Windsor CMPS2 manual

Operating Instructions (ENG) Multi-Functional Cleaning MOD EL: CMPS2 10070560 CMPS2E 10070570 86305210 –F 02/19/09[...]

MACHINE DATA LOG/OVERVIEW CMPS2 86305210 11/21/07 2 OVERVIEW The Compass 2 ™ is a multi-functional cleaning machine intended for co mmercial use. The appliance applies chemical at low pressure and uses high pr essure to clean with. Then the soiled water is vacuumed back into the recovery tank. Model: Date of Purchase: Serial Number: Sales Represe[...]

TABLE OF CONTENTS CMPS2 86305210 04/28/08 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. ...............[...]

HOW TO USE THIS MANUAL CMPS2 86305210 04/23/08 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. When [...]

CMPS2 86305210 11/21/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet . See Groun[...]

HAZARD INTENSITY LEVEL CMPS2 86305210 11/21/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WAR[...]

GROUNDING INSTRUCTIONS CMPS2 86305210 04/23/08 2- 3 THIS PRODUCT IS FOR COMMERCI AL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages a bove or below those indicated on the data label will cause serious dama ge to the motors. EXTENSION CORDS: If an extension cord is used, the wire s[...]

SAFETY LABEL LOCATION CMPS2 86305210 11/21/07 2-4 The following WARNING LABEL(S) are found on your cleaning unit . These labels point out important Warni ngs and Cautions which should be followed at all times. Failure to follow warnin gs and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow the[...]

TECHNICAL SPECIFICATIONS CMPS2 86305210 04/23/08 3-1 ITEM DIMENSION/CAPACITY 120V, 14A, 60HZ Electrical 230V, 7A, 50HZ Electric Pump Motor 1/2hp, 1750rpm Solution Pump 700psi (48 bars), Axial plunger Electric Vacuum Motor 2stage, 1.25hp (2.80m 3 /min.) Waterlift 82 in. (208 cm) Solution Capacity 29 gallons (111L) Recovery Capacity 19 gallons (70L) [...]

HOW THE MACHINE WORKS CMPS2 86305210 11/21/07 3-2 The Compass 2 ™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primary systems are the clean water system, rec[...]

COMPONENTS CMPS2 86305210 11/21/07 3- 3 1. Control Panel 2. Solution Tank 3. Solution Tank Lid 4. Solution Tank Drain Hose 5. Solution Tank Fill Hose 6. Recovery Tank 7. Recovery Tank Lid 8. Recovery Tank Drain Hose 9. Chemical Siphon Caps 10. Electrical Cord 11. High Pressure Hose Storage 1 2 3 4 5 6 7 8 9 10 11[...]

CONTROLS CMPS2 86305210 04/23/08 3-4 9 2 3 4 5 6 7 8 1 1. Caster Lock 5. Solution Accessory Tool Hook-Up 2. Chemical Selector and Metering Valve 6. Vacuum Accessory Tool Hook-Up 3. Pump Circuit Breaker 7. Vacuum Circuit Breaker 4. Pump Switch/Pump Chemical Switch 8. Vacuum Switch 9. Main Switch (230V only)[...]

CONTROLS CMPS2 86305210 04/23/08 3- 5 1. SOLUTION ACCESSORY TOOL H OOK-UP Used for various auxiliary-cleaning tools. 2. VACUUM ACCESSORY TOOL HOOK-UP To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. VACUUM SWITCH Turns the vacuum motor On and Off. 4. PUMP SWITCH High pressure no chemical, low pressure with c[...]

OPERATIONS CMPS2 86305210 11/21/07 3-6 FILLING THE MACHINE NOTE:Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 1. Always use gloves and eye protection. Never spray solution towards people. 2. To fill Use fill hose or po ur directly into solution tank. Use COLD WATER. Add 1 ½ oz of CompassRinse TM to each full sol[...]

OPERATIONS CMPS2 86305210 11/21/07 3- 7 5. Always Spray chemical using low pressure. 6. Use brush or grout tool for heavy soiled area s. 7. Turn Chemical off. Pr essure clean by rinsing surfaces at high pressu re. 8. Use Squeegee or Gulper tool to remove standing water.[...]

OPERATIONS CMPS2 86305210 01/14/08 3- 8 9. Store and secure hoses a nd tools neatly. 10. Drain machine at proper dispo sal areas. Use pressure gun to rinse and clean recovery tank. 11. From the factory your Compass 2 is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection). To lower pressure turn the unloader valve[...]

OPERATIONS CMPS2 86305210 11/21/07 3-9 Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susce[...]

NOTES: CMPS2 86305210 11/21/07 3-1 0[...]

