Taylor RD30 manual

OPERA T OR’S MANUAL Model RD3 0 & RC2 5 Remote Slush Freezer Original Operating Instructions 051060 - M 1 1/99 (Original Publication) (Up dated 7/22/14)[...]

Models R D3 0/RC 25 T able of Cont ents T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Electri cal Connections 2 .....................................[...]

Mode ls RD3 0/RC 25 T able of Cont ents T able of Contents - Page 2 Se ction 7 Im portant: Opera tor Checkli st 21 .............................. During Cl eaning and Sanitizing 21 ......................................... T roubleshooting Bacterial C ount 21 ........................................ Regular Maintenance Checks 21 ...................[...]

1 Mo dels RD30/ RC25 T o th e Installer 131209 Section 1 T o the Installer The f ollowing inform ation has been included in t he manual as saf ety and regulator y guidelines. For complet e installat ion instr uctions , please see t he Inst allation Chec klist. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordan[...]

2 Mo dels RD30/ RC25 T o th e Installer 130319 Electr ical Connections In t he United St ates, t his equipment is intended to be installed i n accordance wit h the Nat ional Electr ical Code (NEC), ANS I/NF P A 70-1987. T he purpose of t he NEC code is the prac tical s afeguarding of pers ons and propert y fr om hazards aris ing from t he use of el[...]

3 Mo dels RD30/ RC25 T o th e Installer 12061 1 Refr igerant In consider ation of our envir onment, T ay lor proudly uses only ear th f riendly HFC r efrigerant s. T he HFC r efriger ant used in this unit is R404A. This ref rigerant is generally c onsidered non- toxic and non-fl ammable, with an Ozone Depleting P otential (ODP ) of z ero (0). Howev[...]

4 Mo dels RD30/ RC25 T o th e Installer Units E quipped With Pos t Mix V al ve Step 1 Connect s yrup and wat er lines. Note: A djust t he syrup s upply press ure to maint ain 60 PSIG. Wa ter pressu re minimum 40 PSIG , maxi mum 100 PSI G, may r equire regulated wat er supply . Step 2 T urn t he “F ILL” swit ch in the fr ont of the RD30 to the ?[...]

5 Mo dels RD30/ RC25 T o th e Operator 131209 Sec tion 2 T o the Ope rator The f reezer y ou have pur chased has been car efully engineered and manuf actur ed t o give you dependable operat ion. The T aylor Model RD30/RC25, when properly operat ed and car ed f or , will produce a consis tent quality produc t. Like all mec hanical product s, t his m[...]

6 Mo dels RD30/ RC25 Safety 130319 Se ctio n 3 Sa fety We at T aylor Company ar e conc erned about t he safet y of the operator when he or she comes in contact wit h the f reezer and it s part s. T ay lor has gone to extreme effort s to des ign and manuf act ure built - in saf ety feat ures t o protect bot h you and the s ervice technic ian. As an [...]

7 Mo dels RD30/ RC25 Safety 130319 S DO NOT allow unt rained personnel t o operat e this mac hine. S DO NOT operat e the f reezer unles s all serv ice panels and access doors are restrain ed with screws. S DO NOT rem ove any int ernal operating part s (examples: f reezer door , beat er , scr aper blades, etc .) unless all cont rol switc hes are in [...]

8 Mo dels RD30/ RC25 Op erator P arts Id enti ficat io n Section 4 Operator Parts Identif ication Model RD3 0 ITE M DESCRIPTI ON P ART NO. 1 Cover- Rear 049201 2 Cover- Hopper 049081 3 Re taine r- C lip 049419 4 Panel A.- Rear X48983 5 Panel- Side- Right 048977 6 Leg A. - 4”- 3/8- 16 Stud w/Cap X43408 7 Panel- Side- Left 048975 8 Stud- Freezer 03[...]

9 Mo dels RD30/ RC25 Op erator P arts Id enti ficat ion Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 Door Assembly- Complet e X48768 1a Screw- 1/4- 20 x 9/16 Thumb 047632 1b Knob- Draw V alve - Bl ack Plasti c 047358 1c Plat e - Draw Spout Mounting 049275 1d Spout- Door Zero Wast e 049276 1e O- Ring - 2.375 OD x 1/16 W 046830 1f Spri ng - C[...]

10 Mo dels RD30/ RC25 Impor tant: T o the Ope rator Section 5 Important: T o the Operator Figur e 1 Contr ol Switch The cont rol swit ch is locat ed on the f ront of t he machine. T he cent er position is “O FF ”. The down position i s the “WASH” mode and act ivates t he beater motor only . T he up pos ition is the “AUTO ” m ode. T he ?[...]

