Yukon Oil Furnace manual

Alpha American Co., 10 Industrial Blvd., Palisade, MN 56469 www .yukon-eagle.com 1-800-358-0060 Oil/W ood - Gas/W ood W arm Air Central Heating Furnaces O W N E R ' S M A N U A L • A s s e m b l y • I n s t a l l a t i o n • O p e r a t i o n • R e p a i r P a r t s • M a i n t e n a n c e T i p s M o d e l N o . L W O - 1 1 2 ( O i [...]

2 DANGER RISK OF FIRE OR EXP LOSION Do not burn garbage, gasoline, drain oil, kerosene, thinners, etc. W ARNING RISK OF FIRE Tightly close the firing door and ash door during operation. Do not operate with flue draft exce e ding .03" W .C. Do not store flammable materials within marked inst allation clearance. Frequently inspect a nd clean soo[...]

T ABLE OF CONTENTS INTRODUCTION Safety S tatement s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2, 4 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

DANGERS-CAUTION-FIRE HAZARDS (Burn wood logs or coal only) Do not install a power humidifier on the warm air plenum. Do not load wood above secondary a ir tube. Doing so will cause over-fire and d amage to combustion chamber could result. Do not attempt to light a w ood or coal fire when oil or gas vapors are present. An explosion or flashba c k co[...]

5 Unpac k and Chec k Y our Car tons INSPECT SHIPME NT Y our furnace is shipped complete in three cartons. Note any damage to the shipping cartons. Remove all items from your shipping cartons. Check all items against the packing list below . Note any items lost or damaged in shipment. Refer to the exploded view and part s list in the back of the man[...]

YUKONTROL SOLID-ST A TE FURNACE CONTROL This is the solid-state control that coordinates the gas or oil burner function with the wood/coal damper so that your home is always comfort able using your choice of fuels. MORE HEA T EXCHANGE SURF ACE MEANS LESS HEA T UP THE CHIMNEY The second ar y heat exchanger is made up of type 304 S tainless S teel tu[...]

7 Fur nace F ea tur es - Ea gle I - Husk y v w x y z { | } ~ u[...]

8 Fur nace F eat ur es - Eag le II - P olar YUKONTROL SOLID-ST A TE FURNACE CONTROL This is the solid-st ate control that coordinates the gas or oil burner function with the wood/coal damper so that your home is always comfort able using your choice of fuels. MORE HEA T EXCHANGE SURF ACE MEANS LESS HEA T UP THE CHIMNEY The 8-inch diameter type 304 [...]

9 Fur nace F eat ur es - Eag le II - P olar v w y z { x | } u[...]

Specifica tions MODEL L WO-1 12 (Oil ) Input rating ......................................................................................................................................140,000 BTU/HR Nozzle ..............................................................................................................................................[...]

Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 PLAN YOUR INST ALLA TION It is recommended to read through the entire man ual before beginning your inst allation. Follow all steps exactly . Reading this manual will also help y o u get all the benefits from your furnace. CAUTION: Read these rules and the instructions carefully . Failur[...]

Plan Y our Installat ion FIG . 4 12 ABOVE TOP OF WARM AIR PLENUM FROM THE FRONT FROM SIDES AND BACK FROM CHIMNEY CONNECTOR 6 FT OF PLENUM 6 FT OF PLENUM CLEARANCES T O COMBUSTIBLES 6” 48” 18” * 18” 6” 1” ! ! CAUTION BE SURE TO INSTALL DU CT WORK WITH CLEARANCES SHOWN Floor Joist or Combustible Material FURNACE WARM AIR PLENUM 6 Inches 6[...]

FIG . 5 AIR CONDITIONING COIL MUST BE INSTALLED WITH A METAL CONDENSATE PAN. DO NOT USE PLASTIC PAN DUCTS SHOULD BE LARGE ENOUGH TO HANDLE GRAVITY AIR FLOW IN THE EVENT OF ELECTRIC POWER OR FURNACE FAN FAILURE. DUCTS AND PLENUMS SHALL BE CONSTRUCTED ENTIRELY OF SHEET METAL. Plan Y our Installat ion TYPICAL INST ALLA TION 13[...]

