Barco DP-1500 инструкция обслуживания

DP-1 500 Install ation manual R59770091/06 06/01/2009[...]

Barco Inc. Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barc o.com Barco n v Media & Entertainment D ivision Noordlaan 5, B-8 520 Kuurne Phone: +32 56.36.89. 70 Fax: +32 56.36.883.86 E-mail: sale[...]

Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war- ranties or merchantability and fi tness for a particular purpose. Barco may m ake improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time witho[...]

Disp osa l Info rmat ion This equipment has required the ex traction and use of natural resources for its production. It may contain hazardous substances for health and environment. In order to avoid the dissemination of those substances in the environment and to diminish the pressure on natural resources, we encourage you to use the appropriat e t[...]

Tabl e of c ont ents T ABLE OF C ONTEN TS 1 . O p e r a t i n g c o n d i t i o n s .... ...... .... .... .... .... ...... .... .... .... .... .... ...... .... .... .... .... ...... .... .... .... .. 3 1.1 C er ti fi c a t i o n ........................ ....................... ............... ...................... ............... ............... [...]

Tabl e of co nt ents 1 1.6 Pr essure v eri fi c a t i o n o f t h e l i q u i d c o o l i n g c i r c u i t ......... ............... ...................... ............... ....................... 9 8 1 2 . S e r v i c i n g ...... .... ...... .... ...... .... ...... .... ...... .... .... ...... .... ...... .... ...... .... ...... .... ...... ....[...]

1. Operati ng conditio ns 1. OPERA TING CONDITIONS Overview •C e r t i fi cation • Physical Environment • Heat Dissipation/Cooling • Input Power • Initial Inspection • Mutual Agreement R59770091 DP-1500 06/01/2009 3[...]

1. Operating co nditions 1.1 Cert i fi cati on Guaran tee Barco provides a guarantee relating to perfect manufacturi ng as part of the legally stipulated terms of guarantee. Observing the speci fi cation as mentioned below , are critical for the perfor mances of the projector . Neglecting can results in warranty loss. 4 R59770091 DP-1500 06/01/20[...]

1. Operati ng conditio ns 1.2 Physi cal Environment Physical Environment Require ments T able below sum marizes the physical environment in which the DP- 1500 may be safely operated or stored. Environme nt Opera ting Non-Ope rati ng Ambient T emperature 10°C (50°F) to 35°C ( 95°F) -15°C (5°F) t o 60°C (140°F) Humidity 5% to 85% R H Non-cond[...]

1. Operating co nditions 1.3 Heat Dis sipation/Cooling Thermal M anagemen t The projector is fan cooled and must be installed with suf fi cient space mainly in the front and at the bottom (minimum 5 cm) and on the sides to ensure suf fi cient air fl ow. It should b e used in an area wher e the ambient temperature, as measured at t he projector a[...]

1. Operati ng conditio ns 1.4 Input Power Input power requirements The DP-1500 projector operates from a nominal mono phase power net with a separate earth ground PE. The DP-1500 projector requires 200–240 V AC, 50–60 Hz, 20 am ps at 200 V AC with a separate earth ground PE. A label on the rear of the projector head indicates the nominal line v[...]

1. Operating co nditions 1.5 Initi al In spect io n Gene ral Before shipment, the projector was i nspected and found to be free of mechanical and electrical defects. As soon as the projector is unpacked, inspect for any damage that may have occurred i n transit. Save all packing material until the i nspection is completed. If damage is found, fi l[...]

1. Operati ng conditio ns 1.6 Mutual Agreement Contracting p arties Unless otherwise agreed, signing the document means acceptance of above items, especially the unconditional acceptance of the operating conditions. For the Buyer For the Manuf actur er Firm : Firm: B arco Name: Name: Sign: Sign: R59770091 DP-1500 06/01/2009 9[...]

1. Operating co nditions 10 R59770091 DP-1500 06/01/2009[...]

2. Safety ins tructions 2. SAFETY INSTRUCTIONS Overview • General considerations • Restricted Access Location • Electrical Safety • Heat and Fir e Hazards • Safety on Installation • Protection from Ultraviolet Radiation • Protec tion on Ser vicing • Safety on Cleaning • Safety on Shipping R59770091 DP-1500 06/01/2009 11[...]

2. Safety ins tructions 2.1 General c onsiderations Users de fi nition Throughout this manual, the term SERVICE PERSONNEL r efers to persons having appropri ate technical training and experience necessary to be knowledgeable of potential hazards t o which they are ex posed (including, but not limited to HI GH VOL T AGE ELEC - TRIC and ELECTRONIC C[...]

2. Safety ins tructions 2.2 Res trict ed Access Locat ion Installation in a Re stricted Access Location The DP-1500 can only be installed i n a Restricted Access Location. What is a R estricted A ccess L ocation ( De fi nition) ? De fi nition of a Res tricted Access Location: A location for equipment where both of the following paragraphs apply: [...]

2. Safety ins tructions 2.3 Elec tri cal S afet y Safe ty W arn ing TO PREVENT FIRE OR ELECTRICAL SHOCK HAZARD, DO NOT EXPOSE THIS PROJECTOR T O RAIN OR MOISTURE. Rating & Grounding • This product should be operated from an AC power source. Check if t he mains voltage and capacity matches the projector electrical ratings. • This product is [...]

2. Safety ins tructions 2.4 Heat and Fire Hazards W a rning Risk of Fire W arning Risk of Fire: Do Not Place Flammable or Com bustible Materials Near Projector ! Barco large screen projection products are designed and manufactured to meet the mo st stringent safety regulati ons. This projector radiates heat on its external surfaces and from ventil [...]

2. Safety ins tructions 2.5 Saf ety on Instal lation Personal Injury or Prope rty Damage W ARNING: T o minimize risks of personal injur y or property damage, due electrical shock, fi re, energy hazards, mech anical and heat hazards, Ultraviolet an Infrared energy hazards, and/or chemical hazards this equipme nt must be installed and/or serviced ON[...]

2. Safety ins tructions 2.6 Protection from Ultraviolet Radiation Do not look directly in the high intensity light beam W ARNING : Do not look directly in the light beam. The lamp containe d in this product is an intense source of light and heat. One component of the light emitted from this lamp is ultravi olet light. Potenti al eye and skin hazard[...]

