Xerox 16 Series manual

GBC FusionPunch II U s e r G u i d e Manuale dell’utente Bedienungsanleitung Gebruikershandleiding Guide d’opération Guía del usuario[...]

©2001 General B inding Corporation. All rights reserved . ©2001 General B inding Corporation. T utti i diritti riservati. ©2001 General B inding Corporation. A lle Rechte vorb ehalten. ©2001 General B inding Corpo ration. Alle rechten voor behouden. ©2001 General B inding Corpo ration. T o us droits réserv és. ©2001 General Bin ding Corpo r[...]

FusionP unch II User G uide Table of Contents T able of Contents Book 1 - GBC FusionPunch II User Guide - English Libro 2 - GBC FusionPunch II Manual e dell’utente - Italiano Buch 3 - GBC FusionPunch II Bedien ungsanleitung - Deutsch Boek 4 - GBC Fusi onPunch I I Gebruike rshandl eiding - Ne derlands Livre 5 - GBC FusionPunch II Gu ide d’opéra[...]

Table of Contents FusionP unch I I User Guid e[...]

GBC FusionPunch II User Guide[...]

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FusionP unch II User G uide Table of Contents T able of Contents Preface Safety M essages v Impo rtant Safeg uard s vii Serv ice vii Cleaning vi ii Chapter 1: Getting Star ted About the FusionPunch II 1-3 Punch any hole pa ttern 1-3 Online 1- 3 At the s peed of your printer 1-3 Key Featu res 1-4 Specif icati ons 1-5 Control Functions and Locat ions[...]

Table of Contents FusionP unch I I User Guid e Chapter 3: Troubleshooting Clearin g Jams 3-3 Error Mess ages fro m the Pri nter 3-5 Error Mess ages fro m the Fusi onPunch II 3-7 Error Mess ages fro m downstre am devic es 3-13 Chapter 4: Maintenance Cleaning the Fus ionPunch II 4-3 When to Clean 4-3 What to Use 4-4 What to Clean 4-4 Cleaning the Pun[...]

FusionP unch II User Guid e Preface v Preface SAFE TY MESSAGES The safe ty of you an d others is very important to GBC. Importa nt safety messages and inf ormation are cont ained within this Operating Ins tructio ns manu al as w ell a s on th e mac hine i tself. Plea se be cert ain to care fully read and under stand all of these before op erating t[...]

Preface v i FusionP unch II User Guid e remove the mach ine’ s out er covers. AL W A YS refer service requirements to qualif ied GBC person nel. The foll owing ISO a nd IEC symbol s appear on this product . Their mea ning is: I Means Power ON. O Means Power OFF . Means ST AR T . Means you can s elect a pr eferr ed language (also us ed by Serv ice[...]

FusionP unch II User Guid e Preface vi i CAUTION: In case of emerge ncy , use the power cord as a main dis connect device! n The FusionPu nch II must be connected to a supply volta ge corres ponding to the el ectrica l rating in the machi ne operat ing instru ction s (also l isted on t he seria l number label). n The socket -outlet shall be located[...]

Preface v iii FusionP unch II User Guid e CLEANING n Y ou may clean t he exter ior of th e FusionPunch II usin g a soft, d amp cloth. Do not use det er gents o r solvents a s damage t o the machi ne may occur .[...]

1 Chapter 1 Getting Started About the FusionPunch II Control Functions and Locations Using the Control Panel Creating 61XX Profiles and Print Queues What is a Profil e? What is a Print Queue? System Access for Setup DocuT ech 135 Host Enablement (refer to Appendix A) Xerox 4XXX Host Enablement (refer to Appendix A)[...]

1-2 Getting Started[...]

Abou t the F usion Punc h II 1-3 1 About the FusionPunch II The GBC Fusion Punch II is a new an d improved onl ine printe r punch that has been redesigned to meet Xer ox cer tifica tion. It is the only o nline pr inter punch on the marke t today . The FusionPunch II featu res easy , automate d operati on. Punch any hole pattern The Fusion Punch II [...]

1-4 Getting Started Key Features 1 Die sets can be easily ch anged witho ut tools. 2 Paper si ze adjust ments can be made quickl y and easi ly . 3 The Singl e Sheet Fee der design of the FusionPunch II mainta ins docu ment integ rity a nd all ows th e oper ator to set up the machin e in of flin e mode. 4 The Output Stacker a llows d ocuments to eme[...]

Abou t the F usion Punc h II 1-5 1 Specificati ons Printer DocuT ech 135, 6100, 61 15, 6135, 6155 and 6180. DocuPrint 4050 , 4090, 4135, 4180, 463 5, 4850 and 48 90. Support ed Sheet Si ze Pr oductivity Punchi ng Long Edge 8.5 x 1 1/A4 All printers run at the rated speed of the printer . (Including Index T abs and 9" C overs) Punchi ng Shor t [...]

1-6 Getting Started Control Functions and Locations The Control Panel The FusionPunc h II Contr ol Panel 1 Start The Start button i s used to s tart a j ob and to be gin punchi ng in of fline mode. 2 Diagnosti cs The Diagnos tics but ton is used by ser vice personnel to run diagnost ics when t he machine r equir es servic e. The Diagnos tics but to[...]

Control Function s and Loc ation s 1-7 1 n Use the Up and Down Arrows t o scroll through t he listi ng of avai lable l anguages. The y are: English, Spanish, German, French, Italia n and Dutch. n Select a language and then press t he Stop/Rese t button. d. Press t he Diagnost ics butt on again and the message, For servi ce me nu en ter k eyco de di[...]

1-8 Getting Started The dif ferent modes and the desti nation c an be change d by pressi ng the desi gnated Arr ow key . As you pr ess each a rrow , the fol lowing opti ons will appear on t he LCD Disp lay Screen: 1. < Change Run Mode Online - used when sending a job from the host printer . In this mode, the Fus ionPunch II must be started manua[...]

