Teledyne 465M manual

INSTRUCTION MANUAL MODEL 465M OZONE MONITOR TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TELEDYNE API) 9480 Carroll Park Drive San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 EMAIL: api-sales@teledyne.com WEB SITE: http://www.teledyne-api.com/ Copyright 2007-2012 06160D DCN 6409 Teledyne Advanced Pollution Instr[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page i SAFETY MESSAGES Important safety messages are provided throughout this m anual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert sy mbol and placed throughout [...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page ii CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont four nies tout au long du présent m anuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécuri[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page iii WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TA PI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipm ent is thoroughly inspected and tested. Should equipment failure occur, TAPI assures [...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page v TABLE OF CONTENTS 1. INTRODUCTION.......................................................................................................... 9 1.1. P REFACE ...............................................................................................................[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page vi 8. DIGITAL COMMUNICATIONS .............................................................................. 43 8.1. D IGITAL C OMMUNICATIONS O VERVIEW ............................................................................................ 43 8.2. C HANGING COM POR[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page vii FIGURES Figure 4-1: M465M Mounting Ho le Locations and Dim ensions ................................................................. 16 Figure 4-2. NEMA AC Power Connection to Monitor ............................................................................... .[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page viii TABLES Table 4-1: M465M Ventilation Clearances, NEMA Version ........................................................................ 15 Table 4-2: M465M Ventilation Cl earances, Rack Mount Version ................................................................ 1[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 9 1. INTRODUCTION 1.1. Preface Teledyne API is pleased that you have purchased the M465M. We offer a full one year warranty (see Section 2.2) and we at Teledyne API will be pleased to provide you with any support required so that you may utilize our equipment to the fu[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 11 2. SPECIFICATIONS AND AGENCY APPROVALS 2.1. Specifications Measuring principle UV absorption (Beer Lambert Law) Ranges User selectable to any full scale range from: 0-1000 PPM to 0-10,000 PPM 0-5 g/Nm 3 to 0-50 g/Nm 3 0-1 wt% to 0-5 wt% Measurement Units PPM, wt%, g[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 12 2.2. Approvals This section presents Safety and Electromagnetic Com patibility (EMC) compliance approvals for the Model 465M monitor. 2.2.1. Safety IEC 61010-1:2001, Safety requirements for electrical equipment for measurement, control, and laboratory use. CE: 2006/[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 13 3. PRINCIPLE OF OPERATION The detection of ozone molecules is based on absorption of 254 nm UV light due to an internal electronic resonance of the O 3 molecule. The M465M uses a m ercury lamp constructed so that a large majority of the light emitted is at the 254nm[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 14 length determines how many m olecules are present in the column of gas in the absorption tube. The intensity of light is converted into a voltage by the detector/preamp module. The voltage is converted into a number by a high resolution A/D (analog-to-digital) conve[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 15 4. GETTING STARTED The M465M is shipped with the following standard equipment: 1. Power cord (Rack mount version only) 2. Instruction manual. Upon receiving the M465M please do the following: 1. Verify that there is no apparent shipping damage. (If damage has occurr[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 16 Figure 4-1: M465M Mounting Hole Locations and Dimensions 4.2. Mechanical Installation (19” Rack Version) The Rack Mount version of the M465M was designed to be operated as a bench-top monitor or to be mounted in a standard 19” RETMA instrum entation rack. For ra[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 17 4.3. AC Power Connection (for Monitors in NEMA 4X Enclosures) CAUTION Disconnect power to the AC mains before making or removing any electrical connections to the M465M. CAUTION A proper earth ground connection must be made to the receptacle labeled “Earth Ground?