Turbo Air TGF-23F manual

Headquarter: 1250 Victoria street CARSON, CA 90746 & Canada Toll Free 800-627-0032 TEL: 310-900-1000 FAX: 310-900-1077 www.turboairinc.com 0210001[...]

Commercial Refrigerator & Freezer Service Manual Model No.: TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-22RV TGM-14R TGM-14RV TGM-1 1R TGM-1 1RV TGM-5R TGF-49F TGF-23F TGF-13F TGF-9F[...]

Commercial Refrigerator Service Manual Model No.: TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-22RV TGM-14R TGM-14RV TGM-1 1R TGM-1 1R V TGM-5R TGF-49F TGF-23F TGF-13F TGF-9F[...]

1 T ABLE OF CONTENTS <REFRIGERA TOR> 1. FEA TURE CHART ............................................................................................................ 2 2. WIRING DIAGRAM ......................................................................................................... 12 3. REFRIGERANT CYCLE DIAGRAM ......................[...]

2 1. FEA TURE CHAR T • Model : TGM-69R GLASS DOOR BOTT OM GRILL LEVELING LEG DOOR HANDLE SIGN P ANEL LAMP SWITCH EV APORA TOR F AN MOTOR EV APORA TOR F AN BLADE EV APORA TOR COIL KNOB SHELF CONDENSER COIL DRAIN P AN COMPRESSOR EV APORA TOR DRAIN P AN LAMP < FRONT > < SIDE >[...]

3 FEA TURE CHART • Model : TGM-48R, 45R, 35R, 33R < FRONT > FLUORESCENT LAMP SHELF THERMOSTAT EVAORATOR FAN BLADE DRAIN PAN CONDENSER FAN BLADE CONDENSER FAN MOTOR COMPRESSOR EVAPORATOR COIL EVAPORATOR FAN MOTOR CONDENSER COIL FLOURESCENT LAMP • Model : TGM-48R, 35R < SIDE > SIGN PANEL DOOR DOOR HANDLE BOTTOM GRILL LEVELING LEG[...]

FEA TURE CHART 4 • Model : TGM-45R, 33R < SIDE > EVAPORATOR COIL DRAIN PAN CONDENSER COIL COMPRESSOR[...]

5 FEA TURE CHART BOTTOM GRILL LEVELING LEG SHELF SIGN PANEL DOOR GLASS • Model : TGM-22R < FRONT > • Model : TGM-22R HANDLE DOOR HINGE BOTTOM CONDENSER COIL CONDENSER FAN BLADE CONDENSER FAN MOTOR DRAIN PAN COMPRESSOR SUCTION PIPE -COVER DRAIN HOSE DRAIN ELBOW EVAPORATOR COIL EVAPORATOR FAN BLADE EVAPORATOR FAN MOTOR THERMOSTAT BALLAST SI[...]

6 • Model : TGM-22RV < FRONT > • Model : TGM-22RV < SIDE > FEA TURE CHART[...]

7 FEA TURE CHART SIGN PANEL SHELF BOTTOM GRILL LEVELING LEG DOOR GLASS • Model : TGM-14R < FRONT > DOOR HANDLE CONDENSER COIL CONDENSER FAN MOTOR COMPRESSOR DRAIN PAN EVAPORATOR FAN MOTOR EVAPORATOR COIL BALLAST SIGN PANEL FLUORES -CENT LAMP < SIDE > • Model : TGM-14R[...]

8 FEA TURE CHART • Model : TGM-14RV < SIDE > • Model : TGM-14RV < FRONT >[...]

9 FEA TURE CHART • Model : TGM-11RV < SIDE > • Model : TGM-11RV < FRONT >[...]

10 FEA TURE CHART CONDENSER COIL DRAIN PAN COMPRESSOR EVAPORATOR COIL EVAPORATOR FAN BLADE EVAPORAOR FAN MOTOR CONDENSER FAN BLADE CONDENSER FAN MOTOR < SIDE > • Model : TGM-11R FLUORESCENT LAMP SIGN PANEL STICKER SHELF LEVELING LEG BOTTOM GRILL • Model : TGM-11R < FRONT >[...]

11 • Model : TGM-5R FEA TURE CHART DOOR HANDLE CONDENSER LEVELING LEG < SIDE > EVAPORATOR SHELF DRAIN PAN THERMOSTAT CONTROL BOX GASKET DOOR LAMP SWITCH FLUORE SCENT LAMP • Model : TGM-5R < FRONT >[...]

12 2. WIRING DIAGRAM BALLAST COOLING MOTOR (1) COOLING MOTOR (2) CONDENSING MOTOR THERMOSTAT CO MP S/C LAMP SWITCH LAMP SWITCH POWER BK BK BK WH WH WH WH WH WH BL BL RD RD BK BK BK BK BK BK GY GY WH WH WH WH E RD RD BL BL WH WH WH WH YW YW YW YW YW YW YW YW BALLAST F/L LAMP F/L LAMP F/L LAMP F/L LAMP • Model : TGM-69R • Model : TGM-48R[...]

