Vector V08 ENT M75 manual

VECT OR V08 ENT M75 V08 ENT M11 V08 ENT M12 V 8 MODEL DIESEL CYCLE FOR MARINE APPLIC A TIONS INST ALLA TION DIRECTIVE MA Y 2006 EDITION TECHNOLOGIC AL EXCELLENCE[...]

INST ALLA TION DIRECTIVE MA Y 2006 2 V08 ENT M 75 - M11 - M12 W e strongly recommend that you carefully read the indica- tions contained in this document: compliance with them protects the engine against irregular operation and assures its reliability , safeguarding sea-going and maintenance person- nel against accident hazards. The indications con[...]

INST ALLA TION DIRECTIVE 3 V08 ENT M 75 - M11 - M12 MA Y 2006 Page CONTENTS Indications for consultation The different ver sions of the motor s are gener ally shown using the same pictures and descriptions, how ever impor tant differences are shown separ ately . 1. W A RNI NG S AND C AUT ION S 4 2. ENGINE P ARTS AND COMPONENTS 6 3. INST ALLA TION O[...]

INST ALLA TION DIRECTIVE MA Y 2006 4 V08 ENT M 75 - M11 - M12 T o obtain the best engine perfor mance , it is essential not to deviate from the mission prof ile for which it was produced and set up. The engine must not be used for pur poses other than those stated by the manufacturer . IVECO MO T ORS is willing to examine any need for par ticular i[...]

INST ALLA TION DIRECTIVE MA Y 2006 5 V08 ENT M 75 - M11 - M12 o Do not connect or disconnect electr ical connections when electrical power supply is on. o Do not cause sparks in the attempt to v erify the presen- ce of electr ical voltage. o Do not dr aw fuel through unfiltered lines. o Do not clean the engine and its par ts with corrosive or abras[...]

INST ALLA TION DIRECTIVE 6 V08 ENT M 75 - M11 - M12 MA Y 2006 2. ENGINE PARTS AND COMPONENTS Figur e 1A 05_001_V 9 4 1 2 1 0 3 1 1 2 1 1 8 1 4 1 5 1 3 5 6 7 1 8 1 6 1 7 1. Intak e air f ilte r - 2. EDC Electronic Centr al Unit - 3. Common r ail high pressure injection pump - 4. Cooled turbo-char ger - 5. Exhaust gas outlet - 6. Lever for switching [...]

INST ALLA TION DIRECTIVE 7 V08 ENT M 75 - M11 - M12 MA Y 2006 Figur e 1B 05_008_V 9 1 5 1 3 1 0 1 1 1 6 2 0 7 1 2 7 3 6 1 2 8 1 4 5 4 1 7 1 9 2 3 2 2 2 1 2 4 1 8 1. Engine coolant tank - 2. Pressur ization cap for coolant tank - 3. Exhaust gas outlet - 4. Cooled turbo-char ger - 5. Common r ail high pressure injection pump - 6. EDC Electronic Centr[...]

INST ALLA TION DIRECTIVE 8 V08 ENT M 75 - M11 - M12 MA Y 2006 05_002_V 3 6 1 4 9 1 5 1 1 1 3 1 2 7 5 4 1 2 8 1 6 1 0 Figur e 2A 1. Lubr icating oil filter s - 2. Location of ther mostatic valves - 3. Air -sea water heat exchanger - 4. EDC Electronic Centr al Unit - 5. Exhaust gas outlet - 6. Fuel inlet and outlet fittings - 7. Crankshaft sensor - 8[...]

INST ALLA TION DIRECTIVE 9 V08 ENT M 75 - M11 - M12 MA Y 2006 05_009_V 5 1 7 1 1 1 0 8 9 6 3 2 4 1 2 Figur e 2B 1. Exh aus t g as ou tle t - 2. EDC Electronic Centr al Unit - 3. Air -sea water heat exchanger - 4. Location of thermostatic valves - 5. Fue l f ilt ers - 6. Li fti ng pa dey es - 7. Cyl in der 1 el ec tro -in je cto r - 8 . Co ole d e x[...]

INST ALLA TION DIRECTIVE MA Y 2006 10 V08 ENT M 75 - M11 - M12 3. INSTALLATION OVERVIEW Figure 3 The figure shows the set of components of an installation, including those supplied with the engine equipment, standard or optional, and those supplied or produced by the yard. It provides a comprehensive picture of the oper ations required to install t[...]

