Woods Equipment BW2400XQ manual

OP E R A TO R ' S M A NU A L MAN0764 (Rev . 10/ 25/ 201 0) BW2400X, BW2400XQ BW1620X, BW1620XQ BW1620XQREV[...]

2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN0764 (1 1/5 /2008) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

4 Introduction MAN0764 (1 1/5/2008) SPECIFICATIONS BW1620X, BW1620 XQ BW2400X, BW2 400XQ BW1620X QREV Cutting Hei ght (V arie s with tir e select ion) . . . . . . . . . . . . . . . . . . . . . . . 2" - 15" 2" - 15" Cutting Wi dth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 " (20[...]

Safe ty 5 Safety V ideo Order Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

Safety 7 BW2400X/1 620X SR (1 1/14/2008) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety in struc tions are imp ort ant! Re ad all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lac[...]

8 Safety BW2400X/1 620X SR (1 1/14/2008) (Safety R ules conti nued from previous page)  Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that a ccomp anies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment [...]

Safety 9 BW2400X/1 620X SR (1 1/14/2008) • If this machine is not equipped wit h full chain or rubber shi elding , operation must be sto pped when anyon e comes within 300 f eet (92 m) . • This shielding is designed to reduce the risk of thrown obj ects. The mower deck and p rotec- tive devices cannot preven t all objects from escap ing the bla[...]

10 Safety BW2400X/1 620X SR (1 1/14/2008) (Safety R ules conti nued from previous page)  Never go underneath equipmen t (lowered to the ground or raised) unless it is properly blocke d and secured. Never place any p art of the body under- neath equipmen t or betw een moveable p arts even when the en gin e has be en tur ned o ff. Hyd rau lic syst[...]

Safe ty 11 MAN07 64 (1 1/5/2008) SAFETY & INSTRUCTIONAL DECA LS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immedia tely If Damaged! 2 - FRONT AMBER REFLECTOR (PN 10029 40) 3 - REAR RED RE FLECTOR (PN 5712 3) 4 - PN 18 869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFU L! Use a c lea n, da mp clot h to c[...]

12 Safety MAN076 4 (1 1/5/2008 ) 7 - PN 155 03 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before wor[...]

Safety 13 MAN07 64 (1 1/5/2008) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - P N 100499 1 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r an[...]

14 Operation MAN076 4 (1 1/5/2008 ) OPERATION The des igned and tested safety of thi s machi ne depends on it being op erated within the li mitations as explained i n this manual. B e familiar with and fo llow all safety rul es in the manua l, on th e cutter and on t he tractor . The saf e operati on of thi s cutter is the respo nsibili ty of the o[...]

Operation 15 MAN07 64 (1 1/5/2008) 3. Attach cutt er usin g a 1- 1/8" cle vis pin (1) and clip. 4. Attach saf ety tow ch ain ( 2) to dr awbar sup port. Leave e nough s lack for turning. 5. Connect c utter drive line to tractor PT O shaft, making sure the spr ing-act ivate d lock pin sl ides freely and is s eated in tract or PTO splined gro ove[...]

16 Operation MAN076 4 (1 1/5/2008 ) 6. Adjust i nner nuts in or out un til the rear of the cutter is app roximat ely 1 /2" h igher th an the front. ( See Attitude Rod Adj ustme nt, page 16.) 7. Raise cu tter , remove jacks tands and c heck d eck height. Tighten jam n uts again st sleev e. Cutting Height (Normal Mowing) - Win gs 1. Lower wi ngs[...]

Operation 17 MAN07 64 (1 1/5/2008) Mowing Tip s  Look down and to the rear and ma ke sure area is clear befor e operat ing in re verse.  Do not operate or transport on st eep slopes.  Do not stop, st art, or change directions sud- denly on slopes.  Use extreme care and reduce ground s peed on slopes and r ough terrain.  W atch for hi[...]

18 Operation MAN076 4 (1 1/5/2008 ) Wing Lock-Up (Figure 3) 1. Remove safety pin and lock -up pi n fro m stora ge positio n. 2. Raise wi ng and al ign wi ng trans port lo ck with slotted holes in the cy lind er lugs. 3. Insert loc k-up pi n above c ylinder pi n and s ecure with klik pin 4. Repeat ste ps 1 to 3 fo r oppos ite win g. 5. Relieve hydra[...]