13 WIRING DIAGRAM • Model : TGM-35R • Model : TGM-45R 3 4[...]

14 • Model : TGM-5R WIRING DIAGRAM • Model : TGM-33R F/L Lamp(17W) 3 4 F/L Lamp(17W)[...]

15 WIRING DIAGRAM • Model : TGM-14R • Model : TGM-22R BK BK BK BK WH WH GY OL M 2 1 A 3 3 4 F/M1 F/M2 WH BALLAST(13W) THERMOSTAT FL (13W) WH BL BL WH WH WH WH WH GN POWER PLUG COMPRESSOR & P-RELAY S/V R/C BK BR PK G/S • Model : TGM-11R[...]

16 WIRING DIAGRAM • Model : TGM-14RV • Model : TGM-22RV • Model : TGM-11RV[...]

17 3. REFRIGERANT CYCLE DIAGRAM • Refrigerant for all models: R-134a (CFC-Free)[...]

18 4. SPECIFICA TION OF MAIN COMPONENTS 1. COMPRESSOR MODEL PART NAME PART NO. HORSE CAPACITY TYPE OF INPUT MAKER POWER MOTOR TGM69R AKA4482YXA 30200K2900 3/4 HP 8,200 BTU/h CSIR 1,190W TECUMSEH TGM48R TGM45R AKA4476YXA 30200A4700 1/2 HP 7,880 BTU/h CSIR 750W TECUMSEH TGM35R (856 Kcal/h) TGM33R AEA4448YXA 30200J2100 1/3 HP 4,650 BTU/h CSIR 457W TEC[...]

19 SPECIFICA TION OF MAIN COMPONENTS 4. CONDENSER F AN MOTOR MODEL PART NAME PART NO. POLE INPUT TYPE BLADE MAKER (NUMBER) TGM69R TGM48R TGM45R TGM35R TGM33R TGM22R / TGM22RV IS-4420DWSR-1 3963229000 4P 47W Shaded Pole Aluminum SUNGSHIN Induction (5) TGM14R / TGM14RV IS-3225DWSQ-2 3963326710 2P 36W Shaded Pole Zytel SUNGSHIN TGM11R / TGM-11RV Induc[...]

20 SPECIFICA TION OF MAIN COMPONENTS 7. BALLAST MODEL PART NAME PART NO. QTY WATT CURRENT TYPE ADVANCE MAGNETEK TGM69R R-2P32-TP M232SR120C 30285D0500 2 32W 0.61A Rapid TGM48R R-2P32-TP M-232SR120C 30285D0500 1 32W 0.61A Rapid TGM45R R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid R-2P825-TP 731-L-TC-P 30285J1200 1 25W 0.30A Rapid TGM35R R-1P32-T[...]

21 5. TROUBLE SHOOTING CHAR T 1. THE REFRIGERA TOR DOES NOT COOLING[...]

22 TROUBLE SHOOTING CHART 2. THE REFRIGERA TOR DOES NOT COOLING WELL[...]

23 TROUBLE SHOOTING CHART 3. LAMP DOES NOT LIGHT WELL[...]

24 TROUBLE SHOOTING CHART 4. WHEN THERE IS AN EXCESSIVE NOISE[...]

25 6. P AR TS DIAGRAM 1. CASTER or LEVELING LEG P ARTS • Model : TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R, 14RV (Option) LEVELING LEG (TGM-14R, 14RV,11R, 11RV) LEVELING LEG (TGM-5R) LEVELING LEG (TGM-69R, 48R, 45R, 35R, 33R, 22R, 22RV) Caster[...]

26 P ARTS DIAGRAM 2. COMPRESSOR P ARTS • Model : TGM-69R, 48R, 45R, 35R, 33R[...]

27 P ARTS DIAGRAM • Model : TGM-22R, 22RV[...]

28 P ARTS DIAGRAM • Model : TGM-14R, 14RV, 11R, 11RV[...]

29 P ARTS DIAGRAM • Model : TGM-5R[...]

30 P ARTS DIAGRAM 3. DOOR P ARTS Door Stopper Cushion Door Channel Left Door Assembly*LEFT Door Assembly*MIDDLE Door Handle Door Glass Door Frame Roller Weight Rope Door Gasket (Door *M) Door Channel Right Door Assembly*RIGHT Door Roller Door Roller Door Channel Bottom Door Channel Top • Model : TGM-69R[...]

31 P ARTS DIAGRAM • Model : TGM-48R, 45R, 35R, 33R Door Channel Top Door Stopper Cushion Door Seal Top Door Gasket Door Frame Door Glass Door Handle Door Seal Bottom Door Assembly*LEFT Door Channel Left Door Rail Door Channel Bottom Door Roller(C) Door Roller(A) Door Assembly*RIGHT Door Chabbel Right[...]

