Jaguar X-Type (2001) инструкция обслуживания
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Хорошее руководство по эксплуатации
Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Jaguar X-Type (2001). Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Jaguar X-Type (2001) или обучающее видео для пользователей. Условием остается четкая и понятная форма.
Что такое руководство?
Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Jaguar X-Type (2001) можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.
К сожалению немного пользователей находит время для чтения инструкций Jaguar X-Type (2001), и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.
Из чего должно состоять идеальное руководство по эксплуатации?
Прежде всего в инструкции Jaguar X-Type (2001) должна находится:
- информация относительно технических данных устройства Jaguar X-Type (2001)
- название производителя и год производства оборудования Jaguar X-Type (2001)
- правила обслуживания, настройки и ухода за оборудованием Jaguar X-Type (2001)
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам
Почему мы не читаем инструкций?
Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Jaguar X-Type (2001) это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Jaguar X-Type (2001) и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Jaguar, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Jaguar X-Type (2001), как это часто бывает в случае бумажной версии.
Почему стоит читать инструкции?
Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Jaguar X-Type (2001), использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.
После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Jaguar X-Type (2001). Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.
Содержание руководства
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Workshop Manual X-TYPE Sedan and Estate (Wagon) 2.0 L , 2.5 L and 3.0 L Gasoline; 2.0 L and 2.2 L, Diesel 2001 to 2009 www.JagDocs.com JagDocs.com[...]
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TABLE OF CONTENTS 1: General Informa tion 10 0: Service Information 100 -00: General Information Description and Op eration About This Manual Application and Use of Spec ifications General Service Information Health and Safety Precau tions How To Use This Manu al Important Safety Instruc tions Road/Roller Testing Solvents, Sealants and Ad hesives S[...]
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2: Chassis 20 4: Suspension 204 -00: Suspension System - Gene ral Information Specification Description and Op eration Wheel Alignment Angles Diagnosis and Testing Suspension System General Procedures Front Toe Adjustment (57.65.01) Rear Toe Adjustment ( 57.65.08) Wheel Bearing In spection 204 -01: Front Suspension Specification Description and Op [...]
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Removal and Installation Damper Front Lower Arm (64.35.51) - 4-Door Front Lower Arm (64.35.51) - Wagon Rear Lower Arm (64.35.52) Spring (64.20.01) Rear Stabilizer Bar (64.35.08) Rear Stabilizer Bar Link (64 .35.24) Upper Arm (64 .25.31) Wheel Hub (64.15.14) Wheel Knuckle ( 64.15.22) Wheel Knuckle Front Bush ing (64.15.28) Wheel Knuckle Rear Bushin [...]
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Diagnosis and Testing Driveline System 205 -01: Driveshaft Specification Description and Op eration Driveshaft Diagnosis and Testing Driveshaft General Procedures Driveshaft Runout an d Balancing Removal and In stallation Driveshaft (47.15.01) 205 -02: Rear Drive Axle/Differe ntial Specification Description and Op eration Rear Drive Axle and Differ[...]
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Front Halfshaft RH (47.10.16) - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110 kW/150PS) - Puma Inner Constant Velocity ( CV) Joint Boot (47.10.18) Intermediate Shaft Outer Constant Velocity (CV) Joint Boot (47.10.19) 205 -05: Rear Drive Halfshafts Specification Description and Op eration Rear Drive Halfshafts Diagnosis and Testing Rear Drive Halfshaft[...]
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Brake Pads (70.40.02) 206 -04: Rear Disc Brake Specification Description and Op eration Rear Disc Brake Diagnosis and Testing Rear Disc Brake Removal and In stallation Brake Caliper (70.55.03) (70.55.25) Brake Disc (70.10.11) Brake Disc Shield (7 0.10.19) Brake Pads (70.40.03) 206 -05: Parking Brake and Actuatio n Specification Description and Op e[...]
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Brake Pedal and Bracket (70.35.03) Brake Pedal Cross-Shaft 206 -07: Power Brake Actuation Specification Description and Op eration Brake Booster Diagnosis and Testing Power Brake System Removal and In stallation Brake Booster (70.50.17) - LHD AWD/LHD FWD Brake Booster (70.50.17) - RHD AWD/RHD FWD Brake Vacuum Pump - 2.0L NA V6 - AJV6 Brake Vacuum P[...]
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211: S teering System 211 -00: Steering System - General I nformation Specification Description and Op eration Steering System Diagnosis and Testing Steering System General Procedures Power Steering System Filling Power Steering System Flushing ( 57.15.08) 211 -02: Power Steering Specification Description and Op eration Power Steering Diagnosis and[...]
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211-03 : Steering Linkage Specification Description and Op eration Steering Linkage Diagnosis and Testing Steering Linkage Removal and In stallation Steering Gear Boot (57.10.29) Tie Rod End ( 57.55.02) 211 -04: Steering Column Specification Description and Op eration Steering Column Diagnosis and Testing Steering Column Removal and In stallation I[...]
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3: Powertrain 30 3: Engine 303 -00: Engine System - General Inform ation Specification Description and Op eration Engine Diagnosis and Testing Engine General Procedures Bearing Inspection Camshaft Bearing Journal Clear ance Camshaft Bearing Journal Diam eter Camshaft End Play Camshaft Lobe Lift Camshaft Surface Inspec tion Connecting Rod Clean ing [...]
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Leakage Test Using Smoke Test Equipm ent 303 -01A: Engine - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op eration Engine Diagnosis and Testing Engine General Procedures Valve Clearance Adjustment (12.29.48) Valve Clearance Check (12.29.47) In-Vehicle Repair Camshafts LH (12.13.19) Crankshaft Front Seal (12 .[...]
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Engine (12.41.01) - Veh icles With: 5-Speed Au tomatic Transaxle - JATCO/6-Speed Automatic Transaxle - AWF21 Disassembly Engine Disassembly and Assemb ly of Subassemblies Cylinder Head (12.29.22) Piston (12.17.02) Assembly Engine Installation Engine (12.41.01) - Veh icles With: 5-Speed Manual Transmission - MT75/6- Spe ed Manual Transaxle - MMT6 En[...]
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Installation Engine (12.41.01) - 2.0L Du ratorq-TDCi Engine (12.41.01) - 2.2L Du ratorq-TDCi (110kW/150P S) – Puma 303 -03A: Engine Cooling - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op eration Engine Cooling Diagnosis and Testing Engine Cooling General Procedures Cooling System Backflush ing Cooling Sys[...]
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Cooling Module (26.40.16) Radiator (26.40.01) Water Pump (26.50.01) 303 -04A: Fuel Charging and Con trols - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op eration Fuel Charging and Controls Diagnosis and Testing Fuel Charging and Controls - 2.0L NA V6 - AJV6 Fuel Charging and Controls - 2.5L NA V6 - AJV6/3.0L[...]
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303 -04C: Fuel Charging and Con trols - Turbocharger Specification Description and Op eration Turbocharger Diagnosis and Testing Turbocharger Removal and In stallation Turbocharger 303 -05: Accessory Drive Specification Description and Op eration Accessory Drive Diagnosis and Testing Accessory Drive Removal and In stallation Accessory Drive Belt (1[...]
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Starting System Diagnosis and Testing Starting System - 2.0L NA V6 - AJV6 Starting System - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Removal and In stallation Starter Motor (86.60.01) - 2.0L Du ratorq-TDCi Starter Motor (86.60.01) - 2.2L Du ratorq-TDCi (110kW/150 PS) - Puma Starter Motor (86.60.01) - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 – AJ[...]
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Removal and In stallation Exhaust Gas Recirculation ( EGR) Cooler Exhaust Gas Recirculation ( EGR) Cooler to EGR Valve Tube Exhaust Gas Recirculation ( EGR) Valve (17 .45.01) 303 -12A: Intake Air Distribution a nd Filtering - 2 .0L NA V6 - AJV6/2. 5L NA V6 – AJV6/3.0L NA V6 - AJ27 Description and Op eration Intake Air Distribution and Filtering D[...]
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Removal and In stallation Evaporative Emission Canister (17.15.13) - 2.0L NA V6 - AJV6 Evaporative Emission Canister (17.15.13) - 2.5L NA V6 - AJV6/3 .0L NA V6 - AJ27 Evaporative Emission Canister Purge Valve (17.15.30) 303 -14A: Electronic Engine Controls - 2.0L NA V6 - AJV6/2.5L NA V 6 - AJV6/3.0L NA V6 - AJ27 Specification Description and Op era[...]
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Description and Op eration Electronic Engine Controls Diagnosis and Testing Electronic Engine Controls Removal and In stallation Camshaft Position (CMP) Sensor (18.30.63) Catalytic Converter Temperatu re Sensor Crankshaft Position (CKP) Sensor (18.30.12) Cylinder Head Temp erature (CHT) Sensor (18 .30.97) Diesel Particulate Filter ( DPF) Temperatur[...]
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Transmission Control Module (TCM) (44.15.32) Transmission Range (TR) Sensor Removal Transaxle (44.20.01) Disassembly and Assemb ly of Subassemblies Input Shaft Seal (44.32.07) Installation Transaxle (44.20.01) 307 -01B: Automatic Transmission/Tra nsaxle - Vehicles With: 6-Speed Automatic Transaxle - AWF21 Specification Description and Op eration Tr[...]
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307 -02A: Transmission/Transaxle Cooli ng - Vehicles Wit h: 5-Speed Automati c Transaxle - JATCO Specification Description and Op eration Transmission Cooling - Veh icles With: 5-Speed Automatic Transaxle - JATC O Diagnosis and Testing Transmission Cooling Removal and In stallation Transmission Fluid C ooler (44.24.10) Transmission Fluid C ooler Tu[...]
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307 -05B: Automatic Transmission/Tra nsaxle External C ontrols - Vehicles Wi th: 6-Speed Automat ic Transaxle - AWF21 Specification Description and Op eration External Controls - Vehicle s With: 6-Spee d Automatic Transaxle - AWF21 Diagnosis and Testing External Controls General Procedures Selector Lever Cable Adjustment ( 44.15.07) Removal and In [...]
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Clutch Disc and Pressure Plate (12.53.13) (3 3.10.01) 308 -02: Clutch Controls Specification Description and Op eration Clutch Controls Diagnosis and Testing Clutch Controls Removal and In stallation Clutch Master Cylinder (3 3.20.01) Clutch Slave Cylinder (33.35.01) - Vehicles With: 5-Speed Manu al Transmission – MT75 Clutch Slave Cylinder (33.3[...]
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Transaxle (37.20.01) - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6 /3.0L NA V6 - AJ27 Installation Transaxle (37.20.01) - 2 .0L Duratorq-TDCi Transaxle (37.20.01) - 2 .2L Duratorq-TDCi (110kW/150PS) - Puma Transaxle (37.20.01) - 2 .0L NA V6 - AJV6/2.5L NA V6 - AJV6 /3.0L NA V6 - AJ27 308 -06: Manual Transmission/Tr ansaxle External C ontrols Specification [...]
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30 9: Exhaust System 309 -00: Exhaust System Specification Description and Op eration Exhaust System Diagnosis and Testing Exhaust System Removal and In stallation Catalytic Converter (17.50.05) - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (110kW/1 50PS) - Puma Catalytic Converter LH (17.50.15) - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Ca[...]
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General Procedures Fuel System Pressure C heck Fuel System Pressure Release (19.50.02) Fuel Tank Draining - 2.0L Duratorq-TDCi/2.2L Durato rq-TDCi (110kW/15 0PS) – Pum a Fuel Tank Draining - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Quick Release Couplin g - Push Connect Spring Lock Coup lings 310 -01: Fuel Tank and Lines Specificatio[...]
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310 -02: Acceleration Control Specification Description and Op eration Acceleration Control Diagnosis and Testing Acceleration Control General Procedures Accelerator Cable Adju stment (12.20.05) - 2.0L NA V6 - AJV6 Removal and In stallation Accelerator Cable ( 19.20.06) - 2.0L NA V6 - AJV6 Accelerator Pedal ( 19.20.01) 310 -03: Speed Control Specif[...]
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Air Conditioning (A/C) System Flushing Air Conditioning (A/C) System Recovery, Evacuation an d Charging (82 .30.30) Contaminated Refrigerant Han dling Discharging and Recovery (82.30.30) Electronic Leak De tection Inspection and Assembly Requirements Leak Detection Refrigerant Oil Addin g Refrigerant System Tests 412 -01: Air Distribution and Filte[...]
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412 -02B: Auxiliary Heating Specification Description and Op eration Electric Booster Heater Fuel Fired Booster Heater Diagnosis and Testing Auxiliary Heater Fuel Fired Booster Heater Removal and In stallation Electric Booster Heater Fuel Fired Booster Heater 412 -03: Air Conditioning Specification Description and Op eration Air Conditioning Diagno[...]
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Air Discharge Temperatu re Sensor (82.20.64) Ambient Air Temperature Sensor (82.20.02) Climate Control Assembly ( 82.20.07) Defrost Vent/Register Blend Door Actuator (82.20.8 4) Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85) Sunload Sensor (82.20.70) Temperature Blend Door Actu ator (82.20.86) 41 3: Instrumentation and Warning System[...]
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Removal and In stallation Message Center Message Center Switch (86.66.11) 413 -09: Warning Devices Description and Op eration Warning Devices Diagnosis and Testing Warning Devices General Procedures Oil Change In dicator Reset Removal and In stallation Low Washer Fluid Warning I ndicator Switch (84.10.17) 413 -13: Parking Aid Description and Op era[...]
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Quiescent Drain Diagnosis and Testing Charging System - 2.0L NA V6 - AJV6/2.5L NA V6 - AJV6 /3.0L NA V6 - AJ27 Charging System - 2.0L Durato rq-TDCi/2.2L Durator q-TDCi (110 kW/150PS) – Pum a General Procedures Battery Charging 414 -01: Battery, Mounting and Cables Specification Description and Op eration Battery and Cable s Diagnosis and Testing[...]
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41 5: Information and Entertainmen t Systems 415 -00: Information and Entertai nment System - Gen eral Information Diagnosis and Testing Audio System 415 -01: Audio Unit Description and Op eration Audio System Diagnosis and Testing Audio System Removal and In stallation Audio Unit (86.50.03) Audio Unit Amplifier (8 6.50.10) (86.50.36) - 4-Door Audi[...]
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Parcel Shelf Speaker (86 .51.06) Rear Door Speaker (86.50.14) Rear Door Tweeter Spe aker (86.50.62) 41 7: Lighting 417 -01: Exterior Lighting Specification Description and Op eration Exterior Lighting Diagnosis and Testing Headlamps General Procedures Headlamp Adjustment (8 6.40.18) Removal and In stallation Ballast (86.41.52) Front Fog Lamp (86 .4[...]
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417 -04: Daytime Running Lamps ( DRL) Description and Op eration Daytime Running Lamps (DRL) Diagnosis and Testing Daytime Running Lamps (DRL) 41 8: Electrical Distribution 418 -00: Module Communication s Network Description and Op eration Communications Network Diagnosis and Testing Communications Network - V IN Range: E96603->J 28492 Communica[...]
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419 -01B: Anti-Theft - Passive Description and Op eration Anti-Theft - Passive Diagnosis and Testing Anti-Theft - Passive General Procedures Anti-Theft Security Acce ss Key Programming Using Diagnostic Equip ment Removal and In stallation Passive Anti-Theft System (PATS) Transceiver ( 86.52.30) 419 -02: Remote Convenience Description and Op eration[...]
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Cellular Phone Cellular Phone - Veh icles With: Bluetooth Removal and In stallation Bluetooth Module Handset Holder (86.51.12) Module - 4-Door Module – Wagon 419 -10: Multifunction Electronic Modul es Specification Description and Op eration Module Controlled Functions Diagnosis and Testing Multifunction Electronic Mod ule Removal and In stallati[...]
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General Procedures Door Alignmen t Hood Alignment (76 .16.02) Liftgate Alignment (76.19.54.60) Luggage Compartment Lid Alignment (76.19.03) Removal and In stallation Weatherstrip 501 -05: Interior Trim and Ornamentation Specification Description and Op eration Interior Trim Removal and In stallation A-Pillar Trim Panel (76.13.31) B-Pillar Lower Tri[...]
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Removal and In stallation Door Moulding (76 .43.72) Liftgate Moulding (7 6.43.79) Radiator Grille (76.55.03) Rear Spoiler (76.19.86.60) - Wagon Rocker Panel Moulding (76.11.36) Roof Rail (76.43.86.60) Window Moulding (76 .43.20) 501 -09: Rear View Mirrors Specification Description and Op eration Rear View Mirrors Diagnosis and Testing Rear View Mir[...]
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Front Seat Track Motor (86.75. 33) Lumbar Assembly (86.75.12) Rear Seat Backrest (76.70.38) - 4-Door Rear Seat Backrest (76.70.38) - 4-Door, Vehicles With : 70/30 Split Seat Rear Seat Backrest (76.70.38) - Wagon, Vehicles With : 70/30 Split Seat Rear Seat Backrest Latch (76.70.62.60) - Wagon Rear Seat Bolster (76.70.67) - 4-Door Rear Seat Bolster ([...]
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Rear Quarter Window Glass (76.31.31) Rear Window Glass Using Che ese Wire (76.81.41) Rear Window Glass Using Cut ting Tool Window Control Switch ( 86.25.08) Windshield Glass Using C heese Wire (76.81.40) Windshield Glass Using C utting Tool (76.81.01) 501 -12: Instrument Panel and Cons ole Description and Op eration Instrument Pan el Removal and In[...]
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501 -16: Wipers and Washers Specification Description and Op eration Wipers and Washers Diagnosis and Testing Wipers and Washers Removal and In stallation Headlamp Washer Pum p (84.20.21) Rain Sensor (84.12.10) ( 86.56.62) Rain Sensor Module (86 .56.60) Rear Window Wiper Motor (8 4.15.48.60) (84.35.12) Windshield and Rear Win dow Washer Pum p (84.1[...]
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501-19: Bumpers Specification Description and Op eration Bumpers Removal and In stallation Front Bumper Cover (7 6.22.78) Front Bumper Cover In sert (76.22.73) Rear Bumper (76.22.27) (76.22.52) - 4-Door Rear Bumper (76.22.27) (76.22.52) - Wagon Rear Bumper Cover (76 .22.74) (76.22.77) - 4-Door Rear Bumper Cover (76 .22.74) (76.22.77) - Wagon Rear B[...]
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General Procedures Air Bag Disposal Removal and In stallation Clockspring (86.65.92) Crash Sensor (76.73.55) Driver Air Bag Module (7 6.73.39) Driver Lower Air Bag Module (76.73.75) Occupant Classification Senso r (76.73.60) Passenger Air Bag Deactivation (PAD) Indicat or (76.73.58) Passenger Air Bag Module ( 76.73.37) Restraints Control Module (RC[...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - A bout Th is Man ual Des cr ipt i o n a nd O pe r a t i o n Note s, Ca u tions a n d Warn ings Thr oug hout t hi s manua l , i mpor t a nt i nfo rm at i on i s hi ghl i gh te d by t he us e o f no t e s , ca ut i ons a nd wa rning s. NO TES gi v e a ddi t i o nal i nfo r m at i o n on a t o pi [...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - A pplicatio n and U se o f S pecifi cation s Des cr ipt i o n a nd O pe r a t i o n Torque S pecif ica tions To r que s pe ci fi cat i on s a r e s ho wn i n t he t orque s pe cif i ca t i o ns c ha rt l o cat e d a t t he fro nt of t he rel e v a nt s e c t i o n. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - General Service I nform atio n Des cr ipt i o n a nd O pe r a t i o n Repa irs an d Repla cem en ts W he n s e r vi c e pa r t s a r e requi r ed, it i s e s s e nt ia l tha t onl y g e nui ne Ja g uar/ Dai mle r r ep l a ceme nt s a r e us e d. At t e nt i o n i s drawn t o t he fo l lo wi ng [...]
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Re - e nt e r t he radi o recei ve r /cas s e t t e pl ayer /min i di s c pl a y e r and co mpact d i s c pl a y e r k e yc od e s a nd pr es e t ' f r e que ncie s , i f kno wn. Fol l o wi ng r e conne cti o n o f t he ba t te r y, t he e ngi ne s h oul d be al lo we d t o i dl e unt i l i t ha s reache d no r m al o p e r at i ng t e mpe r a[...]
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I t is o f f unda ment a l i m po r t ance t ha t c e rta i n e s s e nti a l e qui pme nt e . g. t o r que wren c he s , mult i met e r s , e xhaus t ga s a nal yse r s, r o ll i ng roads e t c., are regul arly cal i br a t e d i n a ccor da nce wi t h t he m a nufa ct ur ers i ns t r u cti ons . U se of C ontr ol Mo du les Cont rol mod ul es m a [...]
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I n t he i nt e re st o f cla r it y, s i ngl e l i ne s may repr e se nt mul t i pl e wi r es . Re fe r to the col o r code (1s t a l pha ) f ol lo we d by t he wi r e ref e rence (num eric/al pha/n umer ic) t o t r ace o r i g in a nd de s t i n at io n. e .g. B W 647B002. BW (bl a ck wi t h whi t e t r ace) 647 (wi r e r e fe rence ) B002 (s t a[...]
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T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on Dat a O ut p ut Li ne DOL Ci r cui t th a t s e n ds certa i n i nf orm at i o n f r o m t he ECM to the i ns t ru me nt cl ust e r Deg r ee de g , ° Angle o r t e mpe r a ture Dep a r t ment o f Tr an s p or t a t i o n (US) DOT W h i ch is a f i br e o pt ic ring ne tw ork, can b e d[...]
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T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on He a t e d O x ygen S e nso r HO2S El e ct rica ll y he at e d o xy ge n s e ns or w hi ch i ndu c e s f ue l i ng c orr e ct i ons He r t z (freq uency) Hz Fr e que ncy, o ne cycle pe r s e cond Hi gh Mount e d Sto pl amp HMS L Hi gh t e ns i o n HT Ho ur ho ur Hydr oca r b o n HC I dl[...]
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T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on On -Boa rd Dia g nos t i c OB D A s ys t e m t ha t moni t o r s s o me o r a l l comput e r i npu t a nd o ut p ut cont r o l s i gna l s . S ig nal (s ) ou ts i de th e pre -det e rm ine d l i mi t s i mpl y a f a ul t i n t he s ys t e m o r a r el a t e d s ys te m Orig i na l Equi [...]
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T e rm ( s) Acr onym / Un i t / Abbrevi a ti on Def i ni ti on Tr an s mi s s i o n O i l Te mpe r at ur e TO T I ndi cat e s t e mpe rat ur e o f t rans mis s i o n fl ui d Tr an s mi s s i o n Ran ge TR T he range i n whi ch t he t r ans mis s i o n i s op e r at i ng Tur bi ne Sh af t Sp e e d TS S I ndi cat e s r o t a t i ona l s p ee d of t r[...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - H ealth and Safety Pre cautio n s Des cr ipt i o n a nd O pe r a t i o n P r o l onge d a nd repe a t ed c on t a ct wi t h mine ral o i l wi l l res ul t i n t he r e mov a l of na t ural o i ls f r o m t he s kin , l e adi ng t o dr ynes s , i rr i t a t io n a nd de r m a t i t i s . In a dd[...]
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Hi ghl y fl ammabl e , combus t i bl e – o bs e rv e No Sm oking po l i cy . S kin co nt a ct may res ul t in f r os tb i te . I nst r ucti o ns gi ven b y t he manufa ct ur e r m us t be f o l l owe d. A voi d na ked l i ght s , we ar s u i t a b l e p r o te cti v e g lo ves and gogg l e s . I f r e frige r a nt come s in t o cont a ct wi t h t[...]
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Do wa s h b e fo re br ea ks , bef ore e a t i ng, s mokin g, d rinking o r us i ng t o i l et fa ci l i t i e s w he n ha ndl i ng che mica l m a t e ria l s . Do ke e p wo r k a r ea s cl e a n, unclut t e r ed a nd f r e e o f s pi l l s . Do s t ore che mica l mat e ria l s acco r d i ng t o na t i o na l and l o cal regul at i o ns . Do ke e p[...]
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S ee L ubr ica nt s a nd Gr ea se . Exh a ust Fume s The s e c ont a i n a s phyxia t i ng , harm f ul a nd t oxi c chemi ca l s a nd p a r t i cl e s s uch a s ca r bo n o xide s , ni t r oge n o x i d e s , a l dehyde s , l ea d and aromat i c hydr o carbons . Engi ne s s houl d b e r un onl y unde r co ndi t i o ns of ade qua t e e xhaus t e xt [...]
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Mot or ga s o li ne may cont ai n a pp r e cia b l e qua nt i t i e s o f b e nz e ne , whi ch is t o xic u po n i n hal at i o n, a nd t he concen trat i o n of ga s o l i ne v a po r s mus t be ke p t v e r y lo w. Hi g h conce nt rat i o ns wi ll ca us e eye, no se a nd throa t i r rit a t i o n, na us ea , he a d ache , d epres s i on a nd symp[...]
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The Fa ct or i e s A ct (1961). The As bes t os Re gul at i o ns (1969). Hi ghl y Fl a mm a b l e Li q ui ds a nd L iq ui f i e d P e t r o l e um Gas e s Re g ul a t i o ns (1972) . Cont rol o f P o l l ut i on A c t (1974). He a l t h a nd S a fe t y a t W o r k Act (1974). The Cl a s s i f i cat i o n, P a c kagi ng a nd La be l l in g o f Dange[...]
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a voi de d. Re moval o f e xc e s s s o ld e r s houl d be underta ke n wi t h care, t o make s ure t hat f i ne l e ad d ust i s no t p r o d uced, wh ich ca n gi ve t o xic e ff e ct s i f in ha l e d. Re sp i r a t ory prote c t i o n may b e ne ce s s a r y . S ol de r sp i l l age and fi l i ng s s ho ul d be co ll e ct e d a nd r emove d prom[...]
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S ee a l s o Fi r e , El e ct ric Shoc k, Ga s Cyli nde rs. W e l di ng pr oce s s e s i ncl ude Res i st a nce W e ld i ng (S pot W e l di ng), A r c W e l d in g and Gas W e l d i ng. Resista nce W el ding Thi s proces s may ca use parti cl e s o f mol t e n met a l t o b e emi t t e d a t a hi gh ve lo ci t y , a nd t he e yes a nd s k i n m us [...]
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3. J ag ua r vehi cle s a nd r e pl a ce ment parts whi ch cont a i n a s be s t os a r e i de nt i fi ed by t hi s s y mbol . S ee A sb e s t o s i n t hi s s ub s e ct i o n. 3. 4. Componen t s o r as s e mbli e s d is pl a yi ng t hi s s ym bol gi ve wa r ni ng t ha t t he compone n t cont a i ns a co r r os ive s ubs t a nce. See Aci ds a nd Al[...]
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Ensu r e t hat d ry s a nd is a va i l abl e t o s o ak up a ny f ue l s pi l l a ge . Empty fue l us i ng s ui t ab l e fi r e p r oo f e qui pment i nto an a ut ho r i ze d expl o s i on pr oo f c o nt a i ner. Do no t e m pt y fue l whi l e wo r ki ng i n a wo r ksh op o r a pi t . Ensu r e t hat wo rking a r e a i s we l l v e nt il a t e d. En[...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - H o w To Us e T hi s Manua l Des cr ipt i o n a nd O pe r a t i o n C opyrigh t Sta t em en t Cop y r i ght . © Jagu a r Cars Lt d. 1999 Al l right s r es e r ved. No part of t hi s publ i ca t i on may be repr od uced, s t o red i n a r e t r i e val s yst e m or t r ans mit t e d i n a ny f [...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - Important Safety Instructio ns Des cr ipt i o n a nd O pe r a t i o n S af e t y N o t i ce App r opr i at e s e r vi ce met ho d s a nd co r r ect repai r pr oced ur es a re e s s e nt i a l fo r t he s a fe , r el i a bl e o pe r at i o n o f a l l mot o r vehi cl e s , a s wel l a s t he s a[...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - R oa d /R oll e r Tes ting Des cr ipt i o n a nd O pe r a t i o n Roa d o r r o l l e r t e s t i ng may b e carr i e d out f o r vario us reas on s an d a proced ur e de t a i l i ng pre - t e s t checks, t h r o ug h e ng i ne s t arti ng a nd s t o pp i ng, p r e - drivi ng c he ck s , o n -[...]
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Abnorm a l te mperat ur e o f an y movi ng comp one nt s or as s e mbl i e s , e .g. whe e l hubs , t r ans mis s i o n, a xl e e t c., whi ch mi ght i ndi ca t e overti ght ne s s o r l a ck o f l ub r i cat i o n. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - Solvents, Sealants and Adh esives Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: A l wa ys ha ndl e a l l s ol ve nt s , s e a l e r s a nd a d he s i ves wi t h e xtre me ca r e . S ome co nt a i n che mical s o r g i ve of f f um e s whi ch ca n be d a nge rous to hea l th . Al wa ys f o [...]
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P ubl i s he d: 11-May-2 011 Gen eral Info rm atio n - Sta ndard Works ho p Practices Des cr ipt i o n a nd O pe r a t i o n Protecting th e V eh icl e Al wa ys i ns t a ll cove rs t o pr ot e ct t he fe nd e r s be f ore co mm enci ng wo rk i n th e e ng i ne co mpa r t ment . A l wa ys i ns t a l l t he i nt e rio r pr ot e ct i o n kit , we a r [...]
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P ubl i s he d: 11-May-2 011 Identifi cation C odes - Ide ntif icatio n C o des Des cr ipt i o n a nd O pe r a t i o n V eh icl e Ide ntifi cation Num be r (VIN) The o ff i ci a l VI N i s s t a mped o n t he right han d s i de o f t he b o ot compart m e nt fl o o r. A n a ddi ti o nal q ui ck r e fe r e nce a nd a nt i f o r ge r y id e nt i fi c[...]
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Item Par t N u m ber Desc ri pti on 1 — W orld manuf act ur er i de nt i fi e r 2 — Ma r k e t , a i r ba g s pe cif i ca t i on 3 — T r ans mis s i o n a nd s t e e ring co d e 4 — B o dy code 5 — E ngi ne e mis s i on sys te m 6 — Ch eck di gi t 7 — Mo del ye a r 8 — A s s e mbl y p l a nt , mode l l i ne 9 — P r o duct i on se [...]
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VI N Po si t i o n 8 • NO T E: *1 EU . I ncl ude s t he f ol l o wi ng mar ket s ; Au s t ria , Be lg i um , Cy pru s , Cz e ch Rep , Den m a rk , Es t o ni a , Fi nla nd, France , Ger many, Gr e e ce, Ne t he rla nds , Hunga r y, It a l y, La t vi a , Li t huani a, L uxe mbour g, Mal t a, P o l and, P o r t uga l , Rep. o f I r el a nd , S lo ve[...]
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VI N Po si t i o n 1 2 throug h 1 7 Seque nce Nu m ber C00001 - C99999 D0000 1 - D99999 E00001 - E 99999 J00001 - J9999 9 K00001 - K99999 S 000 01 - S9 9999 T00001 - T99999 V00001 - V99999 V eh icl e C ertif i cation La bel The vehi cl e ce r t i f i ca ti on l a b e l al s o cont a i ns t he 17 charact e r vehi cl e i den t i f i cat i o n number.[...]
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It e m Pa rt Nu mb e r Descri pti o n 1 — Maximum perm i t t e d front a xle l o a di ng 2 — Dat e of ma nufa ct ur e 3 — Gr o s s ve hi cle w ei ght 4 — Maximum perm i t t e d r ea r a xle l o a di ng 5 — Ve hi cl e i de nt i f i ca t i on number 6 — Ty pe 7 — Int e r i or t rim code 8 — Pa i nt cod e Ve hi cl e I d e nt i f i ca t[...]
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It e m Pa rt Nu mb e r Descri pti o n 1 — Maximum perm i t t e d front a xle l o a di ng 2 — Dat e of ma nufa ct ur e 3 — Gr o s s ve hi cle w ei ght 4 — Maximum perm i t t e d r ea r a xle l o a di ng 5 — Ve hi cl e i de nt i f i ca t i on number 6 — Pa i nt cod e 7 — Int e r i or t rim code 8 — Ty pe Automa tic Tran smission Num b[...]
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P ubl i s he d: 11-May-2 011 Ja cking and L ifti ng - J ackin g Des cr ipt i o n a nd O pe r a t i o n Sa f et y Precau tion s CAU TIO N : Th e j ack prov i de d wi t h t he vehi cl e i s i nt ende d t o b e us e d i n a n e me r ge ncy f o r cha ngi ng a d e fl a t e d t i re . To a v oi d da mage t o t he v e hi c l e , ne ve r us e th e j a c k [...]
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P ubl i s he d: 11-May-2 011 Ja cking and L ifti ng - Li ftin g Des cr ipt i o n a nd O pe r a t i o n Liftin g Poi nt s—Twi n-Post Hoist an d Floor Ja ck • CAU TI O N S : Do not a l lo w t he ho i s t a d a pt e r s t o co nt a ct t he s t e e r i ng l i nk ag e , s us pe ns i on a r m s , s t ab i l i z e r bar , rear s ub frame s t abi l i z[...]
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V eh icl e R ecove ry • NO T E: P r i o r t o vehi cl e r e covery , ma k e su r e t hat t he vehi cl e ke ys a r e avai l a bl e a nd t he s e cur it y s y s t e m i s di s a r me d. Ve hi cl e recove r y met ho ds a r e : By f l a t -be d t r ans porte r. By f r ont s us pe nd ed to w. Tran s p orter or Trailer Re c ove ry W he n t he vehi cl e[...]
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W he n t he vehi cl e i s b e i ng re c ove r e d b y f r ont s us pe nde d t ow : CAU TIO N : Th e dr i ves ha ft mus t be di s c on ne ct e d. The i gni t i on k e y must b e r emove d from t he i gni t i o n s wi t ch t o l o ck th e s t e e r ing. The front whe e l s mus t b e co r r ect l y po s it i o ne d i n t he l i f t i ng cr adl e and s[...]
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P ubl i s he d: 11-May-2 011 No is e, Vibratio n and Harshness - No ise, V ibration and Harsh ness (NV H) Des cr ipt i o n a nd O pe r a t i o n No i s e , vibr a t i o n a n d ha r s hne ss (NVH) i s be comi ng more i mporta nt a s vehi cl e s be come mor e s op hi s t i ca t e d a nd p a s s eng e r comf ort le vel s in cr e a s e . Thi s s e c t[...]
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P ubl i s he d: 11-May-2 011 No is e, Vibratio n and Harshness - No ise, V ibration and Harsh ness (NV H) Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. 3. If a n obvi o us cau se fo r an ob s e rv e d [...]
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lo o s e d r i ve ha l f s ha f t j oi nt b oot cl a mps a not h e r compone nt c on t a ct i ng t he d r i ve ha l f s haf t wor n, da mag e d o r in cor r ect ly i ns t a ll ed whee l b e a r i ng, s u s pe ns io n or brake compone nt Vi brat i o n at hi g hway sp e e ds may b e ca us ed by t he f ol l o wi ng: ou t-o f -bal a nce f r o nt o r re[...]
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* * * * * * * * * * * * * * * * * * * * * * * * 1 Road C ondit ions An e xperie nce d te chni cia n wi l l a l wa ys e s t a b l is h a rout e t ha t wi l l be u se d fo r a l l NV H di a gnos i s roa d t es t s . T he r o a d s e l e ct e d s ho ul d be r e a s o nab l y s moo th , l e ve l a nd f ree o f undula t i o ns (unl e s s a pa r t i cul [...]
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1 1 1 1 1 1 1 1 Doe s t he vi brat i o n di s ap pe a r dur ing t he ne ut r a l coa s t t e s t ? Ye s CHECK and INSTAL L ne w e ng i ne /ge a r b o x/ t r an s fe r box mount s as nece s sa ry . RE PE AT Ro a d T e s t a s out li ned . No GO t o D1 . PINPOIN T TE ST B : TIP-I N MOA N T EST C ONDI T I ONS DET AI LS/RE SULT S/A CT IONS B1: C HEC K [...]
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1 1 1 1 1 1 1 Are t he t i r e s O K? Ye s GO t o D2 . No INS P ECT t he whee l s . Fo r a ddi t i o nal i nfo r mat i o n, refe r to REFER t o : W h e e l s a nd Ti r es (204-04 W he e l s and Ti r e s , Di a gno s i s a nd T e s t i ng). D2: IN SPEC T WHEEL BEAR I NG S Ins p ect t he whe el be a r i n gs . Fo r a ddi t i o na l i nf o r m at i o [...]
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P ubl i s he d: 11-May-2 011 No is e, Vibratio n and Harshness - Exh aust S y stem N eutraliz ing Gene ral P r ocedures 1. Loos e n t he muff le r i nl e t pi p e a nd res o na t o r pip e t o e xha us t mani fo l d f as t e ne rs a t t he f l a nge s a nd t he muf fl e r i nl e t conne ct i on. 2. Pl a ce a s t a nd t o s up port t he muffl e r pa[...]
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P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Gen eral S p ec if ic a t ions It e m Speci fi cati on C l e a r V i si on Cle a r vis i o n (neg a t i ve val ue i s co unt e rc l ockwis e ) 0° ± 3° R i de Hei ght Fr o nt 371 mm ± 15 mm Re a r 370 mm ± 15 mm Bal l Joi nt Ra di a l Pl a y Lo we r bal l jo i nt — m [...]
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P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Wheel Alignmen t Angles Des cr ipt i o n a nd O pe r a t i o n To e is ad j us t a bl e o n the f r ont a nd rea r s us pe ns io n s ys t e m . The f r ont t oe i s a d j us t e d b y us e o f t he front t i e -r od. The r ea r t oe i s a dj us t e d by t he us e of ca m bo[...]
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I te m Descri pti on 1 Re a r r ide he i ght m e a s u r e m e nt Whe el Tra ck It e m De sc ri pti on 1 Fr ont t r a ck 2 Re a r t r ack C ra bbing It e m De sc ri pti on 1 Fr ont t r a ck 2 Re a r t r ack cr abbi ng Cr a b bi ng i s t he condi t i on i n whi ch t he i nd epe nde nt r e a r s us pe ns i on (IRS) s y s t em i s n o t sq ua r e to t[...]
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a s s mal l rot a t io na l os ci l l a t i o ns of t he s t ee r in g whe e l . Poo r Retu rn ability of the Ste e rin g P oor ret urnabi l i t y of t he s t e e r i ng i s use d t o de s cr ibe t he p oo r r et ur n o f t he s t e e r i ng whe e l t o ce nt e r a ft e r a t ur n or t h e s te e ring co r r ect i o n i s compl e t e d. Drift/Pull [...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Suspensio n Sy stem Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer 's conce r n by carr ying o ut a roa d t es t o n a s mo [...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P oo r Ret ur nab il i t y o f t he s te e r i ng. Ba l l jo i nt s. CHECK t he Ba l l Jo i nt (s ). Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o B al l J o i nt ins pe cti o n i n t his s e ct i on . S t e e r i ng compone nts . C HECK a n [...]
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P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Front To e Adj ustment Gene ral P r ocedures • NO T E: T he checki ng a nd s ubs equ e nt a dj us tme nt o f t he front t o e s e t t ing s ho ul d be ca rr i ed o ut on a f l a t s ur fa ce a nd i n a ccor dance wi t h t he m a nufa ct ures i ns t ruc t i o ns f o r t he[...]
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6. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Rot at e t he t ie -r o d s a n e q ual a mount i n e i t her a cl ockwis e o r a count e r cl o ckwis e d ire c t i o n to a dj us t t he t o e s e t t i ng. 7. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Ti ght e n t he t i e-rod e nd l ocknut s . Ti ght e n t o 40 Nm. 8. [...]
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P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - R ear T oe Adjustment Gene ral P r ocedures • NO T E: T he checki ng a nd s ubs equ e nt a dj us tme nt o f t he r e a r to e se t t i ng s houl d be ca r rie d o ut o n a f l a t s ur fa ce a nd in a ccor da nce w it h th e m a nufa ct ures i ns t ruc t i o ns f o r t he[...]
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7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t he r e a r l o we r a r m cam bo l t nut s . Ti ght e n t o 115 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Suspens io n System - General Info rma tio n - Wheel B earing Inspecti on Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. NOT E: Make s ure t he whe e l rot a t e s freel y a nd t he brake pa ds are r e[...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b- i n Lo we r arm front ret a i nin g b o lt A A A Lo we r arm r e a r r e t a i ni ng nut a nd bo l t A A A Lo we r arm ba l l j o i nt ret a i ni ng nut a nd bol t 83 61 - S t ab i l i z e r bar t o l i nk ba r r e t a in i ng nut s 48 35 -[...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Suspensi on Des cr ipt i o n a nd O pe r a t i o n It e m Par t Nu m ber Descri pti o n 1 — Fr o nt sub f r ame m ount ing b us h 2 — S ta b il i z e r bar 3 — S ta b il i z e r li nk ba r 4 — S u s p e ns i o n s t rut a nt i s l i p f i n 5 — S u s p e ns i o n s t rut s pring 6 ?[...]
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Item P a rt N um be r Desc ri pti on 1 — S pring a s s embl y 2 — Thru s t b e a r i ng 3 — S t r ut a nd s pr i ng t op mount 4 — S pring i s o l at o r 5 — Bump s t o p 6 — Dampe r pis t o n ga i t er 7 — Dampe r as s e mbl y JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Suspensi on Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 4-00 Suspe ns i on S ys t e m - Ge neral Inf orm at i on JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Lo w e r Arm Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ep a r at o r, Ba l l Joi nt 204-192 (J D-219) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Pos it i o n t he f r ont whe e l s i n a s t r ai ght a he a d po s i t i o n a nd cent r al i z e t he[...]
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6. NOT E: W he n t he t i e-rod e nd i s s e p a r at ed from t he whe e l hub as s e m bl y, th e ba l l j o i nt s e a l sho ul d be pr ot e ct ed t o pr e vent da mage . Us i ng t he s p e ci a l t o ol , d e t a ch t he t i e -r o d e nd . Vehi c le s with high i ntensity dis char ge hea dlam ps 7. D et a ch t he l i nk r od f r om t he hea dl [...]
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10. Ins t a l l t he s p e cia l t o o l . 11. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 13. NO TE: L e ft -hand [...]
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15. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, make s ur e t he s ubf r ame i s l o we r ed be fo re d e t a chi ng t he l owe r a rm ba l l j o i nt . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . Det ach t he l owe r arm f r om t he wh e el knuck l e. 1. Re move t he l [...]
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Insta llat ion All v e h icle s 1. Ins t a l l the l owe r arm . Ins t al l a ne w l owe r arm r e a r r e t ai n ing b ol t . 2. Repo s i t i on t he l owe r arm . 3. NOT E: Ins t a l l a new r e t a i ni ng bol t . Lo o s e l y i ns t a l l the l owe r arm front ret a i nin g b o lt . 4. NOT E: Ins t a l l a new r e t a i ni ng nut . At t a ch t [...]
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5. Usi ng t he s pe cia l t oo l rai s e t he f ront s u bframe . 6. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r m ount r e t a in ing bol t s . 7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l [...]
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10. Remove t he s pe ci a l t o o l . Vehi c le s with autom at ic tra ns m ission 11. At t ach t he s e l e ct o r l eve r cab l e . All v e h icle s 12. At t ach t he s t ee ring ge a r s uppl y pi p e . Vehi c le s with high i ntensity dis char ge hea dlam ps 13. At t ach t he l i nk rod t o t he he a d la mp l e vel i ng s e ns or. All v e h ic[...]
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14. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . At t a ch bo t h t he t ie -r o d end s . Ti ght e n t o 35 Nm. 15. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s cover. 16. Ins t a l l t he f r ont whe e ls a nd t i r e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a[...]
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20. CAUT I O N: T he fi nal t ig ht e ni ng of t he l o wer a rm r e a r r e t ai ni ng nut a nd b ol t, must b e carr i e d out wi th th e v e hi cl e o n i t s whe e l s . Fa i l ure t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n d amage t o t he ve hi cl e . • NO T E: Ri ght -ha n d s hown, l ef t -hand s i m i l a r. Ful l y t i gh[...]
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Страница 113
P ubl i s he d: 11-May-2 011 Front Su spensio n - Sho ck A bsorber a nd Spr ing Assem bly Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ep a r at o r, Ba l l Joi nt 204-192 (J D-219) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 W he e l hub pul l er 205-491 Ada p t e r nuts 205-491- 01 For cing s cr e w 204-269 Knuck l e s p li t t er[...]
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3. D et a ch t he brake ho s e r e t ai ni ng bracket . 4. D et a ch t he s t a bi l i z er l ink b a r. 5. D i s conne ct t he f r ont whe e l sp e e d s e nso r e l e ctrica l conne ct o r . 6. CAU TI O N : S ecur e t he br ake c a l i p e r a nd a nchor pl a t e a s s e m bl y t o one s id e . Re move t h e br a ke ca l ip e r and a nchor pl a t[...]
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8. NOT E: W he n t he t i e-rod e nd i s s e p a r at ed from t he whe e l hub as s e m bl y, th e ba l l j o i nt s e a l sho ul d be pr ot e ct ed t o pr e vent da mage . Us i ng t he s p e ci a l t o ol , d e t a ch t he t i e -r o d e nd . Vehi c le s with high i ntensity dis char ge hea dlam ps 9. D et a ch t he l i nk r od f r om t he hea dl [...]
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12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 13. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rea r mount ret a i ni ng b o lt s . 14. Us i ng t he s pe ci a l t o o l , l owe r the f r ont s ubf rame t o a max[...]
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17. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, make s ur e t he s ubf r ame i s l o we r ed be fo re d e t a chi ng t he l owe r a rm ba l l j o i nt . Det ach t he whe e l knuck l e . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning nut a nd b o lt . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe [...]
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1. NOT E: Make s ure o r i ent a t i on a r r ow o n t he s trut to p r ubber mount f a ces from fr on t t o r ea r of t he vehi cle . • NO T E: Make s ur e t he ret a i ni ng st ud mark e d wi t h a pa i nt s po t i s corr e ct l y or i e nt a te d. I nst a l l t he s t rut and sp ring a s s embl y. Ti ght e n t o 25 Nm. 2. Usi ng t he s pe cia [...]
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Страница 119
6. Usi ng t he s pe cia l t oo l rai s e t he f ront s u bframe . 7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r m ount r e t a in ing bol t s . 8. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l [...]
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11. Remove t he s pe ci a l t o o l . Vehi c le s with high i ntensity dis char ge hea dlam ps 12. At t ach t he l i nk rod t o t he he a d la mp l e vel i ng s e ns or. All v e h icle s 13. At t ach t he t i e -r od e nd . Ti ght e n t o 35 Nm. 14. At t ach t he b rak e ca l i per a nd a n chor pl a t e a s s e mbly. Ti ght e n t o 133 Nm. JagDocs[...]
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Страница 121
15. Conne ct t he f r o nt whe e l s pe e d s e ns or e l e ct rica l c on ne ct or . 16. At t ach t he s t abi l i z e r li nk ba r. Ti ght e n t o 48 Nm. 17. At t ach t he b rak e ho s e ret a i ni ng br acket . Ti ght e n t o 48 Nm. 18. Ins t a l l t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd [...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Stabilizer B a r Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he r oa d whe e ls a re i n t he s t r ai ght a he a d p o si t i o n. Ce nt ral i z e t he s t e e r i ng a n d l o ck it i n po s i t i o n. 2. Remove t he s t ee ring co l umn l o we r r e t a i nin g b [...]
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4. Tig ht e n t o 26 Nm. JagDocs.com[...]
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Страница 124
P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Stabilizer B a r Bus hing Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 02 R em ova l All v e h icle s 1. Cent e r t he s t e ering w hee l . Lock i n po s i ti o n a n d remove t he i gni t i on key. 2. D et a ch t he s t e e r i ng col u[...]
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5. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Re move t h e whe e l a rc h l i ne r acces s pa ne l . 6. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s , R emoval [...]
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10. W A RNING: Ro t at e t he s pe ci al t o o l he i ght a dj us t ment val v e s l o wl y. Fa il ure t o f ol lo w thi s i ns truc t i o n ma y r e s ul t i n p e r s o nal i njur y. Us i ng t he s p e ci a l t o ol , l ow er t h e rear o f t he f ront s ubf r a m e t o a m a ximum of 50 mm (1.97 i n c he s ). 11. NO TE: L e ft -hand s h own, r i[...]
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2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . I nst a l l t he s t a bi l i z e r bar bus h ret a i ni ng br acket . Ti ght e n t he ret a i ni ng bol t s to 4 8 Nm. 3. Usi ng t he s pe cia l t oo l , r ai s e t he re ar of t he front s ubf r a me . 4. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l [...]
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7. Tig ht e n t he f r ont s ubf r a m e r ei nf or ce ment bol t s . M8 t o 35 N m. M10 t o 70 Nm. 8. Remove t he s p e cia l to o l . Vehi c le s with diese l engine 9. Ins t a l l the a i r def le cto r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) -[...]
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13. NO TE: I ns t a ll a new r e t a i ni ng bo l t . At t a ch t he s t e e r i ng col umn. Ins t al l a ne w s t ee r i ng co l umn l o we r r et a i ni ng bo l t. Ti ght e n t o 25 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Front Wheel Bea ring and Wheel Hub Re moval a n d I ns t a l l a t i on Speci al T ool (s) Fr o nt h ub carr i e r sup po r t 204-310 Hub fl a nge r e m o ver 204-116 -03 Be aring remover 204-262 Hub car r i e r s up po r t 204-309 Be aring s u ppo r t 204-313 Be aring gui de 204-312 Be aring i nst [...]
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2. NOT E: W he n r emovi ng t he whe e l hu b f r o m t he whe e l k nuckle t he bea ring wi l l be d e s troyed and th e be a r i ng i nne r r i ng wi l l r e m a i n o n t he whe el hub . Us i ng s pe cia l t o o l s , remov e t he w he e l hub. 3. Usi ng a s ui t a bl e t o o l , r emove t he be a r i ng i nne r r i ng. 4. Usi ng s peci a l t oo[...]
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3. Usi ng s peci a l t ool s , pr e s s b ea ring i n to whee l knuck le . 4. NOT E: Chan ge s pe ci al t o o l 204-312 t o 204-313. Al ig n t he be aring a nd w hee l knuck l e ove r s p eci a l t ool . 5. S l i de w hee l h ub o ver t he gui de a nd a l ig n t o t he b e aring. 6. Usi ng s peci a l t ool s i ns t a l l t he whee l hub . 7. Ins t [...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Wheel K nuck le Re moval a n d I ns t a l l a t i on Speci al T ool (s) Bal l jo i nt s pl i t t e r 204-1 92 W he el hub pu ll e r 205-4 91 Adap t er nut s 205-4 91-01 For c i n g s cr ew 204-2 69 Knuck le s p l i t t e r 204-1 59 R em ova l 1. Loos e n t he whee l hub n ut. 2. Remove t he whe e l [...]
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4. CAU TI O N : O nl y on e s i de o f t he s ubfra m e ne e ds t o be l o we r ed t o det a ch t he lo we r arm ba l l jo i nt . Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 5. Loos e n t he front s ub frame re ar mount re ta i ni ng bo l t . 6. Loos e n t he front s ub frame f r o nt mount r e t a i ni ng bo l [...]
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Страница 135
9. Usi ng t he s pe cia l t oo l s, d e t ach t he ha l f s ha f t . 10. Remove t he whe e l k nuckle p i nc h bo l t . 11. Remove t he whe e l k nuckle . 1. Us i ng t h e s pe ci al t o ol , s p r e a d t he whe el knuck l e. 2. Re move t he whe e l knuc kle . Insta llat ion 1. Att a ch t he whe e l knuck le t o t he s t r ut a nd s pring a s s e [...]
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2. Att a ch t he whe e l knuck le . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. At t a ch t he l o we r a r m b a l l jo i nt r et ai ni ng nut a nd bo l t . 4. Ti g ht e n t o 83 N m. 3. Tig ht e n t he f r ont s ubf r a m e front mount ret a i ni ng b ol t . Ti ght e n t o 142 Nm. 4. Loos e l y i nst a l l t he [...]
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7. Att a ch t he brake cal i pe r and ancho r pl a t e as s e m bl y. 8. Att a ch t he s t ab i l i ze r ba r conne ct i ng l i nk. Ti ght e n t o 48 Nm. 9. Att a ch t he brake hos e re ta i ni ng br a ck et . Ti ght e n t o 48 Nm. 10. Ins t a l l t he ne w w hee l hub nut . 11. Ins t a l l t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m [...]
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12. Ti g ht e n t he wh e e l hub nut . Ti ght e n t o 270 Nm. 13. Carr y out f r ont s ubfr a me a l i gnm e nt proced ur e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: U nde r b o dy Mis a li g nment Che ck (502-00 U ni -Bo dy, Subframe a nd Mount i ng S y s t e m, Ge neral Proced ur es ). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Su spensio n - Sho ck A bsorber a nd Spr ing Assem bly Dis a s s e mbl y a nd As s e mbl y Speci al T ool (s) S pring co i l compr e s s o r 204-112 S pring a d a pt e r s 204-167-0 1 S pring a d a pt e r s 204-112-0 3 D isa ssem bly 1. Remove t he s ho ck abs o r be r a nd s p r i ng a ss e mbly. For a ddi ti ona[...]
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4. D i s a s s e mble t he sho ck a bs o rb e r and s pr i ng a s s e mbl y. 1. Re move t he t hru s t b e a r i ng nut . 2. Re move t he s pa ce r . 3. Re move t he t o p mount . 4. Re move t he t hru s t b e a r i ng. 5. Re move t he s pring s e a t . 6. Re move t he s pring . 7. Re move t he b ump s t o p. 8. Re move t he g ai te r . 9. Re move [...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Fr o nt l owe r a rm t o whe e l knuck le ret a i ni ng b o l t 124 91 - Fr o nt l owe r a rm t o s ub frame ret a i ni ng b ol t 124 91 - Re a r l o we r a r m t o whe e l knuc kl e r e t a ini ng bol t 124 91 - Re a r l o we r a r m t o[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Suspensio n Des cr ipt i o n a nd O pe r a t i o n I te m P art N um be r Desc ri pti on 1 — W he e l k nuck l e mount i ng br acket 2 — S ubfr a me mount b us hin g 3 — U ppe r arm 4 — S hock ab s orbe r 5 — S pr ing 6 — Fr ont l o we r a r m 7 — S t a bi l iz e r ba r l i nk 8 —[...]
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is of a s te e l des i gn a nd ha s cam bo l t s a t the s ubframe mount i ng p o in t s t o a d jus t whe e l a l i g nment . is t he rea r l o we r su ppo r t f o r th e w hee l knu ckle . car r i e s t he r oa d s pr i ng. is us e d t o a dj us t t he r ea r whe e l al i gnme nt Bus hi ngs : a r e a moul de d co ns t r uct i o n wi t h al umini [...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Suspensio n Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 204-00 S us pe ns i on Sy s t e m - Ge ne r a l I nfo r mat i o n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Damper Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. D et a ch t he da mpe r. 3. Remove t he da mpe r . Insta l[...]
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3. Tig ht e n t o 25 Nm. 4. Tig ht e n t o 130 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Front Lo w e r Arm4-Door Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. D et a ch t he f ront l o we r arm . 3. [...]
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4. Tig ht e n t o 124 Nm. 5. Tig ht e n t o 124 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Front Lo w e r ArmWago n Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). Vehi c le s with 2.0L engi[...]
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5. D et a ch t he f ront l o we r arm . 6. Remove t he f r ont l o we r arm . Insta llat ion All v e h icle s • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m us t be carr i e d o ut w it h t he vehi c l e o n i t s whe e l s . 1. Ins t a l l the f r ont l o we r a rm . 2. Att a ch t he f r ont l o we r arm[...]
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3. Loos e l y i nst a l l t he f ue l t a nk prot e ct i on br a ck et re ta ini ng bo l t . 4. Usi ng a s ui t a bl e t o r x ada p t o r , 10 mm combi na t i on sp a nne r and 3 /8 dr i ve t orque wr ench, i ns t a l l t he f ue l t a nk pr ot e ct i on br a cket r e t a i ni ng bo l t . 5. Usi ng t he t o rx a dap t o r , 10 mm combina t i o n s[...]
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6. Usi ng a s ui t a bl e t o r x ada p t o r , 10 mm combi na t i on sp a nne r and 3 /8 dr i ve t orque wr ench, i ns t a l l t he f ue l t a nk pr ot e ct i on br a cket r e t a i ni ng bo l t . 7. Usi ng t he t o rx a dap t o r , 10 mm combina t i o n s pa nne r a nd 3/8 d r i ve t o r que wrench, t i ght e n t he fue l t an k prot e ct i o n b[...]
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10. Ti g ht e n t o 115 N m. 11. Ti g ht e n t o 115 N m. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Lo we r Arm Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear whe e l a nd t ir e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. Usi ng s uit ab l e t i e s t r a ps , se cur[...]
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1. Ins t a l l the rear l o we r arm . 2. Att a ch t he rear l o we r arm . 3. Att a ch t he s t ab i l i ze r ba r l i nk . 4. Ins t a l l the rear whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 5. Tig ht e n t o 124 Nm. JagDo[...]
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6. Tig ht e n t o 124 Nm. 7. Tig ht e n t o 35 Nm. 8. Ch eck t he wh e el a l i gnment and a dj us t as nece s s a ry . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Al i gnment A ngl e s (204-00 S us pe ns i o n S yst e m - Ge neral Inf or mat io n, De s cr i pt i o n a nd O pe r a t io n). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Spring Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear whe e l a nd t ir e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. Usi ng s uit ab l e t i e s t r a ps , se cur e t he s [...]
