Frymaster H14 Series инструкция обслуживания

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Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Frymaster H14 Series. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Frymaster H14 Series или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Frymaster H14 Series можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Frymaster H14 Series, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Frymaster H14 Series должна находится:
- информация относительно технических данных устройства Frymaster H14 Series
- название производителя и год производства оборудования Frymaster H14 Series
- правила обслуживания, настройки и ухода за оборудованием Frymaster H14 Series
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Frymaster H14 Series это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Frymaster H14 Series и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Frymaster, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Frymaster H14 Series, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Frymaster H14 Series, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Frymaster H14 Series. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    SERVICE MA NUA L FRYMA STER H14 SERIES ELECTRIC FRY ER T A BLE OF CON T EN T S W ARRANTY STAT EMENT .................................................................................................. Page i INTRODUCT ION .................................................................................................................. Page 1-1 INSTAL[...]

  • Страница 2

    WA RNING IMPROPER INST ALLATION, ADJUSTM ENT, ALTERAT ION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEAT H. READ THE INSTALLATION, OPERAT ING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INST ALLING OR SERVICING THIS EQUIPM ENT. WA RNING FOR YOUR SAFETY , DO NOT STORE OR USE GASOLINE OR OT HER FLAMM ABLE VAPORS AND LIQUIDS IN T[...]

  • Страница 3

    i W ARRANTY ST A TEMENT Frymaster , L.L.C. makes the following limited wa rranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROV ISIONS - FRYERS 1. The Frymaster Corporation warrants all components a gainst defects in material and workmanship for a period of one year. 2. All parts, with the exception of t[...]

  • Страница 4

    ii 3. For replacement of defective computers under warrant y, call your local Fr ymaster Factory Authorized Service Center. All computers repl aced under the Fr y master ex change pro gram are covered b y a one-year (part s only) warrant y. E. PARTS RETURN All defective in-warranty par ts must be returne d to a Frymaster Author ized Factory Service[...]

  • Страница 5

    1-1 CHAPTER 1: INTRODUCTIO N 1.1 General Read the instru ctions in this manual thoroug hl y before attempting to operate this equipment. This manual covers all confi gurations of models MH14 and BIMH14 fryers built since J uly 1999. Models designated MH14 do not have built-in filtration syste ms. Models designated BIH14 are equipped with FootPrint [...]

  • Страница 6

    1-2 Fryers in this series are equipped with automatic safet y features: 1. Two high temperature detection features shut off pow er to the elements should the controlling thermostat fa il. 2. A safe ty switch built into the dr ain valve prevents the elements from heating with the drain valve even partiall y open. 1.3 Computer Information This equipm[...]

  • Страница 7

    1-3 1.5 Shi pping Damage Claim Pr ocedur e What to do if your equipment arrives dam aged: Please note that this equipment was carefull y inspected and p acked by skilled personnel before leaving the factory. The frei ght compan y assumes full responsibility for safe deliver y upon acceptance of the equipment. 1. File Claim for Damages Immediately?[...]

  • Страница 8

    2–1 CHAPTER 2: INST ALLA TION INSTRUCTIONS 2.1 General Proper install ation is essenti al for th e safe, effici ent, troub le-free operation of th is appl iance. Any unauthorize d alteration of t his equipm ent will void the Frym aster warrant y. DA NGER Copper wire suitable for at le ast 167° F (75° C) MUS T MUST MUST MUST be used for po wer c[...]

  • Страница 9

    2–2 2.2 After Fr y ers Are Under The Fr y Stati on Hood Adjust casters so that fryers are level and at the prop er height in the fr y station hood. If necessar y , level the fry er(s) by loose ning the locking screw on the ca ster leg and screwing the ca ster in or out. When fryer is level and at proper hei ght, retighten the locking screw on the[...]

  • Страница 10

    2–3 2.4 Frypot Boil-Out Before the fryer is first used for cooking product, it should be boiled out to ensure that any residue from the manufacturing process ha s been completely elim inated. Also, after the fryer has been in use for a per iod o f time, a hard f ilm of caram elized vegetable oil will form on the inside of the frypot. This film sh[...]

  • Страница 11

    3–1 CHAPTER 3: OPERATING FRYERS WITH M100B™ COOKING COMPUTERS 3.1 Equipment Setup and Shutdown Procedures Setup WARNING Fill the frypot to the bottom oil level line with vegetab le oil before pressing the ON/OFF switch to the ON position. Failure to do so could damage the frypot. 0. Fill the frypot with vegetable oil to the bottom OIL LEVEL lin[...]

  • Страница 12

    3–2 A B C D H J L E N O M K I F G ITEM DESCRIPTION A Temperature Display Switch B Left LED Display C Right LED Display D Cook Switch #1, Left E Cook Switch #2, Left F Cook Switch #1, Right G Cook Switch #2, Right H Recovery/Use Time Recall Switch, Left I Recovery/Use Time Recall Switch, Right J Light - Left Hea ting Mode Indicator K Light - Right[...]

  • Страница 13

    3–3 The fryer has two built-in high-limit protection features. If the te mperature in the frypot reaches approximately 410 ° F (210 ° C), the computer ope ns the heat relay circu it, turning the elem ents off. If the temperature in the frypot reaches 450 ° F (232 ° C), a mechanical high-lim it shuts off electrical power to the elements. The o[...]

