Weber 41995 manual

SUMMIT ®  W ARNING: Follow all leak-c heck pr ocedures carefully in this manual prior to barbecue operation. Do this e ven if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instructions must be left with the o wner and the owner should keep them f or future use . THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y .  W AR[...]

A-2  Dangers &  W arnings  D ANGER Failure to f ollow the Danger s, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this barbe[...]

A-3 Contents Danger & W arnings .................................................................................. A-2 W arranty .................................................................................................. A-4 General Instructions ................................................................................. A-5 Grillin[...]

A-4 W eber-Stephen Products Co . (Weber) hereb y warrants to the ORIGINAL PURCHASER of this Weber ® gas grill that it will be free of def ects in material and workmanship from the date of purchase as f ollows: when assemb led and operated in accordance with the printed instr uctions accompan ying it. W eber may require reasonab le proof of y our d[...]

A-5 Gener al Instructions Y our W eber ® gas barbecue is a por table outdoor cooking appliance. With the Weber ® gas barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® Bars produce that “outdoor” flav or in the f ood. The W eber ® g[...]

A-6 Gener al Instructions Grilling Methods NO TE: If grill looses heat while cooking ref er to the tr oubleshooting section of this manual.  W ARNING: Do not move the W eber ® gas barbecue when operating or while barbecue is hot. Y ou can adjust the Left and Right b ur ners in each b ur ner set as desired. The control settings are High (H), Med[...]

A-7 Summit ® Silv er D Exploded V iew 57 1 2 Summit ® Silv er D LP 110703 12 19 20 21 23 30 31 33 34 35 36 37 38 39 41 46 47 48 49 68 72 73 74 76 83 84 85 87 88 54 29 51 4 13 16 22 24 25 26 32 40 42 70 18 15 77 89 66 65 69 3 43 44 6 78 28 86 90 79 80 81 82 75 14 5 7 64 92 45 71 27 17 91 67 50 52 53 55 56 58 59 60 10 9 8 61 62 63 11[...]

A-8 Summit ® Silv er D Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardw are 3. Ther mometer Bez el 4. W ar m-Up ™ Basket 5. Smoker Assemb ly 6. Flav or iz or ® Bar Assembly w/ Smoker 7. Smoker Bo x Chip Grate 8. Rotisserie Motor 9. Motor Brac ket 10. Motor Brac ket Scre w 11. 1/4 - 20 inch K eps Nut 12. Cookbo x Assembly Hardw are 13. 1/4[...]

A-9 Summit ® Gold D Exploded V iew 8 57 1 2 Summit ® Gold D LP 111103 14 19 22 23 24 26 33 34 36 37 38 39 40 41 42 44 48 49 50 51 65 70 73 74 75 76 77 79 84 85 86 87 88 89 90 93 54 32 59 9 10 13 12 52 4 6 7 15 18 25 28 29 30 31 35 43 45 60 62 69 72 78 20 16 17 80 82 91 83 92 58 63 67 66 71 64 3 55 56 46 47 61 53 21 11 5 27 94 81 68[...]

A-10 Summit ® Gold D Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardw are 3. Ther mometer Bez el 4. W ar m-Up ™ Basket 5. 8 inch Cooking Gr ate 6. Smok er Assembly 7. Smok er Box Chip Gr ate 8. Flav or iz or ® Bar Assembly w/ Smok er 9. Rotisserie F or k 10. Rotisserie Motor 11. Motor Brac ket 12. Motor Brac ket Screw 13. 1/4 - 20 inch K [...]

A-11 Summit ® Silv er D P arts List Side Bur ner - 1 Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assemb ly - 1 Side T able - 1 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 W ar ming Rack - 1 W ar m-Up ™ Rack - 1 F ront F rame Rail - 1 Rear F rame Rail - 1[...]

A-12 Summit ® Silv er D P arts List LP T ank - 1 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Wrench - 1 7/16 inch Wrench - 1 Flav or izor ® Bars - 2 Sets Smoker - 1 Stainless Steel Cooking Grates - 2 Bottom T ra y - 1 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic Washer - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bol[...]

