GM V6 90 Degree инструкция обслуживания
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Хорошее руководство по эксплуатации
Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации GM V6 90 Degree. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции GM V6 90 Degree или обучающее видео для пользователей. Условием остается четкая и понятная форма.
Что такое руководство?
Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции GM V6 90 Degree можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.
К сожалению немного пользователей находит время для чтения инструкций GM V6 90 Degree, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.
Из чего должно состоять идеальное руководство по эксплуатации?
Прежде всего в инструкции GM V6 90 Degree должна находится:
- информация относительно технических данных устройства GM V6 90 Degree
- название производителя и год производства оборудования GM V6 90 Degree
- правила обслуживания, настройки и ухода за оборудованием GM V6 90 Degree
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам
Почему мы не читаем инструкций?
Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск GM V6 90 Degree это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок GM V6 90 Degree и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта GM, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания GM V6 90 Degree, как это часто бывает в случае бумажной версии.
Почему стоит читать инструкции?
Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства GM V6 90 Degree, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.
После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции GM V6 90 Degree. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.
Содержание руководства
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Страница 1
A p p l i c a t i o n M a n u a l G a s ol i n e 4 . 3 L V 6 9 0 D e g r ee 2 0 01 M o d e l Y e a r General Motor s P ower train Gro u p[...]
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i ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 ENGINE APPLICA TION MANUAL Gasoline 4.3L V6 90 Degree Engines RPO : L35 Model Year: 2001 General Motors Powertrain Group 895 Joslyn Ave MC: 480-710-225 Pontiac MI 48340[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 1 1 . 0 I N T R O D U C T I O N This manual assists the reader in the application of the 4.3L V6 90 Degree family of engines to Transportation Vehicles, Marine and[...]
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Страница 4
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 2 2 . 3 PR O DU CT SPE C IF IC AT IO N SU M MA RY 2 . 3 . 1 S P E C I F I C A T I O N ENGINE L35 L35 UNITS Truck Application Marine Application PERFORMANCE Rated P[...]
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Страница 5
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 3 ENGINE L35 L35 UNITS Truck Application Marine Application Cylinder Head Subsystem Cylinder Head Material Cast-Iron Cast-Iron GM232-M GM232-M Cylinder Head Type: [...]
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Страница 6
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 4 Piston Pins Type - Fixed 24X70 Fixed 24X70 mm Material - Steel SAE 1019 Steel SAE 1019 Piston Rings Compression Rings Number: 2 2 Top Compression Steel Barrel St[...]
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Страница 7
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 5 Balance Shaft Type First Order First Order Material Nodular Cast Nodular Cast Rotation CCW CCW Speed Same as Crank. Same as Crank. Drive Helical Gear 14 ° Helic[...]
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Страница 8
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 6 Regulator Delphi Delphi Cartridge Cartridge Nominal Pressure 425 425 Kpa Injectors Delphi Delphi Recommended Fuel 87 87 Octane = (R+M)/2 Water Pump Type: Centrif[...]
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Страница 9
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 7 RPM Truck Marine Industrial Notes Applications Applications Applications Power Torque Power Torque Power Torque HP Lbs.-ft HP Lbs.-ft HP Lbs.-ft 800 32.4 210.4 3[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 8 L 3 5 F r o n t V i e w L 3 5 R e a r V i e w L 3 5 M a i n V i e w s[...]
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Страница 11
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 9 L 3 5 R H S i d e V i e w L 3 5 L H S i d e V i e w[...]
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Страница 12
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 10 2 . 5 CONFIGU RATION AS SHIPPE D 2 . 5 . 1 E n g i n e a s S h i p p e d Engine as shipped from the engine plant is to conform to a common state of dress as des[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 11 RPO Description Notes L35 4.3L V-6 Engine w/ SCPI M30/MT1 Automatic Transmission M50/MG5 Manual Transmission K18 Air Injection (Electric pump) KC4 Engine Oil Co[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 12 Part TON ROM Broad Vehicle Description Number Cast Code 12559672 X AAA CK L35+M30+NF2 (-K18) 12559676 X AAF CK L35+M30+NC1 (+K18) 12559673 X AAB CK L35+MG5+NF2 [...]
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Страница 15
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 13 3.0 GMPT SYSTEM INTERFACES 3.1 INT ERNAL INT ERFACES TO GMPT 3.1.1 Engine Interface to transmission The transmission shall be attached to the rear end of the en[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 14 The following table shows the different Transmissions and Components coupled to the L35 engine and GM platforms. Transmission P-Truck C/K Truck G-Van M/L -Van S[...]