Owner Service 19 MAN07 64 (1 1/5/2008) OWNER SER VICE The in forma tion in this se ction is writt en for opera tors who po ssess bas ic m echanic al ski lls. If y ou need help, your d ealer ha s traine d servi ce techn icians availab le. For your protec tion, rea d and follow th e safe ty informa - tion in this manu al.  Keep all persons away fr[...]

20 Owner Service MAN076 4 (1 1/5/2008 ) Figure 5 . Jac ksta nd Place ment an d Lubr ica tion P o ints LUBRICA TION Do not let e xcess gr ease col lect on or ar ound parts, particularl y when ope ratin g in sand y areas . See Fig ure 5 for lu bricati on poin ts and frequenc y or lubric ation based on norm al ope rating c onditi ons. Seve re or unusu[...]

Owner Service 21 MAN07 64 (1 1/5/2008) Seasonal Lubr ication In additio n to the dail y recomm ended lu bric ation, a more e xtens ive appl icat ion is reco mmende d season - ally . 1. Fill C V double y okes with 2 0 pumps of gr ease w ith the join ts in a s traig ht line. 2. Articul ate CV bod y to maxim um angl e several times t o ensure full cov[...]

22 Owner Service MAN076 4 (1 1/5/2008 ) Blade Sharpening (Figure 7 ) NOT ICE  When sharpening blades, grind the same amount on each blade to maint ain balance. Replace blades in pairs. Unbalance d blades will cause e xcessiv e vibration , whic h can da mage gearbo x bearing s. Vibratio n may al so cau se stru c- tural cracks to cutter . 1. Sharp[...]

Owner Service 23 MAN07 64 (1 1/5/2008) SHIELDING REP AIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown objects co uld injure people or dam- age property . • If this machine is not equippe d with full chain or rubber s hielding, operation m ust be stoppe d when a nyone come s wi[...]

24 T roubleshooting MAN0764 (1 1/5/2008) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PTO[...]

Dealer Service 25 MAN076 4 (1 1/5/2008 ) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey ahe[...]

26 Dealer Service MAN0764 (1 1/5/2008) Horizont al Shaf t Seal Re placement 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove di pstick breat her ass embly (30), Figure 11 , an d sip hon gea r lube from housi ng thr ough th is openin g. 3. Remove i nput oil s eal (6) . Replace with ne w one. 4. Fill gearbox with SAE 80W or 90W[...]

Dealer Service 27 MAN076 4 (1 1/5/2008 ) 10. Press bea ring (2 0) over i nput s haft (5). 11 . Sl ide sh ims (7, 8 or 22, 23) over in put shaft. I nstall cap (4 o r 21). 12. Check input shaft end float b y movin g the inpu t shaft (5) by ha nd. If end float i s higher than 0.004" , inse rt shim betwe en housi ng and cap that is closes t to t h[...]

28 Dealer Service MAN0764 (1 1/5/2008) Gearbox Ins tal lation (Figure 1 1) NOTE: Gearbox is heav y: do not attem pt to move wi th- out mecha nical assistance. 1. Set gear box on cutter an d faste n with bolts an d nuts. T or que bo lts to 300 lbs-ft. 2. Attach cro ssbar ( Cross bar Installa tion , page 31). SPLITTER GEARBOX REP AIR (Figure 12) Sp l[...]

Dealer Service 29 MAN076 4 (1 1/5/2008 ) Side Sh aft 7. Remo ve sea l (1 2, to be r eplac ed) fr om th e out put shaft (13 ). 8. Remove 8 c ap scre ws (3) an d side shaft assemb ly . 9. Remove c otter p in ( 21), bea ring ad justm ent nu t (20), and g ear (19) . 10. Suppo rt side shaft ass embl y in hand p ress. P ress shaft (13) throu gh the cap ([...]

30 Dealer Service MAN0764 (1 1/5/2008) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou will need to use e ither the puller s crew (Ite m 6, Fig ure 14) or a sm all hydr aulic jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as shown i[...]