2. Safety ins tructions 2.7 Pr otect ion o n Serv icin g W ARNING : Attempts to alter the factory-set i nternal controls or to change other contr ol settings not special ly discussed in this manual can lead t o permanent damage to the Projection Unit and cancell ation of the war- ranty . Servicing Do not attempt to service this projector yours elf,[...]

2. Safety ins tructions 2.8 Safety on Cleaning Cabinet Unplug this product from the wall o utlet before cleaning. Do no t use liquid cleaners or aer osol cleaners. Us e a damp cloth for cleaning. T o keep the cabinet looking brand-new, periodi cally clean it with a soft cloth. S tubborn stains may be removed with a c loth lightly dampened with mild[...]

2. Sa fety ins tructions 2.9 Safety on Shi pping Original Ship ping pack age Save the original shipping wooden box and pac king material; they will come in handy if you ever have to ship your projector . For maximum protection, repack your set as it was originally packed at the factory . 20 R59770091 DP-1500 06/01/2009[...]

3. Mechani cal set up of the DP -1500 3. MECHANICAL SET UP OF THE DP-1500 Overview • Unpacking the projector • Positioning the DP-1500 at port window • Installati on of the exhaust system R59770091 DP-1500 06/01/2009 21[...]

3. Mechanic al se t up o f the DP -1500 3.1 Unpacking the projector What has to be done ? At delivery the projector is packed in a carton box upon a w ooden pallet and secure d with banding and fastening clips. Furthermore, to provide protection during transportat ion, the projector is surrounded with foam. O nce the projector is arrived at the ins[...]

3. Mechani cal set up of the DP -1500 90° 4 Image 3-3 7. Slide the rear side over the edge of the pallet unit the two fi xation screws (reference 5) at the rear are visible. 8. Remov e the two hexagon socket head cap screw (refer ence 5). U se an 8 mm Allen wrench. 5 Image 3-4 9. Remov e the projector fr om the wooden support plate and fi nally [...]

3. Mechanic al se t up o f the DP -1500 3.2 Positioning the DP-1500 at port window W ARNING : The installati on of the DP-1500 projector requires at least 2 person s. General guide lines • Use a solid pedestal to put the DP-1500 projector on. Ensure that the pedestal can handle the weight of the projector and t hat all feet of the projector are c[...]

3. Mechani cal set up of the DP -1500 SCREEN CENTER SCREEN CENTER OFF-CENTER A B Image 3-7 3. Proceed to leveling the projector by adjusting the feet of the projector as follows: - Loosen the nuts (A), using a wrench of 17 mm, on the threaded rod. - Adjust the height of the 3 legs (B) t o level t he projector , using a 14 mm wrench. - Secure the le[...]

3. Mechanic al se t up o f the DP -1500 90° Inclined screen Image 3-9 Barco offers a pedestal for the DP-1200 digital projector . This universal pedestal allows you to easily tilt the p r o j e c t o rf o r w a r du pt o6 ° . 26 R59770091 DP-1500 06/01/2009[...]

3. Mechani cal set up of the DP -1500 3.3 Installat ion of the exhaust syste m About Exhaust The exhaust stack of the projector head is designed to fi t a 201 mm (7.91 inch) diameter duct. This size must be used throughout the entir e system and installed t o eliminate any possibility of downdraft or rain dripping into the lamp house. The exhaust [...]

3. Mechanic al se t up o f the DP -1500 28 R59770091 DP-1500 06/01/2009[...]

4. Electric al set up of t he DP-1500 4. ELECTR ICAL SET UP OF THE DP-1500 W ARNING : The total electrical installati on should be protected by an appropriate rated and readily accessi- ble disconnect swit ch, circui t breakers and ground f ault curr ent inter rupters. The instal lation sh all be done according to the local electrical installation [...]

4. Electric al se t up of the DP-150 0 4.1 Power requireme nts T e chnica l data Power supply Mono phase power net + PE (200-240V A C) Frequency 50/60 Hz Rated current 20 A Lamp capacity 1500 to 3000 W C AUTION : ALL POWER CONNE CTIONS to the DP-1500 projector are mad e to the three-terminal strip located in a sealed compartment behind the rear cov[...]

4. Electric al set up of t he DP-1500 4.2 Connecting the main AC power Necessary t ools • Flat screw driver . • Phillips screw driver PH 2. Necessary p arts • T wo cable ties. •C e r t i fi ed AC power supply cord 4.0 mm ², 10AWG, min. 300V . How to co nnect th e main A C powe r with t he DP-150 0 proj ector? 1. Remov e the rear cover and[...]

4. Electric al se t up of the DP-150 0 A B A Image 4-3 Power cord ent rance a t the bott om. B Image 4-4 Power cord entranc e at the rear . 5. Reinstall the cover of the main AC compartment. Image 4-5 6. Reinstall the rear cover and lamp cover of the projector . 32 R59770091 DP-1500 06/01/2009[...]

5. Len se s & lens hold er 5. LENSES & L ENS HOLDER C AUTION : Never transpor t the projector w ith th e lens mounted on it ! Always remove the lens before transporting the project or . Overview • Available l enses • Lens selection • Lens formulas • Lens removal • Lens installation • Lens shift, zoom & focus • Scheimp fl [...]

5. Lens es & lens ho lder 5.1 A vailable le nses Overview Lens T ype Product Numbe r Image 0.98" DC2K Zoom (1.2–1.81 : 1) Mot ori zed R9855957 0.98" DC2K Zoom (1.2–1.81 : 1) Manual R98559571 0.98" DC2K Zoom (1.4–2.05 : 1) Mot ori zed R9855931 0.98" DC2K Zoom (1.4–2.05 : 1) Manual R98559311 0.98" DC2K Zoom (1.6?[...]

5. Len se s & lens hold er 5.2 Lens selecti on How to select the right lens for your application ? 1. Determine the required screen width (SW). 2. Determine the position of the projector in the projection room with regard to the screen and measure the projector-screen distance (PD). 3. Use the lens formulas (see "Lens formulas", page [...]