  • Страница 14

    3–4 Operating the Computer on Split-Vat Fryers 1. Turn ON the cooking computer by pressing the ON/OFF switches . Pressing the left switch turns on the left side of the computer; pressing th e right switch turns on the right side. A product name (for example, FR FRIES ) will appear in the LED disp lay co rresponding to the switch pressed. 2. If th[...]

  • Страница 15

    3–5 3. At the programmed shake time, an audible al arm will sound and th e display will flash SHAKE . After shaking the basket, pre ss the correspondi ng cook switch, 1 or 2 , to cancel the alarm. 0. After the completing the cooking time, an audi ble alarm will sound and the display will flas h pull . Remove the indicated basket a nd press the co[...]

  • Страница 16

    3–6 Recovery Out of Range (REC LOC) Recovery time is an indication of the condition of the frye r. When the fryer is first turned on, the computer records the amount of time it takes to heat the cooking oil from 250 ° F (121 ° C) to 300 ° F (149 ° C). Also, anytime the temperat ure of the oil drops below 180 ° F (82 ° C), such as when cold [...]

  • Страница 17

    3–7 3.5 M-100B™ Computer Set-Up and Programming Instructions The M-100B computer has three modes of operation. In addition to the Cooking Mode , which was discussed in Sections 3.3 and 3.4, there is a Setup Mode and a Programming Mode . (The cooking mode is the computer’s default mode – when the computer is turned on, it comes up in the coo[...]

  • Страница 18

    3–8 3. Release all 3 switches at the same tim e. M100B , then SETUP will appear briefly in the left display, then BOIL-OUT will appear in the left display and YES or NO will appear in the right display. How to Change the Com puter’s Display Language 1. Enter the setup mode. See How to Enter the Setu p Mode on page 3-7. 2. Press and release the [...]

  • Страница 19

    3–9 2. Press and release the switch until the word DISPLAY appears in th e left display. 3. Press the right 1 or 2 switch to toggle back and forth between constant product display ( CONSTANT ) or alternating temperat ure and product display ( ALT ). 4. Press the switch to save the se ttings. 5. Press either ON/OFF switch to exit the setup mode. B[...]

  • Страница 20

    3–10 3.5.2 M-100B™ Computer Programming Mode How to Enter the Program Mode 1. Press the ON/OFF switches until both displays of cooking computer indicate OFF . Press the left product selection switch and the left 1 and 2 cook switches simultaneously. Release all three switches at the same time. 2. When the program m ode has been entered, the dis[...]

  • Страница 21

    3–11 5. To change the times, use the following switches: Left Minutes (in increments of ten) Left 1 Minutes (in increments of one) Left 2 Seconds (in increments of ten) Right 1 Seconds (in increments of one) 6. Press the switch to lock in the new se ttings, and either ON/OFF switch to exit th e programming mode. Both displays will show OFF . How [...]

  • Страница 22

    3–12 6. To EXIT and SAVE the product name entry, press the switch. SAVE will f lash in the right display, followed by YES or NO , indicating whether the menu ite m is active or not. Press the right 1 or 2 switch to toggle between yes and no. 7. Press the switch to cycle through the Duty Times, Pull Time, QA (hold) Tim e, and Cooking Temperature S[...]

  • Страница 23

    3–13 7. Press the switch to show the cooking tem p erature setpoint , displayed as SET-TEMP in the left display. The curre nt setpoint temper ature is in the rig ht display (for exam ple- 350F ). The temperature will be in Fahrenheit ( F ) or Celsius ( C ). Pressing the right 2 switch toggles the computer between Fahrenheit ( F ) and Celsius ( C [...]

  • Страница 24

    3–14 How to Display “Use Time” Information NOTE: This feature is used to determine the total amount of tim e that a fryer has been cooking. 1. Enter the program mode. See How to Enter the Program Mode on page 3-10. 2. Press the left switch to display use time for the lef t side of a dual-vat un it. Press the right switch to display use time f[...]

  • Страница 25

    4-1 CHAPTER 4: OPERA TING FRYERS WITH ANALOG CONTROL LERS 4.1 Equipment Setup and Shutdo wn Procedures Setup WARNING Fill the fry pot to the bottom oil lev el line with v egetable oil before pre ssing the po wer switch to the ON posit ion. Failure to do so could damage the fry pot. Fill the frypot with vegetable oil to the bottom OIL L EVEL line lo[...]

  • Страница 26

    4-2 1 9 0 1 8 0 1 7 0 1 6 0 1 5 0 1 4 0 1 3 0 1 2 0 1 1 0 1 0 0 2 0 0 2 2 0 2 4 0 2 6 0 28 0 3 0 0 3 2 0 3 4 0 3 6 0 3 2 0 1 7 0 1 8 0 1 1 0 2 2 0 2 0 0 1 0 0 1 9 0 2 6 0 2 4 0 1 4 0 1 2 0 1 3 0 1 6 0 1 5 0 2 80 3 0 0 3 6 0 3 4 0 2ND 1ST HI-LIM IT TEST POWER ON OFF POW ER ON OFF POW ER HEAT TROUBLE SECOND SE COND TROUBLE H EAT POWER A K L J B C E G[...]

  • Страница 27

    4-3 4.3 Analog Controller Ope rating Instructions WA RN IN G Before pressing t he power swit ch to the ON posit ion, ensur e that the f rypot is properly f illed with vegetable oil . See Section 4.1. 1. Verify that the thermostat knob is set to the desired cooking temperature. For split-vat units, set both knobs. 2. Press the power switch to the ON[...]

