Woods Equipment PRD8400 manual

OP E R A TO R ' S M A NU A L 2 - F R O N T PR EMIER REAR DISC HAR GE MO W ER S MAN0475 (Rev . 4/20/ 201 1) T ested. Proven. Un beat able. PRD6000 PRD7200 PRD8400[...]

2 Introduction Gen’l (Rev . 3/5/2 010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN047 5 (9/21/20 05) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN0475 (9/21/2005 ) SPECIFICATIONS PRD6000 PRD720 0 PRD8400 3-Point Hitch Category 1 Category 1 Category 1 Cutting Width 60" 72" 84" Cutting Hei ght Rang e 1" - 5-1/2 " 1" - 5-1/2 " 1" - 4-1/4 " Operating Weight with Chain Shi eldin g 653 lb s 719 lb s 830 lb s Blade S peed (feet per minu[...]

Safety 5 PRD Mower (9/13/2005) TRAINING  Saf ety in struc tion s are i mpor ta nt! Re ad all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate yo ur nearest d ealer , check the Dealer Locator at www. WoodsEquipm[...]

6 Safety PRD Mowe r (9/13/2005 )  Inspect a nd clea r area of s tones , branch es, or other hard object s that might be thrown, causing injury or damage.  Never direct discharge toward people, animals, or property .  Keep byst a nders away f rom equipment.  Do not opera te or transport e quipment while under the influence of al cohol or[...]

Safety 7 PRD Mower (9/13/2005)  Y our dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.  Tighten all bolts, nuts, and screws to torque chart specification s. Check that all co tter pins are inst alle d secure ly to ensu re equipmen t is in a safe condition befo[...]

8 Safety MAN0475 (9/21/2005 ) SHIELD MISSING DO NOT OPERA TE PUT SHIELD ON DANGER 18867- - B 1 - 15503 2 - 188 67 3 - Serial Numb er Plate MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a cl ean, dam p cloth to cl ean safety d ecals. A vo id spraying too close to decals when u sing a pr essure washe r; high[...]

Safety 9 MAN047 5 (9/21/20 05) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 33347E F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or R OPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle[...]

10 Operation MAN0475 (9/21/2005 ) OPERATION The opera tor is r espons ible for the safe operatio n of the mower . The oper ator must be properl y trained . Operators should be fam iliar with the mowe r , th e trac- tor , and al l safety practic es be fore starting o perat ion. Read the saf ety ru les and safety decal s on p ages 5 to 9. This m ower[...]

Operation 11 MAN047 5 (9/21/20 05) 1. Attach the mowe r hitch p ins to the low er tractor lift arms and s ecure. 2. Attach tractor top link (1), Fig ure 2, to mo wer to p link b racket attachmen t poin t A. C onne ct th e drivelin e to the tract or PTO shaft. Figure 2 . A tta ch m en t Poi n ts Figure 3 . Attaching Mowe r to Tractor 3. Attach tet h[...]

12 Operation MAN0475 (9/21/2005 ) Figure 5 . Height A djustmen t with Ca ster Arm Sp acers T RACTOR T OP LINK AD JUS TMEN T When the cuttin g he ight is set, ad just tract or top li nk until mowe r top l ink attachme nt point (A) is al igned v er- tica lly wit h mow er hit ch pin ( B), F igure 6. Adjust tr actor to p link so m ower is lev el betwe [...]

Operation 13 MAN047 5 (9/21/20 05) Figure 8 . Front Cas ter Arm Config uration f or PRD6000 & PRD7 200 Only FRONT CASTER WHEEL INTERFERENCE CHECK NOTICE ■ Do not operate tr actor and mower until t his interfer ence c heck h as be en pe rformed. If yo u change tr actors, you must perfor m the check for that mou nting. Figure 9 . Front Ca ster [...]

14 Operation MAN0475 (9/21/2005 ) If mowe r becom es plug ged caus ing b elt to slip for ov er two seconds f ollow thes e step s: 1. Maneuver equipme nt into a previo usly c ut area and allow mower to clear accumu lated m aterial . 2. Continue ru nning at leas t two minute s, allowin g pulleys to coo l. S topping the mowe r in con tact with a very [...]

Operation 15 MAN047 5 (9/21/20 05) OWNER PRE-OPERA TION CHECK LIST (OWNER' S RESPONSI BILITY ) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 5 t o 9. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check th at all s hiel ds and guards are pr operly insta[...]

