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Woods Equipment HC54 manual

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Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Woods Equipment HC54. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação

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  • Página 1

    OP E R A TO R ' S M A NU A L HERITA GE ROT ARY CUTTER MAN0670 (Rev . 8/29/201 1) HC48 HC54 HC60 HC72 TM[...]

  • Página 2

    2 Introduction Gen’l (Rev . 3/5/2010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g e[...]

  • Página 3

    Introduction 3 MAN0670 (1 1/16/2007) T AB LE OF CO NTENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 GENERAL IN FORMA TIO N . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Página 4

    4 Introduction MAN067 0 (1 1/16/2007) SPECIFICATIONS 3-Point Hitch: HC48, HC54, HC6 0, HC72 . . . . . . . . . . . . . . . . . . . . . . . Ca tegory 1 & 2 Cutting Hei ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1" - 9" Blade S pindle . . . . . . . . . . . . . . . . . .[...]

  • Página 5

    Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

  • Página 6

    6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2 006) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - V HS01052 Sa fety V ideo  DVD Format - D VD01052 Safety V ideo Please send me Name: _______ _______ _______ _______ _______ _____ Phone: _______ _______ ____ Address: __ _______ _______ _______ _______ _______ ______[...]

  • Página 7

    Safety 7 Single S pindle Cutt er LD/MD (Re v . 10/27/2006) TRAINING  Safety inst ructions are important! Read all att achment and power unit manual s; follow all safety r ules and sa fety deca l informa tion. (Replace- ment man uals and safety deca ls are availa ble fr om your dealer . T o locate your nearest dealer , check the Dealer Locator at[...]

  • Página 8

    8 Safety Single S pindle Cutter LD/MD (Rev . 10/ 27/2006) (Saf ety Ru les cont inued fr om pre vi ous page)  Full chain, rubber , or steel band shielding must be inst alled when operating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property . • If this machine is not equipped with full c hain, rub[...]

  • Página 9

    Safety 9 Single S pindle Cutt er LD/MD (Re v . 10/27/2006) inst alle d secure ly to ensu re equipmen t is in a safe condition before putting unit into service.  Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.)  Make sure shields and guards are properly inst alled and in good cond[...]

  • Página 10

    10 Safety MAN067 0 (1 1/16/2007) 1 - SERIAL NUMBER P LATE ROT A TING BLADES AND THROWN OBJECTS  Do not put hands or feet under or into mower when engine is running.  Before mowing, clear area of objects that may be thrown by blade.  Keep bystanders away .  Keep guards in place and in good condition. BLADE CONT ACT OR THROWN OBJECTS CAN [...]

  • Página 11

    Safety 11 MAN0670 (1 1/16/2007) 7 - PN 10 041 14 10 - PN 3 3347 33347E CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.  Operate tractor controls from tractor seat only .  Do not [...]

  • Página 12

    12 Operation MAN067 0 (1 1/16/2007) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The operat or must be properl y trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration. Read the safet y r ules and sa fety deca ls on pa ge 7 throug h page 1[...]

  • Página 13

    Operation 13 MAN0670 (1 1/16/2007) T o p Link Adjust ment Figure 2 . T op Lin k Adjus tment 1. Attach tract or top l ink (1) to low est hol e provid ed in the tractor ’s top link bracke t (6). 2. Attach rear porti on of tractor top link to the first hol e on the cu tter floati ng link (3) . Sele ct a top li nk mounting pi n that wil l allow the f[...]

  • Página 14

    14 Operation MAN067 0 (1 1/16/2007) Figure 4 . S tandard Hitch an d Quick Hi tch Config urations - HC60, HC7 2 QUICK HITCH ASSEMBLY (HC60 / HC72) Refe r to Figu re 4. 1. Remove br ace arm s (6), floa ting l ink (3), c ap screw (1 1), s pacer (7), and flange lock nut ( 9) from upper hole on A -frame b ars (5). 2. Remove h itch pi ns and place sleev [...]

  • Página 15

    Operation 15 MAN0670 (1 1/16/2007) DRIVELINE INSTALLATION (TRACTOR PTO)  Make sur e spring-ac tivated locking pin or collar slides free ly and is se ated firml y in tract or PTO spline groove. T o Install : Pull loc king collar back an d at the s ame ti me pus h the drivel ine on to tra ctor PTO shaft until lock ing de vic e engage s. To R e m o[...]

  • Página 16

    16 Operation MAN067 0 (1 1/16/2007) Figure 8 . Cut Shield 6. Place t he cu toff portio n of th e shield agai nst th e end of the sha ft and us e as a g uide. Mark a nd cu t the shaft. Figure 9 . Cut Shaft to Len gth 7. Repeat ste p 6 for the other half of the driv e. 8. File an d clean c ut end s of bo th drive halves . Do not use tr actor if p rop[...]

