Xantrex Technology 200 manual

t 1-800-670-0707 (toll free in North America) 1-604-422-2777 (direct) f 1-604-420-2145 e CustomerService@xantrex.com www .xantrex.com XP ower P owerpack 400 and 400 PLUS 975-0057-01-01 Printed in China Owners Guide[...]

About Xantrex Xantrex T echnology Inc. is a world-leading supplier of advanced po wer electronics and controls with product s from 50 watt mobile units to one MW utility-scale systems for wind, solar , ba tteries, fuel cells, microturbines, and backup power applications in both gri d-connected and stand-alone systems. Xantrex products include inver[...]

i About This Guide Purpose The purpose of thi s Owner ’ s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPowe r Powerpack 400 and XPower Powerpack 400 P lus . The Guide p rovides safety guidelines, detailed pl anning and setup information, as well as in formation about operating an[...]

About T his Guide ii 975-0057-01-01 References to XPower Powerpack In this guide, both the XPower Powerpack 400 and the XPower Powerpack 400 Plus (with the air compressor) are referred to as XPower Powerpack when the information applies to both models. However , when the information is specific to one model, then reference is made specifically to t[...]

iii Important Safety Instructions The XPower Powerpack 400 and XPower Powerpack 400 Plus generate a type of AC power similar to a normal household wall outlet. Operating the XPower Powerp ack 400 and XPower Powerpack 400 P lus incorrectly or misusing it may damage the equi pment or create hazardous conditions for the user . W arnings and Cautions I[...]

Important Safety Instructions iv 975-0057-01-01 - CA UTION Do not connect any AC app liance with the neutral conductor connecte d to ground to the XPower Powerpack 400 and XPo wer Powerpack 400 Plus . CA UTION Do not expose the XPower Powerpack 400 and XPower Powerpack 400 Plus to temperatures over 1 0 4° F ( 4 0° C ) . W ARNING: Explosion hazard[...]

Important Safety Instructions 975-0057-01-01 v W ARNING: Heated surface Ensure at least 2" (5 cm) air space is maintained on all sides of the XPower Powerpack 400 a nd XPower Powerpack 400 P lus . During operation, keep away from materials that may be affected by high temperatures such as blankets, pillows and sleeping bags. WARN I NG : Fi re [...]

Important Safety Instructions vi 975-0057-01-01 WARN I NG : Fi re h az a rd The jump-start feature is designed for short term operation only—less than 4 seconds. Operating the jump-start feature for mo re than 4 seconds may cause damage to the unit. Allow the XPower Powerpack 400 and XPo wer Powerpack 400 Plus to cool down for at least 3 minutes [...]

Important Safety Instructions 975-0057-01-01 vii Precautions W hen W orking W ith Batteries 1. Follow all instructions published by the battery manufacturer and the manufact urer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3. Never smoke or allow a spark or flame in vicinity of th[...]

Important Safety Instructions viii 975-0057-01-01 10. If battery acid contacts skin or clothing, wash immediately with soap and wa ter . If acid enters your eyes, immediately flood th em with running cold water for at least twenty minutes and get medical attention immediately . 1 1. Keep a supply of baking soda on hand in the area of the batteries.[...]

Important Safety Instructions 975-0057-01-01 ix Precautions for Using Rechar geable Appliances Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output. Some chargers for rechar geable batteries can be damage d if connected to the XPower Powe[...]

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xi Contents Important Safety Instructions Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii Precautions When Working With Batteries - - - - - - - - - - - - - - - vii Precautions for Using Rechargeable Ap pliances - - - - - - - - - - - ix 1 Introduction About the XPower Powerpack - - - - - - - - - - - - - - - - - - - [...]

xii 975-0057-01-01 3 Operation Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - 3–1 Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Using XPower Powerpack for the First Time - - - - - - - - - - - - 3–3 Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - 3–3 Using the [...]

