Toshiba E6581830 manual

E6581830  TOSVERT VF-S15 series ® option unit Function Manual CCL003Z NOTICE 1. Read this manual before installing or operating. Keep this instruction manual on hand of the end user, and make use of this manual in maintenance and inspection. 2. All information contained in this manual will be changed without notice. Please contact your Toshiba [...]

E658130 - 1 - Introduction Thank you for purchasing the “CC-Link ® option (CCL003Z)” for TOSVERT VF-S15 drive. This option can connect with open field network CC-Link and data communications with the CC-Link master through installing this opt ion in the VF-S15 and using it. Besides this instruction manual, the “CC-Link option In struction Ma[...]

E658130 - 2 - Handling in general Warning Prohibited Do not connect or disconnect a network cable while the drive power is on. It may lead to electric shocks or fire. Mandatory See the instruction manual attached with the option unit for cautions the handling. Otherwise, it may lead to electric sho cks, fire, injuries or damage to product. Netw ork[...]

E658130 - 3 - Table of Contents 1. OVERVIEW ....................................................................................................................... ..................... - 4 - 2. BASIC SPECIF ICATIO NS ........................................................................................................... .......... - 4 - 2.1. CC[...]

E658130 - 4 - 1. Overview The option allows the VF-S15 drive to be connect ed into a CC-Link network. CC-Link supports a maximum of 42 nodes, allowing for the Master and this option is based on CC-Link V1.1 and V2.0. The CCL-003Z is able to operate RUN/STOP, monitor the status of the drive, se t the drive’s parameter and etc. by the CC-Link maste[...]

E658130 - 5 - 2.1. CC-Link Version 2.1.1. CC-Link Ver. 1.10 The conventional CC-Link products, whose inter-station cable lengths have equally been changed to 20cm (7.87 inch) or more to improv e the inter-station cable length restriction, are defined as CC-Link Ver. 1.10. In com parison the conventional products are defined as CC-link Ver. 1.00. Re[...]

E658130 - 6 - 3. Names and functions The drawing below shows names and functions of main part s. 3.1. Outline LED indicator (See 4.5) Release tab CC-Link Connector DA DB DG SLD FG Connector to the inverter[...]

E658130 - 7 - 4. Installation on inverter Refer to VF-S15 option adapter instruction manual (E6581838) for the installation on the inverter. Mandatory The following steps must be performed before installing. 1. Shut off all input power. 2. Wait at least 15 minutes and check to make sure that the charge lamp is no longer lit. 4.1. Connection cable I[...]

E658130 - 8 - 4.3. Connection of CC-Link master unit and inverter The example of the connection of the CC-Link master unit and the inverter is shown. 。 CC -Li nk Mas ter Uni t DA DB DG SLD FG CCL0 03Z DA DB DG SLD FG In v ert er VF -S15 R/L1 S/L 2 T /L3 U/T 1 V/T 2 W/ T 3 I M Motor *Connection of Several Inverters Factory Automation can be applie[...]

E658130 - 9 - 4.4. The maximum connection number of units 1. Maximum number of units connected to one master station (CC-Link Ver.1.10) 42 units (when only inverters are connected) If any other units are included, the number of stations occupied depends on the unit and therefore the following conditions must be satisfied: {(1 × a) + (2 × b) + (3 [...]

E658130 - 10 - 2. Maximum number of units connected to one master station (CC-Link Ver.2.00) 42 units (when connections are inverter only) If any other units are included, the number of stations occupied depends on the unit and therefore the following conditions must be satisfied: {(a + a2 + a4 + a8) + (b + b2 + b4 + b8) × 2 + (c + c2 + c4 + c8) ?[...]

E658130 - 11 - 4.5. LED indicator The LEDs shows the present st atus of the network and module Refer to 7.3 for detail. ■ Layout of LED L.RUN Light on during communication. SD Light on during send the data of CC-Link. RD Light on during receive the data of CC-Link. L.ERR Light on during communication error. SD RD L.RUN L.ERR[...]

E658130 - 12 - 5. Functions This option is a communication interface unit that allows the PLC program to operate, monitor and set the parameter of the inverter as a remote station of CC-Link. It is able to communicate with a maximum speed of 10Mbps not only transmitting bit data but also by word data. Moreover, more data transmissions are possible [...]

