Tiger Products Co., Ltd 7X30 manual

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS JOHN DEERE 7X30 COUGAR BOOM Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 7/1/10[...]

T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize [...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

JD 7X30 COUGAR FOR W ARD[...]

T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

SAFETY SECTION Safety Section 1-1 JD 7X30 COUGAR[...]

JD 7X30 COUGAR Safety Section 1-2 SAFETY A safe and careful operator is the best operator . Safety is of primary import ance to the manufacturer and should be to the owner / operator . Most accident s can be avoided by being aware of your equipment, your surroundings, and observing cert ain precautions. The first section of this manual includes a l[...]

JD 7X30 COUGAR Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperie[...]

JD 7X30 COUGAR Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) Do not mount the Tractor while the tractor is moving. Mount the Tractor only when [...]

JD 7X30 COUGAR Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate[...]

JD 7X30 COUGAR Safety Section 1-6 SAFETY WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured. Serious injury may occur from not maintaining this machine in good working or[...]

JD 7X30 COUGAR Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator[...]

JD 7X30 COUGAR Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clear[...]

JD 7X30 COUGAR Safety Section 1-9 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefu[...]

JD 7X30 COUGAR Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to startin[...]

JD 7X30 COUGAR Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of [...]

JD 7X30 COUGAR Safety Section 1-12 SAFETY 002369 HYDRAULIC T ANK 00725746 INSIDE OF CAB 00769737 MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC T ANK P AR T NO. LOCA TION 00758194 MOWER DECK[...]

JD 7X30 COUGAR Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971 123 HYDRAULIC T ANK 22645 INSIDE OF CAB 22839 MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC T ANK 13.5” x 7” 31513 22840 INSIDE OF CAB 24028 MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-16 SAFETY 32707 HYDRAULIC T ANK 27001 INSIDE OF CAB 31935 INSIDE OF CAB 42350 MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-18 SAFETY 33743 INSIDE OF CAB 06550012 INSIDE OF CAB P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-19 SAFETY RED 42399 REFLECTIVE T APE MOWER DECK AMBER 4240006 REFLECTIVE T APE MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3217 MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-20 SAFETY 6T3222 INSIDE OF CAB 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB 6T3224 MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-21 SAFETY 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3230 INSIDE OF CAB 6T3233 HYDRAULIC T ANK 6T3231 INSIDE OF CAB P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-22 SAFETY 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3261 MOWER DECK 6T3249A MOWER DECK P AR T NO. LOCA TION[...]

JD 7X30 COUGAR Safety Section 1-23 SAFETY 34852 HYDRAULIC T ANK TB101 1 MOWER DECK[...]

JD 7X30 COUGAR Safety Section 1-24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIP T[...]

JD 7X30 COUGAR Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S.[...]

JD 7X30 COUGAR Safety Section 1-26 SAFETY[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

PLUMBING DECK ROT A TION ON TRACT OR REMOTES Hose 34358 to main boom shall be connected to quick disconnects and connected to port s A and B of tractor remote valve #1. This should provide Deck Rotation function such that moving remote valve lever “forward” will cause deck to rotate “counter-clockwise” and moving lever “aft” will cause [...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

[...]

OPERA TION SECTION Operation Section 3-1 JD7X30 COUGAR[...]

JD 7X30 COUGAR Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The[...]

JD 7X30 COUGAR Operation Section 3-3 OPERA TION ST ARTING TRACT OR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never a[...]

JD 7X30 COUGAR Operation Section 3-4 OPERA TION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the T iger Rear S tow Boom has multiple sections with tapered spools, located near the right side of the steering wheel[...]

JD 7X30 COUGAR Operation Section 3-5 OPERA TION LEVER #1 MAIN BOOM LEVER #2 SECONDAR Y BOOM LEVER #4 BOOM SWIVEL INDICA T OR LIGHT OFF LEVER #3 DECK ROLL LEVER # 5 BOOM SHIELD SWIVEL KNUCKLE LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICA T OR LIGHT ON[...]

JD 7X30 COUGAR Operation Section 3-6 OPERA TION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the [...]

JD 7X30 COUGAR Operation Section 3-7 OPERA TION MOWER OPERA TION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects – such as gravel, rocks and debris.[...]

JD 7X30 COUGAR Operation Section 3-8 OPERA TION If bystanders approach within 300 feet while mower is in operation turn mower switch “OFF” immediately! Af ter shutdown, never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely . If cutter shaft jams and stops, turn mower switch to “O[...]

JD 7X30 COUGAR Operation Section 3-9 OPERA TION MAIN CONTROL SWITCH BOX DANFOSS JOYSTICK CONTROLLED MOWERS NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are controlled by an electronic joystick. The Joystick Master Switch ena[...]

JD 7X30 COUGAR Operation Section 3-10 OPERA TION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller .[...]

JD 7X30 COUGAR Operation Section 3-11 OPERA TION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDAR Y BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERA TES SAFETY SHIELD SWIVEL KNUCKLE RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE[...]