Dealer Service 31 MAN076 4 (1 1/5/2008 ) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide crossb ar asse mbly (8 ) onto spli ned sh aft. Install washe r (68) and nut ( 69) and ali gn a slot with[...]

32 Dealer Service MAN0764 (1 1/5/2008) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 20 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 20 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in [...]

Assem bly 33 MAN076 4 (1 1/5/2008 ) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It s hould be de livere d to the owner complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will be[...]

34 Assembly MAN0764 (1 1/5/2008) Inst all Attitude Rods (Figure 23) Figure 23 . Attitude Rods Attache d to Wheel Y oke 1. Insert a ttitude r ods (4) th rough front of c enter sect ion fram e, out the c enter o f the d eck and thro ugh pivo t casti ng in whee l yoke arm assembl y . The rod is a very tight fi t; use car e to preven t thread da mage d[...]

Assem bly 35 MAN076 4 (1 1/5/2008 ) Inst all SMV Embl em (Figure 24 ) 1. Attach SMV mou nting brac ket (8) to outside of left cylind er lug. Secu re using two carr iage bo lts (67) and flange lock nuts (53) . 2. Attach SM V so cket (9) to mo unt ing brac ket ( 8) using two carri age bol ts (36) an d lock nuts (35) . 3. Attach SM V embl em (1 1) to [...]

36 Assembly MAN0764 (1 1/5/2008) Figure 26 . T ongue I nstallation Inst all T ongue (Figure 26) NOTE: Route center and wing cylinder hoses befo re proceed ing. See I nstall Hy draulic Ho ses, page 33, for hose ro uting i nstruc tions. NOTE: Use a sui tabl e lif ting device o f suf fici ent cap ac- ity . Use adequa te person nel to ha ndle he avy co[...]

Assem bly 37 MAN076 4 (1 1/5/2008 ) Figure 27 . 3-Join t Drive Installati on 6. Attach front drivel ine (3 2) to rea r driv eline (3 3) an d tighte n clamp b olt and nut su pplie d with dri ve. NOTE: With cu tting hei ght establish ed, adju st the 3-joint H-frame bear ing he ight so that front drive- line is parallel to the groun d. 7. Attach sh ie[...]

38 Assembly MAN0764 (1 1/5/2008) WING ASSEMBLY Inst all Wing  Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate perso nnel to handle heavy com- ponent s. Figure 29 . Right W ing Installa tion ( T ypi cal) The win g mus t be in stalled in the fo llowi ng seque nce and will requ ire at l east tw o people. A floo r ja ck o r [...]

Assem bly 39 MAN076 4 (1 1/5/2008 ) 8. Insert hos e (25) throu gh hose guide on tr ansp ort lock br acket a nd secur e to el bow . 9. Repeat pr ocedure for op posite wi ng. Inst all W ing Wheel Y oke (Figur e 32) 1. Place c arria ge bolts (67 ) throug h hole s in w ing. Carriage bol ts are on the outside; loc k nuts on the undersi de. 2. Attach win[...]

40 Assembly MAN0764 (1 1/5/2008) Inst all W ing Driveline (Figur e 33) Figure 33 . Right Dr ivelin e Installa tion 1. Remove kn ob on top of clutc h shiel d (3) and raise shie ld. 2. Slide c lutch of dr iveline (4) ov er wing g earbo x sha ft and align holes with gro ove. 3. Secu re drive line to shaft usin g cap sc rews and lo ck nuts suppli ed wi[...]

Assem bly 41 MAN076 4 (1 1/5/2008 ) Figure 34 . T andem Whe el As sembl y Installati on 1. Wh eel y oke arm 2. Wi ng whee l yoke a rm, r ight 3. S pring arm, wing right 4. 1 NC x 9 Hex head cap screw GR5 5. S pring, 3.25 6. 1 NC Lock nut 7. 5/16 NC x 2- 1/2 Hex head c ap screw GR5 8. Dri lled b ar , 1.25 x 7.56 9. 5/1 6 NC Flang ed lock nut 10. 1 N[...]

42 Assembly MAN0764 (1 1/5/2008) Inst all Chain or Belt Shielding  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thro wn object s could injure people or dam- age prope rty . • If this machine is not equipped wit h full chain or rubber shi elding , operation must be sto pped when anyon [...]