E658130 - 13 - 5.2. Communication parameters for CCL003Z Title Function Description c100 Communication error detection delay time 0.0 - 100.0 sec. c101 Inverter operation at the communication loss action 0: Stop and controlled by cmod , fmod 1: Operation continue 2: Deceleration stop 3: Coast stop 4: Network error stop ( err8 trip) 5: Preset speed [...]

E658130 - 14 - 5.3. CC-Link function setting 5.3.1. Station number setting Use parameter c120 to set station number of the inverter. Set this parameter within the range of 1 to 64. Title Function Description c120 CC-Link station number selection 1 to 64 *Use different station numbers for different devices. (If different devices have the same statio[...]

E658130 - 15 - 5.3.3. CC-Link extended setting Remote register function can be extended. Title Function Description c122 * CC-Link extended selection 0: Occupies one station (V1.10) 1: Occupies one station double (V2.0) 2: Occupies one station quadruple (V2.0) 3: Occupies one station octuple (V2.0) ･ When using double, quadruple and octuple setti[...]

E658130 - 16 - 5.4. Basic functions This clause shows the basic function of this CC-Link option using by CC-Link communication. 5.4.1. Run and frequency operation command The PLC program can operate the inverter to run, stop, set the operation frequency and change the parameters. If the PLC controls these operations, select the command mode and the[...]

E658130 - 17 - 5.5. I/O signal list 5.5.1. One station is occupied (CC-Link Ver.1) ( c122 =0) This option occupies one station area of the buffer memory of the PLC. In the case of c122 = 0, there are remote I/O (RX, RY both 32 bits) and the remote register (RWw, RWr both 4 word) in the communication data for one station area. Remote I/O (Default v [...]

E658130 - 18 - 5.5.2. Double setting is selected (CC-Link Ver.2) ( c122 =1) This option occupies one station area of the buffer memory of the PLC. In the case of c122 = 1, there are remote I/O (RX, RY both 32 bits(same as CC-LINK Ver.1)) and the remote register (RWw, RWr both 8 word) in the communication data for one station area. * Default value o[...]

E658130 - 19 - 5.5.4. Octuple setting is selected (CC-Link Ver.2) ( c122 =3) This option occupies one station area of the buffer memory of the PLC. In the case of c122 = 3, there are remote I/O (RX, RY both 32 bits(same as CC-LINK Ver.1)) and the remote register (RWw, RWr both 32 word) in the communication data for one station area. * Default value[...]

E658130 - 20 - 5.5.5. Trip history When “Quadruple setting” or “Octuple setting” of CC-LINK V.2 is selected, the past trip information can be referred to by the following methods. Upper 8 Bits Trip history No. Upper 8 Bits Trip history No.. RWr n+8 Lower 8 Bits Trip code RWw n+8 Lower 8 Bits Reserved RWr n+9 Trip information (output frequen[...]

E658130 - 21 - 5.5.6. Detail of input and output signals 1. Output signals (Master -> Inverter) The output signals from the master unit are indicated. (Input signals to inverter) Device No. Signal Description RYn0 Forward run command OFF: Stop command ON: Forward run command*** RYn1 Reverse run command OFF: Stop command ON: Reverse run command**[...]

E658130 - 22 - ■ Input function selection from the CC-Link. The function numbers selection of the RYn2 to RYn8 function valid from the command of the CC-Link are following boldface numbers. Positive logic Negative logic F un ct i on Speed control PM control V/f 0 1 No function is assigned ● / ● ● ● 2 3 Forward run command ● / ● ● ?[...]

E658130 - 23 - 2. Input signal (Inverter -> Master) The following shows input signals to the master unit. (The output signals for the inverter.) Device No.. Signal Description RXn0 Forward running OFF: Other than forward running (during stop or reverse rotation) ON : Forward running RXn1 Reverse running OFF: Other than reverse running (during st[...]

E658130 - 24 - 5.5.7. Remote Register Assignment Divide the monitor code (RWw n) into half and select the monitor value 1 (RWr n) from the lower 8 bits and the monitor value 2 (RWr n) from the higher 8 bits. For example: When output voltage is selected for the monitor value 1 and output torque is selected for the monitor value 2. -> The monitor [...]

E658130 - 25 - Address Signal Description RWwn+10 Instruction code 2 Set the command code for actions such as operation mode switching, parameter read, write, error reference, error clear, etc. The command will be executed by turning (RynF) on after the register setting is completed. When the command execution is completed, (RXnF) turns on. RWwn+11[...]