  • Página 17

    Operation 17 MAN0670 (1 1/16/2007) SHR EDDI NG MATE RIAL For shreddi ng, set the cutter lowe r at rear . Determ ine how mu ch lo wer to s et the rear b y exper imenting in di f- ferent s ituatio ns. OPERATING T ECHN IQUE 1. Power for operati ng the cutt er is supplie d by th e tractor PTO. Operate PTO at 540 rpm. K now ho w to stop the tractor and [...]

  • Página 18

    18 Owner Service MAN067 0 (1 1/16/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mec hanical skills. If you n eed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual  Keep all persons away from[...]

  • Página 19

    Owner Servi ce 19 MAN0670 (1 1/16/2007) Figure 1 1 . Jackstand Placem ent and Lubricati on Points BLADE SERVICING Blade R emoval NOTICE  If blade pin is seized in crossbar and extrem e force will be nee ded to re move it, support cr ossbar from below to prevent gea rbox damage. Figure 12 . Blade Asse mbly 1. Disconn ect drivel ine fr om trac tor[...]

  • Página 20

    20 Owner Service MAN067 0 (1 1/16/2007) 3. Align cr ossbar (8) with blade acce ss hol e in cutter frame. A pply a libera l coat ing of N ever Se ez ® or equival ent to blade pi n and crossbar hole. Mak e sure bl ade offset is away from cutter . Push bl ade pin thro ugh cros sbar . 4. Insert lo ck washer (15) and nut (14) thro ugh blade access hole[...]

  • Página 21

    Owner Servi ce 21 MAN0670 (1 1/16/2007) DRIVELINE SHEAR BOLT REPLACEMENT NOTICE  Always use ap proved 1/2" NC x 3" grad e 2 shear bolt as a re placement part. Using a hardened bolt or shear pin may result in damage to driveline or gearbox . 1. Remove drivel ine sh ield bel l (1). 2. Remove da maged s hear bo lt (4). 3. Rotate drivelin [...]

  • Página 22

    22 T roubleshooting MAN0670 (1 1/16/2007) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lo wer in cente r of swath than at ed ge Height of cutter l ower at r ear or front Adjust cutter heig ht and at titude s o that cutte r rear and front are within 1/2" of s ame he ight. S treaking c onditi ons in s wath Condit[...]

  • Página 23

    Dealer Service 23 MAN0670 (1 1/16/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahea[...]

  • Página 24

    24 Dealer Service MAN067 0 (1 1/16/2007) V ert ical Shaft Rep air (Flat T op) (Figure 17) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (27) a nd si phon g ear lub e from housing throug h this op ening. 3. Remo ve cros sbar (se e Crossbar Re moval, page 27 ). 4. Remove v ertical s haft seal (21 ). Replac e [...]

  • Página 25

    Dealer Service 25 MAN0670 (1 1/16/2007) Figure 17 . Gear box Asse mbly (F lat T op Gear box) Reasse mble Gear box 1. Clean hou sing, paying spec ific at tention to ar eas where gas kets will be i nstalled. 2. W ash hous ing and al l comp onents thorough ly . Select a c lean area for gearbox assembl y . Re place all sea ls, bear ings, a nd gas kets.[...]

  • Página 26

    26 Dealer Service MAN067 0 (1 1/16/2007) 9. Secu re snap r ing (13) on in put sha ft (3) if not already s ecure. 10. Place gear ( 1) thro ugh top of h ousin g and align gear (1) and g ear (5) s o tha t gear te eth are a match. 11 . Wh ile h oldin g gear ( 1) in p lace, slide in put sha ft (3) through gear ( 1) and bear ing ( 8). Al ign spl ines o n[...]

  • Página 27

    Dealer Service 27 MAN0670 (1 1/16/2007) Figu re 18 . Gear box Asse mbly (C ast/ Crown T op Gear box) CROSSBAR REMOVAL 1. It is neces sary to gain ac cess to bottom side of cutter fo r cros sbar r emov al. Se e Blocking Method, p age 18 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Item 6, ) or a sm all hydr aulic j ack to remove th e [...]

  • Página 28

    28 Dealer Service MAN067 0 (1 1/16/2007) Figure 19 . Crossb ar Rem oval CROSSBAR INST ALLATION 1. Usi ng eme ry clo th ( 220 o r fine r), remove sur face rust, Loct ite ® and foreig n material from hub, splined gearbo x, verti cal sh aft, and cross bar as shown in Figu re 20. Figure 20 . 2. Install cros sbar (2 ) on spli ned s haft. Install washe [...]

  • Página 29

    Dealer Service 29 MAN0670 (1 1/16/2007) UNIVERSAL JOINT REP AIR Figure 22 . Univ ersal J oint P arts Brea kdown U-Joint D isassem bly 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 23. Figu re 23 . Remove S nap Ring 2. With snap rings re moved, support dr ive in vi se, hold y oke in hand and tap o n yo ke to dri[...]

