Weber 1000 SERIES manual

W E B E R W E B E R GENESIS ® 1000 Series Natural Gas Barbecue Serial Number Please use this number in registering your warranty and any correspondence with the factory . Owner’ s Manual FOR Y OUR SAFETY Do not store or use gasoline or other flammable v apors and liquids in the vicinity of this or any other appliance. NO TICE T O INST ALLER: The[...]

 D ANGER Failure to f ollo w the Dangers, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to property .  W ARNINGS  Do not store a spare or disconnected LP tank under or near this barbecue .  Improper assemb ly ma y be dang erous. Pleas[...]

3 Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows: Aluminum Castings, 10 years, Cooking Grates and Flavorizer Bars, 3 years, All Remaining Parts, 5 years, when assembled and operated in accordance[...]

4 © 1997 Weber . Weber , , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher , FlameCheck, Steam-N-Chips, Spider Stopper , and W arm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.:[...]

5 Contents WARNINGS ................................................................ 2 W arranty & Patents .................................................. 3-4 General Instructions .................................................... 6 Assembly ............................................................... 7-21 Operating Instructions Lightin[...]

6 General Instructions Y our Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. The Weber Gas Barbecue is po[...]

7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray T wo cooking grates Control panel Assembl y T ools needed Screwdriver Hammer 7/16 inch or an adjustable wrench Pliers Block of wood Supplies needed Y ou will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Note -[...]

Left frame Right frame Wheel frame Caster frame T wo frame connectors Work table Swing table assembly Support rod Axle Accessory rack W arming rack W arm-Up Basket Five long Flavorizer Bars Eight short Flavorizer Bars Front panel Catch pan holder Catch pan T wo drip pans Manifold bracket Thermometer T wo wheels T wo casters 8 W E B E R W E B E R W [...]

T wo plastic buttons (actual size) 1/4-20 keps nut Eleven 1/4 inch nylon washers T wo hair pin cotters T wo wheel hubcaps Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs (two are spares) Support rod holder Swing table end bracket T wo hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual si[...]

10 Figure 1 Step 2 Assemble wheels Y ou will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or other protected surface). T ap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other wheel, WEBER side o[...]

11 Figure 3 Step 4 Continue frame assembly Y ou will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside. Figure 3.[...]

12 Figure 6 Step 7 Add front panel Y ou will need: front panel and two plastic buttons. T urn frame assembly right side up. Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame. Figure 6. View from rear of barbecue Plastic buttons Step 6 Insert casters Y ou will need: frame assembly and two ca[...]

13 Y our Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 9 (a). b) Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are on[...]

14 Step 10 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter . This was done to f actory test the ignition system. The igniter lock nut is on the igniter . Insert the top of the igniter up through the large part of the keyhole in the frame brace. Figure 1 1 (b). Loosen the igniter lock[...]

15 T ypical natural gas supply installation. Figure 12. Figure 12 The quick disconnect is installed above ground Gas supply Shut off Locking shut off Quick Disconnect Male fitting T o barbecue Outside wall Inside wall  D ANGER Do not use an open flame to check f or gas leaks. Be sure there are no sparks or open flames in the area while y ou chec[...]

16 Figure 13 Step 12 Check that all burner valves are off Y ou will need: one burner control knob. V alves are shipped in the OFF position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next step.Figure 13. Step 13 Connect flexible hose to m[...]

17 Step 14 Check for gas leaks  D ANGER Do not use an open flame to chec k f or gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k f or leaks. This will result in a fire or e xplosion which can cause serious bodil y injury or death and damage to pr operty . T urn on gas supply . Check for leaks by wetting the con[...]

18 Step 16 Install the bottom tray Y ou will need: bottom tray , catch pan holder , catch pan and one drip pan. Figure 20 Figure 19 Figure 21 Bottom tray Finger grip on front edge of bottom tray Finger grip Front side of catch pan holder Step 15 Install Flavorizer Bars and Cooking Grates Y ou will need: five long Flavorizer Bars, eight short Flavor[...]

19 Step 17 Install Lid Y ou will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 22. Hair pin cotter Hinge pin Figure 22 Step 18 Add tool holders, control panel and burner[...]

20 Slot in frame (view from below) Insert one end of the hinge rod into the hole in the frame. Figure 25 (a). Insert the other end into the hole in the swing table end bracket. Figure 25 (b). Hold the end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame. Check to see that the lower tab of the bracket is[...]

21 Step 20 Complete accessory installation Y ou will need: W arm -Up B asket, warming rack, work table, accessory rack, three tubing plugs, thermometer and a hammer . Insert one end of the Weber W arm-Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid. Figure 26 (a). Set the warming rack i[...]

22 Lighting Summary lighting instructions are on the control panel. 5 7 4 6 2 1 3 Figure 1 Crosso ver Ignition System 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF . (Push each burner control knob down and turn clockwise.) 3) Turn gas supply valve on.  W ARNING: Do not lean o ver open barbecue. Keep your face an[...]

23 Manual Lighting  W ARNING: If t h e b urner does not light, turn the Fr ont burner contr ol knob to OFF and wait 5 minutes to let the gas clear bef ore y ou try again or try to light with a match. 7) After the FRONT burner is lit you can turn on the other burners. Note - Alwa ys light the FR ONT b urner first. The other burners ignite from th[...]

24 Cooking  W ARNING: Do not move the W eber Gas Barbecue when operating or hot. Y ou can adjust the FRONT , CENTER and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your W eber cookbook. The cookbook uses these notations to describe the settings of the FRONT , CENTER, and BACK burners. [...]

25 Inspection and Cleaning of the W eber Spider Stopper Guards T o inspect the Spider Stopper Guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces. If they are dirty , brush off the outside surface of the Spider Stopper Guards with a soft bristle brush (an old toothbrush for example). Check that there[...]

26 General Maintenance W eber Spider Stopper Guar ds Y our Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow , and can cause the gas to flow back out of the air shutter . Figure 4. This could result in a fire [...]

27 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down. Figure 10. View from behind cooking box Wing nuts Figure 10 Guide screw Figure 11 Crossover tube Figure 12 i) Reinstall the Spider Stopper Guards. Slightly rota[...]

28 Figure 15 White wire Black wire ■ Check that the Crossover Ignition button pushes the igniter (button) down, and returns to the up position. ■ Check to see if the igniter is loose in the frame. T ighten if necessary; see Step “Install igniter” for correct procedure. If the Crossover Ignition System still fails to light, See Section "[...]

Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups:  CA UTION: Do not line the bottom tray with aluminum f oil. Burner flame pattern is erratic. Flame is low when burner is on HIGH. Flames do not run the whole length of the bu[...]

30 W E B E R W E B E R ® ® ® ® ® ® ® ® 1 2 3 6 7 8 10 9 13-14 21 22 15 27 29 30 31 49-53 50 54 47 45 44 43 42 41 39 38 37 36 35 34 33 48 46 28 23 40 11 12 16 17 20 18 5 4 26 25 24 32 19 10,14 55[...]

31 1 Lid (assembly) 2 Lid handle 3 W arm-Up Basket 4 W arming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cooking grates (2) 8 Work table 9 T ubing plugs (5) 10 1/4-20 x 2 inch bolts (5) 1 1 Swing table end bracket 12 Left frame 13 1/4-20 x 1/2 inch bolts (6) 14 1/4 inch nylon washers (1 1) 15 Caster frame 16 Swing table assembly [...]

A F INAL W ORD OF T HANKS hank you for choosing a W eber Barbecue. Our family here at W eber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur . Our knowledgeable Customer Service staff is prepar ed to help you with any problems with parts or as[...]