E658130 - 26 - 2. Remote register (Inverter -> Master) RWr Address Signal Description RWr n Monitor value 1 When (RYnC) is on, the monitored value specified to the lower 8 bits of the monitor code (RWwn) is set. RWrn+1 Monitor value 2 (output frequency) When "0" is set to the higher 8 bits of the monitor code (RWwn), the current output[...]

E658130 - 27 - Address Signal Description RWrn+13 Read data 3 For a normal reply, the reply data to the instruction specified by the instruction code is set. RWrn+14 Reply code 4 When (RYnF) is on, the response code correspond to the instruction code of (RWw n+14) is set. The value "0" is set for a normal reply and other than "0"[...]

E658130 - 28 - 5.5.8. Instruction Codes Code No. Item Description 1003H Command mode selection read 2003H Command mode selection write 0: Terminal block 1: Panel keypad (including extension panel) 2: RS485 communication 3: No function 4: Communication option 1004H Frequency setting mode selection read 2004H Frequency setting mode selection write 0:[...]

E658130 - 29 - Code No. Item Description 4900H to 6999H Read parameters (RAM) To read parameters a900 to c999 , 6000H is subtracted from the parameter number. (Ex: A900  A900H – 6000H = 4900H, C123 -> C123H – 6000H = 6123H) A900H to C999H Write parameters (EEPROM&RAM) * To write parameters a900 to c999 , the parameter number doesn&apo[...]

E658130 - 30 - 5.5.9. The details of an error code The following data are stored as fault history data when the inverter trip occurred. Error code Decimal No. Hexadecimal No. Description Trip display 0 00H No error nerr 1 01H Overcurrent during acceleration oc1 2 02H Overcurrent during deceleration oc2 3 03H Overcurrent during constant speed operat[...]

E658130 - 31 - Error code Decimal No. Hexadecimal No. Description Trip display 50 32H Analog input break detection fault e-18 51 33H CPU communications error e-19 52 34H Over torque boost fault e-20 53 35H CPU fault 2 e-21 55 37H Optional unit fault 2 e-23 58 3AH CPU fault 3 e-26 62 3EH Main module overload ol3 64 40H PTC fault e-32 65 41H Over-tor[...]

E658130 - 32 - 5.5.10. Description of reply code When executing the frequency setting (RYnD) or instruction code execution (RYnF), check the reply code (RWr (n+2), (n+10), (n+14), (n+16), (n+18)) in the remote register after execution. Reply code Data (Hexadecimal No.) Item Description 0000H Normal (No error) Normal completion of instruction code e[...]

E658130 - 33 - 5.5.11. Description of monitor code Divide the monitor code (RWw n) into half and select the monitor value 1 (RWr n) from the lower 8 bits and the monitor value 2 (RWr n) from the upper 8 bits. For Example: When output voltage is selected for the monitor value 1 and output torque is selected for the monitor value 2. -> The monitor[...]

E658130 - 34 - 5.5.12. Description of input terminal information Data composition of input terminal information (Code No. = 0FH). Bit Terminal name Function (parameter name) 0 1 0 F Input terminal function selection 1A( f111 ) / 1B( f151 ) / 1C( f155 ) 1 R Input terminal function selection 2A( f112 ) / 2B( f152 ) / 2C( f156 ) 2 RES Input terminal f[...]

E658130 - 35 - 6. Programming examples This chapter provides progra mming examples which control the inverter with the PLC. Item Programming Example Refer to Page 6. 1 Reading the inverter status Reading the inverter status from the buffer memory of the master station. - 38 - 6.2 Setting the command mode Command mode from CC-Link is confirmed. - 39[...]

E658130 - 36 - 2. Network parameter setting of the master station Network parameters are set as below. Item Setting Conditions Start I/O No. 0000 Data link alarm station setting Input clear Operation settings Setting at CPU stop Refresh Type Master Mode Remote net Ver.1 mode All connect count 2 Remote input (RX) X1000 Remote output (RY) Y1000 Remot[...]

E658130 - 37 - 3. The relation between the device of the programmable controller CPU and remote I/O (R X ,RY) of the remote device station is as follow s: The devices used actually are indicated in shaded regions. Remote device station CPU of PLC (station 1) X1000 to X100F RX00 to RX0F X1010 to X101F RX10 to RX1F X1020 to X102F X1030 to X103F RY00 [...]

