Wilton 1230 manual

Part No. 9078241 Revision A Radial Ar m Drill Pr ess Model 1230 Operating instr uctions and par ts manual[...]

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3 T able of Contents Cover Page ........................................................................................................................ 1 General Specifications ...................................................................................................... 4 Operating Precautions .............................................[...]

4 Column diameter 1 1 13/16 in. (295mm) Column to spindle center distance, max. 46 in. (1 150mm) Column to spindle center distance, min. 13 3/8 in. (334mm) Spindle travel along arm, total 35 in. (875mm) Base surface to spindle end, max. (no tooling) 54 in. (1350.0mm) Base surface to spindle end, min. (no tooling) 19 3/8 in. (484mm) Quill (spindle) [...]

5 -Always shut off the machine when not in use. When servicing machine: -Always unplug machine from electrical power while servicing. -Always follow instructions in operators and parts manual when changing accessory tools or parts. -Never modify the machine without consulting Wilton Corporation. Y ou — the stationary power tool user — hold the [...]

6 240 volt lines 120 volt lines 0-50 feet No. 14 No. 14 50-100 feet No. 14 No. 12 Over 100 feet No. 12 No. 8 Conductor length A WG (American wire gauge) number attachment to do a job it was not designed for . 16. Use only recommended accessories and follow manufacturers instructions pertaining to them. 17. Keep hands in sight and clear of all movin[...]

7 Operating Instr uctions Clamping workpieces to the machine Both the box table and the base surface are slotted to accept a suitably sized T-slot clamp. Before begining any work on the drill press, anchor the work piece, and the box table, too, if used, to be certain the workpiece and/or box table will not move when the drill, tap or boring tool e[...]

8 Inserting tooling The Model 1230 uses a #4 Morse taper in the spindle to secure tooling. Any drill, milling cutter , or tool holder with a #4MT can be inserted into the quill. Caution The first step in removing or inserting any tooling is to be absolutely certain the machine cannot be accidentally started during the insertion or removal operation[...]

9 on LOW or HI speed. There is a chart on the front of the drill head which shows you the spindle speeds available and the gear change lever and motor switch values required to select each speed. See Fig. 1. On the gear change table you will also find the recommended drill sizes for the various speeds which are selectable. THESE RECOMMENDA TIONS AR[...]

10 pushed inward -- on pivots which are in the feed lever hub. When the feed levers are pushed toward the drill head, the power feed mechanism is disengaged. When the feed levers are pulled outward, the power feed system is engaged. In the power feed position (outward) the quill and spindle will be driven EITHER until they reach the limit of travel[...]

11 Spindle direction and power feed The spindle can be driven clockwise or counter- clockwise. The direction of rotation is controlled by the control lever on the left hand side of the drill head. See Fig. 1. Clockwise or "forward" rotation is the direction of rotation for right-hand tooling -- which is the vast majority of tooling used i[...]

12 Resetting the STOP switch 1. T urn the switch in the direction of the arrow on the red button -- clockwise. The switch is reset and the other spindle motor controls can be used. Using the control lever The four-position control lever is located on the left hand side of the drill head console. See Figs. 1 and 3. The control lever can move up or d[...]

13 release it. Rather , the lever stays in the position in which you put it when you are controlling the spindle. There is no need to hold it in position to keep the spindle running. All of these functions are clearly labeled on the plate which surrounds the control lever and boot. Periodic maintenance The only maintenance for the Model 1230 is lub[...]

14 1. Lift the drill press from its shipping skid according to the diagram, below . 2. Secure the drill press to the floor The drill press MUST be anchored to the floor according to the layout diagram below . Failure to anchor the machine properly , according to these diagrams, could result in the machine tipping over and consequent damage to the m[...]

15 to the ON position. 6. Observe the direction of rotation of the coolant pump. Y ou can see the pump shaft rotate on top of the pump at the rear of the drill press. There will be an arrow cast into the pump, and the shaft should be rotating in the direction of the arrow . If the shaft is rotating in the wrong direction, the power is connected, ba[...]

16 Figure 6: Wiring diagram[...]

17 Replacement Parts This section provides exploded view illustrations that show the replacement parts for the Wilton 4 foot arm, Model 1230 Radial Drill. Also provided are parts listings that provide part number , description, and quantity . The item numbers shown on the illustration relate to the item number on the facing page of the parts listin[...]

18 Exploded View - Column and Base[...]

19 Parts List - Column and Base 1 523291 1 Base 2 5232921 Bolt 3 5232931 Needle bearing 4 5232941 Internal column 5 5232951 Bolt 6 5232961 T op bearing cover 7 5232971 Thrust bearing 8 5232981 Fixed brg. housing 9 5232991 Thrust bearing 10 523301 1 W asher 1 1 5233021 Ball bearing 12 5233031 T op bearing cover 13 5233041 External column 14 5233051 [...]

