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Guardian Technologies 004992-2 инструкция обслуживания

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Похожие руководства по эксплуатации

Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Guardian Technologies 004992-2. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Guardian Technologies 004992-2 или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Guardian Technologies 004992-2 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Guardian Technologies 004992-2, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Guardian Technologies 004992-2 должна находится:
- информация относительно технических данных устройства Guardian Technologies 004992-2
- название производителя и год производства оборудования Guardian Technologies 004992-2
- правила обслуживания, настройки и ухода за оборудованием Guardian Technologies 004992-2
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Guardian Technologies 004992-2 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Guardian Technologies 004992-2 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Guardian Technologies, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Guardian Technologies 004992-2, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Guardian Technologies 004992-2, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Guardian Technologies 004992-2. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    Owner’ s Man ual ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!! This manual should remain with the unit. Liquid-cooled, Prepac kaged Standb y Generators Model Nos. 004992-2 37kW NG, 40kW LP[...]

  • Страница 2

    2 I NTRODUCTION Thank you for purchasing this model of the Guardian standby generator product line by Generac P ower Systems, Inc. Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten. However , the manufacturer reserves the right to change, al[...]

  • Страница 3

    T able of Contents 40kW Liquid-cooled Generators 1 INTRODUCTION ................................................ IFC SAFETY RULES .................................................... 2 Section 1 — GENERAL INFORMA TION ............4 1.1 Generator ..............................................................4 1.2 Transfer Switch ..................[...]

  • Страница 4

    2 Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The genera- tor can operate safely , efficiently and reliably only if it is properly installed, operated and maintained. Many acci- dents are caused by failing to follow simple and funda- menta[...]

  • Страница 5

    3 • Inspect the generator regularly , and promptly repair or replace all worn, damaged or defective parts using only factory-approved parts. • Before performing any maintenance on the generator , disconnect its battery cables to prevent accidental start -up. Disconnect the cable from the battery post indicated by a NEGA TIVE, NEG or (–) first[...]

  • Страница 6

    4 1.1 GEN ER A T OR This equipment is a liquid- cooled, engine - driven gen- erator set. The generator is designed to supply elec- trical power that operates critical electrical loads during utility power failure. The unit has been facto- ry-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only . Use th[...]

  • Страница 7

    5 1.6 GEN ER A T OR F U EL SY S TEM The unit has been factory tested and adjusted using a natural gas fuel system. If propane (LP) gas is neces- sary , refer to Section 1.12 for conversion. F uel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ranges. F uel pressure for an LP vapor [...]

  • Страница 8

    6 Figure 1.6 - Low Coolant Level Sensor 1.7 .4 OVERSPEED SH UTDO WN The engine control board receives AC frequency sig- nals from an engine run winding in the alternator . Should AC frequency exceed about 72 Hertz for three seconds or 75 Hertz instantaneously , the engine shuts down and the overspeed LED turns on. Should AC frequency exceed about 7[...]

  • Страница 9

    1.1 0 SP ECIF ICA TIONS 1.1 0.1 GEN ER A T OR SP ECIF ICA TIONS 1.1 0.2 ENGI N E SP E CI F ICA TIONS Make..................................................................................................Chr ysler Displacement ....................................................................................3.9 liters Cylinder Arrangement ........[...]

  • Страница 10

    8 Serious injury or damage may occur if not con- figured pr operly . Please consult an authorized service dealer with any questions. 1.1 3 T ORQU E SP ECIF ICA TIONS Tighten the bolts from the middle out, in a criss- cross pattern. Cylinder Head ....................................50 ft.lb./105 ft.lb ./105 ft.lb. Intake Manif old ..................[...]

  • Страница 11

    9 After the system has been installed, do nothing that might render the installation in noncompli- ance with such codes, standards and r egula- tions. 2.1.1 N F P A ST A N DAR DS The following published standards booklets pertain- ing to standby electric systems are available form the National Fire P rotection Association (NFP A), Batterymarch P ar[...]

  • Страница 12

    10 Figure 2.1 – Basic Standby Electric System 2.5 EM ERGENCY CI RCU IT IS OL A TION M E THOD This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator . If the generator is powering only crit- ical loads, within the wattage/amperage capacity , dur- ing utility power outages, consider [...]

  • Страница 13

    11 2.9 TR ANSF ER SWIT CH SIGNAL CO N N EC T I O N S 2.9.1 P RE-P ACKAGED A TS If the generator is to be installed with a pre -packaged transfer switch, it is necessary to connect the control wires to the generator and set position two of the four -position dip switch to OFF . Setting switch two to OFF allows the control PCB to perform the A TS con[...]

  • Страница 14

    12 • Spilled electrolyte is to be washed down with an acid-neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbon- ate of soda to one gallon (4 liters) of water . The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with wat[...]