5. Lens es & lens ho lder 5.3 Lens formulas Formulas Lens Throw r atio f or 0. 98" DC2K Zoom Formulas (me tric and inc hes) 0.98” DC2K Z oom (1.2–1.81:1) 1.2 - 1.81 PD min =1.2 x SW PD max =1.81 x SW 0.98” DC2K Z oom (1.4–2.05:1) 1.4 - 2.05 PD min =1.4 x SW PD max =2.05 x SW 0.98” DC2K Zoom (1.6–2.5:1) 1.6 - 2 .5 PD min =1.60 x[...]

5. Len se s & lens hold er 5.4 Lens removal How to remove a lens from the pro jector lens holder ? 1. Support the lens with one hand while you unlock the lens holder by sliding t he lock handle towards the “unlocked” positi on as illustrated. Image 5-4 2. Gently pull the lens out of the lens holder . Image 5-5 It’ s recom mended to place [...]

5. Lens es & lens ho lder 5.5 Lens installation How to install a lens into the projector lens holder ? 1. Remov e the foam rubber in the opening of the lens holder if not removed yet. 2. T ake the lens assembly out of its packing material and r emove the lens caps on both sides. 3. Place the lens holder in the “unlocked” position by moving [...]

5. Len se s & lens hold er Image 5-8 8. Check if the lens is really secured by trying to pull the lens out of the lens holder . C AUTION : Never transport the projector with a lens mounted in the lens holder . Always remove the len s before transporting the projector . Neglecting this can damage the lens holder and prism. R59770091 DP-1500 06/0[...]

5. Lens es & lens ho lder 5.6 Lens shift, zoom & focus Manual or motorized lens adjus tment The DP-1500 projector can be equipped with a motorized or manual lens shift functionality and/or a motorized or manual z oom & focus functionality . A DP-1500 projector with a manua l shift can be recognized by the two knobs on the top of the pro[...]

5. Len se s & lens hold er 5.7 Sche imp fl ug adjustme nt What has to be done ? The lens holder has to be adjusted so that the “shar p focus plane” of the projected image fal ls together with the plane of the sc reen (Fp1 → F p2). This is achieved by changing the distance between the DMD plane and the lens plane ( Lp1 → Lp2). The close[...]

5. Lens es & lens ho lder Image 5-14 2. Rotate the focus shift plate of t he lens holder until the centre (F ) of the projected patter n is most sharp on the screen. Tip : Use a white paper to search for the “sharp focus p lane”. The sharp focus plane is located behind the s creen in case you can’t focus the projected patt ern on the pape[...]

5. Len se s & lens hold er Image 5-17 5. Repeat from step 2 until the projected focus pattern is as s harp as possible in the centre, left, right, top and bottom of the screen. 6. Optimize the focus of the projected im age as follows: a) P lace the zoom lens in TELE position (smallest projected image) and adjust the focus using the l ens focus [...]

5. Lens es & lens ho lder 44 R59770091 DP-1500 06/01/2009[...]

6. Lam p & l amp hou se 6. LAMP & LAMP HOUSE Overview • Introduction • Removal of the lamp hous e • Removal of the xenon bulb lamp • Installati on o f the xenon bulb lamp • Installati on of the lamp house • Resetting the lamp parameters • Realignment of the lamp in its re fl ector R59770091 DP-1500 06/01/2009 45[...]

6. Lam p & la mp hou se 6.1 Introduction Lamp & lamp house The lamp house of the DP-1500 projector i s delivered without lamp. The xenon bulb lamp is delivered separately and has to be installed on site by a quali fi ed service technician. B A Image 6-1 A Lam p house. B X enon bulb lamp. The xenon bulb lamp is packed in a protec tive conta[...]

6. Lam p & l amp hou se 6.2 Removal of the lamp house W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. C AUTION : Lamp casing is very hot after operation. T o avoid bu rns, let the projector cool down for at least 15 minutes before proceeding to the lamp unit replacement. C AUTION : Due to its hi [...]

6. Lam p & la mp hou se While starting up the projector , t he electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector . 48 R59770091 DP-1500 06/01/2009[...]

6. Lam p & l amp hou se 6.3 Removal of the xenon bulb lamp W ARNING : DO NOT PER MIT UNAUTHORIZED PERSONNEL TO PERFORM OR A TTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE. W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. C AUTION : Xenon compact arc lamps are highly pressurized. When igni[...]

6. Lam p & la mp hou se 3. Release the xenon bulb lam p from its socket by removing the hexagon sock et head cap screw and plane was her as illustrated. Use a 5 mm Allen wr ench. Image 6-6 4. Slide the white anode socket, which is connected via a thick wire wit h the xenon bulb lamp, upwards away from its position and then remove the xenon bul [...]

6. Lam p & l amp hou se L N2 S W1 W2 N1 N1 N2 Image 6-8 7. Remov e the cathode lamp adaptor (A) from the xenon bulb l amp (L) as illustrated. Us ea5m mA l l e nw r e n c ht or e l e a s et h e fi xation screw (S) of the adaptor . S L A Image 6-9 C AUTION : Expi red xenon bu lb lamps. Dispose of expired bulbs that are beyond warranty in the fol[...]

6. Lam p & la mp hou se 6.4 Install ation of the xenon bulb lamp W ARNING : DO NOT PER MIT UNAUTHORIZED PERSONNEL TO PERFORM OR A TTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE. W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. C AUTION : Xenon compact arc lamps are highly pressurized. Whe[...]

6. Lam p & l amp hou se Image 6-10 3. Install the lamp cathode adaptor (A) upon the xenon bulb lamp (L) as illustrated. Use to rq ue 2,5 Nm to fasten the fi xation sc rew ( S )o ft h ea d a p t e r . U s ef o rt h a tat o r q u ew r e n c hw i t ha5m m A l l e ns o c k e t . M a k es u r et h a tt h e r ei sf u l lc o n t a c tb e t w e e nt h[...]

6. Lam p & la mp hou se L N2 S W1 W2 N1 N1 N2 9 Nm Image 6-12 5. Remov e the protective c ontainer or unwrap the protecti ve cloth from the xenon bulb lamp. Warning: Ensure that you wear protective clothing, a f ull face shield and protect ive gloves. Tip : Write down the serial number of the lamp. Y ou will need this while updating t he lamp p[...]

