Honeywell MK2430 Stratos инструкция обслуживания

MS24 20 / MS2430 Bar Code Scann er / Diva Scale Installation and User’s Guide[...]

Disclaimer Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been made. The information in this publication does not represent a commitment on th[...]

iii T able of Conte nts Introduction Manual Scope ................................................................................................................................................. 1 Product Overview .......................................................................................................................................[...]

iv Scanner Operation Scan Zone .................................................................................................................................................... 33 Wake Activation Area (Photocell LED Output) .............................................................................................. 35 Changing the Wake Area Se[...]

1 Introdu ction Manual Scope This guide provides information on the installation, setup , and operation of Honeywell’s MS2 4 20 and MS2430 scanner/ Diva scale unit. It is designed to be used in conjunction with Met roSelect ® Configuration Guide (PN 00 - 02407x) and the MS2x20 Str atos Series Scan ner/Diva Scale Configuration Addendum (PN 00 - 0[...]

2 Base Kit Components Part # Description MS2 4x0- 105 Kz Scanner/Diva Scale x 2 MS2420 ; 399 mm (15.7") 3 MS2430 ; 508 mm ( 20.0 ") z D Diamonex Horizon tal Window S Sapphire Horizontal Window 00 - 02407* MetroSelect ® Configuration Guide 00 - 02 272* MS2 x 20 Stratos Series Scanner/Diva Scale Configuration Addendum 00 - 05310 * MS2 4 20[...]

3 Optional Accesso ries Part # Description AC to DC Power Transformer - Regulated Output: +5V @ 4 A +12V @ 0.8 A 46 - 00980 -R 120V United States and Canada 46 - 00981 -R 220V – 240V Continental European 46 - 00982 -R 220V – 240V United Kingdom 46 - 00985 -R 220V – 240V United Kingdom with 3 Amps fuse 46 - 00983 -R 220V – 240V China 46 - 00[...]

4 Optional Accesso ries Part # Description 46 - 00375 Remote Single Line Scale Display (lb.) (See Figure 1 ) 46 - 00376 Remote Single Line Scale Display (kg.) Dual Interval (See Figure 1 ) 46 - 01075 Remote Single Line Scale Display (kg.) Single Interval (See Figure 1 ) Other Four Line Scale Display currency lens overlay stickers are available. To [...]

5 Replacement P arts Part # Description Caution Window types (Diamonex and Sapphire) are not interchangeable due to laser safety and/or scanner performance differences. To change window type, the scanner must be returned to the m anufactur er for reconfiguration. 46 - 00296 Diamonex Platter – Full Size with Product Weight Roll Bar / Platter Lift [...]

6 General Precautio ns T he following are some general precautions to remember when handling your MS2 42 0 /MS2430 s eries scanne r. Do not t urn the unit upside down with the platter in place. Do not p ress on the window in the replacement platter or the vertical window frame. Platter Removal No hardware or tools are required to remove the platter[...]

7 Design Sp ecificati ons Operational Light Source: VLD 650 nm Peak Laser Power: < 1.5 mW Horizontal Depth of Field: 0 mm – 100 mm (0"- 4" ) for 0.33 mm (13 mil) Bar C ode Vertical Depth of Field: 0 mm - 216 mm ( 0"- 8.5 " ) for 0.33 mm (13 mil) Bar C ode Scan: (Scan) Speed: 5400 Scan Lines per Second (Scan) Zone: 360° No.[...]

8 Electrical Voltage Supply: 4 A @ +5V / 1.5A @ +12V Power: Operating: 11.9 Watts Standby: 3.25 Watts Cur rent: Operating: 1.7A @ 5.2V / 0.2A @ 12V Standby: 0.6A @ 5.2V / 0.07A @ 12V DC Transformers: Class I; 5.2VDC @ 3.8A; 12VDC @ 0.8A For Regulatory Compliance Information, refer to pages 73 - 75 . Scale Capacities Capacity: kg unit 6.0 / 15.0 kg [...]

9 Base Model Char acteristi cs MS2 42 0 /MS2430 Scanner / Mettler - Toledo DIVA Scale Components * Figure 6. Com ponents * * MS2420 s hown[...]

