Weider WESY41080 manual

QUESTIONS? As a manufacturer , we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac- tion through direct assistance from our factory . TO A VOID UNNECESSAR Y DELA YS, PLEASE CALL DIRECT TO OUR T OLL-FREE CUSTOMER HOT LINE. The trained techn[...]

2 Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . .[...]

3 ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in. Foot Plate Low Pulley Station High Pulley Station Lat Bar Leg Lever Butterfly Arms Press Arm Weight Stacks Backrests Leg Press Plate VKR Station Thank you for selecting the versatile WEIDER PRO ¨ 9835 Home Gym System. The WEIDER PRO ¨ 9835 offers a selection of weight stations de[...]

4 Note: This introduction will save you more time than it takes to read it! Identifying Parts T o help you identify the small parts used in assem- bly , we have included a P AR T IDENTIFICA TION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack-[...]

2. Slide the Lat Upright (1) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16Ó Nylon Locknuts (40) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Slide the VKR Upright (51) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16Ó [...]

3. Press a 2Ó Square Inner Cap (56) into the end of the T op Frame (2). Press a 2Ó Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1Ó Round Inner Caps (70) into the top of the Butterfly Frame. Insert a 5/16Ó x 3Ó Bolt (92) through the bracket on the Butterfly Frame (3) and the T op Frame (2). Make sure that the Bolt [...]

7 6. Press a Weight Tube Bumper (26) into each W eight T ube (25). Insert a Weight Tube (25) into each stack of W eights (90). Make sure the pins on the Weight T ubes are in the pin grooves in the upper Weights. 6 26 25 90 90 5. Insert two Weight Guides (23) into each of the brack- ets on the Weight Base (14). Slide a Weight Bumper (27) onto each o[...]

8. Attach the T op Frame (2) to the Lat Upright (1) with two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó W ashers (20) and two 5/16Ó Nylon Locknuts (40). Do not tighten the Nylon Locknuts yet. Attach the Butterfly Frame (3) to the Leg Press Upright (4) with two 5/16Ó x 2 3/4Ó Bolts (55), the Support Plate (98) and two 5/16Ó Nylon Locknuts (40). Do [...]

10. Press a 2Ó Square Inner Cap (56) into each end of the Leg Press Arm (9). 11 . Locate and open the parts bag labeled ÒARM ASSEMBL Y .Ó Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1Ó T ap Screw (72). Lubricate the 3/8Ó x 3Ó Bolt (94). Attach the Leg Press Arm (9) to the Press Base (13) with the Bolt and a 3/8Ó Nyl[...]

13. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16Ó x 2 1/2Ó Bolts (39) and two 5/16Ó Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner . 14. Press a 1Ó Round Inner Cap (70) into one of the Press Arms (7). Press a 1 3/4Ó Square Inner Cap (48) into the Press Arm. Repeat this[...]

16. Press a 1 3/4Ó Square Inner Cap (48) into the lower end of the Left Arm (6). W et the lower end of the Left Arm with soapy water . Slide a 10Ó Pad (45) onto the Left Arm. Repeat this step with the Right Arm (5). Note: The remaining parts from the parts bag labeled ÒARM ASSEMBL YÓ will be used in assembly step 55. 17. Locate and open the par[...]

19. Wrap the Butterfly Cable (89) around a 3 1/2Ó Pulley (82) as shown. Attach the Pulley and a Cable Trap (80) to the bracket on the Leg Press Upright (4) with a 3/8Ó x 2Ó Bolt (50) and a 3/8Ó Nylon Locknut (42). The Cable T rap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley . 20. Locate one of the pr[...]

23. Find the Rear Cable (87)Ñthis is the shortest Cable. Slide one end of the Rear Cable onto the 5/16Ó x 3Ó Bolt (92). Thread another 5/16Ó Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot. 24. See the inset drawing. Attach a 3 1/2Ó Pulley (82) and a Cable T rap ([...]

27. Find the Press Cable (88)Ñthis is the longest Cable. Attach the end of the Press Cable (88) to the Large ÒUÓ Bracket (84) with a 1/4Ó Nylon Locknut (44) and a 1/4Ó W asher (37). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as sh[...]

30. Route the Press Cable (88) over the indicated 3 1/2Ó Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset drawing. Make sure the Cable is between the Cable T rap (80) and the Pulley . Make sure the Cable T rap is positioned to hold the Cable in place as shown in the inset drawing[...]

34. Route the Press Cable (88) around a 3 1/2Ó Pulley (82). Attach the Pulley and a Cable Trap (80) to the Press Frame (12) with a 3/8Ó x 3Ó Bolt (94), a 3/8Ó W asher (38) and a 3/8Ó Nylon Jamnut (43). Make sure the Cable T rap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Fram[...]

38. Note: The 3 1/2Ó Pulley (82) used in this step was attached in step 36. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2Ó Pulley (82). Make sure the Cable T rap (80) is turned to hold the Cable in place and that the Cable is rout- ed as shown. T ighten the 3/8Ó x 4 1/2Ó Bolt (74) and the 3/8Ó [...]

42. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2Ó Pulleys (82). Route the High Cable (85) under the indicated 3 1/2Ó Pulley (82). The end of the Pulley Plates (31) with two holes should be downward. Refer to the inset draw- ing. Make sure the Cable is between the Cable T rap (80) and the Pulley , and that the Cable T rap[...]

