Tyco 1540 manual

Installation and Operating Manual Switchboard Integra 1540, 1000, 0640, 0440 0340 & 0240 Digital Metering Systems http://energy.tycoelectronics.com Energy Division Tyco Electronics UK Limited Crompton Instruments Freebournes Road, Witham, Essex, CM8 3AH, UK Tel: +44 1376 509 509 Fax: +44 1376 509 511[...]

Crompton Switchboard Integra Multifunctional metering for Three-phase Electrical Systems Models 1540, 1000, 0640, 0440, 0340, 0240 Operating Instructions Important safety information is contained in the seperate installation leaflet. Installers must familarise themselves with this information before installation Crompton Instruments Freebournes Roa[...]

Contents Page 1 Introduction 5 1.1 Unit Characteristics 6 1.1.1 0240 6 1.1.2 0340 6 1.1.3 0440 and 0640 6 1.1.4 1000 7 1.1.5 1540 8 1.2 Maximum Power 9 1.3 Secondary Voltage 9 1.4 Demand Calculation 9 1.5 RS485 Serial Option 10 1.6 Pulse Output Option 10 1.7 Analogue Output Option 10 2 Display Screens 11 2.1 Layout 11 2.2 Start Up Screens 11 2.3 Sy[...]

Contents Page 2.15 Demand 17 2.16 Maximum Demand 17 2.17 Over Range 17 2.18 kWh and kVArh Display Range 18 2.19 Error Messages 18 3 Setting up 18 3.1 Introduction 18 3.2 Number Entry Procedure 19 3.3 Access 21 3.3.1 Access with No Password Protection 21 3.3.2 Access with Password Protection 21 3.4 Changing the Password 23 3.5 Full Scale Current 24 [...]

Contents Page 3.15.8 Reading Bottom - A1rb or A2rb 43 3.15.9 Output Top – A1ot or A2ot 43 3.15.10 Output Bottom – A1ob or A2ob 43 4 Specification 44 4.1 Display Only Versions 44 4.1.1 Input 44 4.1.2 Auxiliary Power Supply 44 4.1.3 EMC Standards 44 4.1.4 Safety 45 4.1.5 Insulation 45 4.1.6 Environmental 45 4.1.7 Enclosure 45 4.2 Display/Transduc[...]

Contents Page 4.3.6 Nominal range of use of influence 51 quantities for measurands 4.3.7 Functional ranges 51 4.3.8 Screen 51 4.3.9 Standards 51 4.3.10 Safety 52 4.3.11 Insulation 52 4.3.12 Environmental 52 4.3.13 Enclosure 52 4.3.14 Serial Communications Option 52 4.3.15 Active Energy Pulsed Output Option 53 4.3.16 Integra 1540 Only 53 5 Basis of [...]

1 Introduction This manual provides operating instructions for the Crompton Switchboard Integra series of Digital Metering Systems. Some versions of the Integra incorporate the metering transducer that provides the interface for the measurement of power supply parameters such as voltage, current, power, frequency etc. In other versions, the display[...]

1.1 Unit Characteristics 1.1.1 0240 The 0240 will display the following parameters: • System voltage (average of all phases) • System frequency (Hz) • Voltage line to neutral for each phase (4-wire systems only) • Voltage line to line for each phase (calculated in 4-wire) The 0240 has Set-up screens for potential transformer primary and sec[...]

1.1.4 1000 The 1000 will display the following parameters: • System voltage (average of all phases) • System current (average of all phases) • System frequency (Hz) • Voltage line to neutral for each phase (4-wire systems only) • Voltage line to line for each phase (calculated in 4-wire) • Current in each line • Neutral current 1 • [...]

1.1.5 1540 The1540 is available either as a display unit operating in conjunction with a 15xx measurement transducer or as a self-contained unit incorporating a transducer. The unit can measure and display the following: • System voltage (average of all phases) • System current (average of all phases) • System frequency (Hz) • Voltage line [...]

1.2 Maximum Power Products covered in this manual are limited to a maximum power of 360 MW. During set-up, primary voltage and current setting are checked and the unit will not accept entries that breach the 360 MW limit. This is covered in more detail in the sections that show primary voltage and current set-up. The Maximum Power restriction of 36[...]

1.5 RS485 Serial Option 0240 0340 0440 0640 1000 1540 Option This option is available on two-part (separate transducer and display) units and on 1000 and self-contained 1540 units. This option uses an RS485 serial port with Modbus or JC NII protocol to provide a means of remotely monitoring and controlling the Integra unit. Both protocols are suppl[...]