E658130 - 38 - 6.1. Program example for reading the inverter status Example 1 shows a ladder logic to read the inverter status. Y30 of the output unit is turned on when inverter of station 2 is forward running 0 0 0 0 * 0 0 0 0 0 0 0 0 0 0 1 RX0 to RXF RX10 to RX1F RX20 to RX2F RX30 to RX3F Remote input Station1 Station 2 Inverter status b0: Forwar[...]

E658130 - 39 - 6.2. Program example for setting the operation mode Example 2 shows a ladder logic to write data in the inverter. The operation mode of station 1 inverter can be changed to network operation. Operation mode writing code number: 2003H (hexadecimal) Network operation set data: 0004H (hexadecimal) The reply code at the time of instructi[...]

E658130 - 40 - 6.3. Program example for setting the operation commands Example 3 shows a ladder logic to give a forward command to station 2 inverter. 6.4. Program example for setting the running frequency Example 4 shows a ladder logic to chang the running frequency of station 1 inverter to 50.00Hz Set frequency: 5000 (decimal) X0 X0F X1 SW80.1 M0[...]

E658130 - 41 - 6.5. Program example for monitoring the output frequency Example 5 shows a ladder logic to read the output frequency of station 1 inveter to D1. Output frequency reading code number: 0001H (hexadecimal) When the output frequency is 50Hz, D1 is 1388H (5000) (unit: 0.01Hz). Refer to 5.5.11 for detail. Read output frequency (RWr0) to D1[...]

E658130 - 42 - 6.6. Program example for parameter writing Example 6 shows a ladder logic to chang the setting of f311 of station 1 inverter to 1 f311 : Reverse-run prohibition reading code number: 2311H (hexadecimal) Reverse-run prohibition set data: 1 (decimal) Refer to 5.5.8 for detail. X0 X0F X1 SW80.0 M0 X20 M300 M301 X100F [ MOV H2311 W102] M3[...]

E658130 - 43 - 6.7. Program example for parameter reading Example 7 shows a ladder logic to read parameter f311 of station 1 inverter to D2. f311 : Reverse-run prohibition reading code number: 1311H (hexadecimal) The reply code at the time of instruction code execution is set to D1. Refer to 5.5.8 for detail. Check the ready of the station 1 X0 X0F[...]

E658130 - 44 - 6.8. Program example for trip information reading Example 8 shows a ladder logic to read the trip information of station 1 inverter to D1. Trip history No. 1, No. 2 reading code number: 74H (hexadecimal) The reply code at the time of instruction code execution is set to D2. For example of trip information Read dara: 2D0EH b15 b8 b7 b[...]

E658130 - 45 - 6.9. Program example for resetting the inverter at inverter error Example 9 shows a ladder logic to reset the station 2 inverter. The above inverter reset using RY3A may be made only when an inverter error occurs. Also, inverter reset can be made independently of the operation mode. X0 X0F X1 SW80.1 M X103 X2 [ M0 [Y103A] [ END Check[...]

E658130 - 46 - 6.10. Instructions 1.Programming instructions 1.1 Since the buffer memory data of the mast er station is kept transferred (refreshed) to/from the inverters, the TO instru ction need not be executed every scan in response to data write or read requests. The execution of the TO instruction every scan does not pose any problem. 1.2 If t[...]

E658130 - 47 - 7. Unusual diagnosis 7.1. Option error The error message is displayed when there is hardware error, software error or lose of connection of wire. ▼ Display of trip information e - 23 (Optional unit fault 2 : 0037H) : Option error 7.2. Disconnection error of network cable ▼ Display of trip information err8 ( Optional unit fault 1 [...]

E658130 - 48 - 7.3. How to check the error using the LEDs The following example explains the causes of fault which may be judged from the LED status of the CC-Link unit (CCL003Z) of the inverter. 1. When One Inverter Is Connected The following example indicates the causes of faults which may be judged from the LED status of the CC-Link unit (CCL003[...]

E658130 - 49 - 2.When two or more inverters are connected The following ex ample explains the causes and corrective actions for fault w hich may be judged from the LED status of the CC-Link units (CCL003Z) of the inverters under the condition that the SW, M/S and PRM LEDs of the master unit are off (the master unit setting is proper) in the system [...]

E658130 - 50 - 3. Communication stops during operation ▪ Check that the CC-Link units and the CC-Link dedicated cable are connected properly. (Check for contact fault, break in the cable, etc.) ▪ Check that the PLC program is executed properly. ▪ Check that data communication has not stopped due to an instantaneous power failure, etc. LED Sta[...]