32 P ARTS DIAGRAM • Model : TGM-22R, 22RV, 14R, 14RV, 11R, 11RV[...]

33 P ARTS DIAGRAM • Model : TGM-5R[...]

34 P ARTS DIAGRAM 4. EV APORA TOR P ARTS • Model : TGM-48R, 35R[...]

35 P ARTS DIAGRAM • Model : TGM-69R, 45R, 33R[...]

36 P ARTS DIAGRAM • Model : TGM-22R, 22RV[...]

37 P ARTS DIAGRAM • Model : TGM-14R, 14RV[...]

38 P ARTS DIAGRAM Thermostat Thermostat Bracket Thermostat Knob Evaporator Fan Blade Thermometer Evaporator Fan Motor • Model : TGM-11R. 11RV[...]

39 P ARTS DIAGRAM • Model : TGM-5R[...]

40 P ARTS DIAGRAM 5. LIGHTING P ARTS • Model : TGM-48R, 35R, 22R[...]

41 P ARTS DIAGRAM Lamp Switch Ballast Lamp (for Sign P anel) Lamp (for Cabinet Liner) Lampshield End Cap Lampshield Lamp Socket Lamp Socket • Model : TGM-69R, 45R, 33R[...]

42 P ARTS DIAGRAM • Model : TGM-14R[...]

43 P ARTS DIAGRAM • Model : TGM-22RV, 14RV, 11RV • Model : TGM-22RV, 14RV • Model : TGM-22RV, 14RV, 11RV[...]

44 P ARTS DIAGRAM • Model : TGM-11R, 5R[...]

45 P ARTS DIAGRAM 6. SHELF P ARTS • Model : TGM-69R, 48R, 35R[...]

46 P ARTS DIAGRAM 7. ADVERTISING & ADVERTISING FRAME P ARTS • Model : TGM-69R, 48R, 35R[...]

47 P ARTS DIAGRAM • Model : TGM-45R, 33R, 22R, 22RV, 14R, 14RV[...]

48 P ARTS DIAGRAM 8. GRILL P ARTS • Model : TGM-69R, 48R, 45R, 35R, 33R • Model : TGM-22R, 22RV • Model : TGM-14R, 14RV, 11R, 11RV[...]

49 P ARTS DIAGRAM 9. HOW TO REPLACE THE THERMOST A T • Model : TGM-69R[...]

50 7. P AR TS LIST Caster & Leveling Legs Castor 30265L0100 1/2” Stem(TP5040-22-HDP-TLE) Caster 30265L0200 1/2” Stem(TP5040-22-HDP) Leveling Leg 30260K0100 1/2” Leveling Leg 3012101300 BLACK Leveling Leg 4006D32533 BLACK Compressors Compressor 30200K2900 AKA4482YXA(TECUMSEH) Compressor 30200J2100 AEA4448YXA(TECUMSEH) Compressor 30200A4700[...]

51 P ARTS LIST Dryer 30268A0100 30g Refer Parts Diagram Dryer 30268H0100 30g Refer Parts Diagram Dryer 30268F0403 30g Refer Parts Diagram Dryer 30268K0100 30g Refer Parts Diagram Dryer 3016801300 10g Refer Parts Diagram Dryer 30268Q0300 C-052-S Power Cord 30213A1000 KKP-30B Power Cord Clamp 30212A0600 SPG Drain Wicking Pad 30245A0700 Drain Pan 3021[...]

52 P ARTS LIST Door Glass 30255K0100 T24 Door Glass 30255J1100 T24 Door Glass 30255J0200 T24 Door Glass 30255D0110 T24 Door Glass 30255A0110 T24 Door Glass 30255H1100 T24 Door Glass 30255F1100 T24 Door Glass 30255A9010 T24 Door Glass 30255G1100 T24 Door Handle 30226A0101 Slide ABS Plastic Black Door Handle 30226G0101 Swing Aluminum Door Handle 3022[...]

53 P ARTS LIST Door Channel Left 30287K0500 PVC-H, Left Door Channel Right 30287K0600 PVC-H, Right Door Rail 30287D0300 Stainless Door Rail 30287A0500 Stainless Door Rail 30287J2200 Stainless Door Rail 30287J2100 Stainless Door Rail (A) 30287K0100 SUS304 Door Rail (B) 30287K0200 SUS304 Door Roller 30247A0500 Door Roller 30206A1400 Door Roller 30206[...]

54 P ARTS LIST Evaporator Fan Motor 3963328610 IS-3210DWSB-2 Evaporator Fan Motor 3963328110 IS-4420DWSN-2 Evaporator Fan Motor 3963328120 IS-4420DWSN-2A Evaporator Fan Motor 3963328620 IS-3210DWSB-3 Evaporator Fan Motor Blade 30218F0100 Zytel ф 150 Evaporator Fan Motor Blade 4034L38038 Zytel ф 158 Evaporator Fan Motor Blade 3011800400 ABS ф 110[...]

