Model C 0 43 Operat in g Proced ures Step 7 Star ting at t he hex end of the beat er s haft , place a met al leaf spr ing (arched upwar d) over t he two pins closes t t o that end. Ins tall t he long scr aper blade on top of the leaf spring. ( Note: T here is only one long scr aper blade per beater. ) Figur e 11 Step 8 Place a leaf spr ing and a[...]

17 Model C 0 43 Op erati ng Pro cedu res 1 1 1216 Door Assembly Step 1 Wit h the door in a horiz ontal posit ion, ins tall t he draw arm plate. I nst all all three s hort st ud nuts and leave them loose. Figur e 15 Step 2 Tur n the door ov er and inst all the door gasket . Note: DO NO T lubr icat e the gask et, as t his will cause t he gasket t o l[...]

18 Model C 0 43 Operat in g Proced ures Sani tizing Step 1 Using lu kew arm water, pr epare an approved 100 PPM s anitiz ing solution ( examples: 5 gal. [ 19 liter s] of Kay-5 R or 4 gal. [15 liters] of S ter a-Sheen R ). USE WARM WAT ER AND FOLLOW THE MANUFACTURER 'S SPECIFICATI ONS. Step 2 Place t he feed t ube and the f low cont rol rod f l[...]

19 Model C 0 43 Op erati ng Pro cedu res Step 7 Place an em pty m ix pail under t he draw arm plate ( if the mac hine is not equipped with a t rough) . Figur e 23 Step 8 Pour t he sanit izing solut ion into t he hopper. Figur e 24 Step 9 Brus h clean the m ix hopper. Figur e 25 Step 10 Place t he beater swit ch in t he ON posit ion and set the t im[...]

20 Model C 0 43 Operat in g Proced ures IMPOR TAN T! Your ha nds mus t be cle an and san it ized b efo re proceed in g wi th t he next step s. Step 13 Remove t he splash guar ds fr om the door s. Figur e 28 Step 14 Remove t he chut e from t he hopper. Figur e 29 Step 15 Inst all t he feed t ube assembly int o the mix inlet hole locat ed at t he bot[...]

21 Model C 0 43 Op erati ng Pro cedu res Prim ing - Custard KEEP FI NGE RS OUT OF F IL L AND DISCHARG E OP ENING S! F ail ure to do so may result in sev ere personal injury, c ontaminat ed product , or component damage. Step 1 IMP ORT ANT: V erify t hat the flow adjustm ent knob is in the “ CLOS E” posit ion and the beat er m otor switc h is in[...]

22 Model C 0 43 Operat in g Proced ures 120213 Step 5 On t he back half of t he hoppers, inst all the hopper cover s that hav e the conc ave lip. F or max imum capacit y, the hopper should be f ull. Figur e 35 Step 6 Place t he beater swit ch and t he refr igeration s witc h in the “ ON” pos ition. Set t he tim er for one minut e. Note: T he re[...]

23 Model C 0 43 Op erati ng Pro cedu res Step 10 Open t he draw arm plat e. Figur e 39 Note: A chat ter ing noise indicat es t hat not enough mix is enter ing the f reezing c ylinder. I t may be necess ary t o increase t he f low of mix int o the fr eezing cylinder . I ncrease t he f low contr ol knob only 1/2 a num ber at a t ime . It tak es 3 - 5[...]

24 Model C 0 43 Operat in g Proced ures 120213 Step 3 On t he fr ont half of the hopper s, inst all the hopper covers t hat have t he rais ed lip. Figur e 43 Step 4 Fill t he hopper wit h lemon ice mix ture. Note : Use only FR ES H MIX when prim ing the freezer. Step 5 On t he back half of t he hoppers, inst all the hopper cover s that hav e the co[...]

25 Model C 0 43 Op erati ng Pro cedu res Note: I f lemon ice does not dispens e, use t he rake to cl ean the draw ar m plate ar ea. Figur e 47 Step 9 When f rozen lem on ice appears, c lose the dr aw arm plate. Using s anit ize d hands , inst all a sanit ized product c hute. Figur e 48 Step 10 Open t he draw arm plate and s ecure it in place. Figur[...]