A-13 Summit ® Gold D P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assemb ly - 1 Side T able - 1 Side Bur ner - 1 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 W ar ming Rack - 1 W ar m-Up ™ Rack - 1 F ront F rame Rail - 1 Rear F rame Rail - 1[...]

A-14 LP T ank - 1 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Wrench - 1 7/16 inch Wrench - 1 Rotisserie Motor - 1 Rotisserie Brack et - 1 Flav or iz or ® Bars - 2 Sets Smoker - 1 Stainless Steel Cooking Grates - 3 Bottom T ra y - 1 Rotisserie - 1 Summit ® Gold D P arts List 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic[...]

B-1 (1) (2) a b (1) B400.d 11 NO TE: Igniter Wire (1) is located up under right side of control panel.[...]

B-2 c d (1) (2)  CA UTION: Hold burner cap (1) down while pushing side burner ignition wire (2) on.[...]

B-3 a b 12 13[...]

B-4 14 15[...]

B-5 16 17[...]

B-6[...]

B-7[...]

B-a 1 Ba401.d a b c (1) (2) (3) (3)  CA UTION: Bef ore proceeding to the ne xt step check that fr ame rail (2) is on the side with the s wing tables (3). The tab on frame rail (2) m ust be f acing tow ard the wheels. Place corregated from each side of the Cookbo x under the Caster and Wheel F rame Assembly to le vel the frames f or Fr ame Rail A[...]

B-b 2 b a  A TTENTION! Only start these bolts. Do not tighten yet.[...]

B-c 3[...]

B-d b c a 1 2 4  A TTENTION! Completely remove both par tially started bolts from top rear frame rail  A TTENTION! Reinstall both bolts thr ough rear panel and into rear frame rail.[...]

B-e 5 a (1) (2) (2) (1) (2) (2)  A TTENTION! Remo ve packing tape holding the gas line and brac ket(1). When installing cookbo x route the gas line and brac ket(1) inside the frame rails(2).[...]

B-f (1) (2) (3) b 6[...]

B-g 7 (1) (2) (1) (2) c[...]

B-h 8 b a Matchlight Holder[...]

B-i 9 (1) (2) (3) a b[...]

B-j a b a b 10[...]

C-1 Gas Instructions Important LP Cylinder Information F ailure to follo w these DANGER statements exactly ma y result in a fire causing death or serious injur y .  D ANGER  NEVER store a spare LP Cylinder under or near this barbecue.  NEVER fill the tank bey ond 80% full. Y our W eber ® gas grill is equipped with a cylinder supply system[...]

C-2 Gas Instructions W e utilize v ar ious LP tank manuf acturers. Some of the tanks hav e diff ering top collar assembles. (The top collar is the metal protectiv e r ing around the v alve .) One ser ies of tanks mount with the valv e facing front. The other tanks mount with the v alve f acing aw ay from the fuel scale . These types of tanks are il[...]

C-3 Gas Instructions (1) (2) (3) (1) (2) (3) (2) (4) (2) (4)  W ARNING : The gas connections of your Summit ® gas grill have been factory tested. We do ho wever recommend that y ou leak check all gas connections before operating y our Summit ® gas grill. Remove contr ol panel P ar t required: Phillips Screwdriver . Remov e the bur ner control [...]

C-4 Gas Instructions Remov e the Front P anel by sliding the panel up and out of the slots. Chec k for gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k for leaks. Sparks or open flames will result in a fire or explosion, which can cause serious bodil y i[...]

C-5 Gas Instructions Check: 1) Hose connection. 2) Gas line to manif old connections. 3) I.R. Bur ner gas line connection.  W ARNING: If there is a leak at connection (1,2, or 3), retighten the fitting with a wrench and rec heck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn OFF the gas. DO NO T [...]