  • Страница 15

    13 Make sure the generator battery is fully charged, prop- erly installed and interconnected, and ready for use. Check to ensure that there are no loose electrical con- nections. Restrain any loose wires to keep them clear of any moving generator set components. 3.1 USI NG AN ENGI N EER ED “G TS” TR ANSF ER SWIT CH When required, the pre -packa[...]

  • Страница 16

    14 3.2.3 1 5 AMP F USE F use protects the control console’s DC control circuit against electrical overload. If the fuse has melted open because of an overload, engine cranking and startup cannot occur . If the fuse needs to be replaced, use only an identical 15-amp replacement fuse. (T ype AGC) 3.2.4 4.0 AM P IN LI N E FUSE This fuse protects the[...]

  • Страница 17

    15 3.5 R E TR ANSF ER AN D SH UTDOWN When utility power source voltage has been restored, electrical loads may be transferred back to that source and the generator can be shut down as fol- lows: • V erify that utility power supply voltage to the trans- fer switch has been positively turned Off, using whatever means provided (such as utility main [...]

  • Страница 18

    16 4.1 MAI NTENANCE P ER FOR M ED B Y AUTHOR IZED SERVICE DEALERS A. EVER Y THR EE MONTHS 1. Check battery state of charge and condition. 2. Inspect and test fuel system. 3. Check transfer switch. 4. Inspect exhaust system. 5. Check engine ignition system. 6. Check fan belts. B. ONCE EVER Y SIX MONTHS 1. T est Engine Safety Devices (low oil pressur[...]

  • Страница 19

    17 • Add recommended coolant mixture as necessary . • P eriodically remove radiator pressure cap to make sure the coolant recovery system is functioning properly . Coolant should be at bottom of radiator filler neck. If coolant level is low , inspect gasket in radiator pressure cap. Replace cap, if necessary . T o have pressure cap tested, cont[...]

  • Страница 20

    18 7. Start engine and check for oil leaks. Figure 4.2 - Oil Filter 4.5.1 1 CHANGI NG TH E ENGI NE AI R CLEAN ER T o replace the engine air cleaner , (part number 0A4637), remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover . See the “Service Schedule,” Section 6, for air cl[...]

  • Страница 21

    19 4.6.3 BA TTER Y MAI NTENANCE The battery should be inspected per the “Service Schedule,” Section 6. The following procedure should be followed for inspection: 1. Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary . 2. Check the battery fluid level of unsealed batteries and, if necessary , fill wi[...]

  • Страница 22

    20 Section 4 — Maintenance 40kW Liquid-cooled Generators 4.7 S CH EDU LED MAI NTENANCE The following is a recommended maintenance schedule for the manufacturer small standby and residential gen- erator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will nee[...]

  • Страница 23

    21 Section 4 — Maintenance 40kW Liquid-cooled Generators Maintenance Level 1 Level 2 Le vel 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp . to be done Comp. to be done Comp . Required Comp . to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly Initials) Break-in Initials) annually Initials) Ann[...]

  • Страница 24

    22 Section 4 — Maintenance 40kW Liquid-cooled Generators Maintenance Level 1 Level 2 Le vel 3 Level 4 T asks Recom- T ask Required T ask Required T ask T ask mended Comp . to be done Comp. to be done Comp . Required Comp . to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly Initials) Break-in Initials) annually Initials) Ann[...]

  • Страница 25

    23 Section 5 — T roubleshooting 40kW Liquid-cooled Generators TROU B LE SHOO TI NG POI NTS P ROBLEM CAUSE CORR E CTION Engine won’t crank. 1. 15 amp fuse b lown. 1. Replace fuse. 2. Loose or corroded or def ective 2. Tighten, clean or replace batter y cables . batter y cables as necessary . 3. Def ective star ter contactor . 3. Replace contacto[...]

  • Страница 26

    24 Section 6 - Electrical Data 40kW Liquid-cooled Generators Wiring Diagram — Engine — Drawing No. 0E8 1 1 5-A[...]

  • Страница 27

    25 Section 6 - Electrical Data 40kW Liquid-cooled Generators Wiring Diagram — Engine — Drawing No. 0E8 1 1 5-A[...]

  • Страница 28

    26 Section 6 - Electrical Data 40kW Liquid-cooled Generators Electrical Schematic — Engine — Drawing No. 0E81 16-A[...]

  • Страница 29

    27 Section 6 - Electrical Data 40kW Liquid-cooled Generators Electrical Schematic — Engine — Drawing No. 0E81 16-A[...]

  • Страница 30

    28 CONT ACT OR WIRE HARNE SS 4 3 35 13 12 9 34 MOUNT ENGINE TO 18 8 7 6 5 16 34 42 43 2 35 36 41 40 16 6 7 5 19 16 28 30 27 35 34 39 36 33 27 29 22 20 32 38 18 31 20 21 S T ARTER TO S T ARTER BOL T TO BLOCK ENGINE 18 TO 11 1 12 10 14 REAR BEARING 15 37 13 CARRIER 3 4 16 2 Section 7 - Exploded Views and P arts 40kW Liquid-cooled Generators Mounting [...]