10 MS2 4 20/MS2430 Scanner / Mettler - Toledo DIVA Scale Component s Item No. Description of Item in Figure 7 1 Scale Zero Button (see page 47 ) 2 Amber LED, Scale Zero Indicator (see page 47 ) 3 Vol ume/Tone Multi - Function Button (see page 44 ) 4 Blue LED Indicators (see page 38 ) 5 Photocell Window 6 Speaker 7 Finger Recesses for Lifting (Locat[...]

11 MS2 4 20/MS2430 Scanner / Mettler - Toledo DIVA Scale MS2420 Dimensions Figure 7 . MS2 4 20 Dimensions MS2430 Dimensions Figure 8 . MS2430 Dimensi ons Specifications are subject to change without notice.[...]

12 MS2420/MS2430 Scan ner / M ettler - Toledo DIVA Scale Connector Pane l Figure 9 . MS2 4 20 /MS2430 Connector Panel[...]

13 MS2 4 20/MS2430 Scanner/Diva Scale Caution and Serial Number Labels Figure 10 . MS2 4 20 /MS2430 Label Locat ions (Top) and Example s (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the imager m ust meet the requirements for SELV ( S afety E xtra L ow V oltage) according to EN/IEC 60950 - 1. To maint[...]

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15 Installati on Quick Inst allation Outline The following is a quick preview of the steps required for first time installations. Each item is discussed in detail later in this section.  Determine clearance, ventilation and service access requirements.  Determine chec kout counter layout taking into account package flow, cable routing , and p[...]

16 Site Requiremen ts Service Access When routing and installing the cable(s) and power supply, make sure you leav e access that these components may be swapped easily without the need to remove the unit from the checkout counter. When changing the Stratos SWAP ™ optics engine modules, removing the unit completely from the checkout counter is rec[...]

17 Unpacking the U nit 1. Make sure the shipping box is topside up before opening. 2. Remove the accessories box and check the box’s content for the following items.  Product Manuals  Power Supply  Communication Cables  Remote Scale Display (Optional) 3. Carefully remove the platter and store it in a safe location until the unit is pr[...]

18 Unpacking the U nit MS2 4 20/MS2430 Package Warni ng There is a protective film located on the topside platter surface, vertical scan window s outer surface, and the horizontal scan windows top surface. These protective film s must be removed pr ior to performing any scanner operation (see Figure 14 ). Both foam wedges securing the scale arms du[...]

19 Installing the Unit in the Count er MS2 4 20 Mounting Diagram Figure 16 . MS2 4 20 Mount ing Diagram Specifications are subject to change without notice.[...]

20 MS24 3 0 Mounting Diagram (Two Point Support ) Figure 17 . MS2430 Mo unting Diagram , Two Point Su pport Specifications are subject to change without notice.[...]

21 MS24 3 0 Mounting Diagram (Three Point Support ) Figure 18 . MS2430 Mo unting Diagram , Three Point S upport Specifications are subject to change without notice.[...]

22 Cable Installatio n (Interface S pecific) RS232 The following steps describe how to properly install the cables for an RS232 application . T he scanner/ Diva scale must then be configured to match the host’s RS232 parameters. Cable instal lation alone does not guarantee that the sca nner will communicate properly with the host system. Note: C [...]

23 Cable Installatio n (Interface S pecific) RS232 9. Turn on the host system. 10. Scan the Recall Defaults bar code. Note: The Recall Defaults bar code is located in the MetroSelect Configuration Guide, under Need to Start Over (PN 00 - 02407x). 11. Configure the scanner to match the host system ’ s RS232 parameter s . Note: Refer to the Metr oS[...]

24 Cable Installatio n (Interface S pecific) Full Speed USB The following steps describe how to properly install the cables for a Full Speed US B application. The scanner/Diva scale must then be configured to match the host’s USB parameters. Cable installation alone does not guarantee that the scanner will communicate properly with the host syste[...]

25 Cable Installatio n (Interface S pecific) Full Speed USB 9. Turn on the host system. 10. Configure the scanner to match the host system’s USB parameters. For Single Cable Applications: The IBM OEM Full Speed USB English and Metric bar codes are located in the MS2x20 Stratos Series Scanner/Diva Scale Configuration Addendum ( PN 00 - 02272x) und[...]