6. Lam p & l amp hou se Image 6-14 8. Reinstall the UV blocker assembly as ill ustrated. Mak e sure that t he xenon bulb lamp is properly s upported by the lamp supporting mechanism in the centre of the UV block er . Use the opening at the s ide of the l amp house to guide the supporting pin of the xenon bulb lamp into the anode supporting mech[...]

6. Lam p & la mp hou se 2,5 Nm A Image 6-17 1 1. R einstall the side cover of the lamp house as illus trated. Note: Please ensure that the thumb screws turning wire s are fl ash with the cover or interference will occur while inserti ng the lamp house into the projector . Image 6-18 C AUTION : The “ LAMP INFO” para meters whi ch are st ore[...]

6. Lam p & l amp hou se 6.5 Installation of the lamp house W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. C AUTION : Due to its hi gh internal pressure, the lamp may explode in either hot or cold states i f improperly hand led. Necessary t ools 7m m fl at s crew driver. How to install t he lamp[...]

6. Lam p & la mp hou se While starting up the projector , t he electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector . 58 R59770091 DP-1500 06/01/2009[...]

6. Lam p & l amp hou se 6.6 Resett ing the lamp parameters C AUTION : The “LAMP INFO” parameters which are stored on a chip MUST be updated after each installati on of an x eno n b ulb lam p i nsid e the lam p h ous e. N eglec ting t his u pdate will re sult i n poo r p erfo rmanc e a nd sh ort lif e time o f the xe non bulb l amp. How to r[...]

6. Lam p & la mp hou se 6.7 Realignment of the lamp in its re fl ector Each xenon bulb lamp installation req uires a realignment of the l amp in its re fl e ctor f or optim al perfor mance of the xenon b ulb lamp i n the DP-1500 projector . Furthermore, it is r ecommended to realign the lamp after the fi rst run ti me of 100 and 200 hour s .[...]

6. Lam p & l amp hou se X LY Z Y LX Image 6-23 7. Fasten the X-axis lock thumb screw (ref LX image 6-23) and Y-axis lock thumb screw ( ref L Y image 6-23). 8. Switch off the projector . 9. Reinstall the cover of the lamp compartment. R59770091 DP-1500 06/01/2009 61[...]

6. Lam p & la mp hou se 62 R59770091 DP-1500 06/01/2009[...]

7. Input & com munic ation u nit 7. INPUT & COMMUNICA TION UNIT Overview • Introduction • Local Keypad of the DP-1500 projector • Communication ports of the DP-1500 projector • About Gene ral Purpose Inputs & Outputs (GP IO) • Source input ports of the DP-1500 projector R59770091 DP-1500 06/01/2009 63[...]

7. Input & com munic ation u nit 7.1 Introduction Gene ral The input & communication unit of the DP-1500 project or consist in a local keypad, i nput ports, communication ports, and a security key socket. The whole unit can be removed from the projector for service purposes. A B D C Image 7-1 A Loc al keypad. B Com munication ports. C Sourc[...]

7. Input & com munic ation u nit 7.2 Local Keypad of the DP-1500 projector Identi fi cation o f the k eys C F G H B A D E Image 7-2 A N umeric keyboard. B M arker area for macro name. C Standby/Operation switc h. D Dowser Open/Close switch. E T est Pattern toggle switch. F Lens ho lder shift lef t/right & up/down keys. G Lens focus keys. H[...]

7. Input & com munic ation u nit 7.3 Communication ports of the DP-1500 projector Location of the communication ports A B C D E F G Image 7-3 A Com munication port for the touch panel. B RS 232 input port. C General purpose input/out put port (GPIO). D ( Future expansion). E +12 VDC output port (max imum 2 ampere). F Master US B port type A. G [...]

7. Input & com munic ation u nit As there is a ne ed to daisy chain projectors w hen they are in Ethernet network, an Ethernet switch is build in. the incoming network is hereby available for the internal PC and for the next device in the chain. In this way a ’star’ network interconnection can be avoid. The switch used is a stand alone 10/1[...]

7. Input & com munic ation u nit 7.4 About General Purpose Inputs & Outputs (GPIO) General Purpose inputs Eight (8) opto-i solated general purpose inputs are available. These inputs are used to trigger t he execution of macro fi les. For mo re explanation about the association of a macro to a GPI, consult the user guide of the Communicator[...]

7. Input & com munic ation u nit GPOut P GPOut P GPOut N GPOut N Output from projector Internal projector Max 120 mW Image 7-5 R59770091 DP-1500 06/01/2009 69[...]

7. Input & com munic ation u nit 7.5 Source input ports of the DP-1500 projector Location of the source in put ports H I J K Image 7-6 H SMPTE 292 input port A. I SMPTE 292 input port B. J DVI-D input port A. K D VI-D input port B. SMPTE Society of Motion Pictur e and T elevision Engineers - A globa l organization, based in the United S tates, [...]

8. Commun icato r touch pa nel 8. COMMUNICA T OR T OUCH P ANE L Overview • Introduction • Installing the touch panel interface • Reposition the touch panel int erface R59770091 DP-1500 06/01/2009 71[...]

8. Commun icato r touch pa nel 8.1 Introduction Communicator T ouch Panel for digital cinema projectors The Comm unicator T ouch Panel is designed for multi-user command and c ontrol, the Communicator enables users to learn quickly and operate ef fi ciently - using an elegant and fl exible touch panel interface. The interface’ s commo nality me[...]

8. Commun icato r touch pa nel H T wo USB ports to connect USB stick, mous e or keyboard. C AUTION : Ref er to the use r guide of t he Communicato r T ouch Panel for more infor mation ab out usage gu ide- lines. R59770091 DP-1500 06/01/2009 73[...]

8. Commun icato r touch pa nel 8.2 Installing the touch panel interface Necessary t ools • 17 mm wrench. • 10 mm wrench. How to install the touch panel interface upon the DP-1500 pro jector? 1. Assemble the m ounting plate and the swivel arm together as illustrat ed. First the nut (N) upon the rod of the mounting plate, then the lock washer (L)[...]