Control Function s and Loc ation s 1-9 1 Punch17 - t he FusionPun ch II will punch the short edge of 1 1 x 17 and A3 s ized pape r . Punch14 - t he FusionPun ch II will punch the short edge of 8.5 x 14 and 1 1 x 14 sized paper . 3. > Change Destina tion Stack 1 - the FusionP unch II wil l start stackin g in Stacker #1 and then go over to Stacker[...]

1-10 Getting Started 5 Pause/Int errupt The Pause b utton is used to stop, or interr upt, a job that is current ly runni ng. This may become n ecessary if a probl em occurs o r if an ad justmen t is requ ired. Note: If runnin g in Cycle Up mod e, when yo u press the Pause/Int errupt button, the LCD will displa y: " Delayed Stop ." Press t[...]

Creating 6 1XX Profiles and Print Q ueues 1-11 1 Creating 61XX Profiles and Print Queues What is a Profile? A profil e is a set of value s, or system con f igur ation par ameters, that are entere d into the print er ’ s operatin g syste m from the ke yboard. A profile allows t he print er to communi cate ef fectively wit h the Fusi onPunch I I an[...]

1-12 Getting Started 61XX Log On 1 Check the logon leve l in the Do cuSP Print S ervices Sc reen, as s hown below . If you are al ready logg ed in as Sys tem Admini strator , go to Step 2. I f not, log on as System Administ rator , as described be low . Figure 1- 1: 61XX Mon itor Screen a) Go to the DocuSP Pri nt Ser vices scr een, as sho wn in Fig[...]

Creating 6 1XX Profiles and Print Q ueues 1-13 1 The Logon wi ndow will di splay , as s hown in Figure 1- 3. Figure 1-3: The Logon Window c) Click on T rusted User and t hen selec t System Administrat or . d) T ype Adminis t in the password fi eld and t hen click on OK .[...]

1-14 Getting Started 61XX Profile S etup 1 From the 61XX Monito r screen, go t o the Printer Manager window , as shown alr eady open in Fi gure 1-4. I f it is not open, go to the DocuSP Print Se rvices wi ndow and cli ck the Pri nter Man ager butt on. Pri nter Mana ger wi ndow Figure 1-4: 61XX Mon itor screen an d Printer Manag er window DocuSP Pri[...]

Creating 6 1XX Profiles and Print Q ueues 1-15 1 2 Click th e Finis hing Icon in the Pr inter Mana ger W indow , as shown in Figure 1- 5. Figure 1-5: The Finishing Icon in Printer Manager The Finish ing W indow will displa y , as shown in Figure 1-6. Device Set up T ab Figure 1-6: Th e Device Setu p T ab in the Finishing Window 3 Click on t he Devi[...]

1-16 Getting Started The Device Setup T ab s creen wil l displa y , as shown in Figure 1-7. New Figure 1-7: The Device Setup T ab screen 4 Click on t he NEW button, a s shown in Fi gure 1-7.[...]

Creating 6 1XX Profiles and Print Q ueues 1-17 1 The Device Profile W indow will di splay , wit h the Pr operties and Default Li mits tab s creen showi ng, as shown in Fi gure 1-8. Figure 1-8: T he Properties and Default L imits screen 5 W ith the Devi ce Profil e W indow and the P r opert ies and Defau lt Limits screen o pen, you a re ready to beg[...]

1-18 Getting Started c) Enter t he name and ty pe of the f inishin g device, f or exa mple, Punch for name and External for type . d) V erif y that all o f the e ntered va lues conf orm to those in the pr ofile sheet. I f they do not, ent er the va lues from t he pro file she et. Note: Do not cli ck OK at this poin t. Go on t o Step 6. 6 Click on t[...]

Creating 6 1XX Profiles and Print Q ueues 1-19 1 7 Perform the fol lowing steps: a) Go back to A ppendix A of t his User Gu ide and lo cate the p rofile sheets for the same devi ce as in Step 5 , this time usin g the sheet for the Tim i ng s values. b) V erif y that all o f the e ntered va lues conf orm to those in the pr ofile sheet a nd click OK [...]

1-20 Getting Started The Finis her Pr ofile W indow , Pr operties a nd Limits screen will display , as shown in Figure 1-1 1. Figure 1- 1 1: The Finisher Profile W indow , Properties and Li mits Screen 9 Perform the fol lowing steps: a) Go to Appendi x A in thi s User Guide and locat e the prof ile shee ts for the same fini shing devi ce as in St e[...]

Creating 6 1XX Profiles and Print Q ueues 1-21 1 The Finis hing W indow with t he Pr ofile Se tup scr een dis plays aga in, as shown in Figure 1-12. Note: After ent ering an d/or check ing the defaul t values fo r the FusionPu nch II, yo u will nee d to repe at Steps 5 through 9 for each additiona l fini shing de vice in stall ed in the syst em. Fi[...]

1-22 Getting Started The On-Line Finishers screen displays , as shown in Figure 1-13. Figure 1- 13: Finishing Wind ow and On-Line Finishers scre en 12 Highligh t GBC again and then c lick the En able button. 13 Select the Finishing t ab in the Finishing W indow . Enable Button[...]

Creating 6 1XX Profiles and Print Q ueues 1-23 1 The Finishin g screen di splays, a s shown in Figure 1-14. Figure 1- 14: Finis hing screen in the F inishing Window 14 Ensure t hat the Ext ernal Fi nisher Chec kbox is che cked an d that the name of th e corr ect devic e appears in par entheses to the ri ght of External Finisher , as shown in Figur [...]

1-24 Getting Started 61XX Print Qu eue Setup The foll owing proce dure is t o help the System Adminis t rat or set up p rint queues f or the FusionPunch II and other fi nishing de vices that are inline t o the pr int er . Note: One print q ueue is req uired for th e FusionP unch II and one for e ach additiona l finis hing devi ce down th e line, s [...]