JD 7X30 COUGAR Operation Section 3-12 OPERA TION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings[...]

JD 7X30 COUGAR Operation Section 3-13 OPERA TION Operating the mower in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives, rotary disk, and spindle assembly . The Heavy Duty Rotary cutter head is designed for clockwise rotation (clockwise as seen from the top or the currer head). Never operat[...]

JD 7X30 COUGAR Operation Section 3-14 OPERA TION[...]

MAINTENANCE SECTION Maintenance Section 4-1 JD 7X30 COUGAR[...]

JD 7X30 COUGAR Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficiency and[...]

JD 7X30 COUGAR ROT Maintenance Section 4-3 MAINTENANCE Never work under the Implement, the framework, or any lifted compo- nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Do not modify or alter this Implement. Do not permit anyone to modif[...]

JD 7X30 COUGAR Maintenance Section 4-4 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer to the D[...]

JD 7X30 COUGAR ROT Maintenance Section 4-5 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MONTHL[...]

JD 7X30 COUGAR Maintenance Section 4-6 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittings and lines, re-tighten or replace 5. Electronic[...]

JD 7X30 COUGAR ROT Maintenance Section 4-7 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service representative at the number shown on the front cover of this manual.[...]

JD 7X30 COUGAR Maintenance Section 4-8 MAINTENANCE T ORQUE SPECIFICA TIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.[...]

JD 7X30 COUGAR ROT Maintenance Section 4-9 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F St art-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 15M N[...]

JD 7X30 COUGAR Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place face over [...]

JD 7X30 COUGAR ROT Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (worl[...]

JD 7X30 COUGAR Maintenance Section 4-12 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover . Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be don[...]

JD 7X30 COUGAR ROT Maintenance Section 4-13 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hours . GREASING PUMP DRIVE SHAFT COUPLE[...]

JD 7X30 COUGAR Maintenance Section 4-14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area.[...]

JD 7X30 COUGAR ROT Maintenance Section 4-15 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings. Check the guide on the last page for greasing points. NOTE: The new greaseless bearing is blackish/gray in color and should not be greased. GREASING BOOM CYLINDERS Locate the zerk on the butt end tang and on[...]

JD 7X30 COUGAR Maintenance Section 4-16 MAINTENANCE ADJUSTING / CHECKING BEL T TENSION T o adjust belt tension or replace belt s on flail cutter head, remove four bolt s that secure belt cover and remove cover . The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on[...]

JD 7X30 COUGAR ROT Maintenance Section 4-17 MAINTENANCE TIGHTENING SPINDLE BOL TS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. T orque the (6) bolts shown below to 331 ft. lbs. TIGHTENING KNIFE BOL TS AND DISK BOL TS: After every 8 hours of operation or daily , the Knife Bolts and Disk Bolts should [...]

JD 7X30 COUGAR Maintenance Section 4-18 MAINTENANCE BALL V AL VES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL V AL VES MUST BE OPEN (handle parallel with valve) WHEN TRACT OR IS RE-ST ARTED OR PUMP IS COUPLED TO MOTOR OR P .T .O. ! Failure to do so will result in componen[...]

JD 7X30 COUGAR ROT Maintenance Section 4-19 MAINTENANCE INSPECTION OF ROT AR Y KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced. 2 – Knives must be replaced in sets. Knives with uneq[...]

JD 7X30 COUGAR Maintenance Section 4-20 MAINTENANCE HEA VY DUTY SPINDLE ASSEMBL Y INST ALLA TION AND BEARING ADJUSTMENT W ARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the[...]

JD 7X30 COUGAR ROT Maintenance Section 4-21 MAINTENANCE BEARING INST ALLA TION 1 – Press upper bearing cup into the spindle housing. 2 – T urn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, t[...]

JD 7X30 COUGAR Maintenance Section 4-22 MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely . 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial[...]

JD 7X30 COUGAR ROT Maintenance Section 4-23 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ C[...]

JD 7X30 COUGAR Maintenance Section 4-24 MAINTENANCE[...]

P ARTS SECTION JD 7X30 COUGAR Parts Section 5-1[...]

JD 7X30 COUGAR Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are give[...]

JD 7X30 COUGAR Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION P A G E TRACTOR MOUNT KIT – MAIN FRAME 5-4 TRCTR MNT KIT – HYD BRAKE V AL V E 5-6 TRCTR MNT KIT - SWIVEL 5-8 JOYSTICK AND SWITCH BOX 5-10 L V -5 SP DANFOSS 5-12 L V -5 SP HUSCO 5-14 POL YCORBONA TE SAFETY WINDOW 5-16 DRIVESHAFT 5-17 WHEEL WEIGHT 5-18 WHEEL SP ACER 5-19 F[...]

JD 7X30 COUGAR Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME[...]

