Woods Equipment 1050 manual

OP E R A TO R ' S M A NU A L BAC KHOE 51861 Rev . 7/7/2006 T ested. Proven. Un beat able. 1050[...]

2 Introduction Gen’l (Rev . 6/6/2005 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 51861 (R ev . 6/16/2006) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction 51861 (R ev . 6/16/2006) BH1050 SPECIFICATIONS Reach Below Grad e (S tanda rd Bucket ) Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127" ( 3225.8 m m) With T wo F oot Fl at Bottom Trench* . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126" ( 3200.4 mm) Load[...]

Introduction 5 51861 (R ev . 6/16/2006) BH1050 SPECIFICATIONS[...]

6 Introduction 51861 (R ev . 6/16/2006) GENERAL INFORMATION The pur pose of thi s manu al is to as sist in settin g up, operatin g and m aintaining y our bac khoe. Rea d it c are- fully . It fu rnis hes in forma tion a nd in stru ctions that will help you achieve years of depe ndable perform ance. These inst ructi ons ha ve been compi led from ex t[...]

Safety 7 BH1050_ SR (Rev . 1/30/2004) INST ALLA TION  Hydraulic s must be co nnected as instruct ed in this manual. Do not substitute part s , modify , or connect in any other way .  After connectin g hoses, check t hat all control lever posit ions funct ion as instruct ed in the Opera- tor's Manual. Do not put into service until co ntro[...]

8 Safety BH1050_ SR (Rev . 1/30/2004 )  Only mount this backhoe on 50 hp or greater , Categ ory 2 o r 3 tract ors wit h 2000 l b. lif t cap acity and with OEM high -strength top link pin of at least 1” diameter or approved top link bracket s and pins. Brackets and pins are available from your WOODS dealer for so me tractors n ot originall y eq[...]

Safety 9 BH1050_ SR (Rev . 1/30/2004) being tra pped should t he boom swing control be acciden tally activated.  Do not exc eed these PTO spee ds: • 540 rpm o n 6-too th spline PTO • 1000 r pm on 21- tooth s pline PTO.  Always dump sp oil at least two feet away fro m opening.  Use extreme ca re when work ing close to f ences, ditches, [...]

10 Safety 51861 (R ev . 6/16/2006 ) LOCK 33437-E 4 - 3343 7 1 - 34994 5 - SERIAL NUM BER PLATE MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a cl ean, damp clot h to c lean safet y decals. Av oid spr aying too cl ose to de cals when using a pr essu re wash er; high -pre ssure water can enter throug h very [...]

Safety 11 51861 (R ev . 6/16/2006) 2 - 34296 3 - 342 44 SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged![...]

12 Operation 51861 (R ev . 6/16/2006) OPERATION The opera tor is r espons ible for the safe operatio n of the backh oe. Th e operator must be proper ly trai ned. Operators should be fam iliar w ith the bac khoe, th e tractor , a nd all safe ty pra ctices b efore starting op era- tion. Read the safety rule s and safety decals on page 7 to page 1 1. [...]

Operation 13 51861 (R ev . 6/16/2006) Fig ure 3 . Backho e Swin g Are a. POSITION THE MACHINE Before op erating i n an unfam iliar area , walk arou nd the full len gth of th e propos ed si te and check f or hi dden holes, drop -off or obstacles th at could c ause an ac ci- dent. Lower stab ilizer s until th ey ca rry the w eight of the back - hoe. [...]

14 Operation 51861 (R ev . 6/16/2006) Figure 4 . Operato r ’s Control s (T ypical View) After becom ing fa milia r with th e bac khoe o peration , practice c oordina ted use of the co ntrols in a s afe ope n area at re duced engi ne spee d. Gradua lly inc rease engine s peed as the te chnique i s master ed. Operate backhoe g ently a nd smoothl y [...]

Operation 15 51861 (R ev . 6/16/2006) Figure 6 . Fill Buck et DUMP AND RETURN CYCLE Keep the swin g-dum p-retur n cycle as b rief as possi ble. Keep d ipper mo ving outward an d start boom sw ing as soon as the buc ket cl ears the excav ation. Continu e extendin g dipper and, as you ap proach the spoil pile , start to dump buc ket. When bu cket is [...]

