Woodstock W1816 manual

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © FEBRUARY, 2010 BY WOODSTOCK INTERNATIONAL, INC., REVISED MARCH, 2010 (TS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan OWNER'S MANUAL (FOR MODELS [...]

This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsib[...]

SE TUP EL EC T R IC A L M AINTENANCE S ERV IC E PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! Co nte nt s INTRODUCTION ..................................... 2 W oodstock T echnical Support .................. 2 Additional Safety for Dust Collectors ......... 8 ELECTRICAL ...............[...]

-2- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N W oo d s t oc k T ec h n ic a l S up p o r t Th is mach ine has been specia l l y desig ned to pro vide man y ye ars of troub l e- f r ee serv ic e . Cl ose at t en ti on to deta il , r ugg edl y bui l t parts and a rigid qua l ity c on tr ol prog ram assur e sa f e and r e[...]

-3- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N P ho n e # : ( 36 0 ) 7 3 4 - 3 48 2 • O n l i n e T e c h S up po rt : t e c h - s up po rt @ sh o p f o x . b i z • W e b : www . s h op f o x . b i z M ACH INE SPECIF IC A T I ONS Motor T ype ...........................................................................[...]

-4- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N Model W1816 Machine Specifications, Page 2 of 2 Shipping Dimensions W eight ...................................................................... ............................................ 40 3 l bs. Length x Width x Height ...............................................[...]

-5- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) INTRODUCTIO N C on t r ol s a n d F e a t ur es Magnetic Switch w/R emote Control Blower Housing Collection Drum w/Casters Cyclone Funnel Inlet Canister Filter Collection Bag R ear View Canister Filter V acuum Hose Canister Filter Cleaning Handle Motor[...]

-6- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SA FE T Y S A FE T Y READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. S ta n da r d Sa f ety In s tr uc t i o n s 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury hazards to untrained [...]

-7- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SA FE T Y 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may ex[...]

-8- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SA FE T Y A dd i ti on a l Sa f ety f or Du s t C o l l ecto rs R E A D an d un de r s t a n d th i s entire manual before using this machine. Serious per - so na l in ju ry may occ ur i f s a f e t y an d op e r a t i o n a l information is not under - s t o o d an d fo ll o w e d . D O[...]

-9- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) EL EC T R IC A L E L EC T R I C A L DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage. 2 2 0 V Ope ra ti on The M od el W1 8 1 6 i[...]

-10- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Th is mach ine has been car e f ul l y packa ged fo r sa f e tra nspo rtat ion . If you not i c e the mach ine has been da ma ged during sh i pp in g , pl e ase c on tact your auth orized Shop Fo x dea le r i mmed i a t el y . Unp ac king SE TU P The f oll o wing is a descrip t i[...]

-11- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Inventory (Figure 4) Qty H. Cyclone Funnel .............................................1 I. Clear Flexible Hose 9" Dia. ..............................1 J. Intake Barrel ...............................................1 K. Flexible V acuum Hose 1 1 ⁄ 4 " Dia. .........[...]

-12- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP • F loor Loa d: Thi s ma ch ine di st ribu tes a he a v y l oa d in a sma l l f ootprin t . S ome res id en ti al fl oors ma y requ ir e addi tion a l bra cin g to support both mac h ine and o p e r a t o r. • L ighti ng: Li gh t ing shoul d be br ig h t enoug h to el i m in [...]

-13- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP A s s e m bl y The sa f est and most ef fi cie n t met hod of assemb l ing yo ur dust col lecto r is to t urn th e bl ow er housi ng assembl y upsi de down and a tta ch the parts upw ar d, as inst ructed in the f ol lowin g st eps . Tools & Items Needed Qty W rench 8mm ......[...]

-14- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Note: In Steps 4–5 below, tighten the fasteners in an alternating star pattern to obtain an even sealing pressure on the foam tape. 4. Orient the intake barrel on the blower housing as shown in Figure 10 , then secure it in place with (12) 5 ⁄ 16 "-18 x 3 ⁄ 4 " he[...]

-15- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 8. Connect the two upper stand braces to the upper stand legs with (4) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts and (4) 3 ⁄ 8 " flat washers, as shown in Figure 13 . Note: Orient the braces so that the off-center third hole is aligned with the two mounting holes in the[...]

-16- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 11. Slide the four lower stand legs onto the leg connectors, then connect them with (16) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts and (16) 3 ⁄ 8 " flat washers, as shown in Figure 16 . 12. Attach the lower rear stand brace to two of the lower stand legs with (2) 3 ⁄ [...]

-17- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 15. Attach the two bag platforms to the side stand braces with (4) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts and (4) 3 ⁄ 8 " flat washers, as shown in Figure 19 . Figure 21. Collection drum casters installed. x 4 17. Attach the four 2" casters to the bottom collect[...]