26 Cable Installatio n (Interface S pecific) Full Speed USB xx** Spec ifies inter national co nnection. S ee the Base Kit Components and O ptional Acc essories sec tion of this guide for a com plete listing. See power sour ce caution stat ement on page 13 of this man ual. Figure 20 . USB Cable Installation S chemati c[...]

27 Cable Installatio n (Interface S pecific) RS485 The following steps describe how to properly install the cables for a RS485 application. The scanner/Div a scale must then be configured to match the host’s RS485 parameters. Cable installat ion alone does not guarantee that the scanner will communicate properly with the host system. Note: Config[...]

28 Cable Installatio n (Interface S pecific) RS485 9. Turn on the host system. 10. Configure the scanner to match the host system’s RS485 parameters. For Single Cable Applications: The IBM 3rd Generation 46xx, English and Metric bar codes are located in the MS2x20 Stratos Series Scanner/Diva Scale Configuration Addendum ( PN 00 - 02272x) under Sc[...]

29 Cable Installatio n ( Secondary Honeywell Scanner ) The following steps describe how to properly install the cables between a secondary Honey well scanner and the MS2420/MS2430 . The MS2420/MS2430 and the secondary scanner must then be configured to communicate properly. Cable installation alone does not guarantee that the M S2420/MS2430 will co[...]

30 Cable Installatio n (Secondary Honeywell Scanner) † See Aux power notes on page 29 See power sourc e caution stat ement on page 13 of this ma nual. Figure 22 . Secondar y Scanner Cable In stallation S chematic[...]

31 EAS Deactivation SW1 and SW2 are the switch banks inside the Check p oint Device that set the deactivation range. The following is a list of Check p oint recommended switch bank settings. Base Model Check p oint Recommended Switch Bank Settings MS2420 SW1 & SW2 switches 1 and 6 set to ON MS2 430 SW1 & SW2 switches 1 and 6 set to ON All M[...]

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33 S canner Op eration Scan Zone Figure 25 . Checker - Side (13 mil) Figure 26 . Horizont al Left/Right (1 3 mil) Specifications are subject to change without notice. Typical scan zones shown.[...]

34 Scan Zone Figure 27 . Hori zontal Dire ct (13 mil ) Figure 28 . Vertical Direct (13 mil ) Specifications are subject to change without notice. Typical scan zones shown.[...]

35 Wake Activation Area (Photocell L ED Output) The MS2420 /MS2430 scanner’s default power save mode † is D ual Action Power Save Mode #2 (see page 43 ). This power save mode t urns the laser OFF after a configured period of non - use then turns the motor OFF after thirty - minute intervals. Any movement detected by the photocell in the activat[...]

36 Wake Activation Area Sensitivity ( Photocell LE D Output Rang e) Changing the Wake Area Sensit ivity Level (Photocell LED Range Adjus t) The MS2400 Series bar code scanner wake area sensitivity level can be set to the end users prefer ence by scanning one of the Photocell Sensitivity adjustment bar codes below. ³ 2 2 1 2 0 0 ³ 2 2 1 2 1 0 ³ 2[...]

37 Audible Indica tor s When in operation the MS2420/MS2430 provide s audible feedback that indicates the status o f the unit and the current scan. Eight settings are available for the tone of the beep (normal, six alternate tones and no tone) plus three volume settings. To change the tone or volume, refer to the Changing the Beeper Tone & Volu[...]

38 Visual Indicator s Blue LED is located near the bottom corner of the vertical output window on the MS2420/MS2430 . When the scanner is ON, the flashing or co nstant, illumination of the LED indicates the status of the MS2420/MS2430 and the current scan. There is an additional amber LED next to the scale zero symbol on all MS24 20/MS2430 models t[...]

39 Failure Modes Flashing Blue and One Razzberry Tone This indicates that the scanner has experienced a laser subsystem failure. The scanner will try up to three times to correct the failure condition. If the laser subsystem continues to fail, that subsystem (horizontal or vertical) will be shut down and an error indication will be shown on the Dia[...]