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7. Remove t he s p r i ng. Re mov e t he i s ol a t o r. Insta llat ion • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m us t be carr i e d o ut w it h t he vehi c l e o n i t s whe e l s . 1. Ins t a l l the s p r i ng. Ins t al l t he i s ol a t o r. 2. Att a ch t he rear l o we r arm . 3. Att a ch t he a[...]
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5. Tig ht e n t o 124 Nm. 6. Tig ht e n t o 124 Nm. 7. Tig ht e n t o 35 Nm. 8. Ch eck t he wh e el a l i gnment and a dj us t as nece s s a ry . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Al i gnment A ngl e s (204-00 S us pe ns i o n S yst e m - Ge neral Inf or mat io n, De s cr i pt i o n a nd O pe r a t io n). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Stabiliz er Bar Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. D et a ch t he s t a bi l i z er ba r l i nks . Rig ht -ha nd s hown , l e f t -ha nd s [...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Rear Stabiliz er Bar L ink Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. D et a ch t he s t a bi l i z er ba r l i nk. 3. Remove t he s t abi l i ze r ba r[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Upper Arm Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear whe e l a nd t ir e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. D et a ch t he uppe r a r m. 3. Remove t he uppe r a[...]
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4. Tig ht e n t o 124 Nm. 5. Tig ht e n t o 124 Nm. 6. Ch eck t he wh e el a l i gnment and a dj us t as nece s s a ry . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Al i gnment A ngl e s (204-00 S us pe ns i o n S yst e m - Ge neral Inf or mat io n, De s cr i pt i o n a nd O pe r a t io n). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel H ub Re moval a n d I ns t a l l a t i on Speci al T ool (s) Pul l e r , W h e el hub remover 205-49 1 For c i n g Sc r ew, W he e l hub r emove r 204-26 9 Adap t or Nut s , W he e l hub re mover 205-49 1-01 R em ova l All v e h icle s 1. Remove t he rear brak e di s c. For a ddi ti ona l i nf o[...]
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4. Usi ng t he s pe cia l t oo l s, re move t he whee l hub. Vehi c le s with 2.0L engi n e 5. CAU TI O N : Fai l ure t o fo l l o w t hi s procedu r e may r es ul t i n da mag e t o th e ant i -l ock b r a ke s yst e m (ABS) compon e nt s . Di s conn ect t he a nt i -l ock brak e s ys t e m (ABS ) s e ns or e l ect r i cal conne ct o r. 6. Remove [...]
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1. Ins t a l l the whe e l hub. Ti ght e n t o 63 Nm. Vehi c le s with 2.5L or 3.0L engine 2. Ins t a l l a ne w rea r hal f s haf t r e t a in in g nut . Ti ght e n t o 270 Nm. Vehi c le s with 2.0L engi n e 3. Ins t a l l the (AB S ) se ns o r . Ti ght e n t o 7 Nm. 4. Reconnect t he (ABS ) s e ns o r el e ct r ica l conne ct o r . All v e h icle[...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel Knuckl e Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l hub. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l H ub (204-02, Re mova l a nd I nst a l l at io n). 2. Remove t he a nt i-l o ck br ake s yst e m (ABS) whe e l s p e ed s ens o r wi ring ha r nes[...]
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6. D et a ch t he da mpe r. 7. D et a ch t he uppe r a r m. 8. D et a ch t he f ront l o we r arm . 9. CAU TI O N : Make s ur e t h at exces s i ve s t r ai n i s not pl a ced o n t he lo we r a r m. Us i ng a s ui t a b l e t rans mis s io n j ack, s uppo r t the rear l o we r arm . 10. Det a ch t he whee l knu ckle mount i ng br acket . JagDocs.c[...]
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11. Remove t he whe e l k nuckle . Det a ch t he r ea r l o we r ar m. 12. CAUT I O N: Ma k e s ure co r r ect po s i t i o n o f t he mount i ng b r ack e t i s not e d b e fo re r emoval . Re move t h e whe e l knuc kl e mount i ng br acket . Insta llat ion • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m[...]
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3. Att a ch t he whe e l knuck le mount i ng b rack e t. 4. Ins t a l l the f r ont l o we r a rm . 5. Att a ch t he upp e r arm . 6. Att a ch t he da mpe r . 7. Att a ch t he pa r ki ng b r ake ca bl e a nd condui t . JagDocs.com[...]
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8. Att a ch t he pa r ki ng b r ake ca bl e a nd condui t . 9. Att a ch t he ABS whe e l s p ee d s e ns or wi ring ha r ne s s. 10. Ins t a l l a n ew AB S whe e l s pe e d s e ns o r wi r i ng ha r nes s r et ai ni ng s t r ap . 11. Ins t a l l t he whe e l hub. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l H ub (204-02, Re mov[...]
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13. Ti g ht e n t o 124 N m. 14. Ti g ht e n t o 124 N m. 15. Ti g ht e n t o 115 N m. No t e : I f y ou a re re-us i ng t hi s f ixi ng o n a ve hi cl e bu i l t p r i o r t o VI N J29472, t he n t i gh te n t o 130 N m. If yo u a re r epl a ci ng a fi xi ng o n a ny v e hi cl e, t he n you mus t r e pl a ce b ot h nut and bol t a nd t i g ht e n [...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel Knuckl e F ro nt B ush ing Re moval a n d I ns t a l l a t i on Speci al T ool (s) S upp o r t Cup , Re a r whe e l knuck le front b us h 204-30 0 Remove r , Rea r whe e l knuck l e f r o nt b us h 204-30 1 Ins t a l l e r , Re a r whe e l knuck l e f r ont b ush 204-30 2 R em ova l 1. Remove t [...]
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P ubl i s he d: 11-May-2 011 Rear Suspensio n - Wheel Knuckl e Rear Bus hing Re moval a n d I ns t a l l a t i on Speci al T ool (s) For cing S cr e w, Re a r W he e l Knuckle Re a r Bus h 204-246 S upport Cup , Rea r W h e e l Knuckle Rea r Bus h 204-296 Re mover , Re a r W he e l Knuckle Re a r Bus h 204-298 I nst a l l er, Re a r W he el Knuck l[...]
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4. D et a ch t he r e a r l o we r a r m. 5. CAU TI O N : Ca r ef ul l y l o wer t he t r a ns mis s i o n j a c k. Us i ng t he s p e ci a l t o ol s , r emove t he whe e l knuck le rear bus hi ng. Insta llat ion • NO T E: T he f i na l t i ght e ni ng o f t he r e a r s us pe nsi o n compon e nt s m us t be carr i e d o ut w it h t he vehi c l [...]
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3. Att a ch t he s t ab i l i ze r ba r l i nk . 4. Ins t a l l the rear whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 5. Tig ht e n t o 124 Nm. 6. Tig ht e n t o 35 Nm. 7. Ch eck t he wh e el a l i gnment and a dj us t as nec[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - T i re Pres s ur es Whe e l Si ze T i re Si z e T i re Manu f acturer R i m Eng i ne C om for t N orm al Front R e a r F ront Re a r 16" 205/55 R16 91 V Pi r e l li P 6000 6.5Jx 16 2.0L 2. 07 ba r (30 l b f/i n² ) 2.07 bar (30 l b f/i n² ) 2.41 bar (35 l bf /i n² ) 2.21 bar (32 l bf /i n²) 2[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Safety P recautio ns Des cr ipt i o n a nd O pe r a t i o n • W ARNINGS : Do not mix d i f fe re nt t ype s of t i r e s o n t he s a me ve hi cl e s uch a s radi a l , b i a s or bi a s bel t e d t i re s e xc ep t i n e mer ge nci e s (t e mpor a ry s p are us a ge ). Fai l ure t o fo l l o w t h[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Wheel s and T ires Des cr ipt i o n a nd O pe r a t i o n It e m Par t N um be r Descri pti on 1 — L ocki ng wh ee l nut a nd wrench s o cket Locking W he e l Nuts Lo ck ing whee l nut s are f i t t e d t o a l l UK a nd Mexico ve hi cl e s wi th a l lo y whe e ls , a nd a r e ava i l a bl e a s a [...]
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Item Part Nu mber D escri pt i on 1 - T i re va l ve a nd pr e s s ur e s e ns or 2 - T i re f it t i ng/r e mova l t o o l in i t i al s t art po s i t i o n 3 - H i gh t i r e a nd b e a d t e nsi on a r e a 4 - L o w t i re a nd b e ad te ns i o n a re a W he n re m ovi ng t h e t i r e , t he b e ad b r ea ker mu s t no t b e us e d wi t h in 9[...]
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Tir e Pressur e Monit oring Syste m The TP MS i s a dr i ver as s i s t a nce s yst e m whi ch a s s i s t s t he dr i ver t o mai n ta i n th e t i re pres s ur es a t t he o p t i mum l e vel . The TPM S i s a s t a nda r d fi tme nt o n NA S vehi cl e s a nd a n o pt i o nal f i t ment i n o t her ma r ke t s . The T P MS s yst e m ha s t he f o[...]
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The i ni t i at o r i s a p a ss i ve LF t rans mi t t e r . I t t rans mi t s s i gna l s whi ch are recei ve d b y t he t ire pr e s s ur e s e n s ors p r o mpt i ng t he m t o mo di fy th e i r m o de s t at us . The TP MS modul e e ne rg i z es ea ch i ni t i a to r i n t ur n us i ng LF drive r s . T he corr e s po ndi n g t ir e pr e s s ure[...]
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I f a T P MS fa ul t wa r nin g me s s a ge is d et e cte d b y t he i ns t r um e nt cl us t e r a t i gni t i o n on , t he wa r ni ng i ndi ca t o r wi l l f l a s h fo r 72 s e conds a f t e r t he 3 s e cond bul b c he ck pe r i od a nd t he n remai n pe rm a nent l y i l l umina t e d. I f a t i r e pr es s ure wa r ni ng mes s a ge i s d e t[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Wheel s and T ires Dia gn os i s a nd Te s t i ng G ene r al note s Fa c t o r y i ns t a l l e d t i r es a nd whe e l s are de s i gne d t o o pera te sa t i s fa ct or y whe n i nfl a t e d t o th e r ecommende d i nfl a t i on pr es s ures ; refe r t o t he S peci fi ca t i o ns s ub-s ect i on .[...]
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* * * * * * * * * * * * * * * * * * * * Mechani cal Bul ge s (b li s t e r ) P ly s e pa r a t io n Embed ded o bj e ct s I m pa ct d a m a ge I nc o r r ect s pe e d rat i ng I nc o r r ect l o a d r at ing I nc o r r ect r ot at i on a l di rect i on 3. If a n obvi o us cau se fo r an ob s e rv e d o r r epo r t e d conce r n i s f o und, co r r [...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Exces s ive l a t e ral o r radi a l runout of whe e l o r t i r e Che ck , r epa i r or i nst a l l a n e w a s nece s s a ry . Ref e r t o t he pr oce dure in t hi s s ect i on . W he e l mount i ng i s di ff i cul t In c orr e ct a ppl[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Lo w Pre ssu re Senso rV IN Range: J28 493- >V99999 Re moval a n d I ns t a l l a t i on R em ova l • NO T E: I t i s s t r ong l y r e com me nde d t ha t a ne w t i re l ow p r e s s ur e s e ns o r O-r i ng s e al , wa s he r , nut , va l ve cor e a nd ca p a re i ns t a l l e d e a ch [...]
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2. CAU TI O N : Make s ur e s o l ve nt s or cl e a ni ng a ge nt s of a ny t ype a r e not use d t o cl e a n t he t ire l o w pr e s s ure s e ns o r. Fa i l ur e t o fo l l ow t his in s t ruc t i o n may r es ul t i n da mag e t o t he ti r e l ow pres s ur e s e ns o r . • NO T E: If t h e t i re l o w pr e s s ur e s e nso r i s r e pl a ce[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Fro nt AntennaVI N Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt i o n [...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Main AntennaVIN Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt i o n a n[...]
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1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 5 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Mo duleV IN Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a[...]
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6. Repo s i t i on t he t i re p r es s ur e moni t o r i ng s yst e m modul e . Re mov e t he re ta i ni ng nut s . 7. Remove t he t i re pr e s s ur e moni t o ring s ys te m modul e . Dis conne ct t he e xt ernal ant e nna conne ct o r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 5 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Ti re Pressure Mo nitori ng System (T PM S) Rear AntennaVIN Range: J2 8493-> V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt i o n a n[...]
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P ubl i s he d: 11-May-2 011 Wheels and Ti res - Wheel and T ire Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : Do no t us e hea t t o l o os e n a s e i ze d whe e l nut , e x ce s s i ve he at ma y caus e da ma ge t o t he whe el a nd t he whe e l be a r i ngs . Lo o s e n t he whe e l nut s . 2. Rai s e a nd s uppo r t the ve hi[...]
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P ubl i s he d: 11-May-2 011 Driveline System - G eneral In fo rm ation - Driv eline System Des cr ipt i o n a nd O pe r a t i o n The dr i vel in e t r ans fe rs e ngi ne t orque t o t he drive whe e l s . O n vehi cl e s wit h 2.0L o r d i e s e l e ngi nes t he po we r is t rans mi t t e d t hr oug h t he t r a nsa xl e t o t he f r ont d r i ve[...]
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Страница 197
P ubl i s he d: 11-May-2 011 Driveline System - G eneral In fo rm ation - Driv eline System Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on Ce r t a i n drive l i ne condi t i o ns a re a l s o co mm o n t o t h e e ng i ne , t rans a xle , t r a nsf e r cas e , whe el b e a r i ngs , whe e l s a nd t i res a nd o t he r pa r t s o [...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 2 No i s e i s a t co ns t a nt t o ne ove r a na r r ow vehi cl e s p e ed r ange . Us ual l y he a r d o n l i g ht dr ivi ng a nd coa s ti ng condi ti o ns Re a r d r i v e di f f e r ent i a l . Trans f e r cas e . Trans a xle . For a ddi t[...]
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P ubl i s he d: 11-May-2 011 Driveshaft - T o rque Sp eci f i cat ions Descri pti on Nm l b-ft l b-i n Dr ive s ha f t cent er be a r i ng r et a i ni ng bol t s 25 18 - Dr ive s ha f t front uni versa l j oi nt r e t ai n in g b ol t s 44 32 - Dr ive s ha f t r ea r uni ver s a l j o int r et a i ni ng b ol t s 44 32 - JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Des cr ipt i o n a nd O pe r a t i o n I te m Pa rt N um be r De sc ri pti on 1 — Li nk was he r 2 — Dr ive s ha f t uni versa l j o i nt ret a i ni ng bol t 3 — Dr ive s ha f t front col l a ps i bl e t ube 4 — Dr ive s ha f t cent e r be a ring 5 — Dr ive s ha f t uni versa l j o i n[...]
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P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 205-00 Dr i ve l i ne S yst e m - Gene ral I nfo rm at i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Runo ut and B alanc ing Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t o t he a pproved Ja guar di agno s t i c s yst e m. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Driveshaft - Driv eshaft Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Re moval o f t he dr i v e s ha f t rear uni versa l j oi nt s hown, removal o f t he dr ive s ha f t front uni vers al j o i nt s i mil a r. 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r [...]
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7. CAU TI O N : Make s ur e t h e front a nd r e a r d r i ves ha ft s e cti o ns a re s uppo r t e d . Re move t h e dr i ves ha ft . Re mov e dr ive s haf t ce nt e r bea ring ret a i ni ng bo l t s. Insta llat ion 1. CAU TI O N : Make s ur e t h e front a nd r e a r d r i ves ha ft s e cti o ns a re s uppo r t e d . I nst a l l t he d r i v e s [...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Gen eral S p ec if ic a t ions I te m Speci fi ca ti on Oi l t ype M2C1 92A synt he t i c Oi l cap a c i t y 1.2 l it e r s T o rque Sp eci f i cat ions Descri pti on Nm l b-f t l b- i n Dr ive s ha f t front uni versa l j oi nt r e t ai n in g b ol t s 40 3 0 - Dr ive s ha f t r ea r [...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Re ar Drive A xle a nd Differential Des cr ipt i o n a nd O pe r a t i o n I te m Pa rt Nu mber De sc ri pti on 1 — Vi br at i o n d a m pe r br acket 2 — Ax l e s ha ft o i l s e a l 3 — Ax l e ho us i ng 4 — Ax l e s ha ft o i l s e a l 5 — Dr i v e pi ni o n s e a l 6 — [...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Re ar Drive A xle a nd Differential Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 5-00 Drivel i ne S yst e m - Ge ne r al Inf orm a t i o n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Ax le Shaf t Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Re mover , Axl e S ha f t O i l S e a l 308-208 I nst a l l er, O i l S e a l 204-264 R em ova l 1. Remove t he rear hal fs haf t . For a dd it i o na l i nfo rm at i on, ref e r t o Sect i on 205-05 Rea r Dr i ve Ha l f s[...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - D rive Pinio n Flange I n-v e hi c l e Re pa i r Speci al T ool (s) To r que T o T ur n Ro t a r y T ool 205-518 W r e nch, Fl a ng e 205-053 Re mover , Fl a nge P la t e 204-295 Re mover , Fl a nge Bo s s 204-266 Re mover , Fl a nge S haf t 204-268A I nst a l l e r, O i l Sea l 204-26[...]
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4. Remove t he vibrat i on d amper ret a i ni ng b o l t . 5. NOT E: S uppo r t t he a xl e a s s embl y. Re move t h e a xl e f r ont r e t a i ni ng bol t s . Re mov e t he vi br at i o n da m pe r br acket . 6. Remove t he a xle a s s e mbly r ea r r et ai ni ng bo l t . 7. CAU TI O N : Make s ur e CV j o in t s d o no t e xc e e d 18 de gr ee s[...]
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10. Us i ng t he s pe ci a l t o o l , i ns t a l l a brea ker ba r a nd r e move a nd di sca r d t he dr i ve p i ni on f l a nge ret a i ni ng n ut . 11. NO TE: Mark t he pi ni o n f l a ng e i n r e l a t i on t o t he drive pi ni o n s t e m t o e ns ure corr e ct a l i gnment dur i ng i ns t al l a t i on. Us i ng t he s p e ci a l t o ol s , [...]
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3. CAU TI O N : Do no t unde r any ci rc ums t a nce, l o o s e n t he p i ni on nut t o r e duce p r el o a d, if prel o a d i s excee de d i nst a l l a ne w col l a p s i b le s pa cer an d pi ni o n nut . Us i ng t he s p e ci a l t o ol , h ol d t he p i nio n f l a nge whi l e t i ght e ni ng t he d r i ve pi ni on r et a i ni ng nut . 4. CAU[...]
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9. Tig ht e n t he a xle a s s e mbly f r on t ret a i ni ng bo l t s t o 90 N m. 10. Ti g ht e n t he a xl e a s s embl y rear r e t a i nin g b o lt t o 110 Nm a nd t he n s l o wl y ti gh te n t o 135 N m . 11. Ins t a l l t he vibrat i on d amper. Ti ght e n t o 48 Nm. 12. Ins t a l l t he drive sha f t . For a ddi ti ona l i nf o r m a t i o n[...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - D rive Pinio n Seal I n-v e hi c l e Re pa i r Speci al T ool (s) To r que T o T ur n Ro t a r y T ool 205-518 W r e nch, Fl a ng e 205-053 Re mover , Fl a nge P la t e 204-295 Re mover , Fl a nge Bo s s 204-266 Re mover , Fl a nge S haf t 204-268A I nst a l l e r, O i l Sea l 204-264 [...]
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4. Remove t he vibrat i on d amper ret a i ni ng b o l t . 5. NOT E: S uppo r t t he a xl e a s s embl y. Re move t h e a xl e f r ont r e t a i ni ng bol t s . Re mov e t he vi br at i o n da m pe r br acket . 6. Remove t he a xle a s s e mbly r ea r r et ai ni ng bo l t . 7. CAU TI O N : Make s ur e CV j o in t s d o no t e xc e e d 18 de gr ee s[...]
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10. Us i ng t he s pe ci a l t o o l , i ns t a l l a brea ker ba r a nd r e move a nd di sca r d t he dr i ve p i ni on f l a nge ret a i ni ng n ut . 11. NO TE: Mark t he pi ni o n f l a ng e i n r e l a t i on t o t he drive pi ni o n s t e m t o e ns ure corr e ct a l i gnment dur i ng i ns t al l a t i on. Us i ng t he s p e ci a l t o ol s , [...]
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3. CAU TI O N : Do no t unde r any ci rc ums t a nce, l o o s e n t he p i ni on nut t o r e duce p r el o a d, if prel o a d i s excee de d i nst a l l a ne w col l a p s i b le s pa cer an d pi ni o n nut . Us i ng t he s p e ci a l t o ol , h ol d t he p i nio n f l a nge whi l e t i ght e ni ng t he d r i ve pi ni on r et a i ni ng nut . 4. CAU[...]
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9. Tig ht e n t he a xle a s s e mbly f r on t ret a i ni ng bo l t s t o 90 N m. 10. Ti g ht e n t he a xl e a s s embl y rear r e t a i nin g b o lt t o 110 Nm a nd t he n s l o wl y ti gh te n t o 135 N m . 11. Ins t a l l t he vibrat i on d amper. Ti ght e n t o 48 Nm. 12. Ins t a l l t he drive sha f t . For a ddi ti ona l i nf o r m a t i o n[...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Axle/D iffe re ntial - Ax le Ass embly Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l e ft -hand rear hal f s haf t. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Hal fs ha ft (205-05 Re a r Dr i v e Ha l f s ha f t s , Re moval a nd I ns t a l l a t i o n). 2. Loos e l y i[...]
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6. Remove t he vibrat i on d amper. 7. Remove t he vibrat i on d amper bracket r et a i ni ng bo l t . 8. NOT E: S uppo r t t he a xl e a s s embl y. Re move t h e a xl e a s s embl y f r ont r et a i ni ng bo l t s . Re mov e t he vi br at i o n da m pe r br acket . 9. Remove and di s card t he axl e a s se mbl y r e a r r et a ini ng bol t a nd l[...]
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Insta llat ion 1. NOT E: S uppo r t t he a xl e a s s embl y. • NO T E: W he n i nst a l l in g t he ha lf s ha ft ma k e s ure t he s pring cl i p i s ful l y e ngag e d i n t he di ff e r e nt i a l . I nst a l l t he a xl e a s s e mbl y. 1. I ns t a l l t he a x l e a s s e mbl y. 2. I ns t a l l t he hal fs h a ft i nt o t he a xl e as s e m[...]
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6. Tig ht e n t o 150 Nm. 7. CAU TI O N : S lo wl y t i ght e n t he a x l e ret a i ni ng b ol t to f i nal t or que . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . Ti ght e n t o 150 Nm. I f you are refi t t ing a n ol d fi xing (be f o r e V IN J24258), t i g ht e n t o 135 N m. 8. Tig ht e n t[...]
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11. At t ach t he d rives ha f t r e a r uni ver s al j o int . 1. I ns t a l l a ne w ga s ke t . 2. I ns t a l l ne w drive s ha ft r et a i ni ng bo l t l in k was he r s . 3. I ns t a l l ne w drive s ha ft r et a i ni ng bo l t s . 1. Tight en t o 4 0 Nm . 12. Carr y out t he unde r bod y m i s al i gnment ch e ck. For a ddi ti ona l i nf o r [...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n W he e l hub nut 270 200 - Ti e r o d e n d ret a i ni ng nut 35 26 - Lo we r arm ba l l j o i nt ret a i ni ng nut 83 61 - Fr o nt s ubf rame r e i nfo r cement p l a t e r et a i ni ng bo l t 35 26 - Fr o nt s ubf rame r e a r m [...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Drive Halfsh afts Des cr ipt i o n a nd O pe r a t i o n Front Drive Half sha f ts I te m P ar t N u m ber Descri pti on 1 — O ut e r cons t a nt ve l oci t y (CV) j o i nt 2 — CV jo i nt bo o t r e t a i ni ng cl ip 3 — CV jo i nt bo o t 4 — CV jo i nt bo o t r e t a i ni ng cl [...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Drive Halfsh afts Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 5-00 Drivel i ne S yst e m - Ge ne r al Inf orm a t i o n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Hal fshaft LH Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ba l l j oi nt s pl i t te r 204-192 W he e l hub pu ll e r 205-491 Ada pt e r nut s 205-491- 01 For cing s cr e w 204-269 S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk [...]
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2. Remove t he f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 3. Remove t he t i e r o d e nd ret a i ni ng nut . 4. Usi ng t he s pe cia l t oo l de t a ch t h e t i e rod e nd. 5. Remove t he s ub frame rei nfo rc e[...]
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7. Loos e n t he s ubf r a me front mount ret a i ni ng b ol t. 8. Remove and di s card t he whee l hub n ut . 9. D et a ch t he wh ee l knuck le . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e . 10. Us i ng t he s pe ci a l t o o l s , d e t ach t he[...]
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13. Us i ng t he s pe ci a l t o o l s , re m o v e t he hal fs ha ft . 14. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers t o pr ot ect t he b a r s ha ft . Re move t h e ha l fs ha ft s na p ring. Insta llat ion All v e h icle s 1. Ins t a l l a ne w s na p r i ng t o th e hal fs ha ft . 2. CAU TI O N : Make s ur e t h e CV j o i nt s pl [...]
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3. Att a ch t he whe e l knuck le . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. I ns t a l l t he lo we r ar m ba l l j o i n t r e t a i ni ng bo l t . Ti ght e n t o 83 Nm. 4. Tig ht e n t he f r ont s ubf r a m e front mount ret a i ni ng b ol t . Ti ght e n t o 142 Nm. 5. Loos e l y i nst a l l t he s ubf r a [...]
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8. Ins t a l l the t ie r od e nd. Ti ght e n t o 35 Nm. 9. Loos e l y i nst a l l a ne w whee l hub nut . 10. Ins t a l l t he f r ont r oa d w hee l a nd t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). Vehi c le wi th aut om a tic t ra nsmi[...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Hal fshaft RH2. 0L NA V6 - A JV6 /2. 5L N A V 6 - A JV 6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ba l l j o i nt s pl i tt e r 204-192 W h ee l hub pul l e r 205-491 Ada p t e r nuts 205-491-0 1 For ci ng s crew 204-269 RH hal fs ha ft s pl i t t e r[...]
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All v e h icle s 1. Loos e n t he whee l hub n ut. 2. Remove t he f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 3. Remove t he t i e r o d -end ret a i ni ng n ut . 4. Usi ng t he s pe cia l t oo l , de t a ch th e t[...]
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6. Loos e n t he s ubf r a me r ea r m ou nt bol t . 7. Loos e n t he s ubf r a me front mount bo l t . 8. Remove and di s card t he whee l hub n ut . 9. D et a ch t he wh ee l knuck le . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e . 10. Us i ng t h[...]
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Vehi c le s with 2.5L or 3.0L engine 11. Remove t he e xhaus t muff l e r i nl e t pi p e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Muff l e r Inl e t Pi p e - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ27 (309- 00 Exhaus t S y s t e m, Re moval a n d I ns t a l l a t i o n). 12. Remove t he ha l f s haf t s ea l . 13. R[...]
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16. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers t o pr ot ect t he b a r s ha ft . Re move a nd di s ca r d t he ha l f s ha f t s nap r in g. Insta llat ion All v e h icle s 1. Ins t a l l a ne w s na p r i ng t o th e hal fs ha ft . 2. Ins t a l l a ne w ha lf sha f t se a l . Vehi c le s with 2.0L engi n e 3. Ins t a l l the ha l f s [...]
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4. Remove t he s p e cia l to o l . 1. Re move t he t rans f e r cas e Y brack e t ret a i ni ng bo l t. 2. Re move t he s pe cia l t oo l . 5. CAU TI O N : Make s ur e t h e CV j o i nt s pl i ne s a re l o ca t e d f ul l y . Do not use e x ce s s i v e fo rc e wh en e nga gi ng t he CV jo i nt i nt o t he l i nk s haf t . I nst a l l t he ha l f[...]
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9. Tig ht e n t he s ubf r ame front mount r e t a i nin g b o lt . Ti ght e n t o 142 Nm. 10. Ins t a l l t he s ub frame r ei nfo r cemen t pl a t e r et a i ni ng bol t s . Ti ght e n t o 35 Nm. 11. Ti g ht e n t o 142 N m. 12. Ins t a l l t he t i e -r od e nd . Ti ght e n t o 35 Nm. 13. Loo s e l y i ns t a l l a ne w whee l hub nut . JagDocs.[...]
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14. Ins t a l l t he f r ont r oa d w hee l a nd t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 15. Ti g ht e n t he wh e e l hub nut . Ti ght e n t o 270 Nm. 16. Check t he s ubframe al i gnmen t. For a ddi ti ona l i nf o r m a t i o n, r [...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Front Hal fshaft RH2. 0L Duratorq-TDCi / 2.2L Durato rq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ba l l j oi nt s pl i t te r 204-192 W he e l hub pu ll e r 205-491 Ada pt e r nut s 205-491- 01 For cing s cr e w 204-269 R em ova l 1. Loos e n t he whee[...]
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4. Usi ng t he s pe cia l t oo l , de t a ch th e t i e -r od end. 5. Remove t he s ub frame rei nfo rc emen t pl a t e ret a i ni ng bol t s . 6. Loos e n t he s ubf r a me r ea r m ou nt bol t . 7. Loos e n t he s ubf r a me front mount bo l t . 8. Remove and di s card t he whee l hub n ut . JagDocs.com[...]
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9. D et a ch t he wh ee l knuck le . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e . 10. Us i ng t he s pe ci a l t o o l s , d e t ach t he h a lf sha f t. 11. Remove t he ha l f s haf t. 12. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers t o[...]
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1. Ins t a l l a ne w s na p r i ng t o th e hal fs ha ft . 2. Ins t a l l the ha l f s haf t . Ti ght e n t o 25 Nm. 3. Att a ch t he whe e l knuck le . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. I ns t a l l t he lo we r ar m ba l l j o i n t r e t a i ni ng bo l t . Ti ght e n t o 83 Nm. 4. Tig ht e n t he s u[...]
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6. Tig ht e n t o 142 Nm. 7. Ins t a l l the t ie -r o d e nd . Ti ght e n t o 35 Nm. 8. Loos e l y i nst a l l a ne w whee l hub nut . 9. Ins t a l l the f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 10. Ti g ht e n[...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Inner C on stant Velo city (CV ) J o in t Bo o t Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont ha l f s ha f t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o Ha l f s ha f t L H . For a ddi t i o na l i nfo rm at i o n, ref e r t o H a lf sha f t RH . 2. CA[...]
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7. Remove t he i nne r CV jo i nt b oo t r e t a in ing cl i p. Re mov e a nd di s c a r d t he r et a i ni ng cli p. 8. Remove t he i nne r CV jo i nt b oo t . Insta llat ion 1. Ins t a l l the i nner CV j oi nt b o ot . 2. NOT E: Ins t a l l a new r e t a i ni ng cl ip . Us i ng a s ui t a b l e t o o l , ins t a l l t he i nne r CV j o i nt bo o[...]
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3. CAU TI O N : Do no t da mage t he r o l l e r be a rings . I nst a l l t he t ripo d s t a r . 4. Ins t a l l the t r i p od s t a r circ l i p. 5. NOT E: Ins t a l l ne w grea s e . I nst a l l t he t ripo d s t a r hous ing . 6. NOT E: Make s ure e noug h a i r i s pres e n t in t he CV boo t . • NO T E: Ins t al l a ne w re t a i ni ng cl i[...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Intermediate Sh aft Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he right -ha nd ha l fs ha ft . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Ha l fs ha ft RH i n t hi s s e cti o n. Vehi c le s with autom at ic tra ns m ission 2. D r ai n t he a ut om[...]
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2. CAU TI O N : Be f o r e i ns t a l l i ng t he be a r i n g carr i e r r e t ai n in g b ol t s m a ke s ur e t ha t t he be a r i ng ca r r ie r i s l o cat e d i n t he s a me po s i t i o n t ha t i t wa s r e moved f r om, f ai l ur e t o f ol l ow th i s p r o ced ure wi l l r e s ul t i n d a mage to th e v e hi cl e . I nst a l l t he b r[...]
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P ubl i s he d: 11-May-2 011 Front Drive Halfs haft s - Outer C on stant V elo c ity (CV ) J o int B oo t Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont ha l f s ha f t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o Ha l f s ha f t L H . For a ddi t i o na l i nfo rm at i o n, ref e r t o H a lf sha f t RH . 2. C[...]
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1. Ins t a l l the o ut er CV jo i nt b oo t . 2. CAU TI O N : Do no t da mage t he bea ring ret a i ne r . • NO T E: T he o ut e r CV j o in t is r e t a i ne d t o t he s ha ft by a s pr ing cl i p. I nst a l l t he o ut e r CV j o i nt . 3. Att a ch t he o ut e r CV jo i nt bo o t . Ins t al l new gr ea s e . 4. NOT E: Make s ure e noug h a i [...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Item S pe ci fi ca ti on Cons t a nt vel o c i t y (CV) gr e a s e Ol i s t amol y L N 584 LO Fi l l C apaci ti es Descri pti on Grams Gr ea s e f o r i nne r CV jo i nt boo t 90 Gr ea s e f o r i nne r CV jo i nt 90 Gr ea s e f o r o ut e r[...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Rear Driv e Hal fshafts Des cr ipt i o n a nd O pe r a t i o n Rea r Drive Half sh a fts I te m P ar t N u m ber Descri pti on 1 — O ut e r cons t a nt ve l oci t y (CV) j o i nt 2 — An t i -l o ck br ake s yst e m (ABS) r i ng 3 — O ut e r CV j o i nt boo t 4 — I nne r CV jo i nt bo o [...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Rear Driv e Hal fshafts Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 5-00 Drivel i ne S yst e m - Ge ne r al Inf orm a t i o n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Rear Halfsh aft Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover , Axl e S ha f t O i l S e a l 308-208 I nst a l l er, O i l S e a l 204-264 R em ova l 1. Remove t he whe e l knuck le . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Knuck le (204- 02 Re a r S [...]
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2. NOT E: W he n i ns t a l l i ng t he ha l fs haf t make s ur e t he s p r i ng cli p i s f ul l y e ngag e d i n t he di ff e r e nt i a l . I nst a l l t he ha l f s ha f t . 3. Ins t a l l the whe e l knuckle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l Knuck le (204- 02 Re a r S us pe ns i o n, Re m o v al a nd I ns t a [...]
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P ubl i s he d: 11-May-2 011 Rear Driv e Hal fshafts - Ou ter Co nst ant Vel oci ty (CV ) J oi nt Bo ot Re moval a n d I ns t a l l a t i on R em ova l • NO T E: O ut er Cons t a nt Ve l o ci t y (C V) Jo i nt B oo t s hown, i nner Co nst a nt V e l o c i t y (CV) Jo in t Bo o t si mil a r . 1. Remove t he ha l f s ha f t . For a ddi ti ona l i n[...]
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1. Ins t a l l the o ut er CV jo i nt b oo t . Ins t al l a ne w ret a i ni ng cl i p. Us i ng a s u it a b le t oo l , i ns t a ll the r et ai ni ng cli p. 2. Ins t a l l the ne w r e t a i n in g cl i p. Ins t al l a ne w ret a i ni ng cl i p. Us i ng a s u it a b le t oo l , i ns t a ll the r et ai ni ng cli p. 3. CAU TI O N : Make s ur e t h e [...]
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P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d[...]
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P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake System Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: B r ake fl ui d con ta i ns p ol ygl yc o l e t he rs a nd pol ygl yc ol s. Avoi d cont a ct wi t h t he e yes . W a s h hand s t hor ou ghl y a ft e r handl i ng. I f brak e fl ui d co nt a ct s t he e ye s , f l [...]
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* * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake System Dia gn os i s a nd Te s t i ng P r i nci pl e s o f O pe r at i o ns The br ake s yst e m op e rat e s by t r ans fe rr i ng ef f ort a ppl i e d t o t he b r a ke p e da l , by t he dr i ver, t o t he brakes a t e a ch wh e e l . The br[...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 1 1 1 The br ake s pul l o r dr i ft T i re p r e s s ur es /wea r . Ca li pe rs. Br ake p a ds . Br ake d i s cs . W he e l a l i gnme nt a dj us t me nt . W he e l b ea ring. S uspe ns i o n b us he s and ba l l jo i nt s . GO t o Pi npoi nt Te[...]
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1 1 1 1 1 1 1 1 Is a vib r a t i o n p res e nt ? Ye s CHECK t he br ake cal i pe r mount i ng b ol t s and whee l hub nu ts and TI GHTEN a s ne ces s a r y. CHECK t h e ba l a nce of a l l r oa d whee l s a nd REP AIR a s ne ce s s a ry . CHECK t he b r a ke d i scs f o r exces s i ve we ar, r unout , t h i ckn e s s va r i a t i on or cr ack s . [...]
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1 1 1 2 3 4 5 6 1 1 1 1 I s t he a l i gnment wi t hi n s peci f i ca t i o n? Ye s Ve hi cl e i s O K. No Adj us t t h e a l i gnment a s ne ce s s a r y. Fo r a ddi t i o nal i nfo r m at i o n, r ef e r t o REFER t o : U nde rb od y Mi s al i gnme nt Che ck (502-00 Uni -Bod y , S ubframe a nd Mount in g Sy st e m, Ge ne r a l P r o ce dures ). .[...]
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1 1 1 1 1 1 2 3 4 1 2 3 4 1 Check f o r e xt e r nal b r ake s yst e m l e a ks. For add i t i ona l i nf o r m a t i o n, r e f er t o Ma s t er Cyl i nd er i n t hi s s e ct i on. Ar e l e a k s fo un d? Ye s REPAI R a s ne ce ss a r y, ADD fl ui d a n d B LEED b r ake s yst e m. Fo r a ddi t i on a l i nf o r m at i o n, ref e r t o REFER t o : [...]
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1 1 1 1 1 1 1 2 1 1 T EST C ONDI T IONS DET AI LS/RE S U LT S/ACT IONS H1 : T EST B R AKE LOC KUP Roa d t e s t t he vehi cl e a nd a ppl y t he br a ke pe d al l ig ht l y. Do t he br akes l o ck up? Yes GO t o H2 . No Vehi cl e i s O K. H2 : I NS PE C T B R AKE PADS Ins p e ct brake pa ds f o r cont a mina t i o n, co r r e c t i nst a l l a ti o[...]
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2 3 4 5 6 1 1 2 3 4 5 1 Appl y t he br ake pe da l l i g ht l y t hr e e o r f o ur t i m e s . W a i t 15 s e con ds fo r t he v a cuum t o repl e ni s h. P ush do wn on th e bra k e ped a l unt i l it s t o ps movi ng downwa r d o r a n i ncr ea s e d res i s t a n c e t o t he brak e p e da l t ravel occur s . Ho ld t he b r ake p e da l i n t h[...]
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The fo l lo wi ng condi t i on s a r e c o ns i de r e d norm al a nd a r e no t i ndi cat i o ns t ha t t he brak e ma s t e r c yl i nde r i s i n ne ed o f r e pa i r . Ne w b rak e s ys t e ms a r e d e s ig ne d t o pr od uce a p e da l e f fo rt t ha t i s not a s hard a s i n t he pa s t . Compl a i nt s o f l i g ht pe d a l e f f o r t s s[...]
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P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake Dis c Runo ut C heck Gene ral P r ocedures C heck 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. Remove t he whe e l a nd t i r e [...]
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P ubl i s he d: 11-May-2 011 B rake System - G eneral Inf orm atio n - B rake System B leeding Gene ral P r ocedures W ARNI N G: B r ake Fl ui d cont ai ns po l ygl yc ol e t he r s a nd p o l yglycol s . Avoi d c ont a ct wi t h t he e ye s . W a s h ha nds tho r ou ghl y a f t e r han dl i ng. I f brak e fl ui d co nt a ct s t he e ye s , f l us [...]
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br ake ci rcu i t s . 6. F i l l up t h e mas t e r cy li nde r r es e r voi r t o t he MAX mar k . 7. Ins t a l l the mas t e r cy li nde r r es e rv oi r cap. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Dis c B rake - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d IT T S up e r Do t 4[...]
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P ubl i s he d: 11-May-2 011 Front Dis c B rake - Front Dis c B rake Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N um be r Descri pti on 1 — B r a k e hos e 2 — B r a k e cal ip e r r e t ai n in g b ol t s 3 — B r a k e pad s 4 — B r a k e cal ip e r a ncho r pl a t e 5 — B r a k e di s c 6 — W hee l hub 7 — W hee l knuc kle [...]
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P ubl i s he d: 11-May-2 011 Front Dis c B rake - Front Dis c B rake Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 206-00 Br ake Sy s t e m - Gene r a l I nfo r mat i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Front Dis c B rake - Brake C al iper Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e p e da l hol d-do wn t o o l JDS 9013 R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Sect i on 204-04 W hee l s a nd T ire s . 2. CAU TI O N : If brak e fl ui d i s[...]
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1. CA UT I O NS: I f t he pi s t o ns a r e pus he d b a c k i nt o t he ho us i ng , br a ke f l ui d wi l l be fo rc e d o ut o f t he i nl e t po rt of t he b rak e ca l i p er. Make s ur e t ha t the br a k e di s c fa ce s a r e c l e a n be f o r e i ns t a l l a t i o n. • NO T E: Ins t al l n ew br a ke ca li pe r r e ta i ni ng bo l t s.[...]
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P ubl i s he d: 11-May-2 011 Front Dis c B rake - Brake Di sc Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he brake pa ds , r ef e r t o t he p r oce dur e i n t hi s s e c t i o n : P a ds . 2. Remove and di s card t he br a ke cal i p e r a n c hor pl a t e r e t a in in g b ol t s . 3. D et a ch t he brake cal i pe r , brake cal i[...]
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P ubl i s he d: 11-May-2 011 Front Dis c B rake - Brake Pads Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Sect i on 204-04 W hee l s a nd T ire s . 2. Pi vot t he brake cal i pe r upwa r ds . 1. Re move a nd di s car d t he br ake ca l i pe r l o wer r e[...]
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3. Pi vot t he brake cal i pe r downwa rds . 4. Ins t a l l a ne w b r ake ca l i per l o we r r et a i ni ng bo l t . Ti ght e n t o 30 Nm. 5. Ins t a l l the whe e l . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o Sect io n 204-04 W he e l s a nd Ti r es . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - Lubr i cant s, Flu ids , sea l e rs and Ad hesi ves CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d IT T S up e r Do t 4 ha s[...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - R ear Disc Brak e Des cr ipt i o n a nd O pe r a t i o n Item Pa rt Nu mb e r Descri pti on 1 — Pa r k in g brake cabl e 2 — Hub ca r rie r 3 — Br ake ho s e 4 — Br ake d i s c s hi el d 5 — Br ake ca l i per 6 — Br ake ca l i per a nchor pl a t e 7 — Br ake p a ds 8 — W hee l hu b 9 ?[...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - R ear Disc Brak e Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 206-00 Br ake Sy s t e m - Gene r a l I nfo r mat i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake Cali per Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e p e da l hol d-do wn t o o l JDS 9013 Brak e ca l i per pi st o n re t r act o r t oo l 206-080 Cr anks haf t pul l e y/dampe r r emover 303-588 R em ova l 1. Remove t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m a[...]
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4. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: T o pr e vent the l os s o f brak e fl ui d, a ppl y t he b r ake p e dal ho l d dow n t o o l a nd a dj us t to h ol d t he b r ake pe da l d own 40m m. Ins t a l l a bl [...]
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3. NOT E: Ins t a l l ne w brake ho s e s e a l i ng wa s hers . At t a ch t he b r a ke h os e. Ti ght e n t o 38 Nm. 4. Remove t he brake pe da l hol d do wn t o o l . 5. Ble e d t he br ake s y s t e m. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke S ys te m Bl e e d i ng (206-00 Brak e Sy s t e m - Gene r a l Inf o r m at i o [...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake Disc Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he brake pa ds . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P a ds (206-04 Re a r Di s c Br ake , Re moval a n d I ns t a l l a t i o n). Vehi c le s with 2.5L or 3.0L engine 2. D et a ch t he A[...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake Disc S hield Re moval a n d I ns t a l l a t i on 1. Remove t he rear whe e l hub. Fo r add i t i o nal i nf or ma ti on, re fe r to S ect i o n 204-02 Rea r S usp e ns io n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Rear Disc Brake - Brake P ads Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e ca l i per pi st o n re t r act o r t oo l 206-080 Cr anks haf t pul l e y/dampe r r emover 303-588 R em ova l 1. Remove t he whe e l a nd t i r e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (2[...]
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5. Remove t he brake pa ds . Insta llat ion 1. CAU TI O N : If t he pi s t o n i s pus he d ba ck i nt o th e ho us i ng, b r a ke fl ui d wi l l be f o r ced ba ck i nt o t he f lui d r es e r voir. • NO T E: T he l e f t -ha nd brake cal ip e r pi s t o n r e t r a ct s co unt e r cl o ck wi s e a n d th e r igh t -ha nd ret ract s cl o ck wi s[...]
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4. Att a ch t he pa r ki ng b r ake ca bl e ret a i ni ng cl i p. 5. Att a ch t he pa r ki ng b r ake ca bl e . 1. Re l e a s e t he t e ns i o n. 2. At t a ch t he p ark in g b rak e ca bl e . 6. Ins t a l l the whe e l a nd t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mo[...]
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P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - T o rque Sp eci f i cat ions Descri pti o n Nm l b-f t l b- i n P a r ki ng br ake cont r ol ret a i ni ng nut s 20 15 - JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake Des cr ipt i o n a nd O pe r a t i o n It e m Pa r t Nu m be r D escri pti on 1 — Fr ont ca bl e 2 — Re a r cabl e 3 — Brake cal i pe rs The pa r king brake cont r ol s ys t e m i s cabl e -ope r a t e d a nd cont r ol l e d b y a n i nde pe nde nt ha nd-op e r at ed[...]
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* * * * * * 1 1 1 1 1 P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m t o dupl i cat e t he co ndi t i on. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o[...]
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1 1 Dis conne ct t he p a rk i ng br ake f r o nt cabl e f r o m t he rea r br ake cab l e a nd condui t a t t h e e q ual iz e r . Rot a t e t he w hee ls b y hand. Did t he rear whe e l s r ot a t e O K? Ye s INS TA LL a ne w front p a r k i ng b r a ke cabl e . For ad di t i on a l in fo rm at i on, refe r t o t he p r oced ure i n thi s s e ct [...]
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P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C a bleVehic les W ith: Manuall y Adju sted Par kin g Brake Re moval a n d I ns t a l l a t i on Speci al T ool (s) P a r ki ng b r ake cab l e a dj us t e r s ocket . 206-087 R em ova l 1. Rel e as e t he pa r ki ng br ake . 2. Rai s e a nd s uppo r t the ve hi cle . For [...]
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6. Remove t he rear pa rk i ng br ake ca b le ret a i ni ng cli p. 7. D et a ch t he r e a r p ark ing b r ake cabl e a nd condu it . 8. D et a ch t he r e a r p ark ing b r ake cabl e a nd condu it . 9. D et a ch t he r e a r p ark ing b r ake cabl e a nd condu it . 10. Remove t he rea r park i ng br ake ca bl e a nd co ndui t . Insta llat ion 1. [...]
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P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C a bleVehic les W ith: Self-A dj us ting Par kin g Brake Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear r oa d whe e l a nd t i re. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i on 204-04 W he e l s an d T i res . 2. D et a ch t he r [...]
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7. D et a ch t he pa rk in g b r ake ca bl e a nd co nd ui t . 8. D et a ch t he r e a r p ark ing b r ake cabl e . 9. Remove t he pa r ki ng b r ake rear ca bl e a n d co ndui t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C ontro lV ehicles With: Manuall y A dj usted Par kin g Brake Re moval a n d I ns t a l l a t i on Speci al T ool (s) P a r ki ng b r ake cab l e a dj us t e r s ocket . 206-087 R em ova l All v e h icle s 1. Remove t he ce nt e r cons o le . Fo r a ddi t i o nal i nfo r m[...]
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7. NOT E: 2.5L o r 3.0L s ho wn, 2. 0L s imi l a r . Det ach t he rear pa rk i ng br ake cabl e s . Vehi c le s with 2.5L or 3.0L engine 8. Remove t he drive sha f t. Fo r a ddi t i ona l i nf o r m at i o n ref e r t o Sect i o n 205-01 Dr i ve s haf t . All v e h icle s 9. Remove t he pa r ki ng b r ake . Insta llat ion 1. To i ns t a l l , rever[...]
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P ubl i s he d: 11-May-2 011 Par kin g Brake and A ctuatio n - Parking Brake C ontro lV ehicles With: Self-Ad j us ting Par kin g Brake Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he ce nt e r cons o le . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o S ect i o n 501-12 Ins t r ument P a ne l a nd Cons o l e[...]
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9. Remove t he e xhaus t re ar hea t s hi e l d. 10. Remove t he p a r k i ng b r a ke cont r ol ret a i ni ng nut s . 11. Lowe r t he vehi c l e . 12. Det a ch t he pa r k i ng br a ke cont rol . 1. De ta ch t he pa r king br ake c a bl e g r o mmet . 2. De ta ch t he pa r king br ake c ont r ol . 13. Remove t he p a r k i ng b r a ke cont r ol . [...]
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1. To i ns t a l l , rever s e t he remov a l procee d ur e. Ti ght e n t o 20 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui d IT T S up [...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Hy draulic B rake A ctua tio n Des cr ipt i o n a nd O pe r a t i o n I te m Pa r t Nu m be r De scr i pti on 1 — Br a ke mas t e r cyli nder 2 — Br a ke f l ui d r e s e rv oi r 3 — Br a ke bo o s t e r 4 — Rea r brake cal i pe r 5 — Br a ke t ube s 6 — Fr ont b r ake cal i pe[...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Hy draulic B rake A ctua tio n Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 6-00 Br a ke S yst e m - Ge neral I nf orm at i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Fluid Reservoir Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Make s ur e t he f i l l[...]
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5. NOT E: Re m o ve a nd d i sca r d t he O -r ing s e a l s f r om t he br ake mas t e r c yl i nde r . Re move t h e br a ke f l ui d r e s e r vo i r. 1. Re l e a s e o ne le g of t h e res e rv oi r from t he r et a i ni ng pi n. 2. Re move t he b r a ke f l uid res ervoir. Insta llat ion All v e h icle s 1. NOT E: Ins t a l l ne w O -r ing s e[...]
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4. F i l l t he b r a ke f lu id r es e r voi r. 5. Ble e d t he br ake s y s t e m. For a ddi t i o na l i nf orm at i o n, r ef e r t o Sect i on 206-00 Br ake S y s t e m - Ge ne r al I nf o r mat i on . 6. Ins t a l l the brake f l ui d res e r voi r fi l l e r cap. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Master C y l inder Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Make s ur e t he f i [...]
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5. D et a ch t he cl ut ch mas t er cyli nde r f ee d hos e . All v e h icle s 6. Repo s i t i on t he co ol a nt expa ns i on t ank. 1. Re move t he coo l a nt e xpans i o n t a nk ret a i ni ng b ol t . 2. Tur n t he co o l a nt e xpans i o n t a nk count e r clo ckwis e . 3. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 7. D i s conne [...]
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9. NOT E: Re m o ve a nd d i sca r d t he O -r ing s e a l at t he re ar of t he br a ke m a s t e r cy l i nde r . Re move t h e br a ke mas t er cyli nde r a nd res e rv o i r . 1. Re move t he b r a ke ma s t e r cyli nde r r et a i ni ng nut s . 2. Re move t he b r a ke ma s t e r cyli nde r a nd r es e r v o ir. Insta llat ion All v e h icle s[...]
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4. Att a ch t he coo l a nt e x pa ns i o n t a nk. 1. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 2. Tur n t he co o l a nt e xpans i o n t a nk cl ockwi se . 3. I ns t a l l t he c oo l a nt e xpans i o n t a nk ret a i ni ng bol t . Vehi c le s with ma nual tra nsmission 5. Att a ch t he clu t ch m a s t e r cy l i nde r fe e d ho s [...]
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8. F i l l t he b r a ke f lu id r es e r voi r. 9. Ble e d t he br ake s y s t e m. For a ddi t i o na l i nf orm at i o n, r ef e r t o Sect i on 206-00 Br ake S y s t e m - Ge ne r al I nf o r mat i on . 10. Ins t a l l t he brake f l ui d r es e r voir f i l le r cap. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Pedal and B racket Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with ma nual tra nsmission 1. W ARNING: Bra k e fl ui d co nt a i ns po l ygl ycol et he r s a nd p o l ygl ycols . Av o i d co nt a ct wit h t he e yes . W a s h ha nd s t ho roughl y a f t e r hand l i n[...]
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4. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he af fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Ins t al l s ui t a bl e bl a nk i ng p lug s . • NO T E: Ri ght -ha n d d r i ve s ho wn, l e f t -ha nd d r i v e s i mil a r . Di s conn ect t he cl ut ch mas t e r c[...]
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9. Remove t he s up port p a nel . Le ft-hand dr ive ve hi c le s 10. Po s i t i o n t he f r o nt whe e l s i n a s t r a ig ht a he a d po s i t i o n a nd ce nt r a l i z e t he s te e r i ng wh e e l . Lock i n po s i ti o n a n d remove t he i gni t i on key. 11. Det a ch t he s t e e r ing c ol umn . Re mov e a nd di s c a r d t he s t e e r [...]
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15. Repo s i t i o n t he a nt i -c o ll ap s e bracket . R ight-hand driv e v ehi c le s 16. Remove t he b rak e bo o s t e r pus h r o d r et a i ni ng nut . 17. Remove t he a ccel erat o r pe da l mount bracket . Le ft-hand dr ive ve hi c le s 18. Remove t he b rak e bo o s t e r pus h r o d r et a i ni ng cli p. 1. Re l e a s e t he b r ake b o[...]
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19. Remove t he a ccel erat o r pe da l mount bracket . 20. Remove t he b rak e pe da l a nd br a ck et re ta i ni ng nut s . All v e h icle s 21. Remove t he b rak e pe da l a nd br a ck et re ta i ni ng nut s . 22. NO TE: Ri ght -hand d r i ve s ho wn, l e ft -hand drive s i mi l a r. Re move t h e br a ke pe d al a nd bracket . Dis conne ct t he[...]
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1. NOT E: Ri g ht -hand drive s h own , l e ft -hand drive s i mil a r. I nst a l l t he b r ake pe dal a nd bracket . Conne ct t he e l e ct r i cal co nnect o r. 2. Ins t a l l the brake pe da l a nd b r ack e t ret a i ni ng n ut s . Ti ght e n t o 25 Nm. Le ft-hand dr ive ve hi c le s 3. Ins t a l l the brake pe da l a nd b r ack e t ret a i ni[...]
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5. Ins t a l l the brake bo o s t e r pus h r od r et ai ni ng cli p. R ight-hand driv e v ehi c le s 6. Ins t a l l the a ccel e r at o r pe da l mount brack e t . Ti ght e n t o 25 Nm. 7. Ins t a l l the brake bo o s t e r pus h r od r et ai ni ng nut . Ti ght e n t o 3 Nm. All v e h icle s 8. Repo s i t i on t he a nt i -col l a ps e bracket . J[...]
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9. Ins t a l l the a nt i -c ol l a ps e br acket cl e vis pi n ret a in ing cl i p. 1. I ns t a l l t he a nt i -col l a ps e b r acket cle vi s pi n. 2. I ns t a l l t he a nt i -col l a ps e b r acket cle vi s pi n r e t a i nin g cl i p. 10. At t ach t he wi r i ng harnes s . 11. Ins t a l l t he a cc e l e rat o r pe da l . For a ddi ti ona l [...]
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15. Ins t a l l t he drive r si de i ns t rum e nt pan e l l o we r t r i m pa ne l . R ight-hand driv e v ehi c le s 16. Ins t a l l t he brake p e da l a nd br a ck e t ret a i ni ng nut s . Ti ght e n t o 25 Nm. Vehi c le s with ma nual tra nsmission 17. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e [...]
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19. NO TE: Ve hicl e s wi t h 2.5L o r 3.0L eng i ne o nl y. At t a ch t he e ngi ne wi ring harnes s . Ti ght e n t o 10 Nm. 20. Bl e e d t he hydr aul ic clut ch s ys t em. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Cl ut ch S y s t e m Bl e e di ng - Ve hi c l e s W i t h: 6-S pee d Manual Tr ans axl e - MMT6 (308-00 Manua l Tr an s[...]
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P ubl i s he d: 11-May-2 011 Hydra uli c Bra ke Actuation - Brake Pedal C ro ss-Shaft Re moval a n d I ns t a l l a t i on Speci al T ool (s) Dis conne ct t o ol , f ue l l i ne . 310-076 Dis conne ct t o ol , f ue l l i ne . 310-D 005 Dis conne ct t o ol , f ue l l i ne . 412-038 5 P o i nt S e c urit y T o r x Bi t . 418-535 R em ova l All v e h [...]
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5. D et a ch t he wi ring ha r ne s s . 6. D et a ch t he DPF d i ff e r e nt ia l pr es s ur e s e ns o r r et a i ni ng br acket . Re mov e t he re ta i ni ng nut s . 7. D i s conne ct t he DPF di ff e r e nt i al pres s ur e s e ns o r e l e ct rical co nnect or. 8. NOT E: Not e t h e o r i e nt a t i o n o f t he DPF di ff e r e nt i a l pres s[...]