975-0057-01-01 xiii Replacing the Battery - - - - - - - - - - - - - - - - - - - - - - - - - 4–8 Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - - 4–11 Replacing the External Fuse - - - - - - - - - - - - - - - - - - - - - - - - 4–11 5 Troubleshooting Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - -[...]

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1-1 1 Introduction About the XP ower P owerpack Easy-to-use and designed for years of reliable service, the XPower Powerpack can run many AC appliances and 12 V DC appliances whenever you n eed power for work or play , at home or on the road . XPower Powerpack : • Powers 1 15 V AC appliances • Powers 12 V DC appliances • Jump-starts vehicle e[...]

Introduction 1-2 975-0057-01-01 Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC Outlet On/Off switch is turned on, an audible alarm alerts you when the internal battery is nearly discharged (1 1.0 V DC) and the unit turns of f at 10.5 V DC. Jump-Start Cables Safet[...]

2-1 2 F eatur es Chapter 2 describes the main features of the XPower Powerpack . W e recommend that y ou familiarize yourself with these features before operating the unit. Materials List Yo u r XPower Powerpack package includes these items: ❐ XPower Powerpack 400 or XPower Powerpack 400 Plus ❐ Owner ’ s Guide ❐ AC Charger ❐ DC Charging C[...]

Fe a t u r e s 2-2 975-0057-01-01 XP ower P owerpack Featur es Front P anel Detail XPower Powerpack Features Fe a t u r e D e s c r i p t i o n 1 DC Power Socket can: • Power 12 V DC auto, R V or marine appliances • Recharge XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable. 2 2 AC Outlets are standard 3-prong outlets[...]

XP ower P owerpack Features 975-0057-01-01 2-3 Control Panel Operation 5 Charging S tatus li ght illuminates w hen the XPower Powerpack is in Charging St atus mode (i.e. AC Charger is connected to the inverter ’ s Charger Input Socket and plugged into the household 120 V AC outlet). 6 Battery Charge % light illumi nates (green) when Battery Charg[...]

Fe a t u r e s 2-4 975-0057-01-01 Monitor Battery Charging status Inverter ’ s ON/OFF switch is turned to OFF; All appliances must be disconnected from the AC and DC power outlets; The ON/OFF switch of the incandescent light must be turned to OFF; The AC charger must be plugged into the Powerpack’ s Charger Input Socket and also in to a househo[...]

XP ower P owerpack Features 975-0057-01-01 2-5 Air Compressor ( XP ower P owerpack 400 Plus only) F eature Description 1 On/Off switch turns the com pressor unit on and of f. 2 Pressur e gauge shows the PSI (lb./in 2 ) 3 V alve connector with connector hos e Nozzle Adaptor Compartment is integrated into AC char ger compartment. 1 2 3[...]

Fe a t u r e s 2-6 975-0057-01-01 Left Side View F eature Description 1 5 W incandescent light il luminates for abou t 30 hours when the battery is fully charged. 2 Light On/Off Switch 3 Jump-S tart Cable Port supplies high pow er DC current. The cables connect to the Jump-S tart Cable Port when jump -starting a vehicle’ s battery or when connect[...]

XP ower P owerpack Features 975-0057-01-01 2-7 Storag e Compartment XPower Powerpack 400 Plus shown F eature Description 1 AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack . Can be stored in AC charger compartment. 2 Charger Input Socket fo[...]

Fe a t u r e s 2-8 975-0057-01-01 Accessories F eature Description 1 Detachable heavy-duty jump-start cables 2 DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car , SUV , R V or a boat. This can be stored in the storage compartment. 3 Accessory bag Not Shown Nozzle packet ( XPower Powerpack 400 Plus only) contains 2[...]

3-1 3 Operation Chapter 3 explains how to operate the XPower Powerpack efficiently . This chapter covers: • Recharging the XPower Powerpack for first time use • Using the built in light • Operating AC appliances an d 12 V DC appliances • Jump-starting a vehicle’ s engine • Connecting to an external battery for additional run time • Us[...]

