Weber D4 manual

BUILT-IN NG GAS GRILL OWNER'S GUIDE PLA TINUM D4 & D6 SUMMIT ® # 42374 42374 US 10/03/05 NG US English YOU MUST READ THIS O WNERS GUIDE BEF ORE OPERA TING YOUR G A S GRILL  DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open fl ames. 3. Open lid. 4. If odor continues, keep away from the appliance and imme[...]

2  DANGERS &  W ARNINGS  DANGER Failure to follow the Dangers, W arnings and Cautions contained in this Owner ’ s Manual may result in serious bodily injury or death, or in a fi re or an explosion causing damage to property .  W ARNINGS  Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. [...]

3 W ARRANTY W ARRANTY Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber ® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows: when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof o[...]

4 GENERAL INSTRUC TIONS OPERA TING  W ARNING: Only use this barbecue outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.  W ARNING: Y our Weber ® gas barbecue shall not be used under an unprotected combustible roof or overhang.  W ARNING: Y our Weber ® gas barbecue is not intended t[...]

5 GENERAL INSTRUC TIONS CLEANING  W ARNING: T urn your Weber ® gas barbecue OFF and wait for it to cool before cleaning.  CAUTION: Do not clean your Flavorizer ® bars or cooking grates in a self-cleaning oven. For availability of replacement cooking grates and Flavorizer ® bars contact the Customer Service Representative in your area using[...]

6 CHECK F OR GAS LEAKS  DANGER Do not use an open fl ame to check for gas leaks. Be sure there are no sparks or open fl ames in the area while you check for leaks. Sparks or open fl ames will result in a fi re or explosion which can cause serious bodily injury or death and damage to property .  W ARNING: Y ou should check for gas leaks ev[...]

7 Remove the Front Panel by sliding the panel up and out of the slots. Put your fi ngers under the front edge of the control panel and lift of f. Completely remove the control panel (4) from the cooking box assembly exposing the valves, burners, igniter , and manifold. (2) (4) D4 D6 (2) (4) D6 D4 GAS INSTRUC TIONS[...]

8 Check: 1) Gas line-to-manifold connections.  W ARNING: If there is a leak at connection (1), retighten the fi tting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fi tting, turn OFF the gas. DO NOT OPERA TE THE GRILL. Contact the Customer Service Representative in your area using [...]

9 1 = Grounding Wire 2 = Solid Red Wire 3 = Green T ab with Black W ire 4 = White T ab with Black W ire 5 = Y ellow T ab with Black Wire 6 = Blue T ab with Black W ire - + 5 - + 6 4 2 3 1 1 = Solid Blue Wire 2 = White T ab with Black Wire 3 = Y ellow T ab with Black Wire 4 = Blue T ab with Black Wire - + - + 2 3 4 1 D4 D6 REINST ALL CONTROL P ANEL [...]

10 OPERA TING INSTRUC TIONS GRILLING METHODS NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. Y ou can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burners go out during cooking, turn off all burners and wait 5 min[...]

11 OPERA TING INSTRUC TIONS INDIREC T COOKING The Indirect Method is similar to roasting, but with the added benefi ts of that grilled texture, fl avor , and appearance you can’t get from an oven. T o set up for Indirect cooking, gas burners are lit on either side of the food but not directly beneath it. Heat rises, refl ects of f the lid and [...]

12 OPERA TING INSTRUC TIONS LIGHTING Summary lighting instructions are on the control panel. *The grill illustrated may have slight differences than the model purchased. TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position. T urn gas supply OFF at the source.  DANGER Failure to open the lid while igniting the b[...]

13 OPERA TING INSTRUC TIONS MANU AL LIGHTING 6 D4 2 1 2 4,5,7 3 6 D6 1 4,5,7 2 3 2 *The grill illustrated may have slight differences than the model purchased. TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position. T urn gas supply OFF at the source.  DANGER Failure to open lid while igniting the barbecue’ s b[...]

14 OPERA TING INSTRUC TIONS USING THE SMOKER The smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, etc., we recommend using fi ner wood chips because they ignite and create smoke faster . For longer cooking foods such as roasts, chicken and turkeys, etc., we recommend using larger wood chu[...]

15 OPERA TING INSTRUC TIONS LIGHTING THE SMOKER BURNER  W ARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way , do not use the grill. Replace using only Weber ® authorized replacement hose. Contact the Customer Service Representative in your area using the contact inf[...]