26 Model C 0 43 Operat in g Proced ures Hold C ycle Dur ing Oper ation Th e HOL D cycle i s on ly u sed fo r cust ard, NO T lemo n ice. Step 1 Place t he flow adjus tment k nob in the “CLO SE” position. S et t he tim er for one minut e. Figur e 52 Step 2 Aft er one m inute has ex pired, plac e the r efriger ation switc h in the “ HOLD” pos [...]

27 Model C 0 43 Op erati ng Pro cedu res Step 5 Clo se the draw arm pl ate. Make sure the le ft st ud nut is snug and t hen the right s tud nut . Figur e 56 Step 6 Re mo ve th e cus tar d chu te a nd ta ke i t to the si nk for cleaning and sanit izing. Figur e 57 Step 7 Close the dipping c abinet c over. Step 8 Prepar e a squeeze bot tle of approv [...]

28 Model C 0 43 Operat in g Proced ures 120213 Resum ing Pr oduction D uring Operation Step 1 Place t he beater swit ch in t he “ON” posit ion. Figur e 59 Step 2 Place t he ref rigerat ion switc h in the “ ON” pos ition. Figur e 60 Step 3 Set t he t imer f or one minut e. A ft er the m inute expires , open t he flow cont rol ass embly t o ?[...]

29 Model C 0 43 Op erati ng Pro cedu res Step 5 When c ustar d appears, adjust t he flow adjust ment knob to gain t he desir ed cust ard t ext ure. T urn the f low adjustm ent k nob clockwis e if t he product is t oo firm and counter -cloc kwise if t he product is t oo sof t. Figur e 63 Step 6 When t he product look s serv able, clos e the dr aw ar[...]

30 Model C 0 43 Operat in g Proced ures Step 3 Place t he beater swit ch in t he “ON” posit ion. Figur e 67 Step 4 Open t he dipping cabinet cover . Clos e the draw ar m plate. Using s anit ize d hands , inst all a sanit ized cust ard chut e. Figur e 68 Step 5 Open t he draw arm plat e and turn t he flow adjustm ent k nob to “5” . Run t he [...]

31 Model C 0 43 Op erati ng Pro cedu res Rinsing Step 1 Place t he hopper ref rigerat ion swit ch in t he “OF F” position. Figur e 71 Step 2 Make sur e the r efriger ation swit ch is in t he “O FF ” position. Figur e 72 Step 3 Close the dr aw arm plat e and remov e the pr oduct chut e. Figur e 73 Step 4 Inst all t he splash guard. Figur e 7[...]

32 Model C 0 43 Operat in g Proced ures Step 6 Wit h the br ushes prov ided, sc rub t he mix hopper. Figur e 76 Step 7 Place t he beater swit ch in t he “ON” posit ion. Figur e 77 Step 8 Open t he draw plat e and drain the r inse water f rom the f reezing c ylinder. Figur e 78 Step 9 Repeat this pr ocedure unt il all mix residue is gone and the[...]

33 Model C 0 43 Op erati ng Pro cedu res Cleaning IMPOR TAN T: Failur e to follow thes e clean in g p roced u res may resul t in b acteri al conta m inat ion of the fr oze n cus ta rd pr oduc t. Step 1 Make sur e the r efriger ation swit ch is in t he “O FF ” position. Figur e 80 Step 2 Close the dr aw arm plat e. Figur e 81 Step 3 Using lu kew[...]

34 Model C 0 43 Operat in g Proced ures Step 7 Using the double- ended brush, c lean the inside of the f eed tube. Figur e 85 Step 8 Place t he beater swit ch in t he “ON” posit ion. S et t he tim er for f ive minutes . Figur e 86 Step 9 Aft er f ive minut es has elaps ed, open t he draw arm plate and drain all the s olution f rom t he fr eezin[...]