Creating 6 1XX Profiles and Print Q ueues 1-25 1 If the Queue Manager s creen is not open, c lick on the Queue Manager icon, as s hown in Figur e 1-16. Figure 1- 16: Que ue Manage r Icon 2 Pull down the Queue menu from the t ool bar a nd s ele ct New , as shown in Figur e 1-17. Figure 1- 17: The Queue Menu in Queue Manager Queue Manager Icon New[...]

1-26 Getting Started The New Queue S etup W indow will displ ay , as shown in Fi gure 1-18. Figure 1- 18: The New Queue Setup Windo w 3 Go to the Queue Name fie ld and ente r the name of the queue to be set up, as fol lows: n GBCPunch n GBCSE n For any ot her fini shing device, ent er the na me as it ap pears in i ts Finishe r Profil e sheet. 4 Go [...]

Creating 6 1XX Profiles and Print Q ueues 1-27 1 GBC Punch Que ue Output Figure 1- 19: The Print Queue Output Windo w Refer t o Figure 1- 19 above and fill in or choose the fields, a s specif ied in the t able bel ow , for a GBC Punch Queue output . Item E nt ry a 2-Si ded (Do not ch eck the override op tion) b System Specified c Check t he Overri [...]

1-28 Getting Started GBC Short Edge Punch Qu eue Output Figure 1-20: The Print Queue Output W indow Refer t o Figure 1- 20 above and fill in or choose the fields, a s specif ied in the t able bel ow , for a GBC Short Edge Punch Que ue Outpu t. Item E nt ry a System Specified b System Specified c Check t he Overri de opti on d System Specified e Che[...]

Creating 6 1XX Profiles and Print Q ueues 1-29 1 SBM1/SBM2 Que ue Output Figure 1-21: The Print Queue Output W indow (SBM Setup) Refer t o Figure 1- 21 above and fill in or choose the fields, a s specif ied in the t able bel ow , for a SBM Punch Qu eue output. Item E nt ry a 2-Si ded (Do not ch eck the override op tion) b System Specified c Check t[...]

1-30 Getting Started This complet es the Print Queue setup and Chapt er 1 of this User Guide. Go now to Chapt er 2 - Gene ral Proce dures, to become familiar wi th basic op erato r- level mech anical ad justments and operatio n of the FusionPunc h II.[...]

2 Chapter 2 General Procedures Changing Die Sets Removing and Replacin g Die Pins Centering the Punch Setting the Side Guide Setting Backgauge for Punch Depth from End of Page Start ing a Job Punching and Stacking Bypassing to a Downstre am device Using the Stacker / Stacker s[...]

2-2 Genera l Procedures[...]

Chang ing Die Sets 2-3 2 Changing Die Sets W ARNING: Swi tch OFF (O) t he main po wer switch b efore beginn ing th is procedu re. 1 Open the Ri ght Punch Door , as shown in Figur e 2-1. 2 Open the Pu nch Cover , as shown in Figur e 2-1. Figure 2-1: Opening the Punch Door and Cover Right Pun ch Door Punch Cove r[...]

2-4 Genera l Procedures 3 Open the Sh eet Eject Strap ass embly , as sho wn in Fig ure 2-2. 4 Release the Pun ch Arm retai ning lev ers down and to the side, as shown in Figur e 2-2. Figure 2-2: Unlocking the Die Assem bly 5 Unlock t he Die: t urn th e Die Lock knob clockwise unt il a " click" is felt, as shown in Fig ure 2-2. Do not turn[...]

Chang ing Die Sets 2-5 2 6 Grasp the base of t he Die and l ift straight up, as s hown in Figure 2 -3. Figure 2- 3: Removing and repla cing the Die As sembly 7 T o repl ace the Die , repeat St eps 1 thr ough 6 in re verse o rder . Note: The Die assembl y is ke yed and wi ll rein stall on ly one way .[...]

2-6 Genera l Procedures Removing and Replacing Die Pins 1 T o remove a nd replac e individ ual die pi ns, slide the Press ure Bar releas e levers to the side and l ift the Pressure Bar of f of the Die, as shown in Fi gure 2-4. Y ou may now remov e and repl ace indivi dual die pins. Figure 2-4: Accessing the Die Pin s 2 Reve rse th is pro cedu re to[...]

Cent erin g the Pu nch 2-7 2 Centering the Punch The purpos e of th is proced ure is to center the punched hole s et on the paper . 1 Set up th e FusionPunc h II in t he following mod es and destinati on; " Offline / Punch / Stac k 1 " (or Stack 2 ). 2 Ensure t hat the Stac ker T ray is in the TOP positi on. I f it i s not, pr ess the RAI[...]

2-8 Genera l Procedures 9 If the holes are centered , go on to Setting t he Side Guide. If the ho les are not centered , go on to Step 10 to a d just the Punch. 10 Open the Ri ght Punch Door . 11 Loosen th e Locking W ing Nut, as shown in Figure 2-6 . 12 Use the Edg e Guide Adjus tment Knob to make smal l (1/8 t o 1/4-turn) adjustme nts, as shown i[...]

Setting th e Side Gu ide 2-9 2 Setting the Side Guid e The purpose of this pr ocedure is to ensur e that each sheet of paper maint ains regist ration a s it pass es thr ough the Fus ionPunch II. Note: Use tab s tock or cover stock wh en performi ng these p rocedures . 1 Press t he ST OP/RESET button. 2 Open the Pu nch Cover . 3 Open the Doc ument T[...]

2-10 Gener al Proc edu res 5 Slide a sheet of tab stock or c over stoc k partial ly throu gh the Die. 6 Ensure t hat the st ock is ag ainst the Document Trans port Guide Rail, as shown in Fi gure 2-8. I f the stock is straight a gainst th e Document T ransport Guid e Rail and as close as possi ble to the Side Guid e without actual ly touc hing it, [...]

