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Dukane 403-574-01 инструкция обслуживания

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Похожие руководства по эксплуатации

Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Dukane 403-574-01. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Dukane 403-574-01 или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Dukane 403-574-01 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Dukane 403-574-01, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Dukane 403-574-01 должна находится:
- информация относительно технических данных устройства Dukane 403-574-01
- название производителя и год производства оборудования Dukane 403-574-01
- правила обслуживания, настройки и ухода за оборудованием Dukane 403-574-01
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Dukane 403-574-01 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Dukane 403-574-01 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Dukane, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Dukane 403-574-01, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Dukane 403-574-01, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Dukane 403-574-01. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    ISO 9001:2008 Products ar e manufactured in ISO register ed facilities. Intelligent Assembly Solutions www .dukane.com/us Dukane Part No. 403-574-01 Series UL TRASONIC GENER A TOR/ POW ER SUP P L Y LS User ’ s Manual Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (63[...]

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    Page  ii Dukane Manual Part No. 403-574-01 Copyright © 2010 Notice of Rights: All rights reserved. No part of this manual including the interior design, cover design and icons may be reproduced, transmitted or utilized in any form or by any means, electronic, mechanical, photocopying, recording, or by any information storage and retrieva[...]

  • Страница 3

    Page  iii Dukane Manual Part No. 403-574-01 R e vi s io n Hist or y Revision Revision Number Summary Date - 00 Original release. 01/25/2008 - 01 Add High Power models. 09/21/2010 Update system I/O pin descriptions. Add T rigger by Power . Add iQ LinQ TM . W eb address revised. Revise Regulatory Agency Compliance statement. Health and Safe[...]

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    Page  iv Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

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    Page  v Dukane Manual Part No. 403-574-01 Contents Section 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General User Information Read the Manual First Notes, Cautions and W arnings Drawings and T ables Generator Overview Key Generator Features Section 2 - Health and Safety . . . . . . . . . . . . . . . . . . . .[...]

  • Страница 6

    Page  vi Dukane Manual Part No. 403-574-01 Contents Continued Section 6 - Process Control Settings . . . . . . . . . . . . . . . . . 45 User-Provided Process Control Overview Manual W elding Automated W elding Automated Process Control Input Signals Status Output Signals Screen Navigation Basics Programming the Generator - Some Examples S[...]

  • Страница 7

    Page  1 Section 1 – Intr oduction Dukane Manual Part No. 403-574-01 SECTION 1 Intr oduction General User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 R e a d t h e M a n u a l F i r s t ..................................... 3 Notes, Cautions and W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

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    Page  2  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

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    Page  3 Section 1 – Intr oduction Dukane Manual Part No. 403-574-01 General User Information Read the Manual First Before operating your ultrasonic generator , read this User ’ s Manual to become familiar with the equipment. This will ensure correct and safe operation. The manual is organized to allow you to learn how to safely operat[...]

  • Страница 10

    Page  4  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Generator Overview This generator is designed for basic ultrasonic applications that use either manually operated hand probes or ultrasonic probes controlled by automation systems. Using the avail- able system control i[...]

  • Страница 11

    Page  5 Section 2 – Health & Safety Dukane Manual Part No. 403-574-01 SECTION 2 Health and Saf ety G e n e r a l C o n s i d e r a t i o n s .............................. 7 P l a s t i c s H e a l t h N o t i c e ................................ 7 E l e c t r i c a l S a f e t y .................................... 8 D o m e s t i [...]

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    Page  6          iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 13

    Page  7 Section 2 – Health & Safety Dukane Manual Part No. 403-574-01 General Considerations Ple ase obs erve these hea lth and saf et y rec ommen datio ns for safe , ef ci ent , and inju ry-fr ee op erati on of your equi p - men t. In th is man ua l, t he ter m sy stem r ef ers to a com plete gro up of co mpone nt s as so cia te[...]

  • Страница 14

    Page  8          iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Approved 2 pole, 3 wir e grounding receptacle HUBBELL No. 5652 or equivalent to NEMA 6–15R or 6–20R Figure 2 - 1 Example of 220/240 V olt, Grounded, 3-Prong Receptacle C A UTION If th ere i s any qu [...]

  • Страница 15

    Page  9 Section 2 – Health & Safety Dukane Manual Part No. 403-574-01 St ep 1. Stand close to the load with your feet spread apart about shoulder width, with one foot slightly in front of the other for balance. Step 2. Squat down bendin g at the knee s (not your waist). Tuc k your chin while keepin g your back as vertical as possibl[...]