MAINTENANCE CMPS2 86305210 01/14/08 4-1 1. Float Shut-Off 2. Strainer 3. Circuit Breakers 4. Vacuum Motor 5. Pump 6. Adjustable Unloader Valve 7. Injector Assembly & Coil 1 2 3 4 7 5 6[...]

MAINTENANCE CMPS2 86305210 04/23/08 4-2 1. FLOAT SHUT-OFF The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. STRAINER The strainer is located on the left sid e between the front and rear wheels. The [...]

MAINTENANCE CMPS2 86305210 11/21/07 4- 3 4. VACUUM MOTOR (Refer to vacuum group in the parts sect ion of manual). ONLY QUALIFIED MAINTENANCE PE RSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEME NT 1. Turn off all switches and unplug machi ne. 2. Remove recovery tank. 3. Remove the 5 screws holding the vacu um motor cover to the s[...]

MAINTENANCE CMPS2 86305210 04/23/08 4-4 5. PUMP ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank. 4. Remove the solution hoses from the fittings[...]

MAINTENANCE CMPS2 86305210 11/21/07 4-5 PERIODIC MAINTENACE Twice a month, flush a white vinegar sol ution (one quart vinegar to two gallons of water) or anti- browning solution (mixed as directe d) t hrough the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogge d, remove the spray tips, wash them tho[...]

TROUBLESHOOTING CMPS2 86305210 11/21/07 4- 6 PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse bo x. Faulty power cord Replace Loss of Power GFCI breaker is tripped Reset breaker on powe r cord Equipment not grounding Follow grounding instructions exa ctly Receptacle not grounded Contact an electri cian to check [...]

NOTES: CMPS2 86305210 11/21/07 4- 7[...]

CONTROL PANEL CMPS2 86305210 04/23/08 5-1 7A 6A 18 12A 12B 11 1 4 17 16 15 14 4 3 13 11 11 10 9 8 7B 6B 5 2 1[...]

CONTROL PANEL CMPS2 86305210 04/23/08 5- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233090 20016 3 CLAMP, 1/4 ID HOSE 2 86282280 39634 2 HOSE, 1/4 ID NYLOCBRAID X 23” 3 86232110 270699 2 CAMP CHEM FEED W/DIP TUBE 4 86258930 84187 1 VALVE, CHEMICAL METERING 5 86005700 57104 2 NUT, 10-32 W/STAR WASHER PLTD 6A 86001940 14635 1[...]

DECAL CMPS2 86305210 04/23/08 5-3 8 1 2 3 4 5 7 6[...]

DECAL CMPS2 86305210 04/23/08 5- 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86299520 - 1 LABEL, WINDSOR COMPASS, CONTROL 2 86302660 - 1 LABEL, LEFT, COMPASS2 3 86302650 - 1 LABEL, RIGHT, COMPASS2 4 86004970 50990 1 LABEL, WINDSOR LOGO DOMED 5 86305190 - 1 INSTRUCTION CARD, CMPS2 6 86002870 27417 1 CORD, 1/8” X 12” 7 8624223[...]

SOLUTION TANK CMPS2 86305210 11/21/07 5-5 5 12 5 20 21 15 17 18 19 16 15 14 13 11 10 9 8 7 6 5 4 3 2 1[...]

SOLUTION TANK CMPS2 86305210 01/14/08 5- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC 2 86226970 49-876215 1 A CCESS COVER CLEAR 3.5” W/RIM 3 86300320 - 1 TANK, SOL CMPS 2 4 86239680 41476 1 HOOK, HOSE STORAGE 5 86006950 70532 4 SCR, 10-32 X 1/2 PPHMS BLK NP 6 86224730 73939 1 SPRIN[...]

SOLUTION-INJECTOR ASSEMBLY CMPS2 86305210 04/23/08 5-7 26 25 1 2 3 4 5 3 7 8 9 10 11 6A 4 12 13 14 15 16 18 19 20 17 1 23 1 22 24 21 21 6B[...]

SOLUTION - INJECTOR ASSEMBLY CMPS2 86305210 02/19/09 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86302410 - 3 QD, COUPLER, FOSTER 25FS 2 86302570 - 1 HOSE, PULSE, 3/8F X 3/8F X 45” 3 86197760 78308 2 TEE, 1/4 STREET 4 86247680 56015 2 NIPPLE, 1/4 HEX 5 86303760 - 1 VALVE, SOLENOID, 1/4F 700PSI 6A 86303850 - 1 COIL, 115V, SOL[...]