Setting th e Side Gu ide 2-11 2 8 Adjust t he Side Guid e so th at it is as close to the stock as p ossible without actually touchi ng the st ock. 9 T ighten the Si de Guide Ret aining Sc rew/s. 10 When you have completed t his proc edure, clo se the Sheet Ejec t Strap assembly , Do cument T ransport Ball T rack assembly , and the Pun ch Cover if t[...]

2-12 Gener al Proc edu res Setting the Backgauge The purpos e of this procedure is to ens ure that the mar gin between the leading edge of the copy a nd the punch ed hole s is correct . 1 If your die set i s anythin g other than a GBC Cerlox d ie set, tur n the Backgauge A djustmen t Knob cl ockwise co ntinuousl y until i t stops. If your die set i[...]

Setting th e Backga uge 2-13 2 3 Open the Ri ght Punch Door . 4 Use the Back gauge Adjustment Knob t o correct t he mar gin, as shown in Figure 2- 9. Adjust a s follows : n To i ncrease the margi n between t he leadi ng edge of the c opy and the punc hed holes, turn the Backgauge Adjustment K nob counter clockwise . n To decreas e the mar gin, turn[...]

2-14 Gener al Proc edu res Starting a Job Punching and Stacking n For punchi ng and sta cking the 1 1" edge in the GBC Sta cker with out a Bypass in stalled, foll ow the proce dure below . n For punchi ng and sta cking the 1 1" edge in th e Xerox High Ca pacity Stacker , go to Start ing a Job f or Bypas sing to a Down stream devi ce (Page[...]

Starting a Job 2-15 2 The Finis hing W indow will disp lay , defaul ted to t he Finishi ng tab. 3 Click on the On-line Finis hers tab . The window wi ll displ ay as sho wn belo w . Figure 2-1 1: On-line F inishers tab 4 V erify that t he GBC FusionPunch II prof ile is Ena bled . If t his profi le is not visible in this windo w , go to step 8. If th[...]

2-16 Gener al Proc edu res 5 Go to the Job Manager win dow and h ighlight the job to run . Click the Move Icon . Figure 2-12: Job Manag er window 6 Highligh t the GBC Punch Queue and then c lick Apply . Figure 2-13: GBC Punch Q ueue windo w Move Ico n[...]

Starting a Job 2-17 2 7 Click th e Relea se Icon to start ru nning the job. Figure 2-14: Release Icon in the J ob Manager win dow Note: When you r elease a new job , sets from the job be fore may be le ft in the S tacke r / Stac kers. 8 Highligh t any Exter nal Profi le shown in th e On-l ine Fin ishe rs tab window and c lick Disable . The green ch[...]

2-18 Gener al Proc edu res 9 Click the Profile S etup tab as sho wn in the figur e below . Highli ght any enabled pro file (not the GBC FusionPunch II prof ile) and then cli ck Off-l ine . Now highlight th e GBC FusionPunch II profi le and cl ick On-l ine . The GBC FusionPunch II profile should now ha ve a gr een chec k-ma rk in th e On-l ine colum[...]

Starting a Job 2-19 2 10 Go back to the On-line Finish ers tab an d highlite t he GBC FusionPunch II profil e, then clic k Enab le . The GB C FusionPu nch II profil e should no w have a g reen check -mark in the Enab led column. Figure 2-17: O n-line Finishers tab 11 Click Clo se to close this wi ndow . Now go back an d follow st eps 4 - 7. Enable [...]

2-20 Gener al Proc edu res Starting a Job Bypassing to a Downstre am device T o prepa re for starti ng a print ing job an d sending i t to the Bypass Dest inatio n, as well as th e Down str eam d evice , per form the fo llowi ng procedur es. 1 Set up th e Fusio nPunch II in t he Bypass Dest ination , as well a s the correct Punch mode ( For Fusi on[...]

Starting a Job 2-21 2 3 Click on the On-line Finis hers tab . The window wi ll displ ay as sho wn belo w . Figure 2-19: O n-line Finishers tab 4 V erif y that th e profil e for the Downstream dev ice to be used is Enabled . l For pu nching and s tacking t he 1 1" edge in t he Xerox High Capacit y Stacker , ensure the HCS profil e is Enabl ed. [...]

2-22 Gener al Proc edu res 5 Go to the Job Manager win dow and h ighlight the job to run . Click the Move Icon . Figure 2-20: Job Manag er window 6 Highligh t the appropria te Queue fo r your job (in the figure below is an example of a SBM Que ue) and then clic k Apply . Figure 2-21: SBM Queue window Move Ico n[...]

Starting a Job 2-23 2 7 Click th e Relea se Icon to start ru nning the job. Figure 2-22: Release Icon in the J ob Manager win dow 8 Highligh t any Exter nal Profi le shown in th e On-l ine Fin ishe rs tab window and c lick Disable . The green ch eck-mark i n the Enab led column of the hig hlighted profile should now have swit ched to a r ed X as sh[...]

2-24 Gener al Proc edu res 9 Click the Profile S etup tab as sho wn in the figur e below . Highli ght any enabled pro file (not the SB M profile) and then click Off-lin e . Now highli ght the SBM pro file and click On -line . The SBM profil e should now have a g reen ch eck-mark i n the On-lin e column as shown in the figure below . Figure 2-24: Pr[...]

Starting a Job 2-25 2 10 Go back to the On-line Finish ers tab and hi ghligh t the SBM pr ofile, then c lic k Enable . The SBM pro file sho uld now have a green check- mark in the Enabled column. Figure 2-25: O n-line Finishers tab 11 Click Clo se to close this wi ndow . Now go back an d follow st eps 4 - 7. Enable Close[...]

