Cornelius Cold Beverage Dispenser инструкция обслуживания
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Хорошее руководство по эксплуатации
Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Cornelius Cold Beverage Dispenser. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Cornelius Cold Beverage Dispenser или обучающее видео для пользователей. Условием остается четкая и понятная форма.
Что такое руководство?
Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Cornelius Cold Beverage Dispenser можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.
К сожалению немного пользователей находит время для чтения инструкций Cornelius Cold Beverage Dispenser, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.
Из чего должно состоять идеальное руководство по эксплуатации?
Прежде всего в инструкции Cornelius Cold Beverage Dispenser должна находится:
- информация относительно технических данных устройства Cornelius Cold Beverage Dispenser
- название производителя и год производства оборудования Cornelius Cold Beverage Dispenser
- правила обслуживания, настройки и ухода за оборудованием Cornelius Cold Beverage Dispenser
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам
Почему мы не читаем инструкций?
Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Cornelius Cold Beverage Dispenser это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Cornelius Cold Beverage Dispenser и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Cornelius, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Cornelius Cold Beverage Dispenser, как это часто бывает в случае бумажной версии.
Почему стоит читать инструкции?
Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Cornelius Cold Beverage Dispenser, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.
После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Cornelius Cold Beverage Dispenser. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.
Содержание руководства
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Страница 1
INTELLICARB T raining Manual Release Dat e: April 29 , 2004 Publicat ion Number : TP01071 Revision Date: NA Revision: A Visit the IMI Cor nelius we b site at www .cornelius. com fo r all you r Lite rature needs . ®[...]
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Страница 2
INTELLICARB T RAINING MA NUAL The pro ducts, te chnical informa tion, an d instru ction s contai ned in this manu al are s ubject to change without notic e. These inst ructions a re not intend ed to cov er all d etails or varia- tions of t he equi pment, nor to prov ide for e very po ssible conti ngency i n the i nstalla tion, operatio n or mai nte[...]
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Страница 3
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - i - Publication Number: TP01071 T ABLE OF CONTENTS Intr oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unit Desc ript ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - ii - © 2004, IMI Cornelius I nc. Elect ric al Se ctio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Carbonator Wi ring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Wirin[...]
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Страница 5
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: TP01071 INTRODUCTION U NIT D ESCRIPTION • Built -in cold c arbonato r produc es bottl e-quali ty drink s every time • No seas onal CO 2 adjustme nts requir ed for c hanges in water tem peratu re • A com plete s ystem fo r simplif ied insta llation • Reduce s se[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 2 - © 2004, IMI Cornelius I nc. S PECIFICATIONS R EQUIREMENTS • Weight : counter mu st be lev el and abl e to supp ort 45 0 lbs. • Envir onment : Indoor i nstallat ion only • Te m p e r a t u r e : 40 to 100 o F • CO2 : 75 psi at un it • Syru p : 60 ps i., 0.70 - - 0.75 oun ce[...]
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Страница 7
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: TP01071 I NSTALLATION 1. Loc ate the dispens er indoo rs on a l evel co unter top. A. LE G OPTI ON Unpack th e four (4) legs and insta ll them i nto the threaded h oles prov ided in th e bottom of the unit. Th e install er m ust prov ide flex ibility in the product and[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 4 - © 2004, IMI Cornelius I nc. Drains Use a 1 - 1/2 ” rigid pi pe (e.g. ABS on P .V .C.) this is to preven t kinking or col lapsing . Make sure to leave a 4 inch air gap be tween the dr ain line an d the fl oor drain. C ORNELIUS I NTELLI C ARB C ARBONATOR A SSEMBLY 1. Ice Drink / D r[...]
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Страница 9
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: TP01071 C. Initial start-up procedure for carbonated wa ter system: T urn on the CO 2 su pply to th e car- bonator tan k, vent air from carbona tor tank by pulling the tank relie f valve. Turn on water supply to the pump. Co nnect electri cal power t o the pu mp and m [...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 6 - © 2004, IMI Cornelius I nc. Ice Drin k Model ED 150/175 /300 Coldp late Cov er FIGURE 9 Ice Drin k Model E D200/250 Co ldplate C over FIGURE 10 3. T otal Fl ex System for Ice D rink Mo dels ED1 50/175/2 00/250/ 300 T otal Flex Manifold (Insulation Removed) FIGURE 1 1 T otal F lex is[...]