C-6 Gas Instructions (1) (2) Reinstall control panel P ar ts required: control panel, screws, and b ur ner control knobs. Place the control panel bac k onto the control panel brac kets on either side of the front of the cooking bo x. Line up screws with scre w holes on both the control panel and control panel brac kets. Tighten screws . Reinstall b[...]

C-7 Gas Instructions Liquid Propane Cylinder The liquid propane cylinder manuf acturer is responsible f or the materials, workmanship and performance of the tank. If the tank has a def ect malfunctions, or you ha ve a question regarding the tank, call the tank manuf acturer’ s customer ser vice center . The phone number is on the warning decal, w[...]

C-8 Gas Instructions Safe handling tips f or Liquid Propane Gas Cylinders • Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas . LP gas is a gas at regular temperatures and pressures . Under moderate pressure, inside a cylinder , LP gas is a liquid. As the pressure is released, the liquid readily v aporizes and becomes[...]

D-1 Oper ating Instructions Grilling Methods NO TE: If grill looses heat while cooking refer to the tr oubleshooting section of this manual. Y ou can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burner s go out during cooking, turn off all burner s and wait 5[...]

D-2 Oper ating Instructions The Indirect Method is similar to roasting, b ut with the added benefits of that grilled texture , flavor , and appear- ance you can’t get from an o ven. T o set up f or Indirect cooking, gas b ur ners are lit on either side of the f ood but not directly beneath it. Heat rises, reflects off the lid and inside surf aces[...]

D-3 Oper ating Instructions Lighting Summar y lighting instructions are on the control panel.  D ANGER Failure to open the lid while igniting the barbecue’ s burner s, or not waiting 5 minutes to allow the gas to c lear if the barbecue does not light, ma y result in an explosive flame-up whic h can cause serious bodily injury or death. Crosso [...]

D-4 Oper ating Instructions Manual Lighting  D ANGER Failure to open the lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to c lear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodil y injur y or death. 1) Open the lid. 2) Make sure all burner control knobs are[...]

D-5 Oper ating Instructions Side Burner Lighting Instructions  D ANGER Failure to open the lid while igniting the side burner , or not waiting 5 minutes to allow the gas to c lear if the side burner does not light, ma y result in an explosive flame-up which can cause serious bodily injury or death. Lighting only the side b urner . 1) Open the si[...]

D-6 Oper ating Instructions (1) Using the Smoker The smoker uses presoak ed wood chips. For best results with f aster cooking foods lik e steaks, b urgers and chops, etc., we recommend using finer w ood chips because they ignite and create smok e faster . F or longer cooking foods such as roasts, chic ken and turke ys, etc., we recommend using larg[...]

D-7 Oper ating Instructions 1 8 4 7 4 2,3,9 6 5 Lighting the Smoker Burner  W ARNING: Check hose before eac h use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be dama g ed in an y way , do not use the grill. Replace using only Weber ® authoriz ed replacement hose Contact the Customer Service Representative in y our r[...]

D-8 Oper ating Instructions 1 7,9 4 4 2,3,10 8 5 Manuall y Lighting the Smoker Burner  W ARNING: Check hose before eac h use of grill for nicks, cracking, abrasions or cuts. If the hose is f ound to be damaged in any wa y , do not use the grill. Replace using only W eber ® authorized replacement hose. Contact the Customer Service Representative[...]

D-9 Oper ating Instructions (1) (2) (1) Rotisserie Assembl y P ar ts required: rotisser ie motor brac ket(1), rotisserie motor(1), rotisserie shaft(1), spit f or ks(4) and f or k scre ws (4). 1) Install the motor bracket Attach the stainless steel motor brac ket to the left side of the cooking bo x, using the 1/4-20 fasteners and the 1/4-20 K eps n[...]

D-10 Oper ating Instructions Using the Rotisserie Note - Bef ore using your rotisserie, measure y our food at the widest point. If it e xceeds 9 1/2”, it is too large to fit the rotisserie. If it is too large, f ood can be prepared using a roast holder and the Indirect Cooking Method. Important safeguards  W ARNINGS • Read all instructions b[...]

