Troy-Bilt 10030 manual

Snow Thrower Mode l 1003 0 PRINT ED IN U .S. A. Oper ator ’ s Ma n ual FORM NO . 769-00376.fm (6/2002 ) IM PO RT AN T : Re ad saf ety rules and i nstructions care fully bef ore oper ating equ ipmen t. TRO Y-BIL T LLC. P .O . BO X 36 1131 CLE VELAND , OHIO 44136- 0019 Warning: T his u ni t i s eq ui pp ed w it h a n in ter na l c omb us tion en gi[...]

2 TABL E OF CO NTENT S Content Page Import ant Sa fe Ope ratio n Pract ices ..... .. ..... ..... .... ... ..... .... ..... ..... .. ..... ..... .... ..... .. ..... ..... ..... .. 3 Assem bling Your Snow Throwe r ..... ... .... ..... ..... .... ... ..... .... ..... ..... .. ..... ..... .... ..... .. ..... ..... ..... .. 5 Know Yo ur Snow Thrower ...[...]

3 SECTION 1: IMPORTANT SAFE OPERATION PRACTICES DANGER: This machi ne was built to be operated according to the rules for safe operat ion in this manual. As with any type of powe r eq uipment, carelessness or error on the part of the operator can result in serious injury. This machine is capabl e of amputating han ds and feet and throwin g objects.[...]

4 5. Never ru n an engi ne indoo rs or in a poorly ven tila ted area. Engine exhaust contains ca rbon m onoxide , an odorl ess and d eadly ga s. 6. Do not ope rate mach ine whi l e under the i nflue nce of alcoh ol or drugs. 7. Muffle r and en gine bec ome hot a nd can ca use a bur n. Do not t ouch. 8. Exerci se extrem e caution wh en ope rating on[...]

5 SECTION 2: ASSEMBLING YOUR SNOW THROWE R Un packing • Remove s taples from the top, sides, a nd ends of the shipp ing crate. • Set panels aside to avoid tire punctures or persona l inj ur y. • Remove and di scard plastic bag that cov ers unit. • Roll the unit out of the crate. • Check the crate for loose part s before discarding. Loose [...]

6 Fi gur e 3 • Unwrap the head light wire which is attached to the headlig ht, beneath the handl e panel. Wind the headlig ht wi re arou nd the lower right handle until excess sl ack is removed. See Fi gure 4. • Plug the wire from the head light into the alternator lead comi ng from the right side of the eng ine underneat h the fuel tank. Fi gu[...]

7 Fi gur e 5 Tire Pre ssure (Pn eumatic Tire s) The tires are overinflated for shipping pu rposes. • Check tire pressure. Maintain pressure between 10 and 14 ps i. NOTE: If the tire p r e ssure is not equal in all tires, th e unit may pull to one side or th e other. SECTION 3: KNOWING YOUR SNOW THROWE R • Compare the figure below and descriptio[...]

8 Tractio n Control / Auge r Co ntrol Lo ck The traction control is locate d on the right handle. Squeeze the traction control to engage the wheel d rive. Re l eas e to st op. This same lever also locks t h e auger control so you can operate the chute crank without interrupting the snow throwing process. If the auge r control i s enga ged simultane[...]

9 SECTION 4: OPERATING Y OUR SNOW THROW ER Befo re Start in g Read and unders tand all instructions and warnin gs on the machine and in t his manual bef or e o perating. Gas & O il Fill-Up • Service the engine wi th gasoline and oil as instructed in the engine manual shippe d with the snow thrower. • A plastic cap i s provided inside the fu[...]

10 Recoil St arter: With engin e running, pull star ter rope with a r apid, continuou s f u ll arm strok e three or f our times. Pulling the s tar ter rope will produce a loud clattering sound , whi ch is nor ma l. • Move throttle cont rol to “ st op ” or “ off ” po siti o n. • Remove igni ti o n key. Do not turn key. Disconnec t the sp[...]