[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 18 3. For the NEMA configuration , the electrical connection must be hard-wired to the 3-pin connector on the mainboard la beled J23. AC power connection to the monitor should be made with 12-14 AWG stranded copper wire, connected to the monitor as follows: a. Earth Gr[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 19 should light with a sequence of messages, includi ng the instrument serial number and software revision. ( W h en the instrumen t first powers up, th e display w ill show ‘xxxx’, indicating that the instrument is i n start-up mode, waiting for the UV detector re[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 20 Figure 4-4: Pneumatic Connections, NEMA Configuration 4.4.1. Ozone Inlet Connection Sample gas connections are made to the ¼” stainless steel com pression fitting on the rear panel. (See Figure 4-3 and Figure 4-4) 1/4" O.D. FEP (Teflon  ) or Stainless Ste[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 21 4.4.2. Exhaust Connection Connect a ¼” OD vent line to the “Exhaust” fitting on the rear panel. This line must be vented outdoors or to an appropriate discharge system capable of handling ozone. Local regulations regarding the discharge of ozone to the atmosp[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 22 Figure 4-6: NEMA Electrical I/O Connections[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 23 4.5. Electrical I/O Connections 4.5.1. Location of I/O Connectors in the NEMA Configuration In the NEMA configuration of the M465M, the I/O connectors are located internally in the instrument. See Figure 4-6 for their location. Connection to these terminals is usual[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 24 The analog output is automatically scaled to the range of the instrument, i.e. if the monitor range is 1000 PPB, then 5V would correspond to 1000 PPB and 0V would correspond to 0 PPB. See Section 7.2.5 for information on changing the range of the monitor. 4.5.3. Sta[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 25 4.5.4. Hi-Current Relay Outputs Three form C relay outputs are provided on the rear panel on the nine pin connector (See Figure 4-5). The relays are labeled “Relay 1,” “Relay 2,” and “Relay 3.” The relays are dry contact type form C (SPDT) relays with No[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 26 With the instrument configured for RS485, connection can be m ade to the DB-9 connector, labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector. See Section 8.2 for additional details. 4.5.5.3. Ethernet Connection With the instrum[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 27 5. FREQUENTLY ASKED QUESTIONS 1. Q: How long does the UV Lamp last? A: The typical lifetime is about 2-3 years. The lamp output will steadily decrease until lamp adjustm ent can no longer be performed. The "Check Lam p" warning LED will tell the operator w[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 29 6. OPTIONAL HARDWARE AND SOFTWARE 6.1. Rack Mount Slides Rack mount slides can be attached to the sides of the Rack Mount version of the M465M, allowing it to slide completely out of a RETMA rack, facilitating m aintenance activities. 6.2. Low Flow Alarm The M465M c[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 31 7. OPERATION 7.1. Front Panel Overview The M465M front panel provides a number of functions in addition to displaying the current ozone concentration being measured Figure 7-1 below shows the display and keypad portion of the front panel. Figure 7-1: Front Panel Dis[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 32 7.1.3. Concentration Alarm Status/Reset The M465M front panel displays the concentration alarm status. An LED labeled ‘ALARM STATUS’ shows the alarm status as follows: Table 7-1: Alarm LED’s Alarm Status LED Color Alarm State Green No alarm active Amber ‘HI?[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 33 7.2. Front Panel Menus The M465M has an interactive menu structure that can be operated from the front panel. From within this menu structure, the operator can view real-tim e parameters such as temperature and pressure, view configuration information, and edit setu[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 34 Figure 7-2: Front Panel Menu Diagram[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 35 Figure 7-3: Front Panel Menu Diagram[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 36 7.2.3. DIAG Menu The DIAG menu (See Figure 7-2 and Figure 7-3) contains functions that are useful for testing and configuring external equipment that may be connected to the rear panel I/O of the instrument. 7.2.3.1. Analog Step-Test When placed in this mode, the in[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 37 Table 7-4: Signal I/O List Signal Name Rear Panel Label Function AUX 1 IN CTRL IN - 1 UNDEFINED AUX 2 IN CTRL IN - 1 UNDEFINED RELAY 1 RELAY 1 SENSOR OK RELAY 2 RELAY 2 HI ALARM RELAY 3 RELAY 3 HI-HI ALARM STAT OUT 1 STATUS OUT – 1 SENSOR OK STAT OUT 2 STATUS OUT [...