Honeywell DR4300 инструкция обслуживания

Industrial Measurement and Control DR4300 Circular Chart Recorder Product Manual 44-01-25-14 12/03 Revision I[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 ii Copyright, Notices, and Trademark Printed in U.S.A. – © Copyright 2003 by Honeywell Revision I – December 2003 WARRANTY/REMEDY Honeyw ell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact y our local sales [...]

12/03 DR4300 Circular Chart Recorder Product Manual iii About This Document Abstract This manual contains instructions for installation, operation, and troubleshooting of the DR4300 Circular Chart Recorder. References The following list iden tifies all documents that may be sources of reference for material discussed in this publication. Document T[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 iv Symbol Definitions The following table li sts those symbol s used in this document to denot e certain conditions. Symbol Definition This CAUTION symbol on the equipment refe rs the user to the Product Manual for additional information. This symbol appears nex t to[...]

12/03 DR4300 Circular Chart Recorder Product Manual v Contents 1. OVERVI EW .............................................................................................................. 1 1.1 Introduction .................................................................................................................................. 1 1.2 Model N[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 vi 4.2 Operator Interface on Recorder with Display and Keypad ......................................................... 72 4.3 Configuration (Recording and Output Set Up) ........................................................................... 74 4.3.1 Overview ..[...]

12/03 DR4300 Circular Chart Recorder Product Manual vi i 6.1 Overview ....................................................................................................................... ........... 157 6.2 Replacing the Chart ............................................................................................................ ...... 158 [...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 viii A. ACCURACY ......................................................................................................... 199 A.1 Overview ....................................................................................................................... .......[...]

12/03 DR4300 Circular Chart Recorder Product Manual ix Tables Table 2-1 Operating Limits and Condensed Specifications ....................................................................... ................ 12 Table 2-2 Mounting Flush in a New Panel Cutout ................................................................................ ............[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 x Table 4-33 Procedure for Resetting Totalizer .................................................................................. ........................ 137 Table 4-34 Procedure for Starting Timer ....................................................................[...]

12/03 DR4300 Circular Chart Recorder Product Manual xi Figures Figure 1-1 Guide to Manual’s Organization..................................................................................... .......................... 10 Figure 2-1 Overall Dimensions ................................................................................................. [...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 xii[...]

Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 1 1. Overview 1.1 Introduction Function The DR4300 recorder is a one or two pen m icroproce ssor-based circular chart recorder. The basic DR4301 (one pen) and DR4302 (two pen) recorders provide reliable, conve nient pen-drawn analog traces on preprinted 10 inch (250 mm ) charts. Both the[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 2 Communications The Modbus comm unication option perm its configuration of t he unit and monitori ng of process variables over a standard multi-drop serial co mmunications link. Relay outputs for control and alarms The models with display and keypad are available wi[...]

Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 3 The six keys are used to select the real tim e value to be displayed, and to select set up parameters and their values during configuration. The displ ay and keypad are behind the door, protecti ng them from dirt . A supplementary external keypad is also availabl e. For more informatio[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 4 1.2 Model Number Breakdown Introduction The model num ber breakdown is presented in the tables t hat follow. Note that not all options are available with all recorders. Check the “Availability” column for each model. A star (  ) in the Availability co lumn m[...]

Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 5 Model Number Table I - OUTPUT Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 Pen One None 0 _ _ _     2 Outputs (Alarm/On-Off Control) 2 _ _ _ N/A N/A d d 1 PID Control with Accutune II (see Note 1) 3 _ _ _ N/A N/A d d 1 PID Control/Setpoint Pro[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 6 Model Number Table II - INSTRUMENT OPTIONS Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 Door Options Gray Door G _ _ _ _     Blue Door B _ _ _ _     Gray Door w ith External Keypad H _ _ _ _ N/A N/A   Blu[...]

Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 7 Model Number Table III - PEN 1 OPTIONS Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 No Digital Inputs 0 _ _ _     Digital Inputs (See Note 3) D _ _ _ N/A N/A f g None _ 0 _ _     No Totalizer Function _ _ 0 _     Totali[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 8 NOTE 1: PID control options i nclude current output plus two discrete outputs for alarms. If ON-OFF or time-proport ioned simplex control is used, only one discrete output is available for an alarm . Time-proporti oned duplex control requires the use of both output[...]

Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 9 1.3 About This Manual All models described This manual cont ains instructions for installa tion, se t up, startup, operation, t roubleshooting, and repair of all recorder models listed in Subsection 1.2. The m odels fall into two broad categori es: • basic version without display : D[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 10 SECTION 1 - Overview SECTIO N 3 - Configuration, Startup, and Operation of R ecorder without Di splay SECTION 4 - Configuration, Startup, and Operation of Recorder with Displ ay SECTION 5 - Input and Output Calibration for Recorder with Display SECTIO N 6 - Routin[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 11 2. Installation 2.1 Overview Introduction Installation of the DR4300 recorder consists of mounting and wiring the recorder according to the instructions given in this section. Read the pre-installation information below, check the model nu mber interpretation in Section 1, and beco[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 12 Operating limits We recommend t hat you review and adhere to the opera ting limits listed in Table 2-1 when you in stall your recorder. Table 2-1 Operating Limits and Condensed Specifications Condition Specifications Accuracy See Appendix A Ambient Temperature 0 ?[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 13 Condition Specifications Input Filter Without Display: Analog with time constant of 3 seconds and digital w ith time constant of 1 second. With Display: Analog wi th time constant of 3 seconds and digital adjustable 0 seconds to 120 seconds. Case Molded, foamed-Noryl w ith gasketed[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 14 Condition Specifications Solid State Relay Output SPST solid state contacts cons isting of a triac NO output. Internally socketed. Resistive Load: 1.0 A @ 25 ° C for 120 Vac or 240 Vac. 0.5 A @ 55 ° C for 120 Vac or 240 Vac. Inductive Load: 50 VA @ 120 Vac or 24[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 15 2.2 Mounting Considerations and Overall Dimensions Physical considerations The recorder can be mounted flush in a panel or on the surface of a panel or wall using the mounting kit supplied with the recorder. Adequate access space must be available at the back of the panel for insta[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 16 2.3 Mounting Methods 2.3.1 Introduction Overvi ew This section provides inst ructions for mounting t he recorder using one of the following me thods: • Flush in a panel (Subsection 2.3.2) • Flush in a panel for recorders with NEMA4 or Heavy Duty door (Subsecti[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 17 2.3.2 Mounting Flush in Panel (New Panel Cutout) Procedure Refer to Figure 2-3 and follow the procedure in Tabl e 2- 2 to make a new cutout in a panel and m ount your recorder in the cutout. Table 2-2 Mounting Flush in a New Panel Cutout Step A ction 1 At the appropriate location, [...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 18 2.3.3 Panel Mounting Recorder w ith NEMA4 or Heavy Duty door Refer to Figure 2-4 and follow the procedure i n Table 2-3 to panel mount your recorder i f it has a NEMA4 or Heavy Duty door. Table 2-3 Procedure for Mounting Recorder w ith NEMA4 or Heavy Duty Door Ste[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 19 Notch Pan Head Screw 8-32 x 1/2 inch Hex Head Bolt 1/4-20 x 3/8 inch Hex Head Bolt 1/4-20 x 3/4 inch Bracket Side View NOTE: Mounting brackets and attaching hard ware are included in kit 307550 65-502; panel gasket suppl ied in kit 51197657 -501. Figure 2-4 Panel Mounting Recorder [...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 20 2.3.4 Mounting on a 2-inch pipe Refer to Figure 2-5 and follow the procedure i n Table 2-4 to mount your recorder on a 2-inch pi pe. Table 2-4 Pipe Mounting Procedure Step A ction 1 Using the eight plastite screws supplied w ith the pipe mounting bracket kit, atta[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 21 2.3.5 Mounting on Surface (of Panel or Wall) Procedure Refer to Figure 2-6 and follow the procedure in Table 2-5 to mount your recorder on a surface (panel or wall). ATTENTION Three (3) screw s must be supplied by the user fo r attaching the mounting hardware (brackets and support [...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 22 181.36 7.14 163.32 6.430 18.03 0.710 196.22 7.725 369.6 14.550 Hole Pattern Reference: millimeters inches 21409 NOTE: These screws must be supplied by user; all other mounting hardware is supplied with recorder. Support hook Figure 2-6 Mounting Flush on a Surface [...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 23 Taking electrical noise precautions Electrical noise is com posed of unabated electrical signal s which produce undesirable effects in measurement and control circuits. Digital equipment is especially sensitive to the effects o f electrical noise. Your record er has built-in circui[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 24 Recommended w iring routing The case is equipped with num erous knock-outs (plugs) for wiring conduits (see Figure 2-2). To see recomm ended use of these points of entry for various ty pes of wiring, refer to Figure 2-7 and Figure 2-8. TB1 TB2 P3D TB5 TB4 TB3 TB1 [...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 25 TB1 TB2 P3D TB5 TB4 TB3 TB1 TB2 P3D TB5 TB4 TB 3 Pen 2 Mai n Printed C ircui t Board Pen 1 Main Printed C ircui t Board J3 Communi cations Printed C ircui t Board 24 V Power Suppl y RS485/422 Communi cations Inputs 1 and 2 A C Filt er Assembly A.C. Mains and Ground Wir e C urrent O[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 26 Wire bundling recommendations Bundling together the wrong wires can adversel y affect the recorder’s performance. Table 2-6 shows which wire functions m ay usually be bundled t ogether. Do not bundle together wires from different categories. Table 2-6 Wiring Bun[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 27 2.5 Input Wiring Introduction This section describes procedures for wiring power, an alog inputs, optional digi tal inputs, and the opti onal comm unication link. 2.5.1 Pow er Wiring Introduction Recorder models are avai lable for use with 100 to 240 Vac or 20 Vdc to 27 Vdc power. [...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 28 Table 2-8 Procedure for Pow er Wiring Models Step A ction 1 Open the recorder door. Loosen t he captive screw in the chart plate and swing the plate out. 2 Locate the power terminal block for y our recorder model. • See Figure 2-9 for models without CE Mark. •[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 29 Main PCA Pen 2 Main PCA Pen 1 3 24821 7 TB2 TB1 7 TB2 TB1 100 Vac to 240 Vac L2/N L1/H 1 2 4 It is the user’s responsibi lity to provide a switch and non-time delay (North America), quick-acti ng, high breaking capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker as[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 30 Main PCA Pen 2 Main P CA Pen 1 It is the user’s responsibi lity to provide a switch and non-time delay (North America), quick-ac ting, high breaking capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker as part of the insta llation. 1 PROTECTIVE EAR[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 31 2.5.2 Analog Input Wiring Introduction The input for pen channel 1 is wired t o TB2 on the printed circuit assem bly (PCA) on the right (when facing recorder). The input for pen channel 2 is wi red to TB2 on the PCA on the left. Each input can be wired for therm ocouple, RTD, mA, m[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 32 Be sure that t hermocouple extension wi re matches thermocoupl e type • • Keep resistanc e of all wires equal Use 18 gauge copper wire for lengths up to 150 feet. For two wire RTD jumper terminal negative (-) to R. • • Thermocouple RTD mA, mV or Vol t mA, [...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 33 2.5.3 Digital Inputs (Optional) Introduction If the recorder hardware supports optional digi tal inputs, the inputs are wi red to the terminal bl ock on the digital i nput board mounted on stand-offs on the pri n ted circuit assembly for the pen channel. Procedure Refer to Figure 2[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 34 7 TB2 TB1 7 TB2 TB1 Main PCA Pen 2 Main PCA Pen 1 24142 J9 Digital Input Switch #1 Digital Input Switch #2 Connect shield to ground at one end only Switch Common Digital Input PCA P3D Figure 2-12 Digital Input Wiring[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 35 2.5.4 Communication (Optional) Introduction If the recorder hardware supports optional M odbus RTU communi cation, the comm unication link is wi red to the termi nal block on the comm unication board in the upper left corner of the case. ATTENTION Netw ork address, baud rate, and t[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 36 7 TB2 TB1 7 TB2 TB1 Main PC A Pen 2 Ma in PC A Pen 1 Com muni cat i on P CA Com muni cat i ons ma st er J3 SHLD Tx–/ Rx– Tx+/ Rx+ To othe r comm unicat ion s instru men ts (M axim um 15 ) O ptional co mm un ication 120 Ohm Resist or See Note Place 120 Oh m Res[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 37 2.6 Output Wiring ATTENTION The recorder is available with several options a nd multiple output algorithms. Output terminal use depends on which output algorithm and options are used. The w iring diagrams in this section show how to w ire the terminals. To see which terminals are u[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 38 Insulation of output w ires The insulation of wires connected t o the relay output term inals shall be rated for the highest voltage involved. Extra Low Voltage (ELV) wi ring (input, current output, and l ow voltage control/ala rm circuits) shall be separated from[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 39 7 TB2 TB1 7 TB2 TB1 Main PC A Pen 2 Main PCA Pen 1 24823 TB3 Load Supp ly Power Relay #1 Load Rel ay #2 Load Load Supp ly Power TB4 32 1 32 1 To termina l 1 or 3 To terminal 1 or 3 OR If the load current is less than the minimum rate d value of 20 mA, there m ay be a residual volta[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 40 Main PCA Pen 2 Main PCA Pen 1 24145A 7 TB2 TB1 7 TB2 TB1 TB3 Cust omer Sup pl ied Elect romechani cal Rela y _ + TB4 32 1 32 1 – – + + _ + 0 to 30 Vac Cust omer S upp lied Soli d Sta te Rela y TB3 TB4 32 1 32 1 – – + + 0 to 30 Vac OR Figure 2-15 Open Colle[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 41 2.6.2 Current Output Introduction 4 to 20 mA current outputs are opti onally available for each pen channe l in the recorder models having display and keypad. Insulation of output w ires The insulation of wires connected t o the relay output term inals shall be rated for the highes[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 42 TB5 Load 0-600 Ohms Curren t Output or Auxil ia ry Output _ + 7 TB2 TB1 7 TB2 TB1 Ma in PC A Pen 2 Main PC A Pen 1 24824 Figure 2-16 Current Output Wiring[...]

Installation 12/03 DR4300 Circular Chart Recorder Product Manual 43 2.6.3 Transmitter Pow er Out Introduction A recorder model is available that provides +24 Vdc power out to a tran smitter. Procedure Refer to Figure 2-17 and follow the pro cedure in Table 2-15 to wire the transmitter power out. Table 2-15 Transmitter Pow er Out Wiring Step A ction[...]

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 44 7 TB2 TB1 7 TB2 TB1 -V +V 24 V Outp ut Transmitter Power M odule 24 Vdc* * See transmitter's instruction m anual for power supply/receiver wiri ng details. + – XMTR Pen #1 TB2 Pen #2 TB2 – 24 Vdc* 50 mA maximu m + Main PCA Pen 1 Main PCA Pen 2 + R – + R[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 45 3. Configuration, Startup, and Operation of Basic Recorder without Display 3.1 Overview Introduction Set up the functionality of the models that do not have a display and keypad usi ng configurati on and input switches. Each pen[...]

DR4300 Circular Chart Recorder 46 DR4300 Circular Chart Recorder Product Manual 12/03 3.2 Configuration (Recording Set Up) 3.2.1 Setting Configurat ion and Input Switches Introduction Configuration switches SW1 (see Figur e 3-1) and input switches SW6 are provided on each printed circuit assembly associated with a pen channel. If your reco rder is [...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 47 1 2 3 4 5 6 ON 7 8 P1 P2 P3 Keyboard/Display Connector SW1 Configuration Switches TB2 AC Power 12 345 6 ON SW6 Input Switch es Pen #2 Connector Pen #1 Connec tor Chart Motor SW2 SW3 SW4 Input Connector TB1 L N LOWER RAIS E S2 = [...]

DR4300 Circular Chart Recorder 48 DR4300 Circular Chart Recorder Product Manual 12/03 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 N O O N 11 A M 1 0 A M 9 A M 8 A M 7 A M 6 A M 5 A M 4 A M 3 A M 2 A M 1 A M M I D N I G H T 1[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 49 Table 3-2 Configuration and Input Sw it ch Settings for Models w ithout Display  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 [...]