INST ALLA TION DIRECTIVE MA Y 2006 11 V08 ENT M 75 - M11 - M12 4. GENERAL INSTALLATION CRITERIA Accessibility The engine must be located in such a way as to allow filling and dr aining engine liquids when doing ser vicing oper ations. Moreov er , the rela y bo x and the diagnostic push-button present on it must be accessible , also when underway . [...]

INST ALLA TION DIRECTIVE 12 V08 ENT M 75 - M11 - M12 MA Y 2006 5. TECHNICAL DATA FOR INSTALLATION V08 ENT M75 V08 ENT M11 V08 ENT M12 Engine intake and ventilation air when underway Static vacuum allowed downstream of the air filter kPa mmH 2 O ≤ 3.5 ≤ 350 ≤ 3.5 ≤ 350 ≤ 3.5 ≤ 350 Engine air intake flow r ate m 3 /h ≥ 3050 ≥ - ≥ 40[...]

INST ALLA TION DIRECTIVE 13 V08 ENT M 75 - M11 - M12 MA Y 2006 Figure 4 Dimensions V08 ENT M75 V08 ENT M11 V08 ENT M12 Gear box oil heat exchanger Thread on the inter mediate engine fittings inches UIC - - - Allowed engine inclination angles Maximum longitudinal in continuous oper ation (static + dynamic) degrees/360 +20° +20° +20° Maximum tr an[...]

INST ALLA TION DIRECTIVE 14 V08 ENT M 75 - M11 - M12 MA Y 2006 6. IDENTIFICATION DATA Figure 6 Figure 5 The engine identification data are stenciled on a tag positioned over the engine coolant tank Viale dell'Industria, 15/17 - 20010 Pregnana Mil.se MI - IT AL Y ENGINE TYPE ENGI NE DWG ENGINE S/N COMMERC. TYPE / VERSION POWE R SET CODE HOMOLOG[...]

INST ALLA TION DIRECTIVE 15 V08 ENT M 75 - M11 - M12 MA Y 2006 7. FUEL LINE Figure 7 For the installation, the following connections are required: - from the tank to the prefilter - from the prefilter to fitting to engine inlet - from engine outlet fitting to the tank recirculation Prefilter The prefilter with pr iming pump, supplied separ ately fr[...]

INST ALLA TION DIRECTIVE 16 V08 ENT M 75 - M11 - M12 MA Y 2006 Fuel supply system scheme Figure 8 Hydraulic connections Figure 9 1. V ent fitting - 2. Compensation duct between two r ails - 3. Common r ail - 4. Electro-injector - 5. Low pressure limiter valve - 6. V ent fitting - 7. T win-cylinder high pressure pump - 8. Pressure control solenoid v[...]

INST ALLA TION DIRECTIVE 17 V08 ENT M 75 - M11 - M12 MA Y 2006 8. ELECTRICAL EQUIPMENT Figure 10 The electrical equipment of the engine compr ises a series of components pro vided separately from the engine to enable an easy and diver sified installation, according to the Y ard’ s design choices. The need to make accessible, at sea or under - way[...]

INST ALLA TION DIRECTIVE 18 V08 ENT M 75 - M11 - M12 MA Y 2006 Synoptic The wire har nesses provided with the engine include the connector s for all optional components which may be ordered and their connections to the JB connector for the indication and control panel. Figure 11 JB JA J1 J2 JG JG1 JF2 JF1 GEAR BO X AL TERNA T OR ELECTRIC ST AR TER [...]

INST ALLA TION DIRECTIVE 19 V08 ENT M 75 - M11 - M12 MA Y 2006 Wire harness Figure 12 05_005_V 4 6 5 ¬ %$#¬* ¬ %$#¬* 0/0 0/ ¬ " ) 3 + 8 / -- '' 3 0! *" '. 6)  & * *' * * "!44 n"!44  & * *# *' 7) '( 4'# ( 0 0& * - : & 3 6 02 ! # !0 &quo[...]

INST ALLA TION DIRECTIVE MA Y 2006 20 V08 ENT M 75 - M11 - M12 Power supply line The power networ k must be car r ied out in order to av oid using both the str ucture of engine and the str ucture of the hull (if this is metallic). For this pur pose the electr ical star ter motor and the alter nator required for this equipment are char acterized by [...]