35 Model C 0 43 Op erati ng Pro cedu res Disassem bly Step 1 Remove t he door ass embly. Figur e 89 Step 2 Disass emble the door assem bly. Remove t he gask et fr om the pr oduct door . Figur e 90 Step 3 Remove t he fr ont bearing f rom the door or beat er sha ft. Figur e 91 Step 4 While r emoving t he beater s haft , t ake each blade and leaf spr [...]

36 Model C 0 43 Operat in g Proced ures Note: I f the r ear seal r emains in t he drive coupling at t he back of t he machine ins tead of com ing out with t he beater shaf t, perf orm the f ollowing: S Reinstall thr ee blades and leaf springs on the beat er shaf t. S Slide the beat er s haft back into t he f reezing cylinder unt il the hex end is f[...]

37 Model C 0 43 Op erati ng Pro cedu res Step 2 Thor oughly brush c lean all disassem bled parts in t he cleaning solut ion, m aking sure all lubr icant and mix film is rem oved. Figur e 96 Step 3 Use the double- ended brush t o clean t he inside of the f eed tube. Figur e 97 Step 4 Return t o t he freez er with a s mall amount of cleaning solut io[...]

38 Model C 0 43 Operat in g Proced ures Step 6 Prepar e a sink wit h an approved sanit izing s olution (exam ples: Kay- 5® or St era-Sheen® ). USE WARM W ATE R AND FO LLO W T HE MANUF AC- TURER'S SPECIFICATIONS. Figur e 100 Step 7 Repeat St ep 2 using t he sanit izing solut ion. Step 8 Place all c leaned parts on a clean, dry sur face t o ai[...]

39 Mode l C04 3 Impor ta nt: Oper at or Che c klis t 120802 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san it iz in g sched ul es are g overn ed by fe der al, st at e, or loca l regula tor y a genc ies , and mu st be fol lo w ed accord in gl y. If th e uni t has a “ S[...]

40 Model C0 4 3 Impor ta nt: Oper at or Che c klis t j 5. F ollow all lubricat ing procedures as out lined in “Assembl y”. j 6. I f your mac hine is air cooled, check t he condenser for acc umulation of dir t and lint . Dirty condens ers will r educe the ef fic iency and capacit y of the m achine. Condensers should be cleaned monthly with a sof[...]

41 Model C0 4 3 Impor ta nt: Oper at or Che ck lis t Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. The product is t oo stif f. a. F low rate is t oo slow. a. Adjus t t he flow r ate. 21 2. The scr aper blades m ake a chatt ering nois e. a. F low rate is t oo slow. a. Adjus t t he flow r ate. 21 3. The product is t oo s[...]

42 Model C 0 43 Parts Repl acement Sch edu le Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSH-DBL END- PUMP & FEED INSPECT & REPLACE I F NECESSARY MINIMUM BRUSH-DRAW VALVE 1” OD X 2”X17” INSPECT & REPLACE I F NECESSARY MINIMUM BRUSH-BARREL I NSPECT & REPLACE IF NECESSARY MINI[...]

43 Model C0 4 3 War ra nty E xpla nat ion Section 10 Warranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit inst allati on, with a r eplacement part s warr anty of t hree mont hs. Class 212 Par ts The warr anty f or new equipment Class 212 part s is two y ears f rom t he[...]

Section 11 Parts List 44 Parts List Model C 0 43 C043 Par ts List DESCRI PTI ON P ART NUMBER C043 QTY. WARR. CLASS RE MARKS BEARING- DOOR-FRONT * C043* 064315 3 000 BEARING- REAR SHELL-NI CKEL 031324 3 000 +NUT-BEARI NG 028991 3 000 +WASHER-BEARI NG LOCK 012864 3 000 BELT-AX41 023876 6 000 BLADE-SCRAPER 30 PI TCH 063656 33 000 BLADE-SCRAPER- REAR 3[...]

45 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER CONTROL-THERMI STOR X63020-SER 1 103 COUPLING A. UNIVERSAL JOINT X64956 3 103 +PIN- ROLL- 3/32X9/ 16 STEEL PLAIN 015971 12 103 COUPLING- 3/8FS X 1/ 4FS 031791 1 103 LINE A. - DISCHARGE * AUX*C043* COVER A.- MIX CAN FRT * C043* X63682 3 103 COVER A.- PANEL-SI DE * C0[...]