14 Installa tion FIG . 6 FIG . 7 PLACE FURNACE Review all instructions in the Planning Y our Installation section. Place the furnace in the pre- selected location. Refer to Figs. 4 & 5 (on page 12) in the Planning Y our Installation section. Make sure the furnac e is level. SECONDAR Y AIR INT AKE COVER 1. Rem ove secondary air intake cover from[...]

Installa tion FIG . 9 FIG . 10 OIL BURNER INST ALLA TIO N • Model L WO-1 12 burner has a (140,000 BTU input) 1.00 G .P .H. 80 degree H nozzle installed at the factory . • Model L WO-168 burner has a (189,00 0 BTU input) 1.35 G .P .H. 80 degree H nozzle installed at the factory . Inst all burner as follows: 1. Make sure hole in side of pyrolite [...]

16 Installa tion FIG . 1 1 Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 DRA W COLLAR (Models L WO-168 & L WG -168 ONL Y) Firmly att ach the draw collar around the stainless steel smoke pipe. Keep the field installed smoke pipe at least 2 " away from draw collar . This will insure that smok e leaving the furnace will not be[...]

Installa tion SMOKE BAFFLES The sm oke baf fles are factory installed. They must be checked to see that they have not become dislodged during shipping. See Fig. 14-A. Complete the following step s to check the baffles: 1. Hold the baf fle in proper position. T ilt the rear up to clear baf fle moun ting bracket s. 2. Push baffle up to top of combus [...]

18 Installa tion FIG . 16 Fan Limit Control INST ALLING THE HONEYWELL F AN/LIMIT CONTROL Included in the accessory cart on is a white sheet metal bracket that is 8 -1/4 inches high and 3-1/4 inches wide. It has a 7/8” hole in it 6 inches from the bottom. Right below the 7/8” h ole are 2 screw holes. This bracket also has 2 screw mounting holes [...]

Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 MOUNTING THE THERMOST A TS The thermost ats must be m ounted on an interior centrally located wall. Place them away from direct sunlight, draf ts, and approximately 5 feet above the floor . It is not requi red that they be leve l. Place them right next to each other . See Fig. 17. T w[...]

20 Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 FUEL T ANKS AND FUEL LINES Fuel t anks and fuel lines must be installed in accordance with requirements of NFP A 31. If fuel lines are under 30 fee t in length, it is satisfactory to use 3/8" O.D. copper tube. Never use tu be smaller than 3/8" O.D. If the lines are over 3[...]

21 Installa tion Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 GAS PIPE SIZING Check with your local gas supplier to determine tot al ga s load for all your gas appliances. Size pipe accordingly . GAS PIPING All piping must comply with local codes. In the absence of local codes, follow the national fuel gas co de ANSIZ- 233.1. A [...]

22 Installa tion FUME SENSOR (GAS MODELS ONL Y) The FUME SENSOR is a manual res e t heat/pressure sensor . It will shut down the gas burner . This occurs when there is a chimney down draft, plugged chimney , plugged smoke pipe, or a plugged secondary h eat exchanger . If the gas burner shuts down because of any of the above conditions, before th e [...]

ELECTRIC WI RING All e lectrical wiring must be done in accordance wit h the National Electrical Code. The code ne eds to be legally authorized in the area where the installation is being made. The circuit protector device mu st be located in a convenient place near the furnace. No lighter than 14 A WG wire should be used in the furnace power suppl[...]

24 24 V olt Field W iring Terminal 2 controls gas/oil burner thermostat Terminal 1 controls wood damper/wood thermostat RC R Y C W G RC R Y C W G C R 1 2 T T OIL or GAS BURNER T T R C Honeywell FocusPro 6000 Thermostat Honeywell FocusPro 5000 Thermostat Fan Relay RC R Y C W G RC R Y C W G C R 1 2 T T OIL or GAS BURNER T T R C Honeywell FocusPro 600[...]