DR4300 Circular Chart Recorder 50 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 51  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 52 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 53  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 54 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 55  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 56 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 57  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 58 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 59  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 60 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 61  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 62 DR4300 Circular Chart Recorder Product Manual 12/03  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switches (SW1) INPUT Switches (SW6) Chart[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 63  = off  = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.2.2 Input Type Chart Type Con- fig # EU Non- Lin CONFIG Switc[...]

DR4300 Circular Chart Recorder 64 DR4300 Circular Chart Recorder Product Manual 12/03 3.2.2 Setting SW6 Sw itch 2 Off for RTD actuation For thermocouple and mV inputs, the setting of SW6 switch 2 affects the displayed input in case of burnout or other input fail ure. Burnout is always upscal e on an instrument with no di splay. When an input fails,[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 65 3.3 Startup and Operation of Recorder without Display 3.3.1 Overview Introduction This subsection provides procedures and reference in form ation for operating the recorder m odels that do not have a display. It assumes that the[...]

DR4300 Circular Chart Recorder 66 DR4300 Circular Chart Recorder Product Manual 12/03 3.3.2 Preparing the Recorder for Operation Introduction Before applying power to the recorder , complete these preparation tasks. ATTENTION Never mov e the pen arms w hen the unit is o perating unless adju sting the pen alignment as described in Section 7. WARNING[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 67 3.3.3 Running the Optional Step Test Introduction You can test the recorder’s mechani cal operation by running a “step test”. This test is initiated by setting switches as described in Table 3-4. This test prints a st ep p[...]

DR4300 Circular Chart Recorder 68 DR4300 Circular Chart Recorder Product Manual 12/03 Step Action/Result Graph ic 9 At the conclusion of the test turn off the power to the recorder. 10 Being careful of the sh ock hazard at TB1 , place run switch SW5 to the run position (toward the bottom of the board) on each PCA. 11 Set configuration switches on t[...]

Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 69 3.3.4 Startup Introduction The recorder is almost read y for operation when y ou have: • mounted and wired the recorder as described in Secti on 2 • set up the recorder as described in Subsection 3.2 • prepared the recorde[...]

DR4300 Circular Chart Recorder 70 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 71 4. Configuration, Startup and Operation of Recorder with Display 4.1 Overview Introduction This section provides inst ructions for configuring, starti ng, and operating DR4300 recorder models havi ng a display and keypad. What’s[...]

DR4300 Circular Chart Recorder 72 DR4300 Circular Chart Recorder Product Manual 12/03 4.2 Operator Interface on Recorder with Display and Key pad Introduction The DR4311, DR4312, DR4331 and DR4332 m odels include a display and key pad used to view real tim e values, change setpoints (if the recorder hardware support s outputs), and assign applicati[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 73 Key functions Table 4-1 shows each key on the operator interface and defines its function. Table 4-1 Key Functions Key Function SET UP • Places the recorder in t he configuration set up group sele ct mode. Sequentially displays [...]

DR4300 Circular Chart Recorder 74 DR4300 Circular Chart Recorder Product Manual 12/03 Key Function • Increases the setpoint, output, or c onfiguration values displayed. *** • Decreases the setpoint, output, or configuration values displayed. *** *The second setpoint is avail able if one of the digital inputs is configured to use this al ternate[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 75 4.3.2 Configuration Prompts Diagram: prompt hierarchy Figure 4-2 is an overview of the hierarchy of set up groups and their associated function prom pts. Read the diagram from left to right. (Som e prompts m ay not be displ ayed, [...]

DR4300 Circular Chart Recorder 76 DR4300 Circular Chart Recorder Product Manual 12/03 Set Up Group Function Prompts REM SW REMSW1 REMSW2 DSPLAY BLANK TOGGLE LOCK LOCK ALIN For pen alignment—see Section 8 of manual CAL For field calibration—see Section 5 of manual STATUS For status displays—see Section 8 of manual[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 77 4.3.3 How to Get Started Read the configuration tips Read Subsection 4.3.4 “Confi guration Tips” . These tips will help you config ure your record er quickly and easily. Set the hardw are sw itches Refer to Subsection 4.3.5 ?[...]

DR4300 Circular Chart Recorder 78 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.4 Configuration Tips Introduction Table 4-2 contains tip s that will help you enter th e configuratio n data more quickly. If you can n ot change configuration parame ters, check the status of the “LOCK” param eter (see Subsection 4.3.19). Table 4-2 Config[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 79 4.3.5 Switch Settings 4.3.5.1 Introduction Significance of hardw are sw itches in models w ith display SW6 input switches: The display and keypad are used to c onfigure the software on each pen channel’s printed circuit assem bl[...]

DR4300 Circular Chart Recorder 80 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.5.2 Setting SW6 Input Sw itches SW6 sw itches 1, 3, 4, 5, 6 define input type In a recorder model having a displ ay and keypad the input switches at SW6 must be set to mat ch the type of input to be used. The location of SW6 is shown in Figure 4-3. The appropr[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 81 4.3.5.3 Setting SW6 Burnout Sw itch Overvi ew What happens to the displayed input val ue when the input signal to the recorder fails depends on several factors: the input type, the setting of SW6 switch 2, and the value of the “[...]

DR4300 Circular Chart Recorder 82 DR4300 Circular Chart Recorder Product Manual 12/03 If the switch and the set up param eter do not m atch, opera tor confusion may result. For exam ple, in case of mism atch the displayed value coul d first go under ra nge, then quickly go over range. However, except for the brief period before the software reacts [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 83 4.3.6 Configuration Procedure Introduction The configuration prom pts are sequenced in a group/function hierarchy as shown in Fi gure 4-2. Once you have set the input switches i n SW6 as described in S ubsection 4.3.5, configure a[...]

DR4300 Circular Chart Recorder 84 DR4300 Circular Chart Recorder Product Manual 12/03 Step Operation Press Result 4 Select other function parameters FUNC • Successive presses of the FUNC key will sequentially display the other function prompts of the set up group you have selected. • Stop at the function prompt that you want to change, then pro[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 85 4.3.7 Input Parameters Set Up Group Introduction These are the parameters requi red to configure the temperature unit s, decimal location, act uation, high and low range values in engineering units, bias, filter, and burnout. For [...]

DR4300 Circular Chart Recorder 86 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition IN TYP * IEC Alpha = 0.00385 **IEC Alpha = 0.00391 ***These input selections are not available on Limit Control units. B EH EL JH JL KH KL NNM NIC R S TH TL W 100 H* [factory se[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 87 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition LD CA L FAC [factory setting] FLD LOA D CALIBRA TION VALUES —This parameter is used to specify which set of calibration values y ou want to u[...]

DR4300 Circular Chart Recorder 88 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition BRNOUT NONE [factory setting] UP DOWN BURNOUT PROTECTION (INPUT FA ILURE) provides most input types w ith upscale or downscale pr otection if the input fails. Note that if the i[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 89 4.3.8 Pen Parameters Set Up Group Introduction The functions in this group are used to configure the pen(s). The procedure for configuring each pen is the same. For a 2-pen recorder, the desired input channel is displayed on the l[...]

DR4300 Circular Chart Recorder 90 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.9 Chart Parameters Set Up Group Introduction The functions in this group are used to specify proper chart function. For a 2-pen recorder the desired input channel is displayed on the left side of the operator interface. Press FUNC key to select channel. Chart [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 91 4.3.10 Totalizer Parameters Set Up Group Introduction If the recorder hardware supports totalizer funct ions, the functions in this group are used to calcul ate and display the tota l flow volume as m easured by the input. The dis[...]

DR4300 Circular Chart Recorder 92 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition INP EU NONE [factory setting] CuFt GAL CuMt LITR AcFt HMTR ENGINEERING UNITS OF INPUT SIGNA L NONE—Disables EU conversions and disables TOT EU and TOT DP functions. Cubic Feet[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 93 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RSTA BL NO [factory setting] KEY REM1* REM2* TOTA LIZER RESETABLE —This parameter is used to specify whether and how the totalizer value can [...]