SOLUTION-PUMP CMPS2 86305210 04/23/08 5-9 1 6 7 8 9 10 11 12 13 14 9 12 12 15 2 16 18 17 19 20 3 4 20 5A 5B[...]

SOLUTION-PUMP CMPS2 86305210 04/23/08 5-1 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86302790 - 1 HOSE, PULSE, 1/4MSWL X 3/8NPT X 30” 2 86197610 40034 1 HOSEBARB, 3/8MPTX3/8 90D DL 3 86233090 20016 1 CLAMP, 1/4 ID HOSE 4 86302780 - 1 HOSE, BRAIDED, 3/8ID X 16” L 5A 86302820 - 1 PUMP, PUMPTEC, 700PSI 5B 86308100 - 1 PUMP, PU[...]

SOLUTION-PUMP CMPS2 86305210 04/23/08 5-11 1 2 3 4 5 6 7A 7B[...]

SOLUTION-PUMP CMPS2 86305210 04/23/08 5-1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86240430 40083 1 HOSEBARB, 3/ 8 MPT X 3/8 NYLON 2 86233090 20016 1 CLAMP, 1/4 ID HOSE 3 86197910 40022 1 HOSEBARB, 1/2MPT X 1/2 POLY DL 4 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 5 86010630 87013 5 WASHER, 1/4 ID X 5/8 OD SS 6 86005810 57245 5[...]

RECOVERY TANK CMPS2 86305210 11/21/07 5-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 2[...]

RECOVERY TANK CMPS2 86305210 01/14/08 5-1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277040 70781 11 SCR, 5/16-18 X 1/2 HHCS SS NP 2 86010670 87029 11 WASHER, 5/16 FLAT SS 3 86070510 140659 1 BRKT, TANK MOUNT 4 86002620 260-64A 1 ACCESS COVER CLEAR 6” W/RIM 5 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC 6 86004000 35255 1 [...]

VACUUM CMPS2 86305210 04/23/08 5-15 12 12 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16A 16B[...]

VACUUM CMPS2 86305210 04/23/08 5-1 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86237870 35270 1 GASKET, 5.0 OD X 2.38 ID X .25T 2 86002380 20046 1 CLAMP, 2.25” WORM GEAR 3 86281180 39298 1 HOSE, 2.0 VAC EXHAUST X 17” 4 86240240 39697 1 HOSE, 3.15 ID X 7.0L VENT 5 86233260 20092 1 CLAMP, 3.5” WORM GEAR 6 86274370 70191 1 SC[...]

WHEELS & FRAME CMPS2 86305210 03/14/08 5-17 4 5 6 7 5 1 2 9 8 5 3[...]

WHEELS & FRAME CMPS2 86305210 03/14/08 5-1 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86202280 89252 2 WHEEL, 12” BLK CNTRD HUB 2 86271380 57196 2 NUT, 1/2 PUH-IN DOME CAP 3 86270830 57023 8 NUT, 5/16-18 HEX NYLOCK SS 4 86078800 620001 1 PLATE MOUNT CASTER 5 86010670 87029 16 WASHER, 5/16 FLAT SS 6 86276780 70728 4 SCR, 5[...]

TOOLS- STANDARD CMPS2 86305210 11/21/07 5-19 7 16 5 6 4 3 1 2 17 13A 13B 8 9 10 7 11[...]

TOOLS- STANDARD CMPS2 86305210 11/21/07 5-2 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86257660 02478 1 TOOL, HAND SQUEEGEE 2 86257650 02477 1 TOOL, SCRUB BRUSH HANDLE 3 86257640 02475 1 TOOL, GULPER 4 86257670 02479 1 TOOL, TILE BRUSH 5 86257680 02480 1 TOOL, ALUMINUM WAND 6 86257620 02473 1 TOOL, WHEELED SQUEEGEE 7 86301890 -[...]

WIRING – SCHEMATIC – 120V CMPS2 86305210 04/23/08 5-21 5 WIRE HAR NESS 1 234 678 12 11 10 9 13 14 15 16 5 BLK BLU RED ORG WHT WHT WHT GRN/YEL GRN/YEL BLK WHT BLK GRN/YEL ORG BLU RED BLK BLK BLK 1 2 3 4 5 6 4 5 POWER CORD 7 PUMP SWITCH PUMP CIRCUIT BREAKER VACUUM SWITCH VACUUM CIRCUIT BREAKER POWER BLK WHT GRN/YEL POWER CORD CONNECTION SOLE NOI [...]