11 SECTION 5: MAKING ADJUSTMENTS Shift R od Fi gur e 8 • Remove th e hairpin cl i p and flat washer from the shift handle under the handle panel. See Figure 8. • Place shift lever in sixth (6) position or fastest forward speed. • Push shift arm assembl y down as far as it wi ll go. • Rotate the ferrule up or down on the shi ft r o d as nece[...]

12 Skid Sh oe The space between the shave plate and the ground can be adjusted by raising o r lowering the skid shoes. For close snow remov al, as when using on a smooth concrete or aspha lt dri veway, place the skid shoes in the low position. Use the middle or high po siti o n when the area to be cleared is uneven. When op erating on gravel, alway[...]

13 SECTION 6: MAINTAINING YOUR SNOW THROWER Gener al Recommendat ions • Always observ e safety rules when performing any main tenance. • The warranty on this snow thrower does not cover items that have been subjecte d to operator abuse or negligen ce. To receive full value from the warranty, operato r m ust maintain the snow thrower as instruct[...]

14 Figu re 15 Tractio n Control / Auge r Co ntrol Lo ck The cams on th e ends of the control rods which interlock the traction drive and aug er d rive clutches must be lubricated at least once a season or every 2 5 hours of operation using a m ulti-purpose au tomotive grease. The cams can be ac cessed beneat h the han dle panel. See Figure 16. Figu[...]

15 SECTION 7: SERVICING YOU R SNOW TH ROWE R Auge rs The augers are secured to the spiral shaft with two shear bolts and hex lock nut s. If you hit a foreign object or ice jam, the snow thrower is designed so that the bolts may shear. Refer to Figure 13. • If the augers do not turn, chec k if the bolts have shea red. Two replacement shear bolts a[...]

16 Figu re 19 • Lift the rear auger belt from the aug er pulley, and slip the belt be tween the support bracket a nd the auger pulle y. Repeat for the front auger belt. See Figure 20. • Replace both a uger drive belts by following instructions in reverse order. • If you placed plastic f ilm under the gas cap earli er, remove it now. Figu re 2[...]

17 Figu re 23 • Lift the friction wheel assem bly out between the axle sha ft and the drive shaft assem blies. • Remove th e four screws from the friction wheel assem bly. Remove the friction wheel rubb er from betwee n the friction wheel plates. See Fi gure 24. • Reassem ble the new friction wheel rubber to the friction wheel p lates and hub[...]

18 SECTION 9: TROUBLESHOOTING NOTE: F or repairs beyond m inor adjustments listed a bove, contact the local dealer. Prob lem Caus e Reme dy Engin e fails to sta rt. 1. Fuel tank e m p ty, or st ale fuel . 2. B l oc k ed f u el li ne . 3. Choke not in ON posit ion 4. F a u lty s par k pl ug . 5. Safety key not in i g nition s w it ch on engi ne. 6. [...]

19 Sa fety & Decorati ve Label s 10 H P ® D06572 777D06572 777I22047 PLACE ABOVE INGNITION CUT OUT ST OP S T O P 10030 D06573 777D06563 777D06573 D00056 777S32065 DANGER NEVER PUT HAND IN CHUTE. CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS. USE CLEAN-OUT TOOL TO UNCLOG DISCHARGE CHUTE. DO NOT UNCLOG DISCHARGE CHUTE WHILE ENGINE I[...]

20 SECTION 10: PARTS LIST FOR MODEL 10030 29 9 25 19 30 24 5 17 14 13 18 1 13 18 27 6 22 16 10 23 23 10 7 7 26 21 28 11 8 28 21 13 22 15 24 24 22 6 32 31 38 44 37 39 36 34 35 33 43 45 41 22 13 42 40 45[...]

21 Model 10030 Ref. No. P a r t No. P art Descr iption 1. 05931A Beari ng Housi ng 2. 684-0 065 Impel ler As sembly 3. 705-5 226 Chute Re inforcement 4. 710-0 451 Carri age Bolt 5. 710-0 459A Hex Bol t 3/8-24 x 1.5 ” 6. 710-0 604A TT Scre w 5/16-1 8 x 0.625 ” 7. 710-0 703 Carri age Screw 1/ 4-20 x 0 .75 ” 8. 710-0 890A Shear Bo lt 9. 712-0 11[...]

