Eaton Electrical 350 инструкция обслуживания

Dual P ath Mobile Pumps P arts and Repair Manual 350 Series[...]

2 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Introduction ....................................................................................2 Exploded Vie w ................................................................................3 P arts List ....................................................................[...]

3 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 77 89 60 60 61 61 59 70 71 72 1 43, 44, 45, 46 43, 44, 45, 46 75 74 53, 88 53, 88 87 90 90 51, 52 50 47 6 7 2, 3, 4, 5, 6, 73 13 39 54 48, 49 30 6, 7, 8 7 15 89 16 31 20, 33 22, 35 42 76 59 47 17 41 27 55 57, 58 56 25 24 42 10 54 26 30 9, 10, 11, 12 29 21 20, 33 14 17 15 16 1[...]

Pa rt s - Exploded V iew 4 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 37 12 55 57 , 58 56 79 78 79 83 81 84 85, 86 85, 86 38 34 29 40 11 41 82 Note: Investigating having this page fold out from page 3 so that Parts drawings are together[...]

5 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 P ar ts List 1 1 5989802-XXX* Housing with Control Assembly HA, MA, MB, MC, MD, ME, MF and Main Ports A & B 1 1 5989803-XXX* Housing with Control Assembly SA, SB, SC and Main Ports A & B 1 1 5989804-XXX* Housing with Control Assembly HA, MA, MB, MC, MD, ME, MF and Mai[...]

6 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 P ar ts List ITEM # QTY P ART # DESCRIPTION 33 1 4999504-001 Rotating Kit LH (2.50) - 41cc 1 5991532-001 Rotating Kit RH (2.50) - 41cc 1 4999502-001 Rotating Kit LH (3.00) - 49cc 1 5991530-001 Rotating Kit RH (3.00) - 49cc 1 4999506-001 Rotating Kit LH (3.80) - 62cc 1 5991720[...]

7 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ITEM # QTY P ART # DESCRIPTION 64 1 5986768-XXX* Control V alve Sub-assembly 65 1 5986768-XXX* Control V alve Sub-assembly 66 12 114975-025 Screw , Cap, Hex Socket Head 67 2 95729-000 Control Lever 68 2 16045-205 Lockwasher 69 2 16021-5 Nut 70 1 4995422-001 Magnetic Speed Sen[...]

8 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Model Code Code Title AED – Dual Ser vo Controlled V ariable Displacement Axial Piston Pump Displacement & Rotating Kit- Fr ont 1 – 41 .0 cm 3 /r [2.50 in 3 /r] 2 – 49.2 cm 3 /r [3.00 in 3 /r] 3 – 62.3 cm 3 /r [3.80 in3/r] 4 – 35.0 cm 3 /r [2.1 0in3/r] Destroked[...]

9 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Control Assembly - Rear SA – Solenoid Control - 1 2 V olt with Non-Cont act F eedbac k Sensor SB – Solenoid Control - 1 2 V olt with Redundant Non-Contact Feedbac k Sensor SC – Solenoid Control - 1 2 V olt HA – Hydraulic R emote - Non F eedbac k, 5-1 5 bar [72-21 7 lb[...]

10 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 20, 33 - R otating Kit Assembly Displacement 2.5 cid (41 cc) A A 2 3 51 48 9 6 7 Section A -A 4999504-001 1 Rotating Kit Sub-Assembly 1 NSS 1 Cylinder Barrel 2 NSS 1 Internal Retaining Ring 3 NSS 2 W asher 4 NSS 3 Loading Pin 5 NSS 1 Spring 6 NSS 1 Pivot 7 NSS 1 Shoe R[...]

11 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 20, 33 - R otating Kit Assembly Displacement 3.0 cid (49 cc) A A 4999502-001 1 Rotating Kit Assembly 1 NSS 1 Cylinder Barrel 2 NSS 1 Internal Retaining Ring 3 NSS 2 W asher 4 NSS 3 Loading Pin 5 NSS 1 Spring 6 NSS 1 Pivot 7 NSS 1 Shoe Retainer 8 NSS 1 Load Pin Keeper 9[...]