16 OPERA TING INSTRUC TIONS MANU ALL Y LIGHTING THE SMOKER BURNER  W ARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way , do not use the grill. Replace using only Weber ® authorized replacement hose. Contact the Customer Service Representative in your area using the [...]

17 OPERA TING INSTRUC TIONS ROTIS SERIE ASSEMBL Y Parts required: rotisserie motor bracket(1), rotisserie motor(1), rotisserie shaft(1), spit forks(4) and fork screws (4). 1) Install the motor bracket Attach the stainless steel motor bracket to the left side of the cooking box, using the 1/4-20 fasteners and the 1/4-20 Keps nuts. 2) Attach the moto[...]

18 USING THE ROTIS SERIE Note - Before using your rotisserie, measure your food at the widest point. If it exceeds 9 1/2” (241.8mm), it is too large to fi t the rotisserie. If it is too large, food can be prepared using a roast holder and the Indirect Cooking Method. IMPORT ANT SAFEGU ARDS  W ARNINGS • Read all instructions before using you[...]

19 LIGHTING THE ROTIS SERIE BURNER  A TTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non-use, before lighting the Rotisserie Burner , a few seconds must pass for the gas supply line to fi ll. When holding the ignition button you will see a fl ash of fl ames moving from right to left across the Rotisserie Burner surface, th[...]

20 OPERA TING INSTRUC TIONS MANU ALL Y LIGHTING THE ROTISSERIE BURNER  A TTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non-use, before lighting the Rotisserie Burner , a few seconds must pass for the gas supply line to fi ll. When holding a match to the Rotisserie Burner you will see a fl ash of fl ames moving from right [...]

PROBLEM CHECK CURE Burners burn with a yellow or orange fl ame, in conjunction with the smell of gas. Inspect Spider / Insect Screens for possible obstructions. (Blockage of holes.) Clean Spider / Insect Screens. (See Section “Annual Maintenance”) Burner does not light, or fl ame is low in HIGH position. Is fuel hose bent or kinked? Straighte[...]

22 RO TISSERIE TROUBLESHOO TING PROBLEM CHECK CURE Burner does not light. Did you hold the burner control knob down and hold down for 20 seconds until after burner ignited? T ry to relight burner by holding burner control knob down and continue holding down until 20 seconds after burner has ignited. Did you wait to see the entire ceramic surface be[...]

23 MAINTENANCE WEBER ® SPIDER /INSEC T SCREENS Y our Weber ® gas barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section (1) of the burner tubes. This blocks the normal gas fl ow , and can cause the gas to fl ow back out of the combustion air opening. This could result in a[...]

24 REPLACE MAIN BURNERS 1. Y our Summit ® gas grill must be OFF and cool. 2. T urn gas OFF at source. 3. Disconnect regulator . 4. Remove cooking grates. 5. Remove Smoker box. 6. Remove Flavorizer ® bars. 7. T o remove control panel refer to “Remove the control panel” under “Check for Gas Leaks.” 8. Disconnect all ignition wires from the [...]

25 9. Disconnect the Thermocouple from the IR Burner valve. 10. Remove screws from the manifold assembly: (a) Locate the screws on both sides of the manifold frame. (b) Remove the screws from manifold frame. D4 D6 (b) (a) (b) (a) (b) (b) (a) (a) D4 D6 MAINTENANCE[...]

26 1 1. Pull manifold assembly out from the manifold frame. 12. Lift and twist the burner assembly slightly , to separate the Crossover ® tube (a) from the burners (b). 13. Remove the Crossover ® tube. 14. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. D4 D6 MAINTENANCE A B B[...]

27 15. T o reinstall the manifold assembly , reverse steps 7 through 14.  CAUTION: The burner openings (1) must be positioned properly over the valve orifi ces (2). Check proper assembly before fastening manifold in place.  W ARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the[...]

©2005- The following trademarks are registered in the name of W eber-Stephen Products Co., an Illinois corporation, located at 2 00 East Daniels Road, Palatine, Illinois 60067 U.S.A. Australia; Smokey Joe, Weber , Kettle Silhouette ® , Genesis, Austria; Kettle Silhouette ® , Smokey Joe, Weber , Benelux; Kettle Silhouette ® , Smokey Joe, Weber ,[...]