DR4300 Circular Chart Recorder 94 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.11 Control Parameters Set Up Group Introduction If the recorder hardware supports outputs, the functi ons in this group are used to configure how the recorder will control the process. (If configuring a limit controller, see Subsection 4.3.22 for special limit[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 95 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition OUTA LG (continued) Tcur TIME/CURRENT DUPLEX (Relay = Cool) —Similar to CurT, except that current is active for 50 % to 100 % (tuning set 1) [...]

DR4300 Circular Chart Recorder 96 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition CTRA LG (continued) PID A NOTE: PID A should not be used for proportional only action (that is, no integral (reset) action). Instead, use PDMR with “RATE T” set to 0. PROPOR[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 97 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition SP HI –999 to 9999 [factory setting = 100] SETPOINT HIGH LIMIT* —This selection prevents the setpoint from going above t he value selected [...]

DR4300 Circular Chart Recorder 98 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition FA ILSF 0 % to 100 % [factory setting = 0] FA ILSAFE OUTPUT VA LUE —Select the value you want the output to be when pow er is restored after a pow er down. The value used here[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 99 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition MINRPM RPM MIN [factory setting] MINUTES PER REPEA T or REPEATS PER MINUTE — Use this parameter to choose whether y ou want to specify the in[...]

DR4300 Circular Chart Recorder 100 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.12 Tuning Parameters Set Up Group Introduction Tuning consists of establ ishing the appropriate values for tuning constants so that your recorder responds correctly to changes in p rocess variable and setpo int. You can start with estimated values, but yo u w[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 101 Tuning group prompts Table 4-10 lists all the parameters in the t uning set up group. For a 2-pen recorder, the desired input channel is displayed on the left si de of the operator interface. Press FUNC to select channel. Press S[...]

DR4300 Circular Chart Recorder 102 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RA TE T 0.08 to 10.00 minutes 0.08 or less = OFF [factory setting = 0.0] RATE—Rate action affects the recorder’s output whenever the deviation betw een setpoint and process[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 103 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition PB2 or GA IN 2 0.1 % to 999.9 % or 0.1 to 999.9 [factory setting = 1.0] RA TE2T 0.08 to 10.00 minutes 0.08 or less = OFF [factory setting = 0.[...]

DR4300 Circular Chart Recorder 104 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.13 Setpoint Ramp/Program Set Up Group Introduction All model s supporting control can be configured to ra mp the setpoint between the current l ocal setpoint and a final local setpoint over a timer interval of from 1 minut e to 255 minutes. If the optional Se[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 105 4.3.14 Timer Set Up Group Introduction The timer option allows you to co nfigure a timeout perio d and to select the timer start by either the keyboard (Increment or Decrem ent key) or Alarm 1. Th e opt ional digital input can al[...]

DR4300 Circular Chart Recorder 106 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.15 Alarms Set Up Group Introduction If the recorder hardware supports outputs, one or both rela ys can be used for alarming. An alarm is an indication that an event that you have selected during configuration (process vari able, for example) has exceeded one [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 107 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition A1S 1 H L HI LO [factory setting] A LARM 1 SETPOINT 1 STA TE —Select whether you want the alarm ty pe chosen in prompt "A1S1TY" to[...]

DR4300 Circular Chart Recorder 108 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition A 2 HYS 0.0 % to 100.0 % of input span [factory setting = 0] A LARM 2 HYSTERESIS —This is an adjustable hysteresis provided on alarm 2 that activates at exactly the alarm set[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 109 4.3.16 Auxiliary Output Set Up Group Introduction The auxiliary output set up group lets you enable or disable the auxiliary output selection which provides a milliampere output representing one of four control parameters: Input,[...]

DR4300 Circular Chart Recorder 110 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition AUX O UT (continued) DE DEVIATION (Process Variable minus Setpoint) — Represents –100 % to +100 % of the selected PV span in engineering units. FOR EXAMPLE: T ype “T” T[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 111 4.3.17 Communication Set Up Group Introductions If the hardware supports the Modbus com munication opti on, use the prompts in the com munication set up group to configure comm unication param eters. Communication group prompts T[...]

DR4300 Circular Chart Recorder 112 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.18 Remote Sw itch (Digital Inputs) Set Up Group Introduction If the hardware supports optional digi tal inputs, the param eters in this group are used to specify what action the recorder will take if these “remote switches”, triggered by some external eve[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 113 Table 4-16 Remote Sw itch Parameter Definitions Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition REMSW1 NONE [factory setting] SP2 MAN MNFS HOLD RUN TIMR REMOTE SWITCH 1 —Use this parameter[...]

DR4300 Circular Chart Recorder 114 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.19 Display Parameter Set Up Group Introduction Using the BLANK function, the displa y can be set to turn off a configured number of seconds aft er the last press of any key. Pressin g any key while the disp lay is blank will restore it. When the TOGGLE fun ct[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 115 4.3.20 Lock Out Parameter Set Up Group Introduction This is the param eter used to lockout any unauthorized changes to the recorder’s configuration, calibration, and pen alignment parameters. Cali bra tion group functions are d[...]

DR4300 Circular Chart Recorder 116 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.21 Configuration Record Sheet Keep a record Enter the value or selection for each prompt on the conf iguration record sheet so you will have a record of how your instrume nt was configured. Remem ber that not all functi on parameters apply t o every recorder [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 117 RECORDER TAG NAME _________________________________________ Group Prompt Function Prompt Pen 1 Value or Selection Pen 2 Value or Selection Group Prompt Function Prompt Pen 1 Value or Selection Pen 2 Value or Selection INPUT PEN C[...]

DR4300 Circular Chart Recorder 118 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.22 Limit Control Configuration Special configuration for control and alarms The DR4300 is available as a l imit controll er. Most set up groups described in Subsect ions 4.3.7 through 4.3.20 apply to lim it control, and are configured for the l imit controll [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 119 4.4 Startup of Recorder with Display and Key pad 4.4.1 Overview Introduction This subsection provides procedures and reference in form ation for startup and operati on of a recorder having a display and key pad. (For information [...]

DR4300 Circular Chart Recorder 120 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.2 Preparing the Recorder for Startup Introduction Before applying power to the recorder , complete these preparation tasks. ATTENTION Never mov e the pen arms w hen the unit is o perating unless adju sting the pen alignment as described in Section 8. WARNING [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 121 4.4.3 Running the Optional Step Test Introduction You can test the recorder’s mechan ical operation by running a step test. This test is initiated using the keypad as described in Table 4-21. This test prints a st ep pattern, w[...]

DR4300 Circular Chart Recorder 122 DR4300 Circular Chart Recorder Product Manual 12/03 Step Press Action/Result 5 DISP and MA N AUT O RESET together You will see: SLF TST Lower Display PASS Upper Displa y Refer to Section 8 if step test fails. 6 Check to see that the recorder is generating a step pat tern on the chart as shown in Figure 4-5. At the[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 123 4.4.4 Completing Prep aration and Startup 4.4.4.1 Overview Introduction Once the recorder is set up, mount ed, wired, and the chart has been installed, the only remaining tasks are: • setting the chart tim e and applying the po[...]

DR4300 Circular Chart Recorder 124 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.4.3 Diagnostic tests Tests run automatically When the recorder is powered-up, self-diagnostics are run by t he software. As the tests in Table 4-23 are run, the displa y indicates whether the tests were passed or fai led as described below. Table 4-23 Pow er-[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 125 4.4.4.4 Check the displays and key s Procedure Use the procedure in Table 4-24 to run the optional display and key test. Table 4-24 Procedure for Testing the Displays and Key s Press Result SET UP and hold in, then FUNC at the sa[...]

DR4300 Circular Chart Recorder 126 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.4.5 Startup procedure Procedure Use the procedure listed in Tabl e 4-25 to start the recorder. Open the recorder door (if the recorder does not have the optional keypad on the outside of the door). Apply power and wait for the recorder to run i ts power-up te[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 127 Step Operation Press Ac tion/Result 5 Enter the setpoint DISP until Upper Display shows the input (PV) value. Lower Display SP and the setpoint value for the selected channel. or Adjust the setpoint to the value at which you w an[...]