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10. Dis c o nne ct t he up pe r fue l vap or ho s e from t he e vapo rat i ve e mi s s i o n cani s t e r pur ge va lve . 11. Det a ch t he oxyge n s ens or e l e ct rica l c o nne ct or s . 12. Dis c o nne ct t he e va porat o r s o l e no i d e l ect r i cal conne cto r. 13. Dis c o nne ct t he l ow er f ue l va po r h os e f r om t he e v ap o r[...]
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14. Det a ch t he wi ring ha r nes s from t he r e t a i ni n g b r ack e t . 15. Remove t he e va porat i ve e mis s i o n ca ni s t e r pur ge v a l ve r e t ai ni ng br acke t . Vehi c le s with 2.0L engi n e 16. Remove t he i nt a ke mani f o l d. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: I nt a ke Ma nif ol d (303-01A Engi n e - [...]
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19. Remove t he A /C refr i g e r ant l i ne r e t a i ni ng cl i p . 20. NO TE: I ns t a ll b l anking pl ugs to t he e xpo s e d po rts . Us i ng t he s p e ci a l t o ol , d i s co nne ct t he A/C r e frige rant l i ne . Re mov e a nd di s c a r d t he O -r ing s e a l s . All e x cept ve hicles with die s el engine 21. NO TE: T he b ol t r e ma[...]
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23. Dis c o nne ct t he e n gi ne wi r i ng ha r ne ss e l e ct rical co nnect or. 24. Det a ch t he eng i ne wi ring ha r nes s ret a i ni ng cl i p. 25. Det a ch t he eng i ne wi ring ha r nes s e l e ct rica l c on ne ct or . 26. NO TE: T he b ol t r e mai ns ca pt i ve in t he ECM e l e ct rical conne ct or. Di s conn ect t he ECM ha r nes s e [...]
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All v e h icle s 28. Remove t he b rak e pe da l cr os s -s haf t s uppo r t bra c ket r e t a in ing bol t . 29. Rot a te t he b r a k e pe da l cr os s-s haf t cl o ck wi s e. 30. Remove t he b rak e pe da l a nd br a ck et . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P e da l a nd B r a cket (206-06 Hydr aul i c Br ake A ct [...]
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33. Remove t he g l ove co mpa r t ment fi nis her t r im. 34. Remove t he g l ove co mpa r t ment . Re mov e t he g l o ve compa r t m e nt ret a i ni ng screws . 35. Remove t he b l owe r mot or t rim. 36. Remove t he ce nt ral j unct i o n bo x (CJB) ret a i ni ng n ut . 37. Det a ch t he CJB. JagDocs.com[...]
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38. Repo s i t i o n t he br a ke pe d a l c ross -sh a f t s e cur i ng br acket . 1. Un do b ut do no t r e move t he br a ke pe d a l cross -s ha ft s e cur i ng brack e t r et a i ni ng nut . 2. Re pos i ti on t he br ake ped a l cr o s s -s ha f t s e cur in g b rack et . 39. Remove t he rig ht -ha nd f e nde r sp l a s h shi el d. For a ddi t[...]
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43. Det a ch t he br a k e l i ne s . 44. Remove t he A /C refr i g e r ant l i ne. Re mov e t he re ta i ni ng cl i p. 45. Remove t he A /C refr i g e r ant l i ne. 46. NO TE: No t e t he po s i t i o n o f th e brake ped a l cr o s s-s haf t s pr i ng. Det ach t he brake p e da l cr os s -s ha f t s pring. JagDocs.com[...]
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47. Det a ch t he br a k e pe da l cr os s -s ha ft l ef t -ha nd mount i ng br acket . 48. Det a ch t he br a k e pe da l cr os s -s ha ft g r ommet . 49. NO TE: Re move t he b r ake p e da l cr os s -s ha f t sp ring b us h. Re move t h e br a ke pe d al cross -s ha ft . Insta llat ion All v e h icle s 1. NOT E: Make s ure t ha t t he b r ake pe [...]
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2. Att a ch t he brake pe da l cr os s -s haf t gr ommet . 3. Att a ch t he brake pe da l cr os s -s haf t le f t -hand m o unt i ng brack e t . 4. NOT E: Make s ure t he brake pe da l cr os s -s ha ft s pr i ng i s l ocat e d i n i t s or i gi nal po s i t i o n. At t a ch t he b r a ke p e da l cr os s -s ha ft s pring. 5. Ins t a l l the A/C r e[...]
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7. Att a ch t he brake l i ne s . 8. NOT E: Re m o ve t he bl a nki ng p l ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 9. NOT E: Re m o ve t he bl a nki ng p l ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 10. Ins t a l l t he A/C ref r i ge r a nt l i ne s r e ta i n[...]
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12. Repo s i t i o n t he br a ke pe d a l c ross -sh a f t s e cur i ng br acket . 1. Ti g ht e n t he brake pe da l cr os s-s haf t s e cur ing bracket r e t a i ni ng nut . 2. Re pos i ti on t he br ake ped a l cr o s s -s ha f t s e cur in g b rack et . 13. At t ach t he CJB . Ti ght e n t o 6 Nm. 14. Ins t a l l t he CJB ret a i ni ng nut . Ti[...]
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17. Ins t a l l t he gl o ve compa r t ment f i ni s her t rim. 18. Ins t a l l t he gl o ve compa r t ment hi ng e ret a i ni ng s cr ew s. 19. Ins t a l l t he s o und i ns u lt at i o n. 20. Ins t a l l t he pe d a l bo x. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P e da l a nd B r a cket (206-06 Hydr aul i c Br ake A ct ua[...]
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22. Ins t a l l t he brake p e da l cr os s -s haf t s uppo r t b rack e t r e t a i ni ng bol t . Ti ght e n t o 25 Nm. All e x cept ve hicles with die s el engine 23. Conne ct t he E CM el e ct r i cal co nnect or. Us i ng s pe c i a l t o o l 418-5 35, t ig ht e n t o 5 Nm. Vehi c le s with diese l engine 24. At t ach t he e ngi ne wi r i ng ha [...]
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26. At t ach t he e ngi ne wi r i ng ha r ne ss e l e ct rical co nnect or. 27. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 28. Conne ct t he e ngi ne wi r i ng ha r ne s s e l e ct rica l co nnect o r . Ti ght e n t o 10 Nm. 29. NO TE: Re move t he b l a nking pl ugs f r om t he fue l p ump f uel s uppl y a nd r e t ur n l i [...]
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30. NO TE: Re move t he b l a nking pl ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 31. Ins t a l l t he A/C ref r i ge r a nt l i ne r et a i ni ng cl i p . 32. NO TE: Re move t he b l a nking pl ugs . Conn ect t he A/C r ef r i ge rant l i ne . Ins t al l new O-r i ng s e a l s . 33. Ins t a l l t he r e f[...]
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35. Ins t a l l t he e vapo rat i ve e m i s s i on ca ni s t e r pur ge val v e r e t a i ni ng br acke t . Ins t al l t he re t a i ni ng nut s . Ti ght e n t o 5 Nm. 36. At t ach t he wi r i ng harnes s t o t he re ta i ni ng br a ck et . 37. Conne ct t he l o wer f ue l vapo r hos e to t he e va porat i v e e mis s i o n cani s t e r pur ge va [...]
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39. At t ach t he o xygen s e ns o r el e ct r i cal co nnect o rs. 40. Conne ct t he up pe r fue l v ap o r hos e to t he e va porat i ve e mis s i o n cani s t e r pur ge va lve . All v e h icle s 41. Ins t a l l t he brake b oo s t e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke Bo o s t e r - RHD AW D/R HD FW D (206-07 P o [...]
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44. At t ach t he DP F d i f f eren ti al p res s ur e s e ns or r et ai ni ng brack e t . Ins t al l t he re t a i ni ng nut s . Ti ght e n t o 5 Nm. 45. At t ach t he wi r i ng harnes s . 46. CAUT I O N: I ns t a l l t he re t a i ni ng cl i p t o t he o rigi na l po s i ti o n. Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n[...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Brak e b oo s t e r r et a i ni ng nut s 25 18 - Brak e ma s t e r cyli nd er r e t a i ni ng nut s 25 18 - Coo l a nt e x pa ns i o n t a nk r e t a i ni ng bo l t 3 - 27 S pe ed cont r o l m o dul e re ta i ni ng bo l t - V e [...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Bo oster Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: B r ake fl ui d con ta i ns p ol ygl yc o l e t he rs a nd pol ygl yc ol s. Avoi d cont a ct wi t h e ye s . W a s h ha nds af t e r hand l i ng. I f br ake f l uid cont a ct s t he e yes , f l us h t he e y es f or 15 mi nut [...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - P ower Brake S y stem Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 20 6-00 Br a ke S yst e m - Ge neral I nf orm at i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Bo osterLHD A WD/LHD FWD Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he brake boo s t e r pus h r od r e t ai ni ng cl i p . 1. Re l e a s e t he b r ake b oos t e r pus h rod ret a ini ng cl i p. 2. Re move t he b r a ke b o os t e r pus h rod ret a i [...]
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5. Remove t he coo l a nt e xpa ns i o n t a nk r e t ai ni ng bo l t . 6. Repo s i t i on t he co ol a nt expa ns i on t ank. 1. De ta ch t he co ol a nt expa ns i on t ank. 2. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . Vehi c le s with 2.0L engi n e 7. D et a ch t he cr uis e co nt rol ca b le . 8. D et a ch t he t hrot t l e ca b le[...]
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9. D et a ch t he i d l e ai r cont r ol (IAC) val ve wi r i ng harnes s . 10. Det a ch t he t hr ot t l e ca bl e r e t a i ni n g b r ack e t . 11. Dis c o nne ct t he s pe e d cont r ol modul e e l e ct r i cal co nnect o r. 12. Remove t he s pe e d cont r ol modul e ret a i ni ng b o l t . 13. Repo s i t i o n t he s p ee d cont r o l mod ul e [...]
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Vehi c le s with ma nual tra nsmission 14. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. Fa i l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . • NO T E: Ins t al l b l a nk i ng pl [...]
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18. Det a ch t he br a k e boo s t e r v a cuum hos e. 19. Det a ch t he br a k e boo s t e r. Re mov e t he b rak e boo s t e r r et a i ni ng nut s . 20. Remove t he b rak e bo o s t e r s uppo r t br acket . 21. Remove t he b rak e bo o s t e r. Insta llat ion All v e h icle s JagDocs.com[...]
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1. NOT E: Make s ure t he brake bo os t e r pus h rod i s c orr e ct l y a l i gne d t o t he br ake p e dal . • NO T E: Do no t i ns t al l t he brake boo s t er r e ta i ni ng nut s a t t hi s s t a ge . I nst a l l t he b r ake bo o s t e r . 2. Ins t a l l the brake bo o s t e r s up port b r a cket . Loo s e l y i ns t a l l t h e br a ke bo[...]
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6. NOT E: Ins t a l l a new br ake mas t er cyli nde r t o b r ake bo o s t e r O-r i ng s e a l . • NO T E: Make s ur e t he b r a ke b o o s t e r pus h r od i s cor r ect ly a l i gne d t o t he br ake mas t e r cyli nde r as s e mbl y. At t a ch t he b r a ke ma s t er cyli nde r a s s e mbl y t o t he b r ake b oos t e r . Ti ght e n t o 25 [...]
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10. Ins t a l l t he s p e ed c on t r ol m od ul e ret a i ni ng bo l t . Ti ght e n t o 4 Nm. 11. Conne ct t he s pe e d cont r ol modul e el e ct r i cal co nnect o r. 12. At t ach t he t hr ot t l e cabl e r e t a i ni ng br a c ket . 13. At t ach t he I A C va lve wi r i ng harne ss . 14. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t[...]
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15. At t ach t he cr ui s e cont r ol cab l e . All v e h icle s 16. At t ach t he co o l a nt e xpans i o n t a nk . 1. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 2. At t a ch t he coo l a nt e xpans i o n t a nk. 17. Ins t a l l t he coo l a nt e xpan s i o n t a nk r et ai ni ng bo l t . Ti ght e n t o 3 Nm. 18. NO TE: Re move t he [...]
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19. At t ach t he b rak e f l ui d l ow le vel warnin g i ndi cat o r wi ring ha rn e s s t o t he cool a nt expa n si o n t ank. 20. Conne ct t he b rak e fl ui d l ow le vel wa r ni ng i ndi cat o r e le ctrica l conne ct o r . 21. Ins t a l l t he brake b oo s t e r pus h r od r e t a i nin g cl i p. 22. Check a nd t op up t he coo l i ng s yst [...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Bo osterRHD AWD/ RH D FWD Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e pe da l ho l d do wn t o o l JDS 9013 R em ova l All v e h icle s 1. D i s conne ct t he brake f lui d l o w l e ve l wa r n in g i ndi cat o r e l e ctrica l conne ct or. 2. D et a ch t he brake f[...]
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4. Remove t he coo l a nt e xpa ns i o n t a nk r e t ai ni ng bo l t . 5. Repo s i t i on t he co ol a nt expa ns i on t ank. 1. De ta ch t he co ol a nt expa ns i on t ank. 2. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . Vehi c le s with 2.0L engi n e 6. D et a ch t he cr uis e co nt rol ca b le . 7. D et a ch t he t hrot t l e ca b le[...]
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8. D et a ch t he i d l e ai r cont r ol (IAC) val ve wi r i ng harnes s . 9. D et a ch t he t hrot t l e ca b le ret a i ni ng br acket . 10. Dis c o nne ct t he s pe e d cont r ol modul e e l e ct r i cal co nnect o r. 11. Remove t he s pe e d cont r ol modul e ret a i ni ng b o l t . 12. Repo s i t i o n t he s p ee d cont r o l mod ul e . JagDo[...]
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Vehi c le s with ma nual tra nsmission 13. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. Fa i l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . • NO T E: Ins t al l b l a nk i ng pl [...]
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17. Det a ch t he br a k e boo s t e r v a cuum hos e. 18. Det a ch t he br a k e boo s t e r. Re mov e t he b rak e boo s t e r r et a i ni ng nut s . 19. Remove t he b rak e bo o s t e r s uppo r t br acket . 20. Us i ng t he br a ke pe da l ho l d do wn t o o l, a ppl y t he b rak e p e da l unt i l t he br ake b o os t e r pus h r od pi n ca n [...]
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22. Remove t he b rak e bo o s t e r pus h r o d pi n. 23. Remove t he b rak e bo o s t e r. Insta llat ion All v e h icle s 1. NOT E: Do not i ns ta l l t he br ake b o os t e r r e t a i ni ng nut s a t t hi s s t a ge . I nst a l l t he b r ake bo o s t e r . 2. Ins t a l l the brake bo o s t e r pus h r od pi n. JagDocs.com[...]
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3. Ins t a l l the brake bo o s t e r pus h r od pi n re t a in i ng cl i p. 4. Remove t he brake pe da l hol d do wn t o o l . 5. Ins t a l l the brake bo o s t e r s up port b r a cket . Loo s e l y i ns t a l l t h e br a ke bo o s t e r s uppo r t brack et r et a i ni ng bo l t . 6. Att a ch t he brake bo os t e r. Ti ght e n t o 25 Nm. 7. Tig [...]
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9. NOT E: Ins t a l l a new br ake mas t er cyli nde r t o b r ake bo o s t e r O-r i ng s e a l . • NO T E: Make s ur e t he b r a ke b o o s t e r pus h r od i s cor r ect ly a l i gne d t o t he br ake mas t e r cyli nde r as s e mbl y. At t a ch t he b r a ke ma s t er cyli nde r a s s e mbl y t o t he b r ake b oos t e r . Ti ght e n t o 25 [...]
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13. Ins t a l l t he s p e ed c on t r ol m od ul e ret a i ni ng bo l t . Ti ght e n t o 4 Nm. 14. Conne ct t he s pe e d cont r ol modul e el e ct r i cal co nnect o r. 15. At t ach t he t hr ot t l e cabl e r e t a i ni ng br a c ket . 16. At t ach t he I A C va lve wi r i ng harne ss . 17. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t[...]
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18. At t ach t he cr ui s e cont r ol cab l e . All v e h icle s 19. At t ach t he co o l a nt e xpans i o n t a nk . 1. Re pos i ti on t he cool a nt e xp a ns i o n t a n k . 2. At t a ch t he coo l a nt e xpans i o n t a nk. 20. Ins t a l l t he coo l a nt e xpan s i o n t a nk r et ai ni ng bo l t . Ti ght e n t o 3 Nm. 21. NO TE: Re move t he [...]
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22. At t ach t he b rak e f l ui d l ow le vel warnin g i ndi cat o r wi ring ha rn e s s t o t he cool a nt expa n si o n t ank. 23. Conne ct t he b rak e fl ui d l ow le vel wa r ni ng i ndi cat o r e le ctrica l conne ct o r . 24. Check a nd t op up t he coo l i ng s yst e m as r eq ui r ed . Vehi c le s with ma nual tra nsmission 25. Bl e e d t[...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Va cuum Pump2.0L N A V6 - AJ V 6 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he vacuum ho se . Re l e a s e t he re t a i ni ng cl i p. 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. Remove t he vacuum pump. Insta llat ion 1. To i ns t a l l , rever s e[...]
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P ubl i s he d: 11-May-2 011 Pow er B rake A ctua tio n - Brake Va cuum Pump2.0L D uratorq- TDC i/2.2L Durato rq- TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover /Ins t al l , Co o l i ng Ho s e Cl a mp 303-397 R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. [...]
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6. D i s conne ct t he brake vacuum hos e f rom t he b rak e v a cuum pum p. 7. Remove t he po we r s t e e r i ng ho s e s upp o r t bracket . 8. D et a ch t he cyli n der he a d t e m pe r a ture (CHT) s e ns o r el e c t rical co nne cto r a wa y f r om t he brak e vacuum pump. 9. Usi ng t he s pe cia l t oo l 303-397, d i s conne ct t he coo l [...]
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11. Us i ng t he s pe ci a l t o o l 303-397, di s conne ct t he cool a nt hos e s . 12. Remove t he b rak e va cuum pu m p. Re mov e a nd di s c a r d t he gas ke t. Insta llat ion 1. CAU TI O N : Make s ur e t h e dr i ve coup l i ng i s al ig ne d wi th t he c a msha f t c o upl i ng. • NO T E: Ins t al l a ne w b rak e vacuum pum p ga s ke t [...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Lubr i cant s, Flu ids , Seal er s and A dh e si v es CAU TIO N : Do no t us e br a ke f l ui d IT T S up e r Do t 4 o n 2006my vehi cl e s o nwa r ds . Fai l ure t o fo l l o w t hi s ins t ru ct i o n may r es ul t i n dama ge t o the v e hi cl e . • NO T E: Br a ke f l ui [...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock C ontro l - Stabilit y A ss ist Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N um be r Desc ri pti on 1 — Ins t r ument cl us t e r 2 - D ynamic s t a bi l i t y cont r o l 'O N/O FF' s wi t ch 3 - ABS /Tr act i on c o ntrol h y draul i c uni t 4 - [...]
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e nabl e s t he sys t e m t o r e cog ni z e th e dr ive r 's i nt e nt i ons . The DS C s yst e m a l s o i nco r por at e s e me r gen c y b r ake a s si s t (EBA), whi c h mea s ures t he r a t e a t wh ich t he br a ke pr e s s ur e i ncr e as e s d ur i ng a br aki ng ma noe uvr e . I f t he s ys t e m d et e ct s a n e me r ge ncy br aki[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock C ontro l - Stabilit y A ss istVIN R ange: C 00344->J12991 Dia gn os i s a nd Te s t i ng Principle of oper at ion The a nt i - l ock b r a k e s ys t e m (ABS ) modul at e s br ake pres s u r e on e ach w hee l i nd e pe nde nt l y t o mai nt a i n vehi cle s t a [...]
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1. Vi s ua ll y i ns pe ct f or ob vio us s ig ns o f mecha ni cal o r e l e ct rical da mage . 1. Mechani cal El e ct ri cal Che ck th e t i re s i z e s , condi t i o n, a nd i nf l a t io n Brak e f l ui d l e ve l or l e a k a ge W he e l s pee d s e ns o r fi t me nt W he e l s pee d s e ns o r ai r gap W he e l s pee d s e ns o r to o t he d [...]
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1 2 3 4 1 1 DT C D escri pti on P oss i bl e Source Act i on C1278 S t e e r i ng a ngl e s e ns or CAN me s s a ge no t pl a us i bl e S te e r in g a ng l e s e ns or no t cal i b r a t e d S te e r in g a ng l e s e ns or po we r s uppl y ci r c ui t ; o pe n circ uit , hi g h r es i s t a nce S te e r in g a ng l e s e ns or f a i l ur e For s [...]
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1 2 1 1 1 2 3 4 1 1 1 2 1 I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di ag rams. CLEAR t he DTC, t e s t t he s y s t e m f o r norm a l ope rat i on. No GO t o A 4 . A4 : CHEC K T HE R IGH T -HAND FRO NT WSS PO WER CIRC UIT FOR HI GH R[...]
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1 1 2 3 4 1 1 1 2 1 1 1 2 3 4 Mea s ur e t he res i s t a nce b et we e n LF01, p i n 01 (N ) and GROU ND. I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di ag rams. CLEAR t he DTC, t e s t t he s y s t e m f o r norm a l ope rat i on. No I[...]
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1 1 1 2 1 1 1 2 3 4 1 2 3 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C, t e s t t he s ys t e m fo r n or mal o perat i o n. No GO t o D2 . D2: C HECK T H E LEF T - HAN D REAR WSS SENSOR C I[...]
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1 2 1 2 3 4 1 2 3 1 1 2 1 2 3 4 1 2 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s GO t o E4 . No For CAN circu i t t es t s, REFER t o : Communica t i ons Ne t wo r k - V IN Rang e : E96603->J28492 (418-00 Modul e Co mm u nica t i o ns Ne t wo rk , Di a gnos i s and Te s t in g). E4: CHEC K T HE ST E ER I N G AN GLE S ENSOR GR O UND C[...]
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3 1 2 1 2 1 2 1 2 3 1 2 3 1 1 2 3 1 2 3 Mea s ur e t he r es i s t a nce be t we en JB89, p in 03 (GB) and JB 185, pi n 42 (GB) . Is t he res i s t a nce g r ea t er t h a n 5 o hms ? Ye s REP AIR t he hi gh r e s i s t ance ci rc ui t . Fo r a d di t i o na l i nf o r mat i o n, refe r to t he wi r i ng di a gr a m s , t e s t t he s yst e m f o r[...]
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4 1 2 Mea s ur e t he vol t a ge bet we e n JB45/J B185, pi n 06 (R) and GRO UN D. I s e it he r vol t a ge l e s s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n t he AB S / DS C modul e a nd ba t t e r y. Th is ci rcu i t i ncl ude s t he b at t e r y j unct i o n bo x (fu s e 03) a nd ha r ne s s s pl i ce , JBS 27. Fo r addi t i o[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock C ontro l - Stabilit y A ss istVIN R ange: J1 2992-> V99999 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he Ant i -Lock Co nt r o l - S ta b i l i t y As si s t sys t ems , ref e r t o t he r e l e vant De[...]
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DT C D escri pti on P oss i bl e cause Ac ti on C007298 Brak e Te mpe r at ur e Too Hi g h Compo nent o r s yst e m over t e m pe r at ur e . T he HCU ha s de t e ct ed t ha t th e t e mpe r a t ur e i s t oo hi gh f or t he co r r e c t op erat i o n o f compone nt o r s ys t em Ove r he a t i ng o f at le a s t o ne hy draul i c br aki ng ci rcu [...]
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DT C D escri pti on P oss i bl e cause Ac ti on to bat t e ry Modul e s up pl y vol t a ge gr ea t e r t ha n 16.8 vol t s Ove r v ol t a ge o f t he ba t t e r y cha r gin g s yst e m Ove r v ol t a ge m e a s ur e d b e t we e n m o dul e i gni t i o n a nd gr ound Ove r v ol t a ge m e a s ur e d b e t we e n m o dul e p ump s up pl y a nd mot o[...]
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DT C D escri pti on P oss i bl e cause Ac ti on P oor W S S s i g na l at hi ghe r freque ncy . At a ppr oxi mat el y 50 kph (31 mph) W S S may no t c ompa re a n d s how a var i a nc e C1A7614 Va l v e Rel a y Ci r cuit Circ ui t s ho rt t o ground or o pen S ol e noi d s up pl y ci r cuit op en S ol e noi d s up pl y ci r cuit s hort t o g r ound[...]
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DT C D escri pti on P oss i bl e cause Ac ti on op en ci r cuit W S S i nt e rn a l f a i l ure C1A9229 Re a r L e ft W hee l S pe e d S e nso r Ci r cuit S ig na l i nval i d. A fa i lu r e where t h e val ue of t he s i gnal i s no t pl a us i b l e g i ven th e ope r at ing condi t io ns Incor rect s i z e whe e l o r ti r e Ex ces s i ve a ir g[...]
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DT C D escri pti on P oss i bl e cause Ac ti on cir cuit s ho r t t o ground W S S s upp l y f r ont right cir cuit s ho r t t o po we r W S S s upp l y f r ont right op en ci r cuit W S S i nt e rn a l f a i l ure C1A9429 Fr ont Ri ght W h ee l Spee d S en s or Ci r cuit S ig na l i nval i d. A fa i lu r e where t h e val ue of t he s i gnal i s n[...]
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DT C D escri pti on P oss i bl e cause Ac ti on Gr o und l i ne t o yaw r a t e s e n so r op e n cir cuit Y a w rat e s e ns or s en di ng i nva l i d CA N m e s s a g e Y a w rat e s e ns or s en di ng i ni t i a l iz a t i on s t a t us fa ul t Y a w rat e s e ns or in t e r na l fa i l ur e C1A9900 P r e s s ur e S ens or Ci r cuit HCU i nte r [...]
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DT C D escri pti on P oss i bl e cause Ac ti on C1B0271 Re t ur n P ump Ci r cuit Act ua t o r s tuck. Low o r di s cha r ged ba t t e r y Ve hi cl e cha r gi ng s yst e m f a i l ure P ump s uppl y li ne i s op en ci r cuit P ump s uppl y li ne s hort to pow er P ump m ot o r a ct uat i o n fa i lu r e P ump m ot o r r e l a y fa i lu r e HCU f a [...]
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DT C D escri pti on P oss i bl e cause Ac ti on s t e e r i n g whe e l r o t a t i on s ens o r o pen cir cuit CAN H o pen cir cuit be t we e n yaw rat e s en s o r , s t e ering w hee l r o t a t i on s ens o r a nd m o dul e CAN L o p e n ci rcu i t be t we e n yaw rat e s en s o r , s t e ering w hee l r o t a t i on s ens o r a nd m o dul e S [...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Anti-Lock Brake System (ABS) ModuleVI N Range : C 00001->J12991 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he a nt i-l o ck br a ke s yst e m (ABS) mod ul e e l e ct r ica l conne ct or. 2. D et a ch t he hydr aul ic cont rol u nit (HCU). 3. Remove t[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Front Whe el Speed Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e as s e mbl y. Fo r addi t i ona l i nf o r m at i o n, r e f er t o S ect i on 204-04 W he e l s an d T i res . 2. D i s conne ct t he f r ont whe e l sp e e d s e nso[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Hydraulic C on tro l U ni t (HC U)V IN Range: C 00001->J12991 Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nn[...]
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8. CAU TI O N : If brak e fl ui d i s s pi l t o n t he pa i nt wo r k , t he ef fe ct ed a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. Di s conn ect t he hydr aul i c co nt rol uni t b r a ke t ube s . 9. Remove t he hydr a uli c cont r ol uni t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Hydraulic C on tro l U ni t (HC U)V IN Range: J1 2992-> V99999 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Brak e p e da l hol d-do wn t o o l JDS 9013 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e [...]
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8. Remove t he HCU . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 8 Nm. 2. CAU TI O N : Make s ur e t h e br a ke t ubes are i ns t a l l e d to t he co r re c t port s. Fa i l ur e t o f o l l o w t hi s ins t r ucti on may res ul t i n da mag e t o t he vehi cl e . Ti ght e n t o 16 Nm. 3. Ble e d t he[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Rear Wheel Speed Senso r Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Di s a s s embl y a nd As s[...]
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7. D i s conne ct t he ABS whe e l s p ee d s e ns or el e ct r i c a l co nnect o r. 8. Remove t he ABS whe e l s p ee d s e ns o r . Insta llat ion Vehi c le s with 2.5L or 3.0L engine 1. To i ns t a l l , rever s e t he remov a l proced ur e . 1. Ti g ht e n t o 22 N m. Vehi c le s with 2.0L or die sel engine 2. To i ns t a l l r evers e t he r [...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Stability Assi st Mo dule Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: S t a bi l i t y as s is t modul e is a n int e gral co mponen t o f t he A BS m o dul e a n d ca nnot b e s e pa r a t e d. Di s conn ect t he a nt i -l ock brak e s ys t e m (ABS ) modul e e l[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Steering Wheel Ro t ation Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he s t ee r in g whe e l r ot a ti on s ens o r e l e ct rica l co nnect o r . 2. Remove t he uppe r st e e r i ng col umn. For a ddi ti ona l i nf o r m a t i o n, r e f e r t[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Yaw Rate Sensor2 .0L Durato rq- TDCi /2. 0L NA V6 - A JV 6/2.5 L NA V 6 - AJV6/3. 0L NA V6 - AJ2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f l o or cons o l e trim p ane l . 2. D i s conne ct t he yaw rat e s e ns or e l e ct rical con nect or . 3. W ARNI[...]
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P ubl i s he d: 11-May-2 011 A nti-Lo ck Co ntrol - Stability Assi st - Yaw Rate Sensor2 .2L Durato rq- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with autom at ic tra ns m ission 1. D et a ch t he J-gat e s ur r ound. Vehi c le s with ma nual tra nsmission 2. D et a ch t he ge a r s e l e ct o r s ur r o[...]
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5. CAU TI O N : Make s ur e t h e ya w rat e s e ns or i s no t s ubj e c t e d t o a ny fo rm of i mpa ct a nd i s no t d r opp ed or damag e d. Fai l ure t o fo l l o w t hi s in s t ruc t i o n may r es ul t i n f ai l ure o f t he s e ns or. Det ach t he yaw rat e s e ns or . Re mov e t he re ta i ni ng nut s . 6. Remove t he yaw r a t e s e ns[...]
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P ubl i she d: 20-Jul-2011 Steering System - G eneral Inf orm atio n - Ste eri ng L i nk age Sp ec if i cat io ns St ee r i ng Li nk age Free Pl ay Mea sur e men t (mm ) Me a surem e nt (i n) Fr e e pl a y (meas ur e d at t he s t ee r in g whe e l r i m) 0-6 0-0.24 Pow er Stee ri ng Pump Sp eci fic ati o ns I te m Speci fi cati on P owe r st e e r[...]
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P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - Stee ring S y stem Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N u mber Des cri pti o n 1 — Flui d cool e r 2 — Lo w p r e s s ur e pi p e - f lui d coo l e r t o res e rv o i r 3 — Flui d res e r voir 4 — Po we r s t e e r i ng pump 5 — He a t s h ie ld 6 ?[...]
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P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - Stee ring S y stem Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by drivi ng t he ve hi cle . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Mec hani cal I nsp[...]
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Item Descri pti on 1 St e e r ing t rans ducer ground 2 I g ni t io n f e ed 3 St e e r ing t rans ducer f e ed 4 Ground 5 Spe e d s e ns o r s i gna l 6 Seria l i nt erfa ce Ste e ring Lin ka g e In spect ion an d Ba c kla sh (Fr eep la y) C he ck CAU TIO N : S t e e ring ge a r boo t s mus t b e ha nd l e d ca r e ful l y t o a voi d da mage . U [...]
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It e m Speci a l T o ol Nu mb e r Desc ri pti on 1 21 1-011 Pres su r e Ga uge Ho s e 2 21 1-011-08 Pump Re t urn Ho s e 3 21 1-011-07 Pump Re t urn Ho s e Co nnect o r 4 211 -011- 03/ 2 Tes t Eq ui pment t o Hi g h P res s ur e Ho s e Ada pt or 5 211 -011- 03/ 1 Pump H ig h P res s ur e O ut l e t t o Hos e A da p t or 6 21 1-011-02 Pump Ad apt o [...]
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C ondi ti on Possi bl e Sources Acti on Damag e d f l ui d cap . INS TA LL a ne w f l ui d c a p. Loo s e o r d a mage d hos e f i t t i ngs . TIGHT EN or IN S TALL a ne w ho s e a s ne ces s ary. Lea ka ge a t powe r s t e e ring pump . I NS TALL a ne w po we r st e e r i ng pump a s ne ce s s ary . For add i t i o na l i nf o r mat i o n, REFER t[...]
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C on di ti on Po ss i bl e Sou rces Act i on Lo o s e o r worn rear s us pen s i o n. TIGHT EN l o o se , o r I NS TAL L n e w rea r su s p e ns i on compone nt s . Fo r a ddi t i ona l i nf o r m at i o n, REFER t o Sect i on 204-02 Rea r S us pen s i o n . Ve hi cl e t e nd s t o pul l t o o ne s i de whe n d r i ven o n a l eve l s ur f ace Inco[...]
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C on di ti on Po ss i bl e Sou rces Act i on Damage d or w orn f r o nt s us pe ns i o n co mpone nt s . INS TA LL ne w f r ont s usp e ns i on co m po nent s a s nece s sa ry . Fo r a ddi t i o nal i nfo r mat i o n, REFER t o Sect i on 204-01 Front S us p e ns i on . Incor rect t o e a dj us t ment . ADJUS T a s nece s s a r y . For a ddi ti o na[...]
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C on di ti on Po ss i bl e Sou rces Act i on Flu id l o ss a t t he po we r st e e r i ng p ump s haf t s e al . CHECK t he po we r s t e e r i ng pu m p f or s i gns of s t e ering f l ui d l o s s . INS TA LL a ne w powe r s t ee ring p ump as ne ce s s a ry . For a ddi t i o nal i nfo r m at i o n, REFER t o Sect io n 211-02 P owe r S te e r i n[...]
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C on di ti on Poss i bl e S ources Ac ti on Acces s o r y dr ive bel t s quea l I nc o r r ect a cces so ry d r i ve be l t t e ns i o n or a cces s o r y drive b e l t gl a z e d. CHECK a cces so ry d r i v e be l t cond i t i on a nd IN S TAL L a ne w a cc e s s o r y drive b e l t a s ne ce s s a r y. Fo r a ddi t i o nal i nfo r m at i o n, REF[...]
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C ondi ti on Possi bl e Sources Acti on CHECK and TI GHTEN t he s te e r i ng col umn ret a i nin g bo l t s /nut s and pi nch bo l ts i f r e qui red. For a dd i t i o na l in f orm a t i o n, REFER t o Sect i on 211-04 S t ee r i ng Co l umn . Ex ces s i ve we a r i n s t ee ring co l umn a s s embl y. CHECK f o r st e e r i ng col umn f or we a [...]
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Dee p, l o ng, prol o nged s o und l i ke a n a n imal , o r wi nds a nd o cea n wa ves . Rum b le Lo w, he a vy cont i nuo us s o und l i ke t ha t made by wa go ns o r th under. Sc r ap e Gr a t i ng no i s e l i ke one hard p la s t i c ru bbi ng pa rt r ubbi ng a ga i ns t a no t he r . Sq u eak Hi gh-pi t che d s ou nd l i k e r ubbi ng a cl e[...]
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is a s t ruc t ur e-bo rne n oi s e t r ans mit te d t hrough t he i nt e r medi at e s ha ft a nd co l umn. Ra ck knock ca n a l s o be he a rd a s a "t hump" o r i mpact no is e t hat o ccur s wi t h t he vehi cl e s t a t i ona r y whe n t he s t e e r i ng whe e l i s rel e a se d f rom a l o ad e d po s it i o n a nd a l l owe d t o [...]
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ba l l j o i nt s a r e worn, t he l o we r s t e e r i ng col umn j oi nt s a re wo r n o r t he ba ckl a s h o f t he s t e ering ge a r is e xces si v e . CAU TIO N : DO NO T a t t e m pt t o a dj us t th e s t e e r i ng gea r yoke. Fa i l ur e t o f ol l ow t hi s i ns t r ucti on wi l l r e s ul t i n t he st e e r in g ge a r wa r ra nty t o[...]
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P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - P ower Steer ing S y stem Fillin g Gene ral P r ocedures 1. NOT E: W he n fi l l ing t he r e s e r vo i r, make s ur e t ha t t he fl ui d i s cl e an a nd not agi t a t ed p r i or t o us e . T he f l ui d s ho ul d b e p our e d sl o wl y i nt o t he r e s e r voi r t o mi [...]
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P ubl i s he d: 11-May-2 011 Steering System - G eneral Inf orm atio n - P ower Steer ing S y stem Flushi ng Gene ral P r ocedures • NO T E: I f hea vy s t e e ring o r cont a mina t io n wi t hi n t he powe r s t e e ring s ys t e m i s f o und , i t is ne ces s a r y t o carr y out t he s ys t e m fl us h pr oce dure a s d e t a i l e d b e l o[...]
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6. NOT E: The s ui t a bl e f unnel s ho ul d ha ve t he a ca pa ci t y o f 4 l it r e s a nd O-ring s e a l • NO T E: T he s ui t a bl e f unne l must be t i g ht l y s e a l e d t o t he po we r s t e e r i ng fl ui d res e rv oi r t o avo id fl ui d l e akag e . I nst a l l a s ui t a bl e f unnel o nt o t he po we r s t e e ring f l ui d res [...]
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10. CAUT I O N: B e p r epa r e d t o co l l e c t e s cap i ng f l u id s . Re move t h e s ui ta bl e fun ne l . 11. CAUT I O N: B e p r epa r e d t o co l l e c t e s cap i ng f l u id s . Re move t h e s ui ta bl e pi p e t o t he p o we r s t e e r ing r et ur n ho s e . 12. CAUT I O N: B e p r epa r e d t o co l l e c t e s cap i ng f l u id [...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Gen eral S p ec if ic a t ions Item Speci f i cati on P owe r a ss i s t e d s te e r i ng f lu id Dexr on 2E T o rque Sp eci f i cat ions Desc ri pti on N m l b- ft l b- i n Ti e r o d e n d ret a i ni ng nut 35 26 - P owe r st e e r i ng p ump r et a in ing bol t s 2 5 18 - Exte ns i o n s ha ft l o [...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N u mber Des cri pti o n 1 — Flui d cool e r 2 — Lo w p r e s s ur e pi p e - f lui d coo l e r t o res e rv o i r 3 — Flui d res e r voir 4 — Po we r s t e e r i ng pump s uct i o n hos e 5 — Po we r s t e e r i ng pump 6 ?[...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 211-00 S t e e r i ng S y s t em - Gene r a l I nf o r mat i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Start U p Pr o cedure After P ower Ste ering Pump/Gear O verh aul Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t oS e cti o n 211-00 S t ee r in g Sy s t e m - Gene r a l I nf o r m at i o n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering C o ntrol Va lve Actuato r2.5L N A V6 - AJV6/3. 0L NA V 6 - A J27 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. Remove t he e xhaus t f r o [...]
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1. To i ns t a l l , rever s e t he remov a l proced ur e . 1. I ns t a l l a ne w f il t e r 2. CAU TI O N : Make s ur e bo l t s a r e t i ght e ne d e venl y . Ti ght e n t o 3 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Fluid C oo ler2 .0L Durato rq- TDCi Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a s h S hie l d (501-0 [...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Fluid C oo ler2 .2L Durato rq- TDCi (110kW / 150PS) - Puma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a s h S hie l d (501-0 2 Fr o nt End B o dy P a nel s ,[...]
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I n s ome ca s e s where t he fl ui d cl ea rly co nt a i ns pa rti c ul a t e ma t t e r , a nd t he s y s t e m cont i nues t o f unct i o n, fl us h t he s ys t e m wi t h f r e s h f l ui d a nd r e pl a ce the res e rv oi r , a s t he r e i s t he p o ss i bi l i t y t ha t t he res e rv oi r i nt e r na l fi lt e r may be d a mage d o r fa ul[...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Fluid Reserv o ir Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : If po we r s t e e r i ng f l ui d is s pi l t o n t he pai nt wo r k , t he e ff e ct e d a r e a mus t be i mm e di a t e l y wa s he d d own wi th cold wa t e r. Re move t h e po we r s t e ering f l ui[...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Pump2.0L N A V6 - AJV6 / 2.5L N A V6 - AJV6/3. 0L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a cc e s s o r y drive b e l t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Acces s or y Dr ive Be lt - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0[...]
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3. Tig ht e n t o 30 Nm. 4. NOT E: If t he s t e e r i ng ge ar, pump o r coo l e r are be ing rep l a ced f o r le a kage or noi s e r e la t e d i s s ue s a nd t he re i s no e vid ence of f l ui d c on t a mina t i o n, t he r e i s no ne e d t o repl a c e t he re se r voi r . I n s ome ca s e s where t he fl ui d cl ea rly co nt a i ns pa rti[...]
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Name Gr ea s e P ubl i s he d: 11-May-2 011 Pow er Steering - Powe r Steering Pump2.0L Durato rq- TDC i/2.2 L D urato rq - T DCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Mate ri a l s Speci fi cati on W S S -M 12 A4-A2 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f [...]
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7. D et a ch t he po we r s t ee ring hi gh-pr e s s ure pi pe . 8. CAU TI O N : W he ne ver t h e po we r s t e ering pump fe e d ho s e i s di s conne c t e d t he p o we r s t e e r ing pump p or t a nd ho s e s houl d be pl ugg e d t o pr eve nt d i r t i ngres s . Fa i l ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t i n d a mag[...]
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11. NO TE: Shown wi t h t he EGR coo l e r t o EGR va l ve tub e removed f o r c l a r i t y. Re move t h e po we r s t e ering pump s ecur i n g b r a cket . 12. NO TE: Shown wi t h t he EGR coo l e r t o EGR va l ve tub e removed f o r c l a r i t y. Det ach t he po we r s t e e r i ng pump f r om t he co o l a nt pump. 13. Remove t he p o we r s[...]
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1. Coat t he p o we r s t e e r i ng pump dr i ve s pl i ne s wi t h gr ea s e . 2. Ins t a l l a ne w wa t er pump O -r ing s e a l. 3. Ins t a l l the po we r s t e e r i ng pump. 4. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. At t a ch t he p owe r s t e ering pump t o th e co o la nt pump. JagDocs.co[...]
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5. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. I nst a l l t he p o wer s t e ering pum p s e cur i ng b r acket . Ti ght e n t o 25 Nm. 6. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. I nst a l l t he p o wer s t e ering pum p r et a i ni ng bo l t s . Ti ght [...]
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9. NOT E: Re m o ve t he pl ug s f r om t he po we r s t ee ring pump port a nd t he fe e d ho s e . • NO T E: Shown wi t h t he EGR co o l e r t o EGR va l ve t ube r e m ove d fo r cla rit y . Conn ect t he po we r st e e r ing fe e d ho s e. 10. At t ach t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . 11. At t ach t he p o we r s t e e[...]
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14. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L Durat o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150P S ) - P uma, Re moval a nd I ns ta l l a t i on). 15. Ins t a l l t he a ir de f le cto r . For a ddi ti ona l i [...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Steering G ear2.0 L D uratorq- TDC i/2.2L Durato rq- TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Cent e r t he s t e ering w hee l . Lock i n po s i ti o n a n d remove t he i gni t i on key. 2. Remove and di s card t he ext e ns i on s haf t lo we r r e t a i ni ng b[...]
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7. D et a ch t he s t e e r i ng ge a r coo l e r p ip e . 8. D et a ch t he r i ght -hand s i d e of t he s te e ring g e a r . 9. D et a ch t he l e f t -hand s i de o f t he s t ee ring g e a r . 10. Remove t he b ul k he a d pa ne l s e a l . 1. Re pos i ti on t he st e e r i ng ge a r. 2. Re move t he b ul k he a d pa nel s e a l . 11. Remove [...]
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Insta llat ion 1. Ins t a l l the s t ee r i ng g e a r . 2. Repo s i t i on t he s t e e ring ge a r . 1. I ns t a l l t he bul k he a d pa ne l s e a l. 2. Re pos i ti on t he st e e r i ng ge a r. 3. Att a ch t he l e ft -hand s i d e o f t he s t e e r i ng ge a r . Ti ght e n t o 133 Nm. 4. Att a ch t he right -ha nd s id e o f t he s te e r i[...]
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5. Att a ch t he s t ee r in g g e a r coo l er pi p e. 6. Att a ch t he s t ee r in g g e a r coo l er pi p e. 7. Ins t a l l new O -r ing s e a l s . 8. Att a ch t he s t ee r in g g e a r f l ui d l i ne s . Ti ght e n t o 10 Nm. 9. Ins t a l l the a i r def le cto r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.[...]
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10. NO TE: Ri ght -hand s ho wn, Le f t ha nd s i m i l a r . Conn ect t ie -r o d e nd ba l l j oi nt s . 1. At t a ch bo t h t i e r o d s t o previou s l y not e d p o si t i o ns. 2. Ti g ht e n t he t i e r o d l o c ki ng nut . 11. NO TE: I ns t a ll a new b ol t . At t a ch t he l o we r s t e e ring co l umn. Ti ght e n t o 25 Nm. 12. Carr [...]
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P ubl i s he d: 11-May-2 011 Pow er Steering - Steering G ear2.0 L N A V6 - AJV6 / 2.5L NA V6 - AJV6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Cent e r t he s t e ering w hee l . Lock i n po s i ti o n a n d remove t he i gni t i on key[...]
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Vehi c le s with high i ntensity dis char ge hea dlam ps 6. D et a ch t he l i nk r od f r om t he hea dl a mp l e ve l in g s e ns o r . All v e h icle s 7. D et a ch t he po we r s t ee ring hi gh p r es su r e p ip e . Vehi c le s with autom at ic tra ns m ission 8. D et a ch t he s e l ect o r l e ver cab l e . All v e h icle s 9. Ins t a l l t[...]
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10. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 11. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move[...]
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14. Remove t he ret a i ni ng cl ip from t he po we r s t e e r ing hi g h a nd l o w pr es s ur e pi pe s . All v e h icle s 15. CAUT I O N: W h e neve r t he pow er s t e ering pi pe s are d i s co nnect ed, th e s t e e r ing gea r val ve bo d y po r t s a nd po we r st e e r in g pi p e s s houl d b e pl ugg ed to prevent d i r t i ngres s . Fa[...]
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18. CAUT I O N: W h e neve r t he pow er s t e ering hi gh pr es s ur e pi p e i s di s conne c t e d, t he po we r s t e e ring pump po rt a nd pi pe s houl d be p l ugg e d t o pr eve nt d i r t i ngres s . Fa i l ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t i n d a mage to the ve hi cle . Di s conn ect t he po we r s t e ering h[...]
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22. NO TE: L e ft -hand drive ve hi cl e s s ho wn, r i ght -ha nd d rive vehi cl e s s i mi l a r . Re move t h e s t e e r i ng ge ar bul k he a d s e a l. 23. NO TE: L e ft -hand drive ve hi cl e s s ho wn, r i ght -ha nd d rive vehi cl e s s i mi l a r . Re move t h e s t e e r i ng ge ar. Rot a t e th e s t e e r i ng gea r. Re mov e t he s t [...]
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3. NOT E: Le f t -hand drive vehi cl e s s hown , r i ght -hand d r i ve vehi cl e s s imi l a r. At t a ch t he r i g ht -hand s i de o f t he s t e e r i ng g e a r . Loo s e l y i ns t a l l t h e s te e r i ng ge a r r e ta i ni ng bo l t . 4. NOT E: Le f t -hand drive vehi cl e s s hown , r i ght -hand d r i ve vehi cl e s s imi l a r. At t a [...]
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7. NOT E: Re m o ve t he bl a nki ng p l ug. I nst a l l a ne w O -r ing s e a l . 8. NOT E: Re m o ve t he bl a nki ng p l ug. Conn ect t he po we r st e e r ing hi gh pr e s s ur e pi pe to the po we r s t e e r in g pump. Ti ght e n t o 30 Nm 9. Ins t a l l the po we r s t e e r i ng hi gh pres s ur e pi pe br a cket r e t a i ni ng bo l t . Ti [...]
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Le ft-hand dr ive ve hi c le s 12. Ins t a l l t he r e t a i ni ng cl i p t o t he po we r s t e e r i ng hi gh a nd l o w p res s ur e pi pe s . All v e h icle s 13. Us i ng t he s pe ci a l t o o l rai s e t he f r ont s u bframe. 14. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r[...]
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16. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t o 142 Nm. 17. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 18. Remove t he s pe ci a l t o o l . Vehi c le s with autom at ic tra ns m ission 19. At t ach t he s e l e ct o[...]
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20. At t ach t he p o we r s t e e r i ng hi gh pres s ur e pi pe . Vehi c le s with high i ntensity dis char ge hea dlam ps 21. At t ach t he l i nk rod t o t he he a d la mp l e vel i ng s e ns or. All v e h icle s 22. Conne ct t he p o we r s t e e r i ng cont r o l va l ve a ct ua t or e l ect r i cal co nnect o r (if e qu ip pe d). 23. NO TE: [...]
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24. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s cover. All v e h icle s 25. Carr y out s t ee ring s ys t e m bl e e d p r o ce d ur e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: P o we r S t e e r i ng S y s t e m Fil l i ng (211-00 Ste e ring S yst e m - Ge neral I nfo rm at i on, Ge ne r al P roced ur es ). 26. CA[...]
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P ubl i s he d: 11-May-2 011 Steering L inkage - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Ti e -r od e nd ret a i ni ng nut 35 26 - Ti e -r od e nd l o c k nut 40 30 - W he e l nut s - Ve hi cle s wit h s t e e l whe e l s 80 59 - W he e l nut s - Ve hi cle s wit h a lumi ni um whee l s 103 76 - JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Steering L inkage - Steering Li nka ge Des cr ipt i o n a nd O pe r a t i o n Item Pa r t Nu m be r D escri pti on 1 — S t e e r i ng g e a r 2 — Ti e-r od end boo t 3 — Ti e-r od 4 — Ti e-r od end 5 — W h ee l hub a s se mbl y 6 — Ti e-r od end r et ai ni ng nut 7 — Ti e-r od end l o ck nut The l e f t a [...]
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P ubl i s he d: 11-May-2 011 Steering L inkage - Steering Li nka ge Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 211-00 S t e e r i ng S y s t em - Gene r a l I nf o r mat i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Steering L inkage - Steering G ear Bo ot Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he t i e -r o d e n d. For a ddi t i o na l i nf orm at i o n, r ef e r t o p r oce dur e i n t hi s s e ct io n: Ti e Ro d En d 2. Remove t he s t ee ring ge a r bo ot . 1. Re move a nd di s car d t he s t e e r in g g [...]
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P ubl i s he d: 11-May-2 011 Steering L inkage - Ti e Rod End Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ep e r at or, B a ll Joi nt 204-192 (JD- 219) R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n re fe r t o Sect i o n 204-04 W hee l s a nd T ire s . 2. Loos e n t he t i e -r od e nd lo ck[...]
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5. NOT E: Make a not e o f t h e numbe r of t ur n s re qui r ed t o remove t he ti e -r od e nd. Re move t h e t i e -r od e nd. Insta llat ion 1. NOT E: Make s ure t he t i e-rod e nd i s i ns t a l l ed o n t he t i e -r od by t he s a me a m o unt o f t ur ns u s e d t o r emove i t . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure.[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - T o rque Sp eci f i cat ions Desc ri pti on N m l b- ft l b- i n S t ee r in g whe e l r et a i ni ng bo l t 47 35 - S t ee r in g co l umn l o we r r e t a i ni ng bo l t 25 18 - S t ee r in g co l umn r e t a i ni ng bo l t s 24 18 - S t ee r in g co l umn f l e xi bl e coupl i ng re ta ini ng bo l[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn Des cr ipt i o n a nd O pe r a t i o n Item Pa r t Nu m be r Desc ri pti on 1 — S te e r i ng col umn 2 — S te e r i ng wh e e l 3 — S te e r i ng wh e e l a ng l e s e ns or 4 — S te e r i ng col umn f l e xib le coupl i ng The s t e e r i ng co lu m n l o c k i s s e cur[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 21 1-00 Ste e ring S yst e m - Ge neral In fo rm at i on . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - Ignitio n Switch L o ck Cylinder Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he drive r si de i ns t r um e nt pa ne l l owe r t r i m pa ne l pocke t . 2. Remove t he drive r s s i de i ns t rum ent pa ne l l o we r t r i m pa ne l . 3. Remove t he s t ee ring co l umn l o we r s hr [...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he clo cksp ring. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Cl o ckspring (501-20B S uppl e me nt a l Re s t rai nt Sy s t e m, Re moval a nd I nst a l l at io n). Vehi c le s without Dr ive[...]
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6. D i s conne ct t he s t ee r in g whe e l r ot a ti on s ens o r e l e ct rica l co nnect o r . 7. Remove and di s card t he s t e e r i ng c o l umn l o we r r et a i ni ng bol t . 8. Remove t he s t ee ring co l umn. 1. Re move t he s t e e r i ng col umn ret a i ni ng bol ts . 2. Re move t he s t e e r i ng col umn. Insta llat ion 1. To i ns [...]
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2. Tig ht e n i n t he s eque n c e s ho wn. Ti ght e n t o 24 Nm. 3. Ins t a l l a ne w b o l t . Ti ght e n t o 25 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing C ol u mn C ouplin g Re moval a n d I ns t a l l a t i on R em ova l 1. Remove and di s card t he s t e e r i ng c o l umn l o we r r et a i ni ng bol t . 2. Remove t he s t ee ring co l umn coupl i ng. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t [...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn - Steer ing W heel Re moval a n d I ns t a l l a t i on R em ova l 1. Pos it i o n t he f r ont whe e l s i n a s t r ai ght a he a d po s i t i o n a nd cent r al i z e s t e e ring whe e l. 2. Remove t he drive r ai r b a g mod ul e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Driver Ai r[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n S wit ches Des cr ipt i o n a nd O pe r a t i o n Ste e ring C olu mn Multif u nction Switch RH The s t e e r i ng co lu m n mul t i funct i on s wi t ch RH cont rol s t he f o l l o wi ng f unct i o ns whe n t h e i g ni t i on s w i t c h i s i n po s i t i o n I I: Fl[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n S wit ches Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal W i r i ng ha r ne s[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n Multi func tio n Switch LH Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he drive r si de i ns t r um e nt pa ne l l owe r t r i m pa ne l pocke t . 2. Remove t he drive r si de i ns t r um e nt pa ne l l owe r t r i m pa ne l . 3. Remove t he s t ee ring c[...]
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5. D et a ch t he s t e e r i ng col umn m ul t i funct i o n s wi t ch l e f t -ha nd. Re l e a s e t he re t a i ni ng t ang. 6. Remove t he s t ee ring co l umn mult i f unct i o n s wit ch l e f t-h a nd. Dis conne ct t he e l e ct r i cal co nnect o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Steering Co lu mn Sw itches - Steer i ng Co lum n Multi func tio n Switch RH Re moval a n d I ns t a l l a t i on R em ova l 1. Lowe r t he s t e e r i ng col umn. 2. Remove t he s t ee ring co l umn uppe r s hr ou d. 3. D et a ch t he s t e e r i ng col umn m ul t i funct i o n s wi t ch rig ht -hand. Re l e a s e t he[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Gen eral sp eci fi cat ions 2.0 l it r e d i es el . I te m Speci fi cati on Cod e FMBA/FMB B Firing o rder 1- 3-4-2 Cyli nder bo r e di a met e r 86 mm S t r oke 86 mm Di s pl ace ment 1998 c c Compr es s i o n ra ti o 19:1 Engi ne we i ght 195 kg (e xcludi ng front end acce s[...]
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C ranks haft D im ensi o ns 2.0 l i tr e and 2 .2 li t re d i es el . Desc ri pti on m m Mai n be a ring j o ur nal – di a met e r 69·950 - 69·970 Mai n be a ring j o ur nal – e nd fl oa t 0·090 - 0·305 Bi g-e nd b e aring j o ur nal – di a met e r 52·980 - 53·000 Mai n be a ring j o ur nal s 1 t o 4 – di amet e r 64·950 - 64·970 C [...]
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I te m Sp eci f i cati on Va l ve he a d di a met e r e x ha us t (m m) 3 0.15 - 29.85 I nt a ke val ve f ace a ngl e deg r e e 45.75° Exhaus t va l ve f ace a n gl e d egree 45.25° Va l ve s t e m di amet e r i nt a ke (m m) 5.492 - 5.477 Va l ve s t e m di amet e r e x hau s t (mm ) 5.479 - 5.464 Va l ve s p r i ng f r ee l engt h (mm ) 4 4. 2 [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Engin e Des cr ipt i o n a nd O pe r a t i o n 2.0 L, 2 .5 L an d 3. 0L Engine s The 2.0L, 2.5L a nd 3. 0L e ngi ne s c o ns i s ts of : A s i x cyl in de r 60 de gree 'V' conf i gur a t i o n l i q ui d coo l e d a l umini um cyli nde r bl o ck wi t h d r y cas t i r[...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Engin e Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on S ince di a gno s i s a nd t es t in g a ct ua l l y be g in s wh e n [...]
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* * * * * * * * * * * * * * * * * * * * * * * * * * * * Exces s ive cr anks ha ft e n d p la y. I NS TALL a new e ngi ne. Exces s ive conne ct i ng rod b e a r ing oi l cl e arance. I NS T AL L a new e ngi ne. P i s t o n/cy li nde r wor n. I NS TALL a ne w e ngi ne. P i s t o n ring da mag e d. I NS T AL L a new e ngi ne. Conn e cti ng r od be nt [...]