55 P ARTS LIST Bottom Grill Assembly 30224F0102 Front ABS Dark Gray Bottom Grill Assembly 30224K0100 Ass’y Grill Lightings Ballast 30285D0500 32Watt x 1 R-2P32-TP Ballast 30285A0700 32Watt x 1 R-1P32-TP Ballast 30200A0110 25Watt x 1 R-1P825-TP Ballast 30285J1200 25Watt x 2 R-2P825-TP Ballast 30285H1500 17Watt x 2 R-2P817-TP Ballast 30200A0140 13W[...]

56 Shelf(M) 30278A9150 Wire, White MIDDLE Shelf(B) 30278A9000 Wire, White BOTTOM Shelf(A) 30278G0111 Wire, White TOM Shelf(B) 30278G0401 Wire, White BOTTOM Shelf Bracket 30220A0200 Front Center White Shelf Clip(E) 30220A0700 PP TOP Shelf Clip(D) 30220A0600 Nylon BOTTOM Shelf Standard 3022000703 Sides & Back of Cabinet White Shelf Support 30253A[...]

57 Lightings Ballast 30200F7300 25Watt x R-1P825TP 1 1 Ballast 30200G7300 25Watt x R-1P825TP 1 Ballast 30200A0141 13Watt x 1DD22B 1 1 Ballast 30200H7400 17Watt x R-1P817-TP 1 1 Ballast 30200H7300 32Watt x R-1P32-TP 1 1 Lamp 30236A0500 25Watt F25T8/TL95036” 1 1 1 Lamp 30236F0500 13Watt F13T8’ CW12” 1 1 Lamp 30236H0500 17Watt F17T8/TL95024” 1[...]

58 8. REPLACEMENT OF MAIN COMPONENTS 1. LAMP FOR ADVERTISING P ANEL(TGM-69R, 48R, 45R, 35R, 33R) 1. Separate the Sign Frame End. 2. Separate the Sign Panel. 3. Separate the Lamp Socket. 4. Separate the Lamp out of the Lamp Holder and replace it.[...]

59 5. Take out the Clamp securing wires. 6. Separate the Ballast Connectors. 7. Unscrew two screws securing the Ballast and replace it. REPLACEMENT OF MAIN COMPONENTS[...]

60 REPLACEMENT OF MAIN COMPONENTS 1. LAMP FOR CABINET LINER(TGM-69R, 48R, 45R, 35R, 33R) 1. Take out the Doors and separate the Lamp from the Lamp Holder. 2. Separate the Lamp Socket.[...]

61 3. Separate the Lamp Shield End Cap. 4. Replace the Lamp. REPLACEMENT OF MAIN COMPONENTS[...]

62 REPLACEMENT OF MAIN COMPONENTS 1. LAMP(TGM-22R,14R) 1. Unscrew four screws securing the Sign Frame End and separate the Sign Frame End. 2. Separate the Sign Panel. 3. Separate the Lamp Sockets and replace the Lamp.[...]

63 4. Separate connector of the ballast. 5. Unscrew two screws securing the Ballast. 6. Separate the Lamp Sockets to replace the Lamp for Cabinet Liner. 7. Separate the Lamp Shield End Cap and replace the Lamp. REPLACEMENT OF MAIN COMPONENTS[...]

64 REPLACEMENT OF MAIN COMPONENTS 1. UNSCREW THE SCREWS OF THE HOUSING COVER TGM-11RV TGM-14RV, TGM-22RV 2. PULL OUT THE HOUSING TGM-11RV TGM-14RV, TGM-22RV 3. UNSCREW THE SPECIAL BOLT THAT IS FIXING THE LAMP BASE ASSEMBLY (3POINTS) 4. PULL OUT THE LAMP BASE ASSEMBLY 1. LAMP BASE ASSEMBL Y FOR VERTICAL LAMP SERIES[...]

65 REPLACEMENT OF MAIN COMPONENTS 5. SEPARATE THE FLUORESCENT LAMP FROM THE LAMP HOLDER 6. PULL OUT THE LAMP CAP FROM THE LAMP CASE 7. REPLACE THE FLUORESCENT LAMP AFTER PULL OUT THE FLUORESCENT LAMP FROM THE LAMP CASE.[...]

66 REPLACEMENT OF MAIN COMPONENTS 1. LAMP(TGM-1 1R,5R) 1. Unscrew two screws securing the Lamp Shield. 2. Disassemble the Lamp Shield. 3. Separate the Lamp out of the Lamp Holder and replace it.[...]

67 2. THEMPERA TURE CONTROL AND LIGHT SWITCH(TGM-69R, 48R, 45R, 35R, 33R) 1. Unscrew four screws securing the Thermostat control plate. 2. Pull out the Thermostat control plate. 3. Separate the Receptacles out of the Thermostat and Lamp Switch. 4. Separate the Tube of Thermostat from the Evaporator. REPLACEMENT OF MAIN COMPONENTS[...]