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Страница 17
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 15 3.1.2 Engine Interface to PCM ( Vehicular and Marine/Industrial Application) The 4.3L V6 90 Degree Engine uses the Powertrain Control Unit (PCM) to control the [...]
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Страница 18
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 16 3.1.3.4 TCC Control Algorithm The TCC algorithm determines when the torque converter clutch is applied or released, using a set of tables. These tables also det[...]
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Страница 19
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 17 3.1.5a PCM Pin Out and Pin In – Truck Applications See F igure 3.1.5 - I Power train Con trol M od ul e Diagram to reference the following pin out and pin in [...]
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Страница 20
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 18 Figure : 3.1.5a -II PCM Pin Out /I n Connec tor C2[...]
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Страница 21
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 19 The following table shows the different PCM ASM and Components coupled to the L35 engine per GM platforms. PCM ( 12 F ) P-Truck C/K Truck G-Van M/L -Van S/T Tru[...]
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Страница 22
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 20 3.1.5b PCM Pin Out and Pin In – Marine and Industrial Applications Marine Applications use a different control module : MEFI – 4 Multiport Electronic Fuel I[...]
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Страница 23
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 21[...]
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Страница 24
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 22 3.1.6 Engine interface to exhaust 3.1.6.1 Content The engine is provided with exhaust manifolds for vehicles and Industrial Applications. The exhaust manifold s[...]
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Страница 25
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 23 The following table shows the different Exhaust Assemblies and Components coupled to the L35 engine per GM platforms. Exhaust P-Truck C/K Truck G-Van M/L -Van S[...]
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Страница 26
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 24 3.1.6.2 Back Pressure Exhaust back pressure shall not exceed 8.5 inches of Hg at rated speed and load. Lower exhaust back pressure is desired from a performance[...]
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Страница 27
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 25 3.1.7 Engine Interface to Cruise Control Figure 3.2.1-I to 3.2.1-XVIII shows the PCM Engine to Vehicle Mechanization Diagram with this interface. The following [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 26 3.1.10 Accessory Drive System The engine is released with an accessory drive system whose components are dimensioned and released as indicated in the paragraphs[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 27 The application engineer can provide information above accessory bracket assemblies available for various engine applications. MY-2001 MY-2001 MY-2001 MY-2001 M[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 28 3.2 INTERFACES WITH VEHICLE SUBSYSTEMS 3.2.1a GMPT interface with Electrical Supply System-Truck Application Battery Type Description Model 78A-72 Voltage 12 Am[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 29 Figure 3.2.1-I to 3.2.1-XVI shows the PCM Engine to Vehicle Mechanization Diagram for the P- Truck platform application. Figure Number Description Figure 3.2.1 [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 30 Figure 3 .2.1a - I - P/T r uck - Mechani zation Dia gram – C o o ling, MAP , TPS a nd O IL Sensor s[...]
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Страница 33
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 31 Figure 3 .2.1a – I I – P/T r uck - M ech an ization Dia gram – EGR, Purge & V en t Solenoid Fuel Can ister[...]
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Страница 34
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 32 Figure 3 .2.1a - I I I - P/T ruc k - Mecha nization Diagram -VSS (T ISS & TOSS), Air Pump & So lenoid Rela y[...]
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Страница 35
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 33 Figure 3 .2.1a - I V - P/Truck - Mec hanizatio n Diagram – Engine to T ransmissi on (Aut o & Manual)[...]
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Страница 36
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 34 Figure 3 .2.1a - V - P/T ruc k - Mech anization Diagram – Engine Inj ectors[...]
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Страница 37
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 35 Figure 3 .2.1a - VI - P/Truck - Mec hanizatio n Diagram – TCC Sw itch & Cruise Control[...]
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Страница 38
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 36 Figure 3 .2.1a - VII - P/Truck - Mechaniz a tio n Diagr am – Star ter , Alte rnator & IP Gag es[...]
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Страница 39
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 37 Figure 3 .2.1a - VIII - P/Truck - Mechaniz a tio n Diagr am – Brake, ABS Switch, Se rial Data Link I/P Cl u st er & Cruise Module[...]
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Страница 40
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 38 Figure 3 .2.1a - I X - P/Truck - M echanizatio n Diagram – Oxyge n Se nsors[...]
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Страница 41
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 39 Figure 3 .2.1a - X - P/T ruc k - Mecha nization Diagram – I dle A ir Contr oller & Kn o ck Sensor[...]
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Страница 42
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 40 Figure 3 .2.1a - XI - P/Truck - Mech anizati o n Diagram – Fuel Syste m and Op tional ET C[...]
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Страница 43
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 41 Figure 3 .2.1a - XII - P/Truck - Mechanizatio n Diagram – Engine Ignition System[...]