25 FIG . 24 CAUTION: Do not use any smoke pipes less than 24 gauge between furnace and chimney. W ARNING: No damper , heat saver , or automatic vent damper device should be installed in or on smoke pipe. Except the barometric draft regulator . The smoke pipe entrance into a ma sonry chimney should be at least 2 feet above the clean ou t. The smoke [...]

Installa tion Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 26 INSTALLATION Install barometric draft control using a 24 or 26 gauge 8” X 8” X 8” galvanized or black sheet metal Tee. Use Spirit Level to make sure that the control does not lean forward or backward but instead is plumb in b oth directions, regardless of whethe[...]

27 PROPER CHIMNEYS The National Fire Protection Association (NFPA) requires t hat all factory built chimneys be Listed and installed in accordance with condition s of the Listing in the manufacturers instructions. NFPA also requires that your chimney ext end at least three (3) feet above t he highest point when it passes through the roof and at lea[...]

28 Installa tion Questions? V isit www .yukon-eagle.com or call 1-800-358-0060[...]

COMBUSTION AIR Make-up out side a i r must be provided to furnace for proper fuel combustion. This is provided by openings to outside of building. These openings shall have unobstructed areas not less than the areas of the flue pipe. See Figs. 25, 26, 27 IMPORT ANT : Outside air is needed to replace air used by the burner and wood combustion proces[...]

30 Installa tion Questions? Visit www .yukon- eagle.com or ca ll 1-800-358-0060 FURNACE LOCA TED IN CONFINED SP ACE When the furnace is in utility room, install two open grilles. ( See Fig. 28.) Place them in a wall or door opening to the rest of the house. One grille will supply c ombustio n air . Locate it near the floor . The other grille is for[...]

31 Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 Oper a ting Instr uctions OIL FI RING THE UNIT T o start the oil burner on a new installation 1. Check to make sure there is oil in the storage tank. No. 2 fuel oil may be us ed if tank is in the basement or buried below ground. No. 1 fuel oil is recommended if the tank is outside [...]

32 Oper a ting Instr uctions FIG . 30 Gas Firing the Unit To Start the Gas burner on new installation 1. With gas line in “off” position, install burner using gasket and tighten down with 3 nuts to furnace. 2. Connect 110 Volt power to burner 3. Connect 24 Volt power to the burner from the DS-103 Ver- satrol. 4. Set room thermostat 10 degrees a[...]

33 Oper a ting Instr uctions Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 BEST WOOD TO BURN All solid fuel, whether it is coal, pine, oak or any grain has about 12,000 BTU's per pound if its moistu re content is zero. W ood that has been cut, split and air dried for 2 years has about 8,000 usable BTU's per pound. Hardwood[...]

34 Oper a ting Instr uctions IMPORT ANT : Keep ash drawer empty . Primary air to the wood chamber travels under the grate. The grates will warp and eventually burn out if ashes are permitted to build up above them. CAUTION: RESTRICTED USE DURING ELECTRIC POWER F AILURE OR FURNACE F AN F AILURE Furnace may be converted to a gravity system. The follo[...]

35 Oper a ting Instr uctions Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 WHA T SIZE COAL SHOULD I BURN? The air space between the furnace grates is 1/2 inch. Therefore, coal smaller than 1/2 inch can fall through the grates into the ash pan. • Pea size coal ranges from 9/16 to 1 1/16 inch. • Nut size coal ranges from 1 -3/16 t[...]

36 Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 Oper a ting Instr uctions OPERA TING INSTRUCTIONS FOR BURNING COAL ON 1/2-INCH OPENING GRA TES (Optional) The following instructions are for burning vario us types of coal, storage of coal, and the cleaning of the furnace. Some coal is oil-treated at the mine. Some us ers have indicat[...]

37 Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 W iring Dia g rams OIL AND WOOD HEA TING ONL Y[...]

38 OIL AND WOOD HEA TING WITH A/C W iring Dia g rams[...]

39 GAS AND WOOD HEA TING ONL Y W iring Dia g rams[...]

GAS AND WOOD HEA TING WITH A/C 40 W iring Dia g rams[...]