INST ALLA TION DIRECTIVE 21 V08 ENT M 75 - M11 - M12 MA Y 2006 Electrical starting motor 1. Excitation coil command (50) - 2. P ositive pow er pole (+B) - 3. Negative supply pole (−B). T echnical char acter istics: - Nominal supply voltage 24 V - Absorbed pow er 8.5 kW - T erminal connection “50” tightening torque 2 to 3 Nm - T erminal connec[...]

INST ALLA TION DIRECTIVE MA Y 2006 22 V08 ENT M 75 - M11 - M12 Battery recharging This is accomplished through the pow er supply line of the electr ic star ter motor and connection to the +B of the alternator . The electronic regulator of the alternator that equips the engine allows an effectiv e control ov er the batter y recharging oper ation. If[...]

INST ALLA TION DIRECTIVE MA Y 2006 23 V08 ENT M 75 - M11 - M12 Supplementary services battery T o assure that the engine can be star ted with a sufficient quantity of ener gy , it is advisable to provide for the instal- lation of a supplementar y batter y , dedicated to supplying pow er to the on-board electrical ser vices. The pow er line to recha[...]

INST ALLA TION DIRECTIVE MA Y 2006 24 V08 ENT M 75 - M11 - M12 Modality for inserting and disconnecting ECU connectors Both connector s are fastened to the ECU by means of 4 mm socket head screws. For the disconnection: loose the screw until the connector is completely free . For the inser tion: fit the connector into the seat, fit the screw and ti[...]

INST ALLA TION DIRECTIVE MA Y 2006 25 V08 ENT M 75 - M11 - M12 Sensor to detect water in fuel 1. Prefilter - 2. Conductor to be connected with the negative batter y terminal - 3. Sensor to detect water in fuel. CAUTION In or der to enable the proper working of the sensor to detect water in fuel, the prefilter suppor t needs to be electrically conne[...]

INST ALLA TION DIRECTIVE 26 V08 ENT M 75 - M11 - M12 MA Y 2006 9. MAIN ANALOG INSTRUMENT PANEL Installation of the IVECO MO T ORS onboard panel with analog indicator s entails connecting the panel’ s JC connector to the JB connector on engine wire har ness, inter posing the appropr iate extension wire har ness availab le in 3, 5 and 7 metre-long [...]

INST ALLA TION DIRECTIVE 27 V08 ENT M 75 - M11 - M12 MA Y 2006 Synoptic of the connections of the analog panels Figure 24 CONNECT ORS OF THE EXTENSION WIRE HARNESS JB - JC , SEEN FROM THE COUPLING SIDE Figure 25 The JC-JB wire har ness compr ises 47 lines, each connected to the ter minal identified on both connector s by the same number . T o ident[...]

INST ALLA TION DIRECTIVE MA Y 2006 28 V08 ENT M 75 - M11 - M12 Indications and Alarms Module 1. Engine ov er speed (SSV) - 2. Presence of water in the fuel prefilter (SA C) - 3. Low engine coolant level (SBLA) - 4. Alternator anomaly (SS) - 5. Clogged oil filter (SIFO)- 6. Clogged blo w-by filter (SIFB) - 7. Pre-lubr ication in progress (SP) - 8. C[...]

INST ALLA TION DIRECTIVE MA Y 2006 29 V08 ENT M 75 - M11 - M12 Revolution-counter calibration 1. Adjustment screw - 2. P anel lighting lamp. V er ify the indication of the panel rev olution counter by compar ing it with the one measured with a reference instr ument; if it differ s, oper ate the adjustment screw (1), located in the rear par t of the[...]

INST ALLA TION DIRECTIVE MA Y 2006 30 V08 ENT M 75 - M11 - M12 The connection is achieved by remo ving the cap on the JE connector of the main panel, and connecting the JE connec- tor to the JH connector on the secondar y panel, inter posing the extension wire har ness, a vailable in 3, 5 and 7 metre-long ver sions (see Fig. 19). The JE-JH wire har[...]