11 Models R D3 0/RC 25 Oper ating Proc edure s Section 6 Operating Procedures We begin our instr uctions at t he point where the parts are disas sembled and laid out to dry fr om the previous night’s cleaning. The f ollowing procedures will explain how t o assemble the par ts int o the fr eezer , s anitize t hem, and pr ime the fr eezer with f re[...]

12 Mo dels RD30/ RC25 Op eratin g Proced ures Step 2 In stall th e beat er assembl y . Firs t c heck scr aper blades for any nicks or signs of wear . I f any nicks are present or if the blade is worn, replace bot h blades. Figur e 5 If blades ar e in good condition, inst all the s craper blade clip over the scraper blade. Plac e the r ear scraper b[...]

13 Models R D3 0/RC 25 Oper ating Proc edure s Inser t t he torque rot or (guide bear ing end f irst ) into the pilot hole in t he center of t he drive s haft . T he hole in t he tor que rotor s haft s hould be rotat ed to t he 12 o’clock position. Figur e 10 Step 4 Insta ll the fre ezer door . Slide t he draw valve o - r ing into t he gr oove on[...]

14 Mo dels RD30/ RC25 Op eratin g Proced ures Place t he door s pout seal o - ring into the gr oove i n the door and lubric ate the c omponents. Figur e 14 Align the dr aw spout as sembly wit h the door . Plac e the draw spout mounting plat e ov er the draw s pout assem bly and align the holes. Figur e 15 Using the t humb sc rews, f ast en the draw[...]

15 Models R D3 0/RC 25 Oper ating Proc edure s 081029 Step 6 Inst all the hands crews on t he studs . T ight en the scr ews equally , us ing a criss - c ross patt ern. Do not overt igh ten t he h andscrew s. Figur e 19 Step 7 Insta ll the torque arm . Posit ion the torque ar m by insert ing it t hrough the slot in t he torque switc h arm and down i[...]

16 Mo dels RD30/ RC25 Op eratin g Proced ures 081029 Place t he contr ol swit ch in the “ W ASH” posit ion. Pres s the f ill s witch t o act ivate t he m ix solenoid. The m ix solenoid will rem ain open unt il the mix level f loat swit ch is sat isfied. Drain sanit izer fr om the f reezing cylinder and repeat t his procedure unt il f ull st ren[...]

17 Mode ls RD3 0/RC 25 Oper ating Proc edure s 140721 Step 2 Disp enser . Pr epare a pail of approv ed 100 PP M sanitiz ing solution (examples: 2 - 1/ 2 gal. [9. 5 liter s] of Kay- 5 R or 2 gal. [7.6 lit ers] of St era- Sheen R ). USE W ARM W A TE R AND F OLLO W THE MANUFACTUR- ER’S SPECIF ICA TI ONS. Remove t he upper rear cover, and open the ho[...]

18 Mod els RD30/ RC25 Op eratin g Proced ures 140721 Prim ing Step 1 Wit h a pail beneath t he door s pout, open the draw valve. Pres s the fill swit ch t o allow f resh product t o flow into t he freez ing cy linder . This will force out any remaining sanitiz ing solution. When f ull strengt h product is flowing f rom t he door s pout, c lose t he[...]

19 Mode ls RD3 0/RC 25 Oper ating Proc edure s 140721 Rinsing Step 1 Remove t he upper rear c over , and open t he hopper cover . Step 2 Pour cool , c lean wat er int o the mix hopper and allow it t o flow int o t he freezing cylinder . With the brus hes provided, scr ub the mix hopper , m ix inlet hole, and mix level float swit ch. Figur e 35 Step[...]

20 Mo dels RD30/ RC25 Op eratin g Proced ures Br ush Cleaning Step 1 Prepar e a sink wit h an appr oved cleaning solut ion in W ARM W A T ER ACCO RDING TO THE MANUF ACTURER’S SPECIFICA TIO NS. Make sure all brushes provided wit h t he freez er are av ailable f or brush c leaning. Step 2 Remove t he: S seal and o - ring f rom t he drive shaf t. S [...]

21 Models R D3 0/RC 25 Impor tant: Ope rator C heck list 051214 Section 7 Important: Operator Checklist Dur ing Cleaning a nd Sanitiz ing AL W A YS FOLLOW L OCAL HEAL TH CODES. Cleaning and saniti zing schedules are governed by your S tate or local regulatory agencies and must be followed acc ordingly . The f ollowing chec k points should be s tres[...]

22 Mo dels RD30/ RC25 T roubles hooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the draw valve open. a. Product fr eeze - up due to improper pr oduct mixing. a. Follow direct ions f or mixing pr oduct car efully . -- b. The tor que arm is not installed. b. Inst all th[...]

