Weber 41081 manual

m W ARNING: Follow all leak-chec k proce- dures carefully in this man ual prior to barbecue operation. Do this even if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instruc- tions m ust be left with the owner and the owner should keep them f or future use . THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y . m W ARNING: Do no[...]

A-2 m D ANGER F ailure to follo w the Dang er s, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing dama g e to pr oper ty . m W ARNINGS m Do not store a spare or disconnected liquid pr opane cylinder under or near this barbecue. m Impr oper assembly ma y be[...]

A-3 W eber-Stephen Products Co. (Weber) hereb y warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of def ects in mater ial and workman- ship from the date of purchase as f ollows: when assembled and oper ated in accordance with the printed instr uctions accompanying it. W eber may require reasonab le proof of your date[...]

A-4 Danger & W ar nings ................................................................................................. A-2 W arranty .................................................................................................................. A-3 General Instructions ......................................................................[...]

A-5 General Instructions Y our W eber Gas Barbecue is a por table outdoor cooking appliance. With the Weber Gas Barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer® Bars produce that “outdoor” flav or in the food. The Weber Gas Barbecue i[...]

A-6 Genesis Platinum-C LP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 21 27 28 29 30 31 32 33 34 36 37 38 39 41 35 42 43 44 45 46 47 39 48 49 50 51 52 53 54 55 56 57 58 59 60 40 26[...]

A-7 1. Hair Pin Cotter 2. Hinge Pin 3. Left Endcap 4. Shroud 5. 1/4-20 x 1 1/4 inch Bolt 6. Handle loc k 7. Handle 8. W ar m-Up ™ Bask et 9. W ar ming Rack 10. Smoker Assemb ly 11. Cooking Grate (Small) 12. Flav orizer ® Bars 13. Cooking Bo x 14. 1/4-20 k eps nut 15. Left W or k Surf ace 16. Slide Out Bottom T ra y 17. Catch P an Holder 18. Catc[...]

A-8 © 1999 W eber-Stephen Products Co ., W eber , the silhouette, and the k ettle configur ation are registered tr ademarks of W eber-Stephen Products Co ., 200 East Daniels Road, P alatine, IL, 60067-6266, U .S.A. This product is co vered b y one or more United States patents and patents in other nations globally . Printed in the U .S.A. ®[...]

A-9 Remove P ackaging fr om Grill Remov e all tape from packaging. Remov e bottom rac k from top of packaging. Remov e outer box. Pull out bottom tra y from cooking box. Remov e packaging material from bottom tra y , catch pan holder , catch pan, and drip pan. Remove Grill fr om Lower P ackaging m W ARNING: Lifting the barbecue fr om the lower pack[...]

A-10 1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 4 Nylon W ashers - 4 Left Work Surf ace - 1 Side Bur ner - 1 LP Cylinder - 1 Flav orizer Bars - 5 Cooking Grates - 2 Smoker Bo x - 1 Bottom Shelf - 1 Slide Out Buttom T ra y - 1 Catch pan holder - 1 Catch P an - 1 Disposable Drip P ans - 2 Y ou will need: Phillips scre wdriver 7/16 open-end or an ad[...]

B-1 Assemb l y Instructions B020.a (1) (2) (1) Install the slide out bottom tray Y ou will need: the slide out bottom tra y(1), catch pan holder(2), catch pan and one disposable drip pan. (1) Hook the ends of the catch pan holder into the hole in the slide out bottom tra y . The front of the catc h pan holder must be on the same side as the finger [...]

B-2 Installing the warming rack Y ou will need: warming rack. Set the warming rack into the slots at the rear of the cooking bo x. Installing the W arm-Up™ Basket Y ou will need: W ar m-Up Basket Inser t one end of the Weber W ar m-Up Basket into the hole at the right side of the inside of the lid, and the other end into the slot at the left side[...]

C-1 Check that all b urner valves are off Y ou will need: burner control knobs. V alves are shipped in the OFF position, but y ou should check to be sure that the y are tur ned OFF . Put the knob on each v alve . Check by pushing do wn and turning clockwise. If they do not turn, they are off . Proceed to the ne xt step. If they do tur n continue tu[...]

C-2 (1) (2) (3) (4) (5) (6) (7) (8) (10) (9) Check that the side b urner is properly assemb led. 1) Windshield 2) Grate 3) Bur ner cap 4) Bur ner ring 5) Lugs 6) Slots 7) Bur ner head 8) Igniter electrode 9) Bur ner orifice 10) Bur ner base m W ARNING: Set the side burner ring onto the side burner head. Rotate the burner ring until the f our lugs o[...]

C-3 Important LP Cylinder Information F ailure to f ollow these D ANGER statements e xactly ma y result in a fire causing death or ser ious injury . m D ANGER m NEVER store a spare LP Cylinder under or near this barbecue. m NEVER fill the tank bey ond 80% full. Y our Weber gas grill is equipped with a c ylinder suppl y system designed for v apor wi[...]

C-4 (1) (2) Connect filled liquid propane c ylinder m W ARNING: Make sure that the c ylinder valve is closed. Close by turning c lockwise. Remov e plastic dust cov er from the fuel cylinder valv e. Screw the regulator coupling onto the tank v alve(1), clockwise , or to the right. Hand tighten only . Note: This is a new type of connection. It tighte[...]

C-5 Check f or gas leaks m W ARNING: The gas connections of your W eber gas barbecue have been factory tested. We do howe ver recommend that you leak chec k all gas connections before operating y our Weber gas barbecue. m W ARNING: Perf orm these leak checks e ven if y our barbecue was dealer or store assembled. 1) Unscrew the tw o phillips screws [...]