68 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Thermostat Knob out of the Thermostat. 6. Unscrew two screws securing the Thermostat. 7. Separate the Thermostat out of the Thermostat plate. 8. Unscrew two screws securing the Thermostat out of the Thermostat Bracket.[...]

69 REPLACEMENT OF MAIN COMPONENTS 2. THERMOST A T CONTROL AND LIGHT SWITCH (TGM-14R, 14RV) 1. Unscrew two screws securing the Thermostat Plate. 2. Pull out the Thermostat Plate. 3. Separate the Receptacles out of the Thermostat and Light Switch.[...]

70 REPLACEMENT OF MAIN COMPONENTS 4. Separate the Tube of Thermostat from the Evaporator. 5. Separate the Thermostat out of the Thermostat Plate. 6. Unscrew two screws securing the Thermostat out of the Thermostat Bracket.[...]

71 2. THEMPERA TURE CONTROL AND LIGHT SWITCH(TGM-1 1R, 1 1R V) 1. Unscrew six screws securing the Duct. 2. Unscrew four screws securing the Thermostat Plate. 3. Separate the Receptacles out of the Thermostat and Lamp Switch. REPLACEMENT OF MAIN COMPONENTS[...]

72 REPLACEMENT OF MAIN COMPONENTS 4. Separate the Tube of Thermostat from the Evaporator Coil. 5. Pull out the Thermostat plate. 6. Separate the Thermostat out of the Thermostat plate.[...]

73 2. THEMPERTURE CONTROL AND LIGHT SWITCH(TGM-5R) 1. Unscrew two screws securing the Control Box. 2. Separate the Connectors. 3. Unscrew two screws securing the Tube of Thermostat out of the Thermostat Fixture. REPLACEMENT OF MAIN COMPONENTS[...]

74 REPLACEMENT OF MAIN COMPONENTS 3. EV APORA TOR F AN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R) 1. Unscrew four screws securing the Thermostat Plate. 2. Unscrew eight screws securing the Duct. 3. Separate the Duct. 4. Unscrew four screws securing the Evaporator Drain Pan.[...]

75 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Evaporator Drain Pan. 6. Unscrew four screws securing the Evaporator Guide *L, *R and separate them. 7. Separate the Vinyl Cover securing the Evaporator Fan Motor. 8. Separate the Connectors of Evaporator Fan Motor.[...]

76 REPLACEMENT OF MAIN COMPONENTS 9. Pull out of the Evaporator Fan Motor Harness. 10. Unscrew two screws securing the Evaporator Fan Motor Bracket. 11. Separate the Evaporator Fan Motor Bracket. 12. Unscrew four screws securing the Evaporator Fan Motor out of the Bracket.[...]

77 3. EV APORA TOR F AN MOTOR & BLADE(TGM-22R, 22R V) 1. Unscrew the screw securing the Evaporator Fan Motor Guard. 2. Separate the Evaporator Fan Motor Cover. 3. Replace the Evaporator Fan Motor. 4. Unscrew four screws securing the Thermostat Plate. REPLACEMENT OF MAIN COMPONENTS[...]

78 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Thermostat Plate. Pull out the tube of Thermostat out of the Evaporator Coil. 6. Unscrew four screws securing the Duct. 7. Separate the Duct.[...]

79 1. Unscrew the screws securing the Thermostat Plate and two screws securing the Duct. 2. Separate the Duct. ( Caution: Pulling the Duct in to the front can cause the Fan Blade to be bent.) REPLACEMENT OF MAIN COMPONENTS 3. Unscrew four securing the Evaporator Fan Motor Bracket. 4. Separate the Connectors of Fan Motor, the Nut and replace the Fan[...]

80 REPLACEMENT OF MAIN COMPONENTS 5. Unscrew two screws securing the Evaporator in case of replacing it. 6. Separate Suction Pipe Cover on the Rear Cabinet. 7. Separate the Sealing Tube. 8. Replace the Suction Pipe with welding machine.[...]

81 9. Pull out the Evaporator Coil. ( Caution: Pulling the Evaporator can cause the Cabinet Liner to be scratched.) 10. Separate the Evaporator Coil out of the Evaporator Drain Pan and repair the Evaporator Coil. REPLACEMENT OF MAIN COMPONENTS[...]

82 REPLACEMENT OF MAIN COMPONENTS 3. EV APORA TOR F AN MOTOR & BLADE(TGM-1 1R, 1 1RV) 1. Unscrew the screws securing the Duct. 2. Unscrew the screws securing the Thermostat Plate. 3. Separate the harness out of the Thermostat and Lamp Switch. 4. Separate the Evaporator Fan Motor Bracket.[...]