  • Страница 28

    4-4 Note: You must agitate veg etable oil dur ing the entire high -limit control-c heck procedure with a maple paddle. CA UTION If after completing both high-limit tests y ou find only the second high-limit operates properly, t he vat can be used if it is absolutely necessary, but with extreme ca re. The controller must b e replaced immed iately af[...]

  • Страница 29

    5-1 CHAPTER 5: OPERA TING THE BUIL T -IN FIL TRA TION SYSTEM 1 4 2 5 3 6 7 ITEM DESCRIPTION FUNCTION 1 Filter Base Assembly Housing for filter pan. 2 Filter Pa n Assembly Collects vegeta ble oil during filte ring process. 3 Filter Pa per Hold-down Ring Secure s filter paper or pad in place. * O-ring, Filte r Pan Seals pan suction line . 4 Pan Cover[...]

  • Страница 30

    5-2 8.1 STEP-BY -STEP FIL TRA TI ON INSTRUCTI ONS Switch computer to OFF. Slide the filter pan from the fry er cabinet. Open the filter- cover , and re move and clean the crumb tr ay.[...]

  • Страница 31

    5-3 Remove a nd cle an the hold-d own ring . Remove a nd di scard the dirty paper or pad. . Remove a nd clean the filt er screen. Make sure the inside of the pa n is free of al l food and br eading par ticles th at could prevent th e scree n from sealing agai nst the bottom o f the pan. Install the f ilter screen in the bott om o f the pan. Pro per[...]

  • Страница 32

    5-4 The filter pad is place d in the pan w ith the heavil y tex tured side facing up. When filter paper i s used, o ne sheet is placed ov er the screen and 8-ounces of fil ter powder is spread ev enly on the top o f the p aper. WARNING: Do Not Use Filter Pow der on Filter Pads Place p ad ev enly on filter screen. I f paper is used, positio n t he p[...]

  • Страница 33

    5-5 Use 8-ou nces o f filter pow der and spread i t evenly over filter pap er. Remember , Do Not Use filter pow der on filter pads. Replace cru mb screen i nside the filter pan. It's imperative tha t the crumb screen is installed prior to f iltering, for optimum filter- system per formance. Slide the f ilter pan back inside fryer cabinet. Impo[...]

  • Страница 34

    5-6 Return h andle a nd drai n-v alv e handle location. W ith fry er o ff, open drain v alve. W hen fryp ot emp ties in to f ilter p an, turn return handl e to ON. Filter pump w ill activate. Turn the co mputer b ack ON and use rig ht arrow key to step through selec tion, stopping on FILTER. Pr ess right 1 button to initiate f ive-minute timer for [...]

  • Страница 35

    5-7 The computer w ill countdow n the process, although it does n ot control the filtering . The oil moves thro ug h the filter , the fry pot and out the open frypot- drai n duri ng filter ing. Polishing is a ti med pr ocess th at cleans t he oil and w ashes small particles from the f rypot. W hen the final sec onds of the process tick off , FIL TE[...]

  • Страница 36

    5-8 Close the dr ain-v alve and leav e the filter pump on to fill the frypo t . W ith the drain-valve closed, f rypot fills with oil. W hen the filter p an emp ties, bubb les will form in th e fry pot. Allow bubbl ing to c ontin ue 15-20 s econds t o ensure the oil return lines are clear of shorteni ng. Turn off filter p ump.[...]

  • Страница 37

    5-9 Turn the filter al ar m o ff by pressing . Top up o il le vel. Some oil may be lost in filtering pr ocess. Fill to first mark in frypot.[...]

  • Страница 38

    5-10 The oil may dr op bel ow oper ating temperat ure dur ing the filter ing pr ocess. In that case, the fry er will display Low-Temp and heat t he oil when it is turn ed on. Return fryer to o peratio n, or filter anot her frypot in the ba ttery. R emember , only one frypot can b e filtere d at a time. 8.2 CA RE A ND CLE A NING OF YOUR FRYER A ND F[...]

  • Страница 39

    5-11 d. To clea n the filte r base assembly , use a sponge or cloth soa ked with a water and grease- cutting solution. Be careful not to get water on the pump/motor assembly. e. Wipe filter-ba se assembly dry with a clean, dry cloth or paper-towel. CA UTION Al l w a t e r MU ST MUST MUST MUST be remov e d from the suction tube before inserting filt[...]

  • Страница 40

    5-12 CA UTION Statement on discarding oil : Hot cooking-oil is dangerou s and will caus e severe burns. Handle with extreme caution. When disc arding old cooking oil , drain from the fry er into a Vegetable Oil Disposal Unit (MSDU50) - available f rom y our local distributor. The disposal unit should be t aken to the disposal site and the old cooki[...]

  • Страница 41

    6-1 CHAPTER 6: PREVENTIVE M A INTEN ANCE A ND TROUBLESHOOTING 6.1 Preventive M aintenance Preventive Maintenan ce (PM) procedures a re contained i n McDonald’s P reventive Main tenance System Maintenance Requirement Cards (MRC) 12, 14, 14A, and 15. The ca rds are distributed with this manual, but are not an integral part of the manual. A r e plac[...]

  • Страница 42

    6-2 6.2.1 T roubl eshooti ng Fr yers Equipped with M100B Computers Fr y er Off Press the ON / OFF switch (OFF display ed in window) . COMPU T ER PANEL OPEN INT ERF ACE BOAR D VISI BLE Is the CM P LED in the to p center of the i nterface board illum in ated? Is the 2 4V LED on the int erf ac e boar d illum in ated? Is the A L LED illu mina te d? Con[...]