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Страница 44
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 42 Figure 3 .2.1a - XIII - P/Truck - Mechaniz a tio n Diagr am – Engin e Crank & Cam Sensor s[...]
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Страница 45
ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 43 Figure 3 .2.1a - XIV - P/Truck - M echanizat ion Diagr am – HV A C[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 44 Figure 3 .2.1a - XV - P/T r uck - M ech a nization Diagram – Power Dist ribution[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 45 Figure 3 .2.1a - XVI - P/Truck - M echanizat ion Diagr am – Note & referenc es[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 46 3.2.1b GMPT interface with Electrical Supply System- Marine and Industrial Application Figure 3.2.1b-I to 3.2.1b-II shows the PCM Engine to Vehicle Mechanizatio[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 47 Figure 3 .2.1b – I I - Mecha n iza tion D iagram – Eng ine Inje ctors, S p a rk Plugs[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 48 Engine Pre Heather P-Truck C/K Truck G-Van M/L -Van S/T Truck ( 6Y 2C ) Pre Heather ASM 12556261 12556261 12556261 12556261 12556261 Screw/Bolt 15969147 1596914[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 49 3.2.4 GMPT Interface with HVAC System In order to properly attach the engine to the vehicle and interface with the Vehicle Cooling System the following cooling [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 50 3.2.4.2 Coolant Properties GMPT engines are liquid cooled and designed to operate with a mix of ethylene glycol and water. GMPT recommends a daily audit of glyc[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 51 The following table shows the different Radiator ASM and Components coupled to the L35 engine per GM platforms. 3.2.4.3 Operating Conditions and Measures 3.2.4.[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 52 3.2.4.3.3 Coolant Operating Temperatures This engine has been validated for continuous duty including continuous operation at WOT with the coolant temperature u[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 53 3.2.4.3.5 Coolant Fill Assembly Plant - GMPT requires the engine cooling system to be at least 95% filled (from a dry system no bleed valves) before the engine [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 54 3.2.4.4 Coolant and Heater Subsystem Descriptions 3.2.4.4.1 Coolant Inlet- Water Pump Inlet Restriction Typical Diameter: 60 mm +/- 0.3 mm. The suction at the w[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 55 3.3.1 GMPT Interface with CHASSIS Fuel System Figure 3.2.1-I to 3.2.1-XVIII shows the PCM Engine to Vehicle Mechanization Diagram with this interface. Figure: 3[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 56 Fuel Tank P-Truck C/K Truck G-Van M/L -Van S/T Truck ( 8 B ) Fuel Tank ASM with Pump N/A 15759638 15017931 15747872 15013150 15759639 15017932 15066407 15028431[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 57 3.3.2 GMPT interface with Air Induction System 3.3.2.1 Air Requirement Figure: 3.3.2.1-I 4.3L V6 90 Degr ee Engine A ir Requ irements 3.3.2.2 Air Flow Path The [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 58 3.3.2.4 Temperature Rise The intake of air must avoid the suction of air coming from the hot spot areas of the inside of the engine bay such as proximity to exh[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 59 3.3.3 GMPT Interface with Oil Cooling Subsystem 3.3.3.1 Oil Cooler Requirements - Heat Rejection to Oil - Consult GM Application Engineer. The following table s[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 60 3.3.4 GMPT Interface with Chassis Engine Mountings 3.3.4.1 Engine Packaging Dimensions The packaging dimensions for the 4.3L V6 90 Degree referenced from the ce[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 61 3.3.4.3 Rear Face of Block Configuration The rear face of block is illustrated in Figure 3.3.4.3. Dimensions are from the center line of crank. Figure 3 .3.4.3 [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 62 The following table 4.4.1-I shows the different Mounting Components coupled to the L35 engine per GM platforms. Powertrain Mounting P-Truck C/K Truck G-Van M/L [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 63 4.0 DET AILED PERFORMANC E DESCRIPTION 4.1 EXHA UST AND EV A PORA T IVE EMISS IONS 4.1.1 EPA Certification This engine when equipped with GMPT specified exhaust[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 64 4.1.3.1 Onboard Diagnostics Onboard diagnostic refers to the ability of the Powertrain control system to self diagnose emission performance related problems and[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 65 5. 0 OPERA TING ENVIRONMENT 5.1 ROADWAY GRADES, SURFACES AND HAZARDS The careful selection of 4.3L V6 90 Degree Engine and Transmission in accordance with the p[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 66 5.3 HUMIDITY, RELATIVE HUMIDITY (SEE CHART 5.2-I) 5.4 PRESSURE (SEE CHART 5.2-I) The 4.3L V6 90 Degree Engine shall be able to withstand any combination of envi[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 67 5.12 Vibration Powertrain Bending Powertrain Bending is a source of low frequency noise (50-200 Hz) which results in vibration. Powertrain bending is defined as[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 68[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 69 6. 