40 Diagnostic Ind icator Disp lay There is a two - digit error code display located under horizontal output window near the top of the platter (see figure below). Figure 31 . Error Cod e Display The following is a list of possible error codes and their meanings. Some errors will require im mediate scanner maintenance. Error Code Description 01 Rese[...]

41 Diagnostic Indicator Display Error Code Description 09 COPROCESSOR CO MMUNICATION E RROR – The main microprocessor is not communicating with the interface coprocessor. The interface coprocessor may be in a fault condition with the host or just not able to respond. This error may appear when the scanner is configured fo r USB or RS485 interface[...]

42 Diagnostic Indicator Display Error Code Description 26 LASER #3 (LEFT HORIZONTAL) HIGH C URRENT WARNI NG – The laser in the vertical scanning subsystem is drawing excessive current. This could be a warning for a future total failure. Hav e the unit checked at an authorized service center when convenient. 27 LASER #1 ( VERTICAL) UNDERC URRENT W[...]

43 Power Save Mo des The MS2 4 20 /MS2430 has five configurable power save modes. Refer to the MetroSelect Configuration Guide for additional information on Power Save Modes. 1. Blink Power Save Mode: Blinks the las er OF F and ON after a configured period of non - use. When the scanner recognizes a bar code, it will exit the Blink mode. 2. Laser O[...]

44 Beeper Optio ns and Button Funct ions Changing the Beeper Tone Beeper tones may be configured incrementally using the following bar code. The n ew tone will be h eard followed by a short pause. Two more new tones will be heard signifying the new setting has been stored in memory. The silent (no beep) tone is also selectable. ³ 9 9 9 9 7 5 N Cha[...]

45 Startup When the scanner first receives power, the blue LED will turn on and the scanner will beep once . The scanner is now ready to scan. Power - Up Tes t Mode When a MS2420/MS2430 scanner is first powered up, it cycles through a number of self - tests before starting normal operation. If there are any initial failures during this s equence of[...]

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47 Scale Opera ti on Scale Zeroing After the unit has been officially calibrated (see page 48 ) the scale can b e re - zeroed by pressing the scale - zeroing button either on the unit or on the remote display stand. When the scale is a t zero the amber LED will be illuminated. Figure 36 . The scale zero button on s canner/scale. Figure 37 . The sca[...]

48 Calibration The scanner/Diva scale must be calibrated if:  it is a first time installati on  the scale cannot be re - zeroed  the calibration verification tests indicate errors  there is a change in the units of measure [i.e. from pounds (lbs.) to kilograms (kg)]  if the scale load cell has been replaced  the calibration seal i[...]

49 Priming the Scale for Calibr ation (lbs. or kg) Prime the scale before starting either method of calibration . Note: Calibrat e the scanner/Diva scale after the unit is installed in the check out countertop. It is important to use the correct certified (lb. or kg.) field weight set when calibr ating the scale. 1. Check the platter to ensure that[...]

50 Scale Calibration Procedure (lbs. or kg) with Remote Displ ay* 1. Temporarily remove the platter and place it in a safe location. Note: It is the responsibility of the owner of the scale to confirm compliance with the relevant Weights and Measures statutes and regulations applicable in your area by checking with the appro priate government agenc[...]

51 Scale Calibration Procedure (lbs. or kg) with Remote Display* 4. Reinstall the platter onto the scanner/Diva scale. Figure 44 . Install Platter 5. Go to Group 1 Step 8 (Weight Unit) of the Service Mode by pressing the Zero ( ) key sev eral times unti l ‘Group 1 Step 8’ is displayed on the Remote Scale Display screen (see Figure 45 below) . x[...]

52 Scale Calibration Procedure (lbs. or kg) with Remote Display * 7. Go to Group 2 Step 6 (Calibration) of the Service Mode. Press the Tare ( ) key to advance to Group 2, then use the Zero ( ) key to advance to step 6 of group 2. 8. Press the Tare ( ) key to change the prompt to ‘YES’. 9. Press the Zero ( ) key to accept. 10. The display will n[...]