2 Display Screens 2.1 Layout The screen is used in two main modes: display of measured values and parameter setup. In display mode, three measured values can be shown, one on each row. For each row, the LED indicators show the parameter being measured and the units. The >> button moves between display screens. In Set up mode, the top row show[...]

The second screen indicates the firmware installed in the display unit. This example states that the version is 0.008. The version on a particular unit will differ in line with ongoing development and improvements. After a short delay, the default Display screen will appear. Use the >> (Next) key to move from one screen to the next in the seq[...]

2.4 System %THD Screen Average % Total Harmonic Distortion for System Voltages. Average % Total Harmonic Distortion for System Currents. Key >> moves to next screen. 2.5 Line to Neutral Voltages Three phase, four wire systems only. Voltage Line 1 to Neutral (Volts). Voltage Line 2 to Neutral (Volts). Voltage Line 3 to Neutral (Volts). Key >[...]

2.7 Line to Line Voltages Voltage Line 1 to Line 2 (Volts). Voltage Line 2 to Line 3 (Volts). Voltage Line 3 to Line 1 (Volts). Key >> moves to next screen. 2.8 Line to Line Voltages %THD Three-phase, three wire systems only. Line 1 to Line 2 Voltage %THD. Line 2 to Line 3 Voltage %THD. Line 3 to Line 1 Voltage %THD. Key >> moves to nex[...]

2.10 Line Currents %THD Line 1 Current %THD. Line 2 Current %THD. Line 3 Current %THD. Key >> moves to next screen. 2.11 Neutral Current, Frequency and Power Factor Neutral Current (Amps). (4-wire and single phase 3 wire system only). Frequency (Hz). Power Factor (0 to 1, on 1000 and combined 1540; sign (-) prefix, on 1540 two part: prefix C [...]

2.13 Active Energy (kWh) This is the energy that has been consumed since the unit was last reset (see Section 3.9 Resets). Active Energy (kWh) 7 digit reading i.e. 0001243. Key >> moves to next screen. 2.14 Reactive Energy (kVArh) This is the reactive energy that has been consumed since the unit was last reset (see Section 3.9 Resets). The re[...]

2.15 Demand This screen displays the present demand, i.e. the maximum power and the maximum current demanded during the defined integration window period. See Section 3.8 Demand Integration Time. System Total Active Power Demand (kWD) System Total Current Demand (AD) Key >> moves to the next screen. 2.16 Maximum Demand This screen displays th[...]

2.18 kWh and kVArh Display Range The kWh and kVArh display range is limited to 9999999. If the unit is allowed to increment beyond this value the count will either wrap back to zero (if the 1560/1580 transducer is set to 7 digit mode) or continue to be updated in the 1560/1580 transducer but the display will change to seven bars. The value will con[...]

19 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03 3.2 Number Entry Procedure When setting up the unit, many screens require the setting up of a number, usually on the middle row of digits. In particular, on entry to the setting up section, a password must be entered. The procedure is as follows: In general, press the (adjust) key to chang[...]

Use the key to set the fourth digit to the required value. Press the >> key to confirm your selection. If the unit accepts your entry, the Confirmation screen will appear. If the unit does not accept your entry, e.g. an incorrect password, a rejection screen will appear, with dashes on the bottom line. The Confirmation screen shows the entere[...]

3.3 Access To access the Set-up screens, press the and >> keys simultaneously for five seconds, until the Password Introduction screen appears. Password protection can be enabled to prevent unauthorised access to Set-up screens. Password protection is not normally enabled when a product is shipped. The unit is protected if the password is set[...]

Enter the four-digit password using the method described in Section 3.2 Number Entry Procedure. On pressing >> to confirm the last digit, the Confirmation screen will appear, provided the password is correct. From the Password Confirmation screen, there is the option of changing the password, as described in Section 3.4 Changing the Password.[...]

3.4 Changing the Password The option to change the password is only available from the Password Confirmation screen immediately after the user has entered the existing password, if applicable. Press to start changing the password. The password screen for the first digit will appear, with the old password on the bottom line. Set up the new password [...]

3.5 Full Scale Current This parameter is the value of nominal Full Scale Currents that will be displayed as the Line Currents. This screen enables the user to display the Line Currents inclusive of any transformer ratios. The values displayed represent the current in amps. For example setting 800 on this screen will cause the display to indicate 80[...]

To set up the PT primary, proceed as follows: To accept the currently displayed value, press >>. The screen will move on to the next Set-up screen (Section 3.7 Potential Transformer Secondary Value). Press to change the PT Primary voltage. Initially all the digits of the present value will be flashing and the decimal point position will be il[...]