  • Страница 43

    6-3 Fr y er Heati ng Oil COMPUTER PANEL OPEN INTERFACE BOARD VI SIBLE Initiate H EAT MODE by turning the f yrer o n and sett ing the t em per at ure at le as t 45° F (24° C) above the temperature of the cooking oil. Is the HE ATIN G MODE ind icator lit w ith LOW T EMP display ed in computer windo w? NOTE: Indicator may cy cle on and of f and LOW [...]

  • Страница 44

    6-4 As HEATING MODE indicator lig hts, does the right HT LED light (both HT LEDs for split- vat units)? Probable causes are: 1. Broken or im proper wire connection 2. Defective interface board Probable causes are: 1. Defective interfac e board 2. Broken or def ective wiring connection 3. Defective heating contactor Is 24 VAC present on the Heating [...]

  • Страница 45

    6-5 Probabl e cau se s are: 1. De fective or impro pe rly instal le d hig h-li mit 2. De fective he ating o r latchi ng C ontactor Proba bl e causes are: 1. Def ec t ive he at i ng c on tac t o r 2. Def ec t ive he at i ng ele me nt 3. Broken or defective w iring connection 4. I m prop er wir e c onne ction Condit io n normal Do elem en ts he at an[...]

  • Страница 46

    6-6 6.2.2 Troubl eshooti ng Fryers Equipped with Analog Controlle r s Fr y er Off Press the ON/ OFF switch (OFF display ed in window ). CONT RO LLER PANEL O PEN INTERFACE BOARD VIS IB LE Is the CMP LED in th e top center of the interfac e board illuminated? Is the 24V LED on the interface board illuminated? Is the AL LED illu minated? Condition nor[...]

  • Страница 47

    6-7 Fr y er Heati ng Oil CONTR OLLER PANEL OPEN INTERFACE BOARD VI SIBLE Initiate H EAT MODE by turning the f yrer o n and sett ing the t em per at ure at le as t 45° F (24° C) above the temperature of the cooking oil. Is the HEA TING MODE indicato r lit w i th the POW ER indicator on? NOTE: Indi cator may cycle on and o ff. 1. T ROUBLE LIGHT ind[...]

  • Страница 48

    6-8 As HEATING MODE indicator lig hts, does the right HT LED light (both HT LEDs for split- vat units)? Probable causes are: 1. Broken or im proper wire connection 2. Defective interface board Probable causes are: 1. Defective interfac e board 2. Broken or def ective wiring connection 3. Defective heating contactor Is 24 VAC present on the Heating [...]

  • Страница 49

    6-9 Probabl e cau se s are: 1. Defective or imprope rly instal le d hig h-li mit 2. Defective he at i ng o r latching contacto r Proba bl e causes are: 1. D ef ec tiv e he ating cont a cto r 2. D ef ec tiv e he ating elem ent 3. Broken or defective w iring connection 4. I m prop er wir e c onne ction Condit io n normal Do elem en ts he at an d draw[...]

  • Страница 50

    6-10 6.2.3 T r oubleshooting the Built-in Fil trati on System (BIH14 unit s onl y ) MOMEN T ARILY TURN THE FIL TE R HANDLE T O T HE ON PO SITION Does t he pum p start? Probab le caus es are : 1. No L ine Volt age to moto r: a. B r ok en or im pro per wire connec tion b. R elay not clos ing d ue to: (1) Miss ing 24V (2) Bro ken o r imp roper wire c [...]

  • Страница 51

    7-1 CHAPTER 7: SERVICE PROCEDURES Before performing an y maintenance on your Frymaster fryer, you must disconnect the electrical power suppl y . When electrical wires are disconne cted, it is recommended that the y be marked in such a way to facilitate re-assembly. 7-1: REPLACE CONTROLLER 1. Unscrew and remove two control panel screws. 2. Control p[...]

  • Страница 52

    7-2 7-2: REPLA CE INTERF AC E BOARD 1. Unplug all power cords. Perform Procedur e 7-1, Steps 1-4, Replace Computer/Controller. 2. Unplug wire ha rness from the interface board. Remove all wiring from the terminals of the interfa ce bo ard, ensu ri ng th at each wire is marked f or reattac hment. 3. Remove the screws securing the control pan el fram[...]

  • Страница 53

    7-3 7-3: REPLA CE TRANSFORMER 1. Unplug all power cords. Perform Procedur e 7-1, Steps 1-4, Replace Computer/Controller. 2. Remove a ll wiring from the ter minals of the transformer to b e replaced. 3. Remove the scre ws that secu re the transformer to the component box. 4. Insta ll the new transformer by reversing the preceding procedures. Mak e s[...]

  • Страница 54

    7-4 7-4: REPLA CE TEMPERATURE PROBE (cont.) 6. Disconnect the wire harness containing the probe wiring. I t may be necessar y to remove the wire ties. 7. Use a pin-pusher to remove the probe wires from the connector. Mark ea ch wire for re- assembly. 8. Remove the screw(s) securi ng the prob e bracket to the element. 9. Thread the probe wire throug[...]

  • Страница 55

    7-5 7-4: REPLA CE TEMPERATURE PROBE (cont.) 11. Place the new temperatu re probe assem bl y onto the element and secure with the screws removed earlier. Clip the probe onto the rear of the element . The temp erature prob e assembly should be oriented in the same manner as the probe being repla ced. 12. Thread the probe wires into the harn ess conne[...]