16 Operation 51861 (R ev . 6/16/2006) from being r un over or cr ushed. Keep folda ble ROPS sy stem in “lock ed up” position at all times.  Never leave equipment unatt ended with engine running or with buc ket in raised pos ition. A lways enga ge swin g and boo m trans port lo cks, relieve system pressu re by op erating con trols, and remove[...]

Operation 17 51861 (R ev . 6/16/2006) ● Inspect machine and repl ace w orn or damaged par ts. ● Replace a ny sa fety deca ls tha t are missing or not readabl e. Periodically or Before Extended S torage ● Clean la rge debri s such as cl umps of dirt, grass, crop r esidue, e tc. fr om machi ne. ● Remove the r emain der usin g a low-pre ssure [...]

18 Owner Service 51861 (R ev . 6/16/200 6) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical ski lls. If you n eed he lp, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep hands and body a[...]

Owner Service 19 51861 (R ev . 6/16/2006) Figure 12 . T ooth Re placeme nt HYDRAULIC HOSES AND FITTINGS Hydraulic hoses ar e severel y worke d on a back hoe. Examine them dai ly and repla ce if nece ssar y . Hose routing is ver y important. Mak e certain ho ses can mov e freely , withou t kinki ng, a nd ca nnot b e dama ged or cut by backhoe actio [...]

20 Owner Service 51861 (R ev . 6/16/200 6) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Noisy p ump caus ed by cavitation Oil too heavy Change to p roper v iscos ity . Oil filter plugged Replace filter . Suct ion line plugge d or to o sma ll Clean line a nd check for si ze. Suct ion line kink ed Replace lin e. Oil hea ting Oil su pply low Fill[...]

Dealer Service 21 51861 (Rev . 6/16/2006) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair, it may be mor e time and c ost [...]

22 Dealer Se rvice 51861 (R ev . 6/16/2006 ) Assembly Lubrica te O-ri ngs and seals with cl ean h ydrauli c fluid . Install back -up wash er (3 E) on rod g uide (5) , then install O-r ing (3F) in ex terior O-ring groove of ro d guide. In stall r od seal (3D ) into inner groov e of r od guide with open p ortion of V -gro ove towar d piston. Place wi[...]

Dealer Service 23 51861 (Rev . 6/16/2006) system . The back hoe pump will separat e or crack i f system pressu re ex ceeds th e maxi mum. Relief val ve adjus tment requ ires a tes t bench an d accura te gaug es. Adjust ing Syst em Rel ief V alv e Pres sure  Adjustment o f system rel ief pres sure must be done by a qualified, experienced dealersh[...]

24 Dealer Se rvice 51861 (R ev . 6/16/2006 ) Figure 17 . Hydraul ic V alve R epair[...]

Dealer Service 25 51861 (Rev . 6/16/2006) SWIN G CYLI NDER CUSHION OIL FLOW (FIGURE 18 & FIGURE 19) Swing Cylinder Operational Theory Our swing c ylin ders are des igne d to cushio n and soften swing action. Cross se ction s are shown in Figure 19 to giv e you a view of the internal workings of the cyli nder . Cushi on- ing actio n is obtaine d[...]

26 Dealer Se rvice 51861 (R ev . 6/16/2006 ) Figu re 18 . Swin g Cylinde r Oil Flow - E nergy Figure 19 . Sw ing Cy linde r Oi l Flow - Pr ince[...]

Assembly 27 51861 (Rev . 6/16/2006) ASSEMBLY DEALER SE T-UP INSTRUCTION Backho e ass embly is the r espon sibili ty of the WOO DS dealer . The backh oe shou ld be delive red to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal oper ating con ditio ns. Set up back hoe as rece ived from the factory with the instruc tions an [...]

28 Assembly 51861 (R ev . 6/16/2006 ) Figure 20 . Dipp erstic k & B ucke t Asse mbly Plumbing Inst allation  Keep hands and body away from pres surized lines. Use paper or cardboard, not hands or other body p a rt s to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can ea sily penetrate skin and will c ause serious inju[...]

Assembly 29 51861 (Rev . 6/16/2006) Figure 21 . Pump Installation Apply teflon tape to hose nip ple (7) thre ads a nd i nstall one in to rese rvoir suct ion s creen fi lter and on e into 90° elbow (9). IMPORT ANT ■ Fittings with O-rings must be inst alled properly . Loosen lock nut completely , install fitting all the way , position it and tight[...]