83 4. CONDENSER F AN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R) 1. Unscrew four screws securing the Bottom Grill. 2. Separate the Compressor Harness out of the Switch Box. 3. Unscrew four screws securing the Compressor Base. 4. Pull the Compressor Base and separate the Condenser Fan Motor. REPLACEMENT OF MAIN COMPONENTS[...]

84 REPLACEMENT OF MAIN COMPONENTS 4. CONDENSER F AN MOTOR & BLADE(TGM-22R, 22R V) 1. Unscrew four screws securing the Bottom Grill. 2. Separate the Connector out of the Switch Box. 3. Unscrew four screws securing the Compressor Base. 4. Pull the Compressor Base and separate the Condenser Fan Motor.[...]

85 REPLACEMENT OF MAIN COMPONENTS 4. CONDENSER F AN MOTOR & BLADE(TGM-14R, 14R V , 1 1R, 1 1RV) 1. Unscrew four screws securing the Bottom Grill. 2. Separate the Connector out of the Switch Box. 3. Unscrew four screws securing the Condenser Fan Motor Bracket. 4. Pull the Condenser Fan Motor with care.[...]

86 REPLACEMENT OF MAIN COMPONENTS 5. Separate the Fan Motor Bracket. 6. Separate the nut and replace the Fan Blade.[...]

87 REPLACEMENT OF MAIN COMPONENTS 5. DOOR(TGM-22R, 22RV , 14R, 14RV) 1. Separate the Sign Frame End and Sign Panel. 2. Separate the Door Hinge Top and Door.[...]

Commercial Freezer Service Manual Model No.: TGF-49F TGF-23F TGF-13F TGF-9F[...]

89 1. FEA TURE CHAR T < FRONT > < SIDE > • Model : TGF-49F • Model : TGF-49F[...]

90 FEA TURE CHART SIGN P ANEL FLUORESCENT LAMP DOOR ASSEMBL Y POWER SWITCH LAMP SWITCH < FRONT > EV APORA TOR F AN MOT OR BLADE EV APORA TOR F AN MO T OR EV APORA TOR COIL BACK GU ARD (AIR BAFFLE BACK) CASTER COMPRESSOR CONDENSER F AN MO T OR CONDENSER COIL CASTER(WITH BRAKE) BOTT OM GRILLE DOOR HANDLE SHELF • Model : TGF-23F • Model : TG[...]

91 FEA TURE CHART TEMPERA TURE CONTROL (IN THE SIGN P ANEL) DOOR HANDLE DOOR RAIL(ONL Y TGF-13F) SIGN P ANEL DOOR ASSEMBL Y (1DOOR:TGF-9F) (2DOOR:TGF-13F) LAMP SWITCH DECORA TION COVER *RIGHT FRONT GLASS DECORA TION COVER *LEFT < FRONT > LAMP HOLDER BALLAST INSULA T OR *TOP LAMP SOCKET LAMP LAMP SWITCH LINER COVER LINER COVER HEA TER EV APORA[...]

92 FEA TURE CHART COMPRESSOR DR YER POWER CORD CONDENSER COIL COMPRESSOR COMPRESSOR RELA Y ASSEMBL Y CONDENSER F AN MOT OR REAR GRILL < BACK > • Model : TGF-9F/13F[...]

93 2. P AR TS DET AILS DOOR P ARTS : TGF-23F 1 DOOR FRAME *TOP 2 DOOR FRAME *LEFT 3 DOOR FRAME *BOTTOM 4 DOOR FRAME *RIGHT 5 DOOR GLASS 6 DOOR FRAME HEATER 7 AUXILIARY DOOR FRAME *TOP *BOTTOM 8 AUXILIARY DOOR FRAME *LEFT *RIGHT 9 AUXILIARY DOOR FRAME -A 10 DOOR GASKET 11 DOOR HANDLE 12 DOOR FRAME FIXTURE-A 13 DOOR FRAME FIXTURE-B 14 DOOR FRAME FIXT[...]

94 P ART DET AILS Duct (TGF-23F) Evaporator, Fan (TGF-23F) Lamp & Fan Motor Connectors Evaporator Fan Motor Blade Evaporator Thermal Evaporator Coil Defrost Heater F-Sensor Heater Connectors & Sensor Connectors Evaporator Fan Motor Guard Duct (A) Duct (B)[...]

95 3. WIRING DIAGRAM • Model : TGF-23F • Model : TGF-49F[...]

96 • Model : TGF-9F WIRING DIAGRAM • Model : TGF-13F[...]

97 4. SPECIFICA TION OF MAIN COMPONENTS 1. COMPRESSOR MODEL PART NAME PART NO. HORSE CAPACITY TYPE OF INPUT MAKER POWER MOTOR TGF-49F CAJ2464Z 30200R1900 3/2 HP 6,452 BTU/h CSR 1,232W TECUMSEH (1,626 Kcal/h) (FRANCE) TGF-23F CAJ2432Z 30200R1000 2/3 HP 3,200 BTU/h CSR 810W TECUMSEH (807 Kcal/h) (FRANCE) TGF-13F AEZ2415Z 30200N4400 1/3 HP 1,459 BTU/h[...]