-18- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 18. Place the top collection drum on top of the bottom collection drum, then secure them together with the drum clamp assembly , as shown in Figure 22 . Figure 22. Clamping the top and bottom collection drums together . Figure 23. Installing the drum seal. 19. Slide the drum lid [...]

-19- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 20. Install the three drum lid latch assemblies with (6) #10-24 x 3 ⁄ 8 " P hillips head screws and (6) #10-24 hex nuts, as shown in Figure 24 . Note: To avoid snagging the plastic collection bag in the future, insert the screw from inside the drum. Figure 24. Installing t[...]

-20- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 23. Insert the plastic drum collection bag into the collection drum, as shown in Figure 27 . Figure 27. Inserting the plastic collection bag. 24. Place the collection drum lid on the drum assembly , then pull all three latches up and onto the hooks of the lid, as shown in Figure [...]

-21- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP 26. R oll the collection drum underneath the cyclone funnel, then connect the 9" clear flexible collection hose between the funnel and the drum lid with the two 9" hose clamps, as shown in Figure 29 . 27. Connect the 1 1 ⁄ 4 " flexible vacuum hose between the vac[...]

-22- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE TUP Onc e the assembl y is c omp l et e an d bef ore you con nect t o an y duct l in es , tes t run you r ma ch ine to mak e sure it runs pr operl y . If , during the t est run, you ca nno t easi l y l oca te the sourc e of an unus ua l no ise or vibra tion , sto p usi ng the mac h i[...]

-23- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS OP E R A TIONS G enera l The in st ructi ons in th is section ar e writ te n with the unde rsta nd in g th a t the opera t or has the nec essa r y knowl edge and skil ls to opera te th is mac h i ne . If at any time you are experiencing difficu l ties per f ormi ng an y ope[...]

-24- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Bas i c C on t r o ls Magnetic Switch Re f er to Figur e 32 an d the descrip ti ons belo w t o becom e f am i l ia r with the opera tion of th e ma gne ti c sw i tc h . A. Timer Indicator Lights: T urns ON when that timer setting is selected. B. Infrared Port: R eceives inf[...]

-25- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Du ct i ng Ma te r i a ls Y ou ha v e ma n y cho ices reg ar ding ma in l in e and branc h l ine duct mat er i a l . F or best res ul ts, use meta l duct for the ma in l ine and branch l in es , the n use a sho rt len gth of fle xib le hose to conn ect ea ch mac h ine to th[...]

-26- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Flexible Duct Fl exi bl e hose is gen era l l y used fo r short runs , sma l l shop s and at r ig id duct - to- tool connect io ns . Ther e are man y di f f er ent types of fle x hose on the ma rk et toda y . These ar e manu f act ur ed fr om mat er i a ls suc h as pol yeth[...]

-27- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Step 1: Decide Who Will Design F or most sma ll - to- mediu m si zed shops , yo u can desig n and bui l d the dust col l ecti on sy st em yourse l f w i thou t h irin g engi neers or co nsu l tants . W e ha v e inc luded some in f orma ti on here to ge t you started on a ba[...]

-28- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS 3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow . 4. Gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius poss[...]

-29- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS If your mac h ine doesn't ha v e a bui lt in dus t port, use Fig u re 41 as a gui de to det erm in e wh ic h si ze of dus t port to inst al l on your mac h ine . W rit e the requ ir ed CFM fo r ea ch mac h ine on your ske t ch , as sho wn in Figu r e 42 . Machine .....[...]

-30- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Determining Main Line Duct Diameter The ge nera l r ul e of thum b f or a ma i n l ine duct i s th a t the ve l oci ty of the a i rflow must not f a l l bel ow 3500 FPM. Use the in l et size of the dust col l ecto r as a st arti ng poin t f or the ma in l ine . Neck the ma [...]

-31- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Multiple Dust Ports If your mac h ine has mul ti pl e dust ports, add the tot al CF M giv en fo r ea ch dust port si ze fr om F igur e 40 . Ref er to the cha rt in F igur e 45 and fi nd the CF M tha t i s cl osest to you r to ta l to det erm ine the corr ect branch siz e . [...]

-32- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS In most sm al l/ medi um shops i t is onl y necessa r y t o ca l cu la te the l ine w i th the lo nges t duct leng th or the most fi tt in gs ( opera ti ng under the assum p ti on th a t i f the l ine with the h ig hes t res is ta nc e wo rks, the oth ers w i l l be fine ).[...]

-33- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once. 5. Compare the total static pressure loss for that line to the closest CFM given in the Performance Curve section on the Ma[...]