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    Page  10                  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 17

    Page  1 1 Section 3 – Installation Dukane Manual Part No. 403-574-01 SECTION 3 Installa tion B e f o r e I n s t a l l a t i o n ........................... 1 3 When to Use Lockout/T agout Devices . . . . . . . . . . . . . . . 13 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Placement . . . . .[...]

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    Page  12                  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

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    Page  13 Section 3 – Installation Dukane Manual Part No. 403-574-01 Bef ore Insta ll atio n As yo u pla n for t he in stal latio n of y our g ener ator, please consider these important subjects as listed below: • When to use lockout / tagout devices • Lifting the generator safely - See Section 2 - Health and Safety , P . 9 When to U[...]

  • Страница 20

    Page  14                  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Lockout/T agout Procedur e to use BEFORE making any internal adjustments to the generator: 1. Push the generator's AC power switch/ breaker to the OFF position. 2. Unplug the genera[...]

  • Страница 21

    Page  15 Section 3 – Installation Dukane Manual Part No. 403-574-01 Unpacking Carefully open your shipping container , and make sure it contains the items shown on the shipping documents. Inspect all items, and report any damage immediately . Placement Generator placement and cable routing should permit easy access and not interfere wit[...]

  • Страница 22

    Page  16                  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Placing the Generator when Used in an Active Seismic Region If the iQ gener ato r is to be use d in an acti ve seismic regi on, secure the unit by rack-mounting it or by securing the uni[...]

  • Страница 23

    Page  17 Section 3 – Installation Dukane Manual Part No. 403-574-01 Benchtop Mounting If you choose to mount the generator on a benchtop follow these instructions: 1) Install the four (4) optional hold down brackets. See Figure 3-5 below . 2) Secure one side of each L backet to the generator's sheet metal cover . 3) Secure the othe[...]

  • Страница 24

    Page  18                  iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 RFI Grounding In addition to the safety considerations previously men- tioned, proper grounding at the generator power cord is essential for the effective suppression of electrical noise[...]

  • Страница 25

    Page  19 Section 3 – Installation Dukane Manual Part No. 403-574-01 C A UTION T he po w e r co rd i s e q u i pp e d w it h a three-prong , gro un d- ed-type plu g for you r safe t y . W h e n e v e r a t w o - s l o t r e - c e p t a c l e i s e n c o u n t e r e d , w e s t r o n g l y r e c o m m e n d t h a t i t i s r e p l a c e d[...]

  • Страница 26

    Page  21 Page  20                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Figure 3 - 6 Generator - Rear View (low prole model) Automation Controlled Probe System Step 1. Gro und the gene rat or cha ssis usin g the supp lied 14- Gauge wire , and att[...]

  • Страница 27

    Page  21 Page  20                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 SECTION 4 Standar d Connections Rear Panel Layout Overview . . . . . . . . . . . . . . . . . . . . . . . . 23 A C P o w e r I n l e t P[...]

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    Page  23 Page  22                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 Page  23 Page  22                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manua[...]

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    Page  23 Page  22                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Page  23 Page  22                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Duka[...]

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    Page  25 Page  24                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 Page  25 Page  24                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manua[...]

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    Page  25 Page  24                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Page  25 Page  24                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Duka[...]

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    Page  27 Page  26                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 Page  27 Page  26                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manua[...]

  • Страница 33

    Page  27 Page  26                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Page  27 Page  26                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Duka[...]

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    Page  29 Page  28                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 Page  29 Page  28                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manua[...]

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    Page  29 Page  28                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Page  29 Page  28                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Duka[...]

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    Page  31 Page  30                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 Page  31 Page  30                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manua[...]

  • Страница 37

    Page  31 Page  30                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Page  31 Page  30                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Duka[...]

  • Страница 38

    Page  33 Page  32                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Dukane Manual Part No. 403-574-01 Page  33 Page  32                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manua[...]

  • Страница 39

    Page  33 Page  32                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Page  33 Page  32                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Section 4 – Standar d Connections Duka[...]

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    Page  34                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 41

    Page  35 Section 5 – Standar d System Status and Controls Dukane Manual Part No. 403-574-01 SECTION 5 Standar d System Sta tus and Contr ols F r o n t P a n e l O v e r v i e w .............................. 3 7 S y s t e m D i s p l a y s .................................. 3 7 System Power Output Level (Bar Graph) . . . . . . . . . . .[...]