12 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 20, 33 - R otating Kit Assembly Displacement 3.8 cid (62 cc) A A Section A -A 2 3 514 8 9 6 7 4999506-001 1 Rotating Kit Sub-Assembly 1 NSS 1 Cylinder Barrel 2 NSS 1 Internal Retaining Ring 3 NSS 2 W asher 4 NSS 3 Loading Pin 5 NSS 1 Spring 6 NSS 1 Pivot 7 NSS 1 Shoe R[...]

13 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 28, 39 - Dri ve Shaf ts 5987541-001 Drive Shaft - Front 4-Bolt C (14T) 5989544-001 Drive Shaft - Front 2-Bolt C (14T) 5991587-001 Drive Shaft - Front 2-Bolt B (Dia 1.00 taper) 5992243-001 Drive Shaft - Front 2-Bolt B (15T) 5992425-001 Drive Shaft - Front 2-Bolt C (19T)[...]

14 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 43, 44, 45, 46 - R elief V alve Sub-Assembly It em 1 - Housing Identification Dash Number Stamped here for V alve Pressure Set ting Identification Example: 50 0 x 1 0 = [50 0 0 PSI] 345 bar Item 43, 44, 45, 46 Relief V alve Sub-Assembly 110700-150 103 [1500] 110700-175[...]

15 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 31 52 67 8 4 5989958-001 1 Servo Piston Sub-Assembly 1 NSS 1 Servo Piston 2 NSS 2 Spring Retainer 3 NSS 1 Servo Piston Plug 4 NSS 1 Servo Piston Bolt 5 NSS 2 Spring Stop 6 NSS 1 Spring 7 NSS 1 Hex Nut 8 NSS 1 Thin Hex Nut NSS - Not Sold Separately REF P ART NO. QTY . DESCRIP[...]

16 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Index of Mec hanical S ervo Controller s – Control V alve Sub-Assembly INDEX OF CONTROLLERS INDEX OF CONTROLLERS Without Destroke V alve: 5986768-001 MA control: Manual Control, Wide Band Neutral 5986768-002 MB control: Manual Control, Standard 5986768-003 MC [...]

17 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Mec hanical S ervo Controller s – (MA, MB)* 5 6 2 3 10 4 1 7 8 9 1 4999852-001 1 Housing, Control 2 5996108-001(MA) 1 Input Control Shaft Sub-Assembly 4999870-001(MB) 3 5987125-001 2 Plug 4 16133-2 3 O-Ring 5 72401-503 1 Seal, Shaft 6 5992233-001 1 Link, Feedb[...]

18 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Mec hanical S ervo High Gain Controller s – (MC, MF)* MF Only 12 5 6 2 3 10 4 11 1 7 8 9 1 4999852-001(MC) 1 Housing, Control 4999852-002(MF) 2 4999852-001 1 Input Control Shaft Sub-Assembly 3 5987125-001 2 Plug 4 16133-2 3 O-Ring 5 72401-503 1 Seal, Shaft 6 5[...]

19 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Mec hanical S ervo Neutral Loc kout Controller s – (MD, ME)* Neutr a l Lo c kout Sw i t c h 12 5 6 2 3 10 4 11 1 7 8 9 1 4999852-002 1 Housing, Control 2 5996108-001(MD) 1 Input Control Shaft Sub-Assembly 4999870-001(ME) 3 5987125-001 2 Plug 4 16133-2 3 O-Ring[...]

20 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC, MD) 1 Housing, Control 4999852-004(ME, MF) 2 5996108-001(MA, ME) 1 Input Control Shaft Sub-Assembly 4999870-001(MB, MC, MD, MF) 3 5987125-001 2 Plug 4 16133-2 3 O-Ring 5 72401-503 1 Seal, [...]