  • Страница 56

    7-6 7-5: REPLA CE HE ATING ELE M ENT (cont.) 3. Remove the scre ws securing th e temperat ure probe bracket from the element. Remove the probe clamp (metal T y-Wrap). Set the temperature probe and probe-securing components aside. 4. Disconnect the el ement sprin gs. Remove probe clamp (metal Ty-Wrap), and screws securing probe bracket to element Di[...]

  • Страница 57

    7-7 7-5: REPLA CE HE ATING ELE M ENT (cont.) 5. Remove the elem ent mounting scre ws and pull the element out of the frypot. 6. Install the temperature probe and probe- securing components onto the replacement element. 7. Install the r eplacement el ement in the frypot and secure with the mounting screws removed in Step 5. 8. Route the el ement lea[...]

  • Страница 58

    7-8 7-5: REPLA CE HE ATING ELE M ENT (cont.) 10. When replacin g the left el ement (as viewed from the rear of t he fr yer), use the 9-pin connector, inser ting the leads from the replacement element and cl osing th e connector, see previous step. 11. Insert the connector(s) i nto the re ceptacle(s) on the rear of the contactor box , ensuring that [...]

  • Страница 59

    7-9 7-6: REPLA CE HIGH-LIMIT 1. Perform Procedu re 7-4, R eplace Temperature Probe, Steps 1-4. 2. Disconnect the wire harness containing the high-limit wir es. 3. Use a pin-pusher to remove the two high- limit wires f rom the wire harness connector. For split-pot fry ers, remove only the wires for the high- limit to be repla ced. Mark each wire for[...]

  • Страница 60

    7-10 7-7: REPLA CE FRYPOT 1. Perform Procedu re 7-4, Replace Temperature P robe, Steps 1-7. 2. Perform Procedu re 7-1, Replace Comput er/Controller, St eps 1-6. 3. Disconnect the wire harness conta ining the high-limit wire s. 4. Use a pin-pusher to remove the high -limit wires from the wire harness connector. 5. Remove the hig h-limit from the f r[...]

  • Страница 61

    7-11 7-8: REPLA CE CONT A CTOR 1. Perform Procedu re 7-4, Replace Temperature P robe, Steps 1-3. 2. Remove the screws secu ring the bot tom and cente r re ar acc ess covers. Set the s cre ws and cov ers aside. 3. If present, remove the s crews securi ng the wiring covers to the front of the contactor box ( optional on old-style contactor boxes ). S[...]

  • Страница 62

    7-12 9. Remove the contactor mounting screws and remove the contactor. 10. Install the new contactor and connect the wiring removed in Step 8. 11. Install the contactor box b y following the previous steps in reverse order. Contactor mounting s crews Latching C ontactor Merc ury (Heati ng) Contactor[...]

  • Страница 63

    7-13 7-10: BUILT-IN FILTER SYSTEM SERVICE PROCEDURES Filtr ation Problem Resolut ion One of the most common errors is plac ing the filter paper on the bottom of the filter pa n rather than over the filte r screen. CA UTION ENSURE THA T FILTER SCREEN IS IN PLA CE PRIOR TO FILTER PAPER PLAC EMENT AND FILTER PU MP OPERA TION. IMPROPER SCREEN PLA CEMEN[...]

  • Страница 64

    7-14 7-10: BUILT-IN FILTER SYSTEM SERVICE PROCEDURES (cont.) If the motor runs but the pump does not, there is a blockage in the pump. Incorrectl y sized or installed paper/pads will allow food particles and sediment to pass throug h the filter pan and into the pump. W hen sediment enters the pump, the gears bind, causing the motor to overload, aga[...]

  • Страница 65

    7-15 7-10: BUILT-IN FILTER SYSTEM SERVICE PROCEDURES (cont.) M Pump Relay Coil Micro- switch es Pump Moto r Swit ch Pump Motor Sole noids (Redesig ned M odels On ly) 24 VAC Line VAC FootPrint III Wiring Diagram All He ater Tapes ( Origi nal an d Redes igned Models) (He ater Ta pes ha ve been rem ov ed from return lines in Re design ed Mo dels) Oper[...]

  • Страница 66

    7-16 7-11: ELECTRIC INTERF ACE BOARD DI AGNOSTIC CHART The following diagram and charts provide ten quick sys tem checks that can be performed using only a multimeter. Met er Setting Test Pin Pin Results 12 VAC Po wer 50 VAC Sc ale 1 of J2 3 of J2 12-16 VA C 24 VAC Po wer 50 VAC Sc ale 2 of J2 Chassis 24-30 VA C *Probe R esistance ( RH) R X 1000 O [...]

  • Страница 67

    7-17 7-12: WIRING DI AGRAMS, SIMPLIFI ED L3 FIRE CUT-OFF 24V HIGH LIMI T DRAIN SAFETY SWITCH 3 PHA SE POWER TERMIN ALS GND 10 J2 11 12 2 1 4 7 J2-8 J2-9 J3 J3 2 2 13 13 14 14 4 4 11 11 HEATING CONTACTOR LATCHI NG CONTACTOR C6-8 3 1 2 3 2 1 1C 2C HI HT TROUBLE POWER ON ON/OFF COMPUTER/ CONTROLLER INTERFACE BOARD COMP J2 AL K4 LATCH RELAY K3 HEAT REL[...]