8. Commun icato r touch pa nel Image 8-6 5. Attach the multi cable to the swivel arm. Use for that t he two V elcro strips. 6. Connect the DC plug, the RJ45 Ethernet plug and the SUB-D plug with their respective sockets on the touch panel interface. Image 8-7 R59770091 DP-1500 06/01/2009 75[...]

8. Commun icato r touch pa nel 8.3 Reposition the touch p anel interface How to reposition the touch panel interface? 1. Hold fast the touch panel inter face. 2. Release the central swivel clamp by turning the big black knob (K) counterclockwise. K Image 8-8 3. Move the touch panel inter face into the desired position. 4. Fasten the central swivel [...]

9. S tarting up 9. S T ARTI NG UP Overview • Switching on the DP-1500 projector • Switching of f the DP-1500 projector R59770091 DP-1500 06/01/2009 77[...]

9. Star ting up 9.1 Switching on the DP-1500 projector Proces s: 1. Make sure that the DP-1500 pro jector is installed upon a stable pedestal. See chapter "Positioning the DP-150 0 at port window", page 24. 2. Make sure that the exhaust system is properly installed. See ch apter "Instal lation of the exhaust system ", page 27. 3[...]

9. S tarting up 9.2 Switching off the DP-1500 pr ojector How to sw itch off t he DP-1 500 proj ector? 1. Press the standby button on the local keypad or use the communicator touch panel to switch the projector from operation to standby . As a result the l amp turns of f but the fans r emain turning to cool down the pr ojector . 2. Let cool down the[...]

9. Star ting up 80 R59770091 DP-1500 06/01/2009[...]

10. Projec tor r egist rati on 10. PROJECT OR REGISTRA TION Overview • Introduction • Download the certi fi cate fi le • Registration of new projector • Update registration of an existing projector R59770091 DP-1500 06/01/2009 81[...]

10. Projector re gistration 10.1 Introduction Overview The current projector i s DCI compliant and should be registered by Barco. Therefore, the digital certi fi cate inside the projector will be used to secure encryption key communication between the projector and the rest of the theatre system (server and theatre man- agement system). The fi lm[...]

10. Projec tor r egist rati on 10.2 Download the certi fi cate fi le How to download 1. Insert a USB stick i n the Communicator touch panel. 2. On the touch panel, go via Installation > Advanced settings > Retrieve certi fi cate . Image 10-1 Download cer ti fi cate 3. If the proposed fi le name is OK, tip on Save . Otherwise, change fi [...]

10. Projector re gistration 10.3 Registration of new projector Possible lo gin typ es A projector can be registered by the following persons, each w ith its own login: • installer • owner • Installer/owner Depending on your login type, some steps ar e not necessary in the regis tration procedure. Follow the wizard as displayed on the screen. [...]

10. Projec tor r egist rati on Image 10-3 - Lenses : click on the drop dow n box and s elect the lens of the projector when a M2 5 lens or se lect Other lens when no M25 lens is used. W hen other lens is selected, an extra input fi eld appears to fi ll out the lens type. - Anamorphic lens : check when an anamo rphic lens is available. - Server br[...]

10. Projector re gistration If the location is not in the list, click Add new and continue to nex t step. 7. Fill out a ll fi elds with an asterisk for Locat i on , Contact person and Support contact .C l i c k Next >> . Image 10-5 Add new loc ation The new location is added to the list of loca tions and is selected. Click Next >> to c[...]

10. Projec tor r egist rati on Image 10-7 Add new insta ller The new installer is added to the l ist of ins tallers and is selected. Click Next >> to continue to next step. The ow ner input form appears. 10.If the owner is in the list, select the owner and click Next >> to fi nalize the registration. If the own er is not in the list, c[...]

10. Projector re gistration Image 10-9 Add new owner 88 R59770091 DP-1500 06/01/2009[...]

10. Projec tor r egist rati on The new owner is added to t he list of owners and is selected. C lick Next >> to fi nalize the registration. The registration is completed. An E-mail will be sent to the person who is logged in. Image 10-10 Registration successful When an update of t he data is n ecessary , due to e.g . locat ion change or cont[...]

10. Projector re gistration 10.4 Update registration of a n existing projector When should it be used ? An update of the registration of an existing projector should be done in e.g. one of the following cases: • relocation of the projector • new owner • new contact person • and when any of the registered data is changed. How to update 1. Fi[...]

11. Mainte nance 1 1. MAINT ENA NCE Overview • Cleaning the lens • Cleaning the exterior of t he projector • Replacement of the dust fi lter on the front s ide • Replacement of the dust fi lter on the bottom side • Replacement of the dust fi lter on the top s ide • Pressure v eri fi cation of the liquid cooling circuit R59770091 DP-[...]

11. Mainte nance 1 1.1 Cleaning the lens T o minimize the po ssibility of damage to optical coatings, or scratches to lens surfaces, we have developed recommenda tions f or cl eani ng. FIRST , we recommend you try to r emove any mate ria l fro m the lens by bl owing it off with c lean, dry deionized air . DO NOT use any liquid to clean the lenses. [...]

11. Mainte nance 1 1.2 Cleaning the exterior of the projector How to clean the exterior of the pr ojector ? 1. Switch off t he projector and unplug the projector from the mains power net. 2. Clean the ho using of the projector with a d amp cloth. Stubborn stains may be remov ed with a cloth lightly dampened with a mild detergent solution. R59770091[...]

11. Mainte nance 1 1.3 Replacement of the dust fi lter o n the f ront side The f ront fi lter of the projector can be rem oved from the lamp side of the projector in case there is insuf fi - cient place at the front of the projector or in case you wan t to avoid the removal of the lens. This procedure describes how to access t he front fi lter [...]

11. Mainte nance Image 1 1-2 5. Insert a new fi lt er . 6. Rotate the three latches back into the original positi on. 7. Fasten the front cover and reinst all the input c over of the projector . C AUTION : Never install a used HEP A fi lter . Always install a ne wH E P A fi lter . R59770091 DP-1500 06/01/2009 95[...]