DR4300 Circular Chart Recorder 128 DR4300 Circular Chart Recorder Product Manual 12/03 4.5 Operation of Recorder with Display and Key pad 4.5.1 Monitoring Your Recorder 4.5.1.1 Overview Introduction In addition to the historical chart r ecord, you can monitor the recorder’s indi cators and displays to see real time val ues of inputs. If control i[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 129 Meaning of indicators During normal operation, the indicators will light for th e reasons shown in Table 4-26. Table 4-26 Meaning of Indicators Indicator Definition when lit INP 1 2 Data displayed is for channel 1 or 2 OUT 1 2 Ou[...]

DR4300 Circular Chart Recorder 130 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.1.3 View ing the operating parameters Contents of display The upper display uses four characters to di splay the value of the input. During norm al operation, you can view various real tim e values and setpoints in the lower six-character di splay if the reco[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 131 4.5.1.4 Diagnostic Error Messages Recorders with display s run background tests as described in Section 8 – Troubl eshooting and Pen Alignment of Recorders with Display to verify data and memory integrity. If there is a malfunc[...]

DR4300 Circular Chart Recorder 132 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2 Operator Functions 4.5.2.1 Overview Actions an operator can initiate An operator can do the following: • change the control mode (AUTO/ MANUAL) and adjust the output ma nually (see Subsection 4.5.2.2) • change the setpoint (see Subsection 4.5.2.3) • c[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 133 4.5.2.2 Changing Control Mode and Adjusting Output Manually Available modes The recorder can operate in one of two modes. • Manual: When switched to manual m ode, the recorder holds its output at the last value used during auto[...]

DR4300 Circular Chart Recorder 134 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.3 Changing the Control Setpoint Procedure The recorder can be set up for control on pen channel 1 and/or 2 as described earlier in this secti on. Follow the procedure in Table 4-30 to change the control setpoi nts. Table 4-30 Procedure for Changing the Cont[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 135 4.5.2.4 View ing and Changing Alarm Setpoints Introduction If the recorder hardware supports outputs, one or both rela ys can be used for alarming. An alarm is an indication that an event specified during configuration (pro cess [...]

DR4300 Circular Chart Recorder 136 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.5 Selecting Factory or Field Calibration Values Introduction Recorders are calibrated at the f actory. The calibration values for each pen channel are stored on the printed circuit assem bly associated with the pen. In addit ion, provision is ma de for the [...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 137 4.5.2.6 Resetting the Totalizer Introduction The models having a display an d keypad are availab le with an optional to talizer to calculate and disp lay the total flow volum e as measured by the pen channel’s i nput. The displ[...]

DR4300 Circular Chart Recorder 138 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.7 Starting the Timer Introduction The DR4300 is available wi th an optional tim er. This timer can be confi gured to be started by Alarm 1 or the keypad. (If the recorder supports digita l inputs, one can be used to trigger the tim er. This remote switch is[...]

Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 139 4.5.2.8 Resetting the Limit Controller Introduction The DR4300 is available as a limit controller. On each pen channel’s printed circuit assem bly Relay 1 is used for limit control. When the r ecorder detects that the input has[...]

DR4300 Circular Chart Recorder 140 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 141 5. Input and Output Calibration for Recorder with Display 5.1 Overview Introduction This section explains how to fi eld calibrate analog input s, as well as a 4 to 20 mA current output for a model having a display and keypad. Because the r[...]

DR4300 Circular Chart Recorder 142 DR4300 Circular Chart Recorder Product Manual 12/03 5.2 Input Calibration Minimum and Maximum Range Values Minimum and maximum range values You should calibrate the recorder for the m inimum (0 %) and maxim um (100 %) range values of your particular sensor. If your recorder has two (pens) inputs, calibrate each in[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 143 Table 5-1 Voltage and Resistance Equivalents for 0 % and 100 % Range Values Sensor Type PV Input Range Range Values* Thermocouples °F °C 0 % 68 °F/20 °C 100 % B 105 to 3300 41 to 1816 0 mV 13.769 mV E –454 to 1832 –270 to 1000 –9[...]

DR4300 Circular Chart Recorder 144 DR4300 Circular Chart Recorder Product Manual 12/03 5.3 Input Calibration Preliminary Information Equipment needed Table 5-2 lists the equipment required to calibrate vari ous types of inputs. You w ill also need a medium size bladed screwdriver for general use and a smal l bladed screwdriver for use with the scre[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field w iring Depending on which input (1 or 2) you pl an to calibrate, tag and disconnect any field wiring connected t o the input term inals on the printed circuit assem bly for the appropriate pen channel . Refer to Figur[...]

DR4300 Circular Chart Recorder 146 DR4300 Circular Chart Recorder Product Manual 12/03 5.4 Input Calibration Set Up and Wiring 5.4.1 General Calibration Set Up DIP sw itch settings Before starting the cali bration activity, check that the input switches SW6 on the applicable printed circui t assembly (pen 1 or pen 2) are set correctly for the ty pe[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 147 5.4.2 Thermocouple Inputs Using a Compensated Calibrator Refer to Figure 5-2 and wire the recorder acco rding to the procedure given in Table 5-5. Table 5-5 Set Up Wiring Procedure for Thermocouple Inputs Using a Compensated Calibrator Ste[...]

DR4300 Circular Chart Recorder 148 DR4300 Circular Chart Recorder Product Manual 12/03 5.4.3 Thermocouple Inputs Using an Ice Bath or Ice Point Reference Refer to Figure 5-3 and wire the recorder acco rding to the procedure given in Table 5-6. Table 5-6 Set Up Wiring Procedure fo r Thermocouple Inputs Using an Ice Bath Step A ction 1 Connect the co[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 149 5.4.4 RTD (Resistance Temp erature Detector) Inputs Refer to Figure 5-4 and wire the recorder acco rding to the procedure given in Table 5-7. Table 5-7 Set Up Wiring Procedure for Calibrating RTD Inputs Step A ction 1 Connect the copper wi[...]

DR4300 Circular Chart Recorder 150 DR4300 Circular Chart Recorder Product Manual 12/03 Millivolts, Volts and Milliamps inputs Refer to Figure 5-5 and wire the recorder acco rding to the procedure given in Table 5-8. Table 5-8 Set Up Wiring Procedure for Calibrating Millivolts, Volts, and Milliamps Inputs Step A ction 1 Connect the copper wire to th[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 151 5.5 Input Calibration Procedure Introduction Before performing this procedure, be sure the record er is wi red for calibration as described in Subsection 5.4. Apply power and allow the recorder to warm up for 30 minutes before y ou calibra[...]

DR4300 Circular Chart Recorder 152 DR4300 Circular Chart Recorder Product Manual 12/03 Step Description Press A ction/Result 2 Calibrate 0 % FUNC You will see: APLY U pp er Dis p la y INZERO Lower Display • Adjust your calibration device to an output signal equal to the 0 % range value for your particular input type. See Table 5-1 for Voltage or [...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 153 5.6 Current Output Calibration Introduction Calibrate the recorder so that the output provides the required am ount of current over the desired range. The recorder can provide an o utput current range of from 0 to 20 milliamperes and can b[...]

DR4300 Circular Chart Recorder 154 DR4300 Circular Chart Recorder Product Manual 12/03 Procedure The procedure for calibrating the current proport ional output is list ed in Table 5-11. Make sure “LOCK” in the Set Up group is set to “NONE.” For display recorders with 2 pens, be sure the correct input is on displa y—INP 1 or INP 2 indicato[...]

Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 155 Step Description Press A ction/Result 4 Exit Calibration Mode FUNC The recorder stores the span value. Repeat procedure for the other pen. Remove power from recorder and disconnect the milliammeter and connect output wiring. DISP or SET UP[...]

DR4300 Circular Chart Recorder 156 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Routine Maintenance 12/03 DR4300 Circular Chart Recorder Product Manual 157 6. Routine Maintenance 6.1 Overview Introduction Unless the recorder’s location will expose it to dust, the DR4300 record er does not require any periodic maintenance except the replacement of the chart and ink cartridges. This section provides instruct ions for replacing[...]