Maintenance GRA TE CARE - ASH REMOV AL It is necessary that ashes be removed from the ash pan on a daily basis. The ashes should never be al lowed to accumulate high enough to come in contact with the grates. Such a condition could cut o ff necessary air circulation. It could also result in a warping o r burnout of grates. ASH DISPOSAL Unlike wood [...]

Maintenance SMOKE PIPE, CHIMNEY AND SECONDARY HEA T EXCHAN GER Do not burn green or freshly felled wood. This may cause creoso t e and soot to build up in chimney , smoke pipe, and secondary heat exchanger . These should be checked and cleaned several times each heating season. CLEANING FURNACE AND CHIMNEY FLUE PIPES Frequently check and clean the [...]

Maintenance FURNACE BLOWER ADJUSTMENT Set adjust able motor pulley so blower will give approximately 80-90º F temperature rise through furnac e. After pulley has bee n adjusted check bolt as follows: The belt is drawn tight during s h ipment. Therefore both belt tension and sheave alignment must be rechecked by the i nstaller . This is done when t[...]

HEADING Maintenance Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 DUCT WORK AND BLOWER SPEED ADJUSTMENT Supply and return duct system should be sized proper ly for ef ficient ope ration. Normal air temperature rise through the furnace should be adjusted to approximately 80-90º F . Proper blower speed adjustment, in conjunction with[...]

45 Maintenance Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 TESTING INST ALLA TIONS FOR EFFICIENCY A Draft ga uge must be used. Draf t in smoke pipe must be set at .03 Wa ter Column updraft. Failure to set properly will cause fuel to be waste d, heating will not be satisfactory , fast buildu p of creosote in he at exchanger and chi[...]

46 Maintenance TEST PROCEDURE Step 1. Set t he thermostat high enough so that the unit will run for at least 15 minutes, the maximum time that should be required for the test. Let the unit operate enough for the stack temperature to st abilize. Step 2. For your initial set of readings, set the Draft Regulator so that there is .03 W ater Column Draf[...]

Maintenance FIG . 42 FIREBRICK PLACEMENT Models (L WO-1 12 & L WG- 1 12 ONL Y) (Fig. 42) Lower Row 1. Place 3 ea. 12”x 6” bricks at rear of firebox 2. Place 4 ea. 12”x 6” br ick s on side opposite bu r ner . 3. Place 4 ea. 9” x 6 ” bricks on burner side. Upper Row 1. Place 2 ea. 9” x 6” bricks at rear of fireb ox . The 9- inch s[...]

48 Maintenance OIL BURNER MAINTENANCE MAINTENANCE A T THE END OF THE HEA TING SEASON: 1. Shut off electric current to burner at fuse pa nel. 2. If oil filter has not been cleaned recently , it should be removed and cleaned. (Consult instruction card furnished with fuel unit). 3. Oil storage t ank should be kept filled to p rev ent water vapor from [...]

Maintenance HOW T O PREVEN T RUST AND CORR OSION At the end of each heat ing season, clean both primary and secondary heat exchangers. A lso, clean the ash pan thoroughly . Paint the inside of the heat exchanger with automobile crankcase oil. This will dec reas e rusting caused by summer moisture. The black paint on firing door area may wear or bur[...]

SMOKE IN THE FURNACE ROOM This condition is usually caused because smoke is no t being drawn up thro u gh the chimney . Other causes cou ld be a failed (fire box)heat exchanger . Check with your qualified furnace service provider . Chimney cau ses: 1. Fresh air for combustion must be supplied to the furna ce room. 2. Cold chimney . W arm air rises [...]

51 Maintenance OVER H E A TING WHEN BURNING SOLID FUEL AS YOUR PRI MAR Y SOURCE OF HEA T If your home is overheating, your fu rn ace is providing heat when the thermostat is satisfied. One of these ideas will help with overheating. 1. The best answer is to use fewer logs at each filling. This provides the maximum amount of heat wh ile conserving wo[...]