  • Страница 42

    Page  36                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 43

    Page  37 Section 5 – Standar d System Status and Controls Dukane Manual Part No. 403-574-01 Front Panel Overview This section provides an overview of the front panel’ s two main functions: monitoring (with the system displays), and controlling the system (with the user navigation control keys). LOAD 80 60 100 OVER 40 0 20 SYSTEM POWER[...]

  • Страница 44

    Page  38                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Control Keys Keys Left of the Display INFO After the primary weld method has been chosen, you can press the INFO key to go directly to the “Hot Key” screen where frequently used [...]

  • Страница 45

    Page  39 Section 5 – Standar d System Status and Controls Dukane Manual Part No. 403-574-01 TEST Hold the TEST key momentarily to activate ultrasound and view system operating parameters. The LCD screen will show the real time settings for Amplitude, Power (does not appear with T ime Only generators) , and Operating Frequency . This inf[...]

  • Страница 46

    Page  40                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Start-up Sequence After all connections have been completed, 1. Push the rear panel AC breaker switch to ON . The generator begins its self-diagnostics sequence. 2. POWER TEST ash[...]

  • Страница 47

    Page  41 Section 5 – Standar d System Status and Controls Dukane Manual Part No. 403-574-01 S t o p p i n g t h e W e l d C y c l e Normal Conditions The cycle stops when the programmed welding cycle ends. Emergency Conditions Manual System Press OFFLINE to stop the ultrasound signal. This may be done under any condition. Automated Syst[...]

  • Страница 48

    Page  42                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 System Parameter Settings Overview This section provides the default system settings programmed at the factory . Some of these system parameter settings are dependent on the nominal [...]

  • Страница 49

    Page  43 Section 6 – Pr ocess Control Settings Dukane Manual Part No. 403-574-01 Continued Setting Description User Adjustment Limit Setting Ranges for All Frequencies Minimum Maximum Amplitude Setting 20% 100% Free Run Frequency *** Default Free Run Frequency minus 500 Hz Default Free Run Frequency plus 500 Hz Ramp-up T ime 0.010 secon[...]

  • Страница 50

    Page  44                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 51

    Page  45 Section 6 – Pr ocess Control Settings Dukane Manual Part No. 403-574-01 Section 6 Pr ocess Contr ol Settings User-Provided Process Control Overview . . . . . . . . . . . . . . 47 M a n u a l W e l d i n g .................................. 4 7 A u t o m a t e d W e l d i n g ............................... 4 7 Automated Process[...]

  • Страница 52

    Page  46                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 53

    Page  47 Section 6 – Pr ocess Control Settings Dukane Manual Part No. 403-574-01 User- Provided Process Control Overview The generator includes a process control system to control welding process. The basic “B models” can be programmed to weld by time. “E model” generators can weld by time and ener gy . See Figure 1 1-5 for mode[...]

  • Страница 54

    Page  48                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Sc ree n N avi ga tio n B asi cs This section gives you a step-by-step guide to navigating through some of the basic menu structure. AMPLITUDE 50 % FREE RUN FRQ 20000 Hz OPERA TE MOD[...]

  • Страница 55

    Page  49 Section 6 – Pr ocess Control Settings Dukane Manual Part No. 403-574-01 1. Press CANCEL until you see the Main Menu screen as it is shown here. Move the selection indicator to PROCESS SETUP . 2. Press ENTER and you will see the screen as shown here. 3. Select PROCESS CONTROL , and press ENTER . W ith no option boards installed [...]

  • Страница 56

    Page  50                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 HOW TO - W eld by Time 1. Press CANCEL until you see the Main Menu screen as it is shown here. Move the selection indicator to PROCESS SETUP . 2. Press ENTER and you will see the scr[...]

  • Страница 57

    Page  51 Section 6 – Pr ocess Control Settings Dukane Manual Part No. 403-574-01 HOW TO - W eld by Energy (Available only if generator has energy option.) 1. Press CANCEL until you see the Main Menu screen as it is shown here. Move the selection indicator to PROCESS SETUP . 2. Press ENTER and you will see the screen as shown here. 3. Se[...]

  • Страница 58

    Page  52                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 HOW TO - Adjust Amplitude 1. Press CANCEL until you see the Main Menu screen as it is shown here. Move the selection indicator to PROCESS SETUP . 2. Press ENTER and you will see the [...]