46. Remove the indicated 3/8Ó x 2Ó Bolt (50), the 3/8Ó Nylon Locknut (42), the 3 1/2Ó Pulley (82) and the Cable T rap (80) from the indicated Pulley Plates (31). Lay the Low Cable (86) over the Pulley . Re-attach the Pulley and the Cable T rap to the lowest hole in the Pulley Plates with the Bolt and the Nylon Locknut. Make sure the Cable T rap[...]

49. Press a 1 1/2Ó Square Inner Cap (57) into the Rear Seat Frame (16). Insert a 1/4Ó x 2Ó Carriage Bolt (61) through the cen- ter hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4Ó x 1/2Ó Screws (59). Insert the 1/4Ó x 2Ó Carriage Bolt (61) through the indi- cated hole in the Rear Seat Frame (16). T ighten a 1/4[...]

52. Press two 3/4Ó Round Inner Caps (78) into each Pad T ube (28). Insert a Pad T ube (28) into the Rear Seat Frame (16). Slide a Foam Pad (29) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (15). Slide a Foam Pad (29) onto each end of the Pad T ube. 53. Attach a Large Backrest (19) to the Leg Press Upright (4) [...]

56. Attach the Left (18) and the Right (32) VKR Arm to the VKR Upright (51) with two 5/16Ó x 3Ó Bolts (92) and two 5/16Ó Nylon Locknuts (40). 22 59. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW T O USE THE HOME GYM SYSTEM, beginning on page 23 of this manual. Before using the home[...]

23 CHANGING THE WEIGHT SETTING The home gym system features two weight stacks. The one weight stack is connected to the lat, upper , and lower pulley stations. The other weight stack is connected to the butterfly and press arms and the leg press. T o change the weight setting of either weight stack, insert a Weight Pin (93) under the desired W eigh[...]

24 A TT ACHING AND REMOVING THE SEA T T o attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Lat Upright (1). Attach the Rear Seat Frame to the Lat Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (77) and the Seat Knob (30). For some exercises, the Seat (17) must be removed. First, be sure that the chain is not a[...]

T o tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from the cables in several ways: ¥ See drawing 1. T ighten the 1/4Ó Nylon Locknut (44) that connects the end of the Press Cable (88) to the Large ÒUÓ Bracket (84). ¥ See drawing 1. Remove the 3/8Ó Nylon Locknut (42) and the 3/8Ó x 2?[...]

26 The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly . The starting and ending points of each Cable have been labeled. The numbers show[...]

27 Weight StackÑ 5 High PulleyÑ 1 2 2 3 3 1 ÑT op Frame 4 ÑWeight Stack 4 WEIGHT PRESS BUTTERFL Y LEG HIGH LOW LEG ARM ARM LEVER PULLEY PULLEY PRESS PLA TES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) To p 27 20 9 10 10 52 1 53 37 18 24 24 94 2 79 50 33 40 41 141 3 101 65 38 53 53 180 4 125 83 48 66 63 228 5 148 103 58 80 80 263 6 175 120 68 96 9[...]

49 1 2 3 4 5 6 7 7 8 9 11 12 13 14 15 16 17 97 19 17 21 21 22 22 23 23 24 25 25 26 26 27 27 28 28 29 29 29 29 30 31 33 34 36 21 21 85 85 87 31 41 41 86 87 88 88 89 89 56 66 82 38 43 20 55 55 66 50 38 40 20 42 82 80 43 42 50 40 69 69 67 67 42 50 82 55 20 55 20 49 56 58 50 43 40 20 55 20 66 82 43 43 81 40 37 64 82 42 50 50 37 64 40 82 80 50 42 42 82 [...]

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. 1 1 Lat Upright 2 1 T op Frame 3 1 Butterfly Frame 4 1 Leg Press Upright 5 1 Right Fly Arm 6 1 Left Fly Arm 7 2 Press Arm 8 1 Front Seat Frame 9 1 Leg Press Arm 10 2 1 1/4Ó x 1/2Ó Weight Spacer 1 1 1 Leg Press Plate 12 1 Press Frame 13 1 Press Base [...]

5/16" x 2" Eyebolt (79) Cable Clip (33) 1/4" x 1/2" Screw (59) 3/8" x 4 1/2" Bolt (74) 5/16" x 2 3/4" Carriage Bolt (77) 5/16" x 2 1/2" Carriage Bolt (49) 1/4" x 2 1/2" Carriage Bolt (60) 1/4" x 2 1/2" Machine Screw (64) 1/4" x 2" Carriage Bolt (61) 1/4" x 2" [...]

3/8" Nylon Jam Nut (43) 5/16" x 1" Bolt (95) 3/8" x 2" Bolt (50) 5/16" x 2 1/4" Bolt (62) 5/16" x 2 1/2" Bolt (39) 3/8" x 2 1/2" Bolt (65)Ð1 5/16" x 2 3/4" Bolt (55) 5/16" x 3" Bolt (92) 3/8" x 3" Bolt (94) 3/8" x 3 1/2" Bolt (66) 1/4" W asher (37) [...]

1/2" x 3/4" Spacer (69) 2" Square Inner Cap (56) 2" Square Outer Cap (58) 1 3/4" Square Inner Cap (48) 1" Round Outer Cap (46) 1 1/2" Square Inner Cap (57) 1" Round Inner Cap (70) 3/4" Round Inner Cap (78) 1" x 7/8" Plastic Bushing (54) 1 1/8" x 2 1/2" Plastic Bushing (47) 1 1/4"[...]

T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY41080). 2. The NAME of the product (WEIDER PRO [...]