JD 7X30 COUGAR Parts Section 5-5 TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. QTY. DESCRIPTION 1 06300105 1 MNFRM,JD7130,SBR,OS BOOMRST 2 06300060 1 MN T ,HYDRO T ANK,JD6000 3 21833 6 CAPSCREW ,3/4 X 2-1/4 NC 4 33880 3 7 F L A T W ASHER,3/4,GR 8,SAE 5 21825 6 HEX NUT ,3/4 NC 06700090 1 T ANK,RES,JD6000,ASSY 6 06380012 1 T ANK,RES,JD60004WD(34GAL) 7[...]

JD 7X30 COUGAR Parts Section 5-6 TRCTR MNT KIT - HYDRAULICS, BRAKE V A L VE[...]

JD 7X30 COUGAR Parts Section 5-7 TRCTR MNT KIT - HYDRAULICS, BRAKE V A L VE ITEM PART NO. QTY. DESCRIPTION 1 06510083 1 V AL VE,BRAKE,SOL,3000PSI,METRI 2 34309 1 BALL V AL VE,1 1/2 FOR 3 33555 3 ADAPTER,1MORBX1MJIC 4 34064 1 ADAPTER,1 1/4MOR X 1MJ 5 33259 1 ELBOW ,1MJ X 1FJX 90 6 34655 1 ELBOW ,1-1/2ORBx1-1/2MJ 7 32869 1 NIPPLE,MALE LONG ,1MOR X 1M[...]

JD 7X30 COUGAR Parts Section 5-8 TRACTOR MOUNT KIT - BOOM SWIVEL[...]

JD 7X30 COUGAR Parts Section 5-9 ITEM PART NO. QTY. DESCRIPTION 1 06700150 1 SWIVEL,W/O BUSHING 2 33705 1 CYLINDER,3X17 1/2,WELDED 3 32381 1 PIN,2 1/2,SWIVEL,SABER 4 33710 1 PIN,CYLINDER,1,SWIVEL,SABER 5 32380 1 PIN,CYL,1,SWIVEL,SABER 6 32372 1 PIN,CYLINDER,ST AGE,2ND 7 32378 1 PIN,BOOM TO SWIVEL,SABER 8 32322 2 BEARING ,DX,2 1/2X2 1/2LONG , 9 6T32[...]

JD 7X30 COUGAR Parts Section 5-10 JOYSTICK AND SWITCH BOX ITEM P ART NO. Q T Y DESCRIPTION 1 33355 1 MN T ,BRKT ,SWITCH BOX 2 27513 2 CAPSCREW ,10MMX25MM(1.5 PITCH) 3 06510101 1 SW IT CH BO X, B OO M, DF ,GND 4 21529 4 CAPSCREW ,1/4 X 3/4 NC 5 2 1 9 86 4 LOCKWASHER,1/4 6 22014 4 F L AT W ASHER,1/4 7 33693 1 CBL,EXT ,4FT ,JOYST ,W/SUB-D CONN 8 06370[...]

JD 7X30 COUGAR Parts Section 5-11 IVT JOYSTICK AND SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 33691 1 JOYSTICK 2 35033 1 CAN,JOYSTICK 3 35205 2 SETSCREW,3/8 x 2,NC,KNURLED 4 35206 2 HEX NUT,JAMB,3/8,NC 5 35204 2 KNOB 6 35256 7 BUSHING,NYLON 7 06420095 1 ROD,FORMED 8 21988 2 LOCKWASHER,3/8 9 21625 2 HEX NUT,3/8,NC 1 0 06370093 1 MNT,JOYSTICK,JD-IVT[...]

JD 7X30 COUGAR Parts Section 5-12 LIFT V AL VE - 5 SP DANFOSS[...]

JD 7X30 COUGAR Parts Section 5-13 LIFT V A L VE - 5 SP DANFOSS ITEM P ART NO. Q TY DESCRIPTION 1 06502096 1 V AL VE, 5SP , DF , PVEA 2 06340032 1 V AL VE MOUNT 5 06500400 1 HOSE,#4x34 6 33392 1 ADAPTER,5/16MORB X 3/8MJ (ST ANDARD TRACTORS) 06503142 1 ADAPTER,CHECK V AL VE (PREMIUM TRACTORS) 7 33294 2 ELBOW ,3/4MOR X 1/2MJIC 90 8 06503069 1 ADAPTER,[...]

JD 7X30 COUGAR Parts Section 5-14 5 SP CABLE CONTROLS & SELECT OR V AL VE[...]

JD 7X30 COUGAR Parts Section 5-15 ITEM P A R T N O . QTY . DESCRIPTION 1 6T1251 5 CBL CTRL BOX,180 DEG 2 34332 1 CAPSCREW , 1/4” X 9-1/4” 3 21548 2 CAPSCREW , 1/4” X 9” NC 4 21986 3 LOCKWASHER,1/4 5 21525 3 HEX NUT ,1/4 NC0 6 34496 1 BRKT ,SWITCHBOX,UNI 7 6T3951 2 SCREW ,MACHINE 8/32 X 1/2 8 32360 2 LOCKWASHER,#8 9 06510100 1 SWITCHBOX,BOOM[...]