INST ALLA TION DIRECTIVE 31 V08 ENT M 75 - M11 - M12 MA Y 2006 11. DRILLING PLANS FOR ANALOG PANELS Figure 30 Figure 31 Dimension in millimetres. = = 225 285 26 4 Ø4 Ø4 Ø4 Ø4 = = 140 200 26 26 4 4 26 4 MAIN P ANEL 04_022_C = = 180 240 28 2 = = 80 140 28 28 28 Ø4 Ø4 Ø4 Ø4 2 2 SECOND ARY P ANEL 04_023_C[...]

INST ALLA TION DIRECTIVE MA Y 2006 32 V08 ENT M 75 - M11 - M12 12. CUSTOMIZED INSTRUMENT PANEL Using only the components of the panel that are not wired to allow the panel customization, they will ha ve to be wired using the 10 metre long wire har ness, set up at one end for coupling to the JB connector and at the opposite end with conductor s with[...]

INST ALLA TION DIRECTIVE 33 V08 ENT M 75 - M11 - M12 MA Y 2006 Functions of the JD terminals PIN Descr iption Electr ic level OFF Indication ON Indication 1 Module power supply P ositive (+B) 2 Not connected - 3 EDC Fault indication High (+B) Low (ground) 4 Not connected - 5 Pre-heating indication High (+B) Low (ground) 6 Pre-lubr ication indicatio[...]

INST ALLA TION DIRECTIVE MA Y 2006 34 V08 ENT M 75 - M11 - M12 13. SENSORS FOR DETECTION AND INSTRUMENT PANEL SIGNALLING Coolant temperature sensor Resistor with negative temper ature coefficient, providing the signal for analog temper ature indication. Operating voltage from 6 to 24 V Calibration r ange from 0° to 120 °C Resistance value at 90°[...]

INST ALLA TION DIRECTIVE MA Y 2006 35 V08 ENT M 75 - M11 - M12 Clogged air filter sensor V acuum switch, pro viding the signal for the clogged air filter alarm indicator . Operating voltage: from 6 to 24 V Condition at ambient pressure normally open Closing vacuum: ≥ -52 mbar Operating temper ature: -20 / +80 °C Maximum cur rent 0.1 A (not induc[...]

INST ALLA TION DIRECTIVE MA Y 2006 36 V08 ENT M 75 - M11 - M12 CAUTION In order to enable the proper w orking of the sensor to detect water in fuel, the pre-filter suppor t needs to be electrically connected to the negative batter y terminal. In the engine models which use par ts with insulated poles it is necessar y to electr ically insulate the p[...]

INST ALLA TION DIRECTIVE MA Y 2006 37 V08 ENT M 75 - M11 - M12 14. PREPARING THE ENGINE FOR FIRST START-UP 15. TESTS BEFORE THE FIRST START-UP 1. Drain the residual 30/M protective oil from the sump. 2. P our into the lubr icating loop only lubr icating oil of the type and in the quantities set out in the Refilling T able. 3. Drain the CFB protecti[...]

INST ALLA TION DIRECTIVE MA Y 2006 38 V08 ENT M 75 - M11 - M12 16. FIRST ENGINE START Before star ting the engine , please make sure the sea water gate valve is open, check the levels of the lubricating oil and of the engine coolant, and complete venting the air from the fuel feed loop, acting on the hand pump of the pref ilter or with the aid of a[...]

INST ALLA TION DIRECTIVE MA Y 2006 39 V08 ENT M 75 - M11 - M12 RPM control T o allow easily to control engine RPM from the “engine room”, a simultaneous acceler ation/deceleration function (RPM+/RPM-), active only when the switch (1) is in the “ENGINE ROOM” position, and the switch (2) is in IGNI- TION position. Acceleration (RPM +) If, the[...]

INST ALLA TION DIRECTIVE 40 V08 ENT M 75 - M11 - M12 MA Y 2006 17. EDC ECU INDICATION LIGHTS CHECK Indication light 4. Reset button of the “maintenance alar m” - 7. Blink code emission LED (EDC) - 8. Signalling LED of maintenance inter val expir ation - 9. Signalling LED for fault engine operating par ameter s (W ARNING). The ECU continuously m[...]

INST ALLA TION DIRECTIVE MA Y 2006 41 V08 ENT M 75 - M11 - M12 WARNING Indication light The ECU car r ies out a control activity on the oper ating conditions through the analysis of the detected oper ating par ameter s; it evaluates the behaviour of the single signals emitted by the sensor s and classifies the situation, according to predeter mined[...]