Assem bly 43 MAN076 4 (1 1/5/2008 ) Figure 36 . Chain S hield ing Installa tion - Right Wi ng Show n Figure 37 . Belt S hield ing Ins tallation - Center Sect ion 14 15 15 15 14 16 17 16 17 16 17 1 2 3 4 5 12 13 (Single) CD7544-1 1. F ront win g chain p late, i nner 2. F ront wi ng ch ain pl ate, cent er 3. F ront win g chain p late, o uter 4. Rear [...]

44 Assembly MAN0764 (1 1/5/2008) Figure 38 . Belt S hield ing Installat ion - Right W ing Winch Kit Inst allation (Optional) 1. Locate an d dril l one 9/16 " ho le in each w ing usin g dimensi ons show n in Fig ure 39. A ssem ble item s 1, 2, 3 and 4. Us e as sembly to loc ate and drill remaini ng holes. 2. Secu re idler brackets (1 ) and ro l[...]

Assem bly 45 MAN076 4 (1 1/5/2008 ) Shredder Inst allation (Optional) Crossbar Inst allation - Right Wing (Figure 41 & Figure 44) Figure 41 . Right Cros sbar and Blad e Installa tion 1. Install wing cross bar (1) on spli ned shaft. Use flange d castle nut an d cotter pin previo usly removed . T or que nut to 450 l bs-ft. 2. Place CCW blade (3) [...]

46 Assembly MAN0764 (1 1/5/2008) Fig ure 44 . Shredd er Kit In stallation 1. Attach mounti ng bracket ( 6) to the front s ide of the front baffle and s ecure wit h cap sc rews (1 2), hardened flat washe rs (14 ) and loc k nuts (13). D o not tighten hard ware. 2. Attach station ary blad e (5) to mou nting br acket ( 6) using tw o cap scr ews (10), f[...]

Assem bly 47 MAN076 4 (1 1/5/2008 ) 5. Insert clev is pin (17 ) through rear win g cylind er lug on center sec tion and lu g on end of weigh t box. Secu re wit h was he r (1 0) a nd c ott er p in (18 ). 6. Attach chain sh ield (4) to mou nting plate wit h two carriage bolts (13) and two l ock nuts (14) . Attach chain s hield to weigh t box ( 1) wit[...]

48 Dealer Check Lists MAN0764 (1 1/5/2008) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSIBI LITY) Inspect th e equipme nt thor oughly after assembl y to ensure it is set up pro perly before delive ring it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each item as it is found[...]

Part s 49 MAN076 4 (1 1/5/2008 ) P ARTS INDEX BA TWING ® Rot a ry Cu tter BW2400X, BW2 400XQ BW1620X, BW1 620XQ, BW162 0XQREV MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 50 -51 (REAR SECTIO N) .... ............. ............. ............ ............. .. 52 -53 WING ASSE MBLY ................[...]

50 Part s MAN07 64 (1 1/5/2008) MAIN FRAME ASSEMBLY (FRONT SECTION)[...]

Part s 51 MAN076 4 (1 1/5/2008 ) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F PART Q T Y DESCRIPTION 1 8825K T 1 Blade ki t, CCW 1 8820K T 1 Blade ki t, CW ( BW16 20XQREV only ) 2 ----- 1 Gearbox ( s ee p age 56 ) 3 1027297 1 Driveline c omplete, 134 0, 1.75-20 12.6 4 1027125 2 Attitude rod 5 1027 035 2 Front skid 6 19407 1 Safety chain 7 1008190 2 1[...]

52 Part s MAN07 64 (1 1/5/2008) MAIN FRAME ASSEMBL Y (REAR SECTION) (Rev . 4/5/2010)[...]

Part s 53 MAN076 4 (1 1/5/2008 ) MAIN FRAME ASSEMBLY (REAR SECTION) R E F PART Q T Y DESCRIPTION 1 1027070 1 Center wheel yoke 2 57050 1 Access hole cover 3 10475 1 Hydrauli c cylinder 3 -1/2 ( see p age 73 ) 4 1027125 2 Attitude rod 5 1004814 1 Tra nsport loc k-up 6 24098 1 1-1/4 C ylinder stroke c ontrol ki t (optiona l) 7 23650 1 Rat chet adju s[...]