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a nd r e pe a t the compr es s io n m e a s urement . I f t he r e adi ng gr e a t l y i mpr o ve s t he n t he pi s t o n r i ngs a r e da mag e d. I f t he r e adi ng s ta ys t he s ame t hen t he ca us e i s e i t he r d a mage d val v e se a t s o r val ve s t e m s e a l s . I f t he mea s u r e m e nt s fo r t wo cyli nd e r s next t o e a ch[...]
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5. I f t he o i l cons umpt i on rate i s un a cc ept abl e go t o S tep 6 . 6. Check t he p o si t i ve cr a n kc as e ve nt i la t i o n (PCV ) s ys t e m. Make s ur e th e s ys t e m i s no t p l ugg e d. 6. 7. Check fo r pl ugge d oi l d r ai n-ba ck hol e s i n t he cy l i nde r hea d and c yli nder bl ock. 7. 8. If t he co ndi t i on s t i l [...]
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i ndi cat e d. The r e a di ng a t i dl e co ul d be rel a t ive l y s t ea d y. 10. LATE VALVE TI MING: A s t e a dy b ut l o w r ea d in g co ul d be cau s ed by l a t e va l ve t imi ng. 10. 11. IGNIT IO N TIMIN G RETA RDING: Re t a r d e d i gni t i o n ti mi ng wi l l produce a s t e a dy but so mewh a t l o w r ea d i ng. 11. 12. INS UFFI CI [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Bearin g I nspectio n Gene ral P r ocedures 1. Ins pect b e a r i ngs f o r th e fo l l o wing d e fe ct s . 1. Cr at e r i ng - fa t i gue f a i l ure 2. S po t pol i s hi ng - i ncorr e ct s e a t i ng. 3. I mbedde d d i r t e ngi ne o i l . 4. S cr a t chi ng - di r t y e ng[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft Bea ring J ournal Cl earance Gene ral P r ocedures 1. NOT E: Make s ure t ha t t he f ol l o wi ng s t a ge s a r e f o l l owe d exact l y . The ta p pe t s or f o ll owe rs mus t be remov e d t o car ry o ut t hi s me a s ur e ment . • NO T E: Make s ur e t ha t [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft Bea ring J ournal Diam eter Gene ral P r ocedures 1. D et e r mine t he di a met e r of t he cams haf t jo urn al s . Us i ng a mi cr o met e r mea s ure t he di a met e r a t 90 de gr ee s i nt e r val s to det e r mine i f t he j o ur nal s a re o ut -o f -r o und [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft E nd Play Gene ral P r ocedures 1. NOT E: Make s ure t ha t t he cams ha f t i s t o s pe ci fi cat io n. Us i ng t he s p e ci a l t o ol , me a s ur e t he e nd pl ay. S li de t he ca ms ha ft i n b o th di r ect i o ns . Re a d a nd not e t he maxi m um a nd mini [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft L obe L ift Gene ral P r ocedures 1. M e as ur e t he di a met e r (1) and di a met e r (2) wi t h a ve rn i e r cal i p e r . T he di f fe r e nce i n me a s ur e ment s i s t he l obe l i f t . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C amsh aft Surfac e Inspecti on Gene ral P r ocedures 1. Ins pect ca ms haf t l o b e s f or pi t t i ng or da mag e i n t he a c t i ve a rea . Mi nor pi t t i ng i s a c ce pt a bl e out s i de t h e a ct i ve area . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C onn ecting Rod C leani ng Gene ral P r ocedures 1. CAU TI O N : Do no t us e a ca us t i c cle a ni ng s o l ut io n or da mag e t o c on ne ct ing r od s m a y occur . Mark a nd s ep a r at e t he p a r t s a nd cle a n wi th so l vent . Cl e a n t he oi l pa s sa g e s . Ja[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C onn ecting Rod L arge End B ore Gene ral P r ocedures 1. M e as ur e t he be a ring bo r e i n t wo di r ect i ons . The di f f e rence i s t he conne ct i ng r od bore o ut -of -r ound. Verif y t he o ut -o f -r o und i s wi t hi n s p e cif i c a t i o n. 2. M e as ur e t h[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C rankshaft E n d P lay Gene ral P r ocedures 1. Usi ng t he Di a l Indi cat or Gauge wi t h Br ack e t s , me as ure t he e nd pl a y . Mea s ure t he e nd pl a y by l i ft i ng t he crank s haf t us i ng a l e ver. If t he val ue i s o ut o f t he s pe ci fi cat io n, in s t [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C rankshaft Main B earing Jo u rnal C lea rance Gene ral P r ocedures 1. The mai n be a ring m a chi ne co de s a r e d is pl a ye d o n t he cr anksha ft (1) a nd t he cyli nde r bl o ck (2) 2. NOT E: Mai n be aring numbe r 1 r e l at e s t o t he f ront of t he e ngi ne . Re [...]
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3. NOT E: Mai n be aring numbe r 1 r e l at e s t o t he f ront of t he e ngi ne . Re a d t he i d ent i f i ca t i on number s on t he cyli nder bl o ck (2 ). The fi r s t t wo number s r e pres e nt th e code f o r m a i n be a ring number 1. The s e cond pa i r o f number s r e pres e nt s th e code f o r m a i n be a ring number 2. The t hi r d[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C rankshaft Main B earing Jo u rnal Di ameter Gene ral P r ocedures Ge nera l Equi pm ent Mi c rom e t e r 1. M e as ur e t he di a met e r of t he mai n be a ring j ournal s a nd t he b i g-end be a r i ng j ou r na l s . Re pea t t he mea s ur emen t wit h t he mi cr omet e r[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C y lin der Blo ck Disto rtio n Gene ral P r ocedures 1. Usi ng a St r ai ght Ed ge a nd a Fe e l e r Gaug e, mea s ur e t he cyli nde r bl o ck/ cylind e r he ad di s t o rti o n. Mea s ure t he mat i n g f a ce di s t or t i o n. If t he val ue i s no t t o s pe cif i ca t i [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C y lin der Bore O u t- o f- Round Gene ral P r ocedures 1. NOT E: The mai n be a r i ng cap s or l o we r cr ankc a se must be i n pl a ce and ti g ht e ne d t o t he s pe ci f i e d t o r q ue ; ho we ver , t he b e a r ing she ll s s h oul d no t be i ns t al le d. Mea s ur [...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - C y lin der Head Disto r tio n Gene ral P r ocedures 1. M e as ur e t he cyli n der bl ock/ cyli nde r he a d di s t orti o n. Us i ng t he s pe ci a l t o ol , m e a s ur e t he m a t i ng f ace di s t o r t i o n. If t he val ue i s no t t o s pe cif i ca t i on r ewo r k t h[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Exh aust Manifo ld C leaning a nd Inspectio n Gene ral P r ocedures 1. Ins pect t he cy l i nde r hea d jo i ni ng fl ange s o f t he e xhaus t mani f ol d f or e vid e nce of e xha ust g a s l e aks . 2. Ins pect t he e xh a us t ma nif ol d f o r c rac ks , da ma ged gas ke t[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Flyw h eel In spectio n Gene ral P r ocedures 1. CA UT I O NS: Do no t rework t he f l ywhee l i f i t is di s t o rte d. Do no t cle a n t he d ual mas s f l ywhee l wit h a ny kind o f f l ui d . Cl e a n th e fl ywhe e l wi t h a dry cl ot h o nly. Do no t cle a n t he g a p[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Diam eter Gene ral P r ocedures Ge nera l Equi pm ent Mi c rom e t e r 1. NOT E: Mark t he pi s t o n t o mak e s ure t he pi s t o n i s i ns t a ll ed corr e ct l y. Us i ng a Micromet e r me a s ur e t he pi s t on d i a met e r. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Ins pection Gene ral P r ocedures 1. CAU TI O N : Do no t us e a ny a ggres s i ve cl ea ni ng fl ui d or a wi r e b r us h to c l e a n t he pi s t o n. Ca r ry out a vis ua l i ns p ect i on. Cle a n t he p i s t o n s ki r t , pi n bu s h, r i ng grooves a nd crown a[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Pin Dia meter Gene ral P r ocedures 1. NOT E: The pi st o n a nd p is t o n pi n ar e a ma tche d p a i r . Do not mix up t he c ompo ne nt s . Mea s ur e t he pi s t o n pi n d i a me t e r. Mea s ure t he di a met e r i n t wo di rect i o ns . If t he val ue s a r e n[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Pin to B ore D iam eter Gene ral P r ocedures 1. NOT E: The pi st o n a nd p is t o n pi n fo r m a ma t ched pai r . Do not mi x up th e compone nt s . Mea s ur e t he di a met e r of t he pi st o n p i n bore. Mea s ure t he di a met e r i n t wo di rect i o ns . If t[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Ring En d Ga p Gene ral P r ocedures 1. CAU TI O N : Do no t mi x u p t he pi s t o n r i ngs . Ins t al l t he pi st o n ring s in t he s a me p o s i t i on a nd l o cat i o n. Us i ng t he Fe e l e r Gauge , mea s ur e t he p i s t o n ring ga p . The val ue s g i ve[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - Pisto n Ring- to-G roo ve Clea rance Gene ral P r ocedures 1. NOT E: The pi st o n ring mus t prot r ude f r om t he pi s t o n gr oo ve. T o det e r mine t he pi s t on r i ng cle a r a n c e , i nse r t t he Fe e le r Ga uge r i ght to t h e back o f t he gr oo ve , beh ind t[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - V alv e Seat Inspectio n Gene ral P r ocedures Ge nera l Equi pm ent Va l ve s e a t wi dt h s cal e 1. M e as ur e t he wi d t h o f t he val ve s e a t . Mea s ure t he v a l ve s ea t wi dt h usi ng t he Va l v e s e a t wi dt h s ca le . If t he val ue i s no t t o s pe cif[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - V alv e Spring Free Length Gene ral P r ocedures 1. Usi ng a ve r ni er ga ug e , mea s ure t he fre e l e ng t h o f e a ch val ve s pr i ng. Ve r i fy t he l e ngt h i s wi t hin s p e ci fi cat io n. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E ngine System - G eneral I nform atio n - V alv e Stem Di ameter Gene ral P r ocedures 1. Usi ng a mi cr omet er me as u r e t he di a me t e r of t he v a l ve s t e ms . If t he m e a s u r e m e nt s a r e no t t o s p eci fi ca t i o n, ins t a l l a new val ve . JagDocs.com[...]
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P ubl i s he d: 02-J un-2011 E ngine System - G eneral I nform atio n - Leaka ge Test U si ng Smo ke Test E quipm ent Gene ral P r ocedures CAU TIO N : Th e co mpr e s s e d a i r li ne s uppl y pr e s s ur e must b e b e t wee n 3.5 a nd 12 ba r (50 a nd 175 ps i ) fo r t h e s moke t e s t e q ui pment t o funct i on corr e ct l y. Do no t e xc e[...]
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6. NOT E: In s o me c a s e s i t may be ne ces s a ry t o r emove t he a i r c l e a ne r (s ) to a ll o w a cces s t o t he a i r cl e an e r out l e t pi p e s. • NO T E: In s ome cas e s i t wi l l be ne ce s s a ry t o cap one o f t he a i r c l e ane r out l e t pi pes . U s e t he b la n king ca ps s upp li e d i n t he ki t t o cap t h e [...]
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Publ i s he d: 23-S ep -2011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Descri pti o n Speci fi cati on Engi ne oi l 2. 0L ga s o l i ne , S AE 5W -30 (NAS ) API S L a nd I LS AC GF –3 Engi ne oi l 2. 0L ga s o l i ne , S AE 5W -30 (ROW ) AP I SJ / EC a nd ACEA A1[...]
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Descri pti o n N m l b-ft l b- i n W i r i ng ha r ne s s t o val ve cover r et a i ni ng nut s 6 - 53 Thr ot t l e ca bl e ret a i ni ng b r ack e t bo l t s 9 - 80 A = ref e r t o th e proced ur e fo r corr e ct t orque s e que nce - - - JagDocs.com[...]
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Страница 522
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Des cr ipt i o n a nd O pe r a t i o n 2.0 Li t re 2.5 and 3.0 Li t re JagDocs.com[...]
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Страница 523
The 2.0, 2.5 a nd 3.0 l i t r e 24 val ve V6 e n gi ne s ha ve fo ur o ver he ad c a msha f t s a n d a re dr i v e n by t wo t i ming cha in s . A l l t hree e ngi ne s in cor po r at e e l e ct roni c e ng i ne mana ge ment wi t h d i s t r i but o r l e s s i gni t i on s ys t e m , s e que nt i a l e l e ct roni c fue l inj ect i on. Al l t hr [...]
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Страница 524
The r ot a r y o i l pump d e v e l op s t he o i l pres s ur e: The o il p ump i s l o ca t e d at t he f r on t of t he cr anks ha ft . The o il p ump i s d r i ven by t he cr a nk s ha ft . A f u ll f lo w oi l f il t e r i s e xt e r nal l y mount ed o n t he oi l fi l t e r hous i ng. I f t he f i l t e r e l e ment s ho ul d be come b l ocked[...]
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Страница 525
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 303-00 Engine S ys t em - Gen e r al I nf or mat i o n . JagDocs.com[...]
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Страница 526
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C learanc e A djustment Gene ral P r ocedures 1. Remove t he ca m s haf t s . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o Ca ms ha f t 2. Use com pres s e d a i r to remove t he s hi ms t ha t r e qui r e r e pl a ci ng. Bl o w com [...]
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Страница 527
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C learanc e C heck Gene ral P r ocedures 1. Remove t he l e ft ha nd val ve co ver. For ad di t i o na l i nfo rm at i on, refe r t o Va l ve Co ver — LH 2. Remove t he right ha nd val ve cover . Fo r a ddi t i o nal i nfo r mat i on, ref[...]
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Страница 528
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C amsh afts LH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he t i mi ng chai ns. For a dd it i o nal i nfo r mat i on, ref e r t o Ti mi ng Dr ive Co mpone nt s . 2. Remove t he ca m s haf t be a r in g cap s e venl y. 3. Remove t he ca m s h[...]
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Страница 529
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C rankshaft Fro nt Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Cr a nk s ha f t Front S e a l Remo ver 303-700 Cr a nk s ha f t Front S e a l Ins t a l l e r 303-542 Cr a nk s ha f t Dampe r Ins t a l l e r 303-102 R em ova l 1. Remove t he [...]
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Страница 530
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C rankshaft Pu lley I n-v e hi c l e Re pa i r Speci al T ool (s) W r e nch s t r ap-uni vers al 303-D 055 Cr a n ks haf t Da mper Remove r 303-D 121 Thr us t P ad 303-D 121- 01 Cr a n ks haf t Da mper Ins t a l l e r Dr a w Bol t 303-102 Cr a n ks[...]
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3. D i s conne ct t he cr a n ks haf t p o si t i on s e ns o r (CKP) e l e ct r ica l conne ct o r . 4. Remove t he CKP s e ns or. 5. D et a ch t he a cces s o r y d r i ve be lt . 1. Us i ng t h e s pe ci al t o ol , r ot a t e t he b e l t te ns i o ne r c o unt e r cl ockwis e . 2. De ta ch t he a cces s ory dr i vebe l t . 6. Usi ng t he s pe [...]
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Страница 532
8. Usi ng t he s pe cia l t oo l s, re move t he cr anksh a ft vib rat i on dampe r. Insta llat ion 1. NOT E: Coa t t he cr a nks ha ft da mpe r keyway wit h s i l i cone gas ke t s e a l ant W S E- M4G 323-A6 o r equi va l e nt mee t i ng Ja guar s p e ci fi c a t io n. Us i ng t he s p e ci a l t o ol , i ns t a l l t he cr anksh a ft vib rat i o[...]
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4. Ins t a l l the CKP . Ti ght e n t o 10 Nm. 5. Connect t he CKP el e ct r i cal co nnect o r. 6. Ins t a l l the s p l a s h s hi e ld . 7. Ins t a l l the whe e l a nd t i r e. Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S e cti o n 204-04 W hee l s a nd T ire s . JagDocs.com[...]
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Страница 534
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C rankshaft Re ar Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Cr anks haf t Re a r S ea l Re m over 303-566 Cr anks haf t Re a r S ea l I ns t a l l e r 303-178 Cr anks haf t Re a r S ea l I ns t a l l e r Ada pt e r Bo l t s 303-384 Cr anks[...]
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3. NOT E: Al t e r nat e bo l t t i ght e ni ng t o corr e ct l y s e a t t he cr anks haf t r e a r oi l s ea l unt i l i t i s fl us h wi t h t he cyl in de r bl o ck . Us i ng t he s p e ci a l t o ol , i ns t a l l t he cr anksh a ft rear oi l s e a l . Vehi c le s With Manual Tra nsmi ss io n 4. Ins t a l l the f l ywhe e l . Fo r ad di t i o [...]
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Страница 536
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C ylinder Head LH I n-v e hi c l e Re pa i r R em ova l Vehi c le s with 2.5L or 3.0L engine 1. D i s conne ct t he e ngi ne co ol a nt t e mperat ur e (ECT) a nd f uel t e mperat ure s e ns o r (F TS) el e ct r ica l conne ct o r s . 2. D i s conn[...]
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5. D et a ch t he f ue l chargin g wi ring harnes s . 2.5 a nd 3. 0L s hown, 2. 0L s i m i l a r . 6. W ARNING: Fue l m a y s t i l l be pres e nt i n t he f ue l i nj e ct i on s uppl y m a ni f ol d, e xt r eme c a re mus t be t a k en as t his coul d c a us e pe r s o na l i nj ury . Det ach t he f uel i nj e ct i on su ppl y mani fo l d, l o we[...]
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Страница 538
10. Remove t he co o l a nt bypas s t ube. Re mov e a nd di s c a r d t he cool ant b ypa ss t ub e O -r i ng s e a l s . 11. Remove t he e xhaus t mani f o l d. Re mov e a nd di s c a r d t he e x ha us t m a ni f ol d g a s ket . 12. Remove t he l ef t -han d cams ha f t s . Fo r ad di t i on a l in f orm at io n, r e f er t o Ca m s ha f t . 13.[...]
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5. Ins t a l l the co ol a nt by pa s s t ube . Ins t al l t he n e w coo la nt bypas s t ub e O -r i ng s ea l s. Ti ght e n t o 10 Nm. 6. Ins t a l l the wa t e r pump out l et p i pe. Ins t al l t he n e w wa t e r pump ou t l e t pi pe O -r i ng s e al s . Ti ght e n t o 10 Nm. 7. Ins t a l l the o i l l e v el i ndi c a t o r t ube . Ins t al [...]
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Страница 540
10. At t ach t he f uel cha r ging wi ring ha r nes s . 2.5 a nd 3. 0L s hown, 2. 0L s i m i l a r . Vehi c le s with 2.0L engi n e 11. Conne ct t he co o l a nt t e mpe rat ur e (ECT) e l e ct r i cal c onn e cto r . Vehi c le s with 2.5L or 3.0L engine 12. At t ach t he f uel s e nso r vacuum l i ne . 13. Conne ct t he e l e ct r i cal conne ct o[...]
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Страница 541
14. Conne ct t he e ngi ne co o l a nt t e mpe rat ur e (ECT) a nd f uel t e mperat ure s e ns o r (F TS) el e ct r ica l conne ct o r s . JagDocs.com[...]
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Страница 542
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Front C o ver I n-v e hi c l e Re pa i r R em ova l CAU TIO N : I t i s ne ce s s a r y t o r e move t h e e ngi ne i n o r de r t o r e move t he e ngi ne f r on t c o ve r . All v e h icle s 1. Usi ng a s ui t a bl e co nt a i ne r dr ai [...]
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Страница 543
6. D i s conne ct t he t hr o t t l e po s i t i o n s e ns o r e l e ct r i cal c onn e cto r . 7. D et a ch t he cr uis e co nt rol ca b le . 8. D et a ch t he t hrot t l e ca b le . 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. De ta ch t he t hr ot t le cabl e . 9. D et a ch t he t hrot t l e ca b le ret [...]
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Страница 544
11. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 12. Det a ch t he wi ring ha r nes s. Vehi c le s with 2.5L or 3.0L engine 13. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 14. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 15. Det a ch t he wi ring ha r nes s. JagDocs.com[...]
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Страница 545
16. Det a ch t he vacuum hos e. All v e h icle s 17. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move t h e i nt a k e mani fo l d s uppo rt b r a cket . 18. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move t h e i nt a k e mani fo l d s uppo rt b r a cket . 19. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move t h e i nt [...]
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Страница 546
20. Dis c o nne ct t he l ef t -han d i g nit i o n coi l e l e ct r i c a l co nnect o rs. 21. Remove t he l ef t -han d i g nit i o n coi l s . 22. Dis c o nne ct t he va r i a bl e ca m s ha f t t i m i ng (VCT) s o l e no i d e l ect r i cal conne ct or. 23. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Di s conn ect t he cams ha f t [...]
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Страница 547
Vehi c le s with 2.0L engi n e 26. Det a ch t he hea t ed pos i t i ve cr an k cas e vent i l a ti on val v e cool ant h os e s . All v e h icle s 27. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Det ach t he co ol a nt h os e . 28. Remove t he l ef t -han d va l ve cover. Re mov e a nd di s c a r d t he val ve cove r g a ske t s. 29. Dis c o [...]
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Страница 548
30. Remove t he rig ht -ha nd i g ni t i o n coi l s . 31. Det a ch t he wi ring ha r nes s. 32. Dis c o nne ct a nd repos i t i on the v a r i a bl e ca ms ha ft t i mi ng (VCT) s ol e no i d e l e ct r i cal conne c t o r . 33. Remove t he e n gi ne co ver r e ta i ni ng br a cket . 34. Repo s i t i o n t he right -hand wi ring ha r nes s f or ac[...]
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Страница 549
35. Remove t he rig ht -ha nd val ve cover . Re mov e a nd di s c a r d t he val ve cove r g a ske t s. 36. Det a ch t he acce s s o r y driveb e l t . 1. Us i ng t h e s pe ci al t o ol , r ot a t e t he b e l t te ns i o ne r c o unt e r- cl ockwis e . 2. De ta ch t he a cces s ory dr i vebe l t . 37. Remove t he a cces s o r y drive be l t t e n[...]
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Страница 550
40. Dis c o nne ct t he g e ne r at o r po s i t i ve ca bl e e l e ct r i cal conne cto r. 41. Dis c o nne ct t he g e ne r at o r e l e ct r i cal conne cto r. 42. Remove t he g e ne r at o r. 43. Us i ng t he s pe ci a l t o o l , r e move t he cr anksha ft vi br a t i o n da mper r et a i ni ng b ol t . Re mov e a nd di s c a r d t he cr a n k [...]
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Страница 551
45. Remove t he CKP . 46. Ins t a l l t he s p e cia l t o o l . 47. Us i ng t he s pe ci a l t o o l s , re m o v e t he cr anks ha ft vib rat i o n dampe r. 48. Remove t he a i r cond i t i o ni ng co m pr es s or . 49. Remove t he p o we r s t e e r i ng pump. JagDocs.com[...]
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Страница 552
50. Remove t he o i l pa n . Re mov e a nd di s c a r d t he o il pa n g a ske t . 51. Remove t he i dl e r pul l e y. 52. Remove t he i dl e r pul l e y. 53. Remove t he e n gi ne f r o nt co ver. Re mov e a nd di s c a r d t he e ngi ne front cove r g as ke t s . Insta llat ion All v e h icle s JagDocs.com[...]
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Страница 553
1. Ins t a l l the ne w f ront t imi ng co v e r gas ket s . 2. NOT E: Prio r t o a p pl yin g s e a l e r cle a n t he f ront t imi ng co ver t o e ng ine bl o ck a nd cyli nd e r he a d s e a l i ng s urface s wi t h met a l s ur face cle a ne r . • NO T E: Ap pl y a 6 mm di a met er do t o f s i l icone se al a nt W S E-M4G 32 3-A6 o r e qui v[...]
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Страница 554
5. Ins t a l l the i dl e r p ul l e y. Ti ght e n t o 25 Nm. 6. NOT E: Appl y a 10 mm dia me t e r dot of s i l i co ne s e al a nt W S E-M 4G323- A6 or eq ui val ent mee t i ng Ja gua r s pe ci fi cat io n t o t h e e ng i ne f r on t cover t o th e c yl i nde r bl o ck mat i ng j o i nt s . • NO T E: L oos e l y i ns t a l l t he o i l p a n t[...]
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Страница 555
10. Us i ng t he s pe ci a l t o o l , t i ght e n t he c r a nk s ha f t vibra ti on d ampe r r et a i ni ng b ol t . Ins t al l a ne w cr anks haf t vib r a t i o n ret a i ni ng bo l t . Compl e t e t he ti ght e ni ng s e que nce. S ta g e 1: T o r que t o 120 N m . S ta g e 2: L o o se n t he b ol t (mi ni mum 1 t ur n) . S ta g e 3: T o r que[...]
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15. Conne ct t he g e ne r a t or po s i t i ve ca bl e . Ti ght e n t o 12 Nm. 16. At t ach t he g e ne r a to r po s i t i ve ca bl e prot e ct i ve cove r . 17. At t ach t he a cces s or y drive be l t . 18. Ins t a l l t he a cc e s s o r y drive b e l t t e nsi o ner. Ti ght e n t o 47 Nm. 19. At t ach t he a cces s or y drive be l t . 1. Us i[...]
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Страница 557
20. NO TE: Ap pl y a 5 mm di amet e r b e ad o f s i li cone ga s k et s e a l a nt W S E- M4G 323-A6 o r equi va l e nt mee t i ng Ja guar s p e ci fi c a t io n on t he ha l f r o und g a s ket s a nd a ppl y a n 8 m m di a met e r be a d o f s i l i cone gas ke t s ea l ant o n th e t wo pl ace s whe r e t he cyl i n der he a d a nd f r ont t i [...]
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Страница 558
Vehi c le s with 2.0L engi n e 25. Ins t a l l t he he a t e d po s it i ve crank ca s e ve nt i l a t i o n val ve cool a nt ho s e s . All v e h icle s 26. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he (CMP) s e mso r s . Ti ght e n t o 7 Nm. 27. NO TE: Ri ght -hand s ho wn, l e ft ha nd s i m i l ar. Conn ect t he cams[...]
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Страница 559
29. Ins t a l l t he l e f t -hand ig ni t io n c oi l s . Ti ght e n t o 6 Nm. 30. Conne ct t he l e f t -ha nd i g ni ti on coi l s e l ect r i cal conne cto rs. 31. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. • NO T E: T he i nt a k e mani fo l d ret a i ni ng bo l t s num be red 1, 2 a nd 3 a re lo ng e r t ha n t he r e t a i ni ng bo [...]
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Страница 560
34. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Ti ght e n t o 6 Nm. Vehi c le s with 2.5L or 3.0L engine 35. Conne ct t he va cuum h os e . 36. At t ach t he wi r i ng harnes s . Ti ght e n t o 10 Nm. 37. Conne ct t he e l e ct r i cal conne ct o rs. 38. Conne ct t he e l e ct r i cal conne ct o rs. Vehi c le s with 2.0L engi n e JagDocs.com[...]
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Страница 561
39. At t ach t he wi r i ng harnes s . 40. Conne ct t he e l e ct r i cal conne ct o rs. 41. Ins t a l l t he coo l a nt hos e s . 42. At t ach t he t hr ot t l e cabl e br acket . Ti ght e n t o 9 Nm. 43. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. At t a ch t he t hrot [...]
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Страница 562
44. At t ach t he cr ui s e cont r ol cab l e . 45. Conne ct t he t hr ot t l e po s i t i o n s e ns o r e l e ct r i cal c onn e cto r . 46. Conne ct t he i dl e a ct ua t or co ntrol val v e e l e ct rical co nnect or . 47. At t ach t he p o s i t i ve cr a n k cas e veni l a t i on ho se . Vehi c le s with 2.5L or 3.0L engine JagDocs.com[...]
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Страница 563
48. At t ach t he p o s i t i ve cr a n k cas e vent i l at i o n hos e . All v e h icle s 49. Ins t a l l t he a ut omat i c or manua l t rans mis s io n. For a dd it i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 307-01A Aut omat i c Tr an s mi s s i o n/T r a nsa xl e S e ct i on 307-01B Aut o mat ic Tr an s mi s s i o n/T r a nsa xl e [...]
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Страница 564
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Front Mount I n-v e hi c l e Re pa i r Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-0 2 R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o . For a ddi ti ona l i nf o r[...]
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Страница 565
4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 5. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 6. D et a ch t he coo l a nt pi p e . 7. Remove t he e ngi ne s up port b r acket . JagDocs.com[...]
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Страница 566
8. Remove t he e ngi ne mount . 9. Remove t he hydr o mount . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 83 Nm. 2. Tig ht e n t o 80 Nm. JagDocs.com[...]
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Страница 567
3. Tig ht e n t o 80 Nm. 4. Tig ht e n f ixi ngs t o 40 N m o r 48 Nm a s o ut l ine d b e l o w. • NO T E: I f r e usi ng e xis t i ng f i xi ngs , o n vehi cl es bui l t prio r to V IN J24252, t ig ht e n t o 48 Nm. I f ne w fi x i ng s a r e us e d o n a ny vehi cl e t i ght e n t o 40 N m . 5. Tig ht e n t o 9 Nm. 6. F i l l a nd bl e e d t h[...]
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Страница 568
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Ex haust Manifo ld LH I n-v e hi c l e Re pa i r R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o S e c t i o n 303-03A Engi ne Co o l i ng S ect i o n 303-03B Engi ne Co o li ng . 2. Remove t [...]
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Страница 569
8. D et a ch t he coo l a nt ho s e. 9. Rai s e t he vehi cl e. 10. Remove t he co o l a nt hos e . 11. Dis c o nne ct t he he a te d o xygen s ens or (HO2S) el e ct r ica l conne ct o r . 12. Remove t he e xhaus t mani f o l d he a t s hie ld r et ai ni ng bo l t . 13. Lowe r t he vehi c l e . JagDocs.com[...]
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Страница 570
14. Remove t he e xhaus t mani f o l d he a t s hie ld . 15. Det a ch t he cat al yti c conver t e r . Dis car d t he ret a i ni ng nut s . Re mov e a nd di s c a r d t he r et a i ni ng s t uds . 16. Us i ng a s uit a bl e t o ol remove t he HO 2S . 17. Remove t he e xhaus t mani f o l d. Re mov e a nd di s c a r d t he e x ha us t m a ni f ol d g[...]
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Страница 571
1. Ins t a l l the e xha us t mani fo l d. Ins t al l t he n e w e xhaus t m a ni fo l d g a ske t . Compl e t e t he ti ght e ni ng s e que nce. Ti ght e n t o 20 Nm. 2. Ins t a l l the H02S. Ti ght e n t o 40 Nm. 3. NOT E: Make s ure t ha t t he r e t a ini ng nut s a r e ti ght e ned twi ce i n th e s eq ue nce sho wn. At t a ch t he cat a l yt [...]
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Страница 572
7. Connect t he he a t e d oxygen s e nso r (HO 2S ) e l ect r i cal co nne cto r. 8. Ins t a l l the co ol a nt hos e . 9. Lowe r t he vehi cl e . 10. At t ach t he co o l a nt hos e . 11. Ins t a l l t he coo l a nt p ip e ret a ini ng br a ck et . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 573
12. At t ach t he co o l a nt pi p e . 13. At t ach t he co o l a nt hos e . 14. Ins t a l l t he a ir f i l te r ret a i ni ng br acket . 15. At t ach t he g e ne r a to r wi r i ng ha r ne s s . 16. Ins t a l l t he a ir f i l te r i nt a ke pi pe . JagDocs.com[...]
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Страница 574
17. Ins t a l l t he coo l i ng fa n mot o r a nd s hroud. For a ddi ti o nal i nfo r mat i o n, r ef e r t o S ect i o n 303-03A Engi ne Coo l i ng S e ct i on 303-03B Engi ne Coo l i ng . 18. Fi ll a n d b l e e d t he co ol i ng s ys t e m. Fo r a d di t i ona l i nfo r mat i o n, refe r to S ect i o n 303-03 A Engi ne Co ol i ng Sect i on 303-0[...]
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Страница 575
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Flexplate I n-v e hi c l e Re pa i r R em ova l 1. Remove t he a ut omat i c t rans mi s s i o n. Fo r a d di t i o nal i nfo r mat i o n, refe r t o S ect i on 307-01A Aut omat i c Tr a nsmi s s i o n/Trans a xle Sect i o n 307-01B Aut o mat ic Tr[...]
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Страница 576
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Ex haust Manifo ld RH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he t hree wa y cat al yti c conver t e r (TW C). For add i t i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 309-00 Exhaus t Sy s t e m . 2. D i s conne ct t he he a t [...]
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Страница 577
2. Tig ht e n t o 40 Nm. 3. Ins t a l l the t hr ee wa y cat al yti c conve r t e r (TW C). Fo r add it i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 309-00 Exhaus t Sy s t e m . JagDocs.com[...]
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Страница 578
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Flyw he el I n-v e hi c l e Re pa i r R em ova l 1. Remove t he clut ch d i s c a n d p r e s s ur e pl at e . For ad di t i ona l inf o rm a t i o n, r ef e r t o S ect i o n 308-01 Cl ut ch . 2. NOT E: Pre v en t t h e fl ywhee l f r om r ot at i[...]
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Страница 579
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Intake Man ifo ld I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he e ngi ne cover (if e q uip pe d ). 2. Remove t he a i r fi l t e r out l e t pi p e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Ou[...]
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Страница 580
6. D et a ch t he cr uis e co nt rol ca b le . 7. D et a ch t he t hrot t l e ca b le . 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. De ta ch t he t hr ot t le cabl e . 8. D et a ch t he t hrot t l e ca b le ret a i ni ng br acket . 9. D i s conne ct t he t hr o t t l e bo dy e l e ct r i cal conne ct or. 10[...]
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Страница 581
11. Dis c o nne ct t he e l e ct r ica l conne ct o r s . Vehi c le s with 2.5L or 3.0L engine 12. Dis c o nne ct t he t hr ot t l e bo dy el e c t r i cal co nne ct ors . 13. Dis c o nne ct t he e l e ct r ica l conne ct o r s . All v e h icle s 14. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Det ach t he vacuum ho se s . 1. P r es s t he r [...]
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Страница 582
15. Det a ch t he coo l a nt ho se from t he ret a i ni ng cl i ps . Vehi c le s with 2.5L or 3.0L engine 16. Dis c o nne ct t he va cuum ho s e . All v e h icle s 17. Det a ch t he i nj e cto r ha r nes s e l e ct rica l c on ne ct or from t he i nta ke m a ni f o l d s upp o r t bracket . 18. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re m[...]
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Страница 583
19. NO TE: 2. 0L s hown , 2.5L a nd 3.0L s i mil a r. Det ach t he e ngi ne wi r i ng ha r ne ss br a ck et . 20. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Det ach t he i nt a ke m a ni f o l d s upp ort br a cket . Vehi c le s with 2.0L engi n e 21. W ARNIN GS : Ne ver r e move t he coo l a nt e xpans i on ta nk pr es s ur e ca p unde r an[...]
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Страница 584
23. NO TE: Re move a nd di s ca r d the O -ring s e a l . Det ach t he t hr o t t l e b ody. Re mov e t he re ta i ni ng bo l t s. All v e h icle s 24. Remove t he i nt a ke mani f o l d. Re mov e a nd di s c a r d t he i nt a ke m a ni fo l d g a ske t s. Insta llat ion All v e h icle s 1. NOT E: Ins t a l l ne w i nt a ke mani fo l d gas ket s . [...]
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Страница 585
3. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . • NO T E: Do no t ful l y t i g ht en t he r e ta i ni ng bo l t s . I nst a l l t he i nt a k e mani fo l d s uppo rt b r ack e t . 4. NOT E: The i nt a ke mani fo l d r et ai ni ng bo l t s i n p o si t i o n 1, 4 a nd 5 a re lo ng e r t ha n t he r e t a i ni ng bo l t s i n po s i t i o n 2[...]
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Страница 586
Vehi c le s with 2.5L or 3.0L engine 8. NOT E: Ins t a l l a new O -r i ng s e a l . At t a ch t he t hrot t le bod y. Ins t al l t he re t a i ni ng b ol t s . 9. Connect t he vacuum ho se . All v e h icle s 10. At t ach t he wi r i ng harnes s . Ti ght e n t o 10 Nm. 11. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. At t a ch t he vacuum hos [...]
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Страница 587
12. NO TE: Re move t he co ol a nt hos e ca p s. At t a ch t he i nt a k e mani fo l d cool a nt hos e s . 13. At t ach t he co o l a nt hos e t o t he ret ai ni ng cl ip s . 14. Conne ct t he e l e ct r i cal conne ct o rs. Vehi c le s with 2.5L or 3.0L engine 15. Conne ct t he e l e ct r i cal conne ct o rs. JagDocs.com[...]
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Страница 588
16. Conne ct t he t hr ot t l e bo dy e l e ct r i cal conn ect ors . Vehi c le s with 2.0L engi n e 17. Conne ct t he t hr ot t l e bo dy e l e ct r i cal conn ect or. 18. Conne ct t he t hr ot t l e bo dy e l e ct r i cal conn ect or. 19. At t ach t he t hr ot t l e cabl e r e t a i ni ng br a c ket . JagDocs.com[...]
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Страница 589
20. At t ach t he t hr ot t l e cabl e. 1. Re pos i ti on t he t hr ot tl e l e ver t o t he fu ll y o pe n po s i ti o n. 2. At t a ch t he t hrot t l e ca b le . 21. At t ach t he cr ui s e cont r ol cab l e . 22. At t ach t he p o s i t i ve cr a n k cas e vent i l at i o n hos e . 23. Fi ll t he cool i ng s ys t e m up t o th e MAX mar k on th [...]
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Страница 590
25. Ins t a l l t he po s i t i ve cr ankc a s e ve nt i l a t i o n ho s e. All v e h icle s 26. Ins t a l l t he a ir f i l te r o ut l e t pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Out l e t P i pe (303-12A I nt a ke Ai r Di s t ribut i o n a nd Fi l t e r i ng - 2.0L NA V6 - AJV6/2.5L N A V6 - AJV6/3.0L N A[...]
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Страница 591
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Lo w e r Intak e Manifo ld I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he i nt a ke man if ol d . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: I nt a ke Ma nif ol d (303-01A Engi n e - 2.0L N A V 6 - A JV6/2.5L NA [...]
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Страница 592
6. Remove t he e ngi ne cover ret a i nin g b r a cket (i f equi p pe d). 7. D i s conne ct t he f uel i nj e ct or ha r nes s e l e ct rica l conne ct or . 8. W ARNING: Fue l m a y s t i l l be pres e nt i n t he f ue l i nj e ct i on s uppl y m a ni f ol d. • NO T E: Re move a nd di s card t he l o we r int a k e mani f ol d O -r i ng s e al s [...]
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Страница 593
2. Connect t he f ue l i nj e ct o r ha r ne s s e l e ct rica l conne ct o r . 3. Ins t a l l the e ng ine co ver ret a i ni ng br acket (i f e qui pp e d). Vehi c le s with 2.0L engi n e 4. Connect t he e ngi ne co ol a nt t empe rat ure (ECT) e l e ct rica l c o nne ct or . At t a c h t he ha r nes s . Vehi c le s with 2.5L or 3.0L engine 5. Con[...]
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Страница 594
6. Connect t he e ngi ne co ol a nt t empe rat ure (ECT) a nd f uel t e mpe r at ure s e ns o r e le ctrica l conne ct o r s . 7. Connect t he s p r i ng lo ck co upl i ng. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Spr i ng L ock Co upl i ngs (310-00 Fue l S yst e m - Ge neral I nf o rm a t i o n, Ge ne r a l P roc e dur e s ). 8. Ins[...]
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Страница 595
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il Co o ler I n-v e hi c l e Re pa i r R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o S e c t i o n 303-03A Engi ne Co o l i ng S ect i o n 303-03B Engi ne Co o li ng . 2. D r ai n t he e n[...]
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Страница 596
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il P an I n-v e hi c l e Re pa i r Speci al T ool (s) Acces s o r y Bel t De t e ns i o ner 303-703 R em ova l All v e h icle s 1. D r ai n t he e ngi ne oi l . Vehi c le s with 2.5L or 3.0L engine 2. Remove t he t r a ns f e r cas e . Fo r a ddi[...]
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Страница 597
6. Remove t he s ump t o t r ans m i s s i on se cur i ng bol t . 7. S l a cken b ut no t r emove t he u ppe r cat a l y s t ret a i ni ng b r acket s u pport s e cur ing b ol t . 8. Repo s i t i on t he ca t a l ys t ret a i ni ng br acket s upport. All v e h icle s 9. D et a ch t he a cces s o r y d r i ve be lt . 1. Us i ng t h e s pe ci al t o [...]
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Страница 598
10. NO TE: Do not remove t he A /C compr es s o r uppe r r et a i ni ng bol t s . Re po s i t i o n t he a i r condi t i oni ng (A/C) compr es s o r . 1. Re move t he A /C compr es s o r lo we r ret a i ni ng bo l ts . 2. Lo os e n t he A/C co mpr e s s o r upp e r r e t ai ning b ol t s . 11. Remove t he a cces s cover. Vehi c le s with 2.0L engi [...]
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Страница 599
14. Remove t he o i l pa n . Re mov e a nd di s c a r d t he gas ke t. Cle a n a nd i nsp e ct t he o i l pa n a nd t he cyli nd e r b l ock s e al in g s ur fa ce s us ing met a l s urface cle a ner or e qui va le nt mee t i ng Jagua r s pe ci f i ca ti o n W SE-M 5B392- A. Insta llat ion All v e h icle s 1. NOT E: Appl y a 10 mm dia me t e r dot [...]
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Страница 600
4. Tig ht e n t o 10 Nm. 5. Tig ht e n t o 25 Nm. Vehi c le s with 2.0L engi n e 6. Tig ht e n t o 25 Nm. 7. Tig ht e n t o 45 Nm. JagDocs.com[...]
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Страница 601
8. Tig ht e n t o 25 Nm, 9. Tig ht e n t o 55 Nm. 10. Ti g ht e n t o 55 N m. Vehi c le s with 2.5L or 3.0L engine 11. Ins t a l l t he t r a ns f e r cas e . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Sect i on 308-07 Trans f er Cas e . All v e h icle s 12. NO TE: U s e o i l W S E- M2C908- A or eq uiva l e nt mee t i ng Ja gua r s pe [...]
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Страница 602
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il P ressure Sender I n-v e hi c l e Re pa i r R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 100-02 Ja cking a nd L i f t i ng . 2. Remove and di s card t he oi l fi l t e[...]
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Страница 603
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - O il P um p I n-v e hi c l e Re pa i r R em ova l 1. Remove t he t i mi ng chai ns. For a dd it i o nal i nfo r mat i on, ref e r t o Ti mi ng Dr ive Co mpone nt s . 2. Remove and di s card t he eng i ne o i l fi l t e r . 3. Remove t he oi l p ump[...]
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Страница 604
2. Ins t a l l the o i l pump t ube . Ins t al l a ne w O -r i ng s e a l . Ti ght e n t o 10 Nm. 3. Tig ht e n t o 5 Nm + 45°. 4. Ins t a l l a ne w e ngi ne o i l f i l t e r. 5. Ins t a l l the t imi ng chai ns . Fo r add i t i o nal i nf or ma ti on, re fe r to T i m i n g Dr ive Co mpone nt s . JagDocs.com[...]
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Страница 605
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Ti mi ng Drive C om ponents I n-v e hi c l e Re pa i r R em ova l 1. Remove t he e ngi ne f r ont co v e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr ont Co ver (303-01A Engi ne - 2. 0L NA V6 - AJV6/2.5L NA V 6 - A JV6/3.0[...]
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Страница 606
7. NOT E: Ke e p t he t imi ng chai n t ens i o ne r r a t che t rel e a s e d. Re po s i t i o n t he t i ming chai n t e ns i o ne r pl unger. 8. Ret a i n t he t imi ng chai n t e ns i one r plun ge r . 9. Remove t he right -ha nd t i mi ng chai n t e ns i o ne r . 10. Remove t he rig ht -ha nd t i ming c ha i n o ut e r g ui de . 11. Remove t h[...]
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Страница 607
12. CAUT I O N: I ns p e ct a nd repl a ce the O -r ing s e a l i f ne ces s a r y. Re move t h e r i ght -ha nd t i mi ng cha i n i nner gui de . 13. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. Rot at e t he cr anksha f t c l o ckwis e unt il t he cr anksha [...]
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Страница 608
17. Remove t he l ef t -han d t i mi ng cha i n t e ns i o ne r . 18. Remove t he l ef t -han d t i mi ng cha i n i nne r g ui de . 19. Remove t he l ef t -han d t i mi ng cha i n. 20. CAUT I O N: I ns p e ct a nd repl a ce the O -r ing s e a l i f ne ces s a r y. Re move t h e l e f t -han d t i ming cha i n out e r gui de . 21. CAUT I O N: Ma k e[...]
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Страница 609
22. Remove t he cr anks haf t s pr ocket . Insta llat ion 1. NOT E: Make s ure t he cr anks ha ft s pr ocket t i ming marks a r e f a cing out wa r ds . I nst a l l t he cr an k s ha ft s procket . 2. CAU TI O N : Make s ur e t h e cr anksh a ft k e yway i s a t t he 9 O 'c l ock pos i t i on b ef o r e the ca msha ft po s it i o ns a r e al i[...]
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Страница 610
4. Rot a t e t he right -hand i nt a k e c a msha f t c l ockwi s e unt i l t he cams ha ft s p r o cket a l i gnment ma r k i s a t t he 5 O' c l o ck pos i t i o n a nd rot a t e t he r i ght -ha nd e xhaus t c a m s ha f t s p r ocket c l o ck wi s e unt il t he camsha f t s p r o cket a l i gnment ma r k i s a t t he 12 O'cl ock po s [...]
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Страница 611
9. CAU TI O N : Do no t manual l y a dj us t t he t i mi ng chai n t ens i one r . I nst a l l t he l e f t-ha nd t i ming cha in t e ns i o ne r . Ti ght e n t o 25 Nm. 10. CAUT I O N: Do no t manu al l y a d j us t t he t i mi ng cha i n t ens i o ne r . Make s ur e t he l e ft -han d t i mi ng cha i n a l i g nment marks ha ve r ema i ne d cor r[...]
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Страница 612
14. CAUTI O N S : Make s ur e t he cr anks ha f t keyway i s a t t he 3 O 'c l ock p os i t io n, the a li g nment mark o n t he r i ght -han d i nt a ke ca msh af t s pr ock e t i s a t the 5 O'clo ck po s i t i o n a nd t he a l ig nment mark o n t he r i ght -ha nd e xhaus t c a msha f t sp roc ket is a t t he 12 O 'cl ock po s i [...]
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Страница 613
19. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. • NO T E: Ro t a t e t he cr a nk s ha ft u s i ng ha nd t oo l s o nl y Rot at e t he cr anksha f t t wo c ompl et e t ur ns cl o ckwis e t o make s ur e t he val ve s a nd p i s t ons do n ot cl as h. 20. CA[...]
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Страница 614
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C o v er LH I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he i g ni t i o n coi l s . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o S ect i o n 303-07A Engi ne I g ni t io n S ect i o n 303-07B Gl o w P l ug S[...]
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Страница 615
6. D et a ch t he po s i t i ve cr a nk cas e ve nt i l a t i o n ho se . 7. D et a ch t he he a t e d po si t i v e cr ankc a s e ve nt il a t i on val ve coo l ant p i pe s . All v e h icle s 8. D i s conne ct t he var i a bl e ca ms haf t t i ming (VCT) s o l e no i d e l ect r i cal conne ct or. 2.5 a nd 3. 0L s hown, 2. 0L s i m i l a r . 9. D[...]
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Страница 616
10. Remove t he va l ve cover. Re mov e a nd di s c a r d t he val ve cove r g a ske t s. 1. 2.5 and 3.0L sh o wn, 2.0L s i m i l a r. Insta llat ion 1. NOT E: Appl y a 5 mm di ame t e r be ad o f si l i c one ga s k e t s e a la n t W S E- M4G 323-A6 o r equi va l e nt mee t i ng Ja guar s p e ci fi c a t io n on t he ha l f r o und g a s ket s, a[...]
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Страница 617
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - V alv e C o v er RH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he i g ni t i o n coi l s . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o Sect i on 303-07A Engi ne I g ni t io n S ect i o n 303-07B Gl o w P l ug S ys t e m . 2. D et[...]
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Страница 618
[...]
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Страница 619
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Manual Transm i ssi on - MT7 5/ 6-Spe ed Manual T ransaxl e - MM T6 Re moval Speci al T ool (s) P owe r t rai n A s s embl y Ja ck HTJ1200-2 5 P oi nt S ecur i t y Torx Bit 418-535 Ba l l j o i nt s pl i tt e r 204-1[...]
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Страница 620
Ri g ht -hand ha l f s haf t s pl i t t e r 307-442 Ri g ht -hand ha l f s haf t s pl i t t e r ha nd le 307-443 P i ni o n oi l s e a l r e m o ver 308-208 Li nk s ha f t l i mi t i ng t o ol 307-446 Engi ne l i f t i ng kit 303-707 R em ova l All v e h icle s 1. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e n t he f r ont hub[...]
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Страница 621
For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Co ndi t io ni ng (A/C) S ys t e m Re cover y, Eva cuat i on a nd Cha r ging (412- 00 Cl imat e Co nt r o l S ys t em - Gene r a l I nf o r m at i o n, Ge neral Proced ur e s ). 6. Remove t he f r ont whe e ls a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l[...]
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Страница 622
12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 13. NO TE: Suppor t t h e br a ke ca l ip e r as s e mbl y us ing t i e s t r a p s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n a n d s e cur e t he br a ke cal i p e r a s s e mbl y. 14. NO TE: L e ft -hand s h own, r i g ht -[...]
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Страница 623
17. Remove t he co o l i ng f a n mot o r a nd s hroud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V 6 - A JV6/3 .0L NA V6 - AJ27, Remova l a nd I ns t a ll a t i o n). Vehi c le s with 2.5L or 3.0L engine 18. Remove t he d rives ha ft . For[...]
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Страница 624
25. Det a ch t he coo l a nt ho se . 26. Det a ch t he coo l a nt ho se . 27. Det a ch t he coo l a nt ho se s . Vehi c le s with 2.0L engi n e 28. Det a ch t he cr uis e co nt r ol ca bl e . JagDocs.com[...]
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Страница 625
29. Det a ch t he acce l e r at o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. De ta ch t he a ccel e rat o r cabl e . 30. Det a ch t he acce l e r at o r cab l e r et ai ni ng bracket . 31. Det a ch t he coo l a nt ho se s . All v e h icle s 32. Det a ch t he ba t t e ry cab l e s. JagDo[...]
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Страница 626
33. NO TE: U pp e r s el e ct or cabl e s hown, l ow er s e l e ct o r cab l e s i mil ar. Det ach t he s e le cto r cabl e s. 1. P r es s t he but t o n. 2. De ta ch t he s e l e ct or cabl e s . 34. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 35. CAUT I O N: I f brake fl ui d i s s pi lt [...]
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Страница 627
38. Us i ng s pe ci a l t ool 418-535, di s conne ct th e e ng i ne co nt rol modul e (ECM) e l e c t r i cal co nne ct or. 39. Dis c o nne ct t he g round cab l e . 40. NO TE: Drai n t he f lui d i nt o a s ui t a bl e co nt a i ne r. • NO T E: U s e a s ui t a bl e b l a nking pl ug t o s e a l t h e ho s e . Det ach t he po we r s t e e r i ng[...]
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Страница 628
43. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he s t r ut a nd s pr ing as s e m bl y. 44. Rai se th e v e hi cl e . 45. Ins t a l l t he s p e cia l t o o l . 46. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 47. NO TE: Ri ght -hand [...]
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Страница 629
48. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi ne he i ght a d j us t e r s . 49. Remove t he e n gi ne s upp ort br a cket . 50. Remove t he t r ans a x l e mount br a ck et s e cur ing nut . 51. Remove t he cl ut ch mas t e r cyli nd e r t o cl ut ch s l a ve cyli nde r hi gh-pr e s s ure pi pe s u pport b r acket . 52. NO TE: L e f[...]
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Страница 630
53. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e . 54. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s ubf r ame. 55. W A RNING: Ro t at e t he s pe ci al t o o l he i ght a dj us t ment val v e s l o wl y. Fa il ure t o f ol lo w thi s i ns truc t i [...]
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Страница 631
58. Ins t a l l t he s p e cia l t o o l . 59. Remove t he l ef t -han d e xhaus t mani f o l d he a t s hi e l d. 60. Ins t a l l t he s p e cia l t o o l . 61. Remove t he up pe r exha us t he a t s hie ld . JagDocs.com[...]
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Страница 632
62. Remove t he ce nt e r e xhaus t he at s hi e l d ret a i ni ng bol t s . 63. Remove t he ce nt e r e xhaus t he at s hi e l d . 64. Ins t a l l t he s p e cia l t o o l . 65. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front wh ee l hub ret a i ni ng nut s . JagDocs.com[...]
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Страница 633
66. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Us i ng t he s p e ci a l t o ol s , de ta ch t he hal fs ha ft s . 67. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e t i e rod e nd r et a i ni ng nut s. 68. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Us i ng t he s p e ci a l t o ol , d e t a ch t he [...]
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Страница 634
71. Us i ng t he s pe ci a l t o o l s , re m o v e t he l e ft -han d ha l f s haf t . 72. Remove a nd di s car d t he hal fs ha ft s na p r i ng. 73. Remove t he p o we r s t e e r i ng hi gh-pres s ur e pi p e ret a i ni ng bol t . 74. Dis c o nne ct t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . Re mov e a nd di s c a r d t he O -r ing[...]
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Страница 635
75. Ins t a l l t he s p e cia l t o o l . 76. Remove t he e n gi ne rol l r e s t r i ct o r r e t ai ni ng bo l t . 77. Remove t he e n gi ne rol l r e s t r i ct o r . JagDocs.com[...]
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Страница 636
78. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , re mov e t he e ng i ne and t rans a xle f r om t he s ub frame. Vehi c le s with 2.0L engi n e 79. Remove t he ha l f s ha[...]
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Страница 637
81. Remove t he t r ans fe r ca se Y b r acket . 82. Remove t he ha l f s haf t s ea l . 83. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol s , r em[...]
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Страница 638
86. Dis c o nne ct t he rig ht -ha nd h ea t e d oxy ge n s e n s or (HO 2S ) e l e ct rical conne ct or. 87. Remove t he rig ht -ha nd cat a l yti c co nver t e r r et a i ni ng b o l t s . 88. Remove t he rig ht -ha nd cat a l yti c co nver t e r . Re mov e a nd di s c a r d t he r et a i ni ng nut s . 89. Remove a nd di s car d t he c a t a l yt[...]
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Страница 639
91. Us i ng t he s pe ci a l t o o l , det a ch t he t r a ns fe r ca s e l i nk sha f t. 92. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol , p a r[...]
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Страница 640
95. Remove t he t r ans fe r ca se . 96. Remove a nd di s car d t he t r ans f er cas e O -r i ng s e a l . 97. Remove a nd di s car d t he li nk s ha ft s na p ring. 98. Remove t he l i nk s ha f t l imi t i ng to o l . 1. Re move t he r e t a i ni ng bo l t . 2. Re move t he l i nk s ha f t l i mi t i ng t o ol . 99. Remove t he l i nk s ha f t .[...]
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Страница 641
[...]
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Страница 642
104 . Re move t he t r a ns axl e r et a i ni ng bol t s . 105 . Re move t he t r a ns axl e r et a i ni ng bol t s . 106 . Re move t he t r a ns axl e. JagDocs.com[...]
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Страница 643
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Autom atic T ransa xle - JATC O / 6-Sp eed Autom atic T r ansaxl e - AWF 21 Re moval Speci al T ool (s) P owe r t rai n A s s embl y Ja ck HTJ1200-2 5 P oi nt S ecur i t y Torx Bit 418-535 Ba l l j o i nt s pl i tt e[...]
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Страница 644
Ri g ht -hand ha l f s haf t s pl i t t e r 307-442 Ri g ht -hand ha l f s haf t s pl i t t e r ha nd le 307-443 P i ni o n oi l s e a l r e m o ver 308-208 Li nk s ha f t l i mi t i ng t o ol 307-446 Engi ne l i f t i ng kit 303-707 R em ova l All v e h icle s 1. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e n t he f r ont hub[...]
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Страница 645
For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Co ndi t io ni ng (A/C) S ys t e m Re cover y, Eva cuat i on a nd Cha r ging (412- 00 Cl imat e Co nt r o l S ys t em - Gene r a l I nf o r m at i o n, Ge neral Proced ur e s ). 6. Remove t he f r ont whe e ls a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l[...]
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Страница 646
12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 13. NO TE: Suppor t t h e br a ke ca l ip e r as s e mbl y us ing t i e s t r a p s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n a n d s e cur e t he br a ke cal i p e r a s s e mbl y. 14. NO TE: L e ft -hand s h own, r i g ht -[...]
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Страница 647
17. Remove t he co o l i ng f a n mot o r a nd s hroud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V 6 - A JV6/3 .0L NA V6 - AJ27, Remova l a nd I ns t a ll a t i o n). Vehi c le s with 2.5L or 3.0L engine 18. Remove t he d rives ha ft . For[...]