30 Assembly 51861 (R ev . 6/16/2006 ) Contamination will short en the life of hydra ulic system componen ts. Change o il and filter a fter first 20 ho urs o f operatio n and th en every 2 00 hour s of oper ation . ENGAGE P TO AND RUN A T IDL E FOR 5 MINUTES, THEN CHEC K OIL LEVEL. A dd Fluid a s nec essary . Positio n backh oe on leve l surf ace. B[...]

Assembly 31 51861 (Rev . 6/16/2006) Saf- T -Lo k ® Insta llation Insert h itch pin (4) thr ough rear hole s as shown i n Fi g- ure 23 and place dia gonal ba rs (3) on hitch pins. Install slotted h ex nut (18) and snug up b it do n ot tighten a t this tim e. Attach tra ctor low er lift arms to ba ckhoe hi tch pins (use sl eeves (19) for categor y 3[...]

32 Assembly 51861 (R ev . 6/16/2006 ) Figure 25 . T op Link and Sa f-T -Lok Hitch Ins tallation IMPORT ANT ■ There may be more than one hole provided in tractor top link attachment b racket; s elect the hole that most even ly distrib utes the load between top link bracket and it s mounting bolt s. See Figure 25. Note that the maxim um width be tw[...]

Assembly 33 51861 (Rev . 6/16/2006) Make sur e you meet min imum cl earance distances between ROPS o r tractor cab. Req uired head clear- ance mus t take prior ity . R efer to Da nger decal o n page 10. Ma ke any ad justm ents req uired . 1. The bol t center distance attaching the di agonal brace to the top lin k must no t be more th an 6-3/4"[...]

34 Dealer Check List s 51861 (R ev . 6/16/2006 ) DEA LER CHECK LIST S PRE- DELIV ERY CHECK LIST Dealer ’s Responsibility Inspect the ba ckhoe ( and sub -frame when ap plicabl e) thor oughly aft er a ssem bly t o be c ertai n it i s set up properly before del ivering it to the custome r . The c heck lists are a remin der o f poin ts to inspec t. C[...]

Part s 35 51861 (R ev . 6/16/2006) P ARTS INDEX BH1050 MAIN FRAME ASSE MBLY ............. ............. ............. ............. ............. ............. ............. ...... 36 BUCKET & DI PPERST ICK ASSE MBL Y ............. ............. ................... ............. ............. ...... 38 BROOM ASSE MBL Y ... ............. .......[...]

36 Part s 51861 (R ev . 6/16/2006 ) BH1050 M AIN FRAME ASSEMBLY[...]

Part s 37 51861 (R ev . 6/16/2006) BH1050 M AIN FRAME ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34060 1 Main fram e (includ es item 6 3) 2 34041 1 Swing fram e (inclu des item 64) 3 34344 1 Consol e assem bly and d ecal 4 34100 2 S tabiliz er 5 34218 2 2-1/2 x 15 St abilizer cy linder (se e page 50 ) 6 34219 2 2-1/2 x 13 Swing c ylinder (see[...]

38 Part s 51861 (R ev . 6/16/2006 ) BH1050 DIPPERSTICK & BUCKET ASSEMBLY[...]

Part s 39 51861 (R ev . 6/16/2006) BH1050 DIPPERSTICK & BU CKET ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 3401 1 1 Dipperstick (inc ludes it ems 2, 3, and 31) 2 34014 2 1-1/4 x 1-1 /2 x 1-1/2 T ension bushin g 3 34017 6 1 x 1-1/4 x 1-1/2 T ension bushing 4 34217 1 2-1/2 x 28 Hydraulic bu cket cylin der ass emb ly (see page 5 1) 5 58012 1[...]

40 Part s 51861 (R ev . 6/16/2006 ) BH1050 BOOM ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34216 2 3 x 27 H ydraul ic cyli nder ass embly (see p age 52) 2 34343 1 Boom 3 34172 2 1-1/8 x 10 -3/4 Pin H T 4 34167 1 4-Hose cla mp 5 34169 1 Hose c lamp R E F P ART QTY DESCRIPTION 10 3597 * - 1/8 x 1 Cott er pin 1 1 1972 * - 1/4 - 28 T apered threa[...]

Part s 41 51861 (R ev . 6/16/2006) V ALVE CONTROLS & HARDWARE HARDW ARE R E F P ART QTY DESCRIPTION 1 34179 1 Consol e valve ( s ee pa ge 42) 2 34141 1 Lef t handle a s sembly 3 34140 1 Right ha ndle assembl y 4 34144 2 Linka ge pivot assem bly 5 34149 2 2.31 V alve link, righ t and lef t 6 34147 2 2.75 V alve link, righ t and lef t 7 30050 4 5[...]