46 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER GASKET-CONTROL COVER * C043* 063653 3 000 GASKET-DOOR HT 4"- DOUBLE 048926 3 000 GEAR A.* REDUCER 4.21: 1 044172 3 212 X66340 ALIGNMENT TO OL GROMMET-7/ 16 X 5/16 SHOCK ABSB 016212 6 000 HANDLE-STNLS FLUSH PULL 019043 4 103 PANELS +NUT-10- 32 WHIZ FLANGE LOCKNU[...]

47 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER +A RMA FL EX 3 /8 ID X 1 /4WA LL 020896-12 2 NNN R50322 LUBRICANT- TAYLOR 4 OZ. 047518 1 000 MAN-OPER C043 068359-M 1 000 MOTOR-2.0 HP 017650-33 3 212 MOTOR-FAN 16 WATT 063687-12 1 103 MANIFOLD- 3/8S THRU- 1/4S OUT- 2 046922 1 103 LINE A. - DISCHARGE * AUX* C043* NU[...]

48 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER +NUT-JAM 3/ 8-24 ZP 070756 3 000 +E -RIN G 1/4 B LA CK P HO S 032190 3 000 SHELL A.- INSULATED * C043* X63600-SER 3 512 WASHER-BEARI NG LOCK 012864 3 000 NUT-BRASS BEARI NG 028991 3 000 GUIDE- DRIP SEAL 028992 3 000 BEARING- REAR SHELL-NI CKEL 031324 3 000 SHROUD-FA[...]

49 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER VALVE-EPR 1/ 4S 022665 1 103 LINE A. -SUCTI ON * C043* VALVE-EXP- THERMO-3/ 8 X 1/2 ODF 066904 3 103 VALVE-SHUTOFF- 3/8 ODF 063918 3 103 LINE- A.- LIQ. I NLET VALVE *C043* VALVE-SHUTOFF- 7/8 ODF 063947 3 103 LINE-A. VAL. SHUTOFF/SUCTI ON-SOL VALVE-SOLENOI D 7/16 ORF[...]

50 Parts List Model C 0 43 RC35 P arts List DESCRI PTI ON P ART NUMBER RC35 QTY. WARR. CLASS RE MARKS BLOCK-TERM INAL 3P L1, L2,L3 039423 1 103 CAP-DUST- BULKHEAD COUPLING 048427 2 000 BOOT-I NSULATING- EPR 062048 1 000 BOOT-I NSULATING- DUAL PRESS SW 068022 1 000 BOOT-I NSULATING- FAN PRESS SW 068023 1 000 CARD-CHECKOUT * RC25* 050197 1 000 COMPRE[...]

51 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS RC35 QTY. PART NUMBER TEE-ACCESS 3/ 8 026687 1 103 TEE-ACCESS 5/ 8 026689 1 103 LABEL-REFRI GERANT-HP62 047512 1 000 LABEL-WARN- COVER 051433 4 000 LABEL-WARN- CONDENSER-SHARP 059287 1 000 LABEL-WI RI NG *RC35* 063912-33 1 000 LINE- CONDENSER OUTLET *RC35* 064459 1 103 MANIFOLD- 1/2S THR[...]

52 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS RC35 QTY. PART NUMBER VALVE-CONTROL- PRESSUR-HEAD- ORI 063849 1 103 VALVE-ACCESS 1/ 4FL X 1/4SOLDER 044404 1 103 LINE A. -DI SCHARGE INLET * RC35* VALVE-REGULATOR CPR 5/ 8S 025780 1 103 LINE A. -SUCTI ON * RC35* VALVE-CHECK 3/ 8-3/ 8 SOLDER 050410 1 103 LINE A. -RECEI VER INLET * RC35* +[...]

C043 063943-33A Rev. 2/12[...]

C043 063943-33B Rev. 2/12[...]