INST ALLA TION DIRECTIVE 42 V08 ENT M 75 - M11 - M12 MA Y 2006 Component Anomaly Code Cylinder 1 electro-injector open circuit/shor t circuit 111 Cylinder 2 electro-injector open circuit/shor t circuit 112 Cylinder 3 electro-injector open circuit/shor t circuit 113 Cylinder 4 electro-injector open circuit/shor t circuit 114 Cylinder 5 electro-injec[...]

INST ALLA TION DIRECTIVE MA Y 2006 43 V08 ENT M 75 - M11 - M12 18. UNDERWAY CHECKS ECU Temperature V er ify that the temperature of the surface of the electronic engine control unit, after 30 minutes underway at full engine pow er , is less than +70°C . Engine compartment vacuum V er ify that value of ambient air pressure in the engine room with t[...]

INST ALLA TION DIRECTIVE MA Y 2006 44 V08 ENT M 75 - M11 - M12 19. PREPARING THE ENGINE FOR LONG IDLE PERIODS T o prevent oxidation to the inter nal par ts of the engine and to some components of the injection system, if idle per iods exceeding two months are expected, the engine needs to be prepared with six-month periodicity , proceeding as follo[...]

INST ALLA TION DIRECTIVE 45 V08 ENT M 75 - M11 - M12 MA Y 2006[...]

INST ALLA TION DIRECTIVE 46 V08 ENT M 75 - M11 - M12 MA Y 2006 Wiring diagram key General condition for the preparation and interpretation of wiring diagrams o Key switch open o Engine not r unning o Liquids at efficient levels and pressures Figure 48 20. ELECTRIC DIAGRAMS 30 50 50 70 34 9 50 8 30 31 85150 - + 6 6 2 13 14 7 8 1 50 50 15 30 BRIDGE 2[...]

INST ALLA TION DIRECTIVE MA Y 2006 47 V08 ENT M 75 - M11 - M12 A fuel temperature sensor for EDC A C batter y AP atmospheric pressure sensor A Q engine shut-off push-button on main panel AS engine shut-off push-button on secondar y panel B crankshaft sensor for EDC C camshaft sensor C A key switch CS engine star t push-button on secondar y panel E1[...]

INST ALLA TION DIRECTIVE MA Y 2006 48 V08 ENT M 75 - M11 - M12 Connectors J1 on the relay box panel for exter nal diagnostic tool J1 70-pole EDC - boat components connections J2 70- pole EDC - engine componen ts connect ions J3 lubrication oil tr ansfer electr ical pump J4 pre-lubrication electr ical pump JA connection between engine wir ing and in[...]

INST ALLA TION DIRECTIVE 49 V08 ENT M 75 - M11 - M12 MA Y 2006 EDC connector J1 30 50 50 70 34 9 50 8 30 31 85150 - + 6 6 2 13 14 7 8 1 50 50 15 30 BRIDGE 2 2 22 7 21 10 7 7 20 8 8 5 8 21 10 12 6 62 6 9 23 24 26 25 3 2 24 36 12 5 68 4 66 65 63 61 46 12 41 59 38 9 1 4 7 8 12 11 2 3 10 B A 9 1 7 8 12 11 6 2 3 10 4 B C A A B A B 35 1 5 1 28 19 1 2 1 2[...]

INST ALLA TION DIRECTIVE 50 V08 ENT M 75 - M11 - M12 MA Y 2006 EDC connector J2 70 2 13 14 7 8 1 50 15 30 BRIDGE 2 2 22 7 7 7 20 8 8 5 8 21 ENGINE R OOM 44 5 8 12 6 18 JF2 CA K1 K2 DK1 DK2 SW1 F1 b a JF1 JA JC JB JC JB JA JF1 JF1 JA JB JC SW2 IGNITION JF1 JA JF2 21 E4 2 1 38 46 28 2 1 E5 E6 2 1 39 47 29 2 1 E7 E8 2 1 6 BAT 6 + BAT – 1 62 61 J2 J1[...]