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 38 7.2.3.5. Span Calibration The Span Calibration also allows the instrument to calibrate its internal ozone offset factor. The Span Calibration however, is done with some controlled concentration gas connected to the “Sample In” port of the M465M. It is recomm end[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 39 Figure 7-4: Span Cal Menu 7.2.4. VIEW Menu The VIEW menu allows the operator to view various m easurement param eters in real- time. This can be useful for diagnosing various instrument or system problems. Table 7-5: VIEW Menu Parameters Parameter Meaning Units Norm[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 40 7.2.5. SETUP-VARS Menu The VARS menu allows viewing and editing of va rious global setup variables that effect how the M465M operates. These variables are stored in the instrument’s non-volatile memor y. Table 7-6 lists these variables and their function. Table 7-[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 41 7.2.6. SETUP-ALARM Menu The ALARM menu allows the operator to view and edit properties of the concentration alarms. The table below summ arizes the alarm configuration settings. Table 7-7: Alarm Configuration Settings Property Meaning Default Value Range HI ALARM HI[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 43 8. DIGITAL COMMUNICATIONS 8.1. Digital Communications Overview The M465M comes equipped with a digital comm unications (Com) port that can be connected to a computer or digital data acquisition system. This COM port uses the standardized MODBUS  protocol and can [...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 44 6. For RS-232 operation, set SW2 to either DTE or DCE (See Section 8.3) For RS- 485 operation, set SW2 to DCE. 7. Re-install the instrument cover. 8. Re-connect power to the instrument. 9. The software portion of the COM port configuration will now automatically be [...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 45 8.3. RS-232 Configuration The RS-232 configuration is usually used when making a one-to-one connection between the instrument and a single computer or PLC. The com munications protocol used for the RS-232 configuration is MODBUS RTU. For details on the MODBUS RTU sp[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 46 8.4. RS-485 Configuration RS-485 is commonly used for factory autom ation busses with a computer or PLC acting as a master. The comm unications protocol used for the RS-485 configuration is MODBUS RTU. For details on the MODBUS RTU specification, please see http://w[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 47 8.5. Ethernet Configuration Ethernet is commonly used for factory autom ation busses with a computer or PLC acting as a master. The comm unications protocol used for the Ethernet configuration is MODBUS TCP/IP. For details on the MODBUS TCP/IP specification, please [...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 48 8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode) The DeviceInstaller software application (See Section 8.5) can be used to search a network for instruments and determine the IP Address assigned by a DHCP server. 1. Click Start -> Programs -> La[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 49 5. Enter the IP address . The Subnet mask displays automatically based on the IP address; if desired, you may change it. On a local network, you can leave the Default gateway blank (all zeros). Click Next . 6. Click the Assign button and wait several seconds until a[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 50 8.6. MODBUS Register Maps 8.6.1. Notes on MODBUS registers Concentration values in the MODBUS registers are always expressed in units of PPB (parts-per-billion,) regardless of the concentration units setting of the monitor. 8.6.2. Real-Time Concentration and Status [...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 51 9. MAINTENANCE 9.1. Maintenance Schedule Table 9-1 below outlines the suggested maintenance procedures and intervals for ensuring the M465M continues to operate accurately and reliably. Table 9-1: Maintenance Schedule Maintenance Item Recommended Interval Section Re[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 52 9.2. Instrument Layout Figure 9-1 and Figure 9-2 shows the internal layout of the M465M. These figures will be referenced in the procedures that follow. Note the caution areas where high voltage (line voltage) may be present when power is connected to the instrument[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 53 Figure 9-2: Instrument Layout, NEMA Configuration[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 54 9.3. Replacing Internal Particulate Filter 1. Disconnect power from the M465M. 2. Loosen the six screws from the top cover (Rack Mount Configuration, see Figure 9-1) or open front panel (NEMA Configuration, see Figure 9-2.) 3. Remove the six screws and top cover fro[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 55 Figure 9-3: Internal Particulate Filter Replacement[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 56 9.4. UV Lamp Adjustment 1. Instrument should be running and warmed up for at least 20 m inutes. 2. With instrument running, rem ove the six screws and the top cover (Rack Mount Configuration) or open front panel (NEMA Configuration.) 