16 Owner Service MAN0475 (9/21/2005 ) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mec hanical skills. If you n eed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Never allow children or unt[...]

Owner Service 17 MAN047 5 (9/21/20 05) Figure 12 . Lubricatio n Points & Chart REF DESCRIPTION FREQUENCY 1 Front U-Joint 8 Hours 2 Cast er Wheel (Four wh eels) 8 Hours 3 Cast er Pivo t (Four wh eels) 8 Hours 4 Left S pindle (Ac cess t hrough ho le) 24 Hours 5 Shield Bear ings 8 Hours 6 Rear U-Joint 8 Hours 7 Gearb ox (Fill to ce nter of ho rizo[...]

18 Owner Service MAN0475 (9/21/2005 ) Figure 13 . Belt Routing BEL T SER VICE Belt Re placemen t One of the major cau ses of belt fail ure is improp er installa tion. Be fore installi ng a new belt, ch eck the fol- lowing : 1. Check pu lley sh afts and bearing s fo r wear . 2. Check pu lley gr ooves fo r clean liness. 3. Make sure s pindles tur n f[...]

Owner Service 19 MAN047 5 (9/21/20 05) Blade Installation  Y our dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous. Figure 14 . Blade Asse mbly 1. Place c ap scre ws (3) th rough outer ho les in bl ade and spin dle s haft. 2. Make sure blade c utting edge i s posit[...]

20 T roubleshooting MAN0475 (9/21/2005 ) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Gras s cut hi gher i n cent er of swath t han at e dge Height of m ower high er at fro nt than at re ar Adjust mowe r height and attitude so that mower rear a nd front ar e with in 1/2 in ch of sam e heig ht. See inst ructions on page 1 1 . L[...]

T roubleshooting 21 MAN047 5 (9/21/20 05) TROUBLE SHOOTING BEL T COND ITI ONS * Check belt f or damage by la ying it flat on the flo or . A belt that does not lie flat ( has humps or twi sts, indicati ng bro ken or stretc hed co rds) m ust be replace d. PROBLEM POSSIBLE CAUSE SOLUTION Belt s lippage Mower o verloa ding; Mater ial too tall or he avy[...]

22 Dealer Service MAN0475 (9/21/2005 ) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and money ahead t[...]

Dealer Service 23 MAN047 5 (9/21/20 05) Spindle Assem bly Refer to Figure 17. Bearing cones and cups are de signed to wo rk toge ther . It is impor tant to pos ition them s o bearin g cone tape r mates wit h cup taper . 1. Lubricate new c ups with a light o il. Pla ce them in spin dle h ousing so th ey wi ll mate with bearin g cones. Cu ps and cone[...]

24 Dealer Service MAN0475 (9/21/2005 ) . Figure 18 . Gearbo x As sembl y GEARBOX REP AIR Read th is entir e secti on befo re startin g any repair . Many ste ps are de penden t on each o ther . Repair to this gearbox is limited to repla cing b earings , seals, a nd gas kets. Repl acing gea rs, sha fts, and a housing i s not co st effective. It is mo[...]

Dealer Service 25 MAN047 5 (9/21/20 05) with an OD that wil l sit on the outside edge of the seal but will cl ear the ho using . Tubing with an OD that is to o smal l will b ow seal c age and ruin s eal. 5. Carefull y pres s sea l into housing, avoid ing distort ion to the m etal seal c age. Figure 19 . Se al Ins tallation V ertical Shaf t Se al Re[...]

26 Dealer Service MAN0475 (9/21/2005 ) Gearbox Disa ssembly Refe r to Figu re 18. 1. Remove top cove r (22 ) from ho using . Turn gearbox upside down and pour out remain ing gear oil from gearbox . 2. Remove oi l cap ( 20) (to b e replac ed). 3. Remove sn ap ring ( 10) and s him (1 3) from inpu t shaf t (3). 4. Suppo rt gear box in hand p ress and [...]

Dealer Service 27 MAN047 5 (9/21/20 05) 19. Check gea rbox ho using for lea ks b y plugg ing al l holes exce pt one. Appl y 4 p si comp ressed air and immer se the gea rbox in water to v erify t hat there are n o leak s. 20. Remove gearbo x fro m water an d dry off with compr essed air. Add SAE 80W or 90W EP oil unti l it runs out of side lev el ho[...]

28 Dealer Service MAN0475 (9/21/2005 ) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S tep 3 f or opp osite cu p. Figure 25 Figure 26 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to re move cup. Rep eat S tep 3 for fina l remo val. Dr ive[...]