20 1 5235751 Bolt 2 5235761 W asher 3 5235771 Bushing 4 5235781 Round bar 5 5235791 Plain washer 6 523581 1 N u t 7 5235821 N u t 8 5235831 Bolt 9 5235841 Chain frame 10 5235851 Screw 1 1 5235861 Limit switch 12 5235871 Retaining ring Ref no. Wilton part no. Description Parts List - Column Gear Box 13 5235881 Needle bearing 14 5235891 Shaft 15 5235[...]

21 1 523331 1 Lamp cover 2 5233321 Screw 3 5233331 Lamp 4 5233341 Lamp seat 5 5233351 Arm rack 6 5233361 Bolt 7 5233371 Arm 8 5233381 Locking shaft 9 5233391 Oil fill cup 10 523341 1 Fixed clamping block Ref no. Wilton part no. Description 1 1 5233421 Bolt 12 5233431 Locking nut 13 5233441 Thrust bearing 14 5233451 Plain washer 15 5233461 Ball bear[...]

22 Exploded View - Arm (Rear)[...]

23 Parts List - Arm (Rear) 50 5236551 Bolt 51 5236561 Gear 52 5236571 Block 53 5236581 Block 54 5236591 Bolt 55 523661 1 Rack shaft 56 5236621 Rack 57 5236631 Bolt 58 5236641 Block 59 5236651 Shaft 60 5236661 Gearbox 61 5236671 Bushing 62 5236681 Shaft 63 5236691 Ke y 64 523671 1 Retaining ring 65 5236721 Retaining ring 66 5236731 Bushing 67 523674[...]

24 Parts List - Riser Mechanism Ref no. Wilton part no. Description 1 5232451 Motor 2 5232461 K ey 3 5232471 Screw 4 5232481 Adapter 5 5232491 Plastic sheet 6 523251 1 Screw 7 5232521 Adapter 8 5232531 Bolt 9 5232541 Cover 10 5232551 Oil seal 1 1 5232561 Bearing 12 5232571 Ke y 13 5232581 Ke y 14 5232591 Shaft 15 523261 1 Screw 16 5232621 Worm shaf[...]

25 Exploded V iew - Head[...]

26 Parts List - Head 1 5233551 Hand wheel lock nut 2 5233561 Hand wheel 3 5233571 Plastic knob 4 5233581 Feed handle 5 5233591 Pi n 6 523361 1 Clutch housing 7 5233621 Stopper cotter 8 5233631 Spring 9 5233641 Pi n 10 5233651 Dial 1 1 5233661 Dial seat 12 5233671 Pin 13 5233681 Ke y 14 5233691 Clutch 15 523371 1 Spring 16 5233721 Steel ball 17 5233[...]

27 109 5234751 Oil level gage 1 10 5234761 Gear box 1 1 1 5234771 Gear 1 12 5234781 Spring 1 13 5234791 Steel ball 1 14 523481 1 Sleeve 1 15 5234821 Worm gear sleeve 1 16 5234831 Worm gear 1 17 5234841 Bolt 1 18 5234851 Gear 1 19 5234861 3-step speed change lever 120 5234871 Plastic knob 121 5234881 K ey 122 5234891 Lower feed gear shaft 123 523491[...]

28 Parts List - Rear of Head 1 523541 1 Bolt 2 5235421 Eccentric shaft 3 5235431 Gear box 4 5235441 Bolt 5 5235451 Adjustable collar 6 5235461 Adjustable collar 7 5235471 Bearing bracket 8 5235481 Cam shaft 9 5235491 Cam shaft sleeve 10 523551 1 Bearing bracket 1 1 5235521 Bolt 12 5235531 Adjustable collar 13 5235541 Bolt 14 5235551 Bearing 15 5235[...]

Parts list - Flood Coolant System Ref no. Wilton part no. Description Ref no. Wilton part no. Description 1 5232251 Fixed blade 2 5232261 Cross screw 3 5232271 Hose 4 5232281 HH Screw 5 5232291 Coolant pump 6 523231 1 Fitting 7 5232321 Elbow 8 5232331 Fitting 9 5232341 Elbow 10 5232351 Tube sleeve 1 1 5232361 T ube sleeve 12 5232371 T u be 13 52323[...]

30 Notes:[...]

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Wilton Corporation 300 South Hicks Road Palatine, IL 60067 TEL: 1-888-594-5866 F AX: 1-800-626-9676[...]