Weber Built-In LP Gas Grill manual

43165 US 01/30/07 LP G AS GRILL B uilt-In LP Gas Grill Installa tio n Guid e #43165 S-440 S-640 YOU MUST READ THIS O WNER’S GUIDE BEF ORE OPERA TING YOUR G A S GRILL  DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open fl ames. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call y[...]

2 WWW . WEBER.COM ® LOC A TING YOUR GRILL When determining a suitable location for your Summit ® gas grill installation, give attention to concerns such as exposure to wind, proximity to traffi c paths, and keeping any gas supply lines as short as possible. Never locate the Summit ® gas grill in a garage, breezeway , shed, under an unprotected [...]

3 WWW . WEBER.COM ® 3 1 6 7 8 5 3 2 4 a c d b 1 1 1 3 2 b GENERAL CONSTRUCTION DET AILS Summit ® Built-In unit and all other accessory units should be on site before construction begins. All dimensions have a tolerance of plus or minus (+/-) 1 / 4 inch (6.35 mm). The grill frame rests directly on the Island Structure top fi nished surface. Make [...]

4 WWW . WEBER.COM ® OR S-440 S-640 Lid - 1 Cookbox - 1 Lid - 1 Cookbox - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Rear Panel Assembly - 1 Bottom Shelf - 1 Left Door - 1 Right Door - 1 W arming Rack - 1 Right Enclosure Panel - 1 Left Enclosure Panel - 1 Front V ent Panel - 1 Rear V ent - 1 P ARTS LIST[...]

5 WWW . WEBER.COM ® 5 S-440 S-640 S-440 S-640 Flavorizer® Bars - 8 - 12 Stainless Steel Cooking Grates - 2 - 3 Collection T ray - 1 Catch-Pan Holder - 1 Catch-Pan - 1 Disposable Drip Pans - 2 Hinge Pin- 2 Hair Pin Cotter- 2 Corrugated gas line - 1 Right Front V ent Clip - 1 Left Front V ent Clip - 1 7/16 inch Wrench - 1 #10 Sheet Metal Screws - 5[...]

6 WWW . WEBER.COM ® 1 1 2 2 3 1 2 Arrow stickers on Frame Rail (1) and Left Side Panel (2) should point toward each other (shown above). Door Stop Bracket (3) should be positioned as shown (left). ASSEMBL Y[...]

7 WWW . WEBER.COM ® 7 3  A TTENTION! Do not fully tighten screws. Clips should slide freely when installed. 4 ASSEMBL Y[...]

8 WWW . WEBER.COM ® 5 6 Back ASSEMBL Y[...]

9 WWW . WEBER.COM ® 9 7 ASSEMBL Y[...]

10 WWW . WEBER.COM ®  CAUTION: Use two people to lift and install the Summit ® Built-In frame assembly . A.) Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the fi nished surface of the structure. B.) Adjust the Front V ent to rest squarely on ground. 8 B . A . 1 1 1 1 1 1 a a b CLEARAN[...]

11 WWW . WEBER.COM ® 11 9 10 C . (1) S440 S640 C.) Apply a bead of silicone sealant (1) around the perimeter and front edges of the grill that are in contact with the “island” structure. This will prevent moisture seepage. The sealant you use must have a temperature rating above 120°F (48.8° C). 1/4” (6.35 mm) Drill Bit ASSEMBL Y[...]

12 WWW . WEBER.COM ® F)'# S440 11 (1) (3) (2) 12 ASSEMBL Y[...]

13 WWW . WEBER.COM ® 13 S640 S440 13 14 (1) (2) S640 S440 ASSEMBL Y[...]

14 WWW . WEBER.COM ® S640 S440 a b c 15 Match Holder ASSEMBL Y[...]

15 WWW . WEBER.COM ® 15 S640 S440 16 17 1/4” (6.35 mm) Drill Bit ASSEMBL Y[...]

16 WWW . WEBER.COM ® S640 S440 18 19 20 S440 S640 S640 S440 ASSEMBL Y[...]

17 WWW . WEBER.COM ® 17 ASSEMBL Y 21 S640 S440 [...]

18 WWW . WEBER.COM ® (1) (2) (3) 22 S-440 S-640 ASSEMBL Y[...]

19 WWW . WEBER.COM ® 19 + AAA + AAA + AAA a 23 - 1 S-440 S-640 - 2 - 2 S-440 S-640 - 4 S-640 The Weber Grill Out ™ Handle Light has a “T ilt Sensor”: Lid up - ON / Lid Closed - OFF . The power button (a) activates or deactivates the “T ilt Sensor .” For daytime use, deactivate the sensor by pressing power button (a) . ASSEMBL Y[...]

20 WWW . WEBER.COM ® T able 10-1 Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch W ater Column. (Based on a 0.60 Specifi c Gravity Gas) Nominal Iron Pipe Size (Inches) Internal Diameter (Inches) Length of Pipe (Feet) 10 20 30 40 50 60 70 80 90 100 125 150 175 200 1/4 .364[...]

21 WWW . WEBER.COM ® 21 GAS LINE PIPING • Refer to the piping chart at the bottom of previous page. • The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not extend the gas line. • We have provided the means to make an SAE 45° fl are connection. Do not use pipe sealant on this connection. • If the length of line [...]

22 WWW . WEBER.COM ® OPERA TING  W ARNING: Only use the Weber ® T ank Enclosure Kit outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.  W ARNING: Y our Weber ® T ank Enclosure Kit shall not be used under an unprotected combustible roof or overhang.  W ARNING: Y our Weber ® T ank [...]

23 WWW . WEBER.COM ® 23 LOC A TING YOUR LP T ANK ENCL OSURE KIT When determining a suitable location for your LP T ank Enclosure Kit installation, give attention to concerns such as proximity to traffi c paths, and keeping any gas supply lines as short as possible. Never locate the Summit ® LP T ank Enclosure Kit in a garage, breezeway , shed, u[...]

24 WWW . WEBER.COM ® 4 8 4 1 2 4 2 2 P ARTS LIST 2 Hose and regulator - 1 T ank stand - 1 T ank stand base - 1 T ank Scale - 1 1/4-20 nut - 6 Nylon washer - 12 1/4-20 x 1/2” bolt - 6 Cylinder glide - 2 1/2” Flare Gasket - 2 3/8” Flare Gasket - 2 P ARTS LIST / ASSEMBL Y[...]

25 WWW . WEBER.COM ® 25 MOUNTING THE LP T ANK BRACKET Mount the LP tank bracket to the right hand side of the enclosure opening using non corrosive hardware. Mounting holes are provided on the sides and bottom of your LP tank bracket. Be sure to mount the bracket securley to the enclosure before use. MOUNTING HARDW ARE NOT INCL UDED. MOUNTING THE [...]

26 WWW . WEBER.COM ® A B C D E i ii iii iv v CONNEC T GAS SUPPL Y A 58 inch (1,473.2 mm) corrugated gas line is supplied with the grill. This line needs to pass through the gas inlet opening to the main gas supply . 1) Connect the corrugated gas line to the manifold located on the right hand side of grill under the control panel. Use the 1/2” ?[...]

27 WWW . WEBER.COM ® 27 VENTILA TION  W ARNING: Air holes must be provided in the structure at the top and bottom to provide ventilation in the event of a gas leak. Air holes can be located in a low visibility area and should be protected by screening material to prevent rodents and insects from entering the structure. Air holes will also help [...]

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