21 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC,) 1 Housing, Control 4999852-004(MD, ME, MF) 2 5996108-001(MA, MD, ME) 1 Input Control Shaft Sub-Assembly 4999870-001(MB, MC, MF) 3 5987125-001 2 Plug 4 16133-2 3 O-Ring 5 72401-503 1 Seal,[...]

22 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC,) 1 Housing, Control 4999852-004(MD, ME, MF) 2 5996108-001(MA,) 1 Input Control Shaft Sub-Assembly 4999870-001(MB, MC, MD, ME, MF) 3 5987125-001 2 Plug 4 16133-2 3 O-Ring 5 72401-503 1 Seal[...]

23 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC,) 1 Housing, Control 4999852-004(MD, ME, MF) 2 499870-001 1 Input Control Shaft Sub-Assembly 3 5987125-001 2 Plug 4 16133-2 3 O-Ring 5 72401-503 1 Seal, Shaft 6 5992233-001 1 Link, Feedback[...]

24 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Orifices Siz es A vailable Last two digits of dash number stamped on face of orifice. XX 101619-021 0,53 [.021] 101619-024 0,61 [.024] 101619-028 0,71 [.028] 101619-032 0,81 [.032] 101619-036 0,91 [.036] 101619-040 1,02 [.040] 101619-044 1,12 [.044] 101619-052 1,32 [.052] 1[...]

25 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Required T ools Assembly 9/1 6 in. Hex K ey (Allen) 7/1 6 in. End Wrenc h 9/1 6 in. End Wrenc h 3/4 in. End W rench 1 in. End W rench 9/1 6 in. Soc ket 3/4 in. Soc ket 7/1 6 in. Soc ket Adjustable-grip pliers Snap-ring pliers Internal Retaining Ring Pliers (straight .070 tip[...]

26 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly Sw ash Plate Sub-Assembly Step 1 Press 1 5mm diameter dowel pin (item 5) into opening at end of swash arm (item 2). Step 2 Insert 2 Drive-L ok dowel pins (item 6) into smooth-bore holes in swash plate (item 1). Step 3 Align smooth-bore holes in flat surface of sw as[...]

27 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Step 5 Insert a f eedbac k link (item 6), ke yhole opening first, through the flat side of the control housing. Step 6 On one side, turn the control input shaf t; on the other side, guide the head pin into the ke yhole opening on the f eedbac k link; turn until connection is[...]

28 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly Mec hanical S ervo Control Assembly Step 9 Align the center hole on the f eedbac k link with the dowel pin on the control spool. Press the f eedbac k link (item 6) onto the dow el pin until the end of the dow el pin is flush with the surface of the f eedback link. S[...]

29 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly R otating Kit Assembly 1 2 3 5 4 6 7 8 9 7 1 9 Piston Sub-Assembly 2 1 Shoe Retainer 3 1 Pivot 4 1 Load Pin Keeper 5 1 Cylinder Barrel 6 3 Loading Pin 7 2 W asher 8 1 Spring 9 1 Internal Retaining Ring REF QTY . DESCRIPTION Step 1 T o reassemble the rot ating kit as[...]

30 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly S ervo Piston Assembly Step 1 Hold a ser vo piston bolt (item 4) head end down, on a w ork surface. Step 2 Slide a spring retaining washer (item 2) onto the ser vo piston bolt so that the stamped word “IN” faces up, to ward where the spring will go. Step 3 Slide[...]

31 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Step 3 Compress a piston bac kup ring 5987241 -0 0 1 and insert it in the ser vo piston bore, whic h is perpendicular to the bearing bore; let the bac kup ring expand into the seal groov e. Step 4 Insert a T eflon glide ring 5987241 -0 0 1 in the same way , so that it fits i[...]