42 Part s 51861 (R ev . 6/16/2006 ) BH1050 CONSOLE V ALVE ASSEM BLY[...]

Part s 43 51861 (R ev . 6/16/2006) BH1050 CONSOLE V ALVE ASSEM BLY R E F P ART QTY DESCRIPTION 1 34179 1 Consol e valve 2 34368 1 Relief v alve as sembly , 2100 ps i 3 33339 6 Check val ve assembly 4 33343 1 S pool posi tion contr ol assembly 5 33345 5 S pool posi tion contr ol assembly 6 33346 6 S pool rep air ki t 7 34369 1 Front po rt inle t sec[...]

44 Part s 51861 (R ev . 6/16/2006 ) BH1050 HOSES & FITTINGS[...]

Part s 45 51861 (R ev . 6/16/2006) BH1050 HOSES & FITTINGS R E F P ART QTY DESCRIPTION 1 34234 1 3/8 NP T x 1/2 N P T Nipple 2 34180 1 Restric tor valve 3 10802 * 1 3/8 x 1 /2 Pipe red ucer bushing, straig ht 4 31274 2 1/4 NP T Run te e 5 31275 8 9/16 - 18 x 3/8 O-R ing union 6 14396 6 9/16 - 18 x 1/4 O-R ing union 7 34232 2 3/8 x 1/2 90° Swiv[...]

46 Part s 51861 (R ev . 6/16/2006 ) BH1050 PUMP ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34231 1 540 RPM Gear pump as sembly (see page 47 ) -or- 1A 62437 1 1000 RPM Gear pump ass embly (see p age 48) 2 34238 1 540 RPM Pump adap ter -or- 2A 34281 1 1000 RPM Pump ada pter 3 34285 1 Pump mounting b racket 4 34227 1 1/2 NP T x 70" H igh-pr[...]

Part s 47 51861 (R ev . 6/16/2006) BH1050 540 RPM HYDRAULIC PUMP R E F P ART QTY DESCRIPTION 1 ----- † 1 Front seal 2 NSS 1 Retaining ring 3 ----- † 1 Rear seal 4 NSS 1 Mounting fla nge 5 ----- † 2 Outer O-Ring 6 ----- † 2 Nylon back-u p strip 7 ----- † 2 O-Ring 8 NSS 4 Plate O-ring 9N S S 1 K e y 10 NSS 2 Pressure plate 1 1 NSS 1 Idler g[...]

48 Part s 51861 (R ev . 6/16/2006 ) BH1050 10 00 RPM HYDRAULIC PU MP R E F P ART QTY DESCRIPTION 1 NSS 1 Back plat e assembly 2 ----- † 2 O-Ring 3 ----- † 1 Thrust plate 4 NSS 1 Body 5 NSS 2 Dowel pin 6 NSS 1 Drive gear assembl y 7 62536 * 1 1/4 x 1/4 x 1 5/16 Key 8 ----- † 1 Diaphragm 9 ----- † 1 Back-up ga sket 10 ----- † 1 Protector ga[...]

Part s 49 51861 (R ev . 6/16/2006) BH1050 SWING CYLINDER R E F P ART QTY DESCRIPT ION - 34219 1 Complet e cylind er assem bly 1 34273 1 Piston rod 2 1972 * 1 1/4-28 T apered thre aded fitti ng 3 58822 1 Seal kit (item s 3A -3I) 3A ----- † 1 O-Ring .75 x .8 75 3B ----- † 1 Internal retain ing ring 2.500 3C ----- † 1 Wiper rin g 1.250 heavy sec[...]

50 Part s 51861 (R ev . 6/16/2006 ) BH1050 ST ABILIZER CYLINDER REF “E” PART “P” PART QTY DESCRIPTION 1 34218 34218 1 2-1/2 x 15 H ydraulic cylind er assem bly 2 1972 * 1972 * 2 1/4 - 28 T apered thread gr ease fitt ing 3 34330 N/A 1 Retaining ring, internal 2-1 /2 x 15 4 N/A N/A 1 Wire re tainer , 1/2 x 15 5 64874 34328 1 Hex lock nut 6 34[...]