  • Страница 59

    Page  53 Section 6 – Pr ocess Control Settings Dukane Manual Part No. 403-574-01 HOW TO - Adjust Ramp Up/Down Times The Ramp Up feature , also called soft start , applies amplitude at the beginning of the weld cycle to start the stack assem bly (transd ucer , booster , hor n) line arly , rather than in two instantaneous surges. The stac[...]

  • Страница 60

    Page  54                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 61

    Page  55 Section 7 – System Operational T esting Dukane Manual Part No. 403-574-01 SECTION 7 System Oper a tional T esting System V erication T ests ........................... 5 7 P r e l i m i n a r y S e t u p ....................................... 5 7 T esting the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

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    Page  56                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 63

    Page  57 Section 7 – System Operational T esting Dukane Manual Part No. 403-574-01 System V erication T ests Preliminary Setup Step 1. Plug in the AC line cord to the correct AC power outlet. See T able 1 1 -II for the model power requirements. Step 2. Attach a compatible ultrasonic probe to the ultrasound output connector - J1. Step[...]

  • Страница 64

    Page  58                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 System T est T o test the system’ s ultrasound operation, perform the following steps. Step 1. For this test, the generator must be ONLINE. If the OFFLINE LED is showing yellow ( D[...]

  • Страница 65

    Page  59 Section 7 – System Operational T esting Dukane Manual Part No. 403-574-01 Probe Operation 1. If the generator is not online, press the ON/OFFLINE mode key , labeled C in Figure 7-6. The System Op- erating Mode ONLINE indicator ( G in Figure 7-5) will be green. 2. Hand Probe – Apply the probe tip to the components to be ultras[...]

  • Страница 66

    Page  60                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

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    Page  61 Section 8 – T r oubleshooting Dukane Manual Part No. 403-574-01 SECTION 8 T r oubleshooting N o U l t r a s o n i c O u t p u t .............................. 6 3 P r o b e ................................................. 6 3 C a b l e s ................................................ 6 3 G e n e r a t o r ...................[...]

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    Page  62                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 69

    Page  63 Section 8 – T r oubleshooting Dukane Manual Part No. 403-574-01 No Ultrasonic Output Probe Make sure that the probe coaxial cable is connected to the generator ultrasonic output connector J1. Basic generator models have the BNC connector on the rear panel. Also, make sure the probe stack was properly assembled. Cables Make sure[...]

  • Страница 70

    Page  64                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 System Power Output Level: Red Red - Fault Condition When the SYSTEM POWER OUTPUT LEVEL turns red (arrow on the right end of the bar graph), there is an overload condition that disab[...]

  • Страница 71

    Page  65 Section 9-Maintenance Dukane Manual Part No. 403-574-01 W elding Problems W eak W elds W eak welds, or underwelding, is caused by insufcient energy being transmitted to the part. Y ou can increase the weld pressure, increase the weld time or change to a higher gain booster to increase the amplitude to increase the energy deliv[...]

  • Страница 72

    Page  66                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Pop-up Status Screens System Status Signal Status T ext Displayed System Status or Fault Explanation Average Overload OVERLOAD - A VERAGE A T X.XXX SECONDS POWER ABOVE GENERA TOR RA [...]

  • Страница 73

    Page  67 Section 9-Maintenance Dukane Manual Part No. 403-574-01 SECTION 9 Maintenance F r o n t a n d R e a r P a n e l s ............................ 6 9 C l e a n i n g .............................................. 6 9 D i s p l a y ............................................... 6 9 C o n t r o l K e y s / B u t t o n s .............[...]

  • Страница 74

    Page  68                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 75

    Page  69 Section 9-Maintenance Dukane Manual Part No. 403-574-01 Front and Rear Panels Cleaning • Do not use any solvents or abrasive cleaners on the any of the panels (including the LCD display). • Do not spray any cleaning product directly on the pan- els. T o remove dust, rst try gently dusting with a micro - ber cleaning clo[...]

  • Страница 76

    Page  70                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 77

    Page  71 Section 10 - Options Dukane Manual Part No. 403-574-01 SECTION 10 Options P o w e r I n l e t O p t i o n s ............................... 7 3 120V Systems for North American and Japan . . . . . . . . . . . . . 73 E l e c t r i c a l S a f e t y .................................. 7 3 1 2 0 V P o w e r G r o u n d ...............[...]

  • Страница 78

    Page  72                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 79

    Page  73 Section 10 - Options Dukane Manual Part No. 403-574-01 This section of the User ’ s Manual provides a general overview of some options/upgrades, all of which are sub- ject to availability , for the basic ultrasonic generator: Power Inlet Options 120V Systems for North America and Japan 120V systems for North America and Japan h[...]