2-26 Gener al Proc edu res Using the GBC Stacker The GBC Stacke r is inl ine with t he FusionPu nch II and i nterfaces electr onicall y and mechani cally with the Fu sionPunch I I. The Stac ker will start up and shut down auto maticall y with the Punch, under c ontro l of the Printer . The Stack er req uires mini mal operat or inter venti on, with [...]

Using the GBC Stacker 2-27 2 T o lower the Stacker T ray for unloading, go to the FusionPunc h II Control Panel and do the following : 1 If in C ycle U p mode: n and only o ne stacker is i nstalle d, wait for the Fusio nPunch II and the host printer to cycle down. GBC Fusion Full Stop wi ll be display ed in the L C D Display Screen when the machine[...]

2-28 Gener al Proc edu res[...]

3 Chapter 3 T roubleshooting Clearing Ja ms Error Messages from the Printe r from the Fusio nPunch II from downstrea m devices[...]

3-2 Troubleshoo ting[...]

Cleari ng Jams 3-3 3 Clearing Jams A good rule for clearin g jams is to follow the paper path through the Punch and Bypass St acker , from left to r ight. The j am clearin g procedur es are as follows: 1 Press the Stop/Res et but ton on the Punch Cont rol Panel . 2 Open both T op Covers on th e Punch, a s shown in Figur e 3-1. 3 Open (lif t) the I [...]

3-4 Troubleshoo ting 4 Open (li ft) the Input Guide Roller as sembly , the Doc ument T ransport Ball T rack as sembly and the S heet Eject Strap as sembly , as sh own in Figure 3- 2 and clear a ny paper t hat may be j ammed in that ar ea. Figure 3-2: The Internal Pa per Path Compone nts 5 Remove the Out put Guide Rol ler as sembly , as sho wn in Fi[...]

Error Messag es 3-5 3 Error Messages From the Printe r The foll owing is a listin g of Punch -rela ted error messages t hat coul d appear on the Host Printer display screen. Also include d are a des cripti on of the possibl e causes a nd the res olution f or each pr oblem. Error Message Possible Cause Resolution DocuT ech 135: Clear External Finish[...]

3-6 Troubleshoo ting DocuT ech 61XX: External Finisher Full The Punch h as filled the Stacker and is waiting to be emptied. Unload the Stacker and then restart the Punch Onl ine . Xer ox 4xxx Printer: External Finisher not ready . The FusionPunch II is not Online. Press Stop/Reset at the Punch and then press "ONLINE/OFFLINE" . Ensure that[...]

Error Messag es 3-7 3 Error Messages From the Fusio nPunch II The foll owing is a listin g of Punch -rela ted error messages t hat coul d appear on the Fus ionPunc h II Contro l Panel Dis play scr een. Also i ncluded ar e a descri ption of t he poss ible caus es and the resol ution for each p roblem. Error Message Possible Cause Resolution Punch C [...]

3-8 Troubleshoo ting Jam Entrance Sensor 1. There is a sheet of paper bloc king the Entrance Sensor (first s ensor fro m the left sid e of the machine). 2. The Ent rance Sensor and/or its Reflector may b e dirt y . 3. Th e Side Guide may be adjusted too tight for the paper , cover stock, or tab sto ck. 1. Lift up the Input T rack Ball assembly and [...]

Error Messag es 3-9 3 Jam Documen t T ransport Se nsor 1 1. There is a sh eet of paper bloc king the first Document T r anspo rt Sens or (second sen sor from the left). 2. The Docum ent T r anspo rt Sens or 1 and/or its Reflector may b e dirt y . 3. Th e Side Guide may be adjusted too tight for the paper , cover stock, or tab sto ck. 1. Lift up the[...]

3-10 Tro ubleshoo ting Jam Documen t T ransport Se nsor 2 1. There is a sh eet of paper bloc king the second Docu ment T r anspo rt Sens or (third s ensor from the left). 2. The Docum ent T r anspo rt Sens or 2 and/or its Reflector may b e dirt y . 3. Th e Side Guide may be adjusted too tight for the paper , cover stock, or tab sto ck. 1. Lift up t[...]

Error Messag es 3-11 3 Jam Punch Sensor 1. There is a sh eet of paper bloc king the Punch S ensor (fourth sensor f rom the left). 2. The Punch Sensor and/or its Reflector may b e dirt y . 3. Th e Side Guide may be adjusted too tight for the paper , cover stock, or tab sto ck. 1. Lift up the Sheet Eject Strap assembly and remove the paper . 2. Clean[...]

3-12 Tro ubleshoo ting Please Empty Stacker 1. The Stacker is full. 2. The Stacker T ray was left in the DOWN positio n. 1. Press the appr opriate Raise/Lower Stacker button (No. 1 or No . 2) to lower the Stacker T r ay . Then, unload the Stacker . 2. Press the appr opriate Raise/Lower Stacker button (No. 1 or No . 2) to raise the T ray to its Home[...]

Error Messag es 3-13 3 Error Messages From downstrea m device s The foll owing is a list ing of err or mess ages that could appe ar on t he FusionPunc h II Control Pane l Display screen generete d by a down stream device. Al so inclu ded are a descri ption of t he possibl e caus es and the resolut ion for e ach probl em. Note: These mess ages will [...]

3-14 Tro ubleshoo ting[...]

4 Chapter 4 Maintenance Cleaning the FusionPunch II[...]

4-2 Maintenanc e[...]

Clea ning t he Fus ion Punc h II 4-3 4 Cleaning the FusionPunch II Y our FusionPu nch II is designed as a hig h-speed, i nline pro duction Punch that r equires on ly a min imal amount o f attent ion from th e operato r . But, because it is a product ion machi ne and beca use it ha ndles and punches paper , we recommend a l ight cleani ng of the pa [...]

4-4 Maintenanc e What to Use GBC recommen ds using onl y 90% Isopr opyl alcoh ol and a clean, li nt-fre e cloth. 9 0% Isopropyl alcohol i s avail able from a ny local ph armacy . CAUTION: T o prevent possible d amage to the mach ine, use only 90% Isoprop yl alcohol . Do not use fi lm remover or any oth er type of c leaning solvent . What to Clean A[...]