INST ALLA TION DIRECTIVE 51 V08 ENT M 75 - M11 - M12 MA Y 2006 Main analog instrument panel Sk Quadro princ V08pi JA K4 DK4 BA TT A C BA TT F1 JF1 JA JF1 JA T V1 S1 B+ M GG K K1 GG J X Z U M B+ WI JA JB JC JB JC JB JC O O1 VI SI JG1 J4 JB JC AS A Q P1 JE JH SA JH L JE CA CG SIFC JD SIF A SAC SS EDC SBPO SA T A SIFO SIFB SBLA SCP T A MO V MS JD SSV [...]

INST ALLA TION DIRECTIVE 52 V08 ENT M 75 - M11 - M12 MA Y 2006 Sk Quadro secon V08pi C C 0 0 10 1 0 0 50 40 X100 20 30 0 10 50 40 X100 20 30 C G 50 15 30 C A S A T A MO V C G S A 4 3 2 3 4 1 J F1 3 1 J A 1 B AT – K 1 B AT + J A J B 28 3 JF 2 JA 9 10 5 7 21 20 22 8 2 14 15 39 27 16 36 13 5 1 J C J B J C L 8 2 14 15 39 27 16 36 13 5 M S 1 9 9 19 8 [...]

INST ALLA TION DIRECTIVE 53 V08 ENT M 75 - M11 - M12 MA Y 2006 1 2 3 4 7 8 5 6 10 9 12 1 1 13 14 16 1 5 17 18 2 0 19 21 22 24 2 3 JB JB 1 2 3 4 5 6 7 8 mi n X100 bar psi 0 2 4 6 8 1 0 0 29 58 87 1 1 6 1 4 5 G 25 0 °F °C 21 0 175 10 5 12 0 10 0 40 80 VOLT G 1 9 18 3 1 35 3 0 7 2 3 2 3 3 5 3 4 1 3 8 2 9 2 0 3 7 OFF ON START 16 24 28 32 1 2 2 4 2 8 [...]

INST ALLA TION DIRECTIVE 54 V08 ENT M 75 - M11 - M12 MA Y 2006 Sk Str umenti Quadr i VDO 1°+2° V08 1 2 3 4 5 6 10 9 12 1 1 13 14 16 1 5 17 18 20 1 9 21 2 2 2 4 23 JB JB 1 2 3 4 5 6 7 8 min X100 bar psi 0 2 4 6 8 1 0 0 29 58 87 1 1 6 1 45 G 250 ° F ° C 210 175 105 120 100 40 80 VOLT G 19 1 8 3 1 3 5 3 0 17 7 2 32 33 5 34 13 1 2 3 4 7 8 5 6 10 9 [...]

INST ALLA TION DIRECTIVE 55 V08 ENT M 75 - M11 - M12 MA Y 2006 Supplementary services battery recharge M 5 0 3 0 5 0 30 M 5 0 5 0 5 0 9 5 9 5 A C 1 + BA T + BA T BA T – – BA T M M 4 4 4 4 GG1 B+ A C 2 + – 10 10 GG2 B+ 1 1 M M JA 19 19 J A IE1 IE2 + – M 3 0 50 4 5 0 BA T 4 – A C 1 MM + BA T 5 0 GG B+ 1 0 9 5 J A 19 J A 4 3 0 8 6 8 7 8 5 ?[...]

INST ALLA TION DIRECTIVE 56 V08 ENT M 75 - M11 - M12 MA Y 2006[...]

INST ALLA TION DIRECTIVE 57 V08 ENT M 75 - M11 - M12 MA Y 2006 Page 21. APPENDIX LUBRIC A TING OIL TRANSFER MODULE 5 LUBRIC A TING OIL TRANSFER MODULE 54 PRE- LUBRIC A TION MODULE 54[...]

INST ALLA TION DIRECTIVE MA Y 2006 58 V08 ENT M 75 - M11 - M12 1. Oil discharge control. Lubricating oil exhaust operations are simplif ied by the presence of an electr ical control system connected to the JG connector of the interface wiring harness. Manual control for exhaust oper ations is positioned on the front panel unit. For safety reasons, [...]

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IVECO S.p .A. P ow erT rain Viale Dell’Industria, 15/17 20010 Pregnana Milanese - MI - (Ital y) T el. +39 02 93.51.01 - Fax +39 02 93.59.00.29 www .ivecomotors.com[...]