  • Страница 80

    Page  74                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 AC Power Inlet Panel The optional AC power inlet panel is described here. AC Power Cord The AC power cord ( A in Figure 10-2) is appropriately rated and permanently mounted to the po[...]

  • Страница 81

    Page  75 Section 10 - Options Dukane Manual Part No. 403-574-01 I/O Panel Options Single Connector System I/O Panel See B in Figure 10-4 where the I/O panel is set up for the single I/O connector , a HD15F type. The generator label for this connector is, SYSTEM INPUTS/OUTPUTS . Another label identies the connector as J12. The I/O panel[...]

  • Страница 82

    Page  76                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Optional MPC Interface Connections Complete Steps 1 - 4 of the basic connections as de- scribed on Pages 19-20. These involve: • Grounding (optional), • Ultrasound Output, • Sy[...]

  • Страница 83

    Page  77 Section 10 - Options Dukane Manual Part No. 403-574-01 Pin Signal Name Connector 3 Setup Bit 0 Input J2 (Page 20) 4 Setup Bit 1 Input 5 Setup Bit 2 Input 6 Setup Bit 3 Input 18 MPC Ready Out J3 (Page 25) T able 10 - II MPC I/O Connector Signals MPC I/O Connections Signal names and Pin numbers and the connectors re- lated to the M[...]

  • Страница 84

    Page  78                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 MPC Interface Installation Guide The MPC interface is designed for assembly systems where one ultrasonic generator is sequenced to as many as 16 ultrasonic probes. The MPC interface [...]

  • Страница 85

    Page  79 Section 10 - Options Dukane Manual Part No. 403-574-01 Connecting Cables For stand-alone interfaces and securely installed panel mounted interfaces: Rear Connections Refer to Figure 10 -7 below , and complete these connections. 1. Earth ground - Connect one end of a user-supplied 14-Gauge ground wire to the ground connection at t[...]

  • Страница 86

    Page  80                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 MPC Interface Status LEDs System Status When the system is powered and ready , the front panel SYSTEM ST A TUS LED lights up, and becomes GREEN ( E in Figure 10 - 9). If this LED is [...]

  • Страница 87

    Page  81 Section 10 - Options Dukane Manual Part No. 403-574-01 Confirm probes are retracted from weld position. Load part to be welded. Move part to the welding position. Move probes to the welding position. MPC Ready Status Output active? PLC activates generator ’s binary code inputs to select active probe. W ait 40 mS to confirm bina[...]

  • Страница 88

    Page  82                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Remote Amplitude Control M o d u l e Part Number - 1 10- 4183 This optional module enables remote control of output amplitude of the iQ system. The control interface is a 4–20mA cu[...]

  • Страница 89

    Page  83 Section 10 - Options Dukane Manual Part No. 403-574-01 AMPLITUDE CONTROL AMPLITUDE SETTING RAMP UP / DOWN TIME AMPLITUDE SETTING 90 % CHANGE V ALUE SELECT DIGIT AMPLITUDE SETTING AMPLITUDE CONTROL BY iQ SYSTEM AUTOMA TION This menu av ailable only with Remote Amplitude Control option. Figure 10-13   Amplitude Control Menu Detai[...]

  • Страница 90

    Page  84                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Automation Thruster Control M o d u l e Part Number - 1 10- 4206 This optional module enables the iQ system to control a Dukane iQ thruster . The module is illustrated in Figure 10-1[...]

  • Страница 91

    Page  85 Section 10 - Options Dukane Manual Part No. 403-574-01 T o enable the thruster , Pins 3 and 9 must be shorted together through a safety circuit (see T able 10-V) during normal operation. During an abort or emergency stop condition, the connection between Pins 3 and 9 must open to disable movement of the thruster . In addition to [...]

  • Страница 92

    Page  86                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 NPN T O PNP CONVERSION SPECIFICA TIONS: INPUTS: MINIMUM VOL T AGE: 5.0 Vdc CURRENT : 1.5mA @ 5.0 Vdc / 9.5mA @ 24.0 Vdc MAXIMUM VOL T AGE: 30.0 Vdc MAXIMUM CURRENT : 50mA MAXIMUM VOL[...]