23 Models R D3 0/RC 25 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reezing cy linder walls are sc ored. a. Broken beat er pins. a. Repair or replace the beater ass embly . -- b. The gear unit is out of alignment . b. Contact a serv ice technic ian. -- c. The beat er assem bly is bent. c. Repair or replace the beater[...]

24 Mo dels RD30/ RC25 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freez ing product when placed in the “ AUTO” mode. a. The tor que rotor is bound, leaving the t orque arm in the cold pos ition. Ther efore t he compres sor will not run. a. Free t he torque r otor . -- b. The tor que arm is bent . b. Re[...]

25 Mo dels RD30/ RC25 Parts Rep lacemen t Sched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Scr aper Blade Inspec t & Replace if Nece ssary Mini mum Drive S haft S eal X Fr eezer Door O - Ring X Door P ort O - Ring X Fr ont Bearing X Door S pout O- Ring X Drive Shaft O - Ring X [...]

26 Mo dels RD30/ RC25 Limite d W ar ranty on Equipme nt 131209 Section 10 Limited W a rranty on Equipment T A Y LO R COMP ANY LI MIT ED W ARRANT Y ON F REEZ ERS T aylor Com pany , a divis ion of Carr ier Commerc ial Refriger ation, I nc. ( “T aylor” ) is pleased t o provide t his limited warrant y on new T aylor- branded fr eezer equipment avai[...]

27 Mode ls RD3 0/RC 25 Limite d Wa rr anty on Equipme nt 3. Replacement of wear it ems designat ed as Class “000” part s in the T ay lor Operat or ’s Manual. 4. Ext ernal hoses, elect rical power s upplies, and m achine grounding. 5. Part s not supplied or designat ed by T aylor, or damages result ing from t heir use. 6. Retur n trips or wait[...]

28 Mod els RD30/ RC25 Li mited Warranty on Part s 131209 Section 1 1 Limited W arranty on Parts T A Y LO R COMP ANY LI MIT ED W ARRANT Y ON T A Y LOR G ENUINE P ART S T aylor Com pany , a divis ion of Carr ier Commerc ial Refriger ation, I nc. (“T ay lor”) is pleas ed to prov ide this limit ed warrant y on new T aylor genuine r eplacement compo[...]

29 Mo dels RD30/ RC25 Li mited Warranty on Part s LI MIT ED W ARRANT Y EXCE PTI ONS This limit ed warrant y does not cove r: 1. Labor or other c osts incur red for diagnosing, repair ing, removing, inst alling, shipping, s ervicing or handling of defect ive Part s, replacement P arts , or new P arts . 2. Normal m aintenance, cleaning and lubric ati[...]

30 Mod els RD30/ RC25 Li mited Warranty on Part s LI MIT A T ION O F WARRANTY THI S LI MIT ED W ARRANT Y IS EXCL USIV E AND IS I N LI EU OF ALL O THER WARRANTIES , CONDI TI ONS AND/O R REMEDI ES UNDER THE L A W, INCLUDI NG ANY I MPLI ED W ARRANT IES O R CONDIT IO NS OF MERCHANT ABIL IT Y OR F IT NESS F OR A P ART ICULAR P URPOS E. T HE ORI GINAL O [...]

Section 12 Parts List 31 + Avail able Separ ately Mo dels RD30/ RC25 Parts List RD30 DESCRI PTI ON P ART NUMBER RD30 QTY . W ARR. CLASS REMARKS P ART S UPDA TE ARM-TORQ UE *340-1- 2* 014500 1 103 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 1 000 BEARING- REAR SHELL *PLASTIC* 032511 1 000 +GUIDE- DRIP SEAL 028992 1 000 +NUT-BRASS BEARI NG 0289[...]

+ Avail able Separ ately 32 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER DECAL-REFRI GERATION-LI QUID 049205 1 000 DECAL-REFRI GERATION-SUCTI ON 049204 1 000 DIAGRAM- WIRING * RD30* 049179-12 1 000 115V- 60-1 DIAGRAM- WIRING * RD30* 049179-40 1 000 220- 240V-50-1 DOOR A.- PARTIAL X50172 1 [...]

33 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER LABEL-WARNI NG-COVER 51433 3 000 LE G A.-4 ”-3/8-1 6 ST UD -W/CA P X43408 4 103 LE G-4”-3 /8-1 6 ST UD 036397 4 103 CAP-RUBBER 037268 4 000 LIGHT-MI X OUT-AMBER 050036-12 1 103 J6020000/UP ( 115V-60- 1) 103 LIGHT-[...]