54 Part s MAN07 64 (1 1/5/2008) WING ASSEMBLY Right W ing Show n[...]

Part s 55 MAN076 4 (1 1/5/2008 ) WING ASSEMBLY 28 R E F PART Q T Y DESCRIPTION 1 8825KT 1 Blade kit, CCW (Righ t wing) -or- 1 8820KT 1 Blade ki t, CW (Lef t wing) 2 ----- 1 Gearbox ( s ee p age 56 ) 3 1027120 1 Clutch shie ld with hin ge 4 102 729 8 1 Driv eli ne co mplet e 25 00, 59.5 x 85. 2 5 52234 1 Hydrau lic cylinder 3 -1/2 x 16 6 1027080 1 W[...]

56 Part s MAN07 64 (1 1/5/2008) WING & CENTER GEARBOX ASSEMB LY **[...]

Part s 57 MAN076 4 (1 1/5/2008 ) WING & CENTER GEARBOX ASSEMB LY 540 RPM 1000 RPM REF QTY Left Wing Center Right Wing Left Wing Center Right Wing DESCRIPTION A 1 1029693 1018345 1029692 102 9693 *102969 4 102969 2 Complete ge arbox 2 1 8 21542 215 42 21542 21542 2154 2 21542 Lock washe r , 10 mm 3 1 2 307201 307201 307201 3 07201 307201 307201 [...]

58 Part s MAN07 64 (1 1/5/2008) SPLI TTER GEARBOX ASSEMBLY REF PA R T 540 RPM PART 1000 RPM QTY DESCRIPTION 1 1029698 102969 9 - Com plete sp litter gea rbox 2 21542 2 1542 24 10 mm Loc k washer 3 307201 307201 2 4 M10-1.5 x 30 HHCS 4 1019 613 101961 3 1 Input cap 5 1019 575 101957 5 1 Input shaft 6 1019589 101958 9 2 Input oil seal 7 1019587 10195[...]

Part s 59 MAN076 4 (1 1/5/2008 ) CENTER DECK DRIVE ASSEMBLY R E F PART Q TY DESCRIPTION A 10272 99 1 C omplete ce nter dri ve assemb ly 1 1019107 1 Y oke, 1-3 /4, 20 spline 2 38352 2 Cross & be aring kit 3 38353 1 Inboard y oke 4 1005521 1 Grease fitting 5 1016484 1 Frict ion clutc h 2400 1-3 /4, 20 sp line 6 1016489 1 Flan ge yoke 7 57432 4 Fr[...]

60 Part s MAN07 64 (1 1/5/2008) FRONT 3-JOINT DRIVE AS SEM BLY (EQUAL ANG LE) R E F PART QTY DESCRIPTION A 1003480 1 Complet e front drive 1000 RPM (21 splin e) -or- A 57282 1 Comp lete front d rive 540 RP M (6 spli ne) 1 40563 1 Y oke 1-3 /8 - 6 spline ( 540 RPM ) -or- 1 40757 1 Y oke 1-3 /8 - 21 spline ( 1000 RPM ) 2 40566 2 Cro ss & bearing [...]

Part s 61 MAN076 4 (1 1/5/2008 ) REAR 3-JOINT DRIVE ASSE MBL Y (EQUAL ANGLE) R E F PART Q TY DESCRIPTION A 10191 21 1 Complete rea r drive as sembly 1 1004957 1 Y oke, 1-3 /4, 20 spline 2 40566 1 Cross an d bearing 3 1019124 1 Inboa rd yoke 4 1029925 1 Inner profile 5 40765 1 S pring pin 10 x 90 6 -------- 1 S tub shaft 7 40766 2 Bearing ring SC25 [...]

62 Part s MAN07 64 (1 1/5/2008) TYPE A - 540 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 C ompl ete CV dr ive ( 540 RPM ) 1 1985 1 1 Slid e lock rep air ki t 2 5877 4 1 Y oke QD CV 1.3 75 - 6 ( 540 R PM ) 3 5875 9 2 CV U-Joint r epair kit Cat 6 55E 4 5876 0 1 CV Body with fitting 5 102131 3 1 Y oke and shaf t CV s plined 25 .9 ( 54[...]