32 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Note "V" notch locations V a lve Pl a te Ident i f ica t i on Lefthand Rotation Righthand Rotation Assembly R ear Pump Assembly Step 7 Fit an O-Ring (p/n 1 60 15-34) in the groov e on a ser vo cap plug 5989898-00 1 . Step 8 Place the ser vo cap plug ov er the ser v[...]

33 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly R ear Pump Assembly Step 15 Lubricate the valv e plate and eac h piston bore in the cylinder barrel with clean h ydraulic fluid. Step 16 Center the cylinder barrel on the valv e plate with the brass shoes facing up; apply clean hy draulic fluid to the brass shoes. S[...]

34 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly R ear Pump Assembly Step 27 T urn the rear flange over and place it on the housing. Low er the flange in place so that the bolt holes are aligned. Step 28 Insert a 1 6mm x 45mm soc ket- head cap screw 1 1 4978-045 in eac h of the four bolt holes; tighten them to 1 4[...]

35 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 1 T urn the housing so that the bearing bore faces up. Step 2 Insert a roll pin 1 6026-61 0 into the guide hole near the bearing bore; tap it in firmly with a rubber mallet. Step 3 Insert 52mm tapered roller bearing 59881 97 -0 0 1 in beari[...]

36 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 13 Le vel the swash plate b y hand, and use a loc king C-clamp on the swash arm to k eep the assembly from moving. Step 14 Apply petroleum jelly to the inner faces of the cradle bearings (p/n 5991 097-00 1). Step 15 Slide one cradle bearing[...]

37 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 25 Subtract 0.05mm from the recorded measurement; this will be the thic kness of the required shim stac k. Step 26 Loosen the cap scre ws1 1 4978- 045 from the front flange, then remov e the flange from the housing and set it aside. Hold th[...]

38 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 37 Insert a high-pressure relief valv e in the first pressure relief port. Tighten to 1 43 n/m (1 05.5 lb-f t). Step 38 Repeat process f or other three pressure relief valv es and ports. Step 39 Assemble a speed sensor: Slide an O-Ring 4995[...]

39 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting This f ault – logic trouble shooting guide is a diagnostic aid in locating transmission problems. Matc h the transmission symptoms with the problem statements and follo w the action steps shown in the box diagrams. This will give e xpedient aid in correcti[...]

40 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Ins p e c t Control V a lve Ins p e c t Servo pi ston Re pai r or Re p l ac e Defe c t i ve Ok Ok Ok 1 4 2 Re p l ac e Pum p Sym p tom: Neutr a l D i ff ic ult or Im p oss ib le to F i nd Ins p e c t Extern a l Control L i nk [...]

41 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Re pai r or Re p l ac e Re pai r or Re p l ac e Ins p e c t System Rel i ef V a lves Re pai r or Re p l ac e Defe c t i ve Ok Ok Defe c t i ve Defe c t i ve 3 2 1 Sym p tom: O p er a tes i n One D i re c t i on Only Ins p e c [...]

42 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Check External Control Linkage Inspect Bypass Valve (If used) Repair or Replace Defective Ok Ok Ok 8 1 5 Symptom: System Will Not Operate in Either Direction Check Oil Level in Reservoir Fill to Proper Level Defective Below Le[...]

43 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Diagram A ction Step Comments 1 Inspect Ext ernal Contr ol Linkage f or : a. misadjusted or disconnected b. binding, bent, or broken 2 Inspect Contr ol V alve for: a. plugged control orifice(s) b. damaged mounting gasket c. mi[...]

44 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Star t-Up P rocedure When initially starting a new or a rebuilt transmission system, it is extremely important that the start-up procedure be follow ed. It prev ents the c hance of dam- aging the unit whic h might occur if the system w as not properly purged of air before st[...]

45 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Ho w to Or der Single Pump - Product Number: T andem Pumps - Product Number: A B C A B C Dual Pump - Product Number: A B C 552AK A 00001 559AK A 00001 558AK A 00001[...]