Assembly 29 MAN047 5 (9/21/20 05) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this mower is the responsi bility of th e Woods dealer . If sh ould b e deliver ed to th e owner co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. Comple te Dealer Check L ists on page 33 wh en yo u have com pleted t[...]

30 Assembly MAN0475 (9/21/2005 ) Inst all T op Link 9. Link, rear offset 10. Link, front offset 1 1. Link, U- bracke t 30. Sleeve, .62 x . 84 x 2.88 40. Screw , HHCS 1/2 NC x 4-3 /4 GR5 44. Nut, fla nged lock 1/2 NC Figure 30 . T op Link Assemb led 1. Insert cap screw (40) th rough r ear offset li nks (9) , pipe (30), U- bracke t (1 1) and fro nt o[...]

Assembly 31 MAN047 5 (9/21/20 05) Fill Gearbox NOTICE ■ Gearbox is not fill ed at the fac tory . Pr ior to delivery , make sur e each g earbox is fill ed half-f ull with 80W or 90W API GL-4 or GL-5 gea r lube. 1. Make su re ve nt plu g hole is clea r . F ill gea rbox half- full with hi gh qua lity ge ar oil th at has a vi scosity index of 80W o r[...]

32 Assembly MAN0475 (9/21/2005 ) Fig ure 35 . Quick Hi tch Kit Installation (Option al) 3. Attach offset li nk (1 ) to lo wer hitch clev is usin g slee ves (3 & 8) , two fla t wash ers ( 9), cap screw (1 1), an d hex n ut (12) as sh own in Fi gure 35. D o not tighten hard ware. Repea t for oppo site side. 4. Attach u pper en d of o ffset lin ks[...]

Dealer Check List s 33 MAN047 5 (9/21/20 05) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESPONSI BILITY) Inspect the equipment th oroug hly after assemb ly to ensure it is set up pro perly before deli vering it to the cust omer . The follow ing check lis ts are a reminder of points to insp ect. Chec k off each item as it is found sa t[...]

34 Notes MAN047 5 (9/21/200 5) NOTES[...]

Part s 35 MAN047 5 (9/21/20 05) P ARTS INDEX MAIN FRAME AS SEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX A SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DRIVESHAF T ASSEMBLY (W ALTERSCHEID TWO-LOBE) . . . . . . . . 3 9 DRIVESHAF T ASSEMBLY (COMER P ROFILE) . . . . . . . .[...]

36 Part s MAN0475 (9/21/2005 ) PRD6 000, PRD 7200 & PR D8400 MA IN FRAME A SSEMBLY (Rev . 12/23/2005)[...]

Part s 37 MAN047 5 (9/21/20 05) PRD6 000, PRD 7200 & PR D8400 MA IN FRAME A SSEMBLY REF P ART QTY DESCRIPTI ON 1 – – – – 1 Main F rame ( not sol d sepa rate ly) 2 10165 01 2 Hit ch 3 20409 2 C levis Pin, 7/8 x 3 4 1001244 1 V -Belt W99 (PR D6000) -o r- 4 18879 1 V -Belt W1 12 (PRD7200) -or- 4 53418 1 V -Belt W157 (PR D8400) 5 18989 4 Wh[...]

38 Part s MAN0475 (9/21/2005 ) PRD6000, PRD720 0 & PRD840 0 GEARBOX ASSEMBLY REF P ART QTY DESCRIPTION A 100 2499 1 Gearbox As sembly , Complet e 1 57458 1 Gear , Crown 25T M 5.3 2 NSS 1 G earbox Hou sing 3 1005320 1 Shaft, Input 1-3/8 -6 4 1005321 1 Shaf t, Outpu t 1-1/4 5 57491 1 Pinion Gear 13T M5.3 6 57476 1 Bearing Cu p & Cone 7 57462 [...]

Part s 39 MAN047 5 (9/21/20 05) PRD 6000, PRD72 00 & PRD8400 DR IVESHAF T W AL TER SCHEID (TWO-L OBE SHAF T) REF P ART QTY DESCRIPTION A 4055 1 1 Complete Drive Shaf t 1 4 0571 2 Y oke, 1-3/ 8 6-S pline QD 2 154 2 U-Join t Repai r Kit L14R 3 4 0775 1 Pin, S pring 10 m m x 65 m m (Pkg of 10 ) 4 40572 1 Y oke, I nne r Pr ofi le 5 4 0583 1 Driv e [...]