JD 7X30 COUGAR Parts Section 5-16 LIFT V A L VE - 5 SP HUSCO[...]

JD 7X30 COUGAR Parts Section 5-17 LIFT V A L VE - 5 SP HUSCO ITEM P ART NO. QTY . DESCRIPTION 1 06502103 1 V L V ,5SP ,HSC ROT ARY MOWER 065021 15 1 V LV ,5SP ,HSC FLAIL MOWER 2 21633 2 CAPSCREW ,3/8 X 1-3/4 NC 3 06340032 1 VALVE M N T 4 22016 4 F L A T W ASHER,3/8 5 21988 4 LOCKWASHER,3/8 6 21625 4 HEX NUT ,3/8 NC 7 34860 4 CAPSCREW ,20MMx40MM 8 3[...]

JD 7X30 COUGAR Parts Section 5-18 TRACTOR REMOTES ITEM P ART NO. QTY . DESCRIPTION 1 TRACTOR REMOTES (PREMIUM) 2 06503069 1 ADAPTER,14mmORB x 3/8MJ 3 06500267 1 HOSE,1/4 x 30(6FJX x 6FJX90) 4 06500269 2 HOSE,1/2 x 40(8FJX x 12FJX90) 5 06503012 2 ADPTR,27mmORB x 3/4MJ 6 TRACTOR REMOTES (ST ANDARD) 7 06503013 1 ELBOW ,14mmORB x 5/16MJ 8 06500400 1 HO[...]

JD 7X30 COUGAR Parts Section 5-19[...]

JD 7X30 COUGAR Parts Section 5-20 BOOM POL YCARBONA TE CAB SAFETY WINDOW KIT ITEM PART NO. QTY. DESCRIPTION 34625 AVAIL FRAME AND WINDOW ASY 1 34619 1 WINDOW FRAME 2 28900A 1 LEXAN WINDOW 3 28901B 1 LEXAN WINDOW 4 6T3954 25 POP RIVET 5 28903A 1 HINGE - UPPER 6 28907A06 1 HINGE - LOWER 7 27508 2 CAPSCREW 8MM X 20MM 8 6T2619 2 L O C K W ASHER 8MM 9 2[...]

JD 7X30 COUGAR Parts Section 5-21 PUMP DRIVESHAFT ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION * 34999 A V A DRIVESHAFT ,U-JOINT 1 06505004 1 YOKE PULLEY , 34999 2 06505005 1 SLEEVE, 34999 3 06505006 1 SHAFT , 34999 4 06505007 2 CROSS, 34999 5 06505008 1 YOKE DRIVE, 34999 6 6T3203 1 GREASE ZERK, 1/4 X 45 7 6T3207 3 GREASE ZERK, 1/4 X STR[...]

JD 7X30 COUGAR Parts Section 5-22 WHEEL WEIGHT ITEM P ART NO. Q T Y DESCRIPTION 1 06400410 2 S P ACER,JD,WHL WHT ,RS 2 32615 1 WH L WT ,INBOARD,1700#,DRLL&T AP 14.75OC,OUTBOARD 3 06430121 3 S P ACER,JD,WHL WHT ,RIM,CAST 4 06533000 6 F L A T W ASHER,7/8",GR8 5 06531000 3 HEX NUT , 7/8" NC,GR8 6 06530219 3 CAPSCREW ,7/8x18,NC,GR8,3"[...]

JD 7X30 COUGAR Parts Section 5-23 WHEEL SP ACER ITEM P ART NO. QTY . DESCRIPTION 1 06770025 1/2 KIT ,SPCR,WHL,JD 2* * JD WHEEL RING[...]

JD 7X30 COUGAR Parts Section 5-24 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW - 3/4 X 2 1/4 4 22021 2 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4[...]

JD 7X30 COUGAR Parts Section 5-25 SAFETY LIGHT ASSEMBL Y SAFETY LIGHT INST ALLA TION 1. Remove ground wire (-) from the battery 2. Remove right rear tire 3. Remove the bottom cover from the tail light. Locate the wire connecor on the tractor that has a brown & green wire 4. Remove panel from right rear of outside of cab under the window 5. Inst[...]

JD 7X30 COUGAR Parts Section 5-26 ITEM PART NO. QTY. DESCRIPTION 1 21530 1 0 CAPSCREW ,1/4 X1 NC 2 21986 1 0 LOCKWASHER,1/4 3 22014 1 0 F L A T W ASHER,1/4 4 35176 1 0 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 M NT ,COOLER,BUMPER T ANK,RH 7 06380007 1 M NT ,COOLER,BUMPER T ANK,LH 8 06510026 1 COOLER,FRONT MNT * 06510029 1 F AN ASSEMBL [...]