3. Locate the Reference UV Detec[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 57 9. Reconnect power to the instrument and turn on power switch. Let instrument warm up for at least 20 minutes. 10. Perform UV lam p adjustment procedure per Section 9.4. 9.6. Sample Pump Replacement 1. Disconnect power from the M465M. 2. Remove the six screws and th[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 58 these should be removed. Use the new valve as a reference to determine which two screws need to be removed. 8. Note the orientation of the valve body on the manifold so that the new valve can be installed in the same orientation. 9. Remove valve body from sensor m a[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 59 REF_DET TP12 I2 TP9 I1 TP10 ISO_V TP6 ISO_GND TP5 DAC TP4 PRESS TP8 MEAS TP18 5.0VR EF TP7 4.096V REF TP11 +12VL TP19 REF TP14 +15V TP17 -9V TP16 +12V TP20 +9V TP22 3.3V TP2 DGND TP3 VCC TP1 R26 R44 R59 R58 R33 R36 R35 R40 R39 R17 R20 R16 R12 R15 R30 R23 R24 R7 R8 R[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 60 9.10. Boot Loader Operation The main function of a boot loader is to load or update the firmware to the microcontroller on the Printed Circuit Board (PCB) of an instrument. There are two types of boot loader setup: hardware and software, described in the following s[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 61 4. Select the COM port that the instrument is connected to. 5. Select the HEX file for the appropriate firm ware. 6. Refer to Section 9.10.2.1 to upload the firmware or to Section 9.10.2.2 to verify the firmware. 9.10.2.1. Upload Firmware 1. Press “Write”. The s[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 62 The firmware loader software should display a message “Boot loader found, verifying…”. If this message is not displayed, power down the instrument and receck the COM port configuration and cable (see Section 9.10.1) and retry. 3. When the upload is complete, a[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 63 10. TROUBLESHOOTING 10.1. Reference Drawings The drawings contained in this section are for general reference and may be useful when performing certain troubleshooting activities. 10.1.1. Pneumatic Diagram Figure 10-1 and Figure 10-2 below is a pneumatic diagram tha[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 64 Exhaust Out O3 Gas In Azero Va lv e Filter O3 Measurement Cell O3 Destruct Flow-Mete r Pump Flow Cont rol Orifice Flow Switch (Optional) Dryer Water Drop-Out Filter Figure 10-2: Pneumatic Diagram (NEMA Version with Sample Conditioner) 10.1.2. Interconnect Diagram Fi[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 65 05072-0100 M AINB OARD PCA J4 J14 “MOD ULE +15” J12 “PUM P +12V ” J19 AC/DC Po wer Supply J23 AC IN J24 “ANALOG IN EXPANSION” 12V 04702 PUM P ASSY (M465M ONLY ) J2 N/C I2C FLOW SWITCH (OPTION AL) +15V SW0000 051 POW ER SWITCH/CIRCUIT BREAKER CN000007 3 I[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 66 10.2. Troubleshooting Using Front Panel Status LED’s or Status Outputs The M465M has 4 front-panel status LED’s that reflect the current operating status of the monitor, and indicate fault conditions. There are also four relay Status Outputs on the rear panel (o[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 67 10.2.1. Sensor OK The Sensor OK LED indicates the status of the O 3 sensor module in the m onitor. The normal state of this LED (or Status Output) is On. If this LED rem ains off after the normal warm-up period, then a failure has occurred and the m onitor should be[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 68 10.2.4.1. Pressure Too High The monitor inlet is being pressurized. The monitor inlet should be allowed to sample gas at ambient pressure. Disconnect all sam ple lines from the m onitor and read the pressure again. If the value then drops to within the acceptable ra[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 69 11. CALIBRATION 11.1. Factory Calibration The M465M is calibrated to internal T-API calibration standards to shipment. A calibration certificate for your instrument can be purchased from Teledyne API if required. Teledyne API also recommends that the M465M be re-cal[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 71 12. TECHNICAL ASSISTANCE If this manual does not solve your problems, technical assistance m ay be obtained from: Teledyne API, Customer Serv ice, 9480 Carroll Park Drive San Diego, California 92121-5201USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-[...]

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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 73 13. M465M SPARE PARTS 13.1. Spare Parts List for Rack Mount Version Part Number Description 025710100 PCA, UV DETECTOR PREAMP 028510000 KIT, EXPENDABLES, 25MM GLASS FIBER FILTER 036750000 AKIT, ELEMENTS, 47MM, 30 MICRON (10 PCS) 037420000 ASSY, UV LAMP (BIR) 0451101[...]

P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 74 13.2. Spare Parts List for NEMA Version Part Number Description 025710100 PCA, UV DETECTOR PREAMP 028510000 KIT, EXPENDABLES, 25MM GLASS FIBER FILTE 036280000 ASSY, WATER DROP OUT FILTER, PFA 036750000 AKIT, ELEMENTS, 47MM, 30 MICRON (10 PCS) 037420000 ASSY, UV LAMP[...]