  • Страница 31

    29 ITEM P ART NO . QTY . DESCRIPTION 1 0E7331 1 WELDMENT MTG BASE 3.9L CR YSLR 2 052860 4 NUT FLANGED HEX M12-1.75 3 052251 4 DAMPENER VIBRA TION 40 BLUE 4 052257 4 SP ACER .49 X .62 X 1.87 PWDR/ZNC 5 052252 4 DAMPENER VIBRA TION 6 052259 4 W ASHER FLA T M12 7 052891 4 SCREW HHC M12-1.75 X 80 G8.8 8 0536210214 1 ASSY WIRE 15.0" 9 074906 1 SCRE[...]

  • Страница 32

    30 S TAT E S FOAM I S ON NEAR S IDE S TAT E S FOAM I S ON F AR S IDE 37 30 LA TCH DET AIL 31 31 32 34 38 32 3 4 27 43 18 17 39 41 4 2 DET AIL S EE LA TCH "B" 25 52 11 9 6 4 49 5 48 T O "A" S ECURE A S S HOWN. REQUIRE IN S ULA TION. TYPICAL OF ROOF P ANEL THA T 4 49 4 35 RADIA TOR S UPPORT 33 4 4 44 34 47 49 4 32 36 4 45 18 4 26 [...]

  • Страница 33

    31 ITEM P ART NO . QTY . DESCRIPTION 1 0E8411 1 INT AKE DUCT HSB 2 0E8042 1 DUCT DISCHARGE RH FRONT 3 0E8041 1 DUCT DISCHARGE LH FRONT 4 0C2454 62 SCREW TH-FRM M6-1 X 16 N W A Z/JS 5 0E7807 1 BAFFLE REAR BOTT OM 6 0E7808 1 POST CORNER LH REAR 7 0E7809 1 POST CORNER RH REAR 8 0E8387 1 BAFFLE REAR T OP 9 0E6986 2 DOOR COMP ARTMENT SIDE 10 0F5552 1 SU[...]

  • Страница 34

    32 Section 7 - Exploded Views and P arts 40kW Liquid-cooled Generators Control Panel — Drawing No. 0E7 11 8-K[...]

  • Страница 35

    33 ITEM P ART NO . QTY . DESCRIPTION 1 0E7195 1 CONTROL BO X HSB 2 0E7196 1 CO VER FR ONT P ANEL HSB 3 0E7197 1 CO VER TOP P ANEL HSB 4 0E7193 1 DECAL W ARNINGS HSB 5 0E7194 1 DECAL CONTROLS HSB 6 0E4494 1 SWITCH ROC DPDT ON-OFF-ON 7 082573 1 SWITCH R OCKER DPST 125V SPD 8 032300 2 HOLDER FUSE 9 022676 1 FUSE 15A X A GC15 10 067682B 1 FUSE 4A SLO B[...]

  • Страница 36

    34 18 46 32 19 65 52 ENGINE COME S WITH BRACKET HARD W ARE. D .C. AL TERNA TOR U S E 19 14 15 79 17 19 18 18 72 14 8 7 18 13 TO "C" 16 TO 60 "A" 19 17 22 21 "C" 20 3 69 58 BAFFLE REAR UPPER 61 "A" 26 75 64 74 76 38 17 24 25 73 23 "B" 66 63 62 E O I L E N G I N 9 1 14 13 28 27 2 10 57 19 19 18 17 44 [...]

  • Страница 37

    35 ITEM P ART NO . QTY . DESCRIPTION 1 0E5048A 1 FLEXPLA TE 3.9L HSB 2 0E7477 1 MA CHINING 3.9L ENGINE AD APT OR 3 0E6703 1 CO VER FL YWHEEL ACCESS 4 0E8336 REF REWORK 3.9L CHR YSLER ENGINE 5 0E7841 2 GASKET THERMOST A T ADAPT OR 6 0E7254 1 MA CH THERM AD APT OR 3.9L CHR Y 7 0E7956 1 BRA CKET IGNITION COIL 8 0E7953 1 COIL IGNITION 3.9L CHR YSLER 9 [...]