11. Mainte nance 1 1.4 Replacement of the dust fi lter on the bottom side Necessary p arts • New HEP A dust fi lter for the bottom side. • 2.5 mm Allen key . How to repla ce the HEP A du st fi lter on the bottom side of the pr ojector ? 1. Remov e the side cover o f the project or . 2. Release (not remove) the two wedge lock screws ( A) usin[...]

11. Mainte nance 1 1.5 Replacement of the dust fi lter on the top side Necessary p arts New HEP A dust fi lter for the top side. How to replace the HEP A dust fi lter on the top side of the projector ? 1. Remov e the side cover o f the project or . 2. Remov e the fi lter (F) on the bottom side by pulling out the fi lter holder (H) as illustrat[...]

11. Mainte nance 1 1.6 Pressure veri fi c ation of the liquid cooling circuit C AUTION : The pressure of the liquid cooling circuit should be checked regularly . This pressure, indicated on the i nter nal ma nometer , shoul d be be tween 0 ,5 and 1 bar. If not, cor rect ive acti on shoul d be t aken by q uali fi ed technical service personnel. Ho[...]

12. Ser vic ing 12. SER VICING Overview • Removal of the Input & Communication unit • Installati on of the Input & Communication unit • Convergence (with extenders) • Convergence (old system) • Authorization to clear s ecurity warning R59770091 DP-1500 06/01/2009 99[...]

12. Ser vicin g 12.1 Removal of the Inpu t & Communication unit Removin g and rei nstal ling t he Inpu t & Communic ation un it wil l res ult i n an auth oriza tion request upo n start up. Necessary t ools 7m m fl at s crew driver. How to remove the Input & Communication unit from the projector ? 1. Switch off the projector 2. Ensure t[...]

12. Ser vic ing 12.2 Installation of the Input & Communication unit Removin g and rei nstal ling t he Inpu t & Communic ation un it wil l res ult i n an auth oriza tion request upo n start up. Necessary t ools 7m m fl at s crew driver. How to install the Input & Communicat ion unit of the projector ? 1. Ensure that the projector is swi[...]

12. Ser vicin g When changi ng the Inpu t & Communicat ion Unit , a code must be e ntered b efore y ou can cont inue using your projector . This code contains the serial number of your projector and the diff erent keys necessary for your proje ctor . This uniqu e code can only be gen erated by Barco. Therefo r , copy th e UN code an send i t to[...]

12. Ser vic ing 12.3 Convergence (with extenders) About this chapter This chapter describes how to prepare the pr ojector for convergence adjustment and how to adjust the convergence i n case the convergence mechanism is equipped wit h extenders. The adjustment procedures described in this chapter are only valid for these Light Processors which are[...]

12. Ser vicin g 12.3.1 Convergence controls Extended control kn obs As the DMD of the blue channel is not ac cessible in the projector , the image of this DMD will be t aken as reference. R ed and green will be aligned on blue when a small convergence drift is recognized. So, the DMD of the blue channel is fi xed and can not be adjusted. T he red [...]

12. Ser vic ing Convergence tes t pattern 4 1 2 5 3 6 3 6 2 5 4 1 Image 12-6 The test pattern illust rated above is specially designed for convergence purposes. The test pattern has three red arrows numbered from 1 to 3 and three green arr ows numbered from 4 to 6. T hese numbers and colors correspond with the numbers and colors of the extended con[...]

12. Ser vicin g 12.3.2 Pr eparin g for con verge nce ad justment Necessary t ools Flat blade screwdriver 7x150. How to set up the projector for c onvergence adjustment? 1. Remov e all side covers and top cover of the projector . 2. Open the sealed compartment of the Light Pr ocessor . See page 130. 3. Remov e the convergence cover plate in the top [...]

12. Ser vic ing 12.3.3 Converging the red pattern onto the blue pattern This adjustment procedure ass umes that the projector is prepared for converg ence adjustment. S ee page 106. Necessary t ools 2,5 mm Allen w rench. How to converge the red patte rn onto the blue pattern? 1. Release the four convergence lock screws (reference 7) of the red chan[...]

12. Ser vicin g 4. Slightly turn the red colored control knob number 3 until the red pattern in the upper right of the projected image converges with the blue pattern. 3 6 Image 12-12 5. Repeat step 3 and 4 until coi ncidence is obtained of the red pattern in the lower left and upper right of the projected image. 6. Repeat from step 2 until full co[...]

12. Ser vic ing 12.3.4 Converging the gre en pattern onto the blue pattern This adjustment procedure ass umes that the projector is prepared for converg ence adjustment. S ee page 106. Necessary t ools 2,5 mm Allen w rench. How to converge the green pattern onto the blue pattern? 1. Release the four convergence lock screws (reference 8) of the gree[...]

12. Ser vicin g 4. Slightly turn the green colored control knob number 6 until t he green pattern in the upper right of t he projected image converges with the blue pattern. 3 6 Image 12-16 5. Repeat step 3 and 4 until coinc idence is obtained of t he green patter n in the lower lef t and upper right of the projected i mage. 6. Repeat from step 2 u[...]

12. Ser vic ing 12.4 Convergence (old system) About this chapter This chapter describes how to prepare the pr ojector for convergence adjustment and how to adjust the convergence i n case the convergence mechanism is NOT equipped with extenders. Overview • Action of the convergence controls • Re-converging Green on Blue • Readjustment of the [...]

12. Ser vicin g 12.4.1 Action of the convergence controls In fl uence of the c ontrols on the c onvergences The DMD assemblies are provided with 3 adjustable screws. Th e assembly itself is kept in plac e by a plunger near the adjustable screw . These plungers may not be re-adjusted ( indica ted in the drawing wit h the prohibited sign). 2 1 3 1 3[...]

12. Ser vic ing 12.4.2 Re-converging Green o n Blue C AUTION : Be cautious when adjusting the convergence co ntrols, because a small turn causes a large deg ree of shift. Before starting the re-convergence, remove both side covers, front cover and top cover . Location of the lock-down screws G1 G2 G3 G4 Image 12-18 Lock down scr ews green Location [...]

12. Ser vicin g Necessary t ools • 2x R847204 : steel screwdriver with 1/ 16” ended hex blade. • R847205 : square driv e socket with sol dered hexagon key of 2.5 mm • R847203 : Steel sc rewdriver with 0.05” ended hex blade • A l l e nk e y3m m • Allen key 2.5 mm How to re -conver ge 1. Remov e the convergence cover plate ( A) in the t[...]