52 Exploded V iews & Par ts List EAGLE I - HUSKY MODELS L WO-1 12 & L WG-1 12[...]

53 REP AIR P ARTS-Combustion Chamber Assembly (Lef t Hand Shown) EAGLE I- HUSKY OIL/GAS-SOLID FUEL COMBINATION FURNACE Models L WO-1 12 a n d L WG-1 12 Key No. Lef t Hand Right Hand Description 1 101 10500 101 10500 Fender W asher 5/16 I.D. x 1-inch O.D. (2 Req.) 2 10104900 10104900 Screw Thread Cutting Hex Washed HD 1/4 20 x 3/4 (2 Req) 3 20106300[...]

54 Exploded V iews & Par ts List EAGLE II - POLAR MODELS L WO-16 8 & L WG-168[...]

55 (Lef t Hand Shown) EAGLE II - POLAR OIL/ GAS-SOLID FUEL COMBINA TION FURNACE Models L WO-168 and L WG-168 Key No. Left Hand Right Hand Part Description 1 20105900 20105900 Smoke Baf fle (2 Re q.) 2 10105300 10105300 Hex Nut 1/4-20 (14 Req.) 3 20102200 20102200 Bracket, Baf fle (3 Re q .) 4 20102640 20102640 T op Br ick Retainer . Rear 5 20102650[...]

56 Questions? V isit www .yukon- ea gl e.com or call 1-800-358-0060 Exploded V iews & Par ts List WAYNE MODEL MSR OIL BURNER GUN ASSEMBLY[...]

57 B U R N E R C O M P O N E N T S W A Y N E M O D E L M S R P A R T D E S C R I P T I O N A N D P A R T N U M B E R W H E N O R D E R I N G P A R T S NO. Part Description Part NO. 1 Motor , 1/7 HP 120/60/3450 1.7A PSC 23000-002 2 Blower Wheel 3.12” WX 4.25” OD 20673 3 Burner Housing 21718-001 4 Motor Cord Cover Not Used 5 J-Box 21319 6 T ransf[...]

58 Exploded V iews & Par ts List WAYNE MODEL P250AF-DIN GAS BURNER[...]

59 BURNER COMPONENTS W A YNE MODEL P250AF-DIN Key No. Part Description Part Number 1 Control Box Cover ASM 62899 2 T ime Delay Relay 100983-002 3 T ransformer 24V/30V A 60186-004 4 Control Box/S trap ASM 62903-001 5 Bracket 62700-001 6 Ignition Module H-S8751008 DI 101243-001 7 Ignition Wire ASM 62947-003 8 T ube N/A 9 Electrode ASM 62261 10 Pilot [...]

60 Exploded V iews & Par ts List THIS CIRCULATING FAN PERFORMANCE CURVE CHART IS FOR DETERMINING MOTOR HORSEPOWER NEEDS CIRCULATING FAN PERFORMANCE CURVE CHART MODELS L WO-1 12 AND L WG-1 12[...]

Exploded V iews & Par ts List CIRCULATING FAN PERFORMANCE CURVE CHART MODELS L WO-1 68 AND L WG-168 THIS CIRCULATING FAN PERFORMANCE CURVE CHART IS FOR DETERMINING MOTOR HORSEPOWER NEEDS 61[...]

Problem: If you do not seem to be getting enough air circulation.... Cause: Air filter is dirty Correction: Clean or replace air filter as n ecessa ry T r oubleshooting Questions? V isit www .yukon-eagle.com or call 1-800-358-0060 SERVICE HINTS- OIL Problem: If your furnace is not hea ting or giving enough heat. Cause: Thermostat is not set correct[...]

63 Notes Model Num ber: __________________________________ Serial Number:__________ Installat ion Date:_______________________Contractor__________________ _______ Service Calls:__________________________________________________________________ _______________________________________________________________________ __________________________________[...]

Alpha Am erican Co., 10 Industrial Blvd., Palisade, MN 56469 www .yukon-eagle.com E A G L E O W N E R ' S M A N U A L • A s s e m b l y • I n s t a l l a t i o n • O p e r a t i o n • R e p a i r P a r t s F o r M o d e l ’ s L W O - 1 1 2 ( O i l F i r e d ) L W G - 1 1 2 ( G a s F i r e d ) L W O - 1 6 8 ( O i l F i r e d ) L W G -[...]