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Страница 648
24. NO TE: Secur e t he s e le cto r cabl e us i ng t i e s t r aps Di s conn ect t he s el e ct or cabl e. 25. Dis c o nne ct t he a ut o mat i c t rans a xle e l e ct r i cal co nne cto rs. 26. Lowe r t he vehi c l e . 27. Remove t he a i r cl ea n e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A[...]
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Страница 649
30. Det a ch t he coo l a nt ho se . 31. Det a ch t he coo l a nt ho se s . Vehi c le s with 2.0L engi n e 32. Det a ch t he cr uis e co nt r ol ca bl e . 33. Det a ch t he acce l e r at o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. De ta ch t he a ccel e rat o r cabl e . JagDocs.com[...]
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Страница 650
34. Det a ch t he acce l e r at o r cab l e r et ai ni ng bracket . 35. Det a ch t he coo l a nt ho se s . All v e h icle s 36. Det a ch t he ba t t e ry cab l e s. 37. Dis c o nne ct t he e n gi ne h a r ne s s e l e ct rica l conne ct o r . JagDocs.com[...]
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Страница 651
38. Us i ng s pe ci a l t ool 418-535 di s conne ct t he e ngi ne cont r ol modul e ( ECM) e l e ct r i cal conne c t o r . 39. Dis c o nne ct t he g round cab l e . 40. NO TE: Drai n t he f lui d i nt o a s ui t a bl e co nt a i ne r. • NO T E: U s e a s ui t a bl e b l a nking pl ug t o s e a l t h e ho s e . Det ach t he po we r s t e e r i ng[...]
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Страница 652
43. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he s t r ut a nd s pr ing as s e m bl y. 44. Rai se th e v e hi cl e . 45. Ins t a l l t he s p e cia l t o o l . 46. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 47. NO TE: Ri ght -hand [...]
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Страница 653
48. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi ne he i ght a d j us t e r s . 49. Remove t he e n gi ne s upp ort br a cket . 50. Det a ch t he s upp or t ba r . 51. Remove t he s uppo rt ba r . 52. Remove t he s pa cer. JagDocs.com[...]
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Страница 654
53. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 54. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e . 55. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s ubf r a[...]
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Страница 655
58. Remove t he t r ans a x l e mount . 59. Ins t a l l t he s p e cia l t o o l . 60. Remove t he l ef t -han d e xhaus t mani f o l d he a t s hi e l d. 61. Ins t a l l t he s p e cia l t o o l . JagDocs.com[...]
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Страница 656
62. Remove t he up pe r exha us t he a t s hie ld . 63. Remove t he ce nt e r e xhaus t he at s hi e l d ret a i ni ng bol t s . 64. Remove t he ce nt e r e xhaus t he at s hi e l d . 65. Ins t a l l t he s p e cia l t o o l . JagDocs.com[...]
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Страница 657
66. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front wh ee l hub ret a i ni ng nut s . 67. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Us i ng t he s p e ci a l t o ol s , de ta ch t he hal fs ha ft s . 68. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e t i e rod e nd r et a i ni ng nut [...]
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Страница 658
71. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he whe e l knuck l e s . 1. Re move t he l o we r a r m ba l l j o i nt r e t ai ning b ol t . 2. Re pos i ti on t he l owe r a r m . 3. De ta ch t he whe e l k nuck l e s . 72. Us i ng t he s pe ci a l t o o l s , re m o v e t he l e ft -han d ha l f s haf t . 73. Remove a nd di[...]
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Страница 659
76. Ins t a l l t he s p e cia l t o o l . 77. Remove t he e n gi ne rol l r e s t r i ct o r r e t ai ni ng bo l t . 78. Remove t he e n gi ne rol l r e s t r i ct o r . JagDocs.com[...]
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Страница 660
79. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , re mov e t he e ng i ne and t rans a xle f r om t he s ub frame. Vehi c le s with 2.0L engi n e 80. Remove t he ha l f s ha[...]
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Страница 661
82. Remove t he t r ans fe r ca se Y b r acket . 83. Remove t he ha l f s haf t s ea l . 84. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol s , r em[...]
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Страница 662
87. Dis c o nne ct t he rig ht -ha nd h ea t e d oxy ge n s e n s or (HO 2S ) e l e ct rical conne ct or. 88. Remove t he rig ht -ha nd cat a l yti c co nver t e r r et a i ni ng b o l t s . 89. Remove t he rig ht -ha nd cat a l yti c co nver t e r . Re mov e a nd di s c a r d t he r et a i ni ng nut s . 90. Remove a nd di s car d t he c a t a l yt[...]
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Страница 663
92. Us i ng t he s pe ci a l t o o l , det a ch t he t r a ns fe r ca s e l i nk sha f t. 93. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r cas e in te r nal s e a l , m a ke s ur e t he l i nk s haf t i s not ret ract e d f ur t her t hat 200 mm (7.87 i nches ) from t he t r a ns f e r cas e . Us i ng t he s p e ci a l t o ol , p a r[...]
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Страница 664
96. Remove t he t r ans fe r ca se . 97. Remove a nd di s car d t he t r ans f er cas e O -r i ng s e a l . 98. Remove a nd di s car d t he li nk s ha ft s na p ring. 99. Remove t he l i nk s ha f t l imi t i ng to o l . 1. Re move t he r e t a i ni ng bo l t . 2. Re move t he l i nk s ha f t l i mi t i ng t o ol . 100 . Re move t he l in k s haf t[...]
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Страница 665
101 . Us i ng t he sp e ci a l t oo l , re move a nd d i s card t he l i nk s h af t o i l s e a l. All v e h icle s 102 . Re move t he s ta rte r mot o r . 103 . Re move t he dus t cove r . 104 . Re move t he a cces s co ver. JagDocs.com[...]
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Страница 666
105 . NO TE: Ro t at e t h e t o r q ue co nver t e r t o gai n a cces s t o t h e r e m a i n ing r e t a i ni ng bo l t s . Re move t h e t o rqu e conve r t e r r et ai ni ng bo l t s . 106 . Re move t he t r a ns axl e r et a i ni ng bol t s . 107 . Re move t he t r a ns axl e r et a i ni ng bol t s . 108 . Re move t he t r a ns axl e r et a i [...]
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Страница 667
110 . W ARNIN G: Do no t l et t he t o r que converte r dr op out o f t he tra nsa xl e . Fa i l ur e t o f ol lo w t hi s i ns truc t i o n may r e s ul t i n p e r s o nal i njur y. Re move t h e t rans a xle . JagDocs.com[...]
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Страница 668
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine Dis a s s e mbl y Speci al T ool (s) W r e nch s t r ap-uni vers al 303-D 055 Cr a n ks haf t P ul l e y Re move r 303-D 121 Cr a n ks haf t P ul l e y I ns t a ll e r 303-102 Tr us t P a d 303-D 121- 01 Cr a n ks haf t p ul le y i ns t a l[...]
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Страница 669
3. D i s conne ct t he po s it i ve cr ankcas e ve nt i l a t i o n (P CV) hos e . 4. D i s conne ct t he e l ect r i cal conne ct o rs. 5. D i s conne ct t he f uel p res s ur e r eg ul a t or va cu um ho s e . 6. Remove t he f uel p res s ur e r eg ul a t or bracket . 7. D et a ch t he i nt a ke mani fo l d front r e t a i ni ng bracket . JagDocs[...]
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Страница 670
8. D et a ch t he e ngi ne wiring ha r ne s s f r om t he i nt a ke mani fo l d r e a r r et a i ni ng b r ack e t . 9. D et a ch t he i nt a ke mani fo l d r ea r r et a i ni ng brack e t . 10. NO TE: T he e va porat i ve e mis s i o n ca ni s t er pur ge v al ve t rans f e r pi pe i s a tt a ched t o t he i nd uct i on m a ni f ol d b y a qui ck [...]
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Страница 671
13. Remove t he e n gi ne b reat he r hos e . 14. Remove t he e va porat i ve e mis s i o n p ur ge v a l ve hos e . 15. Dis c o nne ct t he o i l co o le r cool a nt ho s e s . 16. Remove t he co o l a nt hos e . 17. Remove t he co o l a nt hos e . JagDocs.com[...]
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Страница 672
18. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 19. Det a ch t he eng i ne harnes s . 20. Det a ch e ngi ne ha r nes s . 21. Remove t he rea r k no c k s e ns o r . 1. De ta ch t he knock s e ns or wi r i ng ha r nes s . 2. Re move t he r e a r knock s e ns o r. 22. Dis c o nne ct t he rig ht -ha nd cams ha f t pos i t i o n s e ns or . J[...]
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Страница 673
23. Det a ch t he eng i ne harnes s ret a i ni ng br a cket . 24. Det a ch t he eng i ne harnes s . 25. Dis c o nne ct t he rig ht -ha nd i g ni t i o n coi l s . 26. Det a ch t he eng i ne harnes s . 27. Dis c o nne ct t he l ef t -han d cams ha f t p os i t i on s e ns or . JagDocs.com[...]
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Страница 674
28. Dis c o nne ct t he l ef t -han d i g nit i o n coi l s . 29. Dis c o nne ct t he e n gi ne wi r i ng ha r ne ss e l e ct rical co nnect ors. 30. Remove t he e n gi ne wi r i ng ha r ne ss . 31. Remove t he i gni t i o n coi l s . 32. Remove t he l ow er i nt a ke mani f ol d and in je ct o r s uppl y m a nif ol d . JagDocs.com[...]
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Страница 675
33. Remove a nd di s car d t he lo we r int ake ma ni f ol d ga s ke t s . 34. Remove t he l ef t -han d knock s e ns o r. 35. Remove t he a cces s o r y drive be l t . 1. Us e a 3/8 i nch drive ba r t o r e l e a s e t h e a cces s ory dr ive be l t t e nsi o ner. 2. Re move t he a cces s ory d r i v e be l t . 36. Remove t he rig ht -ha nd i d l [...]
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Страница 676
38. Remove t he p o we r s t e e r i ng pump. 39. Remove t he a i r cond i t i o ni ng (A/C) compr es s o r . 40. Remove t he A /C co mpr e s s or mount i ng bracket . 41. Remove t he o i l l e v e l i ndi cat or t ube . 1. Re move a nd di s car d t he O -r i ng s ea l . 42. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . Re move t h e e x[...]
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Страница 677
43. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . Re move t h e e xhaus t mani f ol ds . 44. Remove t he f l ywhe el . P r e vent t he e ng ine f r om r o t a t i ng. 45. Remove t he e n gi ne re ar ba cking pl a t e . 46. Remove t he o i l f i l t e r hous i ng a s s e mbl y. Re mov e a nd di s c a r d t he O -r ing s e a l . 47. Remove[...]
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Страница 678
48. Remove t he co o l a nt cr os s o ve r t ub e . Re mov e a nd di s c a r d t he O -r ing s e a l s . 49. Remove t he wa t e r pum p a nd coo l an t ho s e a s s e mbl y. 1. De ta ch t he ho s e . 2. Re move t he wa t e r pump a nd coo l a nt h os e as s e mbly. 50. Remove t he a cces s o r y drive be l t t e ns i one r. 51. Ins t a l l t he s p[...]
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Страница 679
53. Us i ng t he s pe ci a l t o o l , r e move t he cr anksha ft vi br a t i o n da mper. 54. Remove t he l ef t -han d i d l e r pu l l e y. 55. Remove t he o i l pa n . Re mov e a nd di s c a r d t he o il pa n g a ske t . Cle a n a nd i nsp e ct t he o i l pa n a nd cyli nder bl o ck s e a l i ng s urface s usi ng Met a l s ur fa ce cle ane r o[...]
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Страница 680
58. Remove t he cr anks haf t p os i t i on (CKP) s e ns o r puls e whe e l . 59. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. I nst a l l t he cr an k s ha ft p ul le y r et a ini ng bol t a nd wa s he r. 60. CAUT I O N: Do no t r ot a t e t he cr anks haf t [...]
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Страница 681
63. Remove t he rig ht -ha nd t i ming c ha i n o ut e r g ui de . 64. Remove t he rig ht -ha nd t i ming c ha i n. 65. Remove t he rig ht -ha nd t i ming c ha i n i nne r gui de . 66. Remove t he cr anks haf t o ut e r s proc ket . 67. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi [...]
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Страница 682
68. CAUT I O N: Do no t r ot a t e t he cr anks haf t count erc l ockwi se . The ti ming c ha i ns ma y bi nd ca usi ng e ngi ne da mag e. Rot at e t he cr anksha f t c l o ckwis e unt il t he cr anksha f t ke yway i s at t he 11 O' c l o ck pos i t i o n, t he a l i gnment mark o n t he l e f t -han d i nt a ke ca ms haf t s p r o cket i s a [...]
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Страница 683
73. Remove t he l ef t -han d t i mi ng cha i n o ut e r g ui de . 74. Remove t he cr anks haf t i nne r s prock e t. 75. Remove t he RH exha ust cams ha ft b e a r i ng cap b ol ts eve nl y. Re mov e t he e xha us t ca msh a ft be a r i ng caps . 76. Remove t he RH exha ust cams ha ft . 77. Remove t he RH in le t ca m s ha f t be a r i ng cap bo l[...]
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Страница 684
78. Remove t he RH in le t ca m s ha f t . 79. Remove t he L H e xhaus t ca msh a ft be ar i ng cap bol t s e ve nl y. Re mov e t he e xha us t ca msh a ft be a r i ng caps . 80. Remove t he L H e xhaus t ca msh a ft . 81. Remove t he L H i nl e t ca ms haf t b ea ring ca p b o lt s e ve nl y. Re mov e t he i nl e t ca ms haf t b ea ring ca ps . 82[...]
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Страница 685
83. NO TE: Re move t he b o l t s i n t he i ndi cat e d s e q uence . Re move t h e RH cyli nder he a d. Dis car d t he ga s ke t . 84. NO TE: Re move t he b o l t s i n t he i ndi cat e d s e q uence . Re move t h e L H cyli nd e r he ad. Dis car d t he ga s ke t . 85. Remove t he e n gi ne co o l a nt hous i ng. Dis car d t he 'O' ring[...]
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Страница 686
88. Remove t he o i l pump. Re mov e a nd di s c a r d t he O -r ing s e a l . Ins p e ct t he o i l pump fo r da mage a nd we a r . 89. CAUT I O N: P i s t o ns , conne c t i ng r ods a nd conne ct i ng r od be a r i ng s s houl d be number e d t o m a ke s ur e t he y a re r e a s s embl e d i n t he sa me pos i t i on. • NO T E: Mar k t he po [...]
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Страница 687
94. NO TE: Mark t he pos i t i on o f the upp e r a nd l o we r cr a nks ha ft ma i n bea ring a nd t he cr anks ha f t t hru s t be a r i ng fo r r e as s e mbl y. Re move t h e l o we r cr a nksh a f t be a rings . 1. Re move t he l o we r cr a nks ha ft t hr us t mai n b e aring. 2. Re move t he l o we r cr a nks ha ft ma i n b e a r i ngs . 95.[...]
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Страница 688
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - C ylinder Head Dis a s s e mbl y a nd As s e mbl y o f Sub a s s e mbli e s Speci al T ool (s) Va l ve S p r i ng Co mpr es s o r 303-252 D isa ssem bly 1. CAU TI O N : If t he cyli nde r he ad v al v e compone n ts are t o be reus e d, m a r k pos[...]
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Страница 689
Gene r a l I nf o r m at i o n . 6. Remove t he pi pe pl ugs a nd a l i gnm e nt do we l s a s nece s s ary t o cl e an t he cyli nde r he ad s . A ssemb ly 1. W ARNING: Eye p rot e cti o n i s requi r ed during us e o f compr e s s e d a ir. Fai lu r e t o fo l l o w t he s e i nst ru ct i o ns may res ul t in pe rso na l i nj ur y. CAUTI O N : Th[...]
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Страница 690
6. Ins t a l l the bucket t a ppe t a nd s hi m a s s e mbl i e s . JagDocs.com[...]
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Страница 691
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - Pisto n Dis a s s e mbl y a nd As s e mbl y o f Sub a s s e mbli e s D isa ssem bly 1. NOT E: Mark t he pi s t o ns t o t he o r i gi na l conne ct i ng rods t o make s ur e c orr e ct i ns t a l la t i o n i n t he sa me cy l i nd e r s f r om wh [...]
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Страница 692
6. W ARNING: T he re ta ini ng r i ngs ha ve a t e nde nc y t o s pr i ng o ut dur ing r emova l . Co v e r t he e nd o f th e pi n bo r e wit h a ha nd o r a rag whe n r e m o ving th e ret a i ni ng r i ng. Eye p r o te cti on s houl d b e wo r n. Fa i l ur e t o fo l lo w t he s e ins t ruc t i o ns m a y r e s ult in pers ona l i nj ur y. Re mo[...]
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Страница 693
5. Ins t a l l the s e cond oi l cont r o l r i ng. 6. Ins t a l l the o i l cont rol s pa ce r r ing. 7. Ins t a l l the f i rst oi l cont r ol r i ng. 8. Ins t a l l the s e cond compr es s i o n r ing. The t o p of t h e s e cond co mpr e s s io n ring h a s a "0" m arked on i t . P os i t i on t hi s s i de o f t he r i ng t o wa rds [...]
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Страница 694
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gine As se mbl y Speci al T ool (s) W r e nch Strap-Uni ve r s a l 303-D 055 Cr anks haf t Re a r S ea l I ns t a l l e r 303-178 Cr anks haf t Re a r S ea l I ns t a l l e r Ada pt e r Bo l t s 303-384 P is t o n Ri ng Compres s o r 303-372 Cyl[...]
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Страница 695
4. Ins t a l l the upp e r cr anks ha ft mai n b e a r ing s . Lubricat e t he b e a r i ngs and t hru s t wa s he r . 5. CAU TI O N : Avoi d d a mage t o an y c r a nk s ha f t j o ur nal bea ring s ur fa ce s . I nst a l l t he cr an k s ha ft . 6. NOT E: Pus h t he cr a nks ha ft r ea r wa rd prio r t o i nst a l l a ti on o f uppe r thrust bea [...]
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Страница 696
9. CAU TI O N : Bo l t s 1 t hr o ug h 16 a r e t i g ht e n-t o -y i e l d a nd mus t be r e pl a ce d. • NO T E: T ig ht e n t he bo l t s i n t he i ndi ca t e d s e que nce i n f our s t ag e s . Compl e t e t he t i ght e ning s e que nc e . S ta g e 1: B o lt s 1-8, 25 Nm S ta g e 2: B o lt s 9-16, 40 Nm S ta g e 3: B o lt s 1-16, 90° S ta[...]
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Страница 697
11. NO TE: Al t e rn a t e bo l t t ig ht eni ng to c orr e ct l y s e at the cr anks ha f t r ea r oi l s e al unt i l i t i s f l us h wi t h t he cyli nd e r b l o ck . Us i ng t he s p e ci a l t o ol s , i ns t al l t he cr anks haf t r ea r oi l s e a l . 12. CAUT I O N: U s e a ppropria t e pr ot e ct i o n t o pre v e nt da mag e t o t he c[...]
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Страница 698
17. CAUT I O N: O i l p a n ba ff l e nut s a r e t i ght e ned t o yie ld a nd mus t no t be r e us e d. • NO T E: T ig ht e n t he bo l t s i n t he i ndi ca t e d s e que nce i n t wo s ta g e s . I nst a l l t he o i l pa n ba f f l e . S ta g e 1: 5 Nm S ta g e 2: 45° 18. NO TE: Eng in e i nv e rte d f o r cl a r i t y. I nst a l l t he o i[...]
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Страница 699
22. Ins t a l l a n ew cy l i nd e r h ea d ga s ket (LH s ho wn - RH s i mil a r ). 1. Make s ur e t he cyli nde r he ad dow el s a r e corr e ct l y lo ca t e d . 2. I ns t a l l a ne w cyli nde r he a d g a s ket . 23. NO TE: I ns t a ll t he bo l t s i n th e i ndi cat e d s e quence . I nst a l l t he L H cyl in de r he ad. Ti ght e n t o 30 N[...]
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Страница 700
27. Ins t a l l t he LH e xhau st ca ms ha ft . 28. CAUT I O N: Do no t i ns t a l l the cyli nde r hea d cams ha f t j o ur n a l th r ust cap s unt i l the ca msh af t j ournal ca ps a r e in s t a l l e d or dama ge t o t he th r ust cap s may occur . • NO T E: L ubr ica t e t he ca msha f t s a n d t he c a msha f t be a r i ng cap s wi t h o[...]
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Страница 701
32. Ins t a l l t he RH exha us t c a msha f t be a r i n g cap bol t s eve nl y. Ins t al l t he e xhaus t ca ms ha ft be a r i ng caps . 33. Rot a te t he righ t -ha nd i nt a ke cams ha ft cl ockwis e unt i l t he cams ha ft s p r o cket a l i gnment ma r k i s a t t he 5 O' c l o ck pos i t i o n a nd rot a t e t he r i ght -ha nd e xhaus [...]
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Страница 702
37. Ins t a l l t he l e f t -hand t i mi ng chai n i nne r gui de . 38. CAUT I O N: U s e s ui t a bl e p r ot ect ive co vers o n t he vi ce j aws to pr ot ect t he t i mi ng cha in te ns i o ne r . S ecur e t he l e f t -ha nd ti ming c ha i n t e ns i one r in t he vi ce j a ws . 39. CAUT I O N: Dur ing t i m i ng cha i n t e ns i o ner compres[...]
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Страница 703
42. Ins t a l l t he l e f t -hand t i mi ng chai n t e ns i on e r . Ti ght e n t o 25 Nm. 43. Rel e as e t he t e ns i on i n t he l e ft -hand t imi ng chai n t ens i o ne r . Re mov e t he re ta i ni ng t ool . 44. Mak e s ure t he l e ft -hand t i ming cha i n a l i gnme nt mar ks ha ve remai ne d cor r ect ly p os i t io ne d t o t he cams ha[...]
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Страница 704
48. Ins t a l l t he cr a nks haf t o ut e r s proc ket . 49. Ins t a l l t he r i ght -ha nd t i m in g chai n i nne r gui de . Ti ght e n t he ret a i ni ng bol t s in t he s e que nce s ho wn i n t wo s t a ge s . S ta g e 1: T i ght en bol t 1 t o 25 N m. S ta g e 2: T i ght en bol t s 2 t o 25 Nm. 50. CAUTI O N S : Make s ur e t he cr anks ha [...]
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Страница 705
53. CAUT I O N: Dur ing t i m i ng cha i n t e ns i o ner compres s i o n, d o no t r e l e a s e t he rat chet s t e m unt i l t he t i ming cha in t e ns io ne r pi s t on i s f ul ly bot t ome d i n i t s bo r e o r da m a ge t o t he r at chet s t e m wi l l r e s ul t . Us i ng a s ui t a b l e t o o l , hol d t he r i ght -hand t imi ng chai [...]
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Страница 706
58. CAUT I O N: Ma k e s ure t he r i ght -ha nd t i mi ng cha i n a l i gnment m a r k s ha ve remai ne d corr e ct l y po s i t io ne d t o t he c a m s ha f t s p r ocket and c r a nk s ha f t s p r ocket al i g nment mark s . Make s ur e al l th e t i m i ng cha i n a l i g nment mar ks a re i n th e pos i t i o ns s ho wn. 59. CAUT I O N: Do n[...]
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Страница 707
63. Carr y out a v a l ve cl e aran c e check. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Va l ve Cl e a r a nce Check i n t hi s s e ct i o n. 64. Ins t a l l ne w front t i mi ng co ver ga s ket s . 65. NO TE: P rio r t o a p pl ying s e a l e r cl e a n t he front cover t o e ngi ne b l ock a nd cyl i nde r hea d s e a li ng s ur f a[...]
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Страница 708
68. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he val ve covers. Compl e t e t he ti ght e ni ng s e que nce. Ti ght e n t o 10 Nm. 69. Ins t a l l t he l e f t -hand id l er pul l e y. Ti ght e n t o 25 Nm. 70. Us i ng t he s pe ci a l t o o l s , i ns t a ll t he cr anksha f t pul l e y. Coa t t h e cr anks ha f t pul l[...]
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Страница 709
73. Ins t a l l t he wa t e r pum p a nd cool ant ho s e a s s e mbl y . 1. At t a ch t he hos e . 2. I ns t a l l t he wa t e r pum p a n d co o l a nt hos e as s e mbl y. Ti ght e n t o 25 Nm. 74. NO TE: I ns t a ll n e w coo la n t cr o s s ove r O-r i ng s e a l s . I nst a l l t he coo l ant cross o v e r t ube . Ti ght e n t o 10 Nm, 75. Ins [...]
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Страница 710
78. Ins t a l l t he e ngi ne rear ba cking pl a t e . 79. Ins t a l l t he f l ywhee l . P r e vent t he e ng ine f r om r o t a t i ng. Ti ght e n t o 80 Nm. 80. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . I nst a l l t he e xhaus t mani f ol ds . Ti ght e n t o 25 Nm. 81. NO TE: Ri ght -hand s ho wn, Le f t -ha nd s imi l a r . I ns[...]
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Страница 711
83. Ins t a l l t he A/C co mpr e s s or mount i ng b rack e t. Ti ght e n t o 25 Nm. 84. Ins t a l l t he a ir co ndi t io ni ng (A/C) co m pr es s or . Ti ght e n t o 25 Nm. 85. Ins t a l l t he po we r s t e e r i ng pu m p. Ti ght e n t o 25 Nm. 86. Ins t a l l t he ge ne r a t or. Ti ght e n t o 48 Nm. 87. Ins t a l l t he r i ght -ha nd i dl [...]
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Страница 712
88. Ins t a l l t he a cc e s s o r y drive b e l t . 1. Us e a 3/8 i nch drive ba r t o r e l e a s e t h e a cces s ory dr ive be l t t e nsi o ner. 2. I ns t a l l t he a c ce ss o ry d r i v e be l t . 89. Ins t a l l t he l e f t -hand knock s e ns or. Ti ght e n t o 25 Nm. 90. Ins t a l l ne w l owe r int a ke mani f ol d ga s ke t s . 91. In[...]
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Страница 713
93. Ins t a l l t he e ngi ne wi r i n g ha r ne s s . Ti ght e n t o 10 Nm. 94. Conne ct t he e ngi ne wi r i ng ha r ne s s e l e ct rica l co nnect o r s . 95. Conne ct t he l e f t -ha nd i g ni ti on coi l s . 96. Conne ct t he l e f t -ha nd ca ms haf t pos i t i on s ens or . 97. At t ach t he e ngi ne h a r n e s s . JagDocs.com[...]
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Страница 714
98. Conne ct t he rig ht -ha nd ig ni t io n c oi l s . 99. At t ach t he e ngi ne h a r n e s s . 100 . At t ach t h e e ng i ne ha r ne s s ret a i ni ng br a c ket . 101 . Di s conne c t t h e right -ha nd cams ha ft p o s i t i on s e ns or. 102 . In s t a l l t he rea r kno c k s e ns o r . 1. At t a ch t he knock s e ns o r wi r ing harnes s [...]
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Страница 715
103 . At t ach e ngi ne ha rn es s . 104 . At t ach t h e e ng i ne ha r ne s s . 105 . Conne c t t he e l e ct r ica l conne ct o r s . 106 . In s t a l l t he co ol a nt hos e . 107 . In s t a l l t he co ol a nt hos e . JagDocs.com[...]
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Страница 716
108 . Conne c t t he o i l coo l e r coo l a nt ho s e s . 109 . In s t a l l t he e va porat i ve emi s s i o n p ur ge v a l ve ho s e . 110 . In s t a l l t he e n gi ne b reat her ho s e . 111 . In s t a l l ne w i nt a ke mani fo l d gas ke ts . 112 . NO TE: The i nta ke m a ni f o l d ret a i ni ng bo l t s in pos i t i on 1,2,3 a nd a r e lo[...]
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Страница 717
113 . Conne c t t he e va porat i v e e mis s i o n ca ni s t e r pur g e val v e t rans f er pi pe. 114 . At t ach t h e i nt a ke mani f o l d r e ar r e t a i ni ng b r a cket . Ti ght e n t o 10 Nm. 115 . At t ach t h e e ng i ne wi r i ng harnes s from t he in t a ke man if ol d rear r et a i ni ng b r ack e t . 116 . At t ach t h e i nt a ke [...]
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Страница 718
118 . Ti ght e n t o 7 Nm. 119 . Conne c t t he f ue l pres s ur e r e gul a t o r vacuum ho s e . 120 . Conne c t t he e l e ct r ica l conne ct o r s . 121 . Conne c t t he po s i t i ve cr an kc as e ve nt i la t i o n (P CV) ho s e . 122 . Conne c t t he t hr ot t l e po s i ti o n s ens o r . JagDocs.com[...]
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Страница 719
123 . Conne c t t he t hr ot t l e mot or e l ect r i cal co nnect o r. JagDocs.com[...]
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Страница 720
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Manual Transm i ssi on - MT7 5/ 6-Spe ed Manual T ransaxl e - MM T6 I nst a l l a t io n Speci al T ool (s) Ha l f s ha f t o i l s e al i nst a l l er 205-115 Li nk s ha ft l imi t i ng t oo l 307-446 Engi ne l i f [...]
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Страница 721
3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 47 Nm. 4. Ins t a l l the a cces s co ver. Ti ght e n t o 10 Nm. 5. Ins t a l l the dus t cover . Ti ght e n t o 10 Nm. 6. Ins t a l l the s t art er mot o r . Ti ght e n t o 35 Nm. Vehi c le s with 2.5L or 3.0L engine JagDocs.com[...]
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Страница 722
7. NOT E: Us i ng a s ui t a bl e s ur f a ce cl ea ne r , W S E- M5B392 -A o r e qui val e n t, m e e t i ng t he Jagua r s pe ci f i cat i on . Cl e a n t he s e a l f a ce o n t he t r a nsf e r cas e bef o r e i ns ta l l i ng t he ne w l i nk s ha ft o i l se a l. Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w l i nk s ha ft o i l se a[...]
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Страница 723
12. NO TE: Do not t ig ht e n t he engi ne r o l l res t ricto r br acket t o p re ta i ni ng bol t s a t t hi s s t a ge a t t hi s s t a ge . I nst a l l t he e n gi ne r o l l r e s t rict o r br acket . Ins t al l t he e ngi ne r o ll re st r i ct o r br acket t o p ret a i ni ng bol t s . 13. NO TE: Do not t ig ht e n t he engi ne r o l l res [...]
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Страница 724
17. NO TE: Do not t ig ht e n t he c a t a l yt i c conver t e r r et ai ni ng bo l t s a t t hi s s t a ge . I nst a l l t he cat a l yt i c co nverte r moun t br acket . 18. Ins t a l l t he cat a l yti c converte r mount br acke t r e t ai ni ng bo l t . Ti ght e n t o 25 Nm. 19. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a[...]
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Страница 725
22. CAUT I O N: N e v e r us e j oi nti ng compound f o r war d o f the ca t a l yt i c c on ver t e r . Fa i l ur e t o f ol l ow th i s i ns t r uct io n m a y r e s ul t i n d a mage t o th e c ompo ne nt . • NO T E: Make s ur e t he ret a i ni ng nut s a r e t i ght e ne d tw i ce in t he s e que nc e s hown. I nst a l l t he r i g ht -hand c[...]
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Страница 726
27. Ins t a l l a n ew ha l f s ha f t s e a l . 28. CAUT I O N: Do no t us e e x ces s i ve f o rc e when e ngag ing t he hal fs h a ft t o t he l i nk s ha f t . Fa i l ur e t o f o l l ow t hi s i ns t r u cti o n may res ul t i n dama ge t o t he co mpon ent . • NO T E: Make s ur e t he ha l f s ha f t i s f u ll y l o cat e d t o t he li nk [...]
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Страница 727
31. Ins t a l l t he ha l f s ha f t a nd i nt erm ed ia t e s haf t a s s e mbl y. Ti ght e n t o 20 Nm. All v e h icle s 32. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , [...]
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Страница 728
35. Remove t he s pe ci a l t o o l . 36. Conne ct t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . Ins t al l a ne w O -r i ng s e a l . Ti ght e n t o 30 Nm. 37. Ins t a l l t he po we r s t e e r i ng hi gh-pres s ur e pi pe ret a i ni ng b ol t. Ti ght e n t o 25 Nm. 38. Ins t a l l a n ew ha l f s ha f t s na p ring. JagDocs.com[...]
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Страница 729
39. Ins t a l l t he l e f t -hand ha l f s ha ft . 40. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. • NO T E: Make s ur e t he ha l f s ha f t i s a l i gne d t o t he f r ont whe e l hub. At t a ch t he whe e l knuc kl es . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle s . 3. I ns t a l l t he lo we r ar m[...]
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Страница 730
44. Remove t he s pe ci a l t o o l . 45. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d. Ti ght e n t o 10 Nm. 46. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d ret a ini ng bol t s . Ti ght e n t o 10 Nm. 47. Ins t a l l t he uppe r exhau st he a t s hi e l d . Ti ght e n t o 6 Nm. JagDocs.com[...]
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Страница 731
48. Remove t he s pe ci a l t o o l . 49. Ins t a l l t he l e f t -hand e xh a us t m a ni f o l d he a t s hi e l d . Ti ght e n t o 10 Nm. 50. Remove t he s pe ci a l t o o l . 51. Ins t a l l t he t r a ns a xl e mount . Ti ght e n t o 80 Nm. JagDocs.com[...]
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Страница 732
52. Ins t a l l t he coo l a nt s ys t em t o p ho se . Ins t al l a ne w ga s k e t . Ti ght e n t o 9 Nm. 53. W A RNING: Ra i s e t he s pe ci a l t o o l pl a t f o r m s l o wl y. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n ca n res ul t i n pe r s o na l i nj ury . I nst a l l t he e n gi ne a n d t r ans a xl e a s s e mbl y. Ra is e t[...]
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Страница 733
57. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 58. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame ret a i ni ng b ol t. Ti ght e n t o 142 Nm. 59. NO TE: L e ft -hand s h own, r i g ht -hand s i mil [...]
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Страница 734
62. Ti g ht e n t he e ngi ne s uppo rt b r a cket ret a i ni ng bol t s . Ti ght e n t o 40 Nm. • NO T E: I f fi x i ngs can be r e -use d o n ve hi cl e s bui l t pr i o r to VIN J24254, t he n t he ol d t or que must b e us e d (48 Nm). If ne w f i xing s a re us ed on a ny ve hi cle us e t he ne w t or que . 63. Remove t he s pe ci a l t o o [...]
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Страница 735
68. NO TE: Re move t he b l a nking pl ug from t he ho se . At t a ch t he p owe r s t e ering ho s e . 69. Conne ct t he g round ca bl e . Ti ght e n t o 10 Nm. 70. Conne ct t he e ngi ne co nt rol modul e (ECM ) el e ct r i cal co nnect o r. Us i ng s pe c i a l t o o l 418-5 35, t ig ht e n t o 5 Nm. 71. Conne ct t he e l e ct r i cal conne ct o[...]
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Страница 736
73. Ins t a l l t he clut ch mas t e r cyl i nde r t o c l ut ch s l a ve cyli nd e r hi g h pre ss ur e pi pe sup po r t b rack e t. 74. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: Re move t he ti e s t raps . • NO T[...]
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Страница 737
Vehi c le s with 2.0L engi n e 78. At t ach t he co o l a nt hos e s . 79. At t ach t he a ccel erat o r cab l e ret a i ni ng br acket . Ti ght e n t o 9 Nm. 80. At t ach t he a ccel erat o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. At t a ch t he a ccel e r a t or cabl e . 81. At t ac[...]
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Страница 738
82. At t ach t he co o l a nt hos e s . 83. At t ach t he co o l a nt hos e . 84. At t ach t he co o l a nt hos e . 85. Ins t a l l t he a ir f i l te r i nt a ke pi pe . 86. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t r i b ut i o n and Fil t e r i ng [...]
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Страница 739
88. At t ach t he co o l a nt hos e . 89. NO TE: Re move t he t i e s t r ap s . • NO T E: Re move t he bl a nk i ng p lu gs from t he t ube a nd t he A/C c ompres s o r. At t a ch t he A /C compr es s o r s uppl y a nd r et ur n t ube s . Ins t al l new O-r i ng s e a l s . Ti ght e n t o 25 Nm. 90. Ins t a l l t he f r ont muff l e r. For a ddi[...]
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Страница 740
95. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he A BS whe e l s pe e d s e ns o r. 96. NO TE: Re move t he t i e s t r ap s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Det ach a nd rep os i t i on t he brake cal i pe r a ss e mbly. 97. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he[...]
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Страница 741
100 . NO TE: Ri ght -hand s h own, le ft -hand s i mil ar. Re move t h e r e a r ve hi cle t ie down s t rap. 101 . NO TE: Ri ght -hand s h own, le ft -hand s i mil ar. Re move t h e front vehi cl e t i e d o wn s t r a p. 102 . In s t a l l t he f r o nt whe el s a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd [...]
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Страница 742
109 . NO TE: Le f t -ha nd s ho wn, r i ght -hand s i mi l ar. Ti ght e n t he f r ont hub ret a i nin g nu ts . Ti ght e n t o 290 Nm. 110 . Carr y o ut t he u nderbody mis a l i gnment che ck . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: U nde r b o dy Mis a li g nment Che ck (502-00 U ni -Bo dy, Subframe a nd Mount i ng S y s t e m, [...]
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Страница 743
P ubl i s he d: 11-May-2 011 E ngine - 2.0L NA V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 - En gineVehi cles With: 5-Spee d Autom atic T ransa xle - JATC O / 6-Sp eed Autom atic T r ansaxl e - AWF 21 I nst a l l a t io n Speci al T ool (s) Ha l f s ha f t o i l s e al i nst a l l er 205-115 Li nk s ha ft l imi t i ng t oo l 307-446 Engi n[...]
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Страница 744
4. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 5. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 6. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 7. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 8. NOT E: Rot a t e t [...]
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Страница 745
9. Ins t a l l the a cces s co ver. Ti ght e n t o 10 Nm. 10. Ins t a l l t he dus t c o ver . Ti ght e n t o 10 Nm. 11. Ins t a l l t he s t arte r mot o r . Ti ght e n t o 35 Nm. Vehi c le s with 2.5L or 3.0L engine 12. NO TE: U s i ng a s ui t abl e s ur face cl e a ne r , W SE -M 5B392-A or e qui va l e nt , m e e t i ng t he Jagua r s pe ci f [...]
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Страница 746
14. Ins t a l l a n ew l i nk s ha f t s n ap r i ng. 15. Ins t a l l a n ew t r ans fe r cas e O -r i ng s e a l . 16. NO TE: Eng a ge the l i nk s ha f t int o t he t r ans a xle . I nst a l l t he t rans f e r cas e . Ti ght e n t o 90 Nm. 17. NO TE: Do not t ig ht e n t he engi ne r o l l res t ricto r br acket t o p re ta i ni ng bol t s a t t[...]
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Страница 747
19. Ins t a l l t he e ngi ne roll r e s t r i cto r br acket s i de re t a i ni ng bo l t s . Ti ght e n t o 35 Nm. 20. Ti g ht e n t he e ngi ne r ol l r e s t rict or bracket r et a i ni ng nut s. Ti ght e n t o 35 Nm. 21. Ti g ht e n t he e ngi ne r ol l r e s t rict or bracket t o p r e t ai ni ng bo l t s . Ti ght e n t o 55 Nm. 22. NO TE: Do[...]
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Страница 748
24. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a i ni ng bo l t s. Ti ght e n t o 55 Nm. 25. Ins t a l l a n ew ca t a l yt i c co nv e rte r s e a l i ng r i ng . 26. Ins t a l l ne w c a t al yt i c conver t e r r e t a i ni ng s t uds . Ti ght e n t o 9 Nm. 27. CAUT I O N: N e v e r us e j oi nti ng compound f o r war d o f[...]
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Страница 749
29. Conne ct t he rig ht -ha nd cat a l ys t m on it o r s e ns o r e l e ct r i cal co nnect o r. 30. Ins t a l l t he r i ght -ha nd cat a lyt i c conver t e r r e t a i ni ng bo l t s . Ti ght e n t o 25 Nm. 31. Ins t a l l a n ew ha l f s ha f t s na p ring. 32. Ins t a l l a n ew ha l f s ha f t s e a l . 33. CAUT I O N: Do no t us e e x ces s[...]
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Страница 750
34. Ins t a l l t he t r a ns f e r cas e Y br acket . Ti ght e n t o 55 Nm. 35. Ins t a l l t he t r a ns f e r cas e Y br acket r et a i ni ng bo l t s . Ti ght e n t o 25 Nm. Vehi c le s with 2.0L engi n e 36. Ins t a l l t he ha l f s ha f t a nd i nt erm ed ia t e s haf t a s s e mbl y. Ti ght e n t o 20 Nm. All v e h icle s JagDocs.com[...]
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Страница 751
37. CAUT I O N: Ma k e s ure t he r i ght -ha nd drive ha l f s haf t i s su ppo r t e d, fa i lu r e t o fo l l ow t h is i ns t r uct i o n may res ul t i n d a m a ge t o t he co mponent . Us i ng t he s p e ci a l t o ol , i ns t a l l t he e ngi ne a nd t rans a xle to t he s ubframe . 38. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ti [...]
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Страница 752
40. Remove t he s pe ci a l t o o l . 41. Conne ct t he p o we r s t e e r i ng hi gh-pres s ur e pi p e . Ins t al l a ne w O -r i ng s e a l . Ti ght e n t o 30 Nm. 42. Ins t a l l t he po we r s t e e r i ng hi gh-pres s ur e pi pe ret a i ni ng b ol t. Ti ght e n t o 25 Nm. 43. Ins t a l l a n ew ha l f s ha f t s na p ring. JagDocs.com[...]
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Страница 753
44. Ins t a l l t he l e f t -hand ha l f s ha ft . 45. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. • NO T E: Make s ur e t he ha l f s ha f t i s a l i gne d t o t he f r ont whe e l hub. At t a ch t he whe e l knuc kl es . 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle s . 3. I ns t a l l t he lo we r ar m[...]
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Страница 754
49. Remove t he s pe ci a l t o o l . 50. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d. Ti ght e n t o 10 Nm. 51. Ins t a l l t he ce nt e r e xhaus t he at s hi e l d ret a ini ng bol t s . Ti ght e n t o 10 Nm. 52. Ins t a l l t he uppe r exhau st he a t s hi e l d . Ti ght e n t o 6 Nm. JagDocs.com[...]
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Страница 755
53. Remove t he s pe ci a l t o o l . 54. Ins t a l l t he l e f t -hand e xh a us t m a ni f o l d he a t s hi e l d . Ti ght e n t o 10 Nm. 55. Remove t he s pe ci a l t o o l . 56. Ins t a l l t he t r a ns a xl e mount . Ti ght e n t o 80 Nm. JagDocs.com[...]
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Страница 756
57. Ins t a l l t he coo l a nt s ys t em t o p ho se . Ins t al l a ne w ga s k e t . Ti ght e n t o 9 Nm. 58. W A RNING: Ra i s e t he s pe ci a l t o o l pl a t f o r m s l o wl y. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n ca n res ul t i n pe r s o na l i nj ury . I nst a l l t he e n gi ne a n d t r ans a xl e a s s e mbl y. Ra is e t[...]
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Страница 757
62. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 63. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame ret a i ni ng b ol t. Ti ght e n t o 142 Nm. 64. NO TE: L e ft -hand s h own, r i g ht -hand s i mil [...]
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Страница 758
67. Ti g ht e n t o t he s uppo r t ba r ret a i ni ng bol t s . Ti ght e n t o 25 Nm. 68. Ins t a l l t he e ngi ne s up port b r acket . Ti ght e n t o 80 Nm. 69. Ti g ht e n t he s uppo rt ba r ret a i ni ng bo l t s . Ti ght e n t o 25 Nm. 70. Remove t he s pe ci a l t o o l . 71. Lowe r t he vehi c l e . 72. NO TE: Ri ght -hand s ho wn, l e ft[...]
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Страница 759
73. At t ach t he co o l a nt pi p e . Ti ght e n t o 9 Nm. 74. Conne ct t he s pr i ng l o ck coupl in g. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Spr i ng L ock Co upl i ngs (310-00 Fue l S yst e m - Ge neral I nf o rm a t i o n, Ge ne r a l P roc e dur e s ). 75. NO TE: Re move t he b l a nking pl ug from t he ho se . At t a ch t [...]
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Страница 760
78. Conne ct t he e ngi ne h a r nes s e l e ct r i cal conne cto r . Ti ght e n t o 10 Nm. 79. At t ach t he b a t t e r y cab le s . Ti ght e n t o 10 Nm. Vehi c le s with 2.0L engi n e 80. At t ach t he co o l a nt hos e s . 81. At t ach t he a ccel erat o r cab l e ret a i ni ng br acket . Ti ght e n t o 9 Nm. JagDocs.com[...]
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Страница 761
82. At t ach t he a ccel erat o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e n p o s i t i o n. 2. At t a ch t he a ccel e r a t or cabl e . 83. At t ach t he cr ui s e cont r ol cab l e . All v e h icle s 84. At t ach t he co o l a nt hos e s . 85. At t ach t he co o l a nt hos e . JagDocs.com[...]
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Страница 762
86. At t ach t he co o l a nt hos e . 87. Ins t a l l t he a ir f i l te r i nt a ke pi pe . 88. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t r i b ut i o n and Fil t e r i ng - 2.0L N A V6 - A JV6/2.5L NA V6 - AJV6/3.0L N A V6 - AJ27, Remova l a nd I ns[...]
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Страница 763
94. Ins t a l l t he coo l i ng fa n mot o r a nd s hroud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V 6 - A JV6/3 .0L NA V6 - AJ27, Remova l a nd I ns t a ll a t i o n). 95. NO TE: Re move t he t i e s t r ap s . • NO T E: L ef t -hand s[...]
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Страница 764
99. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he b r a ke p i pe . 100 . NO TE: Le f t -ha nd s ho wn, r i ght -hand s i mi l ar. • NO T E: Ins t al l n ew br a ke ca li pe r anchor pl at e ret a i ni ng bo l t s. At t a ch t he b r a ke ca l i pe r a s se mbl y. Ti ght e n t o 133 Nm. 101 . NO TE: Ri ght -hand s h own, [...]
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Страница 765
104 . In s t a l l t he f r o nt whe el s a nd t i res . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 105 . In s t a l l t he b a t t e r y t ray. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Moun[...]
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Страница 766
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Oil C apa ci ty Descri pti on Li ters I nit i a l f i l l i ncl udi ng oi l fi lt er 6·7 S er vice f il l i ncl udi ng o i l f i l te r 6·0 S er vice f il l wi t hout o i l fi l te r 5·8 Lubr i cant s, Seal er s a nd Ad hesi ve s I te [...]
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Страница 767
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Des cr ipt i o n a nd O pe r a t i o n Gene ral Vi e w Item Pa r t Nu m be r De scri pt i on 1 - Int a k e mani f ol d 2 - Fuel i nj e ct i on su ppl y ma ni fo l d 3 - Fuel i nj e ct o r 4 - Va l ve co ver 5 - T ur bochar ge r 6 - Br a k[...]
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Страница 768
14 - O i l pres s ur e s wi t ch 15 - Fuel i nj e ct i on pum p 16 - O i l l evel ind i ca t or a nd t ub e 17 - Exhaus t gas r eci rc ula t i on (EGR) val ve Engin e Ide nt ifica tion C ode Engi ne code a nd e ngi ne s eria l numbe r The e ngi ne co de (4-di gi t ) a nd t he e ngi ne se ria l nu m be r (consi s t ing of t wo l e t t e r s f o r th[...]
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Страница 769
Item Pa rt Nu m ber De scr i pti on 1 - Cyli nder he a d 2 - Cyli nder he a d bo l t s 3 - I nt a ke val ve s 4 - Cyli nder he a d ga s ke t 5 - Exh a us t va l ve s 6 - Exh a us t cams ha f t 7 - I nt a ke camsha f t 8 - Ca m s ha f t ca r r ie r 9 - Ca m s ha f t ca r r ie r bea ring bracket s (5 of f ) 10 - S e a li ng s urface 11 - Ro c ker s h[...]
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Страница 770
I te m Pa rt Nu m ber Desc ri pti on 1 - Rock er s haf t , e xha us t roc ker a r m 2 - Rock er s haf t , i nt a ke rock er arm 3 - S t ud o n r ock e r ar m The val ve s a r e op e r at e d by l i ght we i ght a l umin iu m r ocker arm s , whi ch a r e mount e d o n t wo rocker s haf t s . T he rock e r a r m s a r e o f d if fe rent le ngt hs t o[...]
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Страница 771
3 - Engi ne f r o nt co ver gas ke t Fr o nt Co ver The t imi ng cover i s of s t e el co nst r uct i o n a nd i s fi tt e d us i ng s e a l i ng compo und. Prio r t o f i t t i ng, t he m a t ing f a ces o n t he t i m i ng ca s e and cover m us t b e cl e a ne d t ho roughly. A sp e ci a l t o ol is us e d t o a l ig n t he cove r t o t he e ngi [...]
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Страница 772
I te m Pa rt N um be r De s cri pti on 1 - Oi l s pray noz z l e 2 - Ta b The pi s t on a ls o i nco r por a t e s a n o i l ga l l e r y f o r c oo l i ng pur po s e s . T hi s is s uppl ie d b y oi l s pray no z z l e s whi ch a r e l ocat e d i n e ngi ne b l ock o i l ga l l e ry . O pt i mum pi s t o n co ol ing i s e ns ured, w hi c h i s ne [...]
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Страница 773
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - C ranksha ft Front Seal I n-v e hi c l e Re pa i r Speci al T ool (s) Re l e a s e t ool , b el t t ens io ne r 303-676 W r e nch s t rap-unive r s a l 303-D 055 Re mover /Ins t a l l e r , Front O il Seal 303-679 (21- 238) R em ova l 1. Remove t[...]
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Страница 774
5. Usi ng t he s pe cia l t oo l , r emove t he cr a nk s ha ft f r ont o i l s e a l. Dis car d t he o il s e a l . Insta llat ion 1. NOT E: Ins t a l l a new cr a nks ha ft front oi l s e a l . • NO T E: A ne w cr anks ha ft f r on t oi l s e al i s s uppl i e d wi th a n a l i gnm e nt s l e e ve t ha t wi l l b e pu she d o ut d ur i ng i ns [...]
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Страница 775
4. Ins t a l l the right -ha nd whe e l a rc h l i ne r acces s pa ne l . 5. Ins t a l l the f r ont road whee l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). JagDocs.com[...]
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Страница 776
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - C ranksha ft Rear Seal I n-v e hi c l e Re pa i r R em ova l 1. Remove t he f l ywhe e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl ywhe e l (303-01B Eng in e - 2. 0L Dur a t o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150PS ) - P[...]
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Страница 777
4. Tig ht e n t he cr a n ksha f t r e a r o i l s e al ca r r ie r r et a i nin g bo l t s . Ti ght e n t he b ol t s i n t he s e q ue nce s ho wn. Ti ght e n t o 10 Nm. 5. Remove t he cr a nks haf t r e a r o i l s e a l al i g nment s l e e v e . 6. Ins t a l l the f l ywhe e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl ywhe e[...]
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Страница 778
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Front C o v er I n-v e hi c l e Re pa i r Speci al T ool (s) Al ig ne r , Fr o nt Co ve r 303-682 (21- 241) R em ova l 1. Remove t he e ngi ne f r ont mount . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr ont Mo unt [...]
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Страница 779
6. D et a ch t he ge ne r a t o r pos i t i ve cabl e . 7. D i s conne ct t he ge ne r a t or e l e ct r i cal co nne cto r. 8. Remove t he ge ne r a t or upp e r r e t ai n ing b ol t . 9. D et a ch t he ge ne r a t o r . S li de t he g e ne r at or r e a r ward s a s f a r awa y f r om t he a cces s o r y drive bel t t ens i one r a ss e mbl y a [...]
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Страница 780
11. Det a ch t he acce s s o r y drive be l t . 12. Remove t he a cces s o r y drive be l t t e ns i one r. 13. Remove t he e n gi ne f r o nt co ver l owe r r e t a i ni ng nut s a nd bo l t s . 14. Lowe r t he vehi c l e . 15. NO TE: Eng in e s ho wn removed f o r cl a r i t y. • NO T E: T he i dl er pul l e y can not be r e m o ved unt i l t h[...]
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Страница 781
16. NO TE: Eng in e s ho wn removed f o r cl a r i t y. Re move t h e front e ngi ne m ou nt br a c ket a nd i dl e r pul l e y. 17. NO TE: Eng in e s ho wn removed f o r cl a r i t y. Re move t h e e ngi ne f r on t c o ver uppe r r et a i ni ng bol t s . 18. CAUT I O N: A v oi d da mag e t o t he engi ne front co ver mat i ng f a ce on t he e ngi[...]
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Страница 782
2. CA UT I O NS: A ne w e ngi ne f r ont c o ver must be i ns t a l le d. Fai l ur e to f o ll o w t hi s in s t ruc t i o n may r es ul t i n da mag e t o t he v eh icl e. I ns t a ll t he e ngi ne front cove r wi t hi n f i ve mi nut e s o f a ppl yi ng t he s ea l er. Fa i lu r e t o fo l l o w t hi s ins t ruc t i o n may r es ul t i n da mage [...]
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Страница 783
7. Tig ht e n t he e ngi ne f r ont cove r l o we r r et a i ni ng nut s a nd bo l t s . Ti ght e n t he e n gi ne f r o nt co ver nuts and bol t s t o 3 Nm. Ti ght e n t he e n gi ne f r o nt co ver nuts and bol t s in t he f ol l o wi ng s eq ue nce: Ti ght e n t he 2 bo l ts i ndi cat e d t o 11 Nm. Ti ght e n t he rema ini ng nut s a nd bo l t [...]
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Страница 784
10. NO TE: Eng in e s ho wn removed f o r cl a r i t y. I nst a l l t he i d l e r pu ll e y r e t a i ni ng nut . Ti ght e n t o 43 Nm. 11. Ins t a l l t he a cc e s s o r y drive b e l t t e nsi o ner. 12. At t ach t he a cces s or y drive be l t . 13. At t ach t he a cces s or y drive be l t t e ns i one r as s e mbl y. Ti ght e n t o 47 Nm. 14.[...]
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Страница 785
15. Ins t a l l t he ge ne r a t or upp e r r e t a i ni ng b ol t . Ti ght e n t o 47 Nm. 16. Ti g ht e n t o 47 N m. 17. Conne ct t he g e ne r a t or e l ect r i cal co nne cto r. 18. At t ach t he g e ne r a to r po s i t i ve ca bl e . Ti ght e n t o 8 Nm. 19. Ins t a l l t he cr a nks haf t front s e a l . For a ddi ti ona l i nf o r m a t i [...]
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Страница 786
20. Ins t a l l t he r e t a i ni ng nut s . 1. I ns t a l l t he r e t a i ni ng bracket . 2. I ns t a l l t he r e t a i ni ng nut s . 21. At t ach t he e ngi ne wi r i ng ha r ne ss . 22. At t ach t he e ngi ne wi r i ng ha r ne ss . 23. Ins t a l l t he e ngi ne f r ont mount . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr[...]
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Страница 787
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Front Mou nt I n-v e hi c l e Re pa i r Speci al T ool (s) Engi ne s up po r t b r acke t 303-021 Engi ne l i f t i ng e ye 303-1067 R em ova l All v e h icle s 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r ca[...]
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Страница 788
4. D et a ch t he wi ring ha r ne s s f r om t he e ng i ne co ve r mount i ng bracket . 5. D et a ch t he e l e c t r i cal co nne ct or f r om t he e ngi ne c ove r mount i ng b r a cket . 6. Remove t he e ngi ne cover mount ing bra c ket . 7. Ins t a l l the s p e ci a l t o ol . Ti ght e n t o 23 Nm. 8. Usi ng t he s pe cia l t oo l , s uppo r [...]
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Страница 789
Vehi c le s bu ilt up to VI N: E4 386 8 9. D i s conne ct t he f uel p ump f ue l s upp l y an d r e t ur n l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f[...]
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Страница 790
13. S e cur e t he p o we r s t e e r i ng fl ui d r e s e rv oi r to one s id e . 14. Remove t he e n gi ne mount da mpe r . 15. NO TE: Mark t he pos i t i on o f the e ng ine mo unt b e fo re remo v al . Re move t h e e ngi ne mount a nd b r a cket a s s e mbl y. 16. Remove t he e n gi ne mount . Vehi c le s bu ilt from VIN :E4 38 69 JagDocs.com[...]
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Страница 791
17. Dis c o nne ct t he f uel pump fue l sup pl y and r e t urn l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f ue l pu m p f uel s uppl y a nd ret ur n l [...]
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Страница 792
22. Remove t he e n gi ne mount . Insta llat ion Vehi c le s bu ilt from VIN :E4 38 69 1. NOT E: Cl e an t he front e ngi ne mount mat in g f a c e s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 80 Nm. 2. Tig ht e n t o 80 Nm. 3. Tig ht e n t o 10 Nm. Vehi c le s bu ilt up to VI N: E4 386 8 JagDocs.com[...]
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Страница 793
4. NOT E: Cl e an t he front e ngi ne mount mat in g f a c e s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 80 Nm. 5. Tig ht e n t o 80 Nm. 6. Tig ht e n t o 10 Nm. All v e h icle s 7. Tig ht e n t o 23 Nm. JagDocs.com[...]
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Страница 794
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Flexplate I n-v e hi c l e Re pa i r R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e [...]