12. Ser vic ing Gb1 adju stme nt Gb2+ Gb3 ad just ment Gb2 or G b3 ad just ment Gb3: top im age Gb2: bottom im age Image 12-22 Green conver gence adjustm ent 6. Continue with re-convergence in center at the T op and the Bottom of the image as follows (using tool R847204): - Adjust the control Gb3 for coincidence of the diagonal Green line of the Gr[...]

12. Ser vicin g 12.4.3 Readjustment of the p lungers C AUTION : Do NOT adjust the plungers on the DMD assembly , if small convergence drifts have to be corrected only . For extreme convergence adjustments, possible in case after t he replacement of a DMD assembly , a readjust- ment of the plung ers can be n ecessary . Convergence screw is end of co[...]

12. Ser vic ing 12.4.4 Re-converging Red on Blue C AUTION : Be cautious when adjusting the convergence co ntrols, because a small turn causes a large deg ree of shift. Location of the lock-down screws R1 R2 R3 R4 Image 12-25 Lock down scr ews red R59770091 DP-1500 06/01/2009 117[...]

12. Ser vicin g Location of the convergence adjustable screws Ra1 Rb1 Ra2 Rb2 Ra3 Rb3 Image 12-26 Converge nce screws red Necessary t ools • 2x R847204 : steel screwdriver with 1/ 16” ended hex blade. • R847205 : square driv e socket with sol dered hexagon key of 2.5 mm • R847203 : Steel sc rewdriver with 0.05” ended hex blade • A l l e[...]

12. Ser vic ing 2. Carefully release the 4 lock-down screws, holding the DMD unit onto Prism frame. Tip : Release the lock-down screws in a way the DMD assembly becomes slightly movab le. Keep in mind that at the end of the re-convergence, ti ghtening the DMD unit can cause some small convergence drift. 3. Start the re-convergence in the center of [...]

12. Ser vicin g If necessary to readju st the plungers, see "Readj ustment of the plungers" , page 1 16. Close the c onverg ence cover , reinst all a ll cover s of the proj ector . 120 R59770091 DP-1500 06/01/2009[...]

12. Ser vic ing 12.5 Authorization to clear se curity warning When is an authorization req uired to clear the security warning? If the Input & Comm unication unit has been remo ved or the sealed c ompartment has been opened an authoriz ation will be required to clear the security warning. Necessary t ools • Security key (Dallas iButton®). ?[...]

12. Ser vicin g 122 R59770091 DP-1500 06/01/2009[...]

13. Re moval and in stall ation of pro jecto r cover s 13. REMOV AL AND INST ALLA TION OF PROJECT OR COVERS About this chapter Most maintenance and servicing procedures deman d removing one or more of the projector covers to gain access to the parts to maintain or to service. T o avoid redundancy , all procedures about cover removing or installing [...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.1 Rem ova l of th e la mp co ve r W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. Necessary t ools 7m m fl at s crew driver. How to remove the lamp cover of the projector? 1. Release the two captive screws at the top and b ottom right side o[...]

13. Re moval and in stall ation of pro jecto r cover s 13.2 Removal of the input cover W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. Necessary t ools 7m m fl at s crew driver. How to remove the input cover of the projector? 1. Release the two captive screws at the top an d bottom left side of the [...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.3 Removal of the front cover The input cover and the lens have to be removed b efore removing the front cover . S ee procedures "Remo val of the i nput cover ", page 125, and "Lens removal", page 37. Necessary t ools 7m m fl at s crew driver. How to remove the front cov[...]

13. Re moval and in stall ation of pro jecto r cover s 13.4 Remo val of the sid e cove r Necessary t ools 7m m fl at s crew driver. How to remove the side cover of t he projector? 1. Release the captive screw at the middle bottom of the side cover , using a fl at sc rew driv er . Image 13-7 2. Remov e the side cover from the project or doing the [...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.5 Removal of the rear cover W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. Necessary t ools 7m m fl at screw dri ver . How to remove the rear cover from th e projector? 1. Release the two captive screws at the bottom corners of the rear c o[...]

13. Re moval and in stall ation of pro jecto r cover s 13.6 Removal of the top cover W ARNING : This proc edure may onl y be perf ormed by qual i fi ed technical service personnel. All side covers, front cover and back cover have to be remo ved before removing the top co ver . Necessary t ools A l l e nk e y5m m How to rem ove th e top c over o f [...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.7 Open the sealed compartment This procedure assumes that the left side cover of the projector is al ready removed. Necessary t ools 3 mm Allen wrenc h. How to open the sealed c ompartment of the Light Proc essor Unit? 1. Release the three hexagon head cap screws as il lustrated. Use for th[...]

13. Re moval and in stall ation of pro jecto r cover s 13.8 Close the sealed compartment Necessary t ools 3 mm Allen wrenc h. How to clo se the seale d compar tment of th e Light Pr ocesso r Unit? 1. Place the cover plate in its place as illustrated . Caution: Do not damage the mic ro switch at the top of t he projector . Image 13-15 2. Fasten the [...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.9 Installation of the top cover Necessary t ools A l l e nk e y5m m How to install the top cover of the projector? 1. Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector . Image 13-17 2. Turn in both fi xation scr ews. Insert the was[...]

13. Re moval and in stall ation of pro jecto r cover s 13.10 Insta llation of the rear cover Necessary t ools 7m m fl at screw dri ver . How to install the rear cover of the projector? 1. Install the rear cover of the projector doing the following: a) B ring the rear cover towards it fi nal posit ion, b) then gently push the locking s tuds of the[...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.1 1 Installation of the side cover Necessary t ools 7m m fl at s crew driver. How to install the side cover of the proje ctor? 1. Check if the bot tom and top fi lters are present. 2. Look through the small window, which is provided on the security c over of the light processor and check [...]

13. Re moval and in stall ation of pro jecto r cover s 13.12 Installa tion of the front cover The input cover and the lens may not be installed yet. Necessary t ools 7m m fl at s crew driver. How to install the front cover o f the projector? 1. Check if the front fi lter is present. 2. Ensure that no lens is m ounted and that the input cover is n[...]