98 MODEL PART NAME PART NO. TYPE MAKER TGF-13F GNF-107DC 30283D0700 NORMAL SHINHAN TGF-9F 7. EV APORA TER DEFROST HEA TER MODEL PART NAME PART No. Spec. MAKER TGF-49F SHEATHED HEATER 30228L0700 600W SANGDO TGF-23F SHEATHED HEATER 30228L0802 445W SANGDO SPECIFICA TION OF MAIN COMPONENTS 8. BALLAST MODEL PART NAME PART NO. QTY WATT CURRENT TYPE MAGNE[...]

99 5. ELECTRONIC CONTROLLER INSTRUCTION 5-1-1. HOW TO USE THE DISPLA Y P ANEL(TGF-23F) Section 5 is for TGF-23F/49F TEMPERATURE TURBO FREEZE Turbo air Long Beach, CA LAMP POWER T. F. FA N DOOR - 88 LED - It indicates inside temperature except during defrost mode - InsideTemperature can be set by the user. - Not controllable during Turbo Freeze mode[...]

100 ELECTRONIC CONTROLLER INSTRUCTION 5-1-2. HOW TO USE THE DISPLA Y P ANEL (TGF-49F) Section 5 is only for TGF-23F/49F -8 ° F[...]

101 ELECTRONIC CONTROLLER INSTRUCTION 5-2. FUNCTION T ABLE No Control Function Control Objects Contents Remark 1 Initial Buzzer Operation Fan Lamp 88 LED 2 Temperature Compressor Control Evap-Fan Motor Con-Fan Motor LED 3 Turbo Compressor Freeze Evap-Fan Motor Con-Fan Motor LED 1. Buzzer will be ring within 2 seconds when you plugged-in and turned [...]

102 ELECTRONIC CONTROLLER INSTRUCTION No Control Function Control Objects Contents Remark 3 Turbo Compressor Freeze Evap-Fan Motor Con-Fan Motor LED 4 Determination Of Defrost 5 Defrost Heater Function Compressor Evap-Fan Motor Con-Fan Motor 6. If you press the Turbo Freeze button during the defrost mode, display panel displays Turbo Freeze mode bu[...]

103 ELECTRONIC CONTROLLER INSTRUCTION No Control Function Control Objects Contents Remark 5 Defrost Heater Function Compressor Evap-Fan Motor Con-Fan Motor 6 Manual Compressor Defrost Evap-Fan Motor Con-Fan Motor Heater 7 Comp Compressor Restart Con-Fan Motor Prevent 8 Power Compressor Failure Evap-Fan Motor Back-Up Con-Fan Motor Function 9 Door op[...]

104 ELECTRONIC CONTROLLER INSTRUCTION No Control Function Control Objects Contents Remark 12 Fuzzy Heater Deforst Compressor Evap-Fan Motor Con-Fan Motor The Defrost step will be started at following conditions. 1. The compressor has run for 30 minutes. 2. There is no openning the door for 30 minutes. 3. The temperature of D-sensor is lower than 5 [...]

105 6. P AR TS LIST Casters Caster 30265L0400 TP5040-22-HDP 2 2 Caster with Brake 30265L0300 TP5040-22-HDP-TLB 2 2 Caster 30265H0100 1/2" Stem (TP3625-21-HR) 2 2 Caster 30265H0200 1/2" Stem (TP3625-21-HR-TLB) 2 2 Compressor Compressor 30200R1900 CAJ2464Z(FRANCE TECUMSEH) 1 Compressor 30200R0100 CAJ2432Z(FRANCE TECUMSEH) 1 Compressor 30200[...]

106 P ARTS LIST Evaporator Evaporator Coil 30270R0200 TGF-49F 1 Evaporator Coil 30270R0100 TGF-23F 1 Evaporator Sensor (D-senser+F-Senser) 30227Q1200 TH225J37/TH310H34 1 Evaporator Sensor (D-senser+F-Senser) 30227L1101 TH225J/TH310H 1 Evaporator Thermal Fuse 30272L0400 PST-3(80/10) 1 Evaporator Drain Pan Heater 30228L1500 90W 1 Evaporator Drain Pan[...]

107 P ARTS LIST Lamp Socket Bracket 30206R1000 SPG, Painting 1 Lamp Shield Fixture 30220R1100 EGI, Painting 1 Door Handle 30226A0101 Slide, ABS Plastic, Gray 1 1 Door Rail (Middle) 30287N0201 PVC-H 1 SignPanel Ballast 30200R4300 B232I120RH-A 1 Ballast 30285R1200 17Wattx1, R-1P17-TP 1 Ballast 30200A0120 32Wattx1, R-1P32-TP 1 Ballast 30200A0131 25Wat[...]