Part s 63 MAN076 4 (1 1/5/2008 ) TYPE B - 540 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 C ompl ete CV dr ive ( 540 RPM ) 1 1985 1 1 Slid e lock rep air ki t 2 103310 3 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 3 103310 7 2 CV U-Joint r epair k it Cat 6 55E 4 103310 6 1 CV Body with fitting 5 10331 13 1 Y oke and shaft CV splined 25.9 ([...]

64 Part s MAN07 64 (1 1/5/2008) TYPE A - 10 00 RP M FRONT CV DRIVE 1000 RPM 1 -3/8 21- Splined 1000 RPM 1 -3/4 20- Splined R E F P ART QTY DESCRIPTION A 1 021 1 04 1 C ompl ete C V dri ve asse mbl y 1 1985 1 1 Slid e lock rep air ki t 2 5877 0 1 Y oke QD CV 1.3 75 - 21 3 5875 9 2 CV U-J oint rep air kit, ca t 6 55E 4 5876 0 1 CV Body with fitting 5[...]

Part s 65 MAN076 4 (1 1/5/2008 ) TYPE B - 10 00 RP M FRONT CV DRIVE 1000 RPM 1 -3/8 21- Splined 1000 RPM 1 -3/4 20- Splined R E F P ART QTY DESCRIPTION A 1 021 1 04 1 C ompl ete C V dri ve a ssem bly 1 1985 1 1 Slid e lock rep air ki t 2 103310 4 1 Y oke QD CV 1.375 - 21 3 103310 7 2 CV U-Joi nt repair k it, cat 6 55E 4 103310 6 1 CV Body with fitt[...]

66 Part s MAN07 64 (1 1/5/2008) WING DRIVE ASSEMBLY R E F PART Q T Y DESCRIPTION 1 1027298 -- Complete wing dr ive assemb ly 2 1004957 1 Y oke, 1-3/4, 20 s pline (includ es items 30 , 31) 3 40566 2 Cross & bearing kit 4 40750 1 Inboa rd yoke 5 40765 2 S pring pin 10 x 90 6 1029842 1 Inner prof ile 7 10191 17 1 Outer guard half (includ es items [...]

Part s 67 MAN076 4 (1 1/5/2008 ) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub ass embly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearin g cone 6 1017036 1 Bearin g cup 7 1017037 1 Bearin g cup 8 1017029 1 Be[...]

68 Part s MAN07 64 (1 1/5/2008) RUBBER SHIELDING - CENTER SECTION (ST ANDARD ON BW2400 MODELS) R E F PART Q T Y DESCRIPTION 1 1027164 1 Front center b elt shiel d plate 2 1027166 1 Front right bel t shield pla te 3 1027167 1 Front left belt shie ld plate 4 1027176 4 Bent link .25 x 1.61 x 12.00 5 1027284 2 Rubber shiel d .25 x 8.50 x 44.74 6 102728[...]

Part s 69 MAN076 4 (1 1/5/2008 ) RUBBER SHIELDING - WING (ST ANDARD ON BW2400 MODELS) R E F PART Q T Y DESCRIPTION 1 1027168 1 Front right w ing belt sh ield plat e, outer -or- 1 1027169 1 Front lef t wing be lt shield pl ate, outer 2 1027171 1 Front wing belt shield plate, inn er 3 1027172 1 Front wing belt shield plate, ce nter 4 1027176 2 Bent l[...]

70 Part s MAN07 64 (1 1/5/2008) CHAIN SHIELDING - CENTER SECTION (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODE LS) (DOUBLE ROW OPTIONAL ON B W1620 & BW240 0 MODELS) SINGLE ROW DOUBLE ROW R E F PART Q T Y DESCRIPTION 1 1027131 1 Front center ch ain plate 2 1027132 1 Front right c hain plat e 3 1027133 1 Front lef t c[...]

Part s 71 MAN076 4 (1 1/5/2008 ) CHAIN SHIELDING - WING (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODE LS) (DOUBLE ROW OPTIONAL ON B W1620 & BW240 0 MODELS) SINGLE ROW DOUBLE ROW R E F PART Q T Y DESCRIPTION 1 1027134 1 Front wing chain plate, inner 2 1027140 1 Front wing chain plate, center 3 1027136 1 Front right w[...]