JD 7X30 COUGAR Parts Section 5-27 ITEM P ART NO Q TY DESCRIPTION 1 06514019 1 S W B X,ALUM,BLK,06510225 2 06550041 1 DECAL,SWBX,06510225 3 34532 1 SWITCH,TRVL LCK 4 34540 1 STRAIN RELIEF ,3/4,BLACK,NYLON 5 06514020 1 BREAKER,3A,SWBX SWITCHBOX ASSEMBL Y[...]

Cougar Common Section 6 - 1 COUGAR BOOM MOWER COMMON SECTION[...]

Cougar Common Section 6 - 2 T ABLE OF CONTENTS BOOM HOSE ROUTING 6-4 BOOM ARM ASSEMBL Y 6-6 BOOM ARM HOSES & TUBES 6-8 SWIVEL ASSEMBL Y 6-10 BOOMREST 6- 1 1 60” ROT ARY MOWER HEAD 6-12 ROT A TING TREE ASSEMBL Y 6-14 ROT ARY MOWER BLADE BAR AND KNIVES 6-15 ROT ARY MOWER PIVOT / BOOM ASSEMBL Y 6-16 50” FLAIL MOWER HEAD ASSEMBL Y 6-18 FLAIL MO[...]

Cougar Common Section 6 - 3 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to [...]

Cougar Common Section 6 - 4 BOOM HOSES ROUTING[...]

Cougar Common Section 6 - 5 BOOM HOSES ROUTING W ARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy part s. Anyone in the way of these part s could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch o[...]

Cougar Common Section 6 - 6 BOOM ASSEMBL Y[...]

Cougar Common Section 6 - 7 BOOM ASSEMBL Y ITEM P / N QTY . DESCRIPTION 1 06700032 1 BOOM,MAIN,IT ,W/BEARINGS 06310010 1 WELDMENT ,BOOM,MAIN 1A 32321 2 BEARING ,DX,1 1/2X2LONG 1B TB1044 2 BUSHING ,1-1/4 2 06700094 1 BOOM,SEC,ASSY ,EXTENDED 30072C 1 WELDMENT ,BOOM,SEC 2A TB3010 3 BUSHING 2B TB1035 1 SP ACER 3 06700150 1 SWIVEL,TRB60,ROT ,22',AS[...]

Cougar Common Section 6 - 8 PREFORMED TUBES & HOSES[...]

Cougar Common Section 6 - 9 PREFORMED TUBES & HOSES ITEM P / N QTY . DESCRIPTION 1 06700032 1 BOOM,MAIN,IT ,W/BEARINGS 2 06700094 1 BOOM,SEC,ASSY ,EXTENDED 3 06501020 1 CYLINDER,5x20,1.25PIN,BUTT ,2.0 4 06501022 1 CYLINDER,4x20,1.25PIN,BUTT ,2.0 5 06501023 1 CYLINDER,3x18,2.0 6 06506013 1 PRFRMD,1,MAIN,REAR STOW 7 06506014 1 PRFRMD,2,MAIN,REAR [...]

Cougar Common Section 6 - 10 TRACTOR MOUNT KIT - BOOM SWIVEL ITEM P / N QT Y . DESCRIPTION 1 - 1 MNFRM 2 06700150 1 SWIVEL,TRB60,ROT ,22',ASSY 3 06520250 1 BEARING ,WASHER,SWING 4 32380 1 PIN,CYL,1",SWIVEL,SABER 5 33710 1 PIN,CYL,1",SWIVEL,SABER 6 32 38 1 1 PIN,2 1/2",SWIVEL,SABER 7 33705 1 CYLINDER,3 X 17-1/2 8 21683 2 CAPSCREW[...]

Cougar Common Section 6 - 11 ITEM PART NO. QTY. DESCRIPTION 1 06310082 1 BOOMREST ,STD,3PNT 2 T F1 12 0 2 PIN,(CAPPED),1-1/8 X 3-7/8 3 TB1036 1 PIN,SEC BOOM SWIV 1X4-1 1/16 4 T F 1 1 43 3 PIN,L YNCH 7/16 X 2 5 06520078 2 STRIP ,REST 6 28734 4 CAPSCREW ,FL T/SKT HD,3/4x1NC BOOMREST ASSEMBL Y - 3 POINT ST OW[...]

Cougar Common Section 6 - 12 60” ROT AR Y MOWER ASSEMBL Y[...]

Cougar Common Section 6 - 13 60” ROT AR Y MOWER ASSEMBL Y ITEM P / N QTY . DESCRIPTION 1 06320160 1 DECK,TRB60,ROT ,CPL T 2 06320162 1 SHIELD,TRB60,ROT 3 33777 2 SKID SHOE,50" RTRY 4 06401245 2 SKID SHOE,TRB60,ROT 5 33776 1 M O TO R MOUNT ,PLA TE,50" R TR Y 6 0650401 1 1 MOTOR,(M365-1 1/2" GEAR) 7 06520238 2 FLAP , DEFLECTOR 8 06t0[...]