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Страница 795
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Flyw h eel I n-v e hi c l e Re pa i r R em ova l 1. Remove t he clut ch d i s c a n d p r e s s ur e pl at e . For ad di t i ona l inf o rm a t i o n, r ef e r t o : Cl ut ch Dis c a nd P res s u r e P l a t e (308- 01 Cl ut ch, Re mov a l a nd I[...]
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Страница 796
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Intake Manifo ld I n-v e hi c l e Re pa i r R em ova l 1. Remove t he a i r cl ea ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L [...]
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Страница 797
6. Remove t he i nt a ke man if ol d . Re mov e a nd di s c a r d t he i nt a ke m a ni fo l d g a ske t s. Insta llat ion 1. NOT E: Ins t a l l ne w i nt a ke mani fo l d gas ket s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 15 Nm. 2. NOT E: Ins t a l l a new EGR val ve ga s ket . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 798
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - Oi l Pan I n-v e hi c l e Re pa i r R em ova l All v e h icle s 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def l e ct o r - 2.2L Di e s el /2.0L Di es e l (501-0 2 Fr ont End Bod y Pa n e l s[...]
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Страница 799
Insta llat ion All v e h icle s 1. CAU TI O N : Avoi d d a mage t o the oi l pan mat i ng f ace o f t he cy l i nd e r bl o ck . Fa i l ur e t o f o l l ow th i s i ns t r uct i on may ca us e d a mage t o t he ve hi cle . Cl e a n t he cyl i nde r bl o ck m a t i ng f a ces . 2. CA UT I O NS: A ne w o i l pa n must be i ns t al l e d. Fai l ure t [...]
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Страница 800
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - T imin g C hain I n-v e hi c l e Re pa i r Speci al T ool (s) Ti mi ng To o l , Cr anks ha f t 303-698 (2 1-251 ) R em ova l 1. Remove t he e ngi ne f r ont co v e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Eng i ne Fr ont Co ver [...]
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Страница 801
7. Usi ng s uit ab l e 6 mm ba r , l o ck t he t i mi ng d rive s p r o cket s . 8. D et e ns i o n a nd lo ck t he t i mi ng cha i n t e ns io ne r . 1. Re t ract t he p a wl . 2. P us h t he l o ck i n. 3. I ns e rt a p in . 9. NOT E: Engi ne r e moved fo r cla rit y . Re move t h e t i ming chai n t e ns i o ne r a nd gui de s . JagDocs.com[...]
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Страница 802
10. Remove t he t i mi ng cha i n. Insta llat ion 1. CAU TI O N : Make s ur e t h e col or e d l i nks a l i g n t o t he ti ming mark s. Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . I nst a l l t he t i mi ng cha in. JagDocs.com[...]
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Страница 803
2. CAU TI O N : Make s ur e t h e t i m i ng chai n te ns i o ne r i s f ul l y r e t r a cte d bef o r e i ns ta l l a t i on. Fa i l u r e t o f o l l ow t hi s i ns t r uct i on m a y r es ult i n da mag e to the ve hi cle . • NO T E: Engi ne r emove d f o r cl a r it y. I nst a l l t he t i mi ng cha in t e ns i o ne r a nd gui de s . Ti ght [...]
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Страница 804
5. Tig ht e n t o 33 Nm. 6. Remove t he s ui t a bl e 6 mm ba r. 7. Remove t he s p e cia l to o l from t h e cr anks ha f t pos i t io n ( CKP ) s e ns o r hol e . 8. NOT E: O nl y t ur n t he e ngi ne i n t he norm a l di rect i o n o f rot a t i o n. Us i ng a s ui t a b l e s c r e wdr ive r, t ur n t he en gi ne cl o ck wis e t wo r e vol ut i[...]
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Страница 805
9. Ch eck t he cams ha f t ti ming by i ns e rti ng a s ui t a bl e 6 mm b ar t hr oug h t he ho le s i n t he cams ha ft and fue l i nj e ct i on pump s pr ocket s . 10. Check t he t i ming by ins e r t i ng t he s peci a l t o ol i n t he CKP s e ns o r hol e . 11. Remove t he s pe ci a l t o o l and th e s ui t a b l e 6 mm bar. 12. Ins t a l l [...]
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Страница 806
Name Hi g h p r es s ur e f ue l s u ppl y l i ne uni o n l ubrica nt TBD P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - V alve C over I n-v e hi c l e Re pa i r Speci al T ool (s) Al i gner, Fuel I nj e cto r 303-711 (2 1-258 ) Ge nera l Equi pm ent P ne umat i c vacuum gun Mate ri a l s Spe[...]
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Страница 807
2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he e ng i ne o i l f i l l e r cap t o pr e vent f o r ei gn mat e ria l e nt e r i ng t he val v e c ove r . Re move t h e e ngi ne cove r. 4. CAU TI O N : P r ot ect t he fu e l i nj e ct o r e l e c t r i cal co nne ct ors wi t h li nt -free mat e ria l t o p r e vent c ont a mi na t i [...]
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Страница 808
7. NOT E: O ne pi pe s h own o t he r pip e s a re s i mi l a r . Re move a nd di s ca r d t he hig h-pr e s s ure f uel s uppl y li ne . 8. Usi ng t he p neumat i c va cuum g un , va cuum forei g n mat e r i a l from t h e fu e l i nj e ct o r a nd t he f ue l i nj e ct i o n s uppl y mani f o l d. 9. Ins t a l l bl a nk i ng cap s t o t he o pe n[...]
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Страница 809
13. Dis c o nne ct t he mas s a i r fl o w (MA F) s e ns or e l ect r i cal conne ct o r. 14. Det a ch t he s t ar t e r moto r wi r i ng harne ss . 15. Det a ch t he cy li nde r he a d t e mperat ure (CH T) s e n s or e l e c t r i cal conne ct or. 16. Dis c o nne ct t he CHT s e ns or el e ct r i cal co nnect o r. 17. Dis c o nne ct t he p o s i [...]
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Страница 810
18. Det a ch t he s t ar t e r moto r a nd i nj e ct o r wiring ha rn e s s . Re pos i t i o n a nd t i e t he wiring ha r ne s s a s i de . 19. NO TE: Ri ght -hand s ho wn l ef t -hand s i m i l a r. Det ach t he mas s a i r fl o w (MA F) s e ns or wi r i n g ha r ne s s . Re pos i t i o n a nd t i e t he wiring ha r ne s s a s i de . 20. Remove t[...]
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Страница 811
23. Remove t he va l ve cover. Re mov e a nd di s c a r d t he val ve cove r g a ske t . Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed com po ne nt s . Hi ghl y fl a mm a b l e mixt ur e s a r e a l wa ys pr e s e nt and may i g ni[...]
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Страница 812
3. NOT E: Do not t i ght e n t he r et ai ni ng bo l t s a t t h is s t age . I nst a l l t he f ue l r ai l br a c ket s . 4. NOT E: Do not t i ght e n t he r et ai ni ng bo l t s a t t h is s t age . I nst a l l t he f ue l i nj e c t i o n s upp l y mani f o l d r e t ai ni ng bo l t s . 5. Loos e n t he fue l inj ect i on s u ppl y mani f o l d[...]
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Страница 813
8. Connect t he po s it i ve cr ankcas e ve nti l a t i o n (P CV) hos e t o t h e va l ve cover. 9. Connect t he CHT se ns o r e l e c t r i cal co nne ct or. 10. At t ach t he (CH T) s e ns o r e l e c t r i cal co nne ct or. 11. At t ach t he s t arte r mot o r wi ring ha rn es s . 12. Conne ct t he MAF s e ns o r el e ct r i cal co nnect o r. J[...]
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Страница 814
13. NO TE: O ne f ue l i nj e ct or s ho wn o t he r fue l i nje ct o rs a r e s i mil a r . I nst a l l a ne w v a l ve cove r f ue l i nj e c t o r se al . 14. Lubr i cat e t he hi g h-pr e ss ure f ue l s uppl y l i ne u nio n t hr e a ds wi t h cl e a n l ubrica nt . 15. CAUT I O N: Do no t a l l o w t he uni ons t o hi t the ol ive e nds o f t[...]
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Страница 815
19. NO TE: Hi gh pr e s s ur e f uel s upp ly l i ne s s hown r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld ret a i ni ng bo l t s. Ti ght e n t o 23 Nm. 20. NO TE: Hi gh pr e s s ur e f uel s upp ly l i ne s s hown r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld ret a [...]
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Страница 816
24. Conne ct t he f uel i nje ct o r e le ctrica l conne ct o r s . 25. Conne ct t he f uel ret urn l i ne s to t he f ue l i nj e ct o rs. 26. Ins t a l l t he e ngi ne cover. 27. Ins t a l l t he oi l f il l e r cap . 28. Ins t a l l t he oi l l e vel i ndi cat o r . JagDocs.com[...]
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Страница 817
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine2.0L Duratorq-TDCi Re moval Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Bal l jo i nt s pl i t t e r 204-1 92 W he el hub pu ll e r 205-4 91 Adap t or nut s 205-4 91-01 For c i n g s cr ew 204[...]
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Страница 818
Engine li f t i ng e ye 303-1 067 5 P o i nt S e cur i t y T or x Bi t 418-5 35 R em ova l 1. D et a ch t he l o we r s t e e r i ng col um n s ha ft . 2. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). [...]
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Страница 819
7. D i s conne ct t he radi a t o r l owe r coo l a nt hos e . 8. CAU TI O N : To pr eve nt t he veh icl e beco ming uns t ab l e whe n t he e ngi ne a nd tra nsmi s s i o n a s s e mbl y a r e r e m ove d , i ns t a l l t he ve hi cl e ti e -do wn s t r a ps . Fai l ur e t o f ol l o w t hi s i nst r ucti o n may res ul t i n da ma ge t o th e v e[...]
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Страница 820
14. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake ca l i pe r a nd brake cal i pe r a nchor p l a t e a s s e mbl y. 15. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 16. CAUT I O N: Su ppo r t t he brake ca l i per a s s e mbly us i ng t i e s t raps . Fai l ure t o fo l l o w t hi [...]
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Страница 821
19. CAUT I O N: Secur e the AB S wh ee l s pe ed s e ns or us i n g t i e s t r aps . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n a n d a t t a ch t he ABS whe e l s p e ed s e ns o r . 20. NO TE: Re move a nd di s ca [...]
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Страница 822
24. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 1. P r es s t he r et a i ni ng c l i p . 2. De ta ch t he s e l e ct or cabl e s . 25. Remove t he f ront bumpe r s pl i t te r vai n. 26. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front bumpe r s pl i tt e r v a i[...]
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Страница 823
29. Dis c o nne ct t he b rak e va cuum pum p va cuum hos e . 30. Dis c o nne ct t he e xhaus t ga s recircu l a t i o n (E.G.R) va lve modul e vacuum ho s e. 31. Dis c o nne ct t he e xpa ns i o n t a nk ve nt hos e . 32. Det a ch t he coo l i ng s y s t e m hos e . 33. Dis c o nne ct t he e xpa ns i o n t a nk o ut l e t hos e . JagDocs.com[...]
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Страница 824
34. NO TE: T he ret a i ni ng bo l t remai ns ca pt i ve i n t he e l e ct r ica l conne c t o r . Di s conn ect t he e ngi ne ha r ne s s e le ctrica l co nnect o r . 35. Dis c o nne ct t he g l ow pl ug ha r nes s e l e ct rical c onn e cto r . 36. Dis c o nne ct t he b a t t e r y cabl e s . 37. Det a ch t he wi ring ha r nes s from t he ba t t [...]
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Страница 825
39. CAUT I O N: I f f l ui d i s s p il t o n t he pa i nt wo rk , t he a f f e ct e d a rea m us t b e i mmedi a t e l y wa s he d do wn wit h col d wa t e r . Fa i l ure t o f ol lo w t hi s in s t ruc t i o n may r es ul t i n da mag e t o t he v eh icl e. • NO T E: Dr ai n t he f l ui d i nt o a s ui t a bl e cont ai ne r . • NO T E: Ca p t[...]
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Страница 826
44. Det a ch t he powe r a s si s te d s t e ering ho s e . 45. NO TE: Ca p t he e xpos e d po rts . Di s conn ect t he po we r as s i s t e d s t e e r i ng hos e . 46. NO TE: Ca p t he e xpos e d po rts . Di s conn ect t he E.G. R va lve va cuum p i pe . 47. Loo s e n t he ai r condi t i o ni ng compr e ss o r l i ne r e t a in ing bol t . 48. NO[...]
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Страница 827
49. Dis c o nne ct t he f uel l ine s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f ue l pu m p f uel s uppl y a nd f ue l ret ur n li ne mal e and fe mal e c o n[...]
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Страница 828
53. NO TE: Bo l t r emai ns cap ti ve i n t he e ngi ne cont r ol m od ul e (ECM) e l e ct r i cal conne ct o r . Us i ng t he s p e ci a l t o ol , d i s co nne ct t he ECM ha r n e s s e l e ctrica l conne ct o r . 54. Det a ch t he eng i ne wi ring ha r nes s ret a i ni ng cl i p. 55. Det a ch t he eng i ne wi ring ha r nes s e a r t h l ea d . [...]
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Страница 829
59. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 60. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 61. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi n[...]
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Страница 830
63. NO TE: Di s card t he r e t ai ni ng nut s . Re move t h e e ngi ne f r on t mount r et a i ni ng nut s . 64. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 65. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf[...]
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Страница 831
68. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt . P la ce t he e ng i ne , s us pe ns i on a nd t ransmi s s i o n a s s e mbl y t o a s ui t a bl e work i ng a r ea . 69. Det a ch t he eng i[...]
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Страница 832
73. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move a nd di s ca r d t he whe e l hub nut s . 74. CAUT I O N: W h e n t he ti e -r od e nd i s se pa r at e d from t he whe e l hub a ss e mbly, t he b a l l jo i nt s e a l s houl d b e pr o t e c t e d t o pr e ve nt damag e . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r[...]
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Страница 833
78. Us i ng t he s pe ci a l t o o l s , re m o v e t he drive ha l f s ha f t . 79. Remove a nd di s car d t he dr ive ha l f s haf t s nap r i ng. 80. Remove t he d rive ha l f s ha f t . 81. NO TE: Di s card t he O -r ing s e a l s . • NO T E: Ca p t he e xpos e d po r t s . Di s conn ect t he po we r s t e ering l i ne s . 82. Det a ch t he w[...]
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Страница 834
83. Remove t he e n gi ne rol l r e s t r i ct o r . 84. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt . Us i ng a s ui t a b l e hydr aul i c l i f t , remove t he engi ne a nd t rans mi s si [...]
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Страница 835
88. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 89. Remove t he va cuum r e gul a t o r s o l e no i d val ve. 1. Dis con nect t he e l e c t rical co nnect ors . 2. De ta ch t he va c uum hos e s . 3. Re move t he vacuum r e gul a t o r s o le noi d va lve . 90. Det a ch t he s t ar t e r moto r wi r i ng harne ss . [...]
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Страница 836
92. Dis c o nne ct t he s t arte r mot o r wi ring ha rn es s e l e ct r i ca l conne cto r . 93. Det a ch t he s t ar t e r moto r wi r i ng harne ss . 1. Dis con nect t he s t a r t e r mot o r e l e ct r i cal conne cto r. 2. Dis con nect t he s t a r t e r mot o r s o l e no i d e l e c t r i cal co nnect o r. 94. Remove t he s t arte r mot o r[...]
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Страница 837
96. Remove t he t r ans mis s i o n up pe r r e t a i ni ng bo l t s . 97. Remove t he t r ans mis s i o n right -hand ret a i ni ng bol t s . 98. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt [...]
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Страница 838
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine2.2L Duratorq-TDCi (1 10kW/150P S) - Pu ma Re moval Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Bal l jo i nt s pl i t t e r 204-1 92 W he el hub pu ll e r 205-4 91 Adap t or nut s 205-4 91-01[...]
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Страница 839
1. Remove and di s card t he s t e e r i ng c o l umn l o we r r et a i ni ng bol t . 2. Remove t he s t ee ring co l umn coupl i ng. 3. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 4. Recover t he a [...]
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Страница 840
8. D et a ch t he e l e c t r i c bo o st e r hea t e r el e c t r i cal co nnect or fr om t he s ub frame r e t a i ni ng t a ng. 9. D et a ch t he coo l a nt ho s es from t he r e t a i ni ng cl ip s . 10. Det a ch t he coo l a nt ho se . Dis conne ct t he co o l a nt ho s e . Vehi c le s with f uel fire d boo ster he ate r 11. Dis c o nne ct t h[...]
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Страница 841
12. Det a ch t he coo l a nt ho se . 13. Dis c o nne ct t he co o l a nt hos e . All v e h icle s 14. Dis c o nne ct t he radi a to r l owe r co o la n t hos e . 15. CAUT I O N: T o p r eve nt t he vehi cl e be co ming uns t abl e whe n t he e ngi ne a nd tra nsmi s s i o n a s s e mbl y a r e r e m ove d , i ns t a l l t he ve hi cl e ti e -do wn [...]
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Страница 842
16. CAUT I O N: T o p r eve nt t he vehi cl e be co ming uns t abl e whe n t he e ngi ne a nd tra nsmi s s i o n a s s e mbl y a r e r e m ove d , i ns t a l l t he ve hi cl e ti e -do wn s t r a ps . Fai l ur e t o f ol l o w t hi s i nst r ucti o n may res ul t i n da ma ge t o th e v e hi cl e . • NO T E: Ri ght -ha n d s hown, l ef t -hand s [...]
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Страница 843
22. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he brake p i pe. 23. CAUT I O N: Su ppo r t t he brake ca l i per a s s e mbly us i ng t i e s t raps . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re po s i t i o n [...]
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Страница 844
27. NO TE: Re move a nd di s ca r d the O -ring s e a l . • NO T E: Ca p t he e xpos e d po r t s . Di s conn ect t he s uct io n a cc umul a to r pi pe . 28. Dis c o nne ct t he a i r t e m pe r at ur e s e ns or e l ect r i cal co nnect o r. 29. Dis c o nne ct t he hi g h i nt e ns it y di s charge (H.I .D) s e ns or drop a r m . 30. Det a ch t[...]
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Страница 845
32. NO TE: Drai n t he f lui d i nt o a s ui t a bl e co nt a i ne r. • NO T E: Ca p t he e xpos e d po r t s . • NO T E: U s e care wh e n rep os i t i oni ng p ow er as s i s t e d s t e e r i ng hos e . Di s conn ect t he po we r as s i s t e d s t e e r i ng hos e . Re mov e t he p o we r as si s te d s t ee ring ho s e ret a i ni ng cl i p[...]
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Страница 846
37. Det a ch t he coo l i ng s y s t e m hos e . 38. Dis c o nne ct t he e xpa ns i o n t a nk o ut l e t hos e . 39. NO TE: T he ret a i ni ng bo l t remai ns ca pt i ve i n t he e l e ct r ica l conne c t o r . Di s conn ect t he e ngi ne ha r ne s s e le ctrica l co nnect o r . 40. Dis c o nne ct t he g l ow pl ug ha r nes s e l e ct rical c onn[...]
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Страница 847
42. Det a ch t he wi ring ha r nes s from t he ba t t e r y t ray mount . 43. CAUT I O N: I f f l ui d i s s p il t o n t he pa i nt wo rk , t he a f f e ct e d a rea m us t b e i mmedi a t e l y wa s he d do wn wit h col d wa t e r . Fa i l ure t o f ol lo w t hi s in s t ruc t i o n may r es ul t i n da mag e t o t he v eh icl e. • NO T E: Dr a[...]
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Страница 848
47. Loo s e n t he ai r condi t i o ni ng (A/C) compr e ss o r li ne ret a i ni ng bol t . 48. NO TE: Re move a nd di s ca r d the O -ring s e a l s . • NO T E: Ca p t he e xpos e d po r t s . Di s conn ect t he A/C compr es s or l i ne s. 49. Dis c o nne ct t he f uel l ine s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l[...]
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Страница 849
52. Det a ch t he eng i ne wi ring ha r nes s e l e ct rica l c on ne ct or . 53. NO TE: Bo l t r emai ns cap ti ve i n t he e ngi ne cont r ol m od ul e (ECM) e l e ct r i cal conne ct o r . Us i ng t he s p e ci a l t o ol , d i s co nne ct t he ECM ha r n e s s e l e ctrica l conne ct o r . 54. Det a ch t he eng i ne wi ring ha r nes s ret a i n[...]
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Страница 850
57. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 58. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he s t r ut a nd s pr ing as s e m bl y. 59. Rai se th e v e hi cl e . 60. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t h[...]
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Страница 851
62. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 63. Po s i t i o n and adj ust t he s p e ci al t oo l e ngi ne he i ght a d j us t e r s . 64. Remove t he e n gi ne re ar mount re ta i ni ng nut . 65. NO TE: Di s card t he r e t ai ni ng nut s . Re mo[...]
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Страница 852
66. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 67. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e . 68. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s ubf r a[...]
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Страница 853
71. Remove t he e n gi ne , s us pe ns i o n a nd t r a nsmi s s i o n a s s e mbl y. Rot a t e th e s pe ci a l t o o l he i ght a d ju s t ment va l ve co unt e r cl o ck wi s e . 72. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may[...]
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Страница 854
76. Ins t a l l t he e ngi ne rear l i f t i ng e ye. 77. Remove a nd di s car d t he r i g ht -hand whe e l hub nut . 78. CAUT I O N: W h e n t he ti e -r od e nd i s se pa r at e d from t he whe e l hub a ss e mbly, t he b a l l jo i nt s e a l s houl d b e pr o t e c t e d t o pr e ve nt damag e . Re move a nd di s ca r d t he r i ght -ha nd t i[...]
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Страница 855
81. Remove t he rig ht -ha nd wh e el knuck l e a nd s t rut. 1. Re move a nd di s car d t he l owe r a rm ba l l j o i nt r e t a i ni ng nut a nd bo l t. 2. Re pos i ti on t he l owe r a r m s . 3. Re move t he whe e l knuc kle a nd s t ru t . 82. Remove t he rig ht -ha nd d r i v e hal fs ha ft . 83. Remove a nd di s car d t he dr ive ha l f s h[...]
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Страница 856
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Страница 857
91. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 92. Dis c o nne ct t he e mi s s i on c ont r ol s o l e noi d e l e ct r ica l conne ct o r . 93. Dis c o nne ct t he e mi s s i on c ont r ol s o l e noi d ho s e. 94. Remove t he e mi s s i on c ont r ol s o l e noi d a s s e mbl y. 95. Det a ch t he s t ar t e r moto[...]
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Страница 858
96. Remove t he s t arte r mot o r wi ring ha rn es s ret a i ni ng b r ack e t . 97. Dis c o nne ct t he s t arte r mot o r wi ring ha rn es s e l e ct r i ca l conne cto r . 98. Det a ch t he s t ar t e r moto r wi r i ng harne ss . 1. Dis con nect t he s t a r t e r mot o r e l e ct r i cal conne cto r. 2. Dis con nect t he s t a r t e r mot o r[...]
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Страница 859
101 . Re move t he t r a ns mis s i o n up pe r r et ai ni ng bo l t s . 102 . Re move t he t r a ns mis s i o n rig ht -ha nd r e t a i ni ng bol t s . 103 . CAU T IO N: Do no t s upp or t t he e ng i ne a nd t r ans a x l e a s s e mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the c[...]
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Страница 860
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine Dis a s s e mbl y Speci al T ool (s) Engine st a nd 303-0 11 Uni vers al Fl ange Ho l di ng W r e nch 205-0 53 Adap t er fo r 205-05 3-02 205-0 53-02 Ti ming Too l , Cr anksh a ft 303-6 98 Remove r , Fue l Inj e c t or 303-7 11 Remove r /[...]
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Страница 861
2. D et a ch t he gl ow pl ug wi r i ng ha r ne s s . Re mov e t he g l o w pl ug wiring ha r ne s s s e cur ing nut . 3. D et a ch t he wi ring ha r ne s s f r om t he i nt a ke mani f o l d. JagDocs.com[...]
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Страница 862
4. D et a ch t he wi ring ha r ne s s f r om t he a i r cond it i o ni ng (AC) compr e s s o r. 5. D i s conne ct t he AC compr e s s o r e le ctrica l conne ct o r . 6. D et a ch t he wi ring ha r ne s s f r om t he ret a i ni ng s t ud . 7. D et a ch t he mas s a i r f l o w (MAF) se ns o r wiring ha r ne s s . 8. D et a ch t he ge ne r a t o r w[...]
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Страница 863
9. Remove t he wi r i ng ha r ne s s . 10. Det a ch t he acce s s o r y drive be l t . 1. Re pos i ti on t he acce s s o r y dr ive be l t t e ns io ne r . 2. De ta ch t he a cces s ory dr i ve be lt . 11. Remove t he a cces s o r y drive be l t . 1. Re move t he a cces s ory d r i v e be l t t e n s i o ne r . 2. Re move t he a cces s ory d r i v [...]
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Страница 864
14. Dis c o nne ct t he g e ne r at o r e l e ct r i cal conne cto r. 15. Remove t he g e ne r at o r. Re mov e t he w i r i ng ha r nes s s uppor t br acket f r om t he ge n e r at or uppe r r et a i ni ng bol t . 16. Remove t he a cces s o r y drive be l t t e ns i one r br acket . Vehi c le s with 2.2L die sel engine 17. Remove t he cha r ge a i[...]
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Страница 865
18. Remove t he t ur bo o ut le t pi pe ret a i ni ng b o lt . 19. Remove t he t ur bo o ut le t pi pe a nd cha r g e a i r coo l e r i nt a ke p i pe a s s e mbl y. All v e h icle s 20. Remove t he t ur bo c ha rg e r he a t s hi e l d. 21. Remove t he ca t a l y t i c co nverte r r e t a i ni ng b ol t s . Re mov e t he ca t al yti c conve r t e [...]
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Страница 866
22. Remove t he ca t a l y t i c co nverte r. Re mov e a nd di s c a r d t he r et a i ni ng nut s . 23. Remove t he ca t a l y t i c co nverte r r e t a i ni ng b r a cket . 24. Remove t he ha l f s haf t r e t a i ni ng bracket . 25. Remove t he e xhaus t ga s recircu l a t i o n (EGR) coo l e r coo l ant ho s e . 26. Us i ng t he s pe ci a l t o[...]
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Страница 867
27. Dis c o nne ct t he t ur bo c ha rg e r va cuum ho s e . 28. Remove t he a i r f i l t e r o ut l e t tu be re t a i ni ng cl i p. 29. Remove t he a i r f i l t e r o ut l e t tu be . 30. Remove t he p o we r a s s i s t e d s t e e ring hi gh -pr es s ure p ip e . Dis car d t he O -r i ng s ea l . 31. Dis c o nne ct t he co o l a nt hos e . Ja[...]
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Страница 868
32. Remove t he co o l a nt hos e . 33. Remove t he co o l a nt hos e . 34. Remove t he s t arte r mot o r t o ge ne rat o r wi ring ha rn e s s . 35. Remove t he i nt a ke mani f o l d. Re mov e a nd di s c a r d t he i nt a ke m a ni fo l d g a ske t s. 36. Remove t he g l ow pl ug wi r e r et ai ni ng nut s . JagDocs.com[...]
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Страница 869
37. Remove t he g l ow pl ug wi r i ng ha r ne s s . 38. Remove t he g l ow pl ugs . 39. Remove t he o i l l e v e l i ndi cat or and t ube . 40. Remove t he b rak e va cuum pu m p re ta i ni ng bo l t s . Re mov e t he p o we r s t e e ring pump be l t cove r . 41. Remove t he p o we r s t e e r i ng pump be lt . Rot a t e th e powe r s t e e ring[...]
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Страница 870
42. Remove t he p o we r a s s i s t e d s t e e ring pu m p b rack e t r e t a i ni ng bo l t s . 43. Dis c o nne ct t he co o l a nt hos e f r om t he wa t e r pump. 44. Remove t he wa t e r pum p a nd pow er a s s i s t e d s t e e r i ng pump a s se mbl y . Re mov e a nd di s c a r d t he gas ke t. 45. Dis c o nne ct t he o i l pre ss ur e sw i[...]
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Страница 871
47. Dis c o nne ct t he kno ck se n s o r (KS ) e l e ct rica l c o nne ct or . 48. Det a ch t he wi ring ha r nes s. 49. NO TE: P rot e ct t he f ue l met e ring val ve a nd f ue l t e mper a t ur e s e ns o r e l e ct r i cal conne ct o r s wi t h l i nt f r e e cl o t h t o pre v e nt cont a mina t i o n f r o m t he c l e a nin g f l ui d . Di [...]
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Страница 872
51. Remove t he f l ywhe el . Re mov e a nd di s c a r d t he r et a i ni ng bo l t s . 52. Remove t he i dl e r pul l e y. 53. Remove t he e n gi ne f r o nt mount br acket . 54. Dis c o nne ct t he o i l s uppl y t ube from t he t ur b o c ha rg e r. Re mov e a nd di s c a r d t he s e a l i ng wa s he r s . 55. Det a ch t he oi l su ppl y t ube [...]
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Страница 873
56. Remove t he o i l s uppl y t ube . 57. Dis c o nne ct t he o i l ret urn t ube from t he t urbocha r ge r . Re mov e a nd di s c a r d t he gas ke t. 58. Remove t he o i l ret urn t ube. Re mov e a nd di s c a r d t he O -r ing s e a l . 59. Remove t he EGR co o l e r m ount b r acket ret a i ni ng b o l t . 60. Remove t he EGR co o l e r m oun[...]
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Страница 874
61. Remove t he e xhaus t mani f o l d. Re mov e a nd di s c a r d t he r et a i ni ng bo l t s a nd nut s . 62. Det a ch t he cy li nde r he a d t e mperat ure (CH T) s e n s or e l e c t r i cal conne ct or. 63. Dis c o nne ct t he CHT s e ns or el e ct r i cal co nnect o r. 64. Dis c o nne ct t he ca ms haf t p o si t i on (CMP) s e ns or el e c[...]
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Страница 875
• NO T E: Inj e ct or numb e r 4 s ho wn, i nj e ct or numbers 1, 2 a n d 3 s i mil a r . Lo o s e n t he hi gh-pr e s s ure f uel s uppl y l i ne f r om t he f ue l i nj e ct o r a nd f uel i nj e ct i o n s uppl y mani fo l d. 66. CAUT I O N: Ma k e s ure t hat t he hi gh-pr e s s ure f uel s uppl y li ne r e m a i ns in con ta ct wi t h b o t [...]
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Страница 876
73. CAUT I O N: Ma k e s ure t hat t he f uel i nj e cto r do es not mo v e when lo o s eni ng th e fue l inj e ct or l o ck ing col l a r . Fa i l ur e t o f o l l o w t hi s ins t r ucti on wil l r e s ul t i n d ama ge t o t he f u e l i nje ct o r an d t he fue l i nj e cto r se a li ng wa she r . • NO T E: Inj e ct or numb e r 4 s ho wn, i n[...]
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Страница 877
m a ni f ol d unt i l b ot h uni o ns ha ve be e n de ta che d a nd cl e ane d . Fa i l ure t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n f o r ei gn m a t t e r i ngres s t o t he f uel in j ect i o n s yst e m. Us i ng t he pne u m a t i c vacuum gun, va cuum f o rei gn m a t eria l f r om t he hi gh-pr e s s ure f uel s uppl y li ne [...]
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Страница 878
86. Remove t he f u el i nje ct i on s upp l y mani f o l d ret a i ni ng bol t s . 87. Loo s e n t he fue l i nj e ct io n s up pl y mani f o l d s up po r t br a cket s . 88. Remove t he s o und pr oo f p add i ng. 89. Remove t he f u el i nje ct i on s upp l y mani f o l d . 90. Remove t he va l ve cover. Re mov e a nd di s c a r d t he val ve c[...]
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Страница 879
91. Us i ng t he s pe ci a l t o o l s , re m o v e t he cr anks ha ft da mpe r . 92. Remove a nd di s car d t he engi ne front co ver. Re mov e t he e n gi ne f ront co ver ret a i ni ng n ut s a nd b ol t s . 93. Tur n t he cr an k s ha ft t o 50 de g r e e s be f ore t o p d e ad c e nt e r (BTDC) a nd i ns e r t the s pe ci a l t o ol 30 3-698,[...]
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Страница 880
94. Us i ng s ui t a b l e 6 mm ba r , l o ck th e t i ming d r i ve s pr ocket s. 95. Loo s e n t he c a msha f t s p r ocket r e t ai ni ng bo l t s . 96. Loo s e n t he fue l i nj e ct io n pump s p r ocket r e t ai ni ng bo l t s . 97. Us i ng a s uit a bl e t o ol , ret a in t he t i mi ng chai n t e ns i o ne r pi s t on. 1. Re t ract t he p [...]
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Страница 881
98. Remove t he t i mi ng cha i n t e nsi one r a nd gui de s . 99. Remove t he t i mi ng cha i n. 100 . Re move t he hi gh-pres sure fue l pump ret a i ni ng b o lt s . JagDocs.com[...]
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Страница 882
101 . Re move t he t imi ng chai n o i l f e e d p i pe . 102 . Re move t he hi gh-pres sure fue l pump. 1. Re move t he r e t a i ni ng bo l t s . 2. Re move t he hi g h-pr es s ur e f ue l pump. 103 . Re move t he KS . 104 . Re move t he rock e r sha f ts . Re mov e a nd di s c a r d t he r et a i ni ng bo l t s . JagDocs.com[...]
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Страница 883
105 . CAU T IO N: Remove t he ca mshaf t ca r rie r bol ts i n t he s e quence s hown. Re move t h e cams ha f t carr i er. 106 . Re move t he ca msha f t s . Re mov e a nd di s c a r d t he i nt a ke c a m s ha f t rear oi l s e a l . JagDocs.com[...]
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Страница 884
107 . CAU T IO N: Remove t he cyli nder he a d bo l t s in t he s e que nce s hown. Re move t h e cy l i nd e r he a d. Re mov e a nd di s c a r d t he cy l i nde r hea d ga s ket a nd t he bo l t s . 108 . Re move t he CKP s e ns o r. 109 . Re move t he CKP s e ns o r br acket . JagDocs.com[...]
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Страница 885
110 . NO TE: Do not d i sca r d t he cranks haf t rea r o i l s e a l c a rr i e r . Re move t h e cr anks ha ft rea r oi l s ea l ca r r i e r . 111 . Re move a nd d i sca r d t he o i l pa n. Re mov e t he o i l pan r et ai ni ng nut s a nd b ol t s . 112 . Re move t he o i l pump pi ck up t ub e. Re mov e a nd di s c a r d t he O -r ing s e a l [...]
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Страница 886
114 . CAU T IO N: Remove t he l a dde r f r a m e b ol t s i n t he s equ e nce s hown. Re move t h e l a dd e r f rame. Re mov e a nd di s c a r d t he l a dde r frame g a s ket . 115 . NO TE: O ne pi s t o n o i l coo l e r j et s ho wn, o t he r pi s t on oi l coo l er j e t s s i mi l a r . Re move t h e pi s t o n oi l c o ol er j e t s . 116 [...]
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Страница 887
118 . CAU T IO N: Kee p t he cr a n ks haf t mai n b ea ring ca ps i n orde r f or in s t a l l a t i o n. Re move t h e cr anks ha ft ma i n b e a r i ng caps . 119 . Re move t he cr anksha f t . JagDocs.com[...]
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Страница 888
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine As se mbl y Speci al T ool (s) P is t o n r i ng compr es s or 303-372 Uni ve r s a l Fl a nge Ho l di ng W rench 205-053 Ada p t e r f or 205-053 205-053- 02 Be dp l a t e a l i gnmen t pl a t e 303-1095 Re mover /Ins t a l l e r Cr a nk[...]
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Страница 889
Re mover /Ins t a l l e r , Co o l i ng Ho s e Cla m p 303-397 Engi ne s t and 303-011 A ssemb ly All v e h icle s • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed com po ne nt s . Hi ghl y fl a mm a b l e mixt ur e s a r e a l wa ys pr e s e nt and[...]
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Страница 890
4. CA UT I O NS: As se mbl e ca ps wit h a r rows po i nt i ng f o r war d. Ca ps a r e i de nt i fi ed from fr on t t o r ea r, F, 2, 3, 4, R. Cr anks ha f t mai n b ea ring cap b ol t s mus t on ly b e us e d f o ur t i mes . Ti g ht en t he bo l ts i n t hr e e s t a ge s i n t he s eq ue nce s ho wn. • NO T E: L ubr ica t e t he crank s haf t[...]
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Страница 891
9. Ins t a l l the pi s t o n o il co o l e r je t s . 10. CAUT I O N: Do no t t rim o r da mage pr o t r udi ng f o am p a ds . • NO T E: Ins t al l n ew l a dd e r f rame g a s ket s . • NO T E: Do no t ful l y t i g ht en t he la d der f r ame r et ai ni ng n ut s a nd b ol t s a t th i s s t a ge . I nst a l l t he l a d de r frame. 11. CAU[...]
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Страница 892
12. Ins t a l l t he ol d cr anksha f t rea r s e a l an d carr i e r . 13. CAUT I O N: T he la dde r f r ame a nd t he cy l i nd er bl ock mu s t be a li g ne d s o t ha t t he rea r c l e arance doe s not e xc ee d 0. 01 m m o v e rla p t o 0. 2 m m gap . Us i ng a s ui t a b l e s trai g ht e dge , a l i gn t he l a dd er f r ame t o t he cyli n[...]
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Страница 893
15. Remove t he o l d c r a nk s ha f t rea r s e a l a n d carr i e r . Re mov e a nd di s c a r d t he cr a n k s ha ft re a r oi l s e a l . 16. NO TE: I ns t a ll a new cr anks ha ft rea r oi l s ea l car rie r a nd cr anks ha ft rea r oi l s e al ca r r ie r ret a i ni ng bol ts . • NO T E: A ne w cr anks ha ft rea r o i l s e a l c a r r i [...]
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Страница 894
19. Us i ng a s uit a bl e di a l i ndi cat o r ga uge t a k e a ref e r ence m e a s urement f r om t he f r ont f a ce of t he cr a nksha f t s procket . 1. P o si t i on t he d ia l gauge ho l di ng fi xture o n t he cyl in de r bl o c k. 2. P o si t i on t he d ia l ind i ca to r ga ug e pl un ger on t he cranksha f t s p r ocket a nd s e t t h[...]
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Страница 895
26. CAUTI O N S : A ne w o i l pa n must be i ns t al l e d I ns t a ll t he o il pa n wi t hi n f ive minut e s of a pp lyi ng t he s e a l e r. App l y a 3 mm be a d of s ea l er W SE- M 4G323- A4 t o t he o i l pa n. 27. NO TE: Do not f ul l y ti g ht e n t he o i l p a n ret a i ni ng bol t s a t thi s s t a ge . I nst a l l t he o i l pa n . 2[...]
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Страница 896
30. NO TE: T i ght e n t he r e t a i ni ng bo l t s i n t he s equ e nce s ho wn. I nst a l l t he cl ut ch d i s c and pr e s s ure pl a t e. Ti ght e n t o 29 Nm. 31. NO TE: Do not f ul l y ti g ht e n t he cr a nksha f t po s i t i o n s e ns or br acket r e t a i ni ng bo l t s a t t his s t age . I nst a l l t he cr an k s ha ft p o s i t i o[...]
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Страница 897
35. Mar k t he p o si t i o n o n t he fl ywh e e l pr i mar y mas s . 36. NO TE: Ro t a t e t he cr a nks haf t count erclo ck wi s e . Rot at e t he cr anksha f t unt i l t h e pi s t on numb e r one a chi e ves z e ro o n t h e di a l i ndi cat or gau ge . Mar k t he p o s i t i o n o n t he f l ywhee l primary mas s . 37. Repe a t th e pr e vio[...]
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Страница 898
41. NO TE: Mark t he c a l cul at e d a mount o n t he fl y whe e l pr i ma r y mas s by m e a s uring f r o m TDC co unt e r clo ckwis e . Mul t i pl y t he cir cumference by 0.1388. 1. Fi rst mar k. 2. S e c o nd mark. 3. De te r mine d TDC. 4. De te r mine d 50 deg rees be f o r e t o p de a d cen t e r ( BT DC). 42. NO TE: Ro t a t e t he cr a [...]
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Страница 899
46. NO TE: T he l a r ge s t me a su r eme nt d e t e r m i nes t he choi ce of t he cyl in der hea d gas ket . Us i ng a s ui t a b l e t o o l , m e as ur e t he pi s t o n prot ru s i on. 47. Det e r mi ne t h e cy l i nd e r he a d ga s ket t hi cknes s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Speci fi cat i ons (3 03-01B Engi [...]
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Страница 900
50. Appl y a 2.5 mm di a met er be a d o f s e al e r W SE- M 4G323- A4 t o t he m a t ing f a ce of t he cyli nder he a d. 51. Remove t he ca ms haf t s . Re mov e a nd di s c a r d t he i nt a ke c a m s ha f t rear oi l s e a l . JagDocs.com[...]
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Страница 901
52. NO TE: T i ght e n t he bol t s i n t h e s e que nce s hown i n t wo s t a ge s . I nst a l l t he cams ha f t carr i er. S ta g e 1: T i ght en bol t s 1 t hrough 22 t o 23 Nm. S ta g e 2: T i ght en bol t s 23 t hrough 25 t o 10 Nm. 53. Us i ng s pe ci a l t ool 308-417, i ns t a l l a ne w ca msha f t r ea r s e a l. 54. NO TE: Do not f ul [...]
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Страница 902
55. NO TE: I ns t a ll n e w r ock e r s ha ft ret a i ni ng bol t s . • NO T E: L ubr ica t e t he roc ker s h af t s wit h cle a n e ng in e o i l. • NO T E: T he o i l s uppl y ho l e s i n t he r o ck er s ha f t s mus t p oi nt do wn. • NO T E: T ig ht e n t he bo l t s i n t wo s t a g e s . I nst a l l t he r ocker s ha ft s . S ta g e[...]
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Страница 903
59. Ins t a l l t he hi gh-pr e s s ure f uel p ump r e t a i nin g b o lt s . Ti ght e n t o 22 Nm. 60. CAUTI O N S : Do no t t ig ht e n t he hi gh-pr e s s ure f uel s uppl y l i ne uni o n a t t h is s t a ge . Mai nt a i n p r e s s ur e o n t he hi gh-pr e s s ur e f ue l s upp ly l i ne t o ke e p t he ol i ve i n co nt a ct wi t h t he f ue[...]
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Страница 904
64. CAUT I O N: Ma k e s ure t he col o r ed l i nks a l i gn t o the t i ming marks. Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e ve hi cle . I nst a l l t he t i mi ng cha in. 65. CAUT I O N: Ma k e s ure t he ti mi ng c ha i n t e ns i on e r i s f ul l y r et r act e d bef o r e i ns ta l l a t i on. Fa [...]
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Страница 905
66. Unl o ck t he t i mi ng chai n t e ns i one r . 67. Ti g ht e n t o 33 N m. 68. Ti g ht e n t o 33 N m. 69. Remove t he l ocking pi ns from t h e t i ming d r i ve s pr ocket s. JagDocs.com[...]
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Страница 906
70. Remove t he s pe ci a l t o o l 303-69 8. 71. Rot a te t he cranksha f t t wo r evo l ut i o ns . 72. Us i ng s pe ci a l t ool 303-698, check t h e t i ming b y in s e r t i ng t he s pe ci al t o ol i n t he CKP s e ns or ho l e . 73. Check t he cams ha ft t i ming b y i ns e rti ng a s ui t a b l e 6 mm bar t h r o ug h t he ho l e s i n t h[...]
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Страница 907
75. Remove t he s pe ci a l t o o l . 76. Ins t a l l t he CKP s e ns or. 77. CAUT I O N: I ns t a l l t he e ngi ne f r o nt co ver wi t hi n f i ve mi nut e s o f a ppl yi ng t he s e a l e r. • NO T E: Ins t al l a ne w e ngi ne f r o nt co ver. App l y a 3 mm dia me t e r bea d of s e a l e r W S E-M4G 3 23-A4 t o t he engi ne f r ont cove r.[...]
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Страница 908
79. Ins t a l l t he f r ont cove r r et a i ni ng nut s a nd bo l t s . Ti ght e n t he b ol t s t o 14 Nm. Ti ght e n t he nut s t o 10 N m. 80. Remove s pe ci a l t o o l. 81. NO TE: I ns t a ll a new cr anks ha ft f r o nt o il s e a l . • NO T E: A ne w cr anks ha ft f r on t oi l s e al i s s uppl i e d wi th a n a l i gnm e nt s l e e ve t[...]
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Страница 909
82. NO TE: Ne w c rank s ha f t pul l e y bo l t s m us t b e i ns t al l e d. Us i ng t he s p e ci a l t o ol s 205-053 a nd 205-0 53-02, i ns t a l l t he cr a nks ha ft da mpe r . S ta g e 1: 45 Nm. S ta g e 2: 120 de g r ee s . 83. NO TE: I ns t a ll a new val ve cover ga s ket . I nst a l l t he val ve cover. Ti ght e n t o 10 Nm. 84. NO TE: [...]
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Страница 910
87. At t ach t he s t arte r mot o r a nd i nj ect or w ir i n g ha r ne s s . 88. Ins t a l l t he s o und pr oo f pad di ng. 89. NO TE: Do not f ul l y ti g ht e n t he f uel i nje c t i o n s up pl y ma ni fo l d s uppo r t br acket bo l t s a t t his s t age . I nst a l l t he f ue l i nj e c t i o n s upp l y mani f o l d s upp o r t b rack e [...]
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Страница 911
bl ue co l o r ed col l a r i s f i t t ed a t t he f ue l i nj e ct i o n s uppl y mani f ol d e nd of t he hi gh p res s ur e fue l sup pl y l ine . • NO T E: T o a i d i d e nt i f i ca t i o n o f t he hi g h pr e s s ur e f ue l s up pl y l i ne s , t he uni on a t t he f ue l pump e nd i s e t ched wi t h t he wo r d P ump . P os i t io n t[...]
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Страница 912
99. NO TE: Hi gh-pr es s u r e f ue l s up pl y l i ne s s ho wn r e moved f o r c l a r i t y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld s uppo r t br acke t s . Ti ght e n t o 14 Nm. 100 . NO TE: Hi gh-pr e s s ur e f uel s uppl y l i ne s s h own r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif [...]
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Страница 913
104 . CAU T IO N: Make s ure t he t o o l us ed t o t i ght e n t he hi g h-pr es s ur e fue l s uppl y l i ne uni on s i s us e d a t t he t o p of t he uni o n a s t hi s i s whe re th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns truc t i o n may r e s ul t i n dama ge t o t he u nio n. Ti ght e n t he hi g h-pr e s s ur e[...]
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Страница 914
109 . CAU T IO N: Make s ure t he t o o l us ed t o t i ght e n t he hi g h pres s ur e fue l s uppl y l i ne uni on i s use d a t t he t o p o f t he uni on a s t hi s is where th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns truc t i o n may r e s ul t i n dama ge t o t he u nio n. Ti ght e n t he hi g h pr e s s ur e f ue [...]
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Страница 915
114 . Conne c t t he ca ms haf t po s i t i o n (CMP) s e ns or el e ct r i cal co nnect o r. 115 . Conne c t t he cyli nd e r he ad t e mpe rat ur e (C HT) s e nso r e l e ct r i cal conne ct or. 116 . At t ach t h e CHT s e ns or e l ect r i c a l conne ct o r . 117 . In s t a l l t he e xhaus t mani f o l d. Ti ght e n t o 40 Nm. 118 . In s t a [...]
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Страница 916
119 . In s t a l l t he EGR co o l e r mount b r ack e t ret a i ni ng bo l t . Ti ght e n t o 10 Nm. 120 . NO TE: I nst a l l a ne w O -r ing se al . I nst a l l t he o i l ret ur n t ube . Ti ght e n t o 10 Nm. 121 . NO TE: I nst a l l a ne w gas ke t . Conn ect t he o i l ret ur n tu be t o t he t ur bo char ge r. Ti ght e n t o 10 Nm. 122 . In [...]
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Страница 917
124 . NO TE: I nst a l l ne w s e a l i ng wa s he rs. Conn ect t he o i l s u ppl y t ube t o t he t ur bocha rger . Ti ght e n t o 14 Nm. 125 . In s t a l l t he e n gi ne f r o nt mount br acket . Ti ght e n t o 80 Nm. 126 . In s t a l l t he i dl e r pul l e y. Ti ght e n t o 43 Nm. 127 . NO TE: I nst a l l ne w O -r i ng s e a l s . I nst a l [...]
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Страница 918
129 . NO TE: I nst a l l a ne w wa t e r pump ga s ket . I nst a l l t he wa t e r pump a nd po we r a s s i s t e d s t e e ring p ump as s e mbly. Ti ght e n t o 22 Nm. 130 . Conne c t t he co o la nt hos e t o t h e wa t er pump. 131 . In s t a l l t he p owe r a ss i s t e d s te e r i ng pump bracket r et a i ni ng bo l t s . Ti ght e n t o 22[...]
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Страница 919
134 . In s t a l l t he o i l l e v e l i ndi cat or a nd t ube . 135 . In s t a l l t he g lo w pl ugs . Ti ght e n t o 13 Nm. 136 . In s t a l l t he g lo w pl ug wi r e . Ti ght e n t o 2 Nm. 137 . NO TE: I nst a l l ne w ma ni fo l d g a ske t s . I nst a l l t he i nt a k e mani fo l d. Ti ght e n t o 15 Nm. 138 . In s t a l l t he s t a rte r[...]
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Страница 920
139 . In s t a l l t he co ol a nt hos e s . 140 . In s t a l l t he a i r f i l t e r o ut l e t tub e . 141 . NO TE: I nst a l l a ne w a i r fi l t e r o ut l e t t ub e r e t a i ni ng cl ip . I nst a l l t he a i r f i lt e r o ut l e t t ube . 142 . Conne c t t he t ur bocharger vacuum hos e . 143 . Conne c t t he co o la nt hos e s . JagDocs[...]
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Страница 921
144 . Conne c t t he co o la nt hos e . 145 . NO TE: I nst a l l a ne w pow e r a s s i s te d s t e e r i ng hi gh-pres s ur e O -r ing s ea l . I nst a l l t he p o wer as s i s t ed s t e e r i ng hi gh pres s ur e pi pe. 146 . Us i ng t he sp e ci a l t oo l , i ns t a l l t he wa t e r pump hos e s . 147 . In s t a l l t he EGR co o l e r coo [...]
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Страница 922
149 . In s t a l l t he ca t a l yt i c co nverte r brack e t. Ti ght e n t o 46 Nm. 150 . NO TE: I nst a l l ne w ret a i nin g nut s . I nst a l l t he cat a l yt i c co nverte r . Ti ght e n t o 46 Nm. 151 . In s t a l l t he ca t a l yt i c co nverte r r e t a in i ng bol t s . Ins t al l t he ca t al yti c conve r t e r s e cur i ng br a ck et[...]
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Страница 923
153 . NO TE: Do not t i gh t e n t he r e t a i ni ng cl i p. Al ig n t he turbo o ut l et pi p e a nd charge a i r coo l e r i nt ake pi p e a s se mbl y . 154 . In s t a l l t he t ur bo o ut l e t pi pe ret a i ni ng b ol t . 155 . In s t a l l t he charge a i r coo l e r in t a ke p i pe r et a i ni ng b ol t s . 156 . Ti ght e n t he r et a i [...]
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Страница 924
157 . In s t a l l t he a cces s ory drive be l t t e ns i one r br a cke t . Ti ght e n t o 25 Nm. 158 . NO TE: I nst a l l t he wi ring harnes s s upport b r acket t o t he g e ne r at o r uppe r r et a i ni ng bol t . I nst a l l t he g e nerat o r . Ti ght e n t o 47 Nm. 159 . Conne c t t he ge ne r at o r el ect r i cal conne ct o r. 160 . At [...]
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Страница 925
162 . In s t a l l t he a cces s ory drive be l t t e ns i one r. 1. I ns t a l l t he a c ce ss o ry d r i v e be l t . 2. I ns t a l l t he a c ce ss o ry d r i v e be l t te ns i o ne r . 163 . At t ach t h e a cces s ory dr ive be l t . 1. Re pos i ti on t he acce s s o r y dr ive be l t t e ns io ne r . 2. At t a ch t he a cces s o r y dr i v [...]
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Страница 926
167 . At t ach t h e wi r i ng harnes s to t h e ret a i ni ng s t ud . 168 . Conne c t t he AC c ompres s o r e l e ct rical conne ct o r . 169 . At t ach t h e wi r i ng harnes s to t h e AC c ompres s o r . 170 . At t ach t h e gl o w p l ug wi r i ng harne ss . Ti ght e n t o 5 Nm. 171 . At t ach t h e wi r i ng harnes s to t h e i nt a ke mani[...]
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Страница 927
172 . Re move t he e ng in e f r om th e eng i ne s t a nd. JagDocs.com[...]
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Страница 928
P ubl i s he d: 11-May-2 011 E ngine - 2.0L Durato rq- TDCi/2.2L Duratorq- TDC i (110kW/150PS) - Puma - E ngine2.0L Duratorq-TDCi I nst a l l a t io n Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Po we rtrai n a s s emb l y j a ck HTJ120 0-02 Engine li f t i ng e ye 303-1 067 5 P o i nt S e cur i t y T [...]
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Страница 929
3. Ins t a l l the t r a n s mis s i o n uppe r r et a i ni ng bo l ts . Ti ght e n t o 40 Nm. 4. Connect t he crank s haf t s e ns o r e le ctrica l conne ct o r . 5. Ins t a l l the s t art er mot o r . Ti ght e n t o 25 Nm. 6. Att a ch t he s t art er mot o r wiring ha rn e s s . 1. Ti g ht e n t o 12 N m. 2. Ti g ht e n t o 6 N m. JagDocs.com[...]
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Страница 930
7. Connect t he s t a r t er mo to r wi ring harnes s e l ect r i cal co nnect o r. 8. Ins t a l l the s t art er mot o r wi ring ha rnes s re ta i ni ng br a ck et . Ti ght e n t o 20 Nm. 9. Att a ch t he s t art er mot o r wiring ha rn e s s . 10. Ins t a l l t he vacuum r e gul a t or s ol eno i d val ve. 1. Co nnect t he e le ct rica l co nnect[...]
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Страница 931
11. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 12. Ins t a l l t he cha r g e a i r coo l e r pi pe . Ti ght e n t o 4 Nm. 13. At t ach t he re v e r se l a m p s wi t ch wi r i ng ha r ne s s r e t a i ni ng cl i p . 14. Ins t a l l t he cha r g e a i r coo l e r pi pe ret a i nin g nut . Ti ght e n t o 23 Nm. 15.[...]
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Страница 932
16. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ti ght e n t o 80 Nm. 17. At t ach t he wi r i ng harnes s . 18. NO TE: U n-Ca p th e expo s ed p ort s. • NO T E: Ins t al l n ew O -r i ng s e a l s . Conn ect t he t he p owe r s t ee ring l ine s . Ti ght e n t o 10 Nm. 19. Ins t a l l a n ew dr i ve ha lf s ha f t s n a p ring . 20. CAUT[...]
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Страница 933
21. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he whe e l knuc kl e. 1. Re pos i ti on t he l owe r a r m . 2. At t a ch t he whe e l knuc kle . 3. I ns t a l l a ne w l o we r a r m bal l j oi nt re t a i ni ng nut a nd b ol t . Ti ght e n t o 83 Nm. 22. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l a[...]
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Страница 934
26. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 27. At t ach t he e le ct r ica l conne ct o r . 28. At t ach t he e ngi ne h a r n e s s . 29. W A RNING: Ra i s e t he s pe ci a l t o o l pl a t f o r m s l o wl y. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n ca n res ul t i n pe r s o na l i nj ury . I ns[...]
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Страница 935
31. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e t ai ni ng bol t s . 32. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l t he f ront sub f r ame rei nf orcement pl at e . Loo s e l y i ns t a l l t h e front s ub f r ame r e ar r et ai ni ng bo l t s . 33. NO TE: L[...]
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Страница 936
36. NO TE: I ns t a ll n e w r et a i ni ng nut s . I nst a l l t he e n gi ne f ront mount r et a i ni ng nut s . Ti ght e n t o 80 Nm. 37. NO TE: I ns t a ll a new r e t a i ni ng nut . I nst a l l t he e n gi ne r e a r m ount r e t a i ni ng nut . Ti ght e n t o 133 Nm. 38. Remove t he s pe ci a l t o o l . 39. Lowe r t he vehi c l e . 40. At t[...]
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Страница 937
42. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 43. CAUT I O N: Ma k e s ure t hat t he e l e ct r i cal conne cto r l oca t e s c orr e ctl y i n t he ECM. Do not f o r ce o r o ver t i g ht e n t he e le ct r ica l conne ct o r . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n d amage t o th e co mponen [...]
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Страница 938
47. Conne ct t he f uel l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Re mov e t he b l a nki ng pl ug s. 48. NO TE: I ns t a ll n e w O -r ing s e a ls . • NO T E: U n-cap t he e xpos e d p o[...]
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Страница 939
51. NO TE: U n-cap t he e xpo s e d po rts . I nst a l l t he p o wer as s i s t ed s t e e r i ng hos e . 52. At t ach t he p o we r a s s i s t e d s t e e r in g ho s e. 53. Conne ct t he p o we r a s s i s t e d s t e e r in g ho s e. 54. Ins t a l l t he e xhaus t mani f o l d t o EGR v a l ve t ub e . For a ddi ti ona l i nf o r m a t i o n, [...]