  • Страница 93

    Page  87 Section 10 - Options Dukane Manual Part No. 403-574-01 PNP TO NPN CONVERSION SPECIFICA TIONS: INPUTS: MINIMUM VOL T AGE: 5.0 Vdc CURRENT : 1.5mA @ 5.0 Vdc / 9.5mA @ 24.0 Vdc MAXIMUM VOL T AGE: 30.0 Vdc MAXIMUM CURRENT : 50mA MAXIMUM VOL T AGE: 30.0 Vdc MINIMUM VOL T AGE: 5.0 Vdc OUTPUTS: VOL T AGE DROP ( + T O - ): 1.0 Vdc MAX NO[...]

  • Страница 94

    Page  88                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 +5V T O +24V PNP CONVERSION +5V IN 1 @ 0V = ON IN 1 @ 5V = OFF GND IN 2 @ 5V = ON IN 2 @ 0V = OFF IN 3 @ 0V = ON IN 3 @ 5V = OFF ACTIVE HIGH TTL ACTIVE LOW TTL OPEN COLLECTOR WITH PU[...]

  • Страница 95

    Page  89 Section 10 - Options Dukane Manual Part No. 403-574-01 iQLinQ communication options allow automated systems to monitor and change settings in iQ generators. These options provide machine builders the ability to integrate the generator into an electrical cabinet and to use the machine’ s HMI to program or monitor weld settings. [...]

  • Страница 96

    Page  90                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 J2 U/S I 0 LINE VOLT AGE: 200-240 Vac 50/60Hz, 15A PE J3 J4 J1 BUS ERROR PROFIBUS J16 i Q Li nQ ™ PR OF IB U S Co mm un ic a t i on s Mo du l e P a rt N um be r - 1 10 -4 55 4 The [...]

  • Страница 97

    Page  91 Section 10 - Options Dukane Manual Part No. 403-574-01 iQ LinQ TM Ethernet/IP TM Module Part Number - 1 10- 4644 The EtherNet/IP option module allows the iQ generator to connect to an EtherNet/IP network. The option module is an external DIN-rail mounted device that acts as a bridge between the automation network and an iQ genera[...]

  • Страница 98

    Page  92                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 99

    Page  93 Section 1 1 - Specications Dukane Manual Part No. 403-574-01 SECTION 11 Specica tions D r a w i n g s ......................................... 9 5 Low Prole Chassis ....................................... 9 5 High Prole Chassis ...................................... 9 6 High Power (3600W) Chassis . . . . . . . . . . [...]

  • Страница 100

    Page  94                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 101

    Page  95 Section 1 1 - Specications Dukane Manual Part No. 403-574-01 Figure 1 1-1 Low Prole Chassis Drawing LOAD 80 60 100 OVER 40 0 20 SYSTEM POWER OUTPUT LEVEL SYSTEM OPERATING MODE ON LINE OFF LINE POWER TEST OPERA TOR CONTROLS AC POWER ENTRY UL TRASOUND & SYSTEM I/O'S OPTIONS P ANEL ALLOW 3" IN BACK FOR CABLING. A[...]

  • Страница 102

    Page  96                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Figure 1 1- 2 High Prole Chassis Drawing SYSTEM OPERATING MODE SYSTEM POWER OUTPUT LEVEL 20 0 40 OVER 100 60 80 LOAD POWER TEST OFF LINE ON LINE AC POWER ENTRY OPERA TOR CONTROLS [...]

  • Страница 103

    Page  97 Section 1 1 - Specications Dukane Manual Part No. 403-574-01 Figure 1 1- 3 High Power (3600W) Chassis Drawing ALLOW 3" IN BACK FOR CABLING. AC POWER ENTRY UL TRASOUND & SYSTEM I/O'S AC POWER ENTRY 5.19 [131.8] 5.50 [139.7] 17.16 [435.8] ALLOW 5" EACH SIDE FOR COOLING 12.51 [317.8] 3.15 [80.0] IN [mm] ALLOW 5[...]

  • Страница 104

    Page  98                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Figure 1 1- 4 High Power (4800W) Chassis Drawing ALLOW 5" EACH SIDE FOR COOLING ALLOW 5" EACH SIDE FOR COOLING ALLOW 3" IN BACK FOR CABLING. AC POWER ENTRY UL TRASOUND[...]

  • Страница 105

    Page  99 Section 1 1 - Specications Dukane Manual Part No. 403-574-01 Operating Environment Operate the generator within these guidelines: T emperature : 40° F to 10 0°F (+4°C to + 38° C) Air Particulates : Keep the equipment dry Minimize exposure to moisture, dust, dirt, smoke and mold Humidity : 5% to 95% Non–condensing @ +5°C[...]