WIRING DIAGRAM - 120V CMPS2 86305210 04/23/08 5-2 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86305020 - 1 HARNESS, MAIN 2 86305060 - 1 CORD SET, 14/3 X 31 3 86308000 - 1 WIRE, 6” BLK/14 76050 X 76029 4 88305070 - 2 WIRE, 2”, BLK/14 76050 X 76029 5 86268570 88401 2 WIRE, 3”, BLK/14 76029X 76029 6 86307990 - 1 WIRE, 10”, [...]

WIRING – SCHEMATIC – 230V CMPS2 86305210 04/23/08 5-23 PUMP SWITCH PUMP CIRCUIT BREAKER VACUUM SWITCH VACUUM CIRCUIT BREAKER POWER BLU BRN GRN/YEL POWER CORD SOLENOID VACUUM MOTOR PUMP MOTOR 7 WIRE HARNESS 1234 67 8 12 11 10 9 13 14 15 16 5 BLK WHT RED ORG BLK WHT WHT GRN/YEL GRN/YEL BLK WHT BLK GRN/YEL ORG WHT RED BLK BLK 2 1 4 5 4 3 5 4 ON OF[...]

WIRING DIAGRAM – 230V CMPS2 86305210 04/23/08 5-2 4 SUGGESTED SPARE PARTS REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86234330 23711 1 CORD ASM, 1.5MM2X 50’ EURO 2 86308770 - 1 HARNESS, MAIN, 230V 3 86307990 - 1 WIRE, 10” GRN/14 76010 X 79010 4 86308750 - 3 WIRE, 4”, BLK/14 76029 X 76029 5 86308760 - 3 WIRE, 4”, BLK/14 7[...]

VAC HOSE RACK - OPTION CMPS2 86305210 11/21/07 6-1 4 5 6 7 3 2 1[...]

VAC HOSE RACK - OPTION CMPS2 86305210 11/21/07 6- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86240630 49499 1 HOSE RACK 2 86276600 70696 3 SCR, #10 X 3/4 PTHSMS SS 3 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS NP 4 86275210 70384 2 SCR, 1/4-20 X ½ PHTR BLK DL 5 86270250 03-000133 2 CLAMP, 1/4X1/4 BLT VIN DP 6 86005680 57047 2 N[...]

TOOLS- GROUT CLEANER-OPTION CMPS2 86305210 11/21/07 6-3[...]

TOOLS – GROUT CLEANER-OPTION CMPS2 86305210 03/14/08 6- 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 2 86247720 56032 1 NIPPLE, 1/8 CLOSE 3 86194160 11-800133 1 TEE, 1/8 BR 4 86240190 39639 2 HOSE, 1/8 MPT X 1/4 FPT X 12L 5 86090230 87015 4 WASHER, 9/16 ID X 1.06 OD SS 6 86241700[...]

TOOLS- HIGH PRESSURE WAND-OPTION CMPS2 86305210 01/14/08 6-5[...]

TOOLS – HIGH PRES SURE WAND-OPTION CMPS2 86305210 01/14/08 6- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005580 56012 1 NIPPLE, 1/4 FPT QD 2 86240210 39641 1 HOSE, 1/8 MPT X 1/4 MPT X 7 L 3 86274410 70195 1 SCR, 10-32 X 1.25 PPHMS SS 4 86258950 84189 1 VALVE, 500 PSI W/ CLAMP 5 86240200 39640 1 HOSE, 1/8 MPT X 1/8 MPT X 38L[...]

TOOLS- CARPET TOOL- OPTION CMPS2 86305210 11/21/07 6-7 1 2 3 4 5 6 7[...]

TOOLS – CARPET TOOL- OPTION CMPS2 86305210 01/14/08 6- 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 2 86240220 39642 1 HOSE, 1/8 MPT X 1/8 MPT 3 86296220 - 1 ELBOW, 1/8 FPT 4 86305440 - 1 WASHER, .45ID X .87X .20THK NYL 5 86305450 - 1 WASHER, .40ID X .87OD X .060THK SST 6 8624171[...]

STORAGE BAG-OPTION CMPS2 86305210 11/21/07 6-9[...]

STORAGE BAG-OPTION CMPS2 86305210 11/21/07 6-1 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86283390 47423 1 KIT, STORAGE BAG[...]

CHEMICAL LOCK-OPTION CMPS2 86305210 11/21/07 6-11[...]

CHEMICAL LOCK-OPTION CMPS2 86305210 11/21/07 6-1 2 REF PART NO. PRV NO. QTY D ESCRIPTION SERIAL NO. FROM NOTES: 1 86070520 140660 1 BRKT, CHEMICAL LOCK[...]

SERIAL NUMBERS CMPS 86305210 04/23/08 6-13 REF. NO. MODEL: SERIAL #: 1 ---[...]