Operation 3-2 975-0057-01-01 Choosing a Location The XPowe r Powerpack should be operated only in a location that meets these requirements: : CA UTIO N The XPower Powerpack is not intended for use as a UPS (Uninterruptible Power Supply). W ARNING: Fire or explosion The XPow er Powerpack contains components that tend to produce arcs or sparks. T o p[...]

Using XP ower P owerpack for the First T ime 975-0057-01-01 3-3 Using XP ower P owerpack for the Fir st Time n Recharging with the A C Charger Rechar ging with the AC Char ger is a true “plug-in-and- forget” char ging method. W e recommend leaving the AC Charger connected when the XPower Powerpack is not in use. T o recharge with the AC Charger[...]

Operation 3-4 975-0057-01-01 Using the light The XPower Powerpack has a built in incandescent light which will operate for about 30 hours before the unit needs to be recharged. The ON/OFF switch is located beneath the light. The light can be adjusted up and down by pushing against the top or bottom of the rim arou nd the lens. Operating A C Applian[...]

Operating AC Applia nces 975-0057-01-01 3-5 Some appliances may be dif fic ult or impossible to operate from the XPower Powerpack . They may have high sur ge requirements or should not be run from the XPower Powerpack . See “High Sur ge Appliance s” on page 3–6 and “T rouble Appliances” on page 3–6 . Run Time on T ypical A C Appliances [...]

Operation 3-6 975-0057-01-01 High Surg e Appliances The wattage rating of AC app liances is the average power used by the appliance. Appliances such as televisions, computer monitors and app liances with motors consume much more p ower than their averag e rating when they are first switched on. Although XPower Powerpack can supply momentary sur ge [...]

Operating AC Applia nces 975-0057-01-01 3-7 Operating Several Appliances at Once Y ou can run se veral AC appliances if the total rating of all the appliances (in watts) does not exceed 320 W . Y ou can run appliances using an AC power bar . Run time, however , will decr ease accordingly with the number of appliances being operated and th e AC powe[...]

Operation 3-8 975-0057-01-01 Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, R V , marine, or other po rtable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’ s lighter socket. CA UTION Equipment damage The DC Power Socket does not automatically switch off when the internal battery is di[...]

Operating 12 V DC Appliances 975-0057-01-01 3-9 T ypical 12 V DC appliances that can be u sed on the XPower Powerpack are list ed in Ta b l e 3 - 2 . T o operate a 12 V DC appliance: 1. Open the protective cover on the left side of the XPower Powerpack . 2. Plug the 12 V DC appliance into the DC power socket on the left side of the unit, and t urn [...]

Operation 3-10 975-0057-01-01 Jump-Starting a V ehicle’ s Engine Y ou can use the XPower Powerpack to jump-start a vehicle or boat engine that has a 12 V starting battery using the supplied Jump-Start Cables. WARN I NG : Fi re h az a rd Never allow cables’ red a nd black clamps to touch each other or anot her common metal cond uctor . This coul[...]

Jump-Starting a V ehicle’ s Engine 975-0057-01-01 3-11 T o jump-start a vehicle or boat engine: 1. T urn off the vehicle or boat ignition and all accessories. 2. Engage the park or emergency brake and place the transmission in park for an automatic or neutral for a manual. 3. If jump-starting a boat eng ine, purge the engine compartment and bilge[...]

Operation 3-12 975-0057-01-01 8. Remove the red positive (+ ) clip and then the black negative (–) c lip from the vehicle’ s battery terminal. 9. Remove the cables from the Jump-Start Cable Port. Using the Air Compressor: XP ower P owerpack 400 Plus WARN I NG : Fi re h az a rd The jump-start feature is designed for short term operation only—l[...]

Using the Air Compressor: XP ower P owerpack 400 Plus 975-0057-01-01 3-13 Over -T emperature Safety Protection It is recommended that you fo llow the warnings and turn the compressor off for 10 minutes after every 10 minutes of operation. However , the XPower Powerpack 400 Plus is equipped with an over-temperature safety protection feature that aut[...]