3.7 Potential Transformer Secondary Value In Model 1000 and 1540 combined, the PT Secondary Value is factory set, as marked on the barrel. The PT Secondary Value is user programmable on the 1540 and Integra 1560 two part. This value must be set to the nominal full scale secondary voltage which will be obtained from the transformer when the potentia[...]

Press >> to accept the displayed value. Depending on the model, this may take you out of the Set-up screens and back to the last selected Display screen. Press to return to the Decimal Point screen. The secondary value may only be set to values within the range defined by the factory voltage build option. These nominal rms input voltages are [...]

3.9 Resets The following screens allow resetting of the Energy and Demand readings individually or altogether. Resetting the cumulative Energy (h) resets both Active and Reactive Energy. Resetting Demand (d) resets: • Active Power Demand • Current Demand • Maximum Active Power Demand • Maximum Current Demand Press >> to move on to the[...]

Press to return to the Reset screen. Press >> to reset the selected reading(s). The next screen will appear. 3.10 Pulsed Output, Pulse Duration This applies to the Relay Pulsed Output option only. Units with this option provide pulses to indicate power consumption (kWh). See Section 1.6 pulse output option. This screen allows the user to set [...]

3.11 Pulse Rate This applies to the Relay Pulsed Output option only. Units with this option provide pulses to indicate power consumption (kWh). This screen allows setting of the kWh pulse rate divisor. On a two part DIS 1540/Integra 1560, this screen will set the pulse rate for the kvarh pulse relay (where fitted) also. By default, the unit produce[...]

3.12 RS485 Baud Rate Use this screen to set the Baud Rate of the RS485 Modbus/JC NII port. The values displayed are in kbaud. Where the transducer unit may be separate from the display unit, the transducer has two Modbus ports, at least one of which may be used for communicating with a display. The RS485 Baud Rate option only sets the Baud Rate for[...]

3.13 RS485 Parity Selection This screen allows setting of the parity and number of stop bits of the RS485 Modbus/JC II port. Where the transducer unit is separate from the display unit, the transducer has two Modbus ports, one of which may be used for communicating with a display. The RS485 Parity Selection option only sets the parity for a port th[...]

3.14 RS485 Modbus Address This screen allows setting of the Modbus/JC NII device address for the instrument. Where the transducer unit is separate from the display unit, the transducer has two RS485 ports, one of which may be used for communicating with a display. The Address option only sets the address for a port that is not communicating with a [...]

3.15 Analogue Output Set Up This is an option on Models 1540 that have separate (1560 or 1580) transducers. 3.15.1 Introduction This applies to the analogue output option only, allowing the parameter to be selected, and the upper and lower limits adjusted, for either one or two channels. For each analogue output fitted, provision is made for five v[...]

3.15.2 Analogue Output Scaling Example In this example, the Integra has an output current range of 0 to 10mA and it is required that this output range represents a reading range of 95 to 135V. 3.15.2.1 Reading (A1r or A2r) The measured electrical parameter that the analogue output will represent. Example: Volts Ave (Average Voltage) As shown in Tab[...]

3.15.2.6 Output Bottom (A1ob or A2ob) This is the value of output that will be reached when the measured electrical parameter is at the reading bottom value. Example: 0mA 3.15.2.7 Summary In the above example, the analogue output will be 0 mA when the average voltage is 95 volts, 5 mA at 115 volts and 10 mA at 135 volts. 3.15.3 Power Factor When an[...]

When setting up the analogue output for a power factor reading, the Reading Top value must be in one of the left-hand quadrants and the Reading Bottom value must be in one of the right- hand quadrants. Hence, if the Reading Top value is set to –0.5, this will be a power factor of 0.5 for power exported to an inductive load (bottom left-hand quadr[...]

In the example above, the unit has an analogue output range of 0 to 1 mA, all power is imported and the load is inductive. The 1 mA Output range covers a reading power factor range of 0.6, from 0.9 capacitive to 0.5 inductive. The capacitive overlap is provided in case of over- compensation of power factor. The Output to Reading correlation is as f[...]

In this example, the unit is set to represent the full range of inductive and capacitive loads on imported and exported power. The unit has an analogue output range of –1 to +1 mA. Both Reading Top and Reading Bottom are set to –1 power factor. 3.15.4 Phase Angle The Phase Angle analogue outputs are treated in a similar manner to Power Factor, [...]