  • Página 30

    30 Dealer Service MAN067 0 (1 1/16/2007) Figure 26 . Remove Cu ps U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft. Be car eful not to dis turb needle b earings . [...]

  • Página 31

    Assembly 31 MAN0670 (Rev . 6/27/2008) ASSEMBLY DEALER SET-UP INSTR UCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . It sh ould b e deliver ed to the own er co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. The cutter is shippe d partially ass embl ed. Assemb ly will be easie r if[...]

  • Página 32

    32 Assembly MAN06 70 (Rev . 6/27/ 2008) DISASSEMBLE SHIPPING UNIT Remove al l parts that are wi red and s trapped t o cutte r . Remove c ap sc rews (5) and flange lock n uts (6) tha t are secur ing tailwheel b racket (2) to the tailwh eel bracke t mounting holes (A). ASSEMBLE CUTTER 1. Att ach t ai lwhee l brac ket (2 ) to cu tter on th e insi de o[...]

  • Página 33

    Assembly 33 MAN0670 (Rev . 6/27/2008) Driveline S lip Clutch NOTICE ■ A grade 8 bolt must be used to a ttach clutch driveline to gearbox. A new sli p clutch , or one tha t has be en in stor age ov er the w inter , may se ize. 1. Befor e oper ating slip clutch , make sure i t will sl ip. Refer to Slip Clutch Adjustment, p age 20 . 2. Positio n clu[...]

  • Página 34

    34 Dealer Check List s MAN06 70 (Rev . 6/27/ 2008) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSI BILITY) NOTICE ■ Gearbox w as not fill ed at t he factor y . It mus t be serviced befo re operati ng cutter . (See Fill G earbox, p age 33). Failur e to service will res ult in damage to gearbox . Inspect cutter thoroughl y afte[...]

  • Página 35

    Part s 35 MAN06 70 (1 1/16/2007) HC48, HC5 4, HC60, HC72 A SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX ASSE MBLY (FLAT T OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 GEARBOX ASSE MBLY (CAST/CROWN T OP)(HC72 ONL Y) . . . . . . . . . . . 39 DRIVELINES: HC48 S TANDARD DRIVELINE . . . . . . . . . . . . [...]

  • Página 36

    36 Part s MAN0670 (1 1/16/2007) HC48, HC54, HC60, HC72 ASSEMBLY 65 - SAFETY DECAL SET 66 - COMPLETE DECAL SET (Rev . 4/20/201 1)[...]

  • Página 37

    Part s 37 MAN06 70 (1 1/16/2007) HC48, HC54, HC60, HC72 ASSEMBL Y PA RT S LIST REF P ART QTY DESCRIPTION 2 58800 1 Gearbox HC48, HC54 (see page 38) 2 58801 1 Gearbox HC60 (see p age 38) 2 1026536 1 Gearbox HC72 (see page 38) -or- 2 101 1794 1 Gearbox HC72 (see p age 39) 3 1017721 1 Rear ba nd - HC48 3 1017724 1 Rear ba nd - HC54 3 1024213 1 Rear ba[...]

  • Página 38

    38 Part s MAN0670 (1 1/16/2007) GEARBOX ASSEMBLY (FLAT T OP) R E F P ART QTY DESCRIPTION A 58800 1 Gearbox rep air as y (HC48, HC54) A 58801 1 Gearbox rep air as y (HC60) A 1026536 1 Gearbox rep air as y (HC72) 1 57458 1 Gear , crown 25T (HC48, HC54) 1 57459 1 Gear , crown 24T (HC60) 1 1026535 1 Gear , crown 22T (HC72) 2 NSS 1 Gearbox housing 3 574[...]

  • Página 39

    Part s 39 MAN06 70 (1 1/16/2007) GEARBOX ASSEMBLY (CAST/CROWN T OP) R E F P ART QTY DESCRIPTION A 1032587 1 Gearbox rep air asse mbly (HC48 & HC60, Ball Bearing) A 1032588 1 Gearbox re pair as sembly (HC60, T apered Bearing) A 101 1794 1 Gearbox rep air asse mbly (H C72, Ball Bearing) 1 ----- 1 Housing 2 1019632 1 Inspection cover 3 ----- 1 22 [...]

  • Página 40

    40 Part s MAN0670 (1 1/16/2007) HC48 SHEAR BOLT DRIVELINE ASSEMB LY R E F P ART QTY DESCRIPTION A 10095 09 1 Complete 54 0 driv eline asy 1 1001300 1 Complete collar y oke C12 1-3 /8 - 6 2 38478 2 Cross & be aring kit 3 1019442 1 Outer cone fix ring 4 30922 6 Shield re tainer clip 5 1019444 1 Inner co ne fix rin g 6 30917 2 Chain shield t ether[...]