Operation 3-14 975-0057-01-01 Inflating Tires T able 3-3 Pressure Specifications for Common Items W ARNING: Risk of personal injury or damage to equipment Never leave the compressor unattended once it has switched itself off due to overheat ing. It will turn on again and continue in fl ating when its internal temperature drops. T urn the compressor[...]

Using the Air Compressor: XP ower P owerpack 400 Plus 975-0057-01-01 3-15 T o inflate your vehicle, motor cycle, or bicycle tires: 1. Place the valve connector secure ly on the tire valve stem, push it as far as possible to allow normal airflow , and close the thumb latch. If necessary , use a supplied nozzle adapter . 2. T urn the compressor on, a[...]

Operation 3-16 975-0057-01-01 T o inflate small sports equipment: 1. Place the valve connector fully on or into the valve receptacle on the item. Go to Step 4. OR If necessary , use a supplied nozzle adaptor . 2. Choose the appropriate nozzle adaptor , insert the nozzle adaptor into the valve stem and close the thumb latch. 3. Insert nozzle adaptor[...]

Connecting to an External Battery 975-0057-01-01 3-17 Connecting to an External Battery Y ou can extend battery opera ting times by connecting the XPower Powerpack to a larger external battery . For example, an external 60 Ah battery gives approx imately four times the operating time of the XPower Powerpack internal 20 Ah battery . WARN I NG : Fi r[...]

Operation 3-18 975-0057-01-01 T o connect the XPower Powerpack to an external battery using the jump-start cables: 1. Connect the cables to the Jump-Start Cable Port on the left side of the XPower Powerpack . 2. Connect the red positive (+) clip of the cables to the red positive (+) terminal of the external battery . 3. Connect the black ne gative [...]

Connecting to an External Battery 975-0057-01-01 3-19 3. Rechar ge the XPower Powerpack as soon as possible after use. CA UTION Do not recharge the XPower Powerpack when an external battery is connected. The AC charger may be damaged.[...]

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4-1 4 Maintenance Chapter 4 provides information on maintaining your internal battery , rec harging options for the internal battery , and replacing user-replaceable parts. Routine maintenance is re quired to keep your XPow er Powerpack operating properly . Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust[...]

Maintenance 4-2 975-0057-01-01 s. Recharging the XP ower P owerpack Battery T o check the battery’ s charge level, press the Display Function button. Y ou can recharge the battery using: • the fully automatic “plug- in-and-for get” AC Charger . • the DC Charging Cable to rechar ge from your vehicle as you drive. • a generator equipped w[...]

Recharging the XP ower P owerpack Battery 975-0057-01-01 4-3 Recharging with the A C Charger Rechar ging with the AC Char ger is a true “plug-in-and- forget” char ging method. T o recharge with the AC Charger: 1. Disconnect any 12 V DC appliance and turn the light switch to Off. 2. T urn the AC Outlet On/Off switch t o Off. 3. Plug the AC Charg[...]

Maintenance 4-4 975-0057-01-01 Once the battery is fully char ged, the charging v oltage and current automatically re duces to a maintenance level and the XPower Powerpack ma y be left permanently connected to the AC Charger . If your utility power is interrupted, th e chargin g pro cess automatically rest arts when power returns. Recharging with t[...]

Recharging the XP ower P owerpack Battery 975-0057-01-01 4-5 T o recharge the XPower Powerpack while you drive using the DC Charging Cable: 1. While the vehicle engine is runn ing, plug one end o f the DC Charging Cable into the DC Power Socket of the XPower Powerpack . 2. Plug the opposite end of th e DC Char ging Cable into the vehicle’ s light[...]