53 Bar Code Calibration Procedur e without Remote Display* The following calibration procedure can be used when the remote scale display is not pr esent. The Multi - Function Button (see page 44 ) is used to advance to the next stage of calibration an d the LED display notifies the operator which ‘calibration stage’ is active. 1. Temporarily re[...]

54 Bar Code Calibration Procedur e witho ut Remote Display* 3. Enter the scale program mode. Press the calibration button to engage the scale calibr ation mode. If the system is a dual cable system, disconnect the host to scale RS232 cable from the unit. Figure 47 . Ent ering the S cale Program Mode 4. Reinstall the platter onto the MS2420/MS2430 s[...]

55 ³ 9 9 6 0 4 4 ³ 9 9 6 0 4 2 Bar Code Calibration Procedur e without Remote Display* Unit Calibration (Pounds) For Kilogram weight units see instructions on page 55. Figure 49 . Entering Bar Code Calibr ation Mode (Po unds) Note: If a razz tone sounds, an error has occurred. Refer to Diagnostic Indicator Display; E rror Codes starting on page 4[...]

56 Bar Code Calibration Procedur e without Remote Display* 6. Make sure there is no load on the scale platter. The blue LED will be used to indicate the current step in the calibration process. 7. Calibrate a z ero load. The blue LED will blink once periodically. Wait 8 to 10 seconds for scale stability, and then press the Multi - Function Button o[...]

57 Bar Code Calibration Procedur e without Remote Display* 10. Calibratio n process is now complete. The scanner w ill automatically restart, and beep one time, in approximately 12 seconds. 11. Verify the calibration was successful with the calibrated weight. If the sc ale display does not accurately show the calibrated load weight correctly, resta[...]

58 Calibration Verification U.S. Pounds (lbs.) The following tests verify if the scale's Calibration is accurat e. For Kilograms see instructions starting on page 59 . Note: The following tests are based on a 2 - digit accuracy setting for pounds. • Increasing Load Test • Shift Test • Decreasing Load Test • Return to Zero Test Increasi[...]

59 Calibration Verification Kilograms (kg) The following tests verify if the scale's Calibration is accurat e. For US Pounds see instructions starting on page 58. Note: The following tests are based on a 3 - digit accuracy setting for kilograms. • Increasing Load Test • Shift Test • Decreasing Load Test • Return to Zero Test Increasing[...]

60 Security Seal In stallat ion Note: The certification of the weighing mechanism of the scale version of this scanner is subject to federal, state and local Weights and Measures statutes and regulations and can only be perf ormed by authorized government agencies and/or their duly registered agents. Each time the scale or weighi ng mechanism is ca[...]

61 Wire Security Seal (Seal Conversion Ki t PN 46 - 00359)* 1. Temporarily remove the platter and place it in a safe location. 2. Install the calibration button sealing cover and through - hole sealing screw. 3. Tighten the screw and route the wire seal through the holes in the plate and screw. Figure 59 . Calibrat ion Switch/ Button Wire Sec urity[...]

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63 Maintenanc e Horizontal Sc an Window Repla cement * Figure 61 . Platter/ Hori zont al Scan Window Repla cement * See replacement parts on page 4 .[...]

64 Daily Main tenance Smudges and dirt on the unit’s window can interfere with the unit’s performance. If the horizontal or vertical output windows require cleaning, use only a mild glass cleaner containing no ammonia. When cleaning the window, spray the cleaner onto a lint free, non - abrasive cleaning cloth then gently wipe the window clean. [...]

65 T roublesho oting The following guide is for reference purposes only. Contact a customer service representative to preserve the limited warranty terms. Symptom P ossible Cause(s) Solution All Interfaces No LEDs, beep , or motor spin. No power is being supplied to the scanner. Check the transformer, outlet and the power strip. Make sure the power[...]

66 Symptom Possible Cause(s) Solution All Interfaces The unit scans a bar code, but locks up after the first scan (the blue LED stays on). The scanner is configured to support some form of host handshaking but is not receiving the signal. If the scanner is setup to support ACK/NAK, RTS/CTS, XON/XOFF , or D/E, verify that the host cable and host are[...]