Cougar Common Section 6 - 14 60” ROT AR Y MOWER TREE ASSEMBL Y ITEM P / N QT Y . DESCRIPTION 1 06320160 1 DECK,TRB60,ROT ,CPL T 2 06320163 1 TREE,TRB60,ROT 3 06497010 1 P AD,UHMW ,06320163 4 06401250 1 RING ,CAPTURE,06320163 5 06401251 1 RING ,BOL T ,06320164 6 0649701 1 1 RING ,UHMW ,06320163 7 06401253 1 RING ,SHIM,06320164 8 06401252 1 RING ,B[...]

Cougar Common Section 6 - 15 60” ROT AR Y BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT ,1-1/8,NYLOCK,NF 4 06533002 2 F L A TW ASHER,1-1/8,GR8 5 06521001 2 KNIFE,5/8 * 06521006 A V A I L KNIFE,DOUBLE EDGE 6 06538000 2 KNIFE MTG BOL T ,5/8 SHOULDER 7 33764 6 F L ATW[...]

Cougar Common Section 6 - 16 60” ROT AR Y MOWER BOOM PIVOT ASSEMBL Y[...]

Cougar Common Section 6 - 17 60” ROT AR Y MOWER BOOM PIVOT ASSEMBL Y ITEM P/N QTY . DESCRIPTION 1 06741070 1 R T R Y ,TRB60,ROT ,CPL T 2 06700094 1 BOOM,SEC,ASSY ,EXTENDED 3 TB1032 1 PIVOT ASSY 4 TB1028 1 ARM, PIVOT W/BUSHINGS & ZERKS 5 06501023 1 CYLINDER,3x18,2.0 6 06430140 1 S P ACER,2.50x1.39x4.75,T APPED 7 TB3010 1 BUSHING ,1 8 6T2272 1 [...]

Cougar Common Section 6 - 18 50” FLAIL MOWER ASSEMBL Y[...]

Cougar Common Section 6 - 19 50” FLAIL MOWER ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION - 06742078 A V A IL FLAIL, BOOM,50,CPL T ASSY 1 06320170 1 CUTTER HEAD BONNET 3 34783 A V AIL TBF50,BRUSH,KNIFE ASSY 3A 34784 A V AIL TBF50,GRASS,KNIFE ASSY 4 TF3405 1 GROUND ROLLER 5 TF3406 1 GROUND ROLLER TIE ROD 6 TB1006A 2 DEFLECTOR FLAP 7 TB1008 1 FLAP RE[...]

Cougar Common Section 6 - 20 50” FLAIL MOWER DRIVE ASSEMBL Y[...]

Cougar Common Section 6 - 21 50” FLAIL MOWER DRIVE ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 1 06504019 1 MOTOR 2 TF3006 1 B E L T GUARD 3 TF3043 2 SHEA VE 4 TF3013 1 BUSHING 5 TF301 1 1 BUSHING 6 TF3034 1 IDLER PULLEY 7 TF3205 1 IDLER ARM 8 TF3206 2 IDLER PULLEY SP ACER 9 TF3605 1 IDLER ARM PIN WITH ZERK 10 6T3004 1 R - CLIP 1 1 PT361 1A 1 CLEV[...]

Cougar Common Section 6 - 22 ITEM P / N QT Y . DESCRIPTION 1 06742078 1 TBF50,BRUSH,HS,CPL T 2 06320171 1 SHIELD,HYDRO,TBF50 3 33785 1 CYLINDER,1.5x8,.75PIN 4 06401255 1 LIMK,1,TBF50,HS 5 06370150 1 SHIELD,CYL,TBF50,HS 6 06370143 1 LINK,2,TBF50,HS 7 06537028 5 PIN,.75x1.61,SHLDR,5/32CTTR 8 22523 5 COTTER PIN,5/32x1 1/4 9 34518 2 SP ACER,1 1/4x13/16[...]

Cougar Common Section 6 - 23 BOOM FLAIL PIVOT / HEAD ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 1 TF3015 1 PIVOT ASY 2 TB1028 1 PIVOT ARM WITH BUSHINGS AND ZERKS 3 6T3003D 1 PIN CLEVIS 4 TB1023 2 RO LL P I N 5 TF3097 1 PIN 6 TF3090 1 PIN 7 TB1024 1 PIN 8 TB1027 1 PIN 9 31688 1 CAPSCREW 7/16” X 3 1/4” 1 0 21989 1 LOCKWASHER 7/16” 1 1 21675 1 H[...]

Cougar Common Section 6 - 24 3” X 10” WELDED CYLINDER PISTON NUT TORQUE 06501572 210 ± 5 FT . LB CLEVIS CLAMP BOL T TORQUE 3/8-16 UNC 26 - 30 FT . LB W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501021 A V A I[...]