Maintenance 4-6 975-0057-01-01 Recharging with a Gener ator’ s Regulated 12 V DC Outlet Refer to the Owner ’ s Guide acco mpanying your generator for detailed instructions on connectin g the gene rator to a unit like the XPower Powerpack . Y ou can recharge the battery of the XPower Powerpack using a generator in several way s: • Using the AC[...]

Replacing the Internal Battery 975-0057-01-01 4-7 Recharging Fr om a Solar P anel Small, unregulated 12 V sola r panels rated to produce a maximum of 2.5 A (or 30 W) can b e used to charge the XPower Powerpack through the Charger Input Socket. Y ou will need to purchase a standard 5.5 mm OD x 2.5 mm (0.217” x 0.10”) ID DC Coaxia l (barrel type)[...]

Maintenance 4-8 975-0057-01-01 Obtaining a Replacement Battery Replacement batteries are available from stores that specialize in and have a selection of lead acid, AGM (Absorbed Glass Mat) batteries. Refer to Ta b l e 4 - 1 for a listing of batteries approved for use with the XPower Powerpack : Replacing the Battery CA UTION Discharging the intern[...]

Replacing the Internal Battery 975-0057-01-01 4-9 Before attempting to replace the internal battery , make sure you: • Disconnect any charging cables, 12 V DC appliances, and AC appliances from the XPower Powerpack . • T urn off the AC Out let On/Off switch and turn of f the light switch. • Remove the jump-start cables. T o replace the batter[...]

Maintenance 4-10 975-0057-01-01 3. Disconnect the wires on the battery only . 4. After removing the old battery , position the new battery close to the back of the XPower Powerpack . Make sure the positiv e battery terminal is next to the red positive (+) internal cable an d the black negative terminal is next to the black ne gative (–) internal [...]

Replacing the Incandescent Light 975-0057-01-01 4-11 7. On the XPower Powerpa ck , replace the battery cover a nd the four fasteners. 8. Dispose of the old battery in an environmentally responsible manner . Replacing the Incandescent Light T o replace a light bulb: 1. T urn the light switch off. 2. Unscrew the cover and lens. 3. Gently grasp the bu[...]

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5-1 5 T roubleshooting T roubleshooting will help you identify the common problems than can occur with the XPower Powerpack . Read this chapter before calling Customer Service. If you cannot solve the problem with the XPower Powerp ack , record the information asked for on “Information About Y our System” on page B–8 and then call Customer Se[...]

T roubleshooting 5-2 975-0057-01-01 • T ry a different TV . Dif ferent models vary considerably in their susceptibility to interference. T roubleshooting Refer ence W ARNING: Electric shock hazard Do not remove the co ver of the XPower Powerpack or disassemble the XPower Powerpack except to replace the internal battery or 250 A fuse. The XPower P[...]

T roubleshooting Referenc e 975-0057-01-01 5-3 AC appliance will not operate; audible alarm is sounding. Battery has discharged to 10.5 V . Inverter has overheated due to poor ventilation or excessively warm environmental conditions. T urn the AC Outlet On/Off switch off and rechar ge the XPower Powerpack . T urn the AC Outlet On/Off switch off and[...]

T roubleshooting 5-4 975-0057-01-01 Measured AC output voltage is too low . Use of an average-reading, AC voltmeter to read output voltage. Battery is almost fully discharged. The modified sinewave (MSW) output of the XPower Powerpack requires a true RMS reading meter, such as the Fluke 87 series, for accurate measurement. Press Display Funct ion b[...]

T roubleshooting Referenc e 975-0057-01-01 5-5 Green Charging St a t u s ligh t is still flashing and hasn’t changed to steady after 50 hours of charging. The voltage at the AC wall outlet is less than 120 V AC. Internal battery is permanently damaged. Use AC wall outlet that supplies 12 0 V AC. Replace the battery . The compressor runs but won?[...]