DR4300 Circular Chart Recorder 158 DR4300 Circular Chart Recorder Product Manual 12/03 6.2 Replacing the Chart Procedure Refer to Figure 6-1 and follow the procedur e in Table 6-1 to replace the chart. Table 6-1 Procedure for Replacing the Chart Step A ction 1 Turn off the power to the recorder, then open the door. 2 Pull up on the pen lifter to ra[...]

Routine Maintenance 12/03 DR4300 Circular Chart Recorder Product Manual 159 6.3 Replacing the Ink Cartridge Procedure Refer to Figure 6-1 and follow the procedure in Table 6-2 to replace the ink cartridge. Table 6-2 Procedure for Replacing the Ink Cartridge Step A ction 1 Remove the power from t he recorder, then open the door. 2 Pull up on the pen[...]

DR4300 Circular Chart Recorder 160 DR4300 Circular Chart Recorder Product Manual 12/03 6.4 Maximizing Pen Life Steps for maximizing pen life Table 6-3 lists steps that will help maximize the life of recorder pens. Table 6-3 Maximizing Pen Life Step A ction 1 Store the chart paper in a cool, clean dry plac e w here the temperatur e does not exceed 4[...]

Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 161 7. Troubleshooting and Pen Alignment of Basic Recorder without Display 7.1 Overview Introduction This section explains how to use observabl e symptoms of fai lure to troubleshoot the recorder model s that do not have a display. ?[...]

DR4300 Circular Chart Recorder 162 DR4300 Circular Chart Recorder Product Manual 12/03 Types of problems Instrument perform ance can be advers ely affected by install ation and application problem s as well as by hardware problems. We recomm end that you investi gate the problems in the order lis ted below, and use the information in this section t[...]

Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 163 7.2 Observable Symptoms of Failure Introduction If erratic operation is observed , refer to the failure symptoms in Table 7-1, then follo w the appropriate troubleshooting procedure in Subecti on 7.3. Symptoms Compare your record[...]

DR4300 Circular Chart Recorder 164 DR4300 Circular Chart Recorder Product Manual 12/03 7.3 Troubleshooting Procedures 7.3.1 Overview Introduction The troubleshooting procedures for the observable sym ptoms of failure are present ed in the same order as they appear in Table 7-1. Each procedure includes what t o do if you have that particular problem[...]

Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 165 7.3.2 Recorder Failure Troubleshooting Procedure Table 7-2 explains how to troubleshoot recorder failure symptom s. Table 7-2 Troubleshooting Recorder Failure Symptoms Step What to do How to do it or w here to find the instructio[...]

DR4300 Circular Chart Recorder 166 DR4300 Circular Chart Recorder Product Manual 12/03 7.3.3 Pen Trace Troubleshooting Procedure Table 7-3 explains how to tr oubleshoot a pen trace problem. Table 7-3 Troubleshooting Pen Trace Failure Symptoms Step What to do How to do it or w here to find the instruction s 1 Check the ink cartridge for proper insta[...]

Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 167 7.3.4 Chart Rotation Troubleshooting Procedure Table 7-4 explains how to troubleshoot a chart rotation problem . Table 7-4 Troubleshooting Chart Rotation Failure Symptoms Step What to do How to do it or w here to find the instruc[...]

DR4300 Circular Chart Recorder 168 DR4300 Circular Chart Recorder Product Manual 12/03 7.3.5 Troubleshooting Erratic Pen Movement Procedure Table 7-5 explains what to do if t he pen remains at the high end of range when the input signal is low. Table 7-5 Troubleshooting Erratic Pen Movement Sy mptoms Step What to do How to do it or w here to find t[...]

Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 169 7.4 Alignment of Pen at Zero and 100 % Procedure You can align the pens to the zero and 100 % positions on the chart using the procedure in Table 7-6. If humidity causes the chart to change size, repeat the procedure as needed. W[...]

DR4300 Circular Chart Recorder 170 DR4300 Circular Chart Recorder Product Manual 12/03 Step A ction Graphic 9 To fine-tune the alignment of t he pen, press the raise switch SW4 or lower sw itch SW3 until the pen tip is aligned with the 100 % line on the chart. Approximately 10 seconds after t he last press of the raise or lower sw itch the pen will[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 171 8. Troubleshooting and Pen Alignment of Recorder with Display 8.1 Overview Introduction This section explains how t o troubleshoot the record er models having display and keypad. Troubleshoot ing uses self-diagnostic test results an[...]

DR4300 Circular Chart Recorder 172 DR4300 Circular Chart Recorder Product Manual 12/03 Types of problems Instrument perform ance can be advers ely affected by install ation and application problem s as well as by hardware problems. We recomm end that you investi gate the problems in the order lis ted below, and use the information in this section t[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 173 8.2 Troubleshooting Aids Self diagnostics The software runs self-diagnostic t ests to monitor the recorder’s general stat e. Tests are run when the unit is powered up and as a background task during operati on. When tests run at p[...]

DR4300 Circular Chart Recorder 174 DR4300 Circular Chart Recorder Product Manual 12/03 8.3 Self Diagnostics 8.3.1 Pow er up tests Tests run automatically When the recorder is powered-up, self-diagnostics are run by t he software. As the tests in Table 8-2 are run, the display indicates whether the tests were passed or failed as descri bed below. Ta[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 175 8.3.2 View Status of Tests Procedure The status of self-diagnostic tests can be viewed using the procedure in Table 8-3. Note that “FAILSF” is not a test. When “FAILSF YES” is displayed, it is an indication th at the recorde[...]

DR4300 Circular Chart Recorder 176 DR4300 Circular Chart Recorder Product Manual 12/03 8.3.3 Background Tests Tests run automatically During normal operat ion of the recorder, tests of the configuration and cal ibration run in the background. If the recorder fails one of th e tests, the appropr iate message will be displayed as described in Subs ec[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 177 Table 8-4 Error Messages Low er Display Indication Type of Test Reason For Failure How to Correct the Probl em CALERR power-up background The working calibration constants in the recorder are in error or corrupted in memory. 1. Use [...]

DR4300 Circular Chart Recorder 178 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Indication Type of Test Reason For Failure How to Correct the Probl em INP FL background Recorder detects an input failure. Two consecutive failures of input 1 integration (f or example, recorder cannot make analog to digital conversion.) 1. Be sur[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 179 8.4 Observable Symptoms of Failure Introduction In addition to the error m essage prompts, there are observable sym ptoms of failure that can be identified by noting the erratic recorder functi ons. Symptoms Compare your recorder’[...]

DR4300 Circular Chart Recorder 180 DR4300 Circular Chart Recorder Product Manual 12/03 8.5 Troubleshooting Procedures 8.5.1 Overview Introduction The troubleshooting procedures for the observable sym ptoms of failure are present ed in the same order as they appear in Table 8-5. Each pro cedure includes what to do if you have t hat particular failur[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 181 8.5.2 Recorder Failure Troubleshooting Procedure Table 8-6 explains how to troubleshoot recorder failure symptom s. Table 8-6 Troubleshooting Recorder Failure Symptoms Step What to do How to do it or w here to find the instruction s[...]

DR4300 Circular Chart Recorder 182 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.3 Pen Trace Troubleshooting Procedure Table 8-7 explains how to troubles hoot a problem with the pen trace not m atching the (correct) displayed value, assuming that the pen channel is configured to trace the input value. Table 8-7 Troubleshooting Pen Trace F[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 183 8.5.4 Chart Rotation Troubleshooting Procedure Table 8-8 explains how to troubleshoot a chart rotation problem . Table 8-8 Troubleshooting Chart Rotation Failure Symptoms Step What to do How to do it or w here to find the instructio[...]

DR4300 Circular Chart Recorder 184 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.5 Troubleshooting Erratic Pen Movement Procedure Table 8-9 explains what to do if t he pen remains at the high end of range when the input signal is low. Table 8-9 Troubleshooting Erratic Pen Movement Sy mptoms Step What to do How to do it or w here to find t[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 185 8.5.7 Troubleshooting Relay Output Procedure Table 8-11 explains what to do if t he displayed output does not agree wit h the single relay or dual relay control output. Table 8-11 Troubleshooting Relay Output Failure Sy mptoms Step [...]