Cougar Common Section 6 - 25 3” X 17 1/2” CYLINDER #33705 ITEM PART NO. QTY. DESCRIPTION 1 34571 1 PISTON ROD ASY 2 34572 1 BUTT & TUBE ASY 3 34573 1 PISTON 4 34574 1 GLAND 5 34575 1 LOCK NUT ,1”-14 6 34576 1 SP ACER 7 34577 1 CHECK V AL VE, KEPNER 8 34578 1 ORIFICE 9 33761 1 SEAL KIT , P ACKING (INCLUDES ITEMS 12 THRU 19) 1 0 2 GREASE ZE[...]

Cougar Common Section 6 - 26 3” X 18” WELDED CYLINDER 10-2-02 PISTON NUT TORQUE NUT 3/4-16 UNF LOCKNUT 130 FT . LB NUT 1-14 UNS. LOCKNUT 300 FT . LB NUT 1 1/8-12 UNF . LOCKNUT 350 FT . LB NUT 1 1/4-12 UNF . LOCKNUT 525 FT . LB NUT 1 1/2-12 UNF . LOCKNUT 750 FT . LB ROD CLEVIS SET SCREW TORQUE 3/8-16 UNC 20 FT . LB W ARNING - MECHANICAL F ASTENE[...]

Cougar Common Section 6 - 27 4” X 20” WELDED CYLINDER 10-2-02 PISTON NUT TORQUE NUT 3/4-16 UNF LOCKNUT 130 FT . LB NUT 1-14 UNS. LOCKNUT 300 FT . LB NUT 1 1/8-12 UNF . LOCKNUT 350 FT . LB NUT 1 1/4-12 UNF . LOCKNUT 525 FT . LB NUT 1 1/2-12 UNF . LOCKNUT 750 FT . LB ROD CLEVIS SET SCREW TORQUE 3/8-16 UNC 20 FT . LB W ARNING - MECHANICAL F ASTENE[...]

Cougar Common Section 6 - 28 5” X 20” WELDED CYLINDER PISTON NUT TORQUE NUT 3/4-16 UNF LOCKNUT 130 FT . LB NUT 1-14 UNS. LOCKNUT 300 FT . LB NUT 1 1/8-12 UNF . LOCKNUT 350 FT . LB NUT 1 1/4-12 UNF . LOCKNUT 525 FT . LB NUT 1 1/2-12 UNF . LOCKNUT 750 FT . LB ROD CLEVIS SET SCREW TORQUE 3/8-16 UNC 20 FT . LB W ARNING - MECHANICAL F ASTENERS MUST [...]

Cougar Common Section 6 - 29 ROT AR Y MOWER SPINDLE ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 6T1024H5 A V A I L SPINDLE ASSEMBL Y COMPLETE 1 6T1031 1 SPROCKET 2 6T1016 1 BEARING LOCK NUT - THICK 3 22596 1 JAM WASHER 4 6T1015 1 BEARING ADJUSTMENT NUT - THIN 5 6T1014 1 BEARING ADJUSTMENT SLEEVE 6 6T101 1 1 UPPER SEAL - SET OF 2 7 6T1012 1 B E A R I[...]

Cougar Common Section 6 - 30 5 SP HUSCO - LOAD SENSE (06502103)[...]

Cougar Common Section 6 - 31 5 SP HUSCO - LOAD SENSE (06502103) ITEM P ART NO. Q TY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL V E SECTION (DOUBLE ACTING , CENTER SPRING) 6 31598 1 V A L VE [...]

Cougar Common Section 6 - 32 5 SP HUSCO - LOAD SENSE (065021 15)[...]

Cougar Common Section 6 - 33 5 SP HUSCO - LOAD SENSE (065021 15) ITEM P ART NO. QT Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31600 1 V AL VE SECTION (DOUBLE ACTING , DETENT -FLOA T) 6 31598 1 V ALVE SEC[...]

Cougar Common Section 6 - 34 5 SP DANFOSS - LOAD SENSE[...]

Cougar Common Section 6 - 35 ITEM PART NO. QTY. DESCRIPTION 06502096 VLV ,5SP ,32PVG 1 06502074 1 EN D P L A TE 1S 06505013 1 END PLA TE SEAL KIT 2 * 5 BONNET 2S 06505042 1 BONNET SEAL KIT 2A 42197 1 MAIN BOOM BONNET 2B 42197 1 SECONDARY BOOM BONNET 2B 42197 1 DECK ROLL BONNET 2B 42197 1 BOOM SWIVEL BONNET 2B 42197 1 DECK SHIELD BONNET 3 34308 1 IN[...]

Cougar Common Section 6 - 36 ITEM P ART NO. QTY . DESCRIPTION 06505044 A V AIL F I L TER ASSY SAE 10 MICRON 1 28583 4 C APSCREW ,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 S EAL KIT 4 06505047 1 SPRING 5 06505048 1 B Y PAS S 6 35259 1 FI L TER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY RESER VOIR T ANK FIL TER ASSEMBL Y[...]