T roubleshooting 5-6 975-0057-01-01 The engine being jump- started will not start. XPower Powerpack battery is not fully charged. The engine condition is poor . External fuse (250 A) is blown. The engine start capacity exceeds the XPower Powerpack jump-start capabil ity . Recharge the XPower Powerpack battery . Have the engine serviced. Replace 250[...]

A-1 A Specifications Electrical Specifications 12 V DC Section Internal battery type sealed, AGM (Absorbed Glass Mat) lead acid Internal battery voltage (nominal) 12 V DC Internal battery cap acity (minimum) 20 Ah Internal battery CCA rating 200 CCA DC Power Socket (maxim um continuous load) 12 A with automatic reset Built-in incandescent light ([...]

Specifications A-2 975-0057-01-01 AC P ower Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity 320 W 400 W 600 W Output voltage 1 15 ± 10 V AC RMS Output frequency 60 Hz ± 4 Hz Output wave form modified sinewave No load current draw <0.20 A DC Input voltage range 10.5 to 15.0 V DC Low [...]

Physical Specifications 975-0057-01-01 A-3 an Physical Specifications Air Compressor ( XP ower P owerpack 400 Plus only) Pressure 250 PSI (lb./in 2 ) Accessories Jump-start cables 24" (0.61 m), 4 A WG wire with black and red battery clamps DC charge cable 39" (1 m) 18 A WG with m ale to male lig hter plugs AC Charger input 120 ± 10 V AC,[...]

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B-1 B W arranty and Pr oduct Information Appendix B cont ains the warranty for your XPower Powerpack 400 and XPo wer Powerpack 400 Plus as well as instructions for returning the product for servicing. Appendix B also has a form where you can record information, “Information About Y our System” on page B–8 , in case you need to contact Custome[...]

B-2 Wa r r a n t y What does this warranty cover? This Limited W arranty is provided by Xantrex T echn ology , Inc. ("Xantrex" ) and covers defects in workman ship and materials in your XPower Powerpack 400 and XPower Powerpack 400 Plus . This warranty lasts for a W arranty Period of 6 months from the date of purchase at point of sale to [...]

B-3 Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual. For some products, Xantrex main tains a network of regional Authorized Service Centers. Call Xantrex or check our web site to see if your product can be repaired at one of these facilities. In any warranty claim, dated[...]

B-4 Disclaimer Product THIS LIMI TED W ARRANT Y IS THE SOLE AND EX CLUSIVE W ARRAN TY PROVIDED BY XANTREX I N CONNECTION WITH YOUR X ANTREX PRODUCT AND IS, WHERE PE RMITTED BY LA W , IN LIEU OF ALL OTHER W ARRANTIES, CONDITIONS, GUARANTE ES, REPRESENT A TIONS, OBLIGA TIONS AND LIABILITIES, EX PRESS OR IMPLIED, ST A TUTOR Y OR OTHER WISE IN CONNE CT[...]

B-5 W arning: Limitations On Use Please refer to your product manual for limitations on us es of the product. SPECIFICALL Y , PLEASE NOTE THA T THE XPower Powerpack 400 and XPower Powerpack 400 Plus SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPOR T SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHO UT LIMITING THE GENERALITY OF THE FOREGOING , [...]

B-6 Return Procedur e 1. Package the unit safely , preferab ly using the original box and packing materials. Please ensure that yo ur product is shipped fully insured in the original packagi ng or equivalent. This warranty will not apply where the product is damaged due to improper packaging. 2. Include the following: • The RMA number supplied by[...]

B-7 Out of W arr anty Service If the warranty period for your XPower Powerpack 400 and XPower Powerpack 400 Plus has expired , if the unit was damaged by misuse or incorrect installation, if other cond itions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be se rviced or replaced for a flat fee. [...]

W arranty and Product Information B-8 975-0057-01-01 Information About Y our System As soon as you open your XPower Po werpack 400 and XPower Powerpack 400 Plus package, record the fo llowing information and be sure to keep your proof of purchase. If you need to cont act Customer Service, please record the following details before calling. Th is in[...]