40 Part s MAN0475 (9/21/2005 ) PRD600 0, PRD7200 & PRD 8400 DRIV ESHAF T COMER REF P ART QTY DESCRIPTION A 100 9508 1 Complete dri veline asy 1 100130 0 2 Compl ete colla r yoke C12 1-3/8 - 6 2 3 8478 2 Cross and be aring kit 3 101944 2 1 Oute r cone fix ri ng 4 3 0922 6 Protection fixi ng screw 5 101944 4 1 Inner cone f ix ring 6 30917 2 Chai [...]

Part s 41 MAN047 5 (9/21/20 05) PRD600 0, PRD7 200 & PRD8 400 BLAD E & SPINDLE ASSEMBLY REF P ART DESCRIPTION 1 37009 N ut, Jam 7/8 NF 2 10378 * Screw , HHCS 1/4 NC x 1 GR5 3 52898 W asher , Lock .929 x 1.66 4 1985 * W ash er , Loc k 1/4 5 34440 Bus hing, H 1 S traight bo re w/key 6 66694 She ave, H 1 BK 4.17 PD (PRD6000) -or- 6 12 622 S he[...]

42 Part s MAN0475 (9/21/2005 ) PRD6000, PRD7 200 & PRD8400 REAR CHAIN SHIELDING A SSEMBLY (OPTIONAL) PRD6000, PRD720 0 & PRD8400 FR ONT ROLLER ASSEMBLY (OPTIONAL) REF P ART QTY DESCRIPTION A 55348 - Chain Shi eld Assemb ly (PRD600 0) B 53566 - Chain Shi eld Assemb ly (PRD720 0) C 52856 - Chain Shield As sembly (PRD8400) 1 1 007854 1 Pin, Ch[...]

Part s 43 MAN047 5 (9/21/20 05) MULCHING KIT (OPTIONAL) x x x x 2 1 REF P ART QTY DESCRIPTION A 10194 30 1 PRD6000 Mulc hing ki t A 10194 31 1 PRD7200 Mulc hing ki t A 10194 32 1 PRD8400 Mulc hing ki t 1 610 0 * - 1/ 2 x 1-1 /4 Ca p scr ew GR 5 2 1 1900 * - 1/2 Flange d lock nut * Obtai n Loca lly INST ALLATION INSTRUCTIONS 1. Using the t racto r 3[...]

44 Part s MAN0475 (9/21/2005 ) QUIC K HITC H KIT (OPTION AL) CHAIN CUT -T O-LENG TH CHART Model Dimension “A” PRD6000 4 0" PRD7200 4 5" PRD8400 5 0" NOTE: This kit is used on other m odels . Use on ly the h ardware liste d below . REF P ART QTY DESCRIPTION 1 1003 692 2 Link, Offset .38 x 2 .0 x 15 2 1005 401 2 Chain, 3/8 P roof C[...]

Part s 45 MAN047 5 (9/21/20 05) SKID SHOE KIT (OPTIONAL) REF P ART QTY DESCRIPTION A 10041 1 1 1 Skid Shoe Kit (cont ains 1 lef t and 1 right skid sh oe) 1 1 004105 1 Skid Shoe, Lef t 2 10 04106 1 Skid Shoe, Right 3 6100 * - Screw , 1/2 NC x 1-1/4 HHCS GR5 4 1 1900 * - Nut, 1/2 NC Fl ange Lock * Obta in Local ly INST ALLATION INSTRUCTIONS 1. Locate[...]

46 Appendix Bolt T orque & Size Ch arts (Re v . 3/28/2007) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop e[...]

Appendix 47 Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... .......... .......... .......... .......... . Agricultu re ASABE ............ ........ American Soci ety of Agr[...]

48 Index MAN0475 (9/21/2005 ) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 29 Initia l Oil F ill 31 Optional E quipme nt Chai n Shield ing 31 Front Roller 31 Quick H itch Kit 31 Skid Sh oe Ki t 43, 45 D DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 33 Pre-De liver y (Dea ler’ s Resp onsib ility ) 33 DEAL ER SERVI CE Blade Sp in dle[...]

F-3079 (Rev . 2/14/201 1) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch [...]

F-8494 (Rev . 6/23/2005) W ARRAN TY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles) W oods Equipment Co mpany ( “WOODS”) w arrants th is product to b e free from defect in material and workmansh ip for a period of ninety (90) day s from the date of deli very of the prod[...]