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Страница 940
56. Conne ct t he radi a t or upp er coo l a nt ho s e . 57. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co ld wa t e r. • NO T E: U n-cap t he e xpos e d p o r t s . • NO T E: Re move t he ti e s t rap. At t a ch t he cl ut ch s l a ve cyli n[...]
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Страница 941
61. Conne ct t he g l ow pl ug ha rn es s e l e ct r i ca l conne ct o r . 62. Conne ct t he e ngi ne h a r nes s e l e ct r i cal conne cto r . Ti ght e n t o 10 Nm. 63. At t ach t he t he e xpans io n t a n k out l et ho s e . 64. Conne ct t he e xpans i on t a nk o ut l e t hos e . 65. Conne ct t he e xhaus t ga s reci r cula t i o n (EGR) val v[...]
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Страница 942
66. Conne ct t he b rak e v a cuum pump vacuum hos e. 67. Rai se th e v e hi cl e . 68. NO TE: U n-cap t he e xpo s e d po rts . Conn ect t he po we r as s i s t ed s t e e r i ng ho s e . 69. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l t he f ront bumper s pl i t t e r v ai n f i nis he r t r i m s . 70. Ins t a l l t he f [...]
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Страница 943
71. NO TE: Re move t he s e l e ct o r cab l e s t i e s t rap s. At t a ch t he s el e ct or cabl es . 72. At t ach t he s e l e ct o r cabl e s . 73. Conne ct t he hi gh i nt ens it y di s cha r ge (HID) s e ns or drop a r m. 74. Conne ct t he a i r te m pe r a t ur e s e ns or e l e ct r i cal conne ct o r . 75. NO TE: I ns t a ll a new O -r ing[...]
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Страница 944
76. NO TE: Re move t he a nti -l o ck braki ng s y s t e m (ABS) whe e l s p e ed s ens o r ti e s t rap s. • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . • NO T E: Re move t he ti e s t rap. Det ach a nd rep os i t i on t he ABS whee l s p e ed s e ns o r . 77. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Conn ect t he AB[...]
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Страница 945
81. NO TE: I ns t a ll n e w br a k e cal i p e r a nchor pl a t e r e t a i nin g b o lt s . At t a ch t he b r a ke ca l i pe r a nd br a ke cal i pe r anchor pl at e a s s e mbl y. Ti ght e n t o 133 Nm. 82. Ins t a l l t he f r ont br a ke pa d s. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Br a ke P a ds (206-03 Fr ont Dis c Brak e[...]
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Страница 946
87. Conne ct t he he a t e r hos es to the he a t e r cor e . 88. Ins t a l l t he e xhaus t f l e xibl e pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Exhaus t Fl e xib le P i pe - 2. 0L Dur a t o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150PS ) - P uma (309-00 Exhaus t Sy st e m, Re moval a nd I ns ta l l a t i on). 89. Ins t a l[...]
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Страница 947
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Страница 948
3. Ins t a l l the t r a n s mis s i o n uppe r r et a i ni ng bo l ts . Ti ght e n t o 40 Nm. 4. Connect t he crank s haf t po si t i o n (CKP) s e ns o r e l e ct r i cal conne ct o r. 5. Ins t a l l the s t art er mot o r . Ti ght e n t o 25 Nm. 6. Att a ch t he s t art er mot o r wiring ha rn e s s . 1. Ti g ht e n t o 12 N m. 2. Ti g ht e n t [...]
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Страница 949
7. Connect t he s t a r t er mo to r wi ring harnes s e l ect r i cal co nnect o r. 8. Ins t a l l the s t art er mot o r wi ring ha rnes s re ta i ni ng br a ck et . Ti ght e n t o 20 Nm. 9. Att a ch t he s t art er mot o r wiring ha rn e s s . 10. Ins t a l l t he e mi ss i on cont r o l s o l e noi d a s s embl y. Ti ght e n t o 23 Nm. 11. Conne[...]
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Страница 950
12. Conne ct t he e m i s s i o n cont r o l s o l e no i d e l ect r i cal conne cto r. 13. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 14. Ins t a l l t he cha r g e a i r coo l e r pi pe . Ti ght e n t o 4 Nm. 15. Ins t a l l t he cha r g e a i r coo l e r pi pe ret a i nin g b o lt . Ti ght e n t o 10 Nm. 16. In[...]
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Страница 951
17. CAUT I O N: Do no t s uppo r t t he e ngi ne a n d t r ans a x l e a s se mbl y di rect l y on t he o i l pa n. Fai l ure t o fo l l ow t h is i ns t r uct io n may cau s e da mag e to the co m po ne nt . Us i ng a s ui t a b l e hydr aul i c l i f t , l o we r t he e ngi ne a nd t r a ns mi s s i o n from t he s ubfr a m e . 18. At t ach t he [...]
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Страница 952
23. NO TE: U n-Ca p th e expo s ed p ort s. • NO T E: Ins t al l n ew O -r i ng s e a l s . Conn ect t he t he p owe r s t ee ring l ine s . Ti ght e n t o 10 Nm. 24. Ins t a l l a n ew dr i ve ha lf s ha f t s n a p ring . 25. CAUTI O N S : Make s ur e t he CV j o i nt s pl i ne s are l oca t ed f ul l y. Do no t us e e x ce s s i ve fo rc e whe[...]
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Страница 953
28. Ins t a l l a n ew right -ha nd t i e r od -e nd r et ai ni ng nut . Ti ght e n t o 35 Nm. 29. Loo s e l y i ns t a l l a ne w whee l righ t-h and hub nut . 30. Remove t he e n gi ne re ar l i f t i ng e ye. 31. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 32. At t ach t he e le ct r ica l conne ct o r . JagDo[...]
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Страница 954
33. At t ach t he e ngi ne h a r n e s s . 34. Rai se th e eng i ne , s usp e ns io n a nd t r a ns mis s i o n a s s e mbly t o a s ui t a bl e he i ght . 35. NO TE: Re move t he t i e s t r ap s . Re po s i t i o n t he a i r condi t i oni ng (A/C) pi pe t o t he e ngi ne , s us p e ns i on a nd t r a ns mis s i o n a s s e mbly. 36. W A RNING: R[...]
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Страница 955
38. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e t ai ni ng bol t s . 39. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. I nst a l l t he f ront sub f r ame rei nf orcement pl at e . Loo s e l y i ns t a l l t h e front s ub f r ame r e ar r et ai ni ng bo l t s . 40. NO TE: L[...]
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Страница 956
43. NO TE: I ns t a ll n e w r et a i ni ng nut s . I nst a l l t he e n gi ne f ront mount r et a i ni ng nut s . Ti ght e n t o 80 Nm. 44. NO TE: I ns t a ll a new r e t a i ni ng nut . I nst a l l t he e n gi ne r e a r m ount r e t a i ni ng nut . Ti ght e n t o 133 Nm. 45. Remove t he s pe ci a l t o o l . 46. Lowe r t he vehi c l e . 47. At t[...]
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Страница 957
49. At t ach t he s e l e ct o r cabl e s . 50. At t ach t he e ngi ne wi r i ng ha r ne ss e arth le a d. Ti ght e n t o 10 Nm. 51. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 52. CAUT I O N: Ma k e s ure t hat t he e l e ct r i cal conne cto r l oca t e s c orr e ctl y i n t he ECM. Do not f o r ce o r o ver t i g ht e n t h[...]
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Страница 958
54. Ins t a l l t he e ngi ne wi r i n g ha r ne s s t rim p a nel . 55. At t ach t he e ngi ne wi r i ng ha r ne ss r et ai ni ng cli p . 56. Conne ct t he f uel l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o[...]
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Страница 959
59. Conne ct t he p o we r a s s i s t e d s t e e r in g ho s e. 60. Conne ct t he cha r ge a i r cool e r ho s e . Ti ght e n t o 4 Nm. 61. Conne ct t he radi a t or upp er coo l a nt ho s e . 62. CAUT I O N: I f brake fl ui d i s s pi lt o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be i mm e di a t e l y wa s he d d o wn wi t h co l[...]
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Страница 960
64. Conne ct t he b a t te r y cabl e s . 65. Conne ct t he g l ow pl ug ha rn es s e l e ct r i ca l conne ct o r . 66. Conne ct t he e ngi ne h a r nes s e l e ct r i cal conne cto r . Ti ght e n t o 10 Nm. 67. At t ach t he t he e xpans io n t a n k out l et ho s e . 68. Conne ct t he e xpans i on t a nk o ut l e t hos e . JagDocs.com[...]
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Страница 961
69. Conne ct t he e xhaus t ga s reci r cula t i o n (EGR) val ve mo dul e va cuum ho s e. 70. Conne ct t he b rak e v a cuum pump vacuum hos e. 71. Rai se th e v e hi cl e . 72. NO TE: U n-cap t he e xpo s e d po rts . • NO T E: U s e care wh e n rep os i t i oni ng p ow er as s i s t e d s t e e r i ng hos e . Conn ect t he po we r as s i s t e[...]
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Страница 962
74. At t ach t he cha r ge a ir coo l e r o utl e t ho s e t o t h e charge a i r coo l e r . 75. Conne ct t he hi gh i nt ens it y di s cha r ge (HID) s e ns or drop a r m. 76. Conne ct t he a i r te m pe r a t ur e s e ns or e l e ct r i cal conne ct o r . 77. NO TE: I ns t a ll a new O -r ing s e a l . • NO T E: U n-cap t he e xpos e d p o r t[...]
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Страница 963
79. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Conn ect t he AB S whe e l s pe e d s e ns o r. 80. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he A BS whe e l s pe e d s e ns o r. 81. NO TE: Re move t he b r ake ca l i per a s s embl y t i e s t r a p s . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r[...]
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Страница 964
84. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. • NO T E: Ins t al l n ew br a ke ca li pe r anchor pl at e ret a i ni ng bo l t s. At t a ch t he b r a ke ca l i pe r a nd br a ke cal i pe r anchor pl at e a s s e mbl y. Ti ght e n t o 133 Nm. 85. Ins t a l l t he f r ont br a ke pa d s. For a ddi ti ona l i nf o r m a t i o n, r e f[...]
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Страница 965
89. Conne ct t he co o l a nt hos e . 90. At t ach t he co o l a nt hos e . 91. Conne ct t he f uel f i red bo os t e r hea t e r e l e c t r i cal co nne cto r t o t he s ub frame r e t a i ni ng t a ng. Vehi c le s without ele ctri c boo s te r h ea ter 92. At t ach t he co o l a nt hos e . Conne ct t he coo l a nt ho s e . JagDocs.com[...]
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Страница 966
93. At t ach t he co o l a nt hos e s t o t h e r e t a i ni ng cl ip s . 94. At t ach t he e le ct r ic bo o s t e r he a t e r el e ct r ica l conne ct o r t o t he sub f r ame r et a i ni ng t a ng . Vehi c le s without auxil ia r y h ea ting 95. Conne ct t he he a t e r hos es to the he a t e r cor e . All v e h icle s 96. Ins t a l l t he e xh[...]
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Страница 967
102 . In s t a l l t he s t e e ring col umn coupl i ng. 103 . At t ach t h e l owe r s t ee ring co lumn s ha f t . Ins t al l a ne w ret a i ni ng b o l t . Ti ght e n t o 25 Nm. 104 . Bl e ed the powe r s t e e r in g s yst e m. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: P o we r S t e e r i ng S y s t e m Fil l i ng (211-00 Ste e r[...]
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Страница 968
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Fl ui d s and Lubr i cant s Desc ri pti on Speci fi cati on Ja guar P r e m i u m Co o l i ng Sy st e m Fl ui d ES E-M97B44- A P r e mium Cool i ng S yst e m Fl us h EGR-M 14P7-A O-R ing L ubr i cant ES E-M9 9B176- A C o o l i ng Sy st em[...]
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Страница 969
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - En gine C oo li ng Des cr ipt i o n a nd O pe r a t i o n C ooli ng M odule Com ponen t s I te m Pa rt Nu mber Descri pt i on 1 — Co o l i ng fa n mot o r cont r ol modul e 2 — Co o l i ng fa n s hr oud 3 — Co o l i ng fa n, R/H 4 ?[...]
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Страница 970
It e m Pa r t Nu m be r Desc ri pti on 1 — Uppe r cool a nt hos e 2 — W a te r pump 3 — Cool ant e xpa ns i on t a nk 4 — Cool ant p res s ur e cap 5 — Therm os t a t 6 — Engi ne oi l coo l er 7 — Engi ne bl o c k h ea t e r (col d cl i mat e mark et ve hi cl e s o nl y) 8 — Engi ne bl o c k d r ai n pl ug • W ARNINGS : Ne ve r r [...]
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Страница 971
To a voi d the po s si bi l i t y of pe rsona l inj ur y, do n ot ope rat e t he e ngi ne wi th t he ho o d o p e n un ti l t he f a n b l a de s ha ve b e en e x ami ned fo r cr a cks and s e p a r at i on . Fai lu r e t o fo l l o w t hi s i ns t ru ct i o n may r es ul t i n pe rso nal i nj ury . Re move f us e 37 from t he e ngi ne co m pa r t [...]
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Страница 972
Coo l a nt e x pa ns i o n d ur i ng wa r m- up. Ai r s e pa r a t i o n dur i ng o perat i on. S yst e m pres s ur i z at i o n by t he co ol a nt p r es s ure ca p. The cool a nt e xpa nsi o n t a nk i s de s i gne d t o have a ppr oxi mat e l y 0.5 t o 1 l it e r o f ai r w he n col d t o a l l ow f or coo l a nt e xpans i o n. Engin e Oil C oo [...]
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Страница 973
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 2 3 1 1 2 P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - En gine C oo li ng Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. If a n obvi o us cau se fo r an ob s e rv e d o r r epo [...]
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Страница 974
3 4 5 6 7 1 2 3 1 1 1 1 1 1 1 2 Conn e ct t he co ol ing f a n co nt r o l mod ul e e l e ct rical co nnect or JB187 (t o VI N E71957) an d c onn e cto r JB190 (from VIN 71958) and t ur n t he ig ni t io n s wi t ch t o t he RU N po s it i o n. The coo l i ng f a ns wi ll run a t maximum s pe e d . Al lo w t h e co o li ng fa ns t o r un fo r 5 mi [...]
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Страница 975
1 1 1 1 1 2 1 2 I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he cir cuit b e t we e n t h e e ng i ne co mpar t me nt fus e b o x and t he cool i ng f a n mot or co nt r o l m o dul e . CLEAR t he DTC. T ES T t he sys t e m f or norm al op e rat i o n. No GO t o A 12 . . A1 2: CHEC K T HE CO O LIN G FA N M O T O R C ONT R O L MO DU[...]
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Страница 976
1 2 3 1 1 1 1 1 1 2 Ar e the drive s pl i nes O K? Ye s I nst a l l a n e w wat e r p ump. For a dd i t i o na l i nf orm a t i o n, r e fe r t o REFER t o : W a t e r P ump (303-03A Engi ne Coo l i ng - 2.0L NA V6 - AJV6/2.5L N A V6 - A JV6/3.0L NA V6 - AJ27, Re moval a n d I ns t a l l a t i on). . TEST t he s ys t e m f or norm al op e rat i o n[...]
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Страница 977
1 1 2 1 1 2 3 1 2 . TEST t he s ys t e m f or norm al op e rat i o n. PINPOIN T TE ST D : THE ENG INE B LOCK HEATER DOES NOT OPERATE T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS D1: C HECK CO NT I N U I T Y OF T HE BLOCK HEAT E R POW ER SUPP LY C ABL E AN D T HE BLO CK H EAT ER Mea s ur e t he res i s t a nce b et we e n t he l i v e s uppl y [...]
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Страница 978
W ARNI N G: N eve r r emove t he coo l a nt e x pa ns i o n t a nk cap unde r a ny ci r cum s t a nce s whi l e t he e ngi ne i s o pe r at i ng . Fa i l ure t o fo l l o w t he s e i nst r ucti o ns m a y r es ult i n da mag e t o t he coo l i ng s yst e m or e ngi ne and/or pe rso na l inj ur y. To a v oi d ha v i n g s cal di ng hot c oo l ant o[...]
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Страница 979
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing System B ackflu shi ng Gene ral P r ocedures • CAU TI O N S : Th e he a t e r co r e mus t be ba ckfl us he d s e para te l y from t h e e ng i ne co o l i ng s ys t e m t o p r e vent t he e ng i ne co o l i ng s ys t em p a[...]
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Страница 980
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing System Draini ng, Filling and Bl e eding Gene ral P r ocedures • W ARNINGS : Ne ve r r e m ove t he coo l a nt pres s ur e cap unde r a ny ci r cums t a nce s whi l e t he e ngi ne is o pe r at i ng. Fa il ure t o fo l l ow t[...]
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Страница 981
4. CAU TI O N : Do no t o v e r t i ght en t he drai n p l ug. Fa i l ur e t o f o l lo w thi s in s t ruc t i o n may caus e da mag e t o t he vehi cl e . I nst a l l t he d r ai n pl ug whe n a l l coo l a nt h a s d r ai ne d . Ti ght e n t o 1 Nm. Re mov e t he d rai n t r ay. 5. Ins t a l l the unde r t r ay. For a ddi t i o na l i nfo rm at i[...]
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Страница 982
13. Loo s e l y i ns t a l l a p i pe cl a mp t o t he he at e r r et ur n ho s e . 14. S T ART a nd RU N t he e ngi ne at 2000 r pm . 15. W i t h t he e ng i ne a t 2000 r p m, f ul l y cl a mp t he he a t e r out l e t hos e a n d t he n ful l y cl a m p t he he a t e r i nl e t hos e . 16. Cont i nu e t o ru n th e e ng i ne fo r a f ur t he r t[...]
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Страница 983
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing System Flus hing Gene ral P r ocedures • NO T E: T o remov e r us t , s l udge a nd ot he r f o r e i gn mat e ria l f r o m t he co o l i ng s ys t e m, u s e P re m iu m Co ol ing Sy s t e m f l us h, me e t ing Ja g uar s [...]
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Страница 984
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Bl o ck Heater Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o Co o l i ng S yst e m Dr a i ni ng, Fi l l i ng a nd Bl e e di ng . 2. D i s conne[...]
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Страница 985
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ant E xpansio n T ank Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Cl a mp t he ho s e t o mini miz e coo l a nt l o s s . Det ach t he co ol a nt e x pa ns i o n t a nk out l e t ho s e f rom t he co o l a nt e xpans [...]
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Страница 986
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. 2. Ch eck a nd t o p up t he coo l i ng s yst e m. JagDocs.com[...]
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Страница 987
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Fa n Mo dule Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a dd it i o nal i nfo r mat i on, ref e r t o : Ai r Cl e a ne r (303- 12A I nt a ke Ai r Di s t ribu ti o n a nd Fi l t e ring [...]
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Страница 988
6. D et a ch t he coo l i ng f a n modul e wi r i ng harnes s from t he coo l i ng f a n s hr oud . 7. Remove t he coo l i ng fa n mod ul e . Insta llat ion 1. To i ns t a l l r evers e t he r emova l pr oced ure. Ti ght e n t o 3 Nm. JagDocs.com[...]
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Страница 989
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Fa n Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng fa n mot o r a nd s hr oud. Fo r a ddi t i o nal i nfo r mat i o n, r ef e r t o Coo l i ng Fa n Mot or and S hroud . 2. D i s conne ct t he[...]
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Страница 990
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Fa n Mo to r and Shro ud Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s [...]
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Страница 991
8. Repo s i t i on t he co ol a nt hos e f r om t he e ngi ne o i l coo l e r t o t he t he rm o s t a t ho us i ng a nd s e cur e i t t o t he f r on t cr o s s m e mber us i n g a s ui t a bl e ret a i ni ng s t rap. 9. Remove t he radi a t o r s uppo r t bea m. Al l ow t he coo l i ng modu le t o be parti a l ly l o we r e d and s upp or t e d b[...]
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Страница 992
Insta llat ion 1. CA UT I O NS: Make s ur e t ha t the r adi a t or i s no t d ama ged when in s t a l l in g t he c oo l i ng f an mot o r and s hr oud. Fai l ure t o fo l l ow t his i ns t r uct io n may r e s u lt in damag e t o t he ve hi cl e . Make s ur e t ha t the r et a i ni ng l ugs o f t he r adi at o r a r e not d a mage d whe n i ns t [...]
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Страница 993
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - C o ol ing Module Re moval a n d I ns t a l l a t i on R em ova l All Ve hicles 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t r i b ut i o n and [...]
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Страница 994
7. Lowe r t he vehi cl e . Vehi c le s bu ilt up to VI N: E7 195 6 8. D et a ch t he r a di a t or v e nt ho s e from t h e radi a t o r . 9. D et a ch t he uppe r cool a nt ho s e f r o m t he r adi a t or. 10. Dis c o nne ct t he co o l i ng f a n mot o r c on t r ol mod ul e e l ect r i cal co nnect o rs. Vehi c le s bu ilt from VIN :E7 19 57 11[...]
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Страница 995
12. Det a ch t he uppe r cool ant ho s e f r o m t he radi a t o r. 13. Dis c o nne ct t he co o l i ng f a n mot o r c on t r ol mod ul e e l ect r i cal co nnect o r. All v e h icle s 14. Rai se th e v e hi cl e . 15. Remove t he a i r s p li t t e r g r i l le . 16. Remove t he f ront t owi ng e ye t r ims . Vehi c le s With Au tom a tic Transm [...]
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Страница 996
17. NO TE: L e ft -hand s i de s hown, right -ha nd s i de s i mi l a r . Det ach t he po we r a ss i st e d s te e ring o i l co o l e r i nl et a nd ret urn pi pe s . Al l ow t he powe r a s s i s t e d s t e e r ing fl ui d t o dr ai n i nt o a s ui t a bl e c on t a i ne r . Us i ng s ui t a bl e bl a nking p l ugs , bl a nk t he e xpos e d po [...]
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Страница 997
21. Lowe r t he coo l i ng modul e and the A/C conde ns e r t o a po s i t i o n whe r e t he a i r condi t i o ni ng pi pe i s f orwa r d of t he f r ont b umper . 22. Remove t he l ef t -han d s i de A/C co nde ns e r r e t ai ni ng bo l t f r om t he r adi a t o r . Vehi c le s With Au tom a tic Transm ission 23. NO TE: L e ft -hand s i de s how[...]
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Страница 998
25. NO TE: L e ft -hand s i de s hown, right -ha nd s i de s i mi l a r . Det ach t he co ol i ng modul e f r om t he A/C co nde ns e r . 26. CAUT I O N: Ma k e s ure t hat t he r a di a t o r and t he A /C conde n se r a r e not damag e d d ur i ng t he r e m o val o f the co ol i ng modul e . Fai l ur e t o fo l l o w th i s i ns t r uct io n m a[...]
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Страница 999
3. NOT E: Le f t -hand s i de s hown, rig ht -ha nd s i de s i mi l a r. I nst a l l t he a ut o mat i c t r ans m i s s i on o i l c oo l e r t o t he r ad i a t o r . All Ve hicles 4. Ins t a l l the l e ft -hand s i d e A /C co ndens e r r e t a i ni ng bo l t . Ti ght e n t o 7 Nm. 5. Ins t a l l the right -ha nd s id e A /C co nde ns e r r et [...]
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Страница 1000
9. Ins t a l l the radi a t o r s uppo rt be a m. Ti ght e n t o 25 Nm. Vehi c le s With Au tom a tic Transm ission 10. NO TE: L e ft -hand s i de s hown, right -ha nd s i de s i mi l a r . Conn ect t he po we r as s i s t ed s t e e r i ng o i l cool e r i nl e t a nd ret ur n p i pe s . Re mov e t he b l a nki ng pl ug s. Vehi c le s With Manual [...]
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Страница 1001
13. Remove t he ret a i ni ng s t rap from t h e e ng i ne o i l co o le r cool a nt ho s e . 14. Ins t a l l t he f r ont t owi ng e ye t r ims . 15. Ins t a l l t he a ir s p l i t t e r gr i l l e . Re mov e t he p rote cti ve t a pe f r om t he front b umper. 16. Lowe r t he vehi c l e . 17. Remove t he ret a i ni ng s t raps from t he A/C cond[...]
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Страница 1002
18. Conne ct t he co o l i ng f a n mot o r c o nt r o l m o dul e e l e ct r i cal co nnect o r. 19. Conne ct t he up pe r coo la n t ho s e on to t h e radi a t o r. 20. Conne ct t he radi a t or ve nt hos e o nt o t he r ad i a t o r . Vehi c le s bu ilt up to VI N: E7 195 6 21. Conne ct t he co o l i ng f a n mot o r c o nt r o l m o dul e e l [...]
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Страница 1003
22. Conne ct t he up pe r coo la n t ho s e on to t h e radi a t o r. 23. Conne ct t he radi a t or ve nt hos e o nt o t he r ad i a t o r . All v e h icle s 24. Ins t a l l t he a ir cl e a ne r i nt a ke duct . 25. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r[...]
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Страница 1004
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Radiator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng m o dul e . For a ddi t i o na l i nfo rm at i o n, ref e r t o Coo l i ng Modul e . 2. CAU TI O N : Make s ur e t h at th e ret a i ni ng l ugs o f t he r[...]
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Страница 1005
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - T hermo stat Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng S y s t em Dr ai[...]
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Страница 1006
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Water Pump Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o Co o l i ng S yst e m Dr a i ni ng, Fi l l i ng a nd Bl e e di ng . 2. Lowe r t he veh[...]
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Страница 1007
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L NA V6 - AJV6 /2 .5L NA V 6 - A JV 6/ 3.0L N A V6 - AJ27 - Water Pump Ho usi ng Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. F o r a dd i t i o na l i nf o r mat i o n, refe r t o Co o l i ng S yst e m Dr a i ni ng, Fi l l i ng a nd Bl e e di ng . 2. Lowe [...]
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Страница 1008
9. Remove t he wa t e r pump ho us i ng. Re mov e a nd di s c a r d t he gas ke t. 10. Remove t he wa t e r pum p from t he wa t er pump hou s i ng. Re mov e a nd di s c a r d t he gas ke t from t he wa t e r pum p. Insta llat ion 1. NOT E: Ins t a l l a new ga s ket . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 10 N[...]
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Страница 1009
3. NOT E: Ins t a l l a new ga s ket . Ti ght e n t o 9 Nm. 4. NOT E: Ins t a l l ne w O -r ing s e a l s t o t h e wa t er pump c oo l a nt o ut l e t p ip e . • NO T E: P r i or t o i ns t a ll at i o n of t he wa t e r pump o ut l e t p i pe, l ubricat e t he O-ring s e a l o f th e w at e r p ump o ut l e t pi pe a t t he j o in t wi t h th e[...]
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Страница 1010
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - Fl ui d s and Lubr i cant s Desc ri pti on Speci fi cati on Ja guar P r e m i u m Co o l i ng Sy st e m Fl ui d ES E-M97B44- A P r e mium Cool i ng S yst e m Fl us h EGR-M 14P7-A O-R ing L ubr i cant ES E-M9 9B176- A C o o l i ng Sy st e[...]
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Страница 1011
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - E ngine Co o ling Des cr ipt i o n a nd O pe r a t i o n • W ARNINGS : Ne ve r r e m ove t he coo l a nt pres s ur e cap unde r a ny ci r cums t a nce s whi l e t he e ngi ne is o pe r at i ng. Fa il ure t o fo l l ow t his i ns t r uc[...]
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Страница 1012
Item Pa r t Nu m be r De sc ri pti o n 1 - Cool i ng modul e 2 - Cool i ng f a n mot o r and s hroud 3 - Cool i ng f a n 4 - Radi a t o r upper i s ol a t or mount i ng 5 - Radi a t o r s i de s e a l 6 - Radi a t o r lo we r i s o l at o r mount i ng 7 - Radi a t o r lo we r s e a l 8 - Radi a t o r s uppo rt bea m 9 - Radi a t o r lo we r i s o l[...]
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Страница 1013
The t herm os t a t i s l o cat e d i n t he t he r mos t a t hous i ng whi ch i s bol t e d t o t h e cyli nd e r he ad a nd a l l o ws r api d e ng i ne warm -up b y r es t r i ct i ng cool a nt f lo w t hrough t he radi a t o r be l ow 88°C (190°F). The the r mos t a t a l s o a s s i s t s i n kee pi ng t he e ngi ne o pe rat i ng t e mpe rat[...]
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Страница 1014
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng System D raining, Filling and Bl e eding Gene ral P r ocedures 1. W ARNING: W hen r e l e a s i ng t he co o l ing s ys t e m p r e s s ur e, cove r t he e x pa ns io n t a nk cap wi t h a t hi ck cl ot h to p r eve nt t he po[...]
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Страница 1015
8. Remove t he a i r cl ea ne r mount br acket . 9. Loos e n t he coo li ng s yst e m ai r b le e d s cr ew. 10. Fi ll t he cool ant e xpans i on t a nk unt i l coo l a nt e merges from t he cool i ng s yst e m ai r bl e e d s cr e w. 11. Ti g ht e n t he coo l i ng s ys t e m a ir bl e e d s cr e w. Ti ght e n t o 10 Nm. 12. CAUT I O N: T he e ngi[...]
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Страница 1016
14. At t ach t he wi r i ng harnes s . 15. Ins t a l l t he a ir cl e a ne r a ss e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L Durat o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150P S ) - P uma, Re moval a nd I ns ta l l a t i on). 16. S t a r [...]
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Страница 1017
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng System D raining and V acuum F illi ng Gene ral P r ocedures W ARNI N G: To a voi d ha vi ng s cal di ng ho t coo l a nt o r s te a m bl o wi ng out o f t he coo l i ng s ys t e m, us e e xt reme ca r e when r emovin g t he co[...]
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Страница 1018
7. Ins t a l l the co ol i ng s ys t e m va c uum r ef il l a d a pt o r t o t he e x pa ns io n t a nk. 8. Ins t a l l the vacuum fi l l e r ga uge t o t h e coo l ing s yst e m vacuum r ef i l l a da pt o r . 9. Ins t a l l the ve nt uri t ube a s s e mbl y t o t he vacuum f i l l e r ga uge . 10. NO TE: Make s ur e th a t bo t h val v es are i n[...]
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Страница 1019
11. O pen th e a i r s upp l y val v e . 12. NO TE: Make s ur e th e coo la nt s uppl y ho s e i s po s it i o ne d i nt o a c on t a i ne r of f i f t y pe r cent mi xture o f Jag ua r P r e mi um Coo l i ng Sy s t e m Fl ui d or eq ui val ent , mee t i ng Jagua r s pe ci f i cat i o n W SS M97B44- D a nd f i f t y percent wa t e r . Make s ur e n[...]
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Страница 1020
15. Al l o w o ne minut e t o ch e ck t he vacuum i s he l d. Dis conne ct t he a i r s up pl y. 16. NO TE: Cl o se th e co o l a nt s uppl y val ve whe n t he coo l a nt e xpans i o n t a nk MAX mark i s r e a ch e d or co ol a nt m ove ment has ce a s e d. Op e n t he co ol a nt sup pl y val ve and al l ow t he co o l a nt t o be dr awn int o t h[...]
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Страница 1021
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng Fa n Mo to r and Sh roud Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng m o dul e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Modul e (303-0 3B Engi ne Coo l i ng - 2.0L Dur[...]
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Страница 1022
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - C oo li ng Module Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover /in st a l l e r , co ol in g ho s e cl a mp. 303-397 R em ova l 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t [...]
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Страница 1023
I nst a l l at io n) / Cha r ge Ai r Coo l e r - 2.2L Dur a t o r q-TDCi (110k W /150PS ) - P uma (303- 12B I nt a ke Ai r Di s t ribut i o n a nd Fi l t e r i ng - 2.0L Dur a t orq-TDCi/2.2L Dur a t o r q-TDCi (110k W /150PS ) - P uma, Re m ova l and Ins t a l l a t i o n). 9. D i s conne ct t he radi a t o r l owe r coo l a nt hos e . 10. NO TE: [...]
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Страница 1024
1. W ARNING: U s ing an a s s i s t a nt , i ns t a l l t he cool i ng modul e . Fa i l ure to fo l l o w t hi s i nst r uct i o n may res ul t i n pe rs ona l i nj ur y. CAUTI O N : Make s ur e t ha t the radi a t o r and t he a ir con di t i o ni ng c on de ns e r are no t da mage d during t he i ns t a l la t i o n o f t he coo l i ng modu le . [...]
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Страница 1025
6. Connect t he e l ect r i cal co nnect o r. 7. Connect t he radi a t o r uppe r cool a nt ho s e . 8. Connect t he radi a t o r vent hos e . 9. Ins t a l l the ba t t e r y t ray. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 10. Ca[...]
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Страница 1026
P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - Radiator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he coo l i ng fa n mot o r a nd s hr oud. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng Fan Mot o r a nd Shr o ud (303-03 B E ngi ne Coo l i ng - [...]
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Страница 1027
Name Gr ea s e P ubl i s he d: 11-May-2 011 E ngine Co o ling - 2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW / 150PS) - P uma - Water Pump Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) Mate ri a l s Speci fi cati on W S S -M 12 A4-A2 R em ova l Vehi c le s with 2.2L d[...]
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Страница 1028
5. NOT E: S hown wi t h t he exha ust g a s reci r cul a t i o n (EGR) coo l e r t o EGR val ve t ube removed f o r cl a rit y. Re move t h e po we r s t e ering pump r e t a i ni ng bo l t s . 6. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. Re move t h e po we r s t e ering pump s ecur i n g b r a cket .[...]
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Страница 1029
9. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. Det ach t he wi r i ng harnes s . 10. NO TE: Shown wi t h t he EGR coo l e r t o EGR va l ve tub e removed f o r c l a r i t y. Det ach t he wa t e r pump. Det a ch t he wi ring ha rn es s f r om t he wat e r pump l owe r r et a i ni ng bol t s . 11. Remove [...]
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Страница 1030
13. Remove t he e n gi ne o i l t e mpe r a t ur e co nt rol t he r mos t a t . Re mov e a nd di s c a r d t he O -r ing s e a l . Insta llat ion All v e h icle s 1. NOT E: Ins t a l l a new e ngi ne o il t e mpe r at ure cont rol t he r mos t a t O -ring s ea l . I nst a l l t he e n gi ne o i l t e mperat ure co nt r ol t herm os t a t . 2. Ins t[...]
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Страница 1031
4. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. At t a ch t he wa t e r pump. Ti ght e n t he wa t e r pum p r et a i ni ng bo l t s t o 24 Nm. At t a c h t he w i r i ng ha r ne s s t o t he wa t e r pump l owe r ret a i ni ng bo l t s. 5. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube rem[...]
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Страница 1032
8. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. At t a ch t he p owe r s t e ering pump t o th e w at e r p ump. 9. NOT E: S hown wi t h t he EG R cool er t o EGR v al v e t ube removed f o r cla r i t y. I nst a l l t he p o wer s t e ering pum p s e cur i ng b r acket . Ti ght e n t o 25 Nm. 10. NO TE: [...]
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Страница 1033
12. At t ach t he p o we r s t e e r i ng pump be lt . Rot a t e th e powe r s t e e ring p ump be l t t e ns i one r c l o ckwis e . 13. At t ach t he p o we r s t e e r i ng fl ui d pi pe. 14. Carr y out t he co ol i ng s ys t e m fi l l ing a nd bl e e di ng procedur e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng S y s t[...]
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Страница 1034
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b-i n Lo we r in ta ke mani f o ld r et a i ni ng bo l t s 10 - 89 Fue l i nje cti o n s uppl y man if ol d ret a i ni ng bol t s 10 - 89 Fue l pre ss ur e s en s o r[...]
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Страница 1035
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols Des cr ipt i o n a nd O pe r a t i o n I te m P ar t Nu m ber Desc ri pti on 1 — Fuel chargin g wi r i ng harnes s 2 — Fuel i nj e c t o r 3 — Fuel pr e s s ur e s e nso r 4 — Thr ot t[...]
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Страница 1036
CAU TIO N : Th e us e o f s uppl ement a r y oi l or fu e l add i t i ve s i s no t a ppr oved unl es s s pe c i fi e d by Jag ua r Ca r s i n t h e fo rm of a s e rvice comm unica t i on o r di r ect i ve. A f u e l pre ss ur e rel ie f val ve i s fi t t ed to the f ue l r a i l a t t he front of t he ca ms haf t cove r. Thi s val ve a l l ows t h[...]
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Страница 1037
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols 2.0L NA V6 - AJV6 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani[...]
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Страница 1038
Publ i s he d: 24-No v-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols 2.5L NA V6 - AJV6 / 3.0L NA V 6 - AJ2 7, VIN Range: E 96603->J28492 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis u[...]
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Страница 1039
DT C C ondi ti o n P oss i bl e Ca uses Ac ti o n P 0112, P 0113 Conce rn wi t h IAT s e ns o r Engi ne fa ul t y l e a di ng t o overhea t i ng Int ake a ir t e mperat ure (IAT ) s ens or fa ul t Ha r nes s fa ul t ECM fa il ure REFER t o: A cce le r a t i o n Co nt rol (310- 02 Accel e r a t i o n Co nt r ol , Di a gnos is a nd Te s t i ng) / El [...]
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Страница 1040
1 2 3 1 2 1 2 3 1 2 DT C C ondi ti o n P oss i bl e Ca uses Ac ti o n P 1338 Conce r n wi t h fue l pump c o m mands (fue l p ump not a cti vat e d whe n r e que s t e d by ECM) ECM t o f ue l pump co nt rol m o dul e co nt rol and /or fe e d ba ck ci r cui t s ; o pe n cir cuit , s hort ci rc ui t , hi g h r e s i s t a nce Fuel pump co nt rol mod[...]
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Страница 1041
3 1 1 1 2 3 4 1 2 1 2 1 1 2 Mea s ure t he r es i s t a nce b e t we en the rel e va nt i nje cto r ha r nes s e l e ct rical c onn e cto r (IJ1 t o 6) pi n 1 and EN16 pi ns a s fo l lo ws - Inj e ct o r 1 pi n 1 (NW ) a nd ECM pi n 115. Inj e ct o r Cyl 3 pi n 1 (N) a nd ECM pi n 114. Inj e ct o r Cyl 5 pi n 1 (NR) a nd ECM pi n 113. Inj e ct o r [...]
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Страница 1042
1 1 1 2 3 1 2 1 2 1 2 1 2 3 1 2 REFER t o: Fue l P ul s e Dampe r - 2.5L NA V 6 - A JV6/3.0L NA V6 - AJ27 (303- 04A Fue l Charging a nd Co ntrol s - 2. 0L NA V6 - AJV6/2.5L NA V 6 - AJV6/3.0L NA V6 - AJ27, Re moval a nd I ns t al l a t i o n). CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . B6: C HEC K T HE FUEL R AI L PR E S[...]
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Страница 1043
1 2 1 2 1 2 3 1 1 2 1 2 3 4 1 2 I s t he r es i s t a nce l e s s t ha n 5 o hms? Ye s GO t o C7 . No REP AIR t he ci r cuit b e t we e n FT3 pi n 1 (W B) a nd I P 10 p i n 8 (W B ). Fo r a ddi t i o na l i nf o r mat io n, r e f e r t o wi ring di a g r ams. CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . C 7: C HEC K T HE F[...]
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Страница 1044
1 2 3 1 2 3 1 2 3 1 1 2 3 1 i nf o r ma t i o n, ref e r t o wi ring di a g rams. CLEA R t he DT C. TES T t he s ys t e m fo r nor mal o p e r a t i o n. PINPOIN T TE ST E : FU EL PUM P FEED BA CK C IRC UI TS. P133 8 T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS E1: CHEC K SI GNA L PO W ER CIRC UIT T O FUEL PUMP MODULE Di s conn ect f uel p ump[...]
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Страница 1045
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging and C o ntrols 2.5L NA V6 - AJV6 / 3.0L NA V 6 - AJ2 7, VIN Range: J2 8493-> V99999 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis [...]
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Страница 1046
DT C C on di ti on Possi bl e C a u ses Acti o n P 0116, P 0117, P 0118, P 0125 Conce r n wi t h e ng i ne c oo l a nt t e mpe r at ure Engine c oo l a nt t e mperat ure s e ns o r Harnes s fa ul t ECM f a i lur e REFER t o : E le ctroni c Eng i ne Co nt rol s - 2.5L NA V6 - AJV6/3.0L N A V6 - A J 27, VI N Ra nge : J28493->V99999 (303-1 4A El e [...]
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Страница 1047
1 2 3 1 2 1 2 3 1 2 3 1 1 DT C C on di ti on Possi bl e C a u ses Acti o n ope n circu i t , s ho r t ci r cuit , hi gh r e s i s ta n ce Thr ot t l e mo t o r f a i l ur e Thr ot t l e b o dy f a i l ure P 1656 Conce r n wit h TP se n s o r a m pl i f i e r c i r cuit ECM REF ER t o : El e ct roni c Eng i ne Co nt rol s - 2.5L NA V6 - AJV6/3.0L N [...]
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Страница 1048
1 2 3 4 1 2 1 2 1 1 2 1 1 1 Be fo re repl aci ng a ECM, cont a ct De a l e r t e c hni ca l s uppo r t . PINPOIN T TE ST B : F UEL PU L S E DAM PER SENSOR. P01 90 , P01 9 2, P01 9 3 T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS B1: C HEC K T HE FUEL PU LSE DAM PE R SENS OR SUPPLY VOLT AGE Tur n t he i gni t i o n s wi t ch t o th e O FF po s i [...]
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Страница 1049
2 3 1 2 1 2 1 2 1 2 3 1 2 1 2 1 2 Tur n t he i gn it i o n s wi t ch t o t he O N po s i t i o n. Mea s ur e t he res i s t a nce b et we e n e l e ctrica l conne c t o r FT2 pi n 3 (B) a nd GROU ND. I s t he r es i s t ance l e s s t ha n 5 o hms? Ye s GO t o C2 . No REP AIR t he cir cuit b e t we e n e l e ctr i cal co nne cto r FT2 pi n 3 (B ) a[...]
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Страница 1050
1 2 3 1 2 3 1 2 3 1 1 2 3 1 1 2 1 2 3 4 PINPOIN T TE ST D : FU EL P U MP CONTROL MODU LE. P062 7, P0 62 8, P062 9 T EST C ONDI T I ONS DET AI LS/RE SULT S/A CT IONS D1: C HECK S IGN AL P O WER C I RC UIT T O FUEL PUMP MODULE Dis conne ct fue l p ump modul e e l e ct rica l co nnect o r CA105. Tur n t he i gni t i o n s wi t ch t o th e O N p o si t[...]
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Страница 1051
1 2 1 2 3 1 I s t he v ol t a ge grea t e r tha n 10 vo lt s ? Ye s GO t o E5 . No I NS TALL a ne w fue l p ump modul e . REFER t o: Fue l P ump Modul e - 2. 5L N A V 6 - A JV6/ 3.0L NA V 6 - AJ27 (310-01 Fue l T a nk a nd Li ne s , Re moval a nd I nst a l l at io n). CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . E5: CHEC K[...]
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Страница 1052
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel C harging Wiri ng Harness Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. Remove t he i nt a ke man if ol d . Fo r ad di t i on a l in f orm at i on, r e f er t o Sect i on 303-[...]
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Страница 1053
7. NOT E: Fue l may s t i l l be pres e nt i n t he fue l i nj e ct i on s uppl y mani f o l d. Det ach t he f uel i nj e ct i on su ppl y mani fo l d a nd l o we r i nt a ke ma nif ol d a nd pl a ce t o o ne s i de . Re mov e a nd di s c a r d t he l owe r in t a ke man if ol d O -r i ng s e a l s . 8. Remove t he f uel i nj e ct i on s uppl y man[...]
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Страница 1054
12. Dis c o nne ct t he e l e ct r ica l conne ct o r . 13. Remove t he f u el cha r ging wi ring ha r nes s. Insta llat ion Vehi c le s with 2.0L engi n e 1. To i ns t a l l , rever s e t he remov a l proced ur e . Vehi c le s with 2.5L or 3.0L engine 2. NOT E: Ins t a l l ne w f ue l i nje ct or O -r i ng s e a l s . • NO T E: Ins t al l n ew l[...]
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Страница 1055
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel Injecti on S upp ly Manif ol d Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n[...]
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Страница 1056
7. Remove t he f uel rai l ret a i ni ng bol t s . 8. D i s conne ct t he f uel rai l f r o m t he i nj e ct o r s. 9. Remove t he f uel i nj e ct i on r a i l . 1. Ro t a t e t he fu e l i nj e ct i o n rai l t hr ough 180°. 2. Re move t he f ue l i nj e ct i o n rai l . Vehi c le s with 2.5L or 3.0L engine 10. Remove t he f u el pres s ur e s e [...]
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Страница 1057
2. NOT E: Ins t a l l a new ga s ket . Ti ght e n t o 10 Nm. Vehi c le s with 2.0L engi n e 3. Tig ht e n t o 10 Nm. 4. Tig ht e n t o 6 Nm. JagDocs.com[...]
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Страница 1058
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel Injecto rs Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. Remove t he f uel cha r gi ng wi ring ha r ne s s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Fue l Ch ar[...]
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Страница 1059
6. Remove and di s card t he O -r ing s e a ls . 7. Insta llat ion 1. NOT E: Ins t a l l ne w f ue l i nje ct or O -r i ng s e a l s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Lubricat e t he f u el i nje ct o r O-r i ng s ea l s wit h cl e a n e ngi ne o i l . JagDocs.com[...]
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Страница 1060
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - F uel Pulse D amper2.5L NA V6 - AJV 6/ 3.0L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he t hrot t l e b o dy. Fo r a ddi t i o na l i nf o r m at i o n, r ef e r to Throt t l e Bo dy . 2. D[...]
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Страница 1061
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L N A V 6 - AJ27 - Throttl e Bo dy Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s CAU TIO N : Do no t a t te m pt t o cl e a n t he t hr o tt l e bo dy. T he b or e a nd t he t hr ot t l e pl a t e ha s a s p eci al coa ti n[...]
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Страница 1062
5. D i s conne ct t he e l ect r i cal conne ct o r. Vehi c le s with 2.5L or 3.0L engine 6. D i s conne ct t he e l ect r i cal conne ct o r. 7. D i s conne ct t he e l ect r i cal conne ct o r. 8. Remove t he t hrot t l e b o dy. Vehi c le s with 2.0L engi n e JagDocs.com[...]
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Страница 1063
9. Remove t he t hrot t l e b o dy. All v e h icle s 10. NO TE: 2. 5L a nd 3.0L s ho wn, 2.0L s i mil a r. Re move a nd di s ca r d t he O-r i n g s e al . Insta llat ion All v e h icle s CAU TIO N : Do no t a t te m pt t o cl e a n t he t hr o tt l e bo dy. T he b or e a nd t he t hr ot t l e pl a t e ha s a s p eci al coa ti ng a ppl ie d d ur i [...]
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Страница 1064
3. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1065
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - T o rque Sp eci f i cat ions Descri pti o n Nm l b-f t l b- i n Hi gh-pr e s sure f uel s uppl y l i ne s 40 30 - Hi gh-pr e s sure f uel s uppl y l i ne s up port b r ack e t ret a i ni ng nu t 8 - 71 Fue l i nje cto rs[...]
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Страница 1066
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel C harging and Co ntrols Des cr ipt i o n a nd O pe r a t i o n Hi gh Pre ss ure Fue l I nj e cti on Co mpone nt s I te m Pa rt N um b e r Desc ri pti on 1 - Fue l i nj ect io n s up pl y mani f o l d s up po r t b r[...]
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Страница 1067
It e m Pa rt N um be r Descri pti on 1 - Fue l pum p r et a i ni ng bo l t 2 - Fue l pum p gas ke t 3 - Fue l pum p fue l r e t ur n l in e 4 - Fue l pum p fue l s uppl y l i ne 5 - Fue l pum p 6 - Fue l pum p s hie ld 7 - Fue l r e tu r n l i ne ve nt ur i 8 - Fue l pum p s pr ock e t ret a i ni ng bo l t 9 - Fue l pum p s pr ock e t Fu el Inj ect[...]
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Страница 1068
The fue l i nj e ct io n s up pl y mani fo l d i s a r e s e r vo i r fo r the pres s ur i ze d f ue l t ha t i s p r o d uced by t he f ue l pump. I t a l s o i ncor po r at e s a p res s ur e s e ns o r s o t hat t he ECM can moni t o r/ ad jus t t he p r es su r e o f th e fue l to be i nj ect ed i n t o t he cyl in der. The fue l i nj e cti o n[...]
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Страница 1069
P ubl i she d: 12-Jul-2011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel C harging and Co ntrols Dia gn os i s a nd Te s t i ng Principle of oper at ion Thi s s e cti on cove r s t he f uel s ys t e m from t he f ue l f i l t e r t o t he fu e l i nje ct ors , and incl ud es t he f ue l r [...]
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Страница 1070
Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Cr anks haf t po si t i o n (CKP) s e ns or f a ul t Cyli nder he a d t e m perat ure (CHT) s e ns o r f aul t Fue l pu m p f a ul t Lo w co mpr e s s io n Va l ve t r a i n f aul t Bl o cked cat a l ys t Engi ne cont rol mod ul e (ECM) f a ul t Di ff i cul t t o s t a rt Di[...]
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Страница 1071
Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Dual -mas s fl ywh e e l f aul t I dl e s pe e d hi g h o r lo w Accel erat o r pe da l po s i t i o n (AP P ) s e ns or f aul t I nt a ke a i r t e mper a t ur e (IAT ) s e nso r f aul t Check f o r DTCs i nd i cat i ng a n A P P o r IA T se ns o r f a ul t . Re cti f y a s[...]
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Страница 1072
Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Cyli nder he a d t e m perat ure (CHT) s e ns o r f aul t Ca m s ha f t po s it i o n (CMP) s e ns o r fa ul t Cr anks haf t po si t i o n (CKP) s e ns or f a ul t I nt a ke a i r t e mper a t ur e (IAT ) s e nso r f aul t Mani f o l d a bs o l ut e pr es s ur e (MAP) s e ns[...]
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Страница 1073
Name Cl e a ni ng Fl ui d P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tio n C o m ponent C leanin g Gene ral P r ocedures Ge nera l Equi pm ent P ne umat i c vacuum gun Mate ri a l s Speci fi cati on W -M5B411 -A • W ARNINGS : Do not s moke o r car r[...]
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Страница 1074
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tio n Pump Re moval a n d I ns t a l l a t i on Speci al T ool (s) Adap t e r f or 303-681- 01 303-681 -01 Re mov e r /Ins t a l l e r , Cr a n ks haf t O i l Sea l 303-679 Locking T o ol , Fue l Inj e ct i o[...]
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Страница 1075
1. Remove t he e xhaus t g a s reci r cul a t i o n (EGR) coo l e r t o EGR va l ve t ube. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Exhaus t Gas Re ci r cula t io n (EGR) Coo l e r t o EGR Va l ve T ube (303-08 Engin e Emi s s i on Cont r ol - 2. 0L Di es e l /2.2L Di e s e l , Remova l a nd I ns t a l l a t i o n). 2. D et a ch t he[...]
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Страница 1076
6. Remove t he i nt a ke man if ol d . Dis car d t he i nt a ke m a ni f ol d g a s ket s . 7. D i s conne ct t he f uel me t e r i ng val ve a nd f ue l t e mper a tu r e s e ns o r e l e ct r i cal conne c t o r s . 8. D et a ch t he wi ring ha r ne s s . 9. D et a ch t he hi g h-pr e s s ur e f ue l s up pl y l ine s u ppo r t br acke t . 10. Cl[...]
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Страница 1077
11. CAUTI O N S : Make s ur e t he t o ol us e d t o l o o s e n t he hi g h pres s ur e fue l s upp l y l i ne uni on i s use d a t t he t o p o f t he uni on a s t hi s is where t here i s mos t m a t e ria l . Fa i l u r e t o f o l l ow t hi s i ns t r uct i o n may res ul t i n d a mage t o t he uni on . Mai nt a i n p r e s s ur e o n t he hi[...]
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Страница 1078
18. Dis c o nne ct t he f uel i nje ct i on pump f ue l s uppl y a nd r et ur n l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l bl a nki ng pl ugs t o t he f ue l i nj e ct i o n pump f[...]
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Страница 1079
23. Det a ch t he fue l sup pl y and fue l r e t urn l i ne s uppo rt br acket . 24. Remove t he p o we r s t e e r i ng fl ui d re se r voi r r e t a ini ng nut s . 25. Det a ch t he powe r s te e ring f lui d r es e r voi r . 26. S e cur e t he p o we r s t e e r i ng fl ui d r e s e rv oi r to one s id e . 27. Dis c o nne ct t he hydr a ul i c c[...]
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Страница 1080
28. Remove t he e n gi ne mount da mpe r . Vehi c le s bu ilt from VIN :E4 38 69 29. Dis c o nne ct t he f uel i nje ct i on pump f ue l s uppl y a nd r et ur n l in e s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o c[...]
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Страница 1081
32. Remove t he f u el s u ppl y a nd ret ur n l i ne s uppo r t brack e t r et a i ni ng nut . 33. Det a ch t he fue l sup pl y and r e turn l in e s. 34. Dis c o nne ct t he HCU e l e c t r i cal co nne ct or. 35. Det a ch t he powe r s te e ring p i pe t o e ngi ne wiring ha r ne s s ret a i ni ng cli p . 36. Remove t he p o we r s t e e r i ng [...]
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Страница 1082
37. Det a ch t he powe r s te e ring f lui d r es e r voi r . All v e h icle s 38. Us i ng t he s pe ci a l t o o l , r e move t he fue l inj ect i on pump s prock e t a cces s cover. 39. NO TE: T urn t he engi ne in t he no r mal di r e cti on o f r o t at i o n onl y . Tur n t he e n gi ne unt i l t he fue l i nj e cti o n pump sp roc ket ti mi n[...]
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Страница 1083
42. NO TE: Fo r a d di t i on al i nfo r mat i o n, s e e s te p 41. • NO T E: T he s peci a l t o ol l ocking pi n ho l e s a re o f f s e t . Dur i ng i ns t a l l a t io n o f th e s pe ci a l t o o l , che ck t ha t t he o ff se t p i n ho l e i s l o cat e d a t t he t o p. I nst a l l t he s pe cia l t o ol . 43. NO TE: Fo r a d di t i on a[...]
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Страница 1084
47. NO TE: Fo r a d di t i on al i nfo r mat i o n, s e e s te p 41. • NO T E: Acces s t he f ue l i nj e ct i o n p ump r e t a i nin g b ol t s t hr ough t he ho l es pr ovid e d i n t he s pe cia l t o o l (To ol n o. 303-11 51 and t o o l no. 303-083A) a nd th e fue l inj e ct i on pump s pr ocket . The f uel i nj e ct i on pum p r e t a i ni[...]
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Страница 1085
51. Dis c o nne ct t he kno ck se n s o r (KS ) e l e ct rica l c o nne ct or . 52. Det a ch t he eng i ne wi ring ha r nes s . 53. Remove t he f u el i nje ct i on p ump s uppo rt brack et . 54. Remove t he f u el i nje ct i on p ump s uppo rt brack et t o e ngi ne cyl i nde r bl o ck r et a ini ng bol t s . 55. NO TE: W hen r e moving t he f u el[...]
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Страница 1086
56. Remove t he f u el i nje ct i on p ump s hi e l d from t he fue l i nj e ct io n pump. 57. Det a ch t he fue l r e t ur n l i ne ve nt uri f r o m t he fu e l i nj ect i o n p ump. Dis car d t he f uel ret u r n l i ne v e nt ur i O -r i ng s e a l . 58. Remove t he f u el i nje ct i on p ump fue l s uppl y l i ne a n d f ue l ret ur n li ne a [...]
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Страница 1087
1. NOT E: Ins t a l l ne w f ue l i nje ct i o n p ump s up pl y l ine O -r i ng s e a l s . I nst a l l t he f ue l i nj e c t i o n p ump fue l s upp l y l i ne and f ue l r et ur n l i ne a s s embl y t o t he f ue l i nj e ct i o n p ump. Ti ght e n 20 Nm. 2. NOT E: Ins t a l l a new O -r i ng s e a l t o t he fu e l r et ur n l i ne ve nt ur i[...]
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Страница 1088
6. NOT E: Ins t a l l t he f ue l i nje ct i o n pump r e t a ini ng b ol t s e ve nl y i n o r d e r t o pul l t he f ue l i nj e ct i o n pump s q ua r el y i nt o pos i t i on. Lo o s e l y i ns t a l l the f ue l i nj e ct i on pump s uppo r t br acket t o e ng i ne cyli nde r bl o ck r e t a in i ng b ol t s . 7. NOT E: Do not ful l y t ig ht [...]
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Страница 1089
11. Conne ct t he f uel i nje ct o r t o f ue l i nj e c t i o n pump fue l r e t u r n l ine . At t a c h t he f ue l i nje cto r t o f uel i nje c t i o n pump r e t ur n l i ne ret a i ni ng c l i p (i f e qui ppe d). Re mov e t he b l a nki ng pl ug s f rom t he f uel i nje ct o r t o fue l i nj e c t i o n pump f uel ret ur n l i ne mal e an d[...]
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Страница 1090
16. Ins t a l l t he f uel i nj e cti on p ump s p r ock e t ret a i ni ng b ol ts . Ti ght e n t o 32 Nm. 17. Remove t he s pe ci a l t o o l s . 18. NO TE: I ns t a ll t he f uel i nj e ct i on pum p r et a i ni ng bo l t s e venl y i n o r de r t o pul l t he f ue l i nj e ct i o n pump s q ua r el y i nt o pos i t i on. • NO T E: U s e a t o [...]