108 P ARTS LIST Transformer 30284L0100 DWS-115U 1 1 Ballast 30200R3102 949-LH-TC-P(MAGNETEK) 1 1 Shelf ShelfStandard 30220L1001 SUS304-2B 4 Shelf *L 30250R0600 SWRM-B 4 Shelf *R 30250R0500 SWRM-B 4 Shelf 30278R0100 Wire, White 4 ShelfClip 30220L0900 PA-6 16 BackGuard (AirBaffleBack) 30250R0200 Wire, White 2 Thermostat Themperture Control 30283N0100[...]

109 7. REPLACEMENT OF MAIN COMPONENTS 7-1. BOTTOM GRILLE P ARTS(TGF-23F) - MAIN PCB, TRANSFORMER, POWER RELAY - DISPLAY P.C.B. - LAMP SWITCH, POWER SWITCH A. Remove Bottom Grille by unscrewing the four screws. B. Remove the Bracket of Display P.C.B.[...]

110 REPLACEMENT OF MAIN COMPONENTS C. Disconnect Connectors and receptacles. - Replace the Power Switch, Lamp Switch or Display P.C.B. D. Remove the electrical box (Switch Box) cover.[...]

111 REPLACEMENT OF MAIN COMPONENTS E. Remove the Fixture. F. Replace the Ballast. (for inner Cabinet Lamp. 110W) 1. Pull out the Ballast Base. 2. Replace the Ballast.[...]

112 REPLACEMENT OF MAIN COMPONENTS G. Replace the Main P.C.B. Transformer and Power Relay. 1. Pull out the Base. 2. Replace the parts.[...]

113 REPLACEMENT OF MAIN COMPONENTS 7-2. REPLACING DOOR (TGF-23F) A. Disassemble bottom grille as described section 7-1, A, B, C, D. B. Disconnect the door heater wire and lamp wire. C. Remove the Sign Frame (Left, Right) by unscrewing the four screwes of each side. Door Heater Wire Lamp Wire[...]

114 REPLACEMENT OF MAIN COMPONENTS D. Pull out sign panel to the Right Side. F. Remove the sign panel frame *Bottom. - Replace the Ballast (Sign Panel)[...]

115 REPLACEMENT OF MAIN COMPONENTS E. Remove the harness of door switch. - Replace door Switch. G. Remove the door hinge top. H. Lift the door and pull out the door wires.[...]

116 REPLACEMENT OF MAIN COMPONENTS 7-1. TOP ADVERTISING P ANEL (TGF-49F) - MAIN PCB, TRANSFORMER - LAMP SWITCH, POWER SWITCH - DISPLAY P.C.B A. Remove the Sign Frame by unscrewing two screwes of left side. B. Pull out the sign panel from left side.[...]

117 REPLACEMENT OF MAIN COMPONENTS C. Replace the TRANSFORMER. D. Grip the fixture with long nose and pull out the Main P.C.B. - Replace the Main P.C.B.[...]

118 REPLACEMENT OF MAIN COMPONENTS E. Disconnect Connectors and receptacles. - Replace the Lamp switch and the Power switch - Unscrew four screws and replace the Display PCB[...]

119 REPLACEMENT OF MAIN COMPONENTS 7-2. BOTTOM GRILLE P ARTS (TGF-49F) - POWER RELAY - BALLAST(For Inner Cabinet Lamp) A. Remove the Bottom Grill by unscrewing four screws. B. Unscrew the cover plate each side. - Remove the junction cover[...]

120 REPLACEMENT OF MAIN COMPONENTS C. Disconnect receptacles and unscrew two screws. - Replace the Power relay D. Remove the Drain case. - Pull out the Drain case.[...]

121 REPLACEMENT OF MAIN COMPONENTS E. Unscrew two screws on the Ballast bracket. (for Inner Cabinet Lamp. 110W) - Replace the Ballast[...]

122 REPLACEMENT OF MAIN COMPONENTS 7-3. REPLACEING DOOR (TGF-49F) A. Disassemble bottom grill as described section 7-2, A. B. Disconnect Left(right) Door heater wires. C. Disconnect Left (Rigft) Door switch wires. Door Heater Wire Door Heater Wires (LEFT, RIGHT)[...]

123 REPLACEMENT OF MAIN COMPONENTS D. Unscrew the Sign Frame. (Bottom) - Remove Sign Frame (Bottom) E. Remove the door hinge(top). - Lift the door and pull out the door wire.[...]

124 REPLACEMENT OF MAIN COMPONENTS 7-4. REPLACING Inner Cabinet Lamp (TGF-49F) A. Unscrew the top shelf bracket and Pull out it. B. Unscrew a bottom screw and separate the shelf bracket.[...]

125 REPLACEMENT OF MAIN COMPONENTS C. Unscrew the lamp top cover and separate lamp cover. D. Lift the fluorescent lamp and pull out it. -Replace the fluorescent light[...]