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Страница 11
Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 7 - Publication Number: TP01071 6. Check list for proper “f inished” drink carbona tion: A. Fill i ce storage hopper with ic e. B. Water supply must be fr om a contin uous sou rce (no tank supply) . C. Use only filtered water . D. Sup ply wa ter line to t he carbo nator pump must be a[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 8 - © 2004, IMI Cornelius Inc. MECHANICAL SECTION G ATE R ESTRICTOR P LATE NOTE: Disconnect power to dispenser before instal ling, removing, or adjusting restrictor . FIGURE 12 Adjustment This p late ma y be adju sted a s sho wn to redu ce or increa se the dispe nsing r ate of ice , esp[...]
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Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 9 - Publication Number: TP01071 I CE D IVERTER K IT 02394 NOTE: For dispensing Scotsma n, Wilshire, a nd Hoshiz aki compres sed ice c ubes: 1. Dis connect powe r to dispenser. 2. Remo ve Mer chandis er fro m dispenser. 3. Re move ic e chu te and dis card gat e restr ictor . 4. Ins tall ic[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 10 - © 2004, IMI Cornelius Inc. R EMOVAL AND R EPLACEMENT OF A GITATORS T o Rem ove Agitators For Cleaning (300 sh own) NOTE: All other models have only one agitation Assembly . FIGURE 14 1. Lift agitator and disc from uni t. 2. Remo ve O-Ri ng sta rting at n otch. Warm the O-Ring with [...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 11 - Publication Number: TP01071 POST-MIX V ALVE SECTION S ET - UP I NSTRUCTIONS FIGURE 15 A side w ater lev er kit can be added to a val ve allow ing for dispens ing of water with out sy rup or con centr ate. The side water lev er can be a dded to either a carbona ted dr ink valve or a n[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 12 - © 2004, IMI Cornelius Inc. NOTE: The notc hed water piston on the Ultra Flow and UFB-1 va lve. results in at leas t one orifice in the sl eeve alw ays open. This eli mi- nates pulsating and smooths water flow at higher flow rates. In operati on the liqui d flows thr ough the kni fe[...]
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Страница 17
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 13 - Publication Number: TP01071 Adjusting Flow Rates Flow rates of the water and syrup a re adjusted based on the des ired r atio. For e xample: i f the de sired ratio is 5:1, then the flow rate of the water is 5 tim es that of th e syru p. If the desi red fini shed dr ink total flow rat[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 14 - © 2004, IMI Cornelius I nc. Setting Ratios If the ra tio varies and must be adjust ed often, it is pro bably the r esult of a restrict ed syrup system. It is then ti me to cle an and sanitize the syrup tub ing and cooling coils and chec k for oth er problem s such a s syr up pump s[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 15 - Publication Number: TP01071 SHURFLO S HURFLOW O VERVIEW SHUR flo ’ s Bever age Gas P ump su pplie s syrup under pr essure to a post- mix dispens er , wh ich mixe s the syrup with water to an exac t ratio (br ix). Th e pump i s used in conju nction with non- pressu rized Bag -In- Bo[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 16 - © 2004, IMI Cornelius I nc. S HURFLOW I NSTALLATION • As in dicated o n the pu mp, the outlet por t is to be mounte d up. • Pumps are to be mounte d at the same lev el or hi gher than the B-I- B. The best choice is to have the pump abov e the B- I-B. • INLET tubing from the B[...]
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Страница 21
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 17 - Publication Number: TP01071 PLUMBING T YPICAL I NSTALLATION FIGURE 21. T ypical Ins tallation[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 18 - © 2004, IMI Cornelius I nc. P LUMBING L AYOUT FIGURE 22. Plumbing Layo ut Regulator 55-60 psi CO2 Supply B C B A C D E E W ater F ilter BIB Syrup BIB Pump BIB Pump 6-10 Brand Fla vors 3-5 Per Side Carb Water In 3/8" Female Fir Nut 3/8" Barb Conn 1/4" Barb Conn 3/8&qu[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 19 - Publication Number: TP01071 F LOW D IAGRAM 1 XX (S IX F LAVOR M ODEL ) FIGURE 23 . Flow Di agram 1xx ( Six Flavor Model) INST A L L FOR NON - - CA RB A S REQUIRED NON - - CA RB WA T E R PLUGGED S1 CHECK VA L V E OPTIONAL FOR DIET DRINKS OR ROOT B EER S5 S YR U P T ANKS 15 - - 50 PSIG[...]
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Страница 24
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 20 - © 2004, IMI Cornelius I nc. F LOW D IAGRAM 1XX (E IGHT F LAVOR M ODELS ) FIGURE 24. Flow Diagram 1XX (Eight Flavor Models ) INST A L L FOR NON - - CA RB A S REQUIRED NON - - CA RB WA T E R S8 CHECK VA L V E OPTIONAL FOR DIET DRINKS OR ROOT B EER S4 S5 SYRUP T A NK S 15 - - 50 PSIG [...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 21 - Publication Number: TP01071 F LOW D IAGRAM 2 XX (E IG HT F LAVOR M ODELS ) FIGURE 25. F low Diagram 2xx (Eight Flavor M odels) INST ALL FOR NON–CARB AS REQUIRED S6 CHECK VA LV E OPTIONAL FOR DIET DRINKS OR ROOT BEER S1 SYRUP T ANKS 15–50 PSIG S2 S3 PRESSURE REGULA TORS 6 S1 COLD [...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 22 - © 2004, IMI Cornelius I nc. F LOW D IAGRAM 2 XX (T EN F LAVOR M OD ELS ) ) FIGURE 26. Flow Diagram 2xx (T en Flavor Models) S8 S1 S2 S9 S10 CHECK VA LV E PRESSURE REGULA TORS S3 S4 S5 8 S1 5 COLD PLA TE CARBONA TOR PUMP FIL TER OPTIONAL PRESSURE REGULA TOR CO2 CYLINDER F AUCETS POT[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 23 - Publication Number: TP01071 F LOW D IAGRAM 300 (T WEL VE F LAVOR M ODELS ) FIGURE 27 . Flow Diagr am 300 (T welve Fl avor Mod els) S8 S3 S2 CHECK VA LV E PRESSURE REGULA TORS S1 S6 S5 10 CARBONA TOR PUMP FIL TER OPTIONAL PRESSURE REGULA TOR CO2 CYLINDER F AUCETS POT ABLE WA TER SUPPL[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 24 - © 2004, IMI Cornelius I nc. ELECTRICAL SECTION FIGURE 28 . Electrical Box 1xx Single T ransforme r FIGURE 29. Ele ctrical Box 2xx Sin gle T ransforme r FIGURE 30 . Electrical Box 2XX Dual T ransformer Control Box Single T ransfo rmer Will Power up to Three V alves S imultaneously .[...]
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Страница 29
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 25 - Publication Number: TP01071 C ARBONATOR W IRING D IAGRAM RESET C ONNECTIONS Time Out Selection Pins. 7min/3 min/Disabled (Move Jumper t o Select)[...]
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Страница 30
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 26 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 1 XX (120V) FIGURE 31 . Wiring Diagram 1 xx (120V) B L A C K B L A C K KEY SWITC H B L A C K O R A N G E R E D B L A C K R E D W H I T E BLACK WHI TE B L U E G R E E N BLUE RED PINK BLACK BLACK WHIT E BLACK BLACK BLAC K PINK B L A C K W [...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 27 - Publication Number: TP01071 S CHEMATIC 1 XX FIGURE 32 . Schematic 1xx T’ST AT LI GHT CA P A CI T O R AG I T A T OR M O T OR GAT E SOL EN OID B EVER A G E TRA NSFORM ER MOTOR HEATER OPT I ONA L LI GHT OPT I ONA L ST A R TER OPT I ONA L BALL AS T TI MER L1 L2 OP TI ON AL LOW I CE LE [...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 28 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 2 XX (120V M ODEL ) FIGU RE 33 . Wir ing D iagr am 2xx (1 20V Mo del ) Q.C. CONNECTOR R E D B L A C K R E D B L A C K BLACK W H I T E BLACK W H I T E B L A C K Y E L L O W WHIT E WHIT E WHIT E BLACK RED G R E E N BLACK WHIT E R E D W H I[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 29 - Publication Number: TP01071 W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 34. W iring Diagram 2xx (220/24 0V Models) BROWN L POWER LINE FIL TER KEY SWITCH TO BEVERAGE V A L VES MOTOR HEA TER AGIT A TOR MOTOR B L A C K B L A C K YELLOW 4 NO NC L1 NC NO COM N L2 2 3 WHITE TO 24V TRA[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 30 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 35. W iring Diagram 2xx (220/24 0V Models) AGIT A TOR MOT OR GA TE SOLENOID OPTIONAL BEVERAGE TRANSFORMER MOTOR HEA TER OPTIONAL LIGHT OPTIONAL ST AR TER OPTIONAL BALLAST TIMER L2 L1 OPTIONAL ICE LEVEL OPT[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 31 - Publication Number: TP01071 W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 36. W iring Diagram 300 (220/24 0V Models) YELLOW YELLOW YELLOW YELLOW W H I T E W H I T E W H I T E W H I T E B L A C K R E D B L A C K B L A C K OPTIONAL LIGHT SOCKET KEY SWITCH (OPTIONAL) TO HINGE BRACKET[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 32 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 37. W iring Diagram 300 (220/24 0V Models) DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SER VICING UNIT . SER VICE INFORMA TION RED BLACK BLACK WHITE BLACK B R N B L U B R N MOTOR HEA TER OPTIONAL[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 33 - Publication Number: TP01071 S CHEMATIC 300 (120V M ODELS ) FIGURE 38. Sc hematic 300 (12 0V Models) CAP ACITOR BEVERAGE P ANEL OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE V ALVES MOTOR HEA TER OPTIONAL LIGHT GA TE SOLENOID N.O.2 N.C.2 C VEND SWITCH AGIT ATOR MO[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 34 - © 2004, IMI Cornelius I nc. S CHEMATIC 300 (220/240V M ODE LS ) FIGURE 39 . Schematic 300 (220/2 40V Models) OPTIONAL BEV . TRANSFORMER LINE FIL TER AGIT AT OR MOTOR GA TE SOLENOID OPTIONAL BEV . TRANSFORMER MOTOR HEA TER OPTIONAL LIGHT OPTIONAL ST ARTER OPTIONAL BALLAST N.C1 L N.O[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 35 - Publication Number: TP01071 T ROUB LESHOOTING SHUR FLO W T ROUBLESHOOTING Pumping Capability For exam ple: The distance syr up can be delivered is limited by i nherent fact ors (restr ictions ) withi n the inle t & outlet si des of the b everage dispensing system. Due to vari anc[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 36 - © 2004, IMI Cornelius I nc. The chart indi cates that heavy syrup with 1/2 oz./sec [15m L] flow-rat e (per the ill ustration) can be sustained over a hor izontal distance of 500 ft. [152M] when 3/8" I.D. [10mm] tubing is used. Feet : T ake 1% of 500 ft. (500 x 1%) = 5. Which t[...]
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Страница 41
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 37 - Publication Number: TP01071 Pump T roubleshooting DOES NOT OP ERA TE / GAS APPLI ED / DISP ENSER V AL VE OPEN • B-I- B empty o r inl et tubing pinch ed off activati ng va cuum "s old-out" . • Gas regulator over-pres surizing. ( Pump s talled ) • Outle t tube kin ked o[...]
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Страница 42
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 38 - © 2004, IMI Cornelius I nc. D ISPE NSER T ROUBLESHOOTING Should y our unit fail to op erate properly , ch eck that t here is power to th e unit and that the hopper contains ice. If th e unit does n ot dispen se, chec k the following chart un der th e appropri ate sy mptoms to aid i[...]
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Страница 43
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 39 - Publication Number: TP01071 V ALV E T ROUBLESHOOTING Excess Foam Check product temperatur e Check system Remove nozzle below 40 ° Excess Foam Check flow rates Clean Probl em corrected Check system Set flow rate and rat io Problem corrected Correct ? ye s no Clean ? Temp ? above 40 ?[...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 40 - © 2004, IMI Cornelius I nc. Off T as te Remove nozzle Clean no Off T aste Problem corrected Clean ? Check ratio Correct ? Check system Set ratio yes yes no Probl em corrected Probl em: of f tas te[...]
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IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 41 - Publication Number: TP01071 V alve Stuck Open Check solenoid visuall y Check for damaged banjos Valv e Stuck Open Check for power at solenoid working ? ye s (solenoid u p) Pr oblem: val ve stuck open Undetermined problem call 800-238-3600 Damage ? Replace banjos no yes Problem co rr [...]
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IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 42 - © 2004, IMI Cornelius I nc. No Product Check solenoid visuall y Check system Check vol tage (22-27 AC ) no No Produc t Check swi tc h Problem corrected Powe r ? Working ? yes no Problem: no product Check resistance of c oil 40 ohms ? Check system Replace solenoid Probl em corrected[...]
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Страница 47
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 43 - Publication Number: TP01071 C ARBONATOR T ROUBLESHOOTING W A RNING: Dis connect elect rical power to the uni t to prevent persona l inju ry before attempting any internal main tenance. O nly qua lified pe rsonnel shoul d servic e the inter nal com ponent s or the elec- trical wir ing[...]
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IMI Cornelius Inc . www.cornelius.com 800-238-36 00[...]