C-6 Reinstall control panel (after c hecking f or gas leaks) (1) Set the control panel in place ov er both sides of the frame. Hold the crossov er ignition button up while setting the control panel in place. (2) Line up the control panel with the white plastic plugs in the frame brace . Inser t screws and tighten with a Phillips scre wdr iv er unti[...]

D-1 Lighting Summar y lighting instructions are on the control panel. m D ANGER F ailure to open the lid while igniting the barbecue’ s burner s, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an e xplo- sive flame-up which can cause serious bodily injury or death. Cr ossover Ignition® Syste[...]

D-2 To Extinguish Push down and turn eac h burner contr ol knob cloc kwise to the OFF position. T urn gas supply OFF at the source. Manual Lighting m D ANGER F ailure to open the lid while igniting the barbecue’ s burners, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an e xplo- sive flame-u[...]

D-3 Lighting the Side Burner The side burner has a separate ignition system from the main cooking bo x. m D ANGER F ailure to open the lid while igniting the side burner , or not waiting 5 min utes to allow the gas to clear if the side b urner does not light, may result in an e xplosive flame-up which can cause serious bodily injury or death. Light[...]

D-4 Cooking m W ARNING: Do not move the Weber Gas Barbe- cue when operating or while barbecue is hot. Y ou can adjust the FRONT and BA CK burners as desired. The control settings: High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BA CK burn- er[...]

D-5 Using the S moke r B o x The Smoker cooks with both Weber Firespice™ Wood Chips and Chunks. For best results with f aster cooking f oods like steaks , burgers and chops, etc., w e recom- mend using the FireSpice Chips because they ignite and create smoke f aster . For longer cooking f oods such as roasts, chic ken and turkeys , etc., we recom[...]

D-6 Refilling the Liquid Pr o- pane Cylinder W e recommend that you refill the LP cylinder bef ore it is completely empty . Remov al of the LP cylinder 1) Close cylinder v alv e (turn clockwise). 2) Unscrew regulator coupling b y tur ning counter- clockwise , by hand only . 3) Loosen cylinder loc k wing nut and turn cylinder lock up out of the w a [...]

D-7 7) Check f or leaks by wetting the fitting with the soap and water solution and w atching for b ubbles. If bubb les form, or if a bub ble grows , there is a leak. If there is a leak, tur n off the gas and tighten the fitting. T urn the gas back on and recheck with the soap and water solution. If leak does not stop , Contact the Customer Ser vic[...]

D-8 Safe handling tips f or Liquid Pr opane Gas Cyl- inder s ■ Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas . LP gas is a gas at regular temperatures and pressures . Under moderate pressure, inside a cylinder , LP gas is a liquid. As the pressure is released, the liquid readily v aporizes and becomes gas. ■ LP [...]

D-9 Inspection and Cleaning of the Weber Spider Stopper™ Guards T o inspect the Spider Stopper Guards, remo ve the control panel and look to see if the y hav e dust or dir t on their outside surf aces. If they are dir ty , brush off the outside surf ace of the Spider Stopper Guards with a soft bristle br ush (an old toothbrush for e xample). Chec[...]

D-10 General Maintenance Weber Spider Stopper™ Guards Y our W eber Gas Barbecue, as well as any outdoor gas appliance, is a target f or spiders and other insects. They can nest in the v entur i section (V enturi(1), air shutter(2), venturi fin(3) ) of the b ur ner tubes. This bloc ks the nor mal gas flow , and can cause the gas to flow bac k out [...]

D-11 (1) (1) (1) (2) (1) Replacing Main Burners 1) Y our W eber Gas Barbecue must be OFF and cool. 2) T urn gas OFF at source. 3) T o remov e control panel: take off the b ur ner control knobs. Remov e the screws holding the control panel in place. Lift off the control panel. 4) Unlatch the Spider Stopper™ Guards and remov e them. 5) Remov e the [...]

D-12 Cr ossover® Ignition System Operations If the Crossov er Ignition System fails to ignite the Left burner , light the Left burner with a match. If the Left burner lights with a match, then check the Crosso v er Ignition System. ■ Check that both the white(1) and b lack(2) ignition wires are attached properly . ■ Check that the Crosso ver I[...]

D-13 T r oub leshooting Pr oblem Check Cure Burners b urn with a yello w or orange flame, in conjunction with the smell of gas. Inspect Weber Spider Stopper Guards f or possib le obstructions. (Blockage of holes .) Clean Weber Spider Stopper Guards. (See Section “Annual Maintenance”) Burners do not light. -or- Burner s have a small flic kering [...]

D-14 Side Burner T r oubleshooting Pr oblem Check Cure Side Burner does not light. Flame is low in HIGH position. Flame is very yellow in conjunction with the smell of gas, OR Burner makes popping noise in conjunction with the smell of gas. Push button ignition does not work. Is gas supply off? T urn supply on. Is the fuel hose bent or kink ed? Str[...]

D-15 Side Burner Maintenance (2) (3) (7) (6) (5) (4) (1) (3) (2) (1) m W ARNING: All gas controls and suppl y valves should be in the OFF position. Make sure b lack wire is connected between igniter and electrode. Make sure white wire is connected between igniter and ground. Chec k that igniter loc k nut is tight. Note - If the igniter works loose,[...]

D-16 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1) (2) (3) (4) (5) (6) (7) (8) (10) (9) To Clean the Burner Head Remov e the windshield and grate. Remov e the burner cap . Clean with soap and water . Soak if necessar y . Remov e the burner r ing. Clean with soap and water . Soak if necessary . m CA UTION: Do not enlarge the slots in the burner ring.[...]