13. Re mo val an d instal lation of p roje ctor cove rs 13.13 Installa tion of the input cover Necessary t ools 7m m fl at s crew driver. How to install the input cov er of the projector? 1. Install the input cover of the projector doing t he following: a) B ring the input cover towards its fi nal position (A), b) then ge ntly push the locking st[...]

13. Re moval and in stall ation of pro jecto r cover s 13.14 I nsta lla tion of the l amp co ver Necessary t ools 7m m fl at s crew driver. How to install the lamp cover of the projector? 1. Install the lamp cover of the projector doing the following: a) B ring the lamp cover towards its fi nal po sition (A), b) then gently push the l ocking stud[...]

13. Re mo val an d instal lation of p roje ctor cove rs 138 R59770091 DP-1500 06/01/2009[...]

A. Sp ecifica tions A. SPECIFICA TIONS R59770091 DP-1500 06/01/2009 139[...]

A. Spec ifica tio ns 140 R59770091 DP-1500 06/01/2009[...]

A. Sp ecifica tions A.1 Speci fi cat ions of the DP-15 00 Speci fi cations Ambient T emperature max. 35°C / 95°F Contras t rati o 2000:1 Digital MicroMirror Device™ 3 x 0.98" DC2K dark me tal devices Digit al Video Input s 2 x SMP TE 292M inputs 2 x DV I input both selectable as si ngle or as dual link Dimensio ns Proj ector: 505(H) x 68[...]

A. Spec ifica tio ns 142 R59770091 DP-1500 06/01/2009[...]

B. Dimens ions B. DIMENSIONS Overview • Dimensions of the DP- 1500 • Centre of gravity of the DP-1500 • Dimensions of the universal pedestal R59770091 DP-1500 06/01/2009 143[...]

B. D imensio ns B.1 Dimens ions of the DP-1500 Dimensions 46 689 201 323,5 453 4 3,5 (+34) 548 699 1018 699 780 485 485 11 5 499 Image B-1 Dimens ions giv en in m illime ters. 144 R59770091 DP-1500 06/01/2009[...]

B. Dimens ions B.2 Centre of gravity of the D P-1500 Centre of gravity 230,2 374 237,4 Image B-2 Dimens ions giv en in m illime ters. R59770091 DP-1500 06/01/2009 145[...]

B. D imensio ns B.3 Dimensions of the universal pedestal Dimensions 566,7 866,8 876,3 Image B-3 Dimens ions giv en in m illime ters. 146 R59770091 DP-1500 06/01/2009[...]

C. Pin c onfigu ratio ns C. PIN CONFIGURA TIONS About this chapter This chapter contains the pin con fi gurations of the communication ports of the Input and Commun ication unit. Overview •P i n c o n fi gurat ions of the comm unication ports •P i n c o n fi gurations of the inputs R59770091 DP-1500 06/01/2009 147[...]

C. Pin c onfig urations C.1 Pin con fi gurations of the communication ports RS232I N RS232/422 IN 1RTSE+ Request T o Send (RTS) 6R X E + Data Set Ready ( DSR) 2R X E - Receive Data (RD or RX or RXD) 7 RTSE- Request T o Send (RTS) 3T X E - Transmitted Data (TD or TX or TXD) 8 CTSE- Clear T o Send (CTS) 4TXE+ D ata T erminal Ready (D TR) 9 CTSE+ Cle[...]

C. Pin c onfigu ratio ns C.2 Pin c on fi gurations of the inputs DVI-D D V II NA&B 1R X 2 - 7 DDC Data 13 nc 19 RX0 Shield 2R X 2 + 8 nc 14 +5V 20 nc 3 RX2 Shield 9R X 1 - 1 5 GND 21 nc 4 nc 10 RX1+ 16 Hot Plug D etect 22 TMDS Clock Shield 5 nc 11 RX1 Shield 17 RX0- 23 TMDS RXC+ 6 DDC Clock 12 nc 18 RX0+ 24 TMDS RXC- R59770091 DP-1500 06/01/20[...]

C. Pin c onfig urations 150 R59770091 DP-1500 06/01/2009[...]

D. Order info D. ORDER INFO R59770091 DP-1500 06/01/2009 151[...]

D. Order in fo 152 R59770091 DP-1500 06/01/2009[...]

D. Order info D.1 Spare part order info Order info: Order i nfo Descriptio n R9855931 Motorized 0.98" DC2K Zoom (1.4–2.05 : 1) R9855931 1 Manual 0.98" DC2K Zoom (1.4–2.05 : 1) R9855932 or R9855933 M otorized 0.98" DC2K Zoom (1.6–2.5 : 1) R98559321 or R98559331 M anual 0.98" DC2K Zoom (1.6–2.5 : 1) R9855934 or R9855935 M [...]

D. Order in fo 154 R59770091 DP-1500 06/01/2009[...]

Glos sary GLOSSAR Y DVI Digital V isual Interface is a display interface developed in response to the proliferat ion of digital fl at panel displays. The digital video connectivity standard that was developed by DDWG ( Digital Display Work Group). This connec tion standard off ers two diff erent connectors: one with 24 pins that handles digital vi[...]

Glos sary 156 R59770091 DP-1500 06/01/2009[...]

Index INDEX A Authorization 121 Security warning 121 Available 34 Lenses 34 T y pes 34 C Certi fi cate fi le 83 Download 83 Certi fi cation 4 Cleaning 92–93 Exterior 93 Lens 92 Close 131 Sealed compartment 131 Communication ports 6 6 Communicator 71 Conditions 3 Operating 3 Connect 31 Mai n AC 31 Convergence 103–107, 109, 1 1 1, 1 13, 1 17 C[...]

Index Order info 15 1, 153 Spare parts 153 P Pedestal 146 Dimensions 146 Physical environment 5 Pin con fi guration 147–149 Communication ports 148 Inputs 149 Position 76 T ouch panel 76 Positioning 24 Power requirements 30 Pressur e 98 Cooling circuit 98 Projector registration 81–8 4, 90 Certi fi ca te fi le 83 Download 83 Introducti on 82 [...]