Clea ning t he Pu nch 4-5 4 Cleaning the Punch 1 Open the T op Covers on the Fusi onPunch II, as sho wn in Figure 4-1. 2 Open (li ft) the Input Ball T racks, as shown in Figure 4-1. Cle an the green be lt under t he three ball tr acks, the Se nsor Ref lector and the Sensor ( under the h ole in th e base plate) wi th Isoprop yl alc ohol and a clean,[...]

4-6 Maintenanc e 3 Open (li ft) the Inpu t Guide Roller assembl y , as sh own in Figure 4- 2. Clean the roller s with Iso propyl alcohol a nd a cle an lint- free cl oth. Check als o for accu m ulati ons of paper dust or toner o n the base plate . 4 Open (li ft) the Document T ransport Ball T rack ass embly , as sho wn in Figure 4- 2. Clean t he gre[...]

Clea ning t he Pu nch 4-7 4 Figure 4-3: The Side Guide and Infe ed Guide 6 Remove an d clean the Output Gu ide Roller assembly an d the re d roller s under th e Output Gui de Roller a ssembly . Cle an the rol lers wit h Isoprop yl alcohol and a cle an lint- free clo th. Check al so for accu mula tions of p aper d ust or toner on t he bas e plat e. [...]

4-8 Maintenanc e Cleaning the Sta cker 1 Open the St acker T op Cover , as shown in Fi gure 4-4. 2 Clea n th e two o rang e O-ri ngs o n the R olle r Asse mbly , a s show n in Figure 4- 4, using on ly 90% Isopr opyl alcoh ol and a clean li nt-fre e cloth. 3 Clean the lar ge O-rings that transf er the dr ive to the roll ers, usin g only 90% Iso prop[...]

Cleaning the Bypas s 4-9 4 Cleaning the Bypass 1 Open the St acker T op Cover . 2 Clean the thre e red feed rollers and the gr een Fla t Belt, as shown in Figure 4- 5, using on ly 90% Isopr opyl alcoh ol and a clean li nt-fre e cloth. 3 Clean the Sensor , as shown in Figur e 4-5, usin g only 90% Isopropyl alcohol and a clea n lint-f ree clot h. Fig[...]

4-10 Maintenance[...]

A Appendix A Personality Profiles Stand ard Punch Pro files Other Know n Configuration s[...]

A-2 Appendix A[...]

Personal ity Profile s A-3 A 61XX Pe rsonali ty Profile s Contents Page GBC FusionPunch II P ersonality Profiles: 61XX to Fus ionPunch II Device Pr ofile - - - - - - - - - - - - - - - - - - A-5 61XX to Fus ionPunch II Device Pr ofile - Timings - - - - - - - - - - - A- 6 61XX to Fus ionPunch II Finisher P rofile - - - - - - - - - - - - - - - - - A-7[...]

A-4 Appendix A Note: All down stream d evices mus t be set t o 6180 spe ed and us e 6180 profile s regardles s of the speed of the H ost Printer . Add 2200 to the S heet Jam t ime and 26 00 to the Se t Jam tim e of the downst ream dev ice’s profile, ev en if you hav e more th an one GBC Bypas s Stack er instal led. Be s ure to add an y extra time[...]

Personal ity Profile s A-5 A GBC FusionPunch II Pers onality Profiles DocuTech 61XX to FusionPunch II Device Profile - Prope rties and Default Limits Ta b DocuTech Models Finishers Configurati on 61XX FusionPunch II Single St acker 61XX FusionPunch II Dual Stacker 61XX FusionPunch II and Xerox High Capacit y Stacker Single/Dual /High Capacity Stack[...]

A-6 Appendix A Devi ce Prof ile- Propert ies an d Def ault Li mits- Tim i ngs Tab ) = For Each High Capacity Stacker in front the FP II on a 6155 / 6180, Add 656ms To Sheet a n Set Jam Times. (*) = For Each High Capacity Stacker in front the FP II on a 6100 / 6115 / 6135, Add 861ms T o Sheet and S et Jam Times. (#) = For Each High Capacity Stacker [...]

Personal ity Profile s A-7 A DocuTech 61XX to FusionPunch II Finisher Prof ile - Propertie s and Lim its DocuTech Models Finishers Configurati on 61XX FusionPunch II Single St acker 61XX FusionPunch II Dual Stacker 61XX FP II and Xerox High Capacity S tacker Single/Dual /High Capacity S tacker Profile N ame GBC GBC GBCS E Type Fus ionPunch II Fusio[...]

A-8 Appendix A With C.P . Bourg products down stream DocuTech 61XX to FusionPunch II to C.P. Bourg Products Device Profile - Prope rties and Default Limits Ta b DocuTech Models Finishers CIM / No CIM 61XX SBM1 CIM / No CIM 61XX BBF2005 No CIM Device Name SBM1 BBF2005 Type Signature Book let Make r External Function 1 Line Off Line Off Function 2 Li[...]

Personal ity Profile s A-9 A D ocu Tech 61 X X to Fu sion Pu nch II to C. P. Bourg Product s D ev ice P rofile - P rop erties and D efau lt Lim its T ab DocuTech M ode ls Fini shers CIM / No CIM 61XX BBF2005 Bypa ss No CI M 61XX BPRF + BBF2005 No CI M Devi ce Nam e BBF2005 Bypass BPRF + BBF2005 Type E x ter nal E xt ernal Funct ion 1 Line Off Line [...]