67 Symptom Possible Cause(s) Solution RS232 Only The unit powers up OK and scans OK but does not communicate properly to the host. The com port at the host is not working or is not configured properly. Check to make sure that the baud rate and parity of the scanner and the communication port match and the program is looking for RS2 32 data. The cab[...]

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69 Scanner and Cable T erminati ons Scanner Pinout Connections The MS2420 /MS2430 scanner terminates to 10 - pin modular jacks located on the bottom of the unit. The serial number label indicates the model number and interface of the scanner. EAS DC Power Figure 62 . Conne ctor Layout Pin Function Pin Function 1 EAS In 1 No Connect 2 EAS Out 2 Eart[...]

70 Scanner Scale Pi nout Connecti ons There are four additional 10 - pin modular jacks located on the bottom of the of the MS2420 /M S2430 scanner models that may be used for an integrated scale application and the use of a remote display. Note: Please keep in mind that every application is unique. The use of these connections depends on the specif[...]

71 Cable Connect or Configurat ions RS232 Interface Cable , PN 57 - 57210x -N-3 Pin Function ** 9- Pin D - Type Connector 1 No Connect 2 RS232 Transmit Output 3 RS232 Receive Input 4 DTR Input 5 Power/Signal Ground 6 DSR Output 7 CTS Input 8 RTS Output 9 No Connect Full Speed USB Cable , PN 57 - 57201x -N- 3 or PN 57 - 57227x -N-3 Pin Function ** L[...]

72 Cable Connect or Configurat ions Aux Port Configuration Cable*, PN 57 - 57008x -N-3 Pin Function** 9- Pin D - Type Connector 1 No Connect 2 Output from Scanner 3 Input to Scanner 4 No Connect 5 Ground 6-9 No Connect RS232 LSO/AUX Cable PN 57 - 57099x -3 or PN 57 - 57099x -3- 12 Pin Function† 10 - Position Modular Plug 1 Signal Ground 2 RS232 f[...]

73 Regulator y C ompliance Safety ITE Equip ment IEC 60950 - 1, EN 60950 -1 Laser Laser Class 1: IEC 60825 - 1:1993+A1+A2, EN 60825 - 1:1994+A1+A2 Caution Use of controls or adjustments or performance of procedures other than those specifi ed herein may result in hazardous laser light exposure. Under no circumstances should the customer attempt to [...]

74 EMC Emission s FCC Part 15, ICES - 003, CISPR 22, EN 55022 Immunit y CISPR 24, EN 55024 Note : Immunity performance is not guaranteed for scanner cables greater than 3 meters in length w hen fully extended. Changes or modifications not expressly approved by the party responsible for compliance could v oid the user’s authority to operate the eq[...]

75 Standard E uropeo Attenzione Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potr ebbe causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure. Attention Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être la cause d’interférences radio. Dan[...]

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77 Limited Warranty Honeywell International Inc. ("HII") warrants its products and optional acc essories to be free from defects in materials and workmanship and to conform to HII’s published specifications applicable to the products purchased at the time of shipment. This warranty does not cover any HII product which is (i) improperly [...]

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79 Patents For patent information, please refer to www.honeywellaidc.com/patents.[...]

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81 Index A AC ............................................................ see power amber LED ......................................... see indicators application ............................................................ 40 audible ............................................... see indicators AUX ...............................................[...]

82 power save .................................................... 43, 4 4 protocols .............................................................. 45 R razzberry tone ................................................ 37, 39 regulatory compliance .................................... 72 – 75 remote display ....................................... 3,[...]

83 C ustomer Sup port Technical Assi stance If you need assistance installing or troubleshooting your device, please call y our distributor or the nearest technical support office: North America/Canada Telephone: (800) 782 - 4263 E- mail: hsmnasupport@honeywell.com Latin America Telephone: (803) 835 - 8000 Telephone: (80 0) 782 - 4263 E- mail: hsml[...]

84 Product Service and Repair Honeywell International Inc. provides service for all its products through service centers throughout the w orld. To obtain warranty or non - warranty service, contact the appropriate location below to obtain a Return Material Authorization number (RMA #) before returning the product. North America Telephone: (800) 782[...]

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Honeywell Scanning & Mobility 9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.com 00 - 05310 Rev E 4 /11[...]