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Страница 1091
21. Us i ng t he s pe ci a l t o o l , i ns t a l l t he f uel i nje ct i o n pump s pr ocket a cces s cover. Vehi c le s bu ilt from VIN :E4 38 69 22. At t ach t he p o we r s t e e r i ng fl ui d r e s e rv oi r . 23. Ins t a l l t he po we r s t e e r i ng fl ui d res e rv oi r r et a i ni ng n ut s . 24. At t ach t he p o we r s t e e r i ng pi[...]
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Страница 1092
25. Conne ct t he H CU e le c t rical co nnect or. 26. At t ach t he f uel s uppl y a nd ret ur n li ne s . Ti ght e n t o 23 Nm. 27. Ins t a l l t he f uel s upp ly a nd ret ur n l i ne s sup po r t b rack e t r et ai ni ng n ut . Ti ght e n t o 8 Nm. 28. At t ach t he wi r i ng harnes s r et ai ni ng cli p. 29. Ins t a l l t he f uel s upp ly a n[...]
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Страница 1093
30. Conne ct t he f uel i nje ct i on p ump f uel s uppl y a nd ret ur n l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Vehi c le s bu ilt up to VI N: E4 386 8 31. Ins t a l l t he e ngi ne mount[...]
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Страница 1094
34. At t ach t he p o we r s t e e r i ng fl ui d r e s e rv oi r . 35. Ins t a l l t he po we r s t e e r i ng fl ui d res e rv oi r r et a i ni ng n ut s . 36. At t ach t he f uel s uppl y a nd f uel re t urn l i ne s uppo r t br a ck et . 37. At t ach t he wi r i ng harnes s r et ai ni ng cli p. 38. At t ach t he wi r i ng harnes s r et ai ni ng[...]
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Страница 1095
39. At t ach t he p o we r s t e e r i ng fl ui d ho s e t o t he fue l r e t ur n l i ne . 40. Ti g ht e n t he f ue l s uppl y a nd r e t ur n l i ne s s up port b r acket ret a i ni ng n ut. Ti ght e n t o 8 Nm. 41. Conne ct t he f uel i nje ct i on p ump f uel s uppl y a nd ret ur n l i ne s . For a ddi ti ona l i nf o r m a t i o n, r e f e r [...]
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Страница 1096
44. CAUT I O N: Do no t a l l o w t he uni ons t o hi t the ol ive e nds o f t he hi gh-pr es s ur e fue l s up pl y l ine as t hi s may d a mage t he e nds of t he l i ne a nd a ll o w f o r e i gn m a t te r t o e nt e r t he fue l inj e ct i on s ys te m . • NO T E: P o s i t i o n t he hi gh p r es s ur e f ue l s up pl y l in e a s ne a r t [...]
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Страница 1097
50. At t ach t he wi r i ng harnes s . 51. Conne ct t he f uel met e r i ng val ve a nd f ue l t e mper a tu r e s e ns o r el e ct rica l conne ct ors. 52. NO TE: I ns t a ll n e w i nt a ke mani fo l d g as ke t s . I nst a l l t he i nt a k e mani fo l d. Ti ght e n t o 15 Nm. 53. At t ach t he wi r i ng harnes s ont o t he i nt a k e mani f ol [...]
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Страница 1098
55. Ins t a l l t he a ir cl e a ne r moun t br acket . 56. At t ach t he wi r i ng harnes s . 57. Ins t a l l t he EGR coo l e r t o E GR val ve t ube. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Exhaus t Gas Re ci r cula t io n (EGR) Coo l e r t o EGR Va l ve T ube (303-08 Engin e Emi s s i on Cont r ol - 2. 0L Di es e l /2.2L Di e s [...]
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Страница 1099
Name Hi g h p r es s ur e f ue l s u ppl y l i ne uni o n l ubrica nt TBD P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tio n Su pply Manifo ld Re moval a n d I ns t a l l a t i on Speci al T ool (s) Al i gner, Fuel I nj e cto r 303-711 (2 1-258 ) Ge ner[...]
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Страница 1100
3. D et a ch t he wi ring ha r ne s s . 4. D et a ch t he hi g h p r e s s ur e f ue l s upp ly l i ne s upp ort br a cket . 5. Cle a n t he fue l p ump, hi gh p r es s ure f ue l s up pl y l in e a nd s ur roundi ng a r e a s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fuel In je ct i o n Co mpone nt Cl e a ni ng (303-04 B Fue l Cha [...]
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Страница 1101
9. CAU TI O N : Make s ur e t h at th e hi gh pr e s s ure f uel s uppl y l i ne r e m a i ns in con ta ct wi t h b o t h t he f ue l pump a nd t he f ue l i nj e ct i o n s upp l y m a ni f ol d unt i l b ot h uni o ns ha ve be e n de ta che d a nd cl e ane d . Fa i l ure t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n f o r ei gn m a t [...]
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Страница 1102
17. Remove a nd di s car d t he hi gh p r es s ure f ue l s up pl y l in e . 18. Repe a t s t e p s 14 a nd , 15 t o r emove t he 3 remai ni ng hi gh p r es s ur e f ue l s up pl y l i ne s. 19. Us i ng t he pne umat i c vacuum gun , vacuum f orei gn mat e r i a l f r om t he f uel i nj e cto r a nd t he fue l in je ct i o n s uppl y mani f o l d. [...]
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Страница 1103
Th is proc e dur e i nvol ve s fue l h a ndl i ng. B e p r ep a r e d f o r fue l s pi l l a ge a t al l t i me s a nd a l wa ys ob s e r ve f uel ha nd li ng pr e caut i ons . Fa i l ur e t o fo l l o w t he s e ins t ruc t i o ns may r e s ul t i n pers o nal i njur y. • CAU TI O N S : Make s ur e the wo rk sho p a rea i n which t he vehi cl e [...]
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Страница 1104
4. Lubr icat e t he ne w hi gh pr e s s ure f uel s uppl y l i ne uni on t hr ea d s wi t h cle a n l ubr ica nt . 5. CAU TI O N : Do no t a l l ow t he uni o ns t o hi t t he o l i ve e nd s of t he hi gh p res s ur e fue l sup pl y l ine as t hi s may d a mage t he e nds o f t he l i ne a nd a ll o w f o r e i gn m a t te r t o e nt e r t he fue [...]
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Страница 1105
10. CAUT I O N: Do no t a l l o w t he uni ons t o hi t the ol ive e nds o f t he hi gh p res s ur e fue l sup pl y l ine as t hi s may d a mage t he e nds o f t he l i ne a nd a ll o w f o r e i gn m a t te r t o e nt e r t he fue l inj e ct i on s ys te m . • NO T E: T he yel l ow c o l ored co l l a r i s fi t t e d a t t he fue l i nj e cto r[...]
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Страница 1106
15. NO TE: Hi gh pr e s s ur e f uel s upp ly l i ne s s hown r emove d f o r cl arit y. Ti ght e n t he f ue l i nje ct i o n s uppl y m a nif o ld ret a i ni ng bo l t . Ti ght e n t o 23 Nm. 16. NO TE: T wo fue l i nj e ct or s ho wn, o t he r f ue l i nj e ct o r s s i mi l ar. Di s conn ect t he fu e l r et ur n li ne s f r o m the fue l inj e[...]
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Страница 1107
20. CAUT I O N: Ma k e s ure t he to o l us ed to ti ght e n t he hi g h pres s ur e fue l s uppl y l i ne uni on s i s us e d a t t he t o p of t he uni o n a s t hi s i s whe re th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns truc t i o n may r e s ul t i n dama ge t o t he u nio n. Ti ght e n t he hi g h pr e s s ur e f u[...]
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Страница 1108
25. At t ach t he hi g h pr e s s ure fue l s uppl y li ne s uppo rt brack e t . Ti ght e n t o 8 Nm. 26. CAUTI O N S : Make s ur e t he t o ol us e d t o t i ght e n t h e hi gh pr es s ure f ue l s uppl y l i ne uni on i s use d a t t he t o p o f t he uni on a s t hi s is where t here i s mos t m a t e ria l . Fa i l u r e t o f o l l ow t hi s [...]
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Страница 1109
30. Ins t a l l t he i nt a ke man if ol d . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: I nt a ke Ma nif ol d (303-01B Engi ne - 2.0L Dur at o rq -TDCi /2.2L Dur at o r q-TDCi (110kW /150PS ) - Puma, I n-v e hi cle Re pa i r) . 31. Ins t a l l t he e ngi ne cover. 32. Ins t a l l t he oi l f il l e r cap . 33. Ins t a l l t he oi l l e[...]
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Страница 1110
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel In jec tor Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ock e t , Fue l Inj e ct o r Remove r /Ins t a l l er 303-677 Al i gner, Fuel I nj e cto r 303-711 Ge nera l Equi pm ent P ne umat i c vacuum gun [...]
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Страница 1111
2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a nd o i l l e ve l i ndi ca t o r t o pr e ven t fo r ei gn m a t e ria l e nt e ring t he val ve cover. Re move t h e e ngi ne cove r. 4. CAU TI O N : P r ot ect t he fu e l i nj e ct o r e l e c t r i cal co nne ct ors wi t h li nt -free mat e ria l t o p r e ven[...]
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Страница 1112
7. Remove and di s card t he hi gh-pr es s ur e f ue l s up pl y l i ne . 8. Usi ng t he p neumat i c va cuum gun, vacuum f orei gn mat e r i a l f r om t he f ue l i nj e ct o r a nd t he f ue l i nj e ct i o n s uppl y mani f o l d. 9. Ins t a l l bl a nk i ng cap s t o t he o pe n th r e ade d p orts o n t he f ue l i nj e ct o r and t he fue l [...]
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Страница 1113
13. CAUT I O N: Ma k e s ure t hat t he f uel i nj e cto r do es not mo v e when lo o s eni ng th e fue l inj e ct or l o ck ing col l a r . Fa i l ur e t o f o l l o w t hi s ins t r ucti on wil l r e s ul t i n d ama ge t o t he f u e l i nje ct o r an d t he fue l i nj e cto r se a li ng wa she r . Us i ng t he s p e ci a l t o ol , re mov e t h[...]
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Страница 1114
2. NOT E: Do not t i ght e n t he fue l in j ect or l o ck i ng col la r a t t hi s s t a ge . Us i ng t he s p e ci a l t o ol , i ns t a l l t he fue l in j ect or. 3. D i s conne ct t he f uel i nj e ct or e l e ct rica l c on ne ct or . 4. Usi ng t he s pe cia l t oo l s, t i gh t e n t he f ue l i nj e cto r l o cking col l a r . Ti ght e n t [...]
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Страница 1115
7. NOT E: Hi g h-pr e s s u r e f ue l s up pl y l i ne s s ho wn removed f o r c l a r i t y. Lo o s e n t he f uel i nje cti on s uppl y ma nif ol d ret a i ni ng bol t s . 8. NOT E: Hi g h-pr e s s u r e f ue l s up pl y l i ne s s ho wn removed f o r c l a r i t y. Lo o s e n t he f uel i nje cti on s uppl y ma nif ol d s upport br acket s . 9.[...]
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Страница 1116
13. CAUT I O N: Ma i nt a i n pr e s s ur e on t he hi gh-pr es s ure f uel s uppl y l i ne to k ee p t he ol i ves in co nta ct wi t h t he f uel i nj e ct o r s and t he f ue l i nje cti o n s uppl y mani f ol d co ne s whi l e ins t a l l ing t he u nio ns . • NO T E: Ins t al l t he hi gh-pr es s ur e f ue l s up pl y l in e s t o t he fue l [...]
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Страница 1117
uni on a t t he f ue l i nje ct o r . Ti ght e n t o 40 Nm. 18. Remove t he s pe ci a l t o o l . 19. CAUT I O N: Ma k e s ure t he to o l us ed to ti ght e n t he hi g h-pr e ss ur e fue l s uppl y l i ne uni on s i s us e d a t t he t o p of t he uni o n a s t hi s i s whe re th e re i s most mat e r i a l . Fa i l ur e t o f ol l o w t hi s i ns[...]
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Страница 1118
22. NO TE: Re move t he o i l f i l l e r cap and oi l le vel i nd i cat o r . I nst a l l t he e n gi ne cove r. 23. Ins t a l l t he oi l f il l e r cap . 24. Ins t a l l t he oi l l e vel i ndi cat o r . 25. Us i ng t he Jag ua r ap prov e d di agno s t i c s yst em, conf i g ur e t he ne w f ue l i nj e ct o r t o t he e ngi ne c o nt r ol m od[...]
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Страница 1119
P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel Metering Valve Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed co[...]
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Страница 1120
4. D i s conne ct t he f uel me t e r i ng val ve a nd f ue l t e mper a tu r e s e ns o r e l e ct r i cal conne c t o r s . 5. CAU TI O N : Al wa ys car ry o ut t he cl e a ni ng proces s b e fo re carr yi ng out any repai r s t o t he f uel i nj e cti on s yst em compone nt s. Fa i l ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t [...]
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4. CAU TI O N : The fu e l met ering val ve r et a i ni ng bo l t s m us t be ti g ht e ne d i n t he f ol l owi ng s t a ge s . Fai l ur e t o fo l l o w t hi s i ns t r ucti o n may r e s ul t i n d a mage to the fue l me t e ring va l ve . Ti ght e n t he f ue l met e ring val ve re ta i ni ng bo l t s i n t wo s t a g es . S ta g e 1: 2.5 Nm S [...]
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P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - 2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (1 10kW/150P S) - P uma - Fuel Return L ine Venturi Re moval a n d I ns t a l l a t i on Ge nera l Equi pm ent P ne umat i c vacuum gun R em ova l 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or ope n f l a me of a ny t ype [...]
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4. NOT E: Prot e ct t he fue l met e r in g va l ve e l ect r i cal conne ct o r wi t h l i nt -fr ee m a t e ria l t o pr e vent cont a mi na t i on from t h e cl e a ni ng f l ui d. Di s conn ect t he fu e l met ering v al v e el e ct r i cal co nnect or. 5. Cle a n t he fue l p ump, fue l r e t ur n l ine s an d s ur r oundi ng a r e a. For a dd[...]
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9. Remove t he f uel p ump s hi el d uppe r r e ta i ni ng bo l t s . 10. Us i ng t he pne umat i c vacuum gun, vacuum f orei gn mat e r i a l f r o m t he f uel p ump, f ue l ret ur n l ine v e nt ur i a nd t he fue l p ump fue l ret u r n l ine s . 11. Remove t he f u el pump s hi el d. 12. Remove t he f u el ret urn l i ne vent ur i . Ins t al l[...]
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2. Tig ht e n t o 8 Nm. 3. Tig ht e n t o 33 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - Turboc harger - T o rque Sp eci f i cat ions Descri pti on Nm l b - f t l b-i n Oi l s upp l y t ub e uni o n ret a i ni n g b o lt 14 10 - Oi l r e t urn t ube t o t urb ocha r ge r r e t ai ni ng bo l t s 10 - 89 Oi l r e t urn t ube t o cy li nde r bl ock ret a i ni ng bo l t 10 - 89 E[...]
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P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - Turboc harger - Turbocha rger Des cr ipt i o n a nd O pe r a t i o n Va r i abl e vane t urbochar ge r - Ve hi cl e s bu il t up t o VIN :E25781 I te m Pa r t Nu m be r Descri pti on 1 - Exhaus t m a ni f o l d g a s ket /hea t s hi e l d 2 - T ur bocharger/ exha us t mani fo l d 3 - O i [...]
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It e m Part N u mber Desc ri pti on 1 - Co mpr es s o r c a s i ng 2 - Va r i a b l e va ne a d jus t ment ring 3 - Ro t ary e l e ct r o ni c a ctu a t or 4 - Va r i a b l e va ne 5 - Exhaus t t ur bi ne 6 - Tu r b i ne cas in g 7 - Exhaus t ma nif o ld 8 - O i l sup pl y l ine 9 - O i l dr ai n l i ne The t ur b o c ha r ge r and e xhaus t m a ni[...]
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Item Pa r t Nu m ber De sc ri pti o n 1 - V ane a dj us t ment s o l e noi d va l ve 2 - A t mos ph e r ic pr e s s ure 3 - V acuum 4 - A dj us t i ng r i ng 5 - V ane s 6 - V ane s 7 - T ur bi ne 8 - T ur bi ne 9 - V acuum di a phragm uni t 10 - E C M At l o w e ngi ne s pee d s t he ECM a ct ua t es the van e a d jus t me nt s ol en oi d val ve t[...]
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Item Pa r t Nu m ber De sc ri pti o n 1 - V ane a dj us t ment s o l e noi d va l ve 2 - A t mos ph e r ic pr e s s ure 3 - V acuum 4 - A dj us t i ng r i ng 5 - V ane s 6 - V ane s 7 - T ur bi ne 8 - T ur bi ne 9 - V acuum di a phragm uni t 10 - E C M As t he e ngi ne s pee d i ncr ea s e s t he i nt a ke cr os s s e ct i o n i n f r o nt o f t he[...]
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P ubl i she d: 26-Jul-2011 Fuel Ch arging and C ontro ls - Turboc harger - Turbocha rger Dia gn os i s a nd Te s t i ng Over view For i nfo rm at i o n o n t he ope rat i on o f the t ur bocharger: REFER t o : T ur bo charger (303- 04C Fue l Charging a nd Co nt rol s - Turbocha r ge r , Des cr ipt i o n a nd O pe r at i o n). Insp ection a nd Ve ri[...]
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DT C Descri pti on . Thi s DTC may be caus e d b y: . Low bat t ery v o lt a ge . Che ck t he cond it i o n o f t he ba t t e r y. Che ck t he wi r i ng and t he a p pr op r i a te fus e . Hi g h ba t t e r y vol t a g e . Che ck t he bat t e ry charging s ys t e m. P 138D Tur bocha r ge r /Superch arger Boo s t Co nt r o l A Te mperat ur e T oo Hi[...]
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Po i nt H ea l th Che ck : 6. C heck for l o os e or brok en turb i ne a nd com pre ss or hous i ng f asteners. I f m oun t i ng fl ange s are dam age d, re pl a ce or ti ghten ( t orque to m a nufa c ture r' s speci fi ca ti on): Le gend - 1. Bo o s t pr e ss ure a ct ua t o r - 2. Act ua t or arm - 3. L ow f l o w adj us t i ng s cr e w - 4.[...]
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Po i nt H ea l th Che ck : 8. C heck Vac uu m suppl y s ys te m : Le gend - 1. At mos phe r i c pi pe f r om a i r cle a n e r - 2. Va cuum from brak e boo s t er - 3. Va cuum t o VGT a ctua t o r - 4. T ur bo cha r g e r s o l e noi d va l ve - 5. Va cuum r es e r voi r W ARNI N G: K e ep hands a wa y f r om r o d and mechani s m . Fi nge r i nj u[...]
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T urbocharge r T r oubl e sh ooti ng Gui de 1. Le ge n d - 1. Di r t y a i r duct - 2. Ai r Cl e ane r - 3. MAF s e ns or - 4. EGR va lve - 5. T ur bocharger compr es s o r i nt ake a i r p i pe - 6. T ur bocharger - 7. P o s t c ha r ge ai r cool er pi pe - 8. P r e c ha rg e a i r cool e r pi p e - 9. MAP s e ns or - 10. Cha r ge a i r coo l e r [...]
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T urbocharge r T r oubl e sh ooti ng Gui de T urboch ar ge r Boos t Ci rc ui t – Check f or: 6. P re Charge Ai r Co ol e r Pi pes: - 1. Spli t hos e - 2. Ba d l y l o cat e d ho se - 3. Ba d l y l o cat e d cla mp - 4. I ncorr e ct cl a mp t o r que - 5. O i l sa t ur a ti o n o f ho s e - 6. Che ck fo r bl o ck ag e – R e mov e pi pe s t o che[...]
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P ubl i s he d: 11-May-2 011 Fuel Ch arging and C ontro ls - Turboc harger - Turbocha rger Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he ca ta l yt ic convert er. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ca t a l y t i c Conve r t e r - 2.0L Dur a t o r q- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S[...]
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6. Remove t he oi l s upp l y t ub e. All v e h icle s 7. D et a ch t he oi l r e t ur n t ube from t he t ur b o charger . Dis car d t he ga s ke t . 8. Remove t he oi l re tu r n t ube . Dis car d t he O -r i ng s ea l . 9. D et a ch t he e xhaus t ga s r e ci r cul a t i o n (EGR) coo l e r fr om t he exha us t m a ni f o l d. Dis car d t he ga [...]
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10. Det a ch t he coo l a nt pi pe f r om t he EGR cool e r . 11. Remove t he EGR co o l e r m ount b r acket ret a i ni ng b o l t . 12. Remove t he EGR co o l e r m ount b r acket . 13. Remove t he e xhaus t mani f o l d r e t a i nin g b ol t s a nd nut s . Dis car d t he bo l t s a nd nut s . 14. Lowe r t he vehi c l e . 15. Remove t he co wl v[...]
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16. Dis c o nne ct t he va cuum ho s e . 17. Det a ch t he pos i t ive crankcas e vent i la t i o n ho s e f r o m t he v al ve cove r . Dis car d t he po s i t i ve cr ankcas e ve nt i l a t i o n ho s e r e t ai ni ng cl i p . 18. Det a ch t he ai r cl e a ne r out l e t pi pe f r om t he t ur bocharge r . Dis car d t he a i r cle a ne r o ut le [...]
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20. Det a ch t he pos i t ive crankcas e vent i la t i o n ho s e f r o m t he v al ve cove r . Dis car d t he po s i t i ve cr ankcas e ve nt i l a t i o n ho s e r e t ai ni ng cl i p . 21. Det a ch t he ai r cl e a ne r out l e t pi pe f r om t he t ur bocharge r . Dis car d t he a i r cle a ne r o ut le t pi pe r e t ai ni ng cl i p . All v e h[...]
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24. Det a ch t he t ur bocha r ge r from t he cy l i nde r hea d . 25. Remove a nd di s car d t he exha ust ma ni f o l d ga s ke t . 26. Remove t he t ur bo c ha rg e r . Re mov e a nd di s c a r d t he t urbochar ge r r e t a ini ng s t u ds . Vehi c le s bu ilt from VIN :E4 38 69 27. Det a ch t he t ur bocha r ge r from t he cy l i nde r hea d .[...]
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28. Remove a nd di s car d t he exha ust ma ni f o l d ga s ke t . 29. Remove t he t ur bo c ha rg e r . Re mov e a nd di s c a r d t he t urbochar ge r r e t a ini ng s t u ds . Insta llat ion Vehi c le s bu ilt from VIN :E4 38 69 1. NOT E: Ins t a l l ne w t urbocha r ger r et ai ni ng s t uds . I nst a l l t he t urbocha r ger . 2. NOT E: Ins t [...]
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3. Att a ch t he t u r b o charger t o t he cyli nd e r he a d. Vehi c le s bu ilt up to VI N: E4 386 8 4. NOT E: Ins t a l l ne w t urbocha r ger r et ai ni ng s t uds . I nst a l l t he t urbocha r ger . 5. NOT E: Ins t a l l a new ga s ket . I nst a l l t he e xhaus t mani f ol d ga s k et . 6. Att a ch t he t u r b o charger t o t he cyli nd e [...]
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7. NOT E: Ins t a l l ne w e xhaus t mani fo l d r e t a i ni ng nut s a nd bo l t s • NO T E: Ve hicl e s ho wn rai s e d fo r cla rit y. Lo o s e l y i ns t a l l the e xha us t mani fo l d r e t a i ni ng nut s a nd bol t s . 8. Ins t a l l the e xha us t mani fo l d ga s ke t r e t ai ni ng s t uds . Ti ght e n t o 10 Nm. 9. Att a ch t he cha[...]
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11. NO TE: I ns t a ll a new p os i t i v e c r a nk cas e vent i l a t i on hos e r et a i ni ng cl i p. At t a ch t he p os i t i ve cr a nk cas e ve nt i l a t i on hos e to t h e va lve co ver. 12. Conne ct t he e l e ct r i cal conne ct o r. Vehi c le s bu ilt up to VI N: E4 386 8 13. NO TE: I ns t a ll a new a i r cle a n e r out l e t pi p e[...]
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15. Conne ct t he va cuum h os e . All v e h icle s 16. Ins t a l l t he cowl vent s cr ee n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co wl Ve nt S cr e e n (501-02 Fr ont End Bo dy P a nel s , Re mova l a nd Ins t al l a t io n). 17. Rai se th e v e hi cl e . 18. Ti g ht e n t he e xh au s t mani f ol d ret a i ni ng n ut s a nd b [...]
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21. At t ach t he co o l a nt pi p e t o t he E GR cool e r . 22. NO TE: I ns t a ll a new g a ske t . At t a ch t he EGR co ol e r t o t he e xhaus t mani fo l d . Ti ght e n t o 37 Nm. 23. NO TE: I ns t a ll a new O -r ing s e a l . I nst a l l t he o i l ret ur n t ube . Ti ght e n t o 10 Nm. 24. NO TE: I ns t a ll a new g a ske t . At t a ch t [...]
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25. CAUT I O N: I f a ne w o i l s uppl y t ube is t o b e i ns t a l l ed , e ns ur e t ha t th e bl a nki ng c a ps ha ve be e n r e moved prio r to ins t a l la t i o n. Fai l ur e to fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he t urb ocha r ge r . I nst a l l t he o i l s uppl y t ube . Ti ght e n t o 14 Nm. 26. At[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b- i n Acces s o r y dr ive b e l t t e ns i o ne r ret a i ni ng bol t - ve hi cl e s wi t h 2. 0L, 2. 5L o r 3.0L e ng i ne 47 35 - Be l t i dl e r pul l e y ret a i ni ng b o lt - A b ank pul l e y - ve hi cl e s wi th 2.0L, 2. 5L o r 3.0[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e Des cr ipt i o n a nd O pe r a t i o n 2.0 L, 2 .5 L an d 3. 0L e ngin e Item Par t N u m ber Desc ri pti on 1 — P o we r s t e ering pump pul l e y 2 — A cc e s so ry dr i ve b e l t i dl e r pul l e y 3 — A cc e s so ry dr i ve b e l t t ens io ne r 4 — A cc e s so ry [...]
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Item Par t N u m ber Desc ri pti on 1 — A cc e s so ry dr i ve b e l t i dl e r pul l e y 2 — A cc e s so ry dr i ve b e l t t ens io ne r 3 — A cc e s so ry dr i ve b e l t i dl e r pul l e y 4 — A i r condi t i o ni ng p ump pul l e y 5 — A cc e s so ry dr i ve b e l t 6 — Cr a nksha f t p ul l e y 7 — Ge ne r a t or pul l ey Cr a n[...]
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It e m De sc ri pti on 1 Accep t a bl e Dr i ve Be l t Cracking 2 U na ccept a b le Dr i v e Be l t Da mag e The dr i ve b el t s houl d be i ns p e ct e d a t e ver y r o ut ine s e rv i ce fo r e xc e s s i ve we a r and d a mag e. A dr i v e be l t which di s pl a ys s ym pt o ms o f cr a c king m a y be p e rfe ctl y fi t fo r f ur t her s e r [...]
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* * * * * * * * * * P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Vi sual Inspect i on C h art Mechani cal Damag e d or cont a m i[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt2.0L Durato rq- TDC i/2.2L Durato rq- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re l e a s e t ool , b e l t t ens io ne r 303-676 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i [...]
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7. D i s conne ct t he ge ne r a t or e l e ct r i cal co nne cto r. 8. Remove t he ge ne r a t or upp e r r e t ai n ing b ol t . 9. D et a ch t he ge ne r a t o r . S li de t he g e ne r at or r e a r ward s a s f a r awa y f r om t he a cces s o r y drive bel t t ens i one r a ss e mbl y a s po s s ib l e . 10. Det a ch t he acce s s o r y drive[...]
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Insta llat ion 1. Ins t a l l the a cces s o r y dr ive b e l t . 2. Att a ch t he a cc e s s o r y drive b e l t t e nsi o ner a s s emb ly. Ti ght e n t o 47 Nm. 3. NOT E: Lo o s el y i ns t a l l t he gene r a t o r r e t ai n in g nut s . At t a ch t he g e nerat o r . 4. Ins t a l l the ge n e r at or r et a i ni ng bo l t . Ti ght e n t o 47 [...]
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6. Connect t he ge ne r a t or e l e c t r i cal co nne cto r. 7. Att a ch t he ge ne r a t or po s i t i ve ca bl e . Ti ght e n t o 8 Nm. 8. Usi ng t he s pe cia l t oo l , i ns t a l l t he a cc e s s ory drive be lt . 9. Ins t a l l the right -ha nd whe e l a rc h l i ne r acces s pa ne l . 10. Ins t a l l t he r i ght -ha nd r oa d whe e l . F[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt2.0L N A V6 - AJ V6 / 2.5L N A V6 - AJV6/3.0L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Acces s o r y Be l t De -t e ns i one r 303-703 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref[...]
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1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 47 Nm. JagDocs.com[...]
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Страница 1161
P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt T ensio n er2.0L Durato rq- TDCi/2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re l e a s e t ool , b e l t t ens io ne r 303-676 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf [...]
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7. D i s conne ct t he ge ne r a t or e l e ct r i cal co nne cto r. 8. Remove t he ge ne r a t or upp e r r e t ai n ing b ol t . 9. D et a ch t he ge ne r a t o r . S li de t he g e ne r at or r e a r ward s a s f a r awa y f r om t he a cces s o r y drive bel t t ens i one r a ss e mbl y a s po s s ib l e . 10. Det a ch t he acce s s o r y drive[...]
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12. Remove t he a cces s o r y drive be l t t e ns i one r. Insta llat ion 1. Ins t a l l the a cces s o r y dr ive b e l t t e ns i o ne r . 2. Att a ch t he a cc e s s o r y drive b e l t . 3. Att a ch t he a cc e s s o r y drive b e l t t e nsi o ner a s s emb ly. Ti ght e n t o 47 Nm. JagDocs.com[...]
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4. NOT E: Lo o s el y i ns t a l l t he gene r a t o r r e t ai n in g nut s . At t a ch t he g e nerat o r . 5. Ins t a l l the ge n e r at or r et a i ni ng bo l t . Ti ght e n t o 47 Nm. 6. Tig ht e n t o 47 Nm. 7. Connect t he ge ne r a t or e l e c t r i cal co nne cto r. 8. Att a ch t he ge ne r a t or po s i t i ve ca bl e . Ti ght e n t o 8[...]
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9. Usi ng t he s pe cia l t oo l , i ns t a l l t he a cc e s s ory drive be lt . 10. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s pa nel . 11. Ins t a l l t he r i ght -ha nd r oa d whe e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Accesso ry Driv e B elt T ensio n er2.0L N A V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a cc e s s o r y drive b e l t . For add i t i o na l i nf or m a t io n, r e fe r t o t h e Acces s o r y D rive Be l t . 2. Remove t h[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Power Steering P um p Belt2.0L Duratorq-TDCi / 2.2L Durato rq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i[...]
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6. Remove t he EGR coo l e r t o EGR val ve t ube s uppo rt brack e t . 7. Remove t he po we r s t e e r i ng pu m p b e l t . Rot a t e t he t e ns i one r c l o ckwis e . Insta llat ion 1. Ins t a l l the po we r s t e e r i ng pump be lt . Rot a t e t he t e ns i one r c l o ckwis e . 2. NOT E: Do not t i ght e n t he EGR coo l e r t o EGR val v[...]
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3. Ins t a l l the EGR cool e r t o EGR val ve t ube s u pport brack e t l owe r r et a i ni ng bo l t s . Ti ght e n t o 23 Nm. 4. Tig ht e n t o 10 Nm. 5. Ins t a l l the po we r s t e e r i ng pump b e l t cover. 6. Ins t a l l the po we r s t e e r i ng pump b e l t cover r e t a i nin g nut . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 1170
7. Att a ch t he po we r s t e e r i n g f l ui d pi pe . 8. Ins t a l l the a i r c l e a ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n and Fil t e r i ng - 2.0L Durat o r q-TDCi/2.2L Dur at orq- TDCi (110k W /150P S ) - P uma, Re moval a nd I ns ta l l a t[...]
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P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - Power Steering P um p Belt Ten sion er2. 0L Duratorq-TDC i/2. 2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e xhaus t g a s reci r cul a t i o n (EGR) coo l e r t o EGR va l ve t ube. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o:[...]
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Страница 1172
6. Remove t he po we r s t e e r i ng p ump be l t t e ns i o ne r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 23 Nm. 2. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1173
P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - W ater Pu mp B elt2.0L N A V6 - AJV6 / 2.5L N A V 6 - AJV6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y t ray . Fo r a d di t i o na l i nf o r mat i on , refe r t o S ect io n 414-01 Bat t e ry , Mount i ng a nd Ca bl e s . 2. Remove t he wa t[...]
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Страница 1174
P ubl i s he d: 11-May-2 011 A cces so ry Dr i v e - W ater Pu mp B elt T ens io ner2.0L N A V 6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he wa t e r pump be lt . For a ddi t i o na l i nfo rm at i on, ref e r t o t he W a t e r P ump Be l t . 2. Remove t he wa t e r pump be lt t e[...]
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Страница 1175
P ubl i s he d: 11-May-2 011 Starting System - T o rque Sp eci f i cat ions Descri pti on N m l b-f t l b- i n S t arte r mot o r r et a i ni ng b o l t s - vehi cl e s wi t h 2.0L, 2.5L o r 3.0L e ngi ne s 35 26 - S t arte r mot o r c a bl e r e t ai ni ng nut - vehi cl e s wi t h 2.0L, 2.5L o r 3.0L e ngi ne s 12 9 - S ol e no i d ca bl e r e t a[...]
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Страница 1176
P ubl i s he d: 11-May-2 011 Starting System - Starting S y stem Des cr ipt i o n a nd O pe r a t i o n The funct i o n o f t he st a r t i ng s ys te m i s t o cr ank t h e e ng i ne f a s t e n oug h t o a l l ow t he e ngi ne t o s t a r t . He a vy cabl e s , conne ct o rs a nd s wi t ches a r e us e d i n t h e s y s t e m be caus e o f t he l[...]
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Страница 1177
I te m P a rt N um ber Descri p ti on 1 — Engi ne cont rol mod ul e (ECM ) 2 — S ta rte r m o t o r 3 — S ta rte r m o t o r r e la y Ve hi cl e s wi th 2.0L a nd 2.2L d i e s e l e ngi ne s JagDocs.com[...]
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Страница 1178
I te m P a rt N um ber Descri p ti on 1 — Engi ne cont rol mod ul e (ECM ) 2 — S ta rte r m o t o r r e la y 3 — S ta rte r m o t o r JagDocs.com[...]
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Страница 1179
P ubl i s he d: 11-May-2 011 Starting System - Starting S y stem 2.0L N A V6 - A JV 6 Dia gn os i s a nd Te s t i ng W ARNI N G: B ewa re of r ot a t i ng p a r t s. Fa i l ur e t o f o l l ow t hes e i ns t r ucti o ns may res ul t i n pe r s o na l i nj ury . 1. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l a nd e l e ct r i ca[...]
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Страница 1180
1 1 1 2 3 P ubl i s he d: 11-May-2 011 Starting System - Starting S y stem 2.5L N A V6 - A JV 6 /3. 0L NA V6 - AJ27 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. 3. M ake s ur e t he [...]
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Страница 1181
1 2 3 1 1 2 3 1 2 1 2 1 1 1 2 3 1 2 Is t he vol t a ge gr e a t e r t han 10 vol t s? Ye s GO t o A 20 . No GO t o A 4 . A4 : CHEC K F OR C R ANK SUPP LY VO LT AGE T O EC M Dis conne ct t he ECM e l e ct rica l con nect or EN16. Tur n t he i gn i t i on s w i t ch t o t he CRAN K p os i t io n, an d ho l d . Mea s ure t he v ol t a ge be t wee n EN[...]
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Страница 1182
1 2 1 2 3 1 2 1 2 1 2 3 1 1 1 1 Is t he vol t a ge gr e a t e r t han 10 vol t s? Ye s INS TA LL a ne w ECM . REFER t o Sect io n 303-14A El e ct r oni c Eng i ne Co nt r ol s / 303-14 B El e ct roni c Engi n e Co nt rol s . Be fo r e r ep l a cing a ECM, cont a ct Dea le r t e chnica l s up po r t . No REPAI R t he ci r c ui t bet we e n t he ECM [...]
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Страница 1183
1 2 1 2 No REPAI R s t art er GROU ND s t rap o r conne ct i o ns . For add i t i o na l i nf o r mat i o n, r e fe r t o wi ri ng d i a gr ams . CL EAR th e DTC. TES T t he s ys t e m f o r no r mal o p e r at i o n. PINPOIN T TE ST B : THE E NG I NE CRANKS S LOWL Y T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS B1: C HEC K F OR VO LT AGE D[...]
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Страница 1184
P ubl i s he d: 11-May-2 011 Starting System - Starter Moto r2 . 0L Duratorq-TDC i Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ). 2. Rem[...]
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Страница 1185
7. D et a ch t he wi ring ha r ne s s ret a i ni ng c l i p s f r om t he wiring ha r ne s s s up port b r a cket . 8. Remove t he wi r i ng ha r ne s s s up po r t b r a ck et . 9. D et a ch t he s t a r t e r m o to r. 10. Po s i t i o n t he s t art er mot o r t o p r o vi de a cc e s s t o t he s t a rte r m ot o r cabl e s . 11. Remove t he s [...]
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Страница 1186
12. Remove t he s t arte r mot o r . Re mov e t he s t a r t e r mot or e l e ct rica l c on ne ct or r et a i ni ng nut . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 12 Nm. 2. Tig ht e n t o 6 Nm. 3. Tig ht e n t o 25 Nm. JagDocs.com[...]
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Страница 1187
4. Tig ht e n t o 23 Nm. JagDocs.com[...]
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Страница 1188
P ubl i s he d: 11-May-2 011 Starting System - Starter Moto r2 . 2L Duratorq-TDC i (110k W/150P S) - P uma Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al [...]
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Страница 1189
7. Remove t he wi r i ng ha r ne s s s up po r t b r a ck et . 8. Remove t he cha r g e a i r c oo l e r i nt a ke pi pe ret a i ni n g b o lt s . Re pos i t i o n t he cha r ge a i r c o ol e r i nta ke p i pe f o r acce s s . 9. D et a ch t he coo l a nt ho s e. 10. Dis c o nne ct t he va cuum s ol e noi d va l ve e l e ct r i ca l conne ct o r .[...]
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Страница 1190
12. Remove t he va cuum s ol e noi d mount b r acket a s s e mbly. 13. Remove t he s t arte r mot o r . Insta llat ion 1. To i ns t a l l r evers e t he r emova l pr oced ure. Ti ght e n t o 25 Nm. 2. Tig ht e n t o 30 Nm. JagDocs.com[...]
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Страница 1191
3. Tig ht e n t o 35 Nm. 4. Tig ht e n t o 12 Nm. 5. Tig ht e n t o 6 Nm. JagDocs.com[...]
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Страница 1192
P ubl i s he d: 11-May-2 011 Starting System - Starter Moto r2 . 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S [...]
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Страница 1193
5. Pos it i o n and adj us t t he s pe ci a l t o o l front he i g ht a dj us t er. Rig ht -ha nd s hown , l e f t -ha nd s i mi l a r . 6. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 7. D et a ch t he s up po r t b a r . 8. Remove t he s up port b a r . JagDocs.com[...]
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Страница 1194
9. D et a ch t he s t a r t e r m o to r s o l e no i d cove r . 10. Dis c o nne ct t he s t arte r mot o r e l e ct rica l co nnect o r . 11. Dis c o nne ct t he s t arte r mot o r s ol e noi d e l e ct rica l conne ct o r . 12. Remove t he s t arte r mot o r r e a r r e t a i ni ng bol t . 13. Remove t he s t arte r mot o r . 1. Re move t he s t [...]
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Страница 1195
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 35 Nm. 2. Tig ht e n t o 35 Nm. 3. Tig ht e n t o 6 Nm. 4. Tig ht e n t o 12 Nm. 5. Tig ht e n t o 133 Nm. JagDocs.com[...]
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Страница 1196
6. Tig ht e n t o 25 Nm. JagDocs.com[...]
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Страница 1197
P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - Gen eral S p ec if ic a t ions I te m Speci fi cati on Firing O rde r 1,4, 2,5,3, 6 S pa r k P l ug Ga p mm (in ) 1.3-1.45 (0.051-0.057) S pa r k P l ug T y pe XW 4E-12405 S il i cone Die l e ct r i c Comp ound D7AZ-19A331- A (S par k P l [...]
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Страница 1198
P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - En gine Ignitio n Des cr ipt i o n a nd O pe r a t i o n Compo nent L o c a t i o ns It e m Pa rt N um b er D escri pt i o n 1 - I gni ti on Co i l 2 - Spar k Pl ug 3 - RH Ba nk 4 - I gni ti on Co i l Re t a i ni ng Bo l t 5 - L H B a nk I[...]
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Страница 1199
P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - En gine Ignitio n 2.0L N A V 6 - AJV6 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical d[...]
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Страница 1200
P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - En gine Ignitio n 2.5L N A V 6 - AJV6/3. 0L NA V 6 - A J2 7 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a [...]
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Страница 1201
E ngine C o ntrol M o du l e (E C M) Ha rness Co n nector Pi n Nu m ber C i rcui t F unc t i on C i rc ui t Col or 61 1 B i gni t io n c oi l t r i gg er Gr een /Bl ue 62 2 B i gni t io n c oi l t r i gg er Gr een /whit e 63 3 B i gni t io n c oi l t r i gg er Gr een /r e d 87 1 A i gni t i on c o il t r i gg er Gr ee n/Bl ue 88 2 A i gni t i on c [...]
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Страница 1202
1 2 1 2 3 4 5 1 2 3 4 5 1 2 1A, 2A, 3 A, 1B, 2 B , 3B I g nit ion C oil s Pi n N um be r C i rcui t Fu n cti on 1 I gni t i o n coi l v o l t a g e s upp ly 2 I gni t i o n coi l di a g nos t i c s ig na l 3 I gni t i o n coi l gr ou nd s uppl y 4 I gni t i o n coi l t rigg e r PINPOIN T TE ST A : IG NITI ON COILS — P03 5 1 , P03 5 2, P035 3, P03[...]
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Страница 1203
1 Cy l B 2. EN055 pi n 4, (GW ) a nd EN 016 pi n 62, (GW ) Cy l B 3. EN056 pi n 4, (GR) a nd EN 016 pi n 63, (GR ) Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o A 5 . No REPAI R t he i gni t i on coi l t rig ge r sup pl y cir cuit b e t we e n t he rel e vant i gni t i o n coi l e l e ct rica l co nnect o r (s) a nd t he ECM e l e ct[...]
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Страница 1204
P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - I g niti on C oi l-On-P lug LH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl[...]
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Страница 1205
P ubl i s he d: 11-May-2 011 E ngine Igniti on - 2.0L NA V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - AJ27 - I g niti on C oi l-On-P lug RH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl[...]
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Страница 1206
P ubl i s he d: 11-May-2 011 Gl ow Plug System - T o rque Sp eci f i cat ions Descri pti o n Nm l b-f t l b- i n Gl ow pl ug 13 10 - Gl ow pl ug e l ect r i cal conne ct o r ret a i ni ng nut 2 - 18 Mai n wi ring ha rn es s t o gl o w pl ug wi r i ng harnes s nut 4 - 35 Gl ow pl ug t e r mina l bl o ck r et a i ni ng s cr e w 5 - 44 JagDocs.com[...]
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Страница 1207
P ubl i s he d: 11-May-2 011 Gl ow Plug System - G lo w Plug System Des cr ipt i o n a nd O pe r a t i o n It e m P a rt N um b er Descri pti on 1 - Glo w pl ug i ndi ca t o r l a mp 2 - Glo w pl ug fus e 3 - Glo w pl ug r el ay 4 - Glo w pl ug wi re 5 - Glo w pl ug The gl o w pl ug s a r e l o cat e d i n t he s i de of t he cyl i nde r he a d a n[...]
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Страница 1208
of 30 s e conds a t -20° C (-4° F) o r l o we r . A t t e mper a t ures a bo ve 50°C (122° F) t he r e is no a f t e r- gl ow pha s e . JagDocs.com[...]
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Страница 1209
P ubl i s he d: 11-May-2 011 Gl ow Plug System - G lo w Plug System Dia gn os i s a nd Te s t i ng Principle of oper at ion As comm o n rai l di e s e l en gi ne s ha ve be tt e r col d -s ta rti ng charact e r i s t i cs t ha n t rad it i on a l di e s e l e ng in e s, t he gl o w p lu gs ha ve t wo fun cti ons o n t hi s e ng i ne : P r e -hea t [...]
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Страница 1210
1 2 3 4 1 2 1 1 2 1 1 2 3 4 E ng i ne control m o d ul e ( E C M) con nect o r C i rcui t P i n Gl o w pl ug - cont r ol 20 Gl ow p l ug r el ay con nect o r C i rcui t Pi n Gl o w pl ug r el a y - cont r ol 02 P e rm a nent 12 vo l t sup pl y 03 ECM r e l ay cont r ol l e d 12 vol t s uppl y 01 Gl o w pl ug r el a y - out p ut 05 Ke y o f f. Gl o [...]
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Страница 1211
1 2 3 4 1 1 1 2 3 4 1 1 2 3 4 1 2 3 4 1 Ke y o f f. Gl o w pl ug r el a y conne ct o r di s conne ct e d. Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we e n: G l ow pl ug re l ay c onnect or Vehi cl e battery Gl o w pl ug r el a y - out p ut - P i n 01 N e gat i ve po s t I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s[...]
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Страница 1212
1 2 3 4 1 2 3 4 1 2 3 I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s S us pe c t : - Glo w pl ug re l a y f aul t No GO t o A15 . A1 5: CHEC K WHET HER T HE SHOR T CIRC UIT T O GR O UND I S I N T HE EC M H ARNESS O R EC U Ke y o f f. ECM conne ct o r d i s conne ct e d . Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we [...]
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Страница 1213
P ubl i s he d: 11-May-2 011 Gl ow Plug System - G lo w Plug s Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ). 2. D et [...]
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Страница 1214
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 13 Nm. 2. Tig ht e n t o 2 Nm. 3. Tig ht e n t o 5 Nm. 4. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). JagDocs.com[...]
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Страница 1215
P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - T o rque Sp eci f i cat ions Descri pti on Nm l b- f t l b-i n Exhaus t g a s r e circu l a t i on (EGR) val ve t o i nt a ke man if ol d ret a i ni ng bo l t s 10 - 89 EGR val ve t ube t o EGR val ve ret a i ni ng nu[...]
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Страница 1216
P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - En gine E mis sio n Co ntrol Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r Desc ri pti on 1 - EGR val ve 2 - EGR val ve to i nt ake ma ni f ol d r et a i ni ng bo l t 3 - EGR coo l e r t o EGR va lve [...]
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P ubl i she d: 12-Jul-2011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - En gine E mis sio n Co ntrol Dia gn os i s a nd Te s t i ng Over view For i nfo rm at i o n o n t he des cr i pt i on a nd o perat i on o f t he e mi s si o n cont r ol s yst e m: REFER t o : E ngi ne E mis s i o n Co n[...]
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Страница 1218
P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - Ex haust Gas Recircula tio n (EG R ) Co oler Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove r /I ns t a l l e r, Co ol in g Ho s e Cl amp 303-3 97 (24- 003) R em ova l 1. D r ai n t he coo l i ng s yst[...]
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Страница 1219
8. Remove t he EGR coo l e r m o unt br acket . 9. Remove t he EGR coo l e r. Dis car d t he ga s ke t . 10. Remove t he co o l a nt hos e f r om t he EGR co ol e r . Insta llat ion 1. Ins t a l l the co ol a nt hos e to t he EGR co ol e r. JagDocs.com[...]
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Страница 1220
2. NOT E: Ins t a l l a new EGR coo l e r gas ket . I nst a l l t he EGR co ol e r . Ti ght e n t o 37 Nm. 3. Ins t a l l the EGR cool e r mount br a cket . Ti ght e n t o 10 Nm. 4. Ins t a l l the EGR cool e r mount br a cket re ta i ni ng bo l t . Ti ght e n t o 10 Nm. 5. Lowe r t he vehi cl e . 6. Usi ng t he s pe cia l t oo l , conne ct t he co[...]
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Страница 1221
7. Usi ng t he s pe cia l t oo l , conne ct t he EGR co o l e r coo l a nt ho s e t o t he t he rm o s t a t ho us i ng . 8. Ins t a l l the a i r c l e a ne r o ut l et pi p e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Out l e t P i pe (303-12B I nt a ke Ai r Di s t ribut i o n a nd Fi l t e r i ng - 2.0L Dur a t orq-[...]
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Страница 1222
P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - Ex haust Gas Recircula tio n (EG R ) Co oler to EGR Va lve Tube Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r[...]
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Страница 1223
6. Remove t he EGR val v e t ube t o EGR val ve ret a i ni ng s t ud s . Re mov e a nd di s c a r d t he gas ke t. 7. Remove t he EGR coo l e r t o EGR val ve t ube. Insta llat ion 1. CAU TI O N : The t i ght e ni ng s e que nce o f t he EGR cool e r t o EG R val ve tu be re t a i ni ng nut s a nd bo l t s i s cr i t i c a l . Fol l o w t he e xa c[...]
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Страница 1224
3. Loos e l y i nst a l l t he EGR va l ve t u be t o EGR val ve r et a i ni ng nut s . 4. NOT E: Ins t a l l a new EGR val ve t ube t o EGR cool e r gas ket . Lo o s e l y i ns t a l l the EGR v a l ve t ub e t o EGR co o l e r r et a i ni ng bol t s . 5. Loos e l y i nst a l l t he EGR co ol e r t o EGR val ve t ube mount i ng bracket l o we r r [...]
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Страница 1225
8. Tig ht e n t he EGR coo l e r t o EGR val ve t ube mount i ng brack e t l owe r r et a i ni ng b ol t . Ti ght e n t o 10 Nm. 9. Tig ht e n t he EGR coo l e r t o EGR val ve t ube mount i ng brack e t upp er r et a i ni ng b ol t . Ti ght e n t o 10 Nm. 10. Ins t a l l t he a ir cl e a ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t [...]
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Страница 1226
P ubl i s he d: 11-May-2 011 E ngine Em i ssi on C o ntrol - 2.0 L D urato rq - TDC i/2.2L Durato rq- TDC i (11 0kW/150P S) - Puma - Ex haust Gas Recircula tio n (EG R ) Va lve Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke [...]
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Страница 1227
6. D et a ch t he char ge ai r coo l e r ho s e . 7. Loos e n t he EGR coo l e r to EGR val v e t ube mount in g b rack et lo we r r et a i ni ng b ol t . 8. Remove t he EGR val v e t ube t o EGR val ve ret a i ni ng nut s . 9. Remove t he EGR val v e t ube t o EGR val ve ret a i ni ng s t ud s . Re mov e a nd di s c a r d t he gas ke t. 10. Remove[...]
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Страница 1228
11. Remove t he EGR va l ve. Insta llat ion 1. NOT E: Ins t a l l a new EGR val ve O -r i ng s e al . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 10 Nm. 2. NOT E: Ins t a l l a new EGR val ve ga s ket . Ti ght e n t o 11 Nm. 3. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1229
4. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1230
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - Intake A i r Distributio n a nd Filtering Des cr ipt i o n a nd O pe r a t i o n I te m P a r t Nu m be r Desc ri pti on 1 — Ai r cl ea ne r out l et pi p e 2 — Ai r cl ea ne r cover 3 — Ai r cl ea ne r e l [...]
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Страница 1231
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - Intake A i r Distributio n a nd Filtering Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mech[...]
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Страница 1232
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - A ir C leaner Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r e l e ment . For ad di t i o na l i nfo rm at i on, refe r t o the pr oce dure i n t hi s s e c t i o n: Ai r Cl e ane [...]
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Страница 1233
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - A ir C leaner E lemen t Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e ngi ne cover. 2. D i s conne ct t he mas s a i r fl o w s e ns or el e ct r i cal co nnect o r. 3. D i s conne ct t he a i r[...]
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Страница 1234
5. Remove t he a i r cl ea ne r cover. 6. Remove t he a i r cl ea ne r e l e ment . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 1235
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L NA V 6 - A JV 6/2.5 L N A V6 - AJV6 / 3.0L NA V 6 - AJ27 - A ir C leaner Ou tlet Pipe Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he po s it i ve cr ankcas e ve nt i l a t i o n ho s e. 2. Remove t he a i r cl ea ne r ou tl et pi pe. Insta llat ion[...]
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Страница 1236
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - T o rque Sp eci f i cat ions Desc ri pti on N m l b-f t l b- i n Cha r ge a i r c oo l e r ret a i ni ng b ol t s 7 – 62 Cha r ge a i r c oo l e r o ut l e t hos e 4 – 35 Cha r ge a i r c oo l e r i nt a ke hos [...]
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P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Inta ke Air Distributio n and Filterin g Des cr ipt i o n a nd O pe r a t i o n V eh icl es wi th 2.0 L diesel eng ine I te m Pa rt N um be r Descri pti on 1 - Ai r cl ea ne r out l et pi pe 2 - Tur bo t o t ur bo o[...]
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12 - I nt a ke mani f o l d i nl e t ho s e 13 - Ai r cl ea ne r e l e ment 14 - Ai r cl ea ne r cover V eh icl es wi th 2.2 L diesel eng ine I te m Pa rt N um be r Descri pti on 1 - Ai r cl ea ne r out l et pi pe 2 - Tur bo t o t ur bo out le t pi pe c onn e cti ng ho s e 3 - Tur bo out l e t pi p e 4 - Tur bo out l e t pi p e t o cha r ge a i r c[...]
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1 2 3 1 2 1 2 3 1 1 P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Inta ke Air Distributio n and Filterin g Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s[...]
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Страница 1240
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Air Cl eaner Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a nd o i [...]
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Страница 1241
5. D et a ch t he a i r cle a ner out l e t p ip e . Vehi c le s bu ilt up to VI N: E4 386 8 6. D i s conne ct t he e l ect r i cal conne ct o rs. Vehi c le s bu ilt from VIN :E4 38 69 7. D i s conne ct t he e l ect r i cal conne ct o r. All v e h icle s 8. D et a ch t he vacuum pi pe f rom t he a i r cle a ne r . JagDocs.com[...]
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Страница 1242
9. D et a ch t he a i r cle a ner i nt a ke p ip e . 10. Remove t he a i r cl ea n e r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 1243
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Air Cl eaner E lem ent Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. Remove t he e ngi ne cover. 4. D i s conne ct t he mas s a i [...]
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Страница 1244
5. D et a ch t he a i r cle a ner out l e t p ip e . 6. D et a ch t he a i r cle a ner cover. 7. Remove t he a i r cl ea ne r cover. Dis conne ct t he b reat he r p i pe . 8. Remove t he a i r cl ea ne r e l e ment . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 1245
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - Air Cl eaner O utlet P ipe Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r[...]
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Страница 1246
5. Remove t he po s i t i ve cr ankc a s e ve nt i l a t i o n ho s e. Re mov e a nd di s c a r d t he pos i t i v e cr ankcas e vent il a t i on hos e r e t a i ni ng cl i p s . 6. Remove t he a i r cl ea ne r ou tl et pi pe. Re mov e a nd di s c a r d t he a i r cle a ner ou t l e t p i pe ret a i ni n g cl i p. Vehi c le s bu ilt from VIN :E4 38[...]
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Страница 1247
9. Remove t he a i r cl ea ne r ou tl et pi pe. Re mov e a nd di s c a r d t he a i r cle a ner ou t l e t p i pe ret a i ni n g cl i p. Insta llat ion 1. NOT E: Ins t a l l ne w po s i t i ve c rank cas e v ent i l at io n hos e ret a i ni ng cl i ps . • NO T E: Ins t al l a ne w a i r c l e ane r out l e t pi p e ret a i ni ng cl ip . To i ns t[...]
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Страница 1248
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - C harge A ir C ooler2.0L D urato rq - T DCi Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S p[...]
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Страница 1249
6. D et a ch t he char ge ai r coo l e r i nt a ke ho s e from t he cha r ge a i r c oo l e r. 7. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Re move t h e charge a i r cool e r r e t ai n ing b ol t . 8. Remove t he cha r g e a i r c oo l e r. Insta llat ion 1. NOT E: Make s ure t he char ge a i r cool er ho s e s a r e not s pl i t [...]
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Страница 1250
3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. 5. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t o 7 Nm. JagDocs.com[...]
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Страница 1251
P ubl i s he d: 11-May-2 011 Intake Air Di stributio n a nd Filtering - 2. 0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma - C harge A ir C ooler2.2L D urato rq - T DCi (110kW / 150P S) - Puma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont bu m pe r cover . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr[...]
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Страница 1252
To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t o 7 Nm. 3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. 5. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Ti ght e n t o 7 Nm. JagDocs.com[...]
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Страница 1253
P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - T o rque Sp eci f i cat ions Descri pti o n Nm l b -f t l b- i n Evapo rat i ve e mis s io n ca nis t e r r et a in i ng nut s a nd bo l t s 5 - 44 Accel erat o r cabl e ret a i ni ng b r ack e t ret a i ni ng b o l t s - vehi cl e s wi t h 2. 0L e ngi ne 9 - 80 Fue l t a nk s u pport s t r[...]
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Страница 1254
P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on s Des cr ipt i o n a nd O pe r a t i o n I te m P ar t N um be r Desc ri pti on 1 — Evapo r a ