Toshiba V200 manual

UM - V200 - E00 1 Progr ammabl e Logi c Contr oll ers USE R’S MANUAL Setup & Operation CONTENT S V200 Seri es P LC Toshiba Internati onal Corporation[...]

II Thank y ou for pur c ha si ng the V20 0 Ser i es PLC ( Progr am ma bl e Logi c C ont roll er ) p rod uc t from Toshi ba Inter nati onal Corp. V 200 Ser i es produ c ts ar e ver sati l e PLCs whi ch are confi gured wi th Mi cr osoft W i ndow s  bas ed soft w are. Manual’s P urpos e and Sc ope T hi s manual provi des i nformati on on how t o [...]

III Importa nt Notic e The i nstr ucti ons co ntai ned i n thi s manual are not i ntended to cover all det ails or vari ations i n equipme nt types, nor may i t provi de f or every pos sibl e conti ngency concer ning the i nstall ati on, operati on, or mai nt enance of t hi s equi pm ent . Shoul d addi ti onal i nf ormati on be requi red cont act y[...]

IV Manual R e v isions Pl ease have th e fol l owi ng inf ormation a v ai l able w hen contacti ng Toshi ba Int ernat i onal Cor p. about thi s m anual . Nam e: V200 U ser’ s M anual Docum ent: UM - V200 - E00 1 Re v isio n: Rev No. Da te Descr ipti on 0 2012 /0 1/1 Ini tial Issue ( for V200 )[...]

V Table of Contents GENERAL SA FETY INST RUCT IONS & INFORM ATION ......................................................... .............. 1 0.1 W ar ning Lab els W i thin M anual ......................................................... ............................................... 2 0.2 Equi pment Warni ng Label s. .........................[...]

VI 2. 6 I nst allati on Inst ruct i ons ............................. ................................................. ...................................... 57 2. 7 W ir in g Diagr am .......... ...................................................... ................................................. ............... . 61 2. 8 Com m uni cati on P or[...]

VII OPER A TIN G S Y STEMS OVE R VIEW ................................................................ ...................................... 96 6.1 Oper ating S y stem Over view ...................................... ..................................................... ................ 97 6.2 M ode Select i on ................................ ...[...]

VIII MAI NTENANCE AND C HECKS ..................... ................................................. ....................................... 127 9. 1 Pr ecauti ons Duri ng Operati on ....................... ................................................. ............................. 128 9. 2 Daily Chec ks .......................................[...]

P ag e 1 GENERAL SAFETY I NSTRUCTION S & INFORMAT ION • War ni ng Label s Wit hi n M anual • Equi p ment Warni ng Label s • Prepar ati on • Inst al lati on Precaut i ons • Con nect ion, Pr otecti on & Setup • Sy st em Integr at ion Pr eca uti ons • 3rd Par ty Saf et y Certi ficati ons[...]

P ag e 2 0.1 Warning L abels Within Man ual DO NOT att empt t o i nstall, operat e, mai ntai n, or d i s pose of t hi s equip ment unt il you ha v e read an d underst ood all of the produ ct war nings and u ser di recti ons that ar e contai ned i n thi s i nstr ucti on m an ual . Li sted bel ow ar e the si gnal w or ds that are used t hroug hout t [...]

P ag e 3 To i dentify special hazards, other symb ol s may app ear i n c on jun c ti on wi t h the D AN GE R , WA RN I NG , and C AU T I O N symbol s. These w arni ngs de scri be areas t hat requi r e special care a nd/or str ict adher ence to t he pr oced ures to pr e vent ser i ous injury and possi bl e death. Elect ri cal Hazar d — The el ect [...]

P ag e 4 0.2 E quipment Wa rning La bels . DO NOT att empt t o i nstall, operat e, mai ntai n, or d i s pose of t hi s equip ment unt il you ha v e read an d underst ood all of the produ ct war nings and u ser di recti ons that ar e contai ned i n thi s i nstr ucti on m an ual . Show n bel ow ar e exam pl es of w arning l a bels t hat may be fo und[...]

P ag e 5 0.3 Preparat ion Qual ified Per son A Qua lified Perso n i s one t hat has t he s kill s and knowl edge relat ing t o t he constru ct ion, i nstal l at i on, operati on, and m ai nt enance o f the el ectri cal equi pm ent an d has recei ved safet y trai n i ng on t he hazards i nvol v ed (R ef er to the l atest edi tion of NFPA 70E for add[...]

P ag e 6 Handl ing and St or age • Use pro per li fti ng techni ques when movin g the V20 0 ; incl uding pr oper ly si zing up t he l oad, and get ti ng assist ance i f r equir ed. • Stor e in a w e ll - vent ilat ed covered l ocati on and prefera bly in the or i g inal c art on if the equi p ment w ill not be used upon r ecei pt . • Stor e i[...]

P ag e 7 • As a mi nimum, t he instal lati on of the equip m ent s houl d confor m to t he NE C Ar ti cl e 110 Requi rement s For El ectr i ca l Install ations, OSHA, as w ell as any other appl icabl e nati onal, regi onal , or ind ust ry code s an d standar ds. • Inst all ation pr actices sh ould conf orm to th e lat est rev i sion of N FPA 70[...]

P ag e 8 0.5 C onnecti on, P rotec tio n & Se tup Perso nnel Prot ection • Inst all ation, operati on, and mai ntena nce shal l be perform ed by Q ualifie d Perso nnel Only . • A thor ough under standi ng of the V 200 wi l l be requi red befor e t he i nstal l ati on, operati on, or mai nten ance of t he V200 . • Rotat ing machi nery and [...]

P ag e 9 The f ailur e of exter nal or ancil lary compo nent s m ay cause i ntermi t tent syst em oper ati on, i. e. , the syst em may st art a motor wit hout warni ng or may not st op on comm an d. • T her e may be ther mal or phy sical properti es, or anci ll ary dev i ces i ntegr ated i nto the overal l sy stem that may all ow the V200 to star[...]

P ag e 10 0.6 System Int egration Precaution s The f ollowi ng precauti ons are pr ovided a s general gui deli nes f or usi ng an V 200 in an i ndustr i a l or pr ocess co ntrol system. • T he T oshiba PLC i s a gener al - purpose pr oduct. I t i s a s yst em compo nent and i s used in conj unc ti on wi t h other it em s of i ndustri al equi pm e[...]

P ag e 11 0.7 3 rd Party Safet y Certifications. CE Ma rk ing The V200 Seri es Progra mmabl e Control l ers confor m to t he dir ect ive and st andards of ISO/ IEC G ui de 22 and EN 4 5014. UL Certif i cati on The UL M ark on a prod uct mean s that UL has test ed an d eval uated repre sentat ive sa m pl es of t hat produ ct and det er mined t hat t[...]

P ag e 12 INTR ODU CTI ON ♦ Purpose of this M anual V200 Bas ic s Programming Comput er ♦ V200 F eatures ♦ V200 Ov erv iew W ha t is V200 S eries C ontr oller Ho w V 200 W o rks ♦ V200 Seri es S pec ificat io ns[...]

P ag e 13 1. 1 Pur pose of thi s M anual Thank you f or purc hasing V2 00 Ser ie s Produc ts from T IC Houston . V200 Series Produc ts ar e versa ti l e high - perfor manc e p rogr a mmabl e con trol ler s wit h Mi cr os oft ® W i ndo w s bas e d c onfig uratio n S oft ware. Thi s M anual expl ai n s the operat i on of the V200 Series and how to i[...]

P ag e 14 1.1 . 2 Programm ing Com put er Th e f ol low in g b asi c PC hardwar e conf igur atio n is ne ede d t o con fig ur e an d op er a t e you r O IL - DS Con figur ati o n S oftwa re. M in im a l PC conf i gur atio n fo r W indow s2 00 0 / XP : DEVICE RECOMMENDED Proc ess or 800MH z Pe nti u m pr oces sor OR eui val en t proce s sor Op er at[...]

P ag e 15 1. 2 V200 Feat ures Ex pansio n Models : Th e followin g ar e th e di gita l expan s io n mode l s: -> 16 points DC input -> 16 p oi n ts DC output (NPN T yp e) -> 16 poi n ts DC output ( PNP T ype) -> 16 p oi n ts DC output (Rel a y T ype) -> 8 DC inp uts + 8 DC outputs (NPN typ e) -> 8 DC inputs + 8 DC outputs ( PNP ty[...]

P ag e 16 1. 3 V20 0 Overview 1.3 .1 What is a V200 S eri es Contr oll er V200 Ser i es u ni ts are comp act, easy - hand ling block st yl e program mable control le r . It al so has m odul ar ex p an dabil it y . Conf igu rat i o n of V 200 uni t: Each V200 CP U has to be configured us i ng the OIL - DS Software before connect i ng it to the syste[...]

P ag e 17 Applicatio n Exam ples1: OIS V200 PL C ASD As shown above, V200 base unit can be connec ted to OIS as wel l as to ASD . Thus it can worked wit h t wo different protoco ls at a ti me . Applicatio n Exam ples2: SCAD A PLC OIS As shown above, V200 base unit can be connec ted to SCADA as we l l as OIS .[...]

P ag e 18 1.3 . 2 How V200 Wo r k s The V200 f oll ows a specific sequence and the sequence is as show n below : ST AR T I nitializ e W a tchdog Check for V alid Fi r m ware No In itializ e seri al and USB ports Y es W ait till F i r mw are Download. F la sh Error and R UN led at 1 sec in terv al Soft restart Check for v alid L a dder No In itializ[...]

P ag e 19 A CPU W atch - dog reset Check fo r t yp e of rest art Soft r estart Power On Reset Clear Al l P L C regist ers expansion m od ule inform ation a nd ev ent hist o r y Clear Al l P L C regis ters except kee p m e mory , Restore K eep memory dat a, Ev ent His tory I nitializ e USB Set internal configuration accord i ng to application. ( Ba [...]

P ag e 20 D Main L oop Start C Start counting Main Loop Scan Time Error Down Self D iagnos is ERROR M ODE OK Read RUN/S T OP Sw itch ST OP Positi on HA L T MODE RUN Pos ition Update P L C mode from software H O LD H old Mode Mode check H alt Mode RUN Mode or Sw itch posit ion change from Stop to RUN HA L T MODE If pow er On S ystem No bit is ‘1?[...]

P ag e 21 B Update local, expa nsion. D Scan L ocal and expansion inputs Execut e Gl o bal T a sks F eed the CPU watch - do g Start co un ting ladd er scan ti m e Execut e m ain L adder Stop countin g ladder sc an ti me Execut e F irst Scan operat ions (1. I nitialize s pecial input s and outputs. 2. L oad D ig ital filter constant.) Upd ate H igh [...]

P ag e 22 HA L T MO DE Feed W at ch -do g T urn OFF a ll Output s a nd RUN Led Re sp o nd to t he m o n it o r query ( if a ny) on US B. Stop co u nt i ng m a in l oop sca n ti m e Set Po w er On syste m b it to ‘1’ Ma in Loop St ar t ERROR M ODE Feed W at ch -do g Set t he s ta te of o ut put as per ‘ ERRO R ST A TE OU T PUT C OND ITION’ ([...]

P ag e 23 H O LD M ODE Read L ocal and Expansion Inputs Update L ocal, Ex pans ion and PW M outp uts Respond to the m onitor quer y (if a n y) on US B. Stop counting m ain lo op scan ti me Main Loop St art[...]

P ag e 24 Powe r- U p Self Diag nosis if 1. IO M i s m atch 2. CPU W atchdog reset Y es L o g ev ent in No Even t H istory Set Error do wn mode flag Return Y es if 1. R T C error 2. Retentiv e data los s L o g ev ent in Ev ent H istory No Return Return[...]

P ag e 25 Self D iagnos is if 1. IO BC C error Y es L o g ev ent in No Even t H istory Set Error do wn mode flag Return Y es if 1. User watchdog error 2. Scan time over error L o g ev ent in Ev ent H istory No Return Return[...]

P ag e 26 1. 4 V200 Se ries Specificatio ns The V 200 series models possess pow erful program m abl e lo g ic features. Us er can i m pl ement log ic, speci fi c to ap pli cati o n u si n g st an dar d Ladde r program m i ng. V200 mode l s ne e d + 24V D C po we r fro m an ex terna l s up pl y . Models i ncluded in the V200 Series are as follow s: [...]

P ag e 27 1.4 .1 Compar ison bet we en b a sic mod els ( GP U288* 3S & GPU2 32*3S ) F unc tio na l S pec ific . GPU288 GPU232 Cas e Cas e Ope n PC B wi t h DI N rai l Mou nting Ladde r Progra m 8K S te ps 8K S te ps Mem eor y Ex pansi on I/O capacity M a x i mu m 8 e xpansio n None m odul es Ex pansio n Bu s SP I ( 1 MH z ) SP I (1 MHz) Local I[...]

P ag e 28 1.4 . 2 Compari son between b as ic mod el s ( GPU200* 3S & GPU 236*3S ) F unc tio na l S pec ific . GPU200 GPU236 (Under Devel opment) Cas e V200 Ca s e Ope n PC B wi t h DI N rai l Mou nting Ladde r Progra m 8K S te ps 8K S te ps Me mo r y Ex pansi on I/O capacity M a x i mu m 8 e xpansio n Ma xi mu m 8 expansion modules m odul es E[...]

P ag e 29 1.4 . 3 Specifi cati on for Basic M odels GPU288*3S Power Supply 24VDC, 330mA Input per channel 24 VDC, 5mA & 20m A (for CH0 & CH1) Output per channel 230V / 2A or 24VDC / 2A for Rela y , 0.5A at 24VDC for tran si stor Approva l s CE, UL Memory T ot al Program Memory 8K S te ps Use r Da ta Inpu t Register s 400 Words / 6400 pt s. [...]

P ag e 30 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 + W iri n g Diagram for Digital I/Ps and O/Ps of m odel V288*3S C PU : 1. W iring di agr a m for testing di gi tal inputs: Note : X0 an d X1 ar e hig h spee d input SW 1 X0 X1 X2 X3 X4 X5 X6 F L X7 C 0 - 1 24VD C 0 Closing S wx w ill tur n on respective inputs W iri n g f or transistor type outp uts: T r[...]

P ag e 31 P P N N V AC 230 V AC W iri n g for o utput connect i ons: L1 L2 L3 F L4 L L5 0 L6 1 0 *L1 to L6 are A .C. Load.[...]

P ag e 32 GPU232*3S Power Supply 24VDC, 330mA Input per channel 24 VDC, 5mA & 20m A for High S peed inputs (CH1 & CH2) Output per channel 24VDC; 0.5A Approva l s CE, UL Memory T ot al Program Memory 8K S te ps Use r Da ta Inpu t Register s 400 Words / 6400 pt s. (Max. * ) Outou t Reg ist er s 400 W ords / 6 400 pts. (Max.* ) Dat a Register [...]

P ag e 33 0 GPU200*3S Power Supply 24VDC, 150mA Input per channel N A Output per channel N A F St andard s CE, UL L Memory T ot al Program Memory 8K S te ps Use r Da t a 0 Inpu t Regist er s 400 Words / 6400 pts. (Max. * ) 5 Outou t Regis ter s 400 W ords / 6400 pts . (Max.* ) Dat a Register s 409 6 w or ds Retentiv e R egister s 1400 wor ds (EEPRO[...]

P ag e 34 GPU236 - Under Development Power Supply 24VDC, 150mA Input per channel 24 VDC, 5mA & 2 0m A for high speed inputs (CH1 & CH2) Output per channel 24VDC; 0.5A St andard s CE, UL Memory T ot al Program Memory 8K S te ps Use r Da ta Inpu t Register s 400 Words / 6400 pt s. (Max. * ) Outou t Reg ist er s 400 W ords / 6 400 pts. (Max.* [...]

P ag e 35 Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A 1.4 . 4 Specifi cati on for Expansi on Mode l s GDI 216**S Digital Inputs 16 Normal Input s, 8 points per common. Bidire ctional type. Input per channel 5mA, 24VDC Output per channel N A Inp u t Impedanc e 5. 4K ohm Minimum ON vo[...]

P ag e 36 Power Supply 24VDC, 300mA Input per channel N A Output per channel 0.5A, 24VDC per output Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A GDO216 P *S (PN P T yp e transi st or outp ut) Digital Inputs 0 Digital outpu ts 16 P NP t yp e Transi stor output. 4 poin t s pe r comm on[...]

P ag e 37 Power Supply 24VDC, 300mA Input per channel N A Output per channel 0.5A, 24VDC per output Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A GDO216 N *3S (NP N T ype tran sistor out put) Digital Inputs 0 Digital outpu ts 16 NP N t yp e Transi stor out put. 4 poin t s pe r comm on[...]

P ag e 38 Power Supply 24VDC, 300mA Input per channel N A Output per channel 230 V , 2A / 30 VDC, 2A per out put Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A P P P P N N N N 230 V AC 230 V AC 230 V AC 230 V AC GD R216 **S (Relay T yp e output ) Digital Inputs 0 Digital outpu ts 16 Re[...]

P ag e 39 Digital Inputs 8 Normal input s 4 points per c ommon. Bidirect ional type. 8 Relay (Form A) outpu t s. 4 poin ts per c omm o n. Digital outpu ts 8 P NP t yp e T ransistor output. 4 points per c omm o n. 8 NP N t yp e Transi stor out put. 4 poin ts per c omm o n. Rated Input voltage 24VDC Rated Input Current Upt o 5mA Inp u t Impedanc e 5.[...]

P ag e 40 P P N N 230 V AC 230 V AC 0 W iri n g Di agra m fo r GDR288 **S : 1. W iring di agr a m for testing di gi tal inputs: X SW 1 X0 0 SW 2 X1 1 SW 3 X2 2 SW 4 X3 3 SW 5 X4 4 SW 6 X5 5 SW 7 X6 6 SW 8 X7 7 C C + - 24VDC Closing Swx w ill t urn on re spe ctive inputs PWR X 0 1 2 3 4 5 6 7 C Y 0 1 2 3 C1 4 5 6 7 C2 2. W iring diagram for output c[...]

P ag e 41 W iri n g Di agra m fo r GDD 288P *S : 1. W iring di agr a m for testing di gi tal inputs: SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 + X X0 0 X1 1 X2 2 X3 3 X4 4 X5 5 X6 6 X7 7 C C - 24VDC - + Closing Swx w ill turn on re specti ve inputs 2. W iring diagram for output conn ect ions: Y L 0 L 1 L 2 L 3 V1 L 4 L 5 L 6 L 7 + - + V2 - C[...]

P ag e 42 W iri n g Di agra m fo r G DD2 88 N* S : 1. W iring di agr a m for testing di gi tal inputs: X SW 1 X0 0 SW 2 X1 1 SW 3 X2 2 SW 4 X3 3 SW 5 X4 4 SW 6 X5 5 SW 7 X6 6 SW 8 X7 7 C C + - 24V DC Closing Swx will turn on resp e cti ve inputs 2. W iring diagram for output conn ect ions: Y L 0 L 1 L 2 L 3 C1 L 4 L 5 L 6 L 7 - + - C2 + +[...]

P ag e 43 Analog Inputs 8 input channels V ol t age I nput 0 - 10 V Current Input 4- 20 mA Analog Outputs 0 Isolation Isolati on between analog and digital secti on . No interc hanne l isolat ion. Pow er suppl y is is olated Co nnec t io n met ho d Removabl e t e rm in als (3. 81m m pitc h) Resolut ion 16 Bit Accurac y 0. 2 % of Ful l Scale Nonl in[...]

P ag e 44 - Wirin g Di ag ra m of i npu t c onnec tio n fo r G AD 208* *S : 1. V ol t age Mode connect i ons: : + V PWR + V AIN1 - AGND AI N2 + AGND V AIN3 F - AGND L AI N4 + AGND V A - AI N5 AGND 8 AIN6 0 AGND + V AIN7 - AGND AI N8 + AGND V - + V - + V - 2. Curr en t m od e connec tions: 4 to 20 mA + mA - 4 to 20 mA + mA - PWR AIN1 AGND 4 to 20 mA[...]

P ag e 45 Analog Inputs 8 input channels RTD PT 100 Analog Outputs 0 Isolation Isolati o n betw ee n analog and digital s ection. No int erc ha nn e l iso lat ion. Power su pply is isolated Co nnec t io n met ho d Removabl e t e rm in als (3. 81m m pitc h) Resolut ion 16 Bit Accurac y 0. 2 % of Ful l Scale Nonl inea rity 0.04 % M a x. Inp u t Imped[...]

P ag e 46 R Wirin g Di ag ra m of i npu t c onnec tio n fo r G RT20 8** S : R TD PT1000 In p ut C hanne l 0 In p ut C hanne l 1 CS 1 AIN1 CS 2 AIN2 PWR CS1 AIN1 AGND CS2 AIN2 In p ut C hanne l 2 In p ut C hanne l 3 In p ut C hanne l 4 In p ut C hanne l 5 In p ut C hanne l 6 In p ut C hanne l 7 CS3 AIN3 CS4 AIN4 AGND CS5 AIN5 CS6 AIN6 AGND CS7 AIN7 [...]

P ag e 47 Analog Inputs 0 Analog Outputs 4 Out put channels V ol t age 0 - 10 V (Min Load 1000 ohm) Current 4 - 20 m A(Max load 500 ohm) Isolation Isolati on between analog and digital sectio n . No i nterchanne l is olation. Power s upply is isolated Co nnec t io n met ho d Removab l e t erminal s (3. 81m m pit ch) Resolut ion 16 Bit Accurac y 0. [...]

P ag e 48 F 0 F 0 Wirin g Di ag ra m of i npu t c onnec tio n fo r G DA 204* *S : 1. Cur re n t Out pu t Connect io n Diag ram : VO1 PWR I o ut I o ut I o ut IO1 AGND VO2 IO2 AGND VO3 IO3 AGND VO1 IO1 AG ND VO2 IO2 L A GND A VO3 0 IO3 A GND VO4 0 IO4 4 A GND I o ut VO4 IO4 AGN D 2. V ol t ag e Outpu t Connec tio n Diagr am: V out V out V out VO1 IO[...]

P ag e 49 Analog Inputs 4 Universal Input Channels V ol t age I nput 0 - 10 V Current Input 0- 20mA, 4- 20m A RTD PT 100 (alpha1, alpha2) T herm oc ou ple(T YP E B, R,S, E,J, K, N, T .) mV 0- 100m V , 0- 50 mV Analog Outputs 2 Output ch annels V ol t age 0 - 10 V (Min Load 1000 ohm) or Current 4 - 20 mA (Max load 500 ohm) Isolation Isolati on betwe[...]

P ag e 50 Wirin g Di ag ra m of i npu t c onnec tio n fo r GAA242 **S : 1. Cur ren t Inpu t Conne ctio n Diagr am: CS 1 1 I N1+ mA AGN D PWR I1 - CS21 I N2+ CS 11 IN1+ AGND I1 - I mprop er Conn ection f or cur r e nt: mA AGN D I2 - CS31 I N3+ mA AGN D I3 - CS41 I N4+ mA AGND I4 - CS21 IN2+ F AG N D L I2 - CS31 A IN3+ 0 AG N D I3 - CS41 0 IN4+ 2 AG [...]

P ag e 51 4 3. RT D In pu t Connec tio n Diag ram : 3 WI RE RTD RTD CS 1 1 IN1+ AGN D PWR RTD I1 - CS21 IN2+ CS 11 IN1+ AG N D I1 - RTD RTD AGN D I2 - CS31 IN3+ AGN D I3 - CS41 IN4+ AGND I4 - CS21 IN2+ F AG N D L I2 - CS31 A IN3+ 0 AG N D I3 - CS41 0 IN4+ 2 AG N D U I4 - VO1 IO1 AG ND VO2 IO2 4. T hermocou pl e Inpu t Con ne ctio n Diagram: TC CS 1[...]

P ag e 52 4 4 Wirin g Di ag ra m of outpu t conn ectio n fo r G AA242**S : 1. Cur re n t Out pu t Connect io n Diag ram : PWR CS 1 1 IN1+ AG ND I1 - I o ut VO1 I O1 AGND VO2 I O2 CS21 IN2+ F AG ND L I2 - CS31 A IN3+ 0 AG ND I3 - CS41 0 IN4+ 2 AG ND U I4 - VO1 IO1 AG ND VO2 IO2 R < 500 Ω 2. V ol t ag e Outpu t Connec tio n Diagr am: PWR CS 1 1 [...]

P ag e 53 HARD W ARE ♦ Unpack in g th e U nit ♦ Managin g Ele ctrostatic Dischar ge ♦ C E Complia nce ♦ Env ir onm ent a l Cons id er ati o n ♦ Safet y Precaut ions ♦ Installat io n Inst ructions ♦ W ir in g Diagram ♦ Communica t io n s Ports ♦ Communica t io n Cables[...]

P ag e 54 2. 1 Unpackin g The Unit Carefull y un pack the V200 P LC . P l eas e read a ll the instructions and cautions th at appear on the shi pping cont ai ne r . Check that the con t aine r includes the Mount i ng DIN r ai l sli d e r , loc king connec to r , and a silica g el bag. The silic a gel bag is enclose d to absorb the m oisture in the [...]

P ag e 55 2. 5 Safet y Precaution s Genera l Informat ion: 1. V200 s has bee n designed a nd manufacture d for use in an industrial environm ent. How eve r , the V200 is not intended to be used for systems wh i ch ma y endanger human li fe. Consult Toshiba if y ou i ntend to use the V200 f or a special applicat ion, such as transpo rtation machines[...]

P ag e 56 Wiring: CAUT IO N 1. Turn off power before w iring to m inim iz e the ri sk of el ectrical shock. 2. Ex posed conductive parts of wi re can cause electrical sh ock. Use c r i mp - style term i nals wi t h insulating sh eath or in su lat ing t ape to cover the conductive p ar t s. Al so cl ose the term i nal covers secu rely on the term in[...]

P ag e 57 2. 6 Installation Instr uctions The V200 s s houl d be mount ed on a din ra il p late. A di n rai l sl i d er s and locking conn ectors are provided wi t h each V200 uni t fo r pr op e r i ns tal lati on . Environmenta l Consi derations: Mak e sure t hat the u ni t is i ns t all ed correctly and that the operat i ng li mi ts ar e fo llowe[...]

P ag e 58 V200 P LC wi t h DI N ra il slider Front View Rea r Vie w[...]

P ag e 59 S te ps to m ount the unit on DIN r ai l pla te FIG - 1 FIG -2 FIG - 3 FIG - 1 Pull up the sli d er s prov i ded wi t h the V200 towards outw ard direct ion. FIG - 2 Re st the u ni t on the DIN rai l pl a te FIG - 3 Pull down the slider again so that u ni t can fi x up wi th the DIN rai l pl at e[...]

P ag e 60 S te ps to l ock the ex p ansi on module wi th the base V 200 FIG -1 FIG - 2 FIG -3 FIG - 1 Loc k c onnec to r provi de d wi t h V2 00 PLC FIG - 2 T wo slots to gri p the locking connecto r ar e prov ide d on th e case highlighte d by RED cir c le. Insert a bi g leg of l ock ing connec to r hi ghl ig ht e d by RE D recta ngl e. FIG - 3 Si[...]

P ag e 61 2. 7 Wiri ng Diagram If w irin g is to be exposed to lighten i ng or surges, use appro priate surge suppress ion devi c es. Keep AC , high energy and r a pi dl y switch ing DC w iring separate fro m signal wir e s . Connect ing hi g h vol t ages or AC power m ains to the DC input will ma k e unit unusable and ma y create an ele ct r ica l[...]

P ag e 62 A B G NC 2. CO M2 Port Details: BA TTE RY F L 0 1 0 US B Devi ce: 1. U SB Devi ce, com pl iant wi th USB 2.0 specificatio n, se lf pow ered dev i ce. 2. Connector used: S t andard USB T ype B Female conn ecto r . Ethern et: 1. Full y c om pl iant wi th IEEE 802.3 / 802.3u standards. 2. 10/100 Mbps support. 3. Connector used: S t andard s [...]

P ag e 63 Pin # Signals 1 TXD 2 RX D 3 SG & Shield 4 5 6 7 8 9 Signals Pi n# 1 RX D 2 TXD 3 4 SG & Shield 5 6 7 8 9 PC End 2. 9 C ommunica tion Cables Programmin g cabl e fo r V 200 PL C s ( IBM -H- 005 - 00): PC S IDE V200 S IDE 2 mt r . FRON T VIEW Pi n 1 R.H. S . V IE W Pi n 8 (L ef t s id e) (Right side ) 5 1 9 6 DB 9 FEM AL E P INOU TS[...]

P ag e 64 BEFORE YO U BE GIN ♦ Installin g OIL - DS Conf igur at ion Software ♦ S t art in g O IL - DS C onf igu r at io n Sof t w ar e ♦ Uninstall ing O IL - DS Configurat ion Software ♦ Launchin g Ladde r Editor ♦ Cr eat i n g Sampl e Ladde r Applica tion[...]

P ag e 65 3. 1 Installing OIL - DS C onfigurati on S oft ware: T o in s t all OIL - DS configuration So f tw ar e: 1 . Open Micr osof t® W indow s. 2 . Selec t Ru n an d Po p up windo w appears . T ype th e p at h fo r ins t all in g th e Setup. Thi s wi l l i ns tal l OIL - DS Configurat ion Setup Softw are. 3 . W he n you c lic k o n OK , W el c[...]

P ag e 66 5. Click on "N EXT ", in sta lla tio n sta rts . A dia log box indi cating th e status of pr ogres s of inst alla tio n wi ll dis play . Insta lling OI L - DS OIL - DS is be i ng insta lled[...]

P ag e 67 6 . A scre en i s d i spl ayed to infor m you w he n ins tallat io n i s complete d . Thi s procedur e i nstall s OIL - DS Softwar e i n start men u (i n sele cted folder). OIL - DS has been successfully i nstalled Click “Close” to ex it[...]

P ag e 68 3. 2 Step s for starting O IL - DS S oftware 1 . Click t he S t art button in Windows OS. 2. Select Program s. 3. Select “ OIL - DS ”. 4 . Select OIL - DS set up ex e. 5 . Select Ne w Applicat i on e ither from T ool st ation or fr om Fil e Menu. 6 . Select the m odel and product typ e t hat you w ould like to set by c li cking on pi [...]

P ag e 69 3. 4 L aunch in g L adder Editor in OIL - DS Launch OIL - DS setup sof t wa re on you r PC. Below show n we l c o me screen wi l l di s pla y . T o l aunch a ladder applicat i on ei t her choose Proj ect -> New option or c lick on New application i con. Choo s e V 200 PLC an d defin e “Proj ec t C onfi gur a tio n ” win do w wi t h[...]

P ag e 70 A ladder T e xt Edi tor appears as show n bel ow: Now here you ca n create yo ur ladde r[...]

P ag e 71 3. 5 Cre atin g S amp le L ad der Af ter l aunch i ng Ladder T e xt Edi to r , you ca n c r eat e a ladder here . S te ps are show n below : S tep - 1: Here in the ex ample, “ NO” instruct i on is taken. Define i ts address and nam e fro m the “ Instruction P roperties” window seen to t he le ft s i de of t he appl icat ion wi n d[...]

P ag e 72 Complete the r ail using “ H ori zo n tal Li n k” c ommand, then p ut “Output” c omm and. User can al so dir ect ly put “Output” li nk to the last ri ght s i de point of the rail . Thi s will com plete the co mm and. as sho w n bel ow: For outpu t comm and also, def ine tag address and name fro m the “Instruct i on Propertie[...]

P ag e 73 Note : Do no t for g e t to pu t “ END ” com man d whenev e r lad de r appli ca tio n i s over . Af ter completing ladde r , Com pil e it as show n bel ow : Or Follow ing screen will appears if com pilation is successful.[...]

P ag e 74 CONF IGU R A TI ON ♦ Configurin g V200 with OIL - DS ♦ T ag Da t abas e ♦ Register Me mo r y All ocat ion[...]

P ag e 75 4. 1 Configur ing V200 usi ng OIL - DS Before creat ing any app li cati on or connect i ng V 200 CPU to any system, it m ust be configure d usi n g OIL - DS . 1. Connect t he un it to the PC. 2. Power - On the unit. 3. Launch OIL - DS softw are. “ W elcom e” screen wi l l appea r . Press “ Ne w” from the applicat ion window or Pro[...]

P ag e 76 5. Pres s “OK” . “Proj ec t Confi g urati on ” wi n d o w wi l l pop -up as s how n be low:[...]

P ag e 77 1 2 3 4 5 6 7 In this dial og e box section: Point 1: Y ou can def ine proj ect n a me or can ke ep “ Untitle” as default. Point 2: Y ou can def ine p ath for the project to be saved. Point 3: Y ou c an m ention any sp e ci al note; if requi red. Point 4: Y ou can def i ne autho r nam e. Point 5: Y ou can define “ p ass w ord” fo [...]

P ag e 78 4. 2 T ag Da t abase Thi s is t he cent ral databas e for the t ags tha t need to be used in t he application. Onc e t he tags are defined (as register or co il s) and t hei r a ttributes select ed, the tags can be used in the appl ication, ta sks, e tc. T hi s sc reen hel ps yo u to define T ags assoc i ated wi th defined Nodes. A tag is[...]

P ag e 79 Default System T ags Note: Pl ea s e do not attem pt to m odi fy r ea d o nly system t ags in the ladde r . T hi s coul d af fec t the funct ionality of th e prod uct . System Registers / C oils : Register / Coil T ag N a me Read / W ri te Description S W 0003_14 C OM1 S t atus Rea d Onl y 0 = Co mm unicati on E rro r; 1= Comm unicating w[...]

P ag e 80 SW 046 Ladde r Sca n T i me Rea d o nly V al ue is m ultip le of 0.1 mSe c S0034 Ladde r Instr uc tio n Error S t atus Read/ W rite Set if D iv isio n by zer o ope ration is perform ed in th e l ad de r in s tr ucti o n an d fo r i nv ali d c on diti on s or opera nd s i n case of conv er si o n ins truct ions. Conf igu rat i o n W ord s [...]

P ag e 81 M00021 Cloc k/calend a r illegal val u e warn ing Rea d Only ON w hen clock/cal endar data is il l eg al M00022 Retentiv e dat a i nvali d warning Rea d Onl y ON whe n r ete nti v e dat a i n RA M ar e in va lid M00027 Watc hdo g ti me r e rror Rea d Onl y ON at error state M00029 I/O mi s ma t c h error Rea d Only ON at error state M0003[...]

P ag e 82 4. 3 Input (XW), Output (YW) and C onfigur ation (M W) Register A ll ocatio n For Digita l Expansion Mode ls : The Physical I n pu ts and Outpu t s in the Ex p ansion m odules are a ccessed using XW and YW regist ers respect ive l y . The di gi tal inputs in the Digi t al Ex pansi on Models are updated in the ( Input ) XW r e gi s ter s. [...]

P ag e 83 GDA2 42**S : Sr . No . Description Regi ste r T yp e 1 Inpu t C hann e l 1 Data XW xx0 0 R 2 Inpu t C hann e l 2 Data XW xx0 1 R 3 Inpu t C hann e l 3 Data XW xx0 2 R 4 Inpu t C hann e l 4 Data XW xx0 3 R 5 Outpu t C hann e l 1 Data YW x x0 0 R/W 6 Outpu t C hann e l 2 Data YW x x0 1 R/W 7 In pu t C ha nne l 1 T ype Sel ec t MW xx06 R /W [...]

P ag e 84 Chan ne l T yp e Selection V alues T a bl e: Use the follow ing va lues in the Input and output channel type select register to conf igure the co r respond i ng channel to pa r ti cul ar type. e.g. If you w ant to configu re the Input channe l 3 of GAD208* *S model as ( 0 – 10 V ) type, then mo v e value 19 in MW xx16 configuration regi[...]

P ag e 85 SPECIAL INP UT AN D OU TPUT OPTIONS ♦ S pec ia l I/ O F un cti o n Ove rvi ew ♦ Singl e P h as e Cou nt er ♦ Singl e P h as e S pe ed -C oun ter ♦ Quad ratur e Bi- pu l s e C ount er ♦ In terrup t I npu t F unction ♦ Pulse Out put F unction ♦ PW M Output Function[...]

P ag e 86 5. 1 Special I/O Func tion O ver vie w The V200 PLCs support the special I/O f unct ions as lis t ed below : Functi o n na me V ari able input fi l t er cons t ant F unc ti o n sum mary Input fi l t er constant (ON/OF F dela y t i me ) can be set by user program . The setti ng range is 0 to 15 ms (1 ms units). D ef aul t v al u e is 0 ms [...]

P ag e 87 5. 2 High Speed Counter Design Configurat ion Registers f or S pecial Function Inp u ts and PW M outpu t s: Registe r Des cripti on Registe r Nu m ber Confi gurati o n Registe r fo r S pe ci a l inpu ts MW 10 Conf igu rat i o n Re gi ste r fo r PW M ou t put MW 1 1 Singl e Ph as e Count er Set V al ue Channe l 1 Channe l 2 MW 1 2 , MW 1 3[...]

P ag e 88 PW M Output F unct ion Pul s e Enabl e Fla g (Devi ce ) M336 Freq uenc y S et tin g Regi ste r MW 2 2 , MW 2 3 ON duty sett i ng register MW 2 4 , M W 25 pul s e wi d t h er ro r fl a g M189 On duty sett ing e rror fl ag M190 Freque nc y Set ti n g Err o r Fla g ( Device ) M191 Th e Mod e selecti on i s don e throug h tw o register s as b[...]

P ag e 89 Configurat ion Register 1 1 ( Pu l se / PW M Output ) : MW 0 0 1 1 F E D C B A 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 P- OUT / PW M operat i on erro r f l ag (These are not user sett i ng i tem s) Bit D < P W M pulse width err or > 0: Norm al 1: Error Bit E < P W M ON duty sett ing error > 0: Norm al 1: Error Bit F < Freq [...]

P ag e 90 5. 3 Single Phase Speed Counter W he n the count i nput is changed from OFF to ON, the count va l ue is increased by 1. W hen the count va l ue reaches the set va l ue, the count val u e is reset to 0, and I/O i nterru pt program is act ivated (i f the i n ter r upt enable fla g is ON) . The count val ue is reset to 0 w hen the reset i np[...]

P ag e 91 5. 4 Single Phase S peed C ounter Thi s funct i on counts the num ber of changes of the count i nput from OFF to ON dur ing the ever y speci f ied sam pl ing t i me . The count valu e in a sam pling t i me is stored in the h ol d v al u e re gi ste r . T hi s cou nter operation is e nabled w hile the soft- gate is ON. W hen the so ft- gat[...]

P ag e 92 5. 5 Quadra ture Bi- pulse C ounte r Thi s funct i on co unts up or down the quadrature bi - pul s e (2- phase puls es whose phases are shifted 90° each other) . Coun ts up when phase A precedes, and coun ts down w hen phase B precedes. 1- edg e count: The cur r e nt v al u e i ncrem en ts or decrem en ts at the ris ing or falling edge o[...]

P ag e 93 Th e fun c tio n sel ecti o n i s don e throu g h conf igur atio n re gis t er1 Func ti o n Register/device Re ma rks Phase A I P 1 (X000) Phase B I P 2 (X001) Rese t input I P 3 (X002) Compariso n valu e 1 MW 1 2 MW 1 3 Dat a range : 0 t o 429496 729 5 Compariso n valu e 2 MW 1 4 MW 1 5 Coun t v alu e MW 16 MW 1 7 Soft - gate M320 Op er [...]

P ag e 94 5. 6 Inter rupt Input Func ti on W he n the signal state of the interr upt input is changed fro m OFF to ON (or ON to OFF ), the correspond i ng I/O i nt er r upt progr am is activated i mm ediatel y . Up to 2 i n t err up t i np u ts can be used. The in t err u pt generation condit ion can be selected either r isin g edge ( OFF to ON) or[...]

P ag e 95 5. 8 PWM Output Func tion Thi s funct ion is used to outp ut a var i able duty cycl e pul s e t r ain . The cont rollable duty cyc l e is 0 to 100 % (1 % units). The PW M outpu t is enab l ed w hen the puls e enabl e fl a g is ON. W hil e the p ul s e en a bl e fl ag is ON, the duty cycle (ON duty) can be cha nged by chang ing the dut y s[...]

P ag e 96 OPER A TIN G SYSTEMS O VE R VIEW ♦ System Op er at i n g M odes ♦ Mode Selec tion[...]

P ag e 97 6.1 Operat ing S y st em O verview Th e V200 CPU ha s th re e ba sic oper atio n m odes , th e RU N mode , th e HA L T mod e an d the ERRO R m ode . It al s o ha s th e HOL D an d RUN -F m ode s m ai nl y fo r system che ckin g. RUN : The RUN m ode is a norm al control - ope r at ion mode. In thi s m ode , th e V200 CPU m ode l read s inp[...]

P ag e 98 PROGRAMM ING INF ORM A TION ♦ Devic e s an d R egis t er s ♦ Me mo r y A llocation of X W, YW and MW ♦ Inde x M odifi cation ♦ Real - tim e Clock/C alendar ♦ Use r Program ♦ Programm in g Lan guage ♦ Pro g ram E xe c ut i o n S equence[...]

P ag e 99 7. 1 Dev ice s Regist ers Broadly two types of r e gi st er s are present in PLC register datab ase: 1. I nterna l PL C R egi st ers : Im plem ente d thr oug h buffe r s pres en t i n RA M of Ba s e m odule. Dat a Regis t er s (D). Aux i liary R egisters ( BW / B) . System Registers ( SW ). System coil (S). T i me r Register s (T). Counte[...]

P ag e 100 Y ou can al lot “ ss” (sl o t num ber) from “Proje ct In form ati on” docker window ; “IO Allocation Loca l” section as show n below : Double click on each slot to ass i gn model name W he n you d ou bl e cli c k on the hig hli ght ed sl o t sect ion; be low show n window wi l l appear: Note: Her e you have to al l o cate s[...]

P ag e 101 Thus, you can assi gn the expansion m odels as needed : In the above shown screen, you can o bserve t ha t the address range for the expans ion m odels assign for Slot 1 through Sl o t 4, it has t a k en fi r st two dig it as 0 1, 02, 03 & 04 seri all y . And l a st t hr e e d igi ts wi ll i ndi ca te the r e gi st er num bers. Th e [...]

P ag e 102 System Register for S pecial Funct i on Inpu ts and PW M outpu ts: Registe r Des cripti on Registe r Nu m ber Confi gurati o n Registe r fo r S pe ci a l inpu ts MW 10 Conf igu rat i o n Re gi ste r fo r PW M ou t put MW 1 1 Singl e Ph as e Count er Set V al ue Channe l 1 Channe l 2 MW 1 2 , MW 1 3 MW 1 4 , MW 1 5 Cou n t V alue Channe l[...]

P ag e 103 Registe r Des cripti on Registe r Nu m ber Singl e Ph as e S pee d Counter S amp lin g T i me Channe l 1 Channe l 2 Hol d V al ue Channe l 1 Channe l 2 Sof t Gat e (Devi ce) Channe l 1 Channe l 2 MW 1 2 MW 1 4 MW 1 6 , MW 1 7 MW 1 8 , MW 1 9 M 320 M 328 Quadr atur e B i Pul se Co m p ariso n V alue1 Co m p ariso n V alue2 Cou n t V alue [...]

P ag e 104 N o "Device/“register" N a me Function 1 M0016 CP U erro r (down) ON at erro r state 2 M0017 I/ O error ON at error state 3 M0018 Progra m erro r (down) ON at erro r state 4 M0019 No t U sed 5 M0020 No t U sed 6 M0021 "Cl ock/calenda r error“(alarm )" ON when clock/c alendar data is il legal 7 M0022 "Retenti [...]

P ag e 105 W he n COM ports are conf igured as Modbus slaves, the interna l PLC t ag s ar e m apped to the m odbus addresses as gi ve n in th e f ol low in g t able : PLC T ag descript ion Reg . Addre ssin g Bi t Addressing Modbu s addre ss I/O register X W (40 0) X (6400) 44000 1 - 440400 Y W (400) Y (6 4 00) 44100 1 - 441400 Aux i liary reg i ste[...]

P ag e 106 7. 2 Mem ory Allocation of XW , YW and MW Me mo r y for XW , YW and MW r e gi s ter s for p art icul ar model is alloc ated by sof twa r e at the t i me of I/O allocation . T he num ber of XW , YW and MW for the p arti c ul ar m odel is as per the t able giv en below: S r . No. Mode l N a me Descri ption X W YW MW X Y 1 GPU288 V200 Base [...]

P ag e 107 Then the array of XW , YW and MW wi l l be as f ollows: X W 0 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 …. 39 9 Allocate d fo r regi st er GP U2 88 ( XW 000 0) GDR2 8 8 (XW 0100) GDD2 8 8 N (XW 0300) GDI216 (XW 0400) GDI216 (XW 0401) GAD20 8L ( XW 0500 ) GAD20 8L ( XW 0501 ) GAD20 8L ( XW 0502 ) GAD20 8L ( XW 0503 ) GAD20 8L ( XW 0504 ) GAD20 [...]

P ag e 108 7. 3 Index Mod ification W he n re gi st er s are used as operands of instructions, the m ethod of d irect ly designat ing the regist er address as show n in Exa mp l e 1) bel ow is cal l e d ‘direct addressing’. As opposed to thi s , t he method of ind ire ct ly designa ting the register by com bi nation wi th the contents of the in[...]

P ag e 109 (subst itutes 64 in index register I) (subst itutes the dat a of D0035 in index register J) (subst itutes the r e sul t of ad di ti on in index register K) Note: (1) The index m odi fication is av ail a bl e for R W, T , C and D register s. (2) If index r egisters are used as a double - length regi ste r , o nl y the combinat ions J×I a[...]

P ag e 110 7. 4 Real - time C lock / C alen dar The V200 CPU s are equ i pped wi th the r ea l - ti m e cl ock/c alendar for day of the month, m onth, year , hou r , m i nute, second and day of w eek. T hi s d at a is s t ore d in the specia l r egisters SW 1 0 to SW 1 6 by uns i gned intege r format as foll ow s: F 8 7 8 D005 0 0 0 Day of m onth 0[...]

P ag e 111 Mode I/O T i mer Ma i n pr ogram 7. 5 User P rog ram The u ser program is stor ed by eac h program types as show n in the f ol l owi ng di a gr am and is m anaged by uni ts called blocks in each program types. User pro g ram c on figu rat io n Pro gr am t ype in te r nal con f i g urat io n (Pro gr am t y pes ) ( B lo c k s) Mai n p r og[...]

P ag e 112 I/O T imer Sub#1 Mai n pr ogram 7.5 . 2 Sub -P ro gra m # 1 If the sub- program #1 is programm ed, it is executed once at the beginn ing of t he first scan (bef ore ma i n program exec ution). Therefore, the su b- program #1 ca n be used to set the init ial val u e into the regi st ers . The sub- pro gram #1 is cal l e d the i ni ti al p[...]

P ag e 113 7.5 . 5 Subrouti nes In th e prog ra m type ‘Su br outi ne ’ to ta l 25 6 n um ber s of su bro uti ne s ca n b e progr amm ed. Th e su br outi n e is no t an indep enden t pro gr am . It is calle d fr o m othe r pro gra m types ( ma i n progr a m , sub- prog ram, interru p t progra m ) an d fr o m othe r subrouti nes. One subrouti ne[...]

P ag e 114 7. 6 Progra mming Language Th e prog r amm in g languag e of th e V20 0 S eri es is ‘ladde r di ag ra m’ . Ladd e r diagra m is a lan gu ag e whi c h compos e s pro - gram using rel a y sym bols as a base in an i m age s im ila r to a h ard - wi r e d r elay sequence. In the V200 CPU , in order to achi ev e an e f fici e n t dat a - [...]

P ag e 115 7. 7 Pro gram E xecution S equen ce The instructions executio n sequence is s ho wn belo w . (1) The y are exec uted in t he sequence from block 1 through the fi nal bl oc k wh i ch contains the EN D instruction ( or IRE T in a n int errup t pro gram) . (2) T hey are ex ecuted in the se quence from run g 1 throu gh t he fi n al rung in a[...]

P ag e 116 TROUBLESHO OTING ♦ T roublesho ot in g Pr oc edure ♦ Sel f Diagnosti cs[...]

P ag e 117 8. 1 T rouble shooting Proce dure CAUT ION 1. Pay special attention during the t r oubl e s hoot i n g to m inim ize the risk of el ectr i cal shock. 2. T urn off power imm ediatel y if the V200 or re lated equ ipment is em itti ng sm oke or odo r . Ope r ati on under such s ituation can caus e f i re or ele ctr i cal shock. 3. T ur n of[...]

P ag e 118 8.1 . 1 Powe r Sup ply Ch eck If the PW R (power) LED is not lit after power on, check the fo llowing poi nts. Che ck th e po wer conne c tio n Conne c tio n te rm in al s are co rr ec t. T he ter m ina l screw s ar e no t loo s e. T he ter m ina l blo ck is in s tall e d secu r el y . Co rrect Che ck the po w er v oltage 24 VDC; +/ - 15[...]

P ag e 119 Is the input s tatus c hanged O N/ O FF to the c or r es ponding devi ce ope r at i on Che ck w hether the all o c at i on tabl e is identica l the ac tu al I/O Not 8.1 . 4 I nput Ch eck If the program is runn ing bu t the external i nput si gnal is not read norm all y , check the follow ing poin ts: If not, c he ck t he input v oltage a[...]

P ag e 120 Is the outpu t s tatus c hanged ON/O FF to the p r og r am exec ution No Che ck the vol ta ge the output te rm i nal and com m on Che ck the vol ta ge at the Exec ute the auto m atic all o c at i on, and c heck the I/O all oc ation t abl e is identi c al to the ac t ual 8.1 . 5 Output Chec k If the output status monitored on the programm[...]

P ag e 121 8.1 . 6 En v ir onmental Problem If the fol lowing improper operat ions occur in the contro ll ed syst em , check possi ble environm ental factors . (1 ) If an im prope r oper ati o n occ ur s sync hron ou sl y wi t h th e oper ati o n of I/ O devices : The noi s e generated at ON/OFF of the output devi ce ( l oad) ma y be the cause of t[...]

P ag e 122 8. 2 Sel f Diagn ostics ER RO R Mod e :- The ERROR m ode is a shut - dow n m ode as a result of se lf - diagnos i s. T he PL C enters the ERROR m ode if i nterna l trouble is detec ted by sel f - diagnos i s. In thi s mode, program e xec ution is stopped and all o ut put s are switched off. The cause of the E rror - dow n can be confirme[...]

P ag e 123 No. Eve n t Inf o 1 Inf o 2 Inf o 3 Info 4 Sp eci al Dev ice Mea ning and countermeasures Check at 1 Retentiv e Data Loss Error M W 01_6 In th e pow er - up initia lization, data inv ali di t y of RAM (back - up ar e a ) ha s be e n detec t ed. If r etenti v e r egi s ter s ar e used, thes e vali di t y ar e no t guar an t - eed . (N o e[...]

P ag e 124 No . Eve nt I nfo 1 Inf o 2 Info 3 Inf o 4 Sp eci al Dev ice Mea ning and countermeasures Check at 6 Scan ti m e over Scan ti me M W 01_2 M W 02_1 The scan t i me has ex ceeded 200 m S ( Defaul t) . (A larm )C orre c t th e program to r educe the scan ti me or u se W DT instruct i on to ext end the che ck ti me . Each ma i n l oop scan 7[...]

P ag e 125 N o Device/register N a me Function 1 2 3 4 5 6 7 8 9 1 0 M W 01_0 M W 01_1 M W 01_2 M W 01_5 M W 01_6 MW 01 _ 1 1 M W 01_13 M W 01_14 M W 01_15 M W 02_1 CP U erro r (down) I/ O error Progra m error C lock/calenda r error(al arm ) Retentiv e dat a loss/inval id(alarm) System Watc hdo g erro r (dow n) I/ O mi s ma t c h (dow n) An al o g [...]

P ag e 126 Register / Co il T ag N ame Read / Writ e Description S0022 COM 2 faile d node recon nec t c ontr ol Read /w rite If thi s bi t is se t comm uni cation wi t h the fail ed nodes is detected aft er sca n t i me S W 0019 for port2.By defa ul t : ON S0023 COM 3 faile d node recon nec t c ontr ol Read /w rite If this bi t is set c omm unicati[...]

P ag e 127 MAINTE NANCE AND C H ECKS ♦ Pr ec aut io n s D uri n g O pe r at i on ♦ Daily Check s ♦ Period ic C heck s ♦ Maintenance Parts[...]

P ag e 128 9. 1 Precaut ions D uring O perat ion W he n the V200 is in operation, you shou ld pay attention to the fo llowing poi nt s : (1) T he programm ing ca bl e can be plugged or unplugged wh il e the V200 is in operation. W hen you try to do it, do not t ouch the connect or pi ns . T hi s ma y cause m al function of the V200 owing to stati c[...]

P ag e 129 9. 2 Dail y Checks CAUT ION 1. Pa y sp ecial attention during the m ai ntenanc e wor k to m inim ize the risk of ele ct ric a l shock. 2. T urn off power imm ediatel y if the V20 0 CPU or relat ed equipm ent is emitting sm oke or burning. Operat i on under such sit uation c an cau se fi re or el e ctri c al shock. T o ma i n t ain t he s[...]

P ag e 130 9. 3 Periodic Ch ecks CAUT ION 1. Pa y sp ecial attention during the m ai ntenanc e wor k to m inim ize the risk of ele ct ric a l shock. 2. T urn off power imm ediatel y if the V200 or re lated equ ipment is em itti ng smoke or odo r . Ope r ati on under such s ituation can caus e f i re or ele ctr i cal shock. Check the V200 are based [...]

P ag e 131 Item Check Cr ite ria Programmin g tool Check that the funct ions of the progr ammin g t oo l ar e n or mal. Moni torin g an d o the r oper ation s ar e available. Check that the connect or and cab l e ar e no t da maged. No t da m aged Use r program Chec k tha t th e T1/ T 1 S progr a m an d th e ma s t e r prog ra m (save d on a floppy[...]

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