DR4300 Circular Chart Recorder 186 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.8 Troubleshooting External Alarm Function Procedure Table 8-12 explains what to do if t he external alarm function does not operate properly. Table 8-12 Troubleshooting External Alarm Function Failure Symptoms Step What to do How to do it or w here to find th[...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 187 8.5.10 Troubleshooting M odbus Communications Procedure Table 8-14 explains what to do if Modbus communications are not successful. Table 8-14 Troubleshooting Modbus Communications Step What to do How to do it or w here to find the [...]

DR4300 Circular Chart Recorder 188 DR4300 Circular Chart Recorder Product Manual 12/03 8.6 Alignment of Pen at Zero and Span Introduction If the pen trace does not track at th e correct chart incremen t with a known input value, you can use the following procedure to adjust the pen travel at zero and span (full scale) to compensate for the effects [...]

Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 189 Step Press A ction/ Result 8 or To set tip of pen 1 (purple) on zero scale line of chart ± 0.25 % (or quarter graduation). 9 FUNC and you w ill see: (value) Upper Displa y (approximately 1200 more than t he zero value in Step 2) PE[...]

DR4300 Circular Chart Recorder 190 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 191 9. Parts List 9.1 Overview Introduction This section provides the replacement parts lis ts for the DR4300 Circular Chart Recorder. Most parts are supplied on an optimum replacem ent unit basis; that is, part num bers are given for complete printed circuit assem blies rather than for[...]

DR4300 Circular Chart Recorder 192 DR4300 Circular Chart Recorder Product Manual 12/03 9.2 Exploded Views Door assembly Figure 9-1 is an exploded view of the door assem bly. Table 9-1 is a list of the associated part numbers. 1-1 1-2 1 1-3 1-1 1-2 24187 Figure 9-1 Door Assembly Table 9-1 Door Assembly Parts Key Part Number Description Recommended S[...]

Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 193 Chart plate Figure 9-2 is an exploded view of the chart pl ate a ssembly. Table 9-2 is a list of the associated part numbers. 1 2 3 4 5 6 7 8 24215 Figure 9-2 Chart Plate Assembly Table 9-2 Chart Plate Assembly Parts Key Part Number Description Recommended Spare Parts Per Quantity p[...]

DR4300 Circular Chart Recorder 194 DR4300 Circular Chart Recorder Product Manual 12/03 Basic recorder components w ithout options Figure 9-3 is an exploded view of the recorder. Table 9-3 i s a list of the associated part num bers. 1 2 3 24090 A 4 5 Figure 9-3 Recorder Components[...]

Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 195 Table 9-3 Basic Recorder Parts Key Part Number Description Recommended Spare Parts Per Quantity per Unit 10 100 1 51404453-501 51404453-502 51404453-505 100 Vac to 240 Vac models Printed Circuit Assembly, Record Only Printed Circuit Assembly, Record and Control Spare Kit (includes s[...]

DR4300 Circular Chart Recorder 196 DR4300 Circular Chart Recorder Product Manual 12/03 12 conductor f lat f lexi ble cabl e- 51309650-002 Pen 1 Motor Dis play / Keyboard Pen 1 Pen 2 12 conductor fl at f lexibl e cabl e- 51309650-001 Char t Motor Pen 2 Motor Pen 1 Motor 4 c on du c tor p en m o tor cab le 4 c on du c tor p en m o tor cab le 4 c on d[...]

Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 197 12 condu ctor fl at f lexibl e ca ble- 51309650-002 Pen 1 Motor Dis play / Keyboard Pen 1 Pen 2 12 co nductor flat flexible cable- 51309650-001 Chart Motor Pen 2 Motor Pen 1 Motor 4 conductor p en motor cable 4 conductor p en motor cable 4 conductor chart motor cab le Chassis Grou n[...]

DR4300 Circular Chart Recorder 198 DR4300 Circular Chart Recorder Product Manual 12/03[...]

A pp endix A - A ccuracy 12/03 DR4300 Circular Chart Reco rder Model Product Manual 199 A. Accuracy A.1 Overview Reference accuracy The reference accuracy varies according to the type of input actuation. • Typical reference accuracy fo r each type of input is s upplied in Subsection A.2. • Factory accuracy may be improved by perform ing an inpu[...]

DR4300 Circular Chart Recorder 200 DR4300 Circular Chart Recorder Product Manual 12/03 A.2 Typical Reference Accuracy Table A-1 Typical Reference Accuracy Types of Input A ctuations Range Reference Accuracy* wit h Field Calibration Factory Accuracy* Temp Stability ± Degrees Error Per 1 Degree ∆ T °F °C ± °F ± °C ± °F ± °C Thermocouples[...]

A pp endix A - A ccuracy 12/03 DR4300 Circular Chart Reco rder Model Product Manual 201 Table A-1 Typical Reference Accuracy , Continued Types of Input A ctuations Range Reference Accuracy* wit h Field Calibration Factory Accuracy* Temp Stability ± Degrees Error Per 1 Degree ∆ T Linear Milliamperes dc 0 to 20 4 to 20 16 µA 16 µA 80 µA 80 µA [...]

DR4300 Circular Chart Recorder 202 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 203 B. Available 10-inch Charts B.1 Single Range Charts Table B-1 lists t he chart part numbers for the available 10-inch single range charts. + indicates the chart is used i n Table 3-2 configurations; no mark i ndicates recorder with display i s required. T[...]

DR4300 Circular Chart Recorder 204 DR4300 Circular Chart Recorder Product Manual 12/03 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX K Thermocouple –18 to 1320 C 031 031 0 to 200 C 086 + 0 to 400 F 053 + 053 0 to 400 C 064 + 064 0 to 500 C 205 + 0 to 600 C 059 + 059 0 to 800 C 060 + 060 0 to 1000 F 007 + 016 + 0 to 1000 C 0[...]

Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 205 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX Linear –200 to +200 199 –100 to +200 232 + 178 + –100 to +100 F 201 + –85 to +190 179 + –75 to +260 178 179 –60 to +215 088 –50 to +50 218 + –40 to +10 142 –35 to +75 C[...]

DR4300 Circular Chart Recorder 206 DR4300 Circular Chart Recorder Product Manual 12/03 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX 0 to 200 010 + 004 + 0 to 300 050 + 050 + 0 to 350 037 + 037 + 0 to 400 011 + 005 + 0 to 500 104 0 to 600 052 + 0 to 750 223 0 to 800 137 + 0 to 1000 173 + 0 to 1200 054 108 + 0 to 1600 109 + 0 [...]

Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 207 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX –100 to +50 C 091 –100 to +100 C 080 080 –100 to +200 C 021 021 –100 to +500 F 099 –85 to +190 C 047 –75 to +260 C 055 055 –50 to +25 C 048 048 –50 to +50 C 092 –30 to [...]

DR4300 Circular Chart Recorder 208 DR4300 Circular Chart Recorder Product Manual 12/03 B.2 Dual Range Charts Table B-2 lists the chart part numbers for the availabl e 10-inch dual range charts. + indicates the chart is used i n Table 3-2 configurations. Table B-2 10-inch Dual Range Chart Part Numbers Calibration Range 1 Range 2 24 HR P/N 24001660-X[...]

Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 209 Calibration Range 1 Range 2 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX 0 °F to 300 °F 0 to 100 617* 617* 0 °F to 300 °F 0 to 400 656* 0 °F to 400 °F 0 to 100 124* 0 °F to 400 °F 0 to 800 629* 0 °F to 600 °F 0 to 100 611* 0 °F to 300 °F 0 to[...]

DR4300 Circular Chart Recorder 210 DR4300 Circular Chart Recorder Product Manual 12/03 Calibration Range 1 Range 2 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX RTD Deg. F/Linear –50 °F to +250 °F 0 to 1000 642* + 0 °F to 300 °F 0 to 100 632* 100 °F to 300 °F 0 to 160 652* –10 °F to +60 °F 0 to 100 616* RTD Deg. C/Linear –100 °C to +[...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 211 C. Setpoint Ramp/Soak Programming and Operation C.1 Overview Introduction As an option, the recorder can support the program ming and execution of a set point program (profile). A total of twenty-four p rogram segments are available, t[...]