  • Страница 106

    Page  100                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 AC Power Requirements The AC input power requirements depend on the frequency and output power rating of the generator . T able 1 1-II below , lists both the AC requirements (maximu[...]

  • Страница 107

    Page  101 Section 1 1 - Specications Dukane Manual Part No. 403-574-01 Inter preting the Model Number 20 HB 120 - 2 E- R1 P o wer Le vel 480 = 4800 W atts 360 = 3600 W atts 240 = 2400 W atts 180 = 1800 W atts 120 = 1200 W atts 060 = 600 W atts System Process Contr ols A = Advanced Weld Controller (time and energy) AC Line Input 2 = 200[...]

  • Страница 108

    Page  102                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 Regulatory Agency Compliance C A UTION DO NO T mak e an y modi- cations to the gene rat or o r a s s o c i at e d c a b le s a s the changes ma y resu lt in viol ati ng one or mo[...]

  • Страница 109

    Page  103 Section 12 - Contacting Dukane Dukane Manual Part No. 403-574-01 SECTION 12 Contacting Dukane[...]

  • Страница 110

    Page  104                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 111

    Page  105 Section 12 - Contacting Dukane Dukane Manual Part No. 403-574-01 Co ntacting Du kane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number , line voltage and serial number • Fault/error indicators from the LCD display • Software version (P[...]

  • Страница 112

    Page  106                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 113

    Page  107 Appendices Dukane Manual Part No. 403-574-01 APPENDICES L i s t o f F i g u r e s .................................... 1 0 9 L i s t o f T a b l e s ..................................... 1 1 0 Guide to iQ Generator Menu Structure. . . . . . . . . . . . . . 1 1 1-127[...]

  • Страница 114

    Page  108                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 115

    Page  109 Appendices Dukane Manual Part No. 403-574-01 List of Figures 2-1 Example of 220 V olt, Grounded, 3-prong Receptacle ..................................................... 8 2-2 International 220/240V Grounding ..................................................................................8 3-1 Lockout Device in Open Position, [...]

  • Страница 116

    Page  1 10                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 No. Description Page 2-I iQ Generator W eights ....................................................................................................... 9 3-I Rack Mount Bracket Part[...]

  • Страница 117

    Page  1 1 1 Appendices Dukane Manual Part No. 403-574-01 Menus Page Number Time Only Operate 1 13 Process Setup - Automated Probe 1 14 Process Setup - Hand Probe 1 15 Process Setup - MPC Probe 1 16 Process Setup - Process Limits 1 17 Process Setup - Utilities 1 18 Time and Energy Operate 1 19 Process Setup - Automated Probe 120 Process Se[...]

  • Страница 118

    Page  1 12                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

  • Страница 119

    Page  1 13 Appendices Dukane Manual Part No. 403-574-01 # 1 P ART COUNT XXXXX WELD TIME 0.0000 S OPERA TE T ime Only Menus Page 1 of 15 “Rxx” = Remote Setup Number and #xx = Local Setup Number OPERA TE MODE PROCESS DA T A PROCESS ST A TISTICS SYSTEM P ARAMETERS P ART COUNT XXXXX GOOD XXXXX XXX% BAD SUSPECT XXXXX XXX% XXXXX XXX% AMPLIT[...]

  • Страница 120

    Page  1 14                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime Only Menus Page 2 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES No option boards installed Automated Probe AUTOMA TED PROBE WELD CONTROL BY AUTOM[...]

  • Страница 121

    Page  1 15 Appendices Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime Only Menus Page 3 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES Hand Probe HAND PROBE WELD CONTROL BY HAND PROBE SWITCH iQ SYSTEM HAND PROBE Weld Control Amplitude Control Weld T ime Hand Probe Detected See Amplitude Control Menu See Amplitude Contr[...]

  • Страница 122

    Page  1 16                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime Only Menus Page 4 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES MPC Probe MPC PROBE WELD CONTROL BY AUTOMA TION WELD CONTROL MPC Probe AMPLITUDE [...]

  • Страница 123

    Page  1 17 Appendices Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime Only Menus Page 5 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES Process Limits Disable Maximum Weld T ime Minimum Weld T ime PROCESS LIMITS SUSPECT P ART BAD P ART WELD TIME LIMIT Enable Disable Maximum Weld T ime Minimum Weld T ime WELD TIME LIMIT [...]