  • Страница 68

    7-18 3 PHA SE POWER TERM INALS GND LATCHING CONT ACTOR 3 1 2 3 2 1 1C 2C LATCHING CONT ACTOR 3 1 2 3 2 1 3C 4C J3 J3 2 6 15 5 10 13 14 4 11 TROUBLE HEAT POWER ON POWER ON HEAT TRO UBLE 12V 3 1 1 3 3 24V 2 24V 24V FUS E DRAI N SAFETY SWITCH 47 47 HIGH LIMI T K4 LATCH RELAY K3 HEAT RELAY HI HT K1 LATC H RELAY AL K2 HEAT RELAY TEM P PROB E AL HT 2 61 [...]

  • Страница 69

    7-19 FIRE CUT-O FF 24V HIGH LIMIT DRAI N SAFETY SWITCH 3 P HA SE POWER TE RMINAL S 10 J2 11 12 2 1 4 7 J2-8 J2-9 J3 J3 2 2 13 13 14 14 4 4 11 11 HEATING CONTAC TOR LAT CH ING CONT ACTOR 3 1 2 3 2 1 1C 2C HI HT TROUBLE COMPUTER/CONTROLL ER INTERFACE BOARD COMP J2 AL K4 LATCH REL AY K3 HEAT REL AY HEAT C1-8 C6 7 6 24V TEMP PROBE 12V 3 HI R ELAY 12 VD[...]

  • Страница 70

    7-20 3 PHASE POWE R TERMI NALS GND LATCHIN G CONTACTOR 3 1 2 3 2 1 1C LATCHING CONTACT OR 3 1 2 3 2 1 3C 4C J3 J3 2 6 15 10 13 14 4 11 COMPUTER/CONTROLLER TROUBLE HEAT POWER ON POWER ON HEAT TROUB LE 12V 3 1 1 3 3 24V 2 24V 24V FUSE DRAIN SAFETY SWITCH 4 7 47 HIGH LIMIT K4 LATC H RELAY K3 HEAT RELAY HI HT K1 LATC H RELAY AL K2 HEAT RELAY TEMP PROBE[...]

  • Страница 71

    7-21 7-13: WIRING DI AGRA MS, M AIN McDonald’s Domestic[...]

  • Страница 72

    7-22 McDonald’s European Community (CE)[...]

  • Страница 73

    7-23 McDonald’s European Community (CE) (Prior To 9/98)[...]

  • Страница 74

    7-24 McDonald’s European Community (CE) XBIH14[...]

  • Страница 75

    7-25 McDonald’s Domestic Contact or[...]

  • Страница 76

    7-26 McDonald’s European Community (CE) WYE Contactor[...]

  • Страница 77

    7-27 McDonald’s European Community (CE) XBIH14 Contactor[...]

  • Страница 78

    7-28 McDonald’s 440/ 480V Cont actor[...]

  • Страница 79

    7-29 McDonald’s Delta CSA Contactor[...]

  • Страница 80

    7-30 McDonald’s Domestic Control Cord[...]

  • Страница 81

    7-31 McDonald’s English Control Cord[...]

  • Страница 82

    7-32 7-13: WIRING DI AGRA MS, FILTER UNI TS Footprint III, Early Configuration. 74 1 85 2 9 6 3 TO P UMP MOT OR 45C 10C 52C 11C 8C 41C 30C 12C 32C 26C 13C 9C RED RED RED 12 10 11 9 LOAD LINE 7 8 1 2 4 5 6 NOTE: REFER TO ABOVE CHART FOR LINE VOLTAGE CONNECTIONS USE TERMINALS 11 AND 12 FOR 12V OUTPUT. NOTE: USE TERMINALS 7 AND 8 FOR 24V OUTPUT. 1 240[...]

  • Страница 83

    8-1 Back to McDonald's H14 Section H14 SERIES ELECTRIC FRYERS CHAPTER 8: P ARTS LIST 8.1 Accessories 1 2 3 4 5 ITEM PART # COMPONENT 1 803-0209 B rush, FV/DV Frypot 2 803-0046 Cup, Measuring , Plastic, #1040 3 803-0197 Fry er Friend 27" (Clean-out Rod) 4 803-0106 Rack, Electric Dual-Vat Basket Support 5 803-0132 Rack, H50 Full-Vat With Pr[...]

  • Страница 84

    8-2 8.2 Cabinet A ssemblies and Component Parts 8.2.1 MH/BIH114 Cabinet Assembly , Single FootPri nt 5 7 1 2 3 4 6 8 10 13 9 11 14 12 18 15 16 17[...]

  • Страница 85

    8-3 ITEM PART # COMPONENT 1 200-0129 Rail, Top F ront Single * 806-4910SP Rail, Top Front Single (BIH114 prior to 1/99) 2 200-0130 Br ace, Rear Horizontal 3 201-0137 Uprig ht- rear enclosure 4 202-0137 Uprig ht- rear enclosure 5 806-8059 Pad, L e g Assembl y 6 806-8062 Rail, Pan F ilter Assembly 7 806-8935SP Base Assembl y, FM 3-PIECE 900-5313 Chan[...]

  • Страница 86

    8-4 8.2.2 M H/BIH214, 3 14, 414, 5 14 Cabinet A ssemblies 1 2 3 4 5 6 7 9 8 10 11 12 13 14 15 19 20 16 17 18 21 22 23 24 25 26 27 28 29 30 See De ta il A Detail A 31 See Detail B Det ail B 32 ITEM PART # COMPONENT 1 200-0076 Divider, Cabinet, Common Electric 2 200-0084 Brace, Rear Horizontal, 2 Batter y (Quad and Double) * 200-0085 Brace, Rear Hori[...]