+ Avail able Separ ately 34 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER PULLEY-AK30 X 5/ 8 033559 1 103 BEATER MOTOR PULLEY-AK64- 5/8 007538 1 103 GEAR RELAY-DPDT- 20 A-120V 026581-12 1 103 REFRIG ERATION SOLENOID (115V-60- 1) RELAY-DPDT- 20 A-230V 026581-27 1 103 REFRIG ERATION SOLENOID [...]

35 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER BRACKET-CONTROL * RD30* 049047 1 103 BUSHING- 1/2OD X 3/8I D-PLASTIC 014474 2 000 PIVOT HUB BUSHING- CONTROL *RD30* 049046 1 103 TORQ ADJUSTMENT SCREW HUB A.- ARM *RD30* X49045 1 103 HUB-PI VOT 014475 1 103 NU T-1/4 -[...]

+ Avail able Separ ately 36 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER VALVE-SOLENOI D-7/64ORF X 1/4S 043449- 1 103 J8012411/UP ( FOR LIQUI D LINE) 125 +BRACKET-SOLENOI D 047303 1 103 J8012411/UP 125 VALVE-SOLENOI D-REFRIGERATI ON 048952-12 1 103 115V-60- 1 VALVE-SOLENOI D-REFRIGERATI ON[...]

37 + Avail able Separ ately Mo dels RD30/ RC25 Parts List RC25 DESCRI PTI ON P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ART S UPDA TE BOOT-ROTOLOCK VALVE 037116 1 000 J7032493/PRIOR ( TECUMSEH) BLOCK-TERM INAL 2P-L1, L2 039422 1 103 J7032493/UP ( BRISTOL) CAP-DUST- BULKHEAD COUPLING 048427 2 000 COMPRESSOR 049512-27 1 512 J7032493/ PRIOR (TECUM[...]

+ Avail able Separ ately 38 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +FAN-BLADE CONDENSER * RC25* 049515 1 103 MOTOR-FAN 050265- 27 1 103 J7032493/UP (BRI STOL & COPELAND) +FAN-5 BLADE 12" PULL 26 DEG CW 031532 1 103 PANEL-BACK & SI DE *RC25* 049164 1 103 J7032493/PRI OR ([...]

39 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +CAPACITOR- RUN- 45UF/370V 52400 1 103 +CAPACITOR- START-145-175UF/ 250V 052399 1 103 +RELAY-START- COMPRESSOR 052401-27 1 103 CONDENSER 048629 1 103 ALL CONTROL-DUAL PRESSURE 050358 1 103 ALL MOTOR-FAN 050265- 40 1 1[...]

RD30 049179-12 11/12/13 BLK L1 N WHT AUTO WASH OFF AUTO WASH OFF POWER SWITCH MIX OUT RELAY 2 (NO) 1 (NO) 6 5 B A 120V 24V MIX OUT LIGHT BEATER MOTOR (SEE FIG. 1) BLK ORG/WHT BLK/YEL BLK/WHT WHT WHT BLK/WHT BLK/WHT REFRIGERATION SOLENOID BRN BRN/WHT WHT WHT BLK/WHT ORG BLK BLK/WHT ORG WHT YEL SPLICE BOX GRA/WHT 2 4 1 3 6 5 B A REFRIGERATION SOLENOI[...]

RD30 049179-12C 11/12/13 M CORCOM FILTER (SPINNER) SPINNER NC NO COM GRA/WHT WHT BLK BLK BLK WHT FOR OPTIONAL SPINNER ASSEMBLY REFRIGERATION LIQUID LINE SOLENOID WHT GRA/WHT BLK FROM TRANSFORMER FROM FILL SWITCH 208V 240V (NO) (NO) (NC) (NC) (C) (C) (NO) (NO) (NC) (NC) (C) (C) GRAY/BLK 1 3 INPUT LOAD 5 4 2 6 INIT MOV 130V REFRIGERATION TIME DELAY 1[...]

RD30 049179-40 11/12/13 BLK L1 N WHT AUTO WASH OFF AUTO WASH OFF POWER SWITCH MIX OUT RELAY 2 4 1 3 6 5 B A 24V MIX OUT LIGHT BEATER MOTOR BLK ORG/WHT BLK/YEL BLK/WHT WHT WHT BLK/WHT BLK/WHT REFRIGERATION SOLENOID BRN BRN/WHT WHT WHT BLK/WHT ORG BLK BLK/WHT ORG WHT YEL SPLICE BOX GRA/WHT 2 4 1 3 6 5 B A REFRIGERATION SOLENOID RELAY WHT BLK TORQUE S[...]