3.15.5 Parameters available for analogue outputs Table 2 Analogue output parameter selection Parameter Parameter 3 Ø 3 Ø 1 Ø 1 Ø +/- Number 4 wire 3 wire 3 wire 2 wire 1 Volts 1 (L1 – N 4W or L1 – L2 3W) ✓✓ ✓ ✓ 2 Volts 2 (L2 – N 4W or L2 – L3 3W) ✓✓ ✓ 3 Volts 3 (L3 – N 4W or L3 – L1 3W) ✓✓ 4 Current 1 ✓✓ ✓ ?[...]

Parameter Parameter 3 Ø 3 Ø 1 Ø 1 Ø +/- Number 4 wire 3 wire 3 wire 2 wire 103 V L3-L1 (calculated) ✓ 104 Average Line to Line Volts ✓✓ 113 Neutral Current ✓✓ ✓ 118 THD Volts 1 ✓✓ ✓ ✓ 119 THD Volts 2 ✓✓ ✓ 120 THD Volts 3 ✓✓ 121 THD Current 1 ✓✓ ✓ ✓ 122 THD Current 2 ✓✓ ✓ 123 THD Current 3 ✓✓ 125 T[...]

3.15.7 Reading Top – A1rt or A2rt The top reading is limited to 120% of the nominal maximum value of the parameter. For example, a 230V nominal can be adjusted from 0 to 276V. The minimum is zero or –120% if the parameter is signed. This screen allows a negative value to be specified as the top reading. It will only be available if the paramete[...]

Press >> to accept the displayed Reading Top value, The next Set-up screen will appear. Press to return to the Edit screen. 3.15.8 Reading Bottom - A1rb or A2rb Use these screens to specify the minimum or most negative value for the Reading Bottom value. The method of setting the Reading Bottom screens is the same as for setting the Reading T[...]

4 Specification The parameters listed in this section apply only to those models that can measure those parameters. 4.1 Display Only Versions 4.1.1 Input RS485 Dedicated to Crompton Integra transducers 4.1.2 Auxiliary Power Supply The unit can be powered from an auxiliary a.c. or d.c. supply that is separate from the metered supply. Versions of the[...]

4.1.4 Safety IEC1010-1 (BSEN 61010-1) Permanently connected use, Normal Condition Installation category III, pollution degree 2, Basic Insulation 300V RMS maximum. Auxilary circuits (12-48V auxiliary, communications, relay and analogue outputs, where applicable) are separated from metering inputs and 100-250V auxiliary circuits by at least basic in[...]

LOV 121 - 240V L-L (70.1 - 139V L-N) MIV 241 - 480V L-L (140 - 277V L-N) HIV 481 - 600V L-L (277 - 346V L-N) (Voltage range is defined by factory build option.) Nominal input voltage (a.c. rms) 57.7 to 346V L-N 100 to 600V L-L System PT/VT primary values 1V to 400 kV Max continuous input voltage 120% of nominal (up to 720 V max.) Max short duration[...]

4.2.3 Measuring Ranges Values of measured quantities for which errors are defined. Voltage 70 .. 120% of nominal Current 5 .. 120% of nominal Frequency 45 .. 66 Hz, 360 .. 440 Hz (Model 0440) Crest values of voltage and current must remain within 168% of nominal maximum rms values 4.2.4 Accuracy Voltage 0.4% of reading ±0.1% of range 1% of range m[...]

4.2.7 Safety IEC1010-1 (BSEN 61010-1) Permanently connected use, Normal Condition Installation category III, pollution degree 2, Basic Insulation 720V RMS maximum. Auxiliary circuits (12-48V auxuliary, communications, relay and analogue outputs, where applicable) are separated from metering inputs and 100-250V auxiliary circuits by at least basic i[...]

Max continuous input voltage 120% of nominal (up to 720V max.) Max short duration input voltage 2*nominal (1s application repeated 10 times at 10s intervals) Nominal input voltage burden 0.2VA approx. per phase Nominal input current 1 or 5A a.c. rms System CT primary values Std. values up to 4kA (1 or 5 Amp secondaries) Max continuous input current[...]

of IEC688:1992 Error in measurement when a Twice the error allowed at the end of the reference measurand is within its measuring range adjacent to the section of the measuring range, but outside its range where the measurand is currently operating reference range. or being tested. 4.3.4 Reference conditions Reference conditions of measurands and, w[...]

4.3.6 Nominal range of use of influence quantities for measurands Values of quantities which affect measurement errors to a minor degree for which the magnitude of the measurement error is defined in this specification. Voltage 50 .. 120% of nominal Current 5 .. 120% of nominal Frequency Nominal ±10% Power factor (active/reactive 0.5 lagging .. 1 [...]