D-11 Oper ating Instructions Lighting the Rotisserie Burner  A TTENTION: READ BEFORE LIGHTING RO TISSERIE BURNER After a period of non-use, before lighting the Rotis- serie Burner , a few seconds m ust pass for the gas supply line to fill. When holding the ignition button y ou will see a flash of flames moving fr om right to left across the Roti[...]

D-12 Oper ating Instructions  W ARNING: Do not lean over the open grill. 5) Push rotisser ie burner control knob down and turn to ST ART/HI. Continue to hold the control knob down. Continue to the ne xt lighting step . 6) Push and hold down the Igniter button until b ur ner ignites. Y ou will hear the igniter sparking. 7) Continue to hold the co[...]

D-13 Oper ating Instructions 3) Make sure all b ur ner control knobs are tur ned OFF . (Push control knob down and turn clockwise to ensure that it is in the OFF position.)  W ARNING: The burner contr ol knobs must be in the OFF position before turning on the liquid pr opane cylinder tank v alve. If the y are not in the OFF posi- tion, when you [...]

D-14 Pr oblem Chec k Cure Burner s burn with a yellow or orange flame, in conjunction with the smell of gas. Inspect W eber ® Insect / Spider screens f or possible instructions. (Blockage of holes .) Clean W eber ® Insect / Spider screens. (See Section “Annual Maintenance”) Burner s do not light. -or - Burners ha ve a small flickering flame i[...]

D-15 Pr oblem Chec k Cure Side Burner does not light. Flame is low in HIGH position. Push button ignition does not work. Is gas supply off? T ur n supply on. Is the fuel hose bent or kink ed? Straighten hose . Does burner light with a match? If match lights b ur ner , checkigniter (see below). Side Burner T r oubleshooting (3) Side Burner Grate Sid[...]

D-16 Rotisserie T r oubleshooting Pr oblem Chec k Cure Burner does not light. Did you hold the b urner control knob down and hold do wn for 20 seconds until after burner ignited? T r y to relight burner by holding burner control knob down and continue holding do wn until 20 seconds after burner has ignited. Is the igniter sparking? Replace batter y[...]

E-1 Maintenance  (1)  (1) Main Burner Flame P attern The W eber ® gas barbecue burners hav e been factory set for the correct air and gas mixture . The correct flame pattern is shown. 1) Bur ner tube 2) Tips occasionally flick er yellow 3) Light blue 4) Dar k b lue If the flames do not appear to be unif or m throughout the burner tube, f oll[...]

E-2 Maintenance Replace Main Burners 1. Y our Summit ® gas gr ill must be OFF and cool. 2. T ur n gas OFF at source. 3. Disconnect regulator . 4. Remov e cooking grates . 5. Remov e Smoker bo x. 6. Remov e Flav orizer ® bars. 7. T o remov e control panel refer to “Remov e the control panel” under “Chec k for Gas Leaks . ” 8. Disconnect al[...]

E-3 Maintenance 9. Disconnect the Thermocouple from the IR Bur ner valv e. 10. Remov e screws from the manif old assembly: (a) Locate the screws on both sides of the manif old frame. (b) Remov e the screws from manif old frame. (a) (a) (b) (b) (a) (a) (b) (b)[...]

E-4 Maintenance 12. Lift and twist the b ur ner assembly slightly , to separate the Crossov er ® tube (a) from the burners (b). 11. Pull manif old assembly out from the manif old frame. (a) (b) (b) 13. Remo ve the Crossov er ® tube. 14. Pull the selected b ur ner(s) tube(s) from manif old frame and replace with a ne w burner tube.[...]

E-5 Maintenance Cr ossover ® Ignition System Operations If the Crossov er ® ignition system f ails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Crossov er ® ignition system. • Chec k that both ignition wires (1,2) are attached properly . • Chec k that th[...]