-34- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS S ys t e m G r ou n di ng S in c e plas ti c hose is ab unda n t , rela tiv el y ine xpens iv e , eas i l y assem bl ed and a i r ti gh t, it is a ve r y popula r ma teria l for con v eyin g dus t f r om woodw orki ng mach ines to the dus t co l l ecto r . Howe v er , plast[...]

-35- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS A C C ES SOR IES Du s t C o l l ecto r Ac c es sori e s The f oll o wing Dust Co l lect or ac c essories ma y be a vai la bl e thro ugh your loca l Woods toc k Int ern a t ion a l Inc . Dea l er . If you do no t ha ve a deal er in your a re a , these pr oducts ar e also a v[...]

-36- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) OPER A TIONS The Sho p F o x Blast Gates ar e used in ev ery dust col l ecti on s yst em to con tr ol ai r flow fr om one mac h in e to ano the r , whic h ma xim izes syst em effi cie ncy . We off er bl ast ga tes in bot h bl ac k ABS plast ic and al umi num . Plast ic blas t ga tes ar [...]

-37- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) M AINTENANCE M A INTE NANCE Lub r ication S in c e a l l bea rings are sea l ed and perma nen tl y l ubric a t ed , simp l y l e a v e the m al one unt i l the y need to be rep la c ed . Do no t l ubric a t e them . Emp t y the co l l ecti on drum when i t is no more tha n 3 ⁄ 4 f ul [...]

-38- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) M AINTENANCE R em o v i ng Ca n is te r F i l t er The ca n is t er fil ter assemb l i es ca n be eas i l y remo ved fo r re pla ci ng or cl ea n in g . Tools Needed Qty W rench or Socket 12mm .......................................1 T o r emo ve a can ist er fi l ter , do these steps :[...]

-39- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E S E RV I C E T r oubl esho oting Th is section cov ers the mos t c ommon prob le ms and c orr ecti ons w i th thi s type of mac h ine . I f you requ ir e add iti ona l mac h ine ser vic e no t inc luded i n th is section , pl ease con ta ct W oodstock In te rna tion a l T e c[...]

-40- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E These pa ges are curr en t a t the ti me of prin ti ng . Howev er , in the sp iri t of impr o v emen t, we ma y ma k e ch ang es t o the elect rica l system s of fu tu re mac h in es. St udy thi s d ia g ram car ef ull y . If you noti c e di f f er ences between your mach ine[...]

-41- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E Wir in g D ia g ram A1 A2 98 2T1 6T3 97 4T2 1L1 5L3 13NO 14NO 3L2 96 95 NHD C-120D 220V NHD NTH-25 21 23 25 RESET ST AR T SWITCH AC OUT OL_NO AC IN A2 GND GND Ground Hot Hot MAGNETIC SWITCH 220V AC NEMA L6-30 PLUG (As Recommended) Start Capacitor 600MFD 125V AC Run Capacitor [...]

-42- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) SE RVI C E Wi r i ng C ompone n ts Figure 55. Motor wiring. Capacitors Motor Junction Box Figure 54. Magnetic switch wiring. Contactor Start Switch Overload R elay Circuit Board[...]

-43- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S 1 1-1 1-2 1-3 1-4 1-5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 1-6 4 54 54 4 2 4 6 7 17 6 7 54 2 3 4 4 13 4 13 7 6 7 40 [...]

-44- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S Ma i n P arts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1816001 MOTOR 3HP 220V 1PH 60HZ 34 X1816034 COLLECTION DRUM VACUUM PIPE 1-1 X1816001-1 MOTOR FAN COVER 35 X1816035 COLLECTION DRUM CASTER 2" 1-2 X1816001-2 MOTOR FAN 36 X1816036 LOWER COLLECTION DRUM 1-3[...]

-45- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S Ma c h i n e La be ls - F r on t TIME ON/OFF DUTY Shop Fox Cyclone Induction Motor Connections: Manufactured for Woodstock in T aiwan HEAT WEIGHT CLASS DATE HZ SER. NO. VOLT OUTPUT AMP RPM PHASE 3 HP 60 220 22 3450 1 Co nti nu ou s 40°C 29Kgs F Power 1 2 Grnd READ O PERA T ING[...]

-46- W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 ) PA R T S Ma c h i n e La be ls - R e a r TIME ON/OFF DUTY Shop Fox Cyclone Induction Motor HEAT WEIGHT CLASS DATE HZ SER. NO. VOLT OUTPUT AMP RPM PHASE 3 HP 60 220 22 3450 1 C ontin u ou s 40°C 29Kgs F W1816 Machine Labels C (All labels displayed here are actual size) COPYRIGHT © WOOD[...]

W 1 8 1 6 Owner ' s Manual ( Mf g . Sinc e 1 0/ 09 )[...]

T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here[...]

W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimb[...]

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