  • Страница 87

    8-5 ITEM PART # COMPONENT 13 826-1374 Screw, #10 ½-Inch (Qt y: 25) 14 809-0413 Spacer, Door Post (Quad and T riple Onl y) 15 809-0422 Screw, Shoulder- 10-32 x .40 16 809-0538 Bolt, Shoulder- ¼-20 x 3/8 17 823-2290 Front Bridge Support, Left 18 823-2291 Front Bridge Support, Rig ht 19 900-1957 Lock Filter 20 900-1959 Bracket, Mounting , Filter Loc[...]

  • Страница 88

    8-6 8.3 Casters, Legs and A ssociated Hard ware 1234 5 6 7 8 ITEM PART # COMPONENT 1 810-0005 Caster, Rig id 2 810-0006 Caster, Swivel-Rokite 3 810-0327 Caster, Adjustable, Without Brake 4 810-1565 Caster, Stud, Sing le FP 3", With Lock 5 810-0944 Caster, Adjustable 3" With Brake 6 812-1326 Caster W/A,152-2 Adjustable With Brake 7 823-284[...]

  • Страница 89

    8-7 8.4 Component Box Assemblies/A ssociated Component Par ts 1 1 2 3 4 5 6 7 8 9 10 11 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 ITEM PART # COMPONENT 1 807-1683 Relay, Burnoff (McDonald’s CE Models Onl y) 2 810-1164 Terminal Block Wire Assembl y 3 806-6863SP Wire Assembly, Burnoff, Full-Vat (McDonald’s CE o[...]

  • Страница 90

    8-8 8.5 Control Panel A ssemblies/ Top Caps/ Door Assemblies/Related Components 8.5.1 Control Panel Assemblies and Top Caps 1 2 3 4 5 6 7 8[...]

  • Страница 91

    8-9 ITEM PART # COMPONENT 1 Control Panel Asse mbly 806-9821SP Center Brace, Control Panel (Double, Triple, Quad) 809-0396 Screw, #6-32 x 3/8 Phillips Pan Head, Type F 900-2732 Bracket, Control Panel Support 910-4808 Frame, Control Panel Bottom, Single 910-7045 Frame, Control Panel Bottom, Double 910-9256 Frame, Control Panel Bottom, Triple 910-941[...]

  • Страница 92

    8-10 8.5.1 Door A ssembl y Components 3 4 1 2 5 6 7 8 ITEM PART # COMPONENT 806-6545SP Door Assembly, Universal 1 809-0266 Screw, #10- ½-inch 2 824-0137SP Panel, Door 3 806-4487SP Door Pin Assembly * 809-0193 W asher, Flat ¼-Inch Nylon (Door Pin Bushing) 4 826-1343 Spring, Door Hinge (Qt y : 10) 5 900-2485 Liner, Door 6 810-1422 Handle, Wireform,[...]

  • Страница 93

    8-11 8.6 Controller A ssemblies 1 2 3 ITEM PART # COMPONENT 1 806-7990 Computer, M100B * 806-8000 Computer, M100B Standard, Electric * 806-8036 Computer, M100B, International * 806-8103 Computer, M100B, CE Electric 2 806-7436 Controller, Full-Vat, MH/ BIH14 3 806-7437 Controller, Dual-Vat, MH/BIH14 * Not Illustra ted[...]

  • Страница 94

    8-12 8.7 Drain S y stem Components 1 2 3 4 5 6 7 9 11 10 12 8 ITEM PART # COMPONENT 1 823-0718 Drain Tube, Left End, 2.5 x 8.0” 2 823-0725 Drain Tube, Left End, Dual-Vat, 2.5 x 8.0” 3 823-1551 Drain Tube, Ri ght End, Dual Vat 4 823-2636 Drain Tube, Left End, Dual -Vat * 823-2637 Drain Tube, Left End, Full-Vat 5 823-1549 Drain Tube, Ri ght End, [...]

  • Страница 95

    8-13 8.8 Electri cal Components: Contactors, Elements and Related Components 8.8.1 Contactors 4 1 3 5 6 7 10 11 9 2 1 12 10 13 14 15 8 17 16[...]

  • Страница 96

    8-14 ITEM PART # COMPONENT 1 900-5445 Front Cover, Contactor Box 2 900-5446 Top Cover, Contactor Box 3 807-0922 Holder, Buss Fuse * 807-2278 Fuse, 20 Amp 4 807-2515 Rela y, 120V SPDT, 10A 5 816-0217 Paper, Insulating Terminal Block (CE) 6 810-1164 Terminal Block 7 807-1973 Terminal Post 8 C1 Wiring Assembly 806-7664SP McDonald’s Domestic, Full-va[...]

  • Страница 97

    8-15 8.8.2 Elements and Related Components Dual-Vat Full-Vat 11 2 1 3 8 6 4 7 5 9 10 15 14 17 13 12 16 18 19 Full-Vat Dual-Vat 11[...]

  • Страница 98

    8-16 ITEM PART # COMPONENT 1 826-1339 Bushing, .375 Split (Qty: 10) 2 809-0567 Ty-Wrap, Metal 3 Heating Element 807-2639 Heating Element, 208V 7 kW 807-2641 Heating Element, 220V 8.5 kW 807-2642 Heating Element, 230V 7 kW 807-2643 Heating Element, 230V 8.5 kW 807-2644 Heating Element, 240V 7 kW 807-2645 Heating Element, 240V 8.5 kW 807-2651 Heating[...]