4.3.10 Safety IEC1010-1 (BSEN 61010-1) Permanently connected use, Normal Condition Installation category III, pollution degree 2, Basic Insulation 720V RMS maximum. Auxiliary circuits (12-48V auxuliary, communications, relay and analogue outputs, where applicable) are separated from metering inputs and 100-250V auxiliary circuits by at least basic [...]

4.3.15 Active Energy Pulsed Output Option Rated SPNO, 100V dc, 0.5A Max. Default pulse rate 1 per kWhr Pulse rate divisors 1 10 (yielding 1 pulse per 10 kWhr) 100 (yielding 1 pulse per 100 kWhr) Pulse duration 60ms, 100ms or 200ms, 3600 Pulses per hour max 4.3.16 Integra 1540 Only Measuring Range: Total Harmonic Distortion: Up to 15th Harmonic 0%-5[...]

5 Basis of measurement and calculations Reactive and Apparent Power Active powers are calculated directly by multiplication of voltage and current. Reactive powers are calculated using frequency corrected quarter phase time delay method. Apparent power is calculated as the square root of sum of squares of active and reactive powers. For 4 wire prod[...]

Time Integration Periods can be set to 8, 15, 20 or 30 minutes. Note: During the initial period when the "sliding window" does not yet contain a full set of readings (i.e. the elapsed time since the demands were last reset or the elapsed time since Integra was switched on is less than the selected demand period) then maximum demands may n[...]

6 Serial Communications 6.1. RS485 Port – Modbus or JC N2 0240 0340 0440 0640 1000 1540 Option INTEGRA 1000 and 1540 offer the option of an RS485 communication port for direct connection to SCADA systems. This port can be used for either an RS485 Modbus RTU slave, or as a Johnson Controls N2 protocol slave. Choice of reply protocol is made by the[...]

57 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03 The data format in RTU mode is: Coding System: 8-bit per byte Data Format: 4 bytes (2 registers) per parameter. Floating point format ( to IEEE 754) Most significant register first (Default). The default may be changed if required - See Holding Register "Register Order" parameter[...]

Register Parameter Parameter Modbus Start 3 Ø 3 Ø 1 Ø 1 Ø Number Address Hex 4 wire 3 wire 3 wire 2 wire High Byte Low Byte 30001 1 Volts 1 (L1 – N 4W or L1 – L2 3W) 00 00 ✓✓ ✓✓ 30003 2 Volts 2 (L2 – N 4W or L2 – L3 3W) 00 02 ✓✓ ✓ X 30005 3 Volts 3 (L3 – N 4W or L3 – L1 3W) 00 04 ✓✓ XX 30007 4 Current 1 00 06 ✓?[...]

59 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03 Modbus Holding Registers and Integra set up Holding registers are used to store and display instrument configuration settings. All holding registers not listed in the table below should be considered as reserved for manufacturer use and no attempt should be made to modify their values. The[...]

Relay Pulse Width is the width of the relay pulse in multiples of 20 ms. However, only values of 3 (60 ms), 5 (100 ms) or 10 (200 ms) are supported. Writing any other value will cause an error to be returned. Reset Energy is used to reset the Energy readings. A value of zero must be written to this register to accomplish this. Writing any other val[...]

61 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03 Support for Metasys Integration Johnson Control Systems System House, Randalls Research Park, Randalls Way, Leatherhead, Surrey, KT22 7TS England Support for Crompton Integra operation This is available via local sales and service centre. Design considerations When integrating the Crompton[...]

62 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03 METASYS N2 application Integra 1560/1580 Point Mapping table Address Parameter Description Units 1 Voltage 1 Volts 2 Voltage 2 Volts 3 Voltage 3 Volts 4 Current 1 Amps 5 Current 2 Amps 6 Current 3 Amps 7 Voltage average Volts 8 Current average Amps 9 Power (Watts) Sum kW 10 VA Sum kVA 11 v[...]

63 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03 7 Maintenance Warning • During normal operation, voltages hazardous to life may be present at some of the terminals of this unit. Installation and servicing should be performed only by qualified, properly trained personnel' abiding by local regulations. Ensure all supplies are de-en[...]

64 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03[...]

65 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03[...]

Notes 66 Integra 1540, 1000, 0640, 0440, 0340, 0240 Issue 1 04/03[...]

http://energy.tycoelectronics.com Tyco Electronics UK Limited Crompton Instruments Freebournes Road, Witham, Essex, CM8 3AH, UK Tel: +44 1376 509 509 Fax: +44 1376 509 511 The Information contained in these installation instructions is for use only by installers trained to make electrical power installations and is intended to describe the correct [...]