0 REC O MMENDED USA GE CONSTRAINTS The following defines the outer limits of the envelope of operation that this engine has been validated to (for its origin[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 70 T ab le 6.2.3. 2 - I V 6 S pe e d Dynam ic Range a) Operation at normal operating coolant temperature ( Range : 80 - 128 ∞ C) Maximum Transient (W.O.T.) 5200 [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 71 6.3 ENGINE LOAD Sustained high engine loads (loads in excess of 90% of W.O. T. torque) should not be applied below peak torque - e n gi ne r pm , See paragraph [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 72 6.4 OIL & CRANKCASE VENTILATION Ambient Operating Temperature -30°C to 128°C:use SAE 5W-30 Oil Q uality: Use oil that meets the CF-2 quality standards of [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 73 8. 0 SER VICE REQUIREMENTS 8.1 MAINTENANCE SCHEDULES (SEVERE USAGE AND NON SEVERE USAGE). There are two maintenance schedules applicable to the 4.3L V6 90 Degre[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 74[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 75 11.0 VALID A TION REQUIREMENTS 11.1 GENERAL The validation of GM Powertrain units may follow a wide variety of validation procedures. GMPT will participate with[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 76 11.3.6 Underhood Temperature Measurements and Locations Locations and Results performed by vehicle manufacturer shall be supplied to GMPT Application Engineer 1[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 77 12.0 NO TES 12.1 ACRONYMS, ABBREVIATIONS, AND SYMBOLS adv advance CAD Computer Aided Design A/F Air -Fuel ratio CFR Cooperative Fuel Research AIR Air Injection [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 78 L stabilized dynamometer load VTS Vehicle Technical Specification LBT Leanest Mixture for Best Torque VDP Vehicle Development Process (4-Phase) LFE Laminar Flow[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 79 Engine-Vehicle Definition Form UNITS VEHICLE PERFORMANCE REQUIREMENTS Maximum Speed on 1st Gear mph Maximum Speed on 2nd Gear mph Maximum Speed on 3rd Gear mph [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 80 Engine-Vehicle Definition Form UNITS TRANSMISSION Manual transmission 1 st Gear Ratio 2 nd Gear Ratio 3 rd Gear Ratio 4 th Gear Ratio 5 th Gear Ratio 6 th Gear [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 81 Engine-Vehicle Definition Form UNITS TRANSMISSION Manual transmission 1 st Gear Ratio 2 nd Gear Ratio 3 rd Gear Ratio 4 th Gear Ratio 5 th Gear Ratio 6 th Gear [...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 82 Engine-Vehicle Definition Form UNITS Vehicle Power & Torque Requirements Rolling Power Grade Power Aerodyn. Power Total For Maximum Speed Requirements Requi[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 83 Engine-Vehicle Definition Form UNITS Alternator Make: M/N # : Location: Nominal Voltage Amperage Starter Make: M/N # : Location: Nominal Power: Amperage: Vehicl[...]
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ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 File: c:datamanualesv6-truckam43v6#3.doc Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 84[...]
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ii ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00[...]
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iii ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 PREF A CE This document will assist the reader in the application of the 4.3L V6 90 Degree Engine to the vehicle. It gives an overview of the engine, its features, as well as focus on the systems, subsyst[...]
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iv ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 GM Powertrain needs a thorough understanding of each application for the 4.3L V6 90 Degree Engine, including for example, vehicle mass, transmission performance details, vehicle speed and grade as well as [...]
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v ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 TEMPLATE OWNERS Name Gasoline 4.3L V6 90 Degree Team : Date Approved Title/Affiliation Ron Meegan GMPT Total Integration Engineer L35 Frank Tenkel GMPT Application Engineering Luis Nespolo GMPT Application [...]
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vi ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00[...]
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vii ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 TABLE OF CONTENTS 1.0 INTRODUCTION ............................................................................................................................1 2.0 PRODUCT SUMMARY........................[...]
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viii ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 3.1.13 Alternator .......................................................................................................................26 3.1.14 Power Steering Pump ....................................[...]
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ix ENGINE APPLICATION MANUAL GM Powertrain Gasoline 4.3L V6 90 Degree Revised: 08/15/2000 Contact:Luis Nespolo - (248) 857-1558 Printed: 8/15/00 5.0 OPERATING ENVIRONMENT ......................................................................................................... 65 5.1 ROADWAY GRADES, SURFACES AND HAZARDS .............................[...]