  • Página 41

    Part s 41 MAN06 70 (1 1/16/2007) HC54 , HC60, HC72 SHE AR BOL T DRIVEL INE ASSE MBLY R E F P ART QTY DESCRIPTION A 10095 10 1 Complete 540 driveli ne (HC54, HC60) A 10242 17 1 Complete 54 0 driv eline (HC72) 1 1001300 1 Complete collar y oke C12 1-3 /8 - 6 2 38478 2 Cross & be aring kit 3 1019442 1 Outer cone fix ring 4 30922 6 Shield re tainer[...]

  • Página 42

    42 Part s MAN0670 (1 1/16/2007) HC48, HC54, HC60 SLIP CLUTCH DR IVELINE ASSEMBLY (OPTIONAL) R E F P ART Q TY DESCRIPTION A 10209 00 1 Complete 54 0 driv eline ass embly 1 1001300 1 Complete collar y oke C12 1-3 /8 - 6 2 38478 2 Cross & be aring kit 3 1019442 1 Outer cone fix ring 4 30922 6 Shield re tainer clip 5 1019444 1 Inner co ne fix rin g[...]

  • Página 43

    Part s 43 MAN06 70 (1 1/16/2007) HC72 SLIP CLUTCH DRIVELINE ASSEMBLY R E F P ART Q TY DESCRIPTION A 10242 18 1 Complete 54 0 driv eline asy 1 1001300 1 Complete collar y oke C12 1-3 /8 - 6 2 38478 2 Cross an d bearing k it 3 1019442 1 Outer cone fix ring 4 30922 6 Shield re tainer clip 5 1019444 1 Inner co ne fix rin g 6 30917 2 Chain-sh ield tethe[...]

  • Página 44

    44 Part s MAN0670 (1 1/16/2007) FRONT RUBBER SHIELDING (ST ANDARD) R E F P ART QTY DESCRIPTION A 1024665 1 Rubber shield k it - HC48 (inc lude s i tem s 1 -4) A 1024666 1 Rubber shield k it - HC54 (inc lude s i tem s 1 -4) A 1024667 1 Rubber shield k it - HC60 (inc lude s i tem s 1 -4) A 1024668 1 Rubber shield k it - HC72 (inc lude s i tem s 1 -4)[...]

  • Página 45

    Part s 45 MAN06 70 (1 1/16/2007) FRONT & REAR CHAIN SHIELDING (OPTIONAL) REF QTY P ART HC48 P ART HC54 P ART HC60 P ART HC72 DESCRIPTION 1 1 1018025 102 7362 102735 6 1027350 Right front cha in plate 2 1 1027363 5714 4 1027357 102735 1 Left front c hain pla te 3 2 1003644 100 3645 100364 5 1003646 .243 Dia. bent pin (front) 4 AR 3994 3994 3 994[...]

  • Página 46

    46 Part s MAN0670 (1 1/16/2007) QUICK HITCH HARDWARE (OPTIONAL) R E F P ART QTY DESCRIPTION 8 10380 1 1/2 NC x 4 Cap screw 9 1 1900 1 1/2 NC F lange loc k nut 10 33657 1 1/2 x 3/4 x 2-1 3/16 Sleev e 12 38214 2 .91 x 1.44 x 1.25 Slee ve 13 1003614 1 .81 x 1.25 x 1.81 Slee ve - 1026566 1 Quick hitch kit CD7392- 1A[...]

  • Página 47

    Appendix 47 Bolt T o rque & Siz e Charts (Rev . 3/28/2007) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop e[...]

  • Página 48

    48 Appendix Bolt T orque & Size Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... .......... .......... ...... .......... . Agriculture ASABE . ............ ....... American Socie ty of Ag[...]

  • Página 49

    Index 49 MAN0670 (1 1/16/2007) INDEX ASSEMBLY Dealer Set-Up Instr uctions 30 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 33 Pre-De livery (Dea ler’s Re spons ibility ) 33 DEAL ER SERVI CE Crossb ar Installa tion 27 Removal 26 Gearbo x Mainten ance 2 3 Horizont al Leak Repair 24 Seal Instal lation 23 Seal Replac ement 23 Vertic al [...]

  • Página 50

    50 Index MAN0670 (1 1/16/2007) NOTES[...]

  • Página 51

    Index 51 MAN0670 (1 1/16/2007)[...]

  • Página 52

    F-3079 (Rev . 2/ 14/201 1) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 10 00 Oregon, Illinois 61061 USA 800-319-663 7 tel 80 0-3 9 9-6 637 fa x www .W o odsEquipment.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch[...]

  • Página 53

    F-3079 (Rev . 2/14/201 1)[...]

  • Página 54

    F-8494 (Rev . 6/ 23/2005) ©2007 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat i[...]