  • Страница 99

    8-17 8.8.3 Hood Relay Box, Power Cords and Hood Cords 1 9 4 11 6 10 7 5 2 3 14 13 8 16 17 18 19 15 12 ITEM PART # COMPONENT 1 806-9381SP Wire Assembly, CE Mac * 806-9389SP Wire Assembly, Non-CE Mac 2 807-0070 Terminal, Ground Lug 3 807-1683 Hood Relay, 12VDC 4 807-1694 Strain Relief, HE 5 826-1363 Screw, #8- 32 x ½ (Qt y : 25) 6 809-0238 Nut, 4-40[...]

  • Страница 100

    8-18 8.9 Filter Base /Pan Assemblies 8.9.1 Filter Base A ssemblies 1 2 4 3 5 6 7 8[...]

  • Страница 101

    8-19 ITEM PART # COMPONENT 806-8648SP Filter Base Assembly, FootPrint III 1 810-0180 Handle, Filter Base Assembl y * 826-1360 Screw, #10-24 x 5/16 [Qty: 25 (to attach P/N 810-0180)] 2 901-8542 Filter Base, Left Side 3 902-8542 Filter Base, Ri ght Side 4 823-2289 Filter Pan Support 5 900-5396 Motor Support 6 826-1374 Screw, #10-1/2 Hex Head (Qt y: 2[...]

  • Страница 102

    8-20 8.9.2 Filter Pan A ssemblies 2 3 6 5 4 7 8 1 12 10 11 13 14 17 15 21 18 19 20 9 16[...]

  • Страница 103

    8-21 ITEM PART # COMPONENT 1 806-9546SP Filter Pan Assembly, Single FootPrint 2 806-9547SP Cover Assembly, Filter Pan * 809-0045 Nut, 10-32 * 809-0117 Screw, 10-32 x 3/8 SS * 809-0185 Washer, Flat #10 * 910-1816 Handle, Filter Pan, Sin gle FootPrint 3 826-1360 Screw, 10-24 x 5/16 (Qt y : 25) 4 810-0005 Caster, Rigid 5 810-0006 Caster, Swivel 6 826-[...]

  • Страница 104

    8-22 8.10 Filter Pump and M otor Assemblies 1 8 4 11 13 Full -Va t On ly 10 9 12 7 6 14 15 5 Pump ori entat ion require d fo r BIH1 14 Pump ori entation req uir ed for BIH214 . 314, 414, 5 14 2 3[...]

  • Страница 105

    8-23 ITEM PART # COMPONENT 1 806-6118SP Pump and Motor Assembly, 250V 50/60 Hz 2 826-1269 Motor and Gasket Kit, 230V 50/60 Hz * 826-1266 Motor and Gasket Kit, 208V 50/60 Hz 3 807-1995 Pump, Viking 4 GPM * 809-0514 Cap Screw, 5/16-18 Hex Head * 809-0194 Washer, Flat 5/16-inch * 816-0093 Gasket, Pump/Motor 4 810-0278 Gemini Valve without Handle 5 810[...]

  • Страница 106

    8-24 8.11 Filtrat ion Sy stems: Oil Retu rn Plumbing and L inkage Assemblies 8.11.1 Oil Return Plumbing Assemblies and Components 1 3 2 4 5 6 7 8 9 10 11 12 Manif old assem bly for all H214, 314 and 414 f ryers manufa ctured af ter 9/99. Multiple-batte ry fryers of five or more require a special one-piece manif old 13 14 15 16 Manif old compon ents[...]

  • Страница 107

    8-25 ITEM PART # COMPONENT 1 106-0002SP Flex Line Assembly, With Male/Female Ends 2 813-0062 Elbow, ½-inch 90 ° 3 813-0469 Cap, Pipe ½-inch 4 106-0054SP Flex Line Assembly, With Female Ends 5 813-0165 Elbow, Street, ½ x ½-inch 90 ° 6 810-0278 Gemini Valve, W ithout Handle 7 813-0022 Nipple, ½-inch Close NPT 8 813-0265 Nipple, ½ x 2.5-inch N[...]

  • Страница 108

    8-26 8.11.2 Oil Return Linkage A ssemblies and Components 1 2 2 3 4 5 8 7 6 9 10 11 12 ITEM PART # COMPONENT 1 823-2337 Handle, Oil Return, Left * 823-2338 Handle, Oil Return, Right 2 826-1377 Screw, Set 10-32 x ¼ (Qty: 25) 3 815-0789 Loc tite  Threadlocker 242 4 810-1186 Cam, Microswitch 5 807-2103 Microswitch 6 816-0220 Insulation, Microswitc[...]

  • Страница 109

    8-27 8.12 Frypot A ssemblies and Drain Valve Components 1 2 11 12 3 Flat Washer Compression Washer s Plastic Washer 4 5 6 7 8 9 NOTE: Compression washers, f lat washer, plastic w asher and # 3 (nut) inc luded with #12 (valve). 10[...]

  • Страница 110

    8-28 ITEM PART # COMPONENT 1 823-2454SP Frypot Assembly, Full-Vat 2 823-2460SP Frypot Assembly, Dual-Vat Drain Valve Assembl y, Dual-Vat 3 809-0539 Nut, 3/8-16 2-Way Lock 4 826-1366 Nut, 4-40 Hex (Qt y : 25) 5 901-2348 Cover, Safet y Switch, Left DV * 902-2348 Cover, Safet y Switch, Right DV 6 807-2104 Microswitch 7 816-0220 Insulation, Microswitch[...]