A-10 Append ix A D o cu T ech 61 X X to F u sion P u nch II to C. P. Bourg Pr oduct s D e v ice P ro file - P rop e rties an d D e fau lt Lim its T ab DocuTech M odel s Fi ni shers CI M / No CI M 61XX BPRF + BBF200 5 Bypass No CI M 61XX BDF No CI M Dev ic e Na m e BPRF + BBF200 5 Bypass BDF Type Ext ernal Ext ernal Funct ion 1 Li ne O f f Line Of f[...]

Personal ity Profile s A-11 A DocuTech 61XX to FusionPunch II to C.P. Bourg Products Device Profile - Prope rties and Default Limits – Tim i ngs Tab DocuTec Models Finishers Device Nam e CIM / No CIM DT 61XX FP II / SBM1 CIM / No CIM DT 61XX FP II / BBF2005 NA Time Between S heets 250 0 Sheet Jam Time 1000 (1) 1000 (1) Set Compiler Proc essing Ti[...]

A-12 Append ix A D o cu T ech 61 X X to F u sion P u nch II to C. P. Bourg Pr oduct s D e v ice P ro file - P ro p erties an d D e fau lt L im its – Ti m i ngs Tab Docu Tec M odels Fini s her s Dev i ce Name CI M / No CIM DT 61XX FP II / BB F2005 wit h Bypass NA DT 61XX FP II / BP RF + B BF2005 NA Ti m e B etween Sheets 0 0 Sheet Jam Ti m e 1000 [...]

Personal ity Profile s A-13 A D o cu T ech 61 X X to F u sion P u nch II to C. P. Bourg Pr oduct s D e v ice P ro file - P ro p erties an d D e fau lt L im its – Ti m i ngs Tab Docu Tec M odels Fini s her s Dev i ce Name CI M / No CIM DT 61XX FP II / BP RF + B BF2005 with B y pa ss NA DT 61XX FP II / BDF NA Ti m e B etween Sheets 0 0 Sheet Jam Ti[...]

A-14 Append ix A DocuTech 61XX to FusionPunch II to C.P. Bourg Products Finisher Prof ile - Propertie s and Lim its DocuTech Models Finishers CIM / No CIM 61XX SBM1 CIM / No CIM 61XX BBF2005 No CIM Profile Name SBM BBF2005 Type SBM1 BBF2005 Function 1 Line Off Line Off Function 2 Line Off Line Off Sheet Sequence 1-N and N-1 1-N and N-1 Side 1 Direc[...]

Personal ity Profile s A-15 A D o cuT ech 6 1X X to F u si on P u nch II to C. P. B ourg Pr oduct s F inish er P ro fi le - P ro perties a nd L im its Docu Tech M odels Fini sher s CIM / No CI M 61XX BB F2005 Bypass No CI M 61XX BP RF + BBF2005 No CI M Profi le Nam e B BF2005 Bypass BP RF + BBF2005 Type BB F2005 B ypass BP RF + B BF2005 Function 1 [...]

A-16 Append ix A D ocu T ech 61 X X to F u si on P un ch II to C. P . Bourg Pro duc t s Fi ni she r Pr of i l e - Pr oper t i es and Li m i t s Do cuTech M odels Fi ni sher s CI M / No CI M 61XX BP R F + BBF 2005 Bypass No CI M 61XX BDF No CI M P r o file N am e B P RF + B BF2005 Bypass BDF Typ e BP R F + BBF 2005 Bypass BDF Functi on 1 Line Off Li[...]

Personal ity Profile s A-17 A With the Xe rox SBM2 downstream DocuTech 61XX to FusionPunch II to SBM2 – without CIM Device Profile - Prope rties and Default Limits Ta b Paper Sizes Set Sizes Non-Stream F eed / Stream Feed 8.5x11/8.5x14/A4 1 to 22 Sheet Set Non-Stream F eed 8.5x11/8.5x14/A4 1 to 22 Sheet Set Stream Feed 8.5x11/8.5x14/A4 23 to 27 S[...]

A-18 Append ix A D ocu T ech 6 1 X X t o F u si on P u n ch II t o S B M 2 – w ith o u t C IM D evi ce Pr of i l e - Pr ope r t ie s a nd Def aul t Li mit s Tab Paper Siz es Set Si ze s Non-Str eam Feed / Str eam F eed 8.5x 11/8. 5x14/ A4 23 to 27 Sheet Set Str eam F eed 11x17/ A3 1 to 27 Sheet Set Non-Str eam Feed / Str eam F eed Devi ce Nam e S[...]

Personal ity Profile s A-19 A D oc uT ec h 6155/6180 t o Fus i onPunch II t o SBM 2 –w i t hout CIM D e vice P rofile - P ro perties a nd D efau lt Lim its – Ti mi ngs Tab (* ) = For E ach High Capaci ty Stacker on a DT6155 / 6180, A dd 656ms To Sheet and Set Jam Times. (#) = F or Each High Capacit y Stacker Add 50ms To E nd of Set Offse t. Pap[...]

A-20 Append ix A D ocuTec h 6155/ 6180 t o Fusi onPunch I I t o SBM 2 – w i thout C IM Devi c e Pr of i l e - Pr oper t ie s an d Def a ul t Li mit s – Ti min gs Tab (* ) = For Each High Capaci ty St acker on a D T6155 / 6180 , Add 656m s To Sheet and Set Jam Times. (#) = F or Each High Capaci ty Sta cker Add 50ms To End of Set Off s et . Paper[...]

Personal ity Profile s A-21 A DocuTech 61XX to FusionPunch II to SBM2 – without CIM Finisher Prof ile - Propertie s and Lim its Paper Sizes Set Sizes Non-Stream F eed / Stream Feed 8.5x11/8.5x14/A4 1 to 22 Sheet Set Non-Stream F eed 8.5x11/8.5x14/A4 1 to 22 Sheet Set Stream Feed 8.5x11/8.5x14/A4 23 to 27 Sheet Set Non-Stream F eed Profile Name SB[...]