22 Model 10030 1 5 6 8 9 12 13 14 16 18 19 20 22 25 30 8 8 35 45 13 8 8 33 31 36 20 31 43 31 36 22 23 31 33 37 18 11 38 32 17 3 10 32 38 44 37 2 25 8 12 8 30 16 8 41 21 29 42 4 24 7 27 15 26 50 10 10 51 10 35 45 13 28 22 40 39 41 50 45 35 53 52 47 49 54 57 56 58 59 59 62 60 61 6 55 63 64 65[...]

23 Model 10030 Ref. No. P ar t No. Part Description 1. 618-0 043 Dogg Asse mbly RH 2. 618-0 044 Dogg Assembly LH 3. 618-0 575 Driv e Shaft 4. 656-0 012A Fric tion Wheel Disc Assembly 5. 684-0 014B Shif t Rod Asse m bly 6. 684-0 042C Friction Whe el Assembly (i ncludes ite m s 58 to 62) 7. 684-0 131A Support Bracke t 8. 71 0-0599 TT screw 1/4-2 0 x [...]

24 Model 10030 A A 1 2 3 4 5 6 7 8 44 9 10 11 12 13 14 15 16 17 18 19 20 8 20 14 14 21 22 14 24 23 25 26 27 28 29 30 31 32 33 8 8 24 34 35 36 37 38 39 40 41 42 43 45 46 47 40 L1 G D L2 E F C B A B C L1 Harne ss As sembly Connector Plugs to: A Altern ator lead f rom engine B, C, L1 , L2 Swit ch and Li ght 1 and 2 D, E Hea ted Grips o f handl es F in[...]

25 Model 10030 Ref. No. P a rt No. P a rt Description 1. 684 -0008A Shift Ar m Assembly 2. 684 - 005 3B Chut e Crank assem bly 3. 705 - 526 6 Chut Cran k Bracke t 4. 710 -0449 Carri age Screw 5 /16-18 x 2. 25 ” 5. 710 - 045 8 Carri age Bolt 5/ 16-18 x 1.75 ” 6. 710 -0643 Hex Sc rew 5/16-18 x 1.0 ” 7. 710 -0788 TT Screw 1/ 4-20 x 1.0 ” 8. 71[...]

26 Model 10030 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 10 23 23 4 31 32 34 33 Suppli ed on engine 17 31[...]

27 Model 10030 Ref. No. P art No. Descript ion 1. 058 96A Idler Br ack et: Driv e Clut ch 2. 710 -1245B Hex Bol t 5/16-24 x .875 ” 3. 710 -0230 Hex Scr ew 1/4- 28 x .50 ” 4. 710 -0627 Hex Scr ew 5/16- 24 x .750 ” 5. 710 -0654A TT Screw 3/ 8-16 x 1.0 ” 6. 710 -0696 Hex Scr ew 3/8- 24 x .875 ” 7. 710 -1652 TT Screw 1/4-2 0 x .625 ” 8. 710[...]

28 Model 10030 Ref. No. P art No. Descri ption 1. 710- 04071 Carr iage Bolt 5/16-18 x 1.0 ” 2. 710- 0262 Carr iage Bolt 5/16-18 x 1. 5 ” 3. 710- 0805 Hex Bol t 5/16 -18 x 1.5 ” 4. 710- 0896 Hex AB Scr ew 1/4- 14 x .625 ” 5. 710- 3015 Hex Scr ew 1/4- 20 x .75 ” 6. 712- 0429 Hex Loc k Nut 7. 712- 3027 Hex Fl ange Lock Nut 8. 731- 1320 Upper[...]

MANUF A CTURER ’ S LIMITED W ARRANTY FOR: The l imited warr anty s et forth below is gi ven by Troy-Bil t LLC with respect t o new me rchandise p urchased and used i n the Unit ed Stat es, its p ossessi ons and t errito ries. Troy- Bilt LLC wa rrant s this pr oduct ag ainst def ects f or a peri od of t wo (2) year s commen cing on t he date of or[...]