Part s 51 51861 (R ev . 6/16/2006) BH1050 BUCKET CYLINDER R E F P ART QTY DESCRIPT ION 1 34217 1 2-1/2 x 28 Hydraulic cy linde r asy 2 1972 * 2 1/4 - 28 T apered thread gre ase fitting 3 34266 1 Seal kit (cont ains items 3A-3G ) (for lock co lla r styl e cyl ind ers) -or- 3 58797 1 Seal kit (cont ains items 3A-3G ) (for internal threaded gland sty [...]

52 Part s 51861 (R ev . 6/16/2006 ) BH1050 BOOM & DIPPERSTICK CYLINDER R E F P ART QTY DESCRIPTION 1 34216 1 3 x 27 Hydraul ic cyli nder ass embly 2 34259 1 Collar 3 34260 1 Seal kit (c ontai ns items 3A-3H) 3A ----- † 1 Wear ring 3B ----- † 1 O-Ring, 2-9/16 ID x 2-3/4 OD 3C ----- † 1 Piston ring 3D ----- † 1 O -Ring, 2-3 /4 ID x 3.0 OD[...]

Part s 53 51861 (R ev . 6/16/2006) BH1050 S AF-T -LOK ® ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34129 1 Double link assemb ly 2 34131 1 Link assem bly 3 34993 2 Saf-T -Bar asse mbly , only f o r S/N 3700 and abo ve (includes item 8-1 1) -or- 3 34292 2 Saf-T -Bar asse mbly for S/N 3000- 3699 on ly (includes i tems 8-1 1) 4 14012 2 Categ or[...]

54 Part s 51861 (R ev . 6/16/2006 ) BH1050 ST A BILIZER P AD KIT (OPTIONA L) R E F P ART QTY DESCRIPTION 1 34107 2 St abilizer p ad asse mbly (st andard) 2 34093 2 Rubber s treet p ad (optional) 3 34106 2 S tabiliz er spike pa d (optiona l) 10 29893 8 1/2 NC x 1-1/2 Carri age bolt H T 1 1 855 * 8 1/2 Extra-he avy lock wash er 12 1093 8 1/2 NC Heav [...]

Appendix 55 Bolt T orque & Size Chart s (Rev . 10/10/2005) BOLT T ORQUE C HART Always tighten har dware to the se values unles s a di ff erent t orque value or tighteni ng pro cedure i s list ed for a specifi c applica tio n. F ast eners mus t alwa ys be re place d with the s ame grade as spec ified in the manual par ts lis t. Always use the pr[...]

56 Appendix Bolt T orque & Size Cha rts (R ev . 10/10/2005 ) BOLT SIZE CHART NOT E: Cha r t s hows bolt thre ad si zes and corr espondin g head (wrench ) sizes for standard S AE a nd metr ic bol ts. ABBREVIATIONS A G ............ .................... ............ ............. ... Agr icultu re A TF ........... ............. ...... Automatic T [...]

Index 57 MAN0507 (3/20/200 6 ) INDEX ASSEMBLY Dealer Set-Up Instr uctions 27 CHECK LISTS Delivery Check Li st (Deal er’s Res ponsibi lity) 34 Pre-De livery Check L ist (Deal er’s Re spons ibility ) 34 Pre-Ope ratio n Check List O wner’ s Respon sibil ity) 17 DEAL ER SERV ICE Hydraulic Cylinde r Repa ir 21 Boom, Dipp erstick , Bucke t & St[...]

F-3079 (Rev . 5/2/2006) Wo od s Eq u ip me n t Company 260 6 South Illinois Ro ute 2 Post Offi ce B ox 10 00 Oregon, Illinois 61061 8 00-319-663 7 tel 800-3 99-6 63 7 fax www .W oodsEquipment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Bou ndary TM Utility V ehicles) Please Enter I nformation Below and Sav e f[...]

F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Company ( “WOODS”) w arrants this prod uct to be free f rom defect in material and workmansh ip for a period of nine ty (90) days from the date of deli very of the produc[...]

W oods Equipment C omp a ny 2 606 South Il linois Route 2 P ost Office Bo x 1000 O regon, Illinois 61061 8 15-732-214 1 tel 8 15-732-758 0 f ax w ww .W oodsEquipmen t.com 51861 © 1995 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T ested. Proven. Unbeatable." are trademarks of Woods Equipment Company . All ot[...]