  • Страница 38

    36 W ATER P U M P TO EN G INE 2 3 2 4 26 25 24 21 3 "A " 1 3 1 15 1 9 22 HOUS IN G T HERM OS TAT TO 10 4 10 20 10 5 16 16 2 14 15 8 7 14 17 17 6 9 14 1 8 TO "A" Section 7 - Exploded Views and P arts 40kW Liquid-cooled Generators Radiator — Drawing No. 0E8 1 02-F[...]

  • Страница 39

    37 ITEM P ART NO . QTY . DESCRIPTION 1 0D7825A 1 RADIA TOR COPPER BRASS 2 0D7174C 1 VENTURI,3.9L CR YSLR HSB 22"F AN 3 0E7640 1 RADIA TOR SUPPOR T L/H SIDE 4 0E7924 1 HOSE LOWER RADIA T OR 5 0F2853 1 HOSE, RADIA TOR UPPER, 3.9L 6 0D8252 1 F AN GUARD , T OP 7 0D8251 1 F AN GUARD , BO TT OM 8 0E0726 1 BRACKET , W A TER BO TTLE 1.5L MIT 9 076749 [...]

  • Страница 40

    38 46 21 24 2 3 TO EN G INE 2 16 17 4 5 6 45 42 40 11 41 9 8 12 6 3 15 2 1 3 27 3 1 14 1 9 2 9 3 0 3 2 "B " TO "B " 1 3 3 6 3 7 38 20 1 9 1 8 3 5 3 4 M ANIF O LD INTAKE TO 44 4 3 25 22 6 1 39 33 Section 7 - Exploded Views and P arts 40kW Liquid-cooled Generators Fuel Syst em — Drawing No. 0E8 1 22-H[...]

  • Страница 41

    39 ITEM P ART NO . QTY . DESCRIPTION 1 033212 4 SCREW HHC 5/16-18 X 1-1/4 G5 2 075580 1 FLANGE FUEL INLET 3 0E8365 1 ASSY REG. 3.9L N/G-LPV 1800RPM 4 039253 2 SCREW HHC M8-1.25 X 20 G8.8 5 022145 2 W ASHER FLA T 5/16 ZINC 6 022129 8 W ASHER LOCK M8-5/16 7 045771 2 NUT HEX M8-1.25 G8 YEL CHR 8 042907 2 SCREW HHC M8-1.25 X 16 G8.8 9 0C2454 2 SCREW TH[...]

  • Страница 42

    40 3 LOCKTIGHT LOCKTIGHT 7 15 17 8 7 6 18 4 16 LEAD S 5 2 9 13 21 19 20 14 10 11 12 30 1 31 Section 7 - Exploded Views and P arts 40kW Liquid-cooled Generators Alternator — Drawing No. 0F5 092-B[...]

  • Страница 43

    41 ITEM P ART NO . QTY . DESCRIPTION 1 0F1659A 1 RO T OR 390 15KW 1P DIRECT HSB (2.5L FORD) 0F1657A 1 RO T OR 390 20KW 1P DIRECT HSB (2.5L FORD) 0F1655A 1 RO T OR 390 25KW 1P DIRECT HSB (2.5L FORD) 0F5073A 1 RO T OR 390__30AD1 HSB TECUM 0E7413A 1 RTR 390 40KW 1P DIRECT HSB 2 0F1660A 1 STR 390 15AD HSB (382MM LONG) (2.5L FORD) 0F1658A 1 STR 390 20AD[...]

  • Страница 44

    42 Section 7 - Exploded Views and P arts 40kW Liquid-cooled Generators Muffler — Drawing No. 0F4894-B ITEM P ART NO . QTY . DESCRIPTION 1 0F0738 1 MUFFLER 7"X9"-(2)2"IN/2.5"OUT 2 0C9748 1 PLUG M18-1.50 3 0F0778 1 PIPE R/H SIDE EXHA UST MILD ST 4 0F0777 1 PIPE L/H SIDE EXHA UST MILD ST 5 0E5914 1 BRA CKET MUFFLER 3.0L FORD HSB [...]

  • Страница 45

    43 Section 8 — Installation Diagram 40kW Liquid-cooled Generators Installation Diagram — Drawing No. 0E8422-A O VERHEAD VIEW[...]

  • Страница 46

    44 Section 9 — Notes 40kW Liquid-cooled Generators[...]

  • Страница 47

    45 Section 9 — Notes 40kW Liquid-cooled Generators[...]

  • Страница 48

    Part No. 0F4942 Revision D (07/14/05) Printed in U.S.A. Section 1 0 – W arranty 40kW Liquid-cooled Generators GENERA C PO WER SYSTEMS "TWO YEAR" LIMITED W ARRANTY FOR GU ARDIAN ® "PREP A CKA GED EMERGENCY A UT OMA TIC ST ANDBY GENERA T ORS" F or a period of two years from the date of original sale, Generac P ower Systems, Inc[...]