Cougar Common Section 6 - 37 FRONT HYDRAULIC PUMP ITEM P ART NO. QTY . DESCRIPTION * 23152 A V AI L PUMP ASSEMBL Y 1 3/4” COMPLETE 1 22765 1 SEAL (INCLUDED IN SEAL KIT) 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL (INCLUDED IN SEAL KIT) 6 22770 2 THRUST PLA TE (INCLUDED IN SEAL KIT) 7 22771 SET [...]

Cougar Common Section 6 - 38 60” ROT AR Y MOT OR[...]

Cougar Common Section 6 - 39 05-25-05 60” ROT AR Y MOTOR ITEM P ART NO. QTY . DESCRIPTION * 0650401 1 A V AI L M O T O R ASSEMBL Y 2 1/4” COMPLETE TRB60 06504103 1 SEAL KIT 1 22790 1 HOUSING , SEC 2 06504088 1 HOUSING , PEC 3 06504062 1 HOUSING , GEAR 4 06504090 1 S E T , GEAR SHAFT 5 06504104 4 CAP SCREW 6 06504078 2 SCREW , DRIVE 7 06504092 1[...]

Cougar Common Section 6 - 40 50” FLAIL MOTOR[...]

Cougar Common Section 6 - 41 50” FLAIL MOTOR ITEM P ART NO. QTY . DESCRIPTION * 06504019 A V A IL M O TO R ASSEMBL Y TBF50 * 06504023 1 SEAL KIT (ITEMS 14,15,16,17 & 19) 1 06504039 1 SHAFT END COVER 2 06504060 1 PORT END COVER 3 06504041 1 HOUSING , GEAR 4 06504042 1 S E T , GEAR SHAFT 5 TF4402 1 BALL BEARING 6 06504043 4 CAPSCREW 7 06504044 [...]

Cougar Common Section 6 - 42 DET AILS BOOM TRA VEL LOCK ITEM P ART NO. QTY . DESCRIPTION 1 31328 1 HYDRAULIC TRA VEL LOCK V AL VE 2 31329 1 ADAPTER - ST ANDARD BOOM 2A 3161 1 OP T . ADAPTER - EXTENDED BOOM 3 34532 1 SWITCH,TRA VEL LOCK 4 * REF . MAIN BOOM CYLINDER - REFER OT BOOM ASY 5 * REF . HOSE / FITTINGS - REFER TO BOOM A SY 6 34796 1 COIL ,TR[...]

Cougar Common Section 6 - 43 HUSCO CONTROLS SWITCHBOX ITEM P / N Q TY . DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 3381 1 1 SWITCH,MASTER/DECK FLOA T 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICT A TOR LIGHT ,ON,RED 7 34540 1 S T R A I N R E L I E F , 3/4,BLACK,NYLON 8 06550019 1 [...]

Cougar Common Section 6 - 44 JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 1 6T3934 O P T . O I L TEMPERA TURE GAUGE 2 6T3931 O P T . TEMPERA TURE SENSOR 3 REF . * SWITCH BOX - REFER T O LIFT V AL VE 4 RE F . * TRA VEL LOCK - REFER T O HYDRAULICS 5 REF . * SOLENOID - REFER TO MAIN FRAME[...]

Cougar Common Section 6 - 45 JOYSTICK SWITCHBOX SERVICE P ARTS ITEM P / N QT Y . DESCRIPTION 1 06510196 1 SWBX,ALUM,ASSY 2 3381 1 2 SWITCH,MASTER/DECK FLOA T 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 S T R A I N R E LIEF ,3/4,BLACK,NYLON 6 6T3923 1 INDICT A TOR LIGHT ,ON,RED 7 06514006 1 BREAKER,15A,SWBX 8 06550044 1 DECAL,SW[...]

Cougar Common Section 6 - 46 JOYSTICK SWITCHBOX SCHEMA TIC[...]

Cougar Common Section 6 - 47 BRAKE V AL VE ASSEMBL Y ITEM PART NO. QTY. DESCRIPTION * 06510083 AVAIL BRAKE VALVE,ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

Cougar Common Section 6 - 48 BRAKE V A L VE TROUBLESHOOTING BRAKE V AL VE HYDRAULIC SCHEMA TIC F AILURE MODE: CHECK STEPS - MOWER WILL NOT ST AR T - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT ST AR T - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NOT ROT A TE A T FULL SPEE[...]

Cougar Common Section 6 - 49 ELECTRICAL - TROUBLESHOOTING GUIDE[...]

Cougar Common Section 6 - 50 HYDRAULIC - TROUBLESHOOTING GUIDE[...]

Cougar Common Section 6 - 51 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. T urn of f electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual ha[...]

Cougar Common Section 6 - 52 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, workport – pressure on cylinder or [...]

W ARRANTY SECTION Warranty Section 7-1[...]

.[...]

W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrant s to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the f[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health A[...]

Printed in USA © T iger Corporation[...]