  • Страница 124

    Page  1 18                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime Only Menus Page 6 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES Utilities UTILITIES SETUP CONTROL SETUP UTILITIES SETUP UTILITIES NAME CURRENT SE[...]

  • Страница 125

    Page  1 19 Appendices Dukane Manual Part No. 403-574-01 OPERA TE T ime and Energy Menus Page 7 of 15 “Rxx” = Remote Setup Number and “#xx” = Local Setup Number OPERA TE MODE PROCESS DA T A PROCESS ST A TISTICS SYSTEM P ARAMETERS R 1 P ART COUNT WELD TIME PEAK POWER ENERGY 0.000 S 0 W 0 J P ART COUNT XXXXX GOOD XXXXX XXX% BAD SUSPE[...]

  • Страница 126

    Page  120                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime and Energy Menus Page 8 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES No option boards installed Automated Probe AUTOMA TED PROBE WELD CONTROL BY [...]

  • Страница 127

    Page  121 Appendices Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime and Energy Menus Page 9 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES Hand Probe HAND PROBE WELD CONTROL BY HAND PROBE SWITCH iQ SYSTEM WELD CONTROL Weld by T ime Weld by Peak Power Weld by Energy Weld T ime Weld Peak Power Weld Energy Max Weld T ime[...]

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    Page  122                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime and Energy Menus Page 10 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES MPC Probe MPC PROBE WELD CONTROL BY AUTOMA TION iQ SYSTEM WELD CONTROL MPC [...]

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    Page  123 Appendices Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime and Energy Menus Page 1 1 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES Process Limits Disable Maximum Weld T ime Minimum Weld T ime PROCESS LIMITS SUSPECT P ART BAD P ART SUSPECT P ART LIMITS WELD TIME WELD PEAK POWER WELD ENERGY BAD P ART LIMITS WE[...]

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    Page  124                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime and Energy (and T ime Only) Menus Page 12 of 15 PROCESS SETUP PROCESS CONTROL PROCESS LIMITS UTILITIES Utilities UTILITIES SETUP CONTROL SETUP UTILITIES SETUP UT[...]

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    Page  125 Appendices Dukane Manual Part No. 403-574-01 PROCESS SETUP T ime and Energy (and T ime Only) Menus Page 13 of 15 AMPLITUDE CONTROL AMPLITUDE SETTING RAMP UP / DOWN TIME Amplitude Control WARNING MODIFIED SETTINGS MA Y EFFECT OPERA TION OF UNIT Amplitude Ramp T ime Ramp Up T ime Ramp Down Time AMPLITUDE SETTING 90 % CHANGE V ALUE[...]

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    Page  126                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 I/O PORT SETUP CONFIGURE INPUTS CONFIGURE OUTPUTS RESTORE DEF AUL TS HARDW ARE T ime and Energy Menus Page 14 of 15 #1: SETUP NAME OPERA TE MODE PROCESS SETUP HARDWARE SETUP PORT SE[...]

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    Page  127 Appendices Dukane Manual Part No. 403-574-01 ADV ANCED HARDW ARE T ime and Energy Menus Page 15 of 15 #1: SETUP NAME OPERA TE MODE PROCESS SETUP HARDWARE SETUP I/O PORT SETUP ADV ANCED HARDWARE SYSTEM RESTORE TRIGGER BY POWER ADV ANCED HARDWARE: SETTINGS RESTORE DEF AULTS FREQ LOCK/HOLD SYSTEM FREQ LIMITS Wide 21000-19000 Phase [...]

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    Page  128                    iQ Series , Ultrasonic Generator/Power Supply LS User ’s Manual Dukane Manual Part No. 403-574-01 This page intentionally left blank[...]

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    Dukane ISO ISO CER TIFICA TION Duka ne chose to become ISO 9001:20 08 certi- fied in order to demonstrate to our customers our continuing commitment to being a quality ve nd or . By pass ing its audi t, Duka ne can as su re you that we have in place a well–defined and systematic approach to quality design, manu - facturing, deliver y and ser vi[...]

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    Part No. 403-574 -01 Dukane Intel ligent Assembl y Solu tions • 2900 Dukan e Driv e • St . Char les, I llinoi s 6017 4 USA • TEL (630) 797-49 00 • F AX (630) 797–4 949 Series, LS Generators, User's Manual Printed in the United States of America www .dukane.com/us Please r ef er to our website a t: www .dukane.com/us/sales/intsales.ht[...]