DR4300 Circular Chart Recorder 212 DR4300 Circular Chart Recorder Product Manual 12/03 C.2 Program Contents What you will configure You will configure all the data that is relevant to each ramp and soak segm ent fo r a given setpoint versus time program (profile). The record er will prom pt you through the seque nce of segments and associated funct[...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 213 Soak segments A soak segment is a com bination of soak setpoint (val ue) and a soak duration (time). • Soaks are even-numbered segments. • Segment 2 will be the in itial soak value and soak time. • The soak setpoint range value m[...]

DR4300 Circular Chart Recorder 214 DR4300 Circular Chart Recorder Product Manual 12/03 C.3 Drawing a Ramp/Soak Profile Ramp/soak profile example Before you perform t he actual configuration, we recom mend that you draw your R amp/Soak profiles i n the space provided on the blank graphs and fill in the asso ciated information on the worksheet. An ex[...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 215 Profile graphs Draw your ramp/soak profiles on the graphs belo w and fill in the associated info rmation in the worksheet. This will give you a permanent record of your progr am and will assist you when entering the ramp and soak value[...]

DR4300 Circular Chart Recorder 216 DR4300 Circular Chart Recorder Product Manual 12/03[...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 217 Profile w orksheet Prompt Function Segment Value Prompt Function Segment Value START1 Start Seg Prog 1 SG9 RP Ramp 9 END 1 End Seg Prog 1 SG10SP Soak SP 10 START2 Start Seg Prog 2 SG10TI Soak TIme 10 END 2 End Seg Prog 2 SG11RP Ramp 11[...]

DR4300 Circular Chart Recorder 218 DR4300 Circular Chart Recorder Product Manual 12/03 C.4 Setpoint Program Prompt Hierarchy Table C-1 lists al l the function prompt s for Setpoint Program data confi guration in the order of their appearance. These prompts are available wh en SPPROG is enabled in the SPRAMP set up group described in Section 4. All [...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 219 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RPUNIT TIME [factory setting] EU-M EU-H RA MP UNITS —The selection you make here will determine whether the ramp segments w ill be configured in t[...]

DR4300 Circular Chart Recorder 220 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition . . . Continue to configure ramp segments (odd-numbered) and soak segments (even-numbered) through Segments 23 and 24. . . . SG23RP 0 to 99 hours:0 to 59 min (if RPUNIT = TIME)[...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 221 C.5 Run/Monitor the Program Introduction Prior to running the program, m ake sure a ll the SPPROG prompts under the SPRAMP set up group have been configured with the required data. (See Tabl e C-1.) “HOLD” appears periodically in t[...]

DR4300 Circular Chart Recorder 222 DR4300 Circular Chart Recorder Product Manual 12/03 Function Press Result Putting the Program in the Run State until to toggle from “HOLD” to to indicate that the program is running. Putting the Program in the Hold State until to toggle from “RUN” to to hold the program at the current setpoint. External Ho[...]

A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 223 Function Press Result View ing the Number of Cycles Left for the Program until you see input value REC.X Number of cycles remaining in the setpoint program X = 0 to 99 Ending the Program When the final segment is completed, the “ RUN[...]

DR4300 Circular Chart Recorder 224 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Appendix D - Using A ccutune II 12/03 DR4300 Circular Chart Recorder Product Manual 225 D. Using Accutune II D.1 Overview Introduction Accutune II provides foolproof, trouble-free on-dem and tuning in the recorder. No knowle dge of the process is required at start-up . The operator simply enters the desired setp oint and initiates the tunin g. The [...]

DR4300 Circular Chart Recorder 226 DR4300 Circular Chart Recorder Product Manual 12/03 D.2 Starting and Stopping Tuning with Accutune II Procedure After “TUNE” has been enabled in the tuni ng set up group as described in Section 4, use the procedure in Table D-1 to start tuning. To abort tuning in progress, press the MAN/ AUTO/RESET key to take[...]

Appendix D - Using A ccutune II 12/03 DR4300 Circular Chart Recorder Product Manual 227 D.3 Using Accutune with Duplex (Heat/Cool) Control Introduction “TUNE” can be done for applications using Dupl ex (Heat/Cool) control. During tuning, Accu tune II assumes SP 1 will cause a Heating demand, and then the calculated tuning parameters will be aut[...]

DR4300 Circular Chart Recorder 228 DR4300 Circular Chart Recorder Product Manual 12/03 Step Press Action/Result Cooling Tuning 6 DISP until you see Low e r D isplay S2 nnn Display Setpoint 2. 7 or Until the value of Setpoint 2 is at the desired value within the Cooling zone. 8 DISP until you see Low e r D isplay UseSP1 9 or to toggle to. Low e r D [...]

E . Foreign Language Safet y Instructions Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 229[...]

DR4300 Circular C hart Recorder 230 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/03[...]

Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 231[...]

DR4300 Circular C hart Recorder 232 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 233[...]

DR4300 Circular C hart Recorder 234 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 235[...]

DR4300 Circular C hart Recorder 236 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 237[...]

DR4300 Circular C hart Recorder 238 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3[...]

¦µ¦®¹¬¸ª®¸ ¦¸»¦°ª®¦¸ GR2I-6055 !                   .                 .             . •                  . •     ?[...]

DR4300 Circular C hart Recorder 240 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/03[...]

A ppendix F – Honeywell Service Centers 12/03 DR4300 Circular Chart Recorder Product Manual 241 F. Honeywell Service Centers For application assistance, current specifications, pricing, or nam e of the nearest Authorized Distribut or, contact one of the offices below. ARG E N TI N A Honeywe ll S.A.I.C. Belgrano 1156 Buenos Aires Argentina Tel. : [...]

DR4300 Circular Chart Recorder 242 DR4300 Circular Chart Recorder Product Manual 12/03[...]

Index 12/03 DR4300 Circular Chart Recorder Product Manual 243 Index —2— 20 mA V parameter , 110 —4— 4mAVA parameter , 110 —A— ACTION parameter , 97 ADDRES parameter , 111 AL HYS parameter , 107, 108 alarm hysteresis , 107, 108 alarm setpoints , 106, 113, 135 alarms configuration, 106 troubleshooting, 186 alarms set up group, 106 alignin[...]

DR4300 Circular Chart Recorder 244 DR4300 Circular Chart Recorder Product Manual 12/03 CTRALG parameter , 95, 100, 102, 103 current outputs , 94 calibration, 141, 154 Current outputs, 41 current range . See CURRNG parameter CURRNG parameter , 95 CYC TI parameter , 103 CYC2TI parameter , 103 cycle timer . See CYC TI parameter —D— DBAND parameter[...]

Index 12/03 DR4300 Circular Chart Recorder Product Manual 245 —J— J6 connector, 79 —K— Key error, 125 KEY ERROR, 125 key functions, 73, 130 keypad description, 72, 128 testing, 125, 184 Knockout locations, 16, 24 —L— L DISP parameter , 105 LD CAL parameter , 87, 136, 152 LED indicators , 166 with display, 176 limit controller , 73 confi[...]

DR4300 Circular Chart Recorder 246 DR4300 Circular Chart Recorder Product Manual 12/03 prompt hierarchy , 76 proportional band . See PB parameter proportional control , 96, 100, 103 PWR UP parameter , 96 —R— raise switch . See SW3 raise switch RAMTST , 124, 174, 175 range values for calibration, 142 rate . See RATE T parameter RATE parameter , [...]

Index 12/03 DR4300 Circular Chart Recorder Product Manual 247 TB5 termi nal, 153 temperature units . See UNITS parameter TESTFL error message, 124, 174, 178 tests display and keypad, 125, 184 pen step, 67 self-diagnostic (with display), 124, 131, 174 self-diagnostic (without display), 166 TIM IN parameter , 104 time index with display, 123 without [...]

248 DR4300 Circular Chart Recorder Product Manual 12/03[...]

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Industrial Measurement and Control Honeywell 1100 Virginia Drive Fort Washington, PA 19034 44-01-25-14I 1203 Printed in USA www. honeywell.com/imc[...]