72 Part s MAN07 64 (1 1/5/2008) T ANDEM AXLE WHEEL YOKE (OPTIONAL) R E F PART Q T Y DESCRIPTION 1 1024109 2 Wheel yok e arm, spri ng 2 1027080 1 Wheel yok e arm, spri ng right (for right wing) -or- 2 1027081 1 Wheel yok e arm, spri ng lef t (for lef t wing) (no t shown) 3 1029876 1 Lower spring arm , wing right (for right wing) -or- 3 1029877 1 Low[...]

Part s 73 MAN076 4 (1 1/5/2008 ) HYDRAULIC CYLINDERS 3-1/2 x 8 3-1/2 x 16 R E F PART PART QTY DESCRIPTION 1 10475 5223 4 Compl ete cylinde r 2 235 40 23 540 1 Seal repair kit (in clud es i tems 2A - 2G) 2A † † 1 Wiper se al 2B † † 1 Rod seal 2C † † 1 Rod O-ring 2D † † 2 Cap se al 2E † † 2 Cap O-ring 2F † † 2 Piston s eal 2G [...]

74 Part s MAN07 64 (1 1/5/2008) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F P ART QTY DESCRIPTION 1 24098 1 S troke control s et for 1-1/4" c ylinder rod (cont ains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – – – 1 3/4[...]

Part s 75 MAN076 4 (1 1/5/2008 ) SHREDDER KI T (OPTI ONAL) R E F P ART QTY DESCRIPTION A 1027151 1 BW2400 Shredd er kit, co mplete 1 1027152 3 Cross bar 2 39002KT 2 Blade, .5 x 4 x 22.5 CW formed 3 39003KT 4 Blade, .5 x 4 x 22.5 CCW formed 4 1017128KT 6 Blade , .5 x 4 x 22. 5 flat 5 39089 3 Blade, .38 x 4 x 1 1.13 double edge 6 1014164 2 Mounting b[...]

76 Part s MAN07 64 (1 1/5/2008) BW1620X / BW16 20XQ / BW1620XQREV COUNTERWEIGHT BOX ASSEMBLY R E F P ART QTY DESCRIPTION 1 1027190 1 Wei ght box 1 300 lbs 2 1027123 1 Hinge pi n, 1 x 98 3 1027198 1 Skid sh oe, weight box 4 1027197 1 Rear cha in shiel d bracket , left weig ht b ox (s hown ) -or- 4 1027196 1 Rear chain s hield brack et, right weight [...]

Part s 77 MAN076 4 (1 1/5/2008 ) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch kit, c omplete 1 52478 4 Idler b racket 2 6696 2 Chain idler c asting 3 409 2 Clevis pin, 1/2 x 2 4 224 1 1 2 Kl ik pi n, 3 /16 x 1 5 3379 * - HHCS, 1 /2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/ 2 NC flang ed 7 1863 * - Was her , 1" SAE flat 8 10[...]

78 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must alwa ys be repla ced wi th the sam e grade as specifi ed in t he manual par ts list. Always use the proper [...]

Appendix 79 Bolt T orque & Size C harts (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ .......... .......... .......... .......... ......... ..... Agricul ture ASABE ............ ........ American Soci ety of Ag[...]

80 Index MAN076 4 (1 1/5/2008 ) INDEX A ADJUSTMENTS Attitude Rod 16 Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Center Section 33 Wing Section 38 Gearboxes, Initial Oil Fil l 40 Optional Equipm ent 40 BW1620X Counterweight 46 Chain or Belt Shieldi ng 42 Tandem Wheel Assembl ies 40 Winc h K it 44 D DEALER CHECK LISTS Deli[...]

F-3079 (Rev . 9/16/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch as[...]

F-8494 (Rev . 6/23/2005) W oods Equipmen t Company 260 6 South Illin ois Route 2 Post Office B ox 1000 Oregon, Illinoi s 61061 800-319-663 7 tel 800 -399- 663 7 f ax www .W oodsEquipm ent.com ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names[...]