A-22 Append ix A DocuTech 61XX to FusionPunch II to SBM2 – without CIM Finisher Prof ile - Propertie s and Lim its Paper Sizes Set Sizes Non-Stream F eed / Stream Feed 8.5x11/8.5x14/A4 23 to 27 Sheet Set Stream Feed 11x17/A3 1 to 27 Sheet Set Non-Stream F eed / Stream Feed Profile Name SBM2Bk23to27S SB M2Ldgr1to27 Type SBM2Bk23to27S SBM2Ldgr1to27[...]

Personal ity Profile s A-23 A DocuTech 61X X to FusionPunch II to SBM 2 – with CIM Device Profile - Prope rties and Default Lim its Tab DocuTech Model Paper Sizes Set Sizes Non-Stream F eed / Stream Feed DT 6155 / 6180 8.5x11/8.5x14/A4 1 to 27 Sheet Set Stream Feed DT 6155 / 6180 11x17/A3 1 to 27 Sheet Set Non-Stream F eed / Stream Feed Device Na[...]

A-24 Append ix A D o cu T ech 61 X X to F usion P u n ch II to S B M 2 - w ith C IM D e v ice P ro file - P rop erties a n d D e fau lt Lim its – Ti m i ngs Tab (* ) = For Each High Capaci t y Sta cker on a DT 6155 / 6180, Add 656ms To S heet and Set Jam Times. (* ) = For Each High Capaci t y Sta cker on a DT6100 / 6115 / DT6135, Add 861m s To Sh[...]

Personal ity Profile s A-25 A D o cu T ech 6 1 X X to F u sion P u n ch II to SB M 2 – w i th CIM F in ish er P ro file - P ro p erties an d L im its Docu Tech M o del Paper Size s Set Si zes Non-Str eam Feed / Strea m F eed DT 6155 / 6180 8.5x 11/8.5x 14/A4 1 to 27 Sheet Set Strea m F eed DT 6155 / 6180 11x17/ A3 1 to 27 Sheet Set Non-Str eam Fe[...]

A-26 Append ix A DocuTech 135 Host Machine En ablement 1. Open the Job manage r . 2. Log in wit h your user ID and p assword . 3. Go to the top right c orner o f the keybo ard and p ress Diagnos tics . NOTE: I f you have a job in t he print er queue, the DocuTech wil l prompt yo u to switc h immediatel y. 4. Press yes . 5. Af te r Diagnos tics have[...]

Personal ity Profile s A-27 A Xerox 4xxx L PS Host Machine Enab lement 1. Stop any job th at is curren tly running and tak e the system offlin e. 2. Lo g in at the log4 lev el. T ype log 4 and press Ente r. 3. Ty pe Field Engineer and press Enter . 4. Ty pe edit and press Enter . The prompt , EDIT> displays. 5. Ty pe INS 10,10 and press Ente r .[...]

A-28 Append ix A Xerox 4xxx NPS Host Machine Enablement The proc edure that f ollows describe s how to config ure a G BC profile for Xerox 4000 Fam ily NPS printing s ys tems . This prof ile allows you to sen d a job t hrough a netw ork and then cha nge the output destination at the Sun N P S Work station. Onc e you ha ve set up the G BC profile, y[...]

Personal ity Profile s A-29 A Xer ox 4xxx Output P r ofile 1. Ty p e Se t O utp ut Pr ofile an d pr ess En t er . T he sy ste m w ill p r o mp t y o u fo r the na me o f the pro f ile . 2. Ty p e t he n a me o f t he p rof ile e xactly as it was orig i nally ente re d an d pr ess En ter . T he sy ste m will d isp l ay a me ss age i n dic ati ng tha[...]

A-30 Append ix A[...]

G Glossary Glossary of Common FusionPunch II T erms[...]

G-2 Glossar y[...]

Glossa ry G-3 G Glossary of Common FusionPunch II T erms The fol lowing is a glossary/de finition of terms tha t are common to t he GBC FusionPunc h II and all re lated inl ine fin ishing devices. Backgauge - an adjust able asse mbly tha t serves as a stop for th e paper when it a rrives under the Pun ch Die. The a djustment o f the Backg auge dete[...]

G-4 Glossar y Die Pins - the act ual c utti ng t ool s that a re pa rt of the D ie Set . Ea ch Di e Pin cuts a hole in the pape r . A die set that punche s severa l holes has se veral die pins. Als o, these pi ns are i ndividual ly removabl e to adjus t for di ffe rent widths of paper , or for replac ement, in ca se one b ecomes damaged . Document [...]

Glossa ry G-5 G Inlin e - same as "i n series with", or di rectly be hind anoth er device . The Fusi onPu nch II is inli ne with the pr inter and th e Stac ker , in tu rn, is in line with the FusionP unch II. Misf eed - a condi tion tha t occurs whe n paper bec omes folde d or wrinkl ed and becomes stuck whil e feedin g, thereby causin g [...]

G-6 Glossar y Printer - t he machine t hat actu ally produces t he documentat ion (pri nts the books) an d control s the fin ishing devices. The Xerox DocuPrint a nd DocuT ech a re examp les of pr inters. Print Queue - a set of value s or system confi guration parameter s in the printe r ’ s operating syst em that communi cates i nput and out put[...]

Glossa ry G-7 G Right Punch Door - the narrow door in the fro nt of the Punch cab inet that, when opened , allows ac cess to va rious adjustment kno bs and to the Slug (punched paper chaf f) Bin, whic h must be empt ied peri odically . Setting the Backgauge - an adj ustment proce dure that is don e to ensur e that the margi n between the leading ed[...]

G-8 Glossar y Stacker T ray - a tray in ternal t o the S tacker , as described a bove. System Admini strator - the pers on who is responsib le for settin g up and main taini ng t he pr inte r ’ s o pera ting sys tem. T he Syste m A dmin istra tor a lso instal ls new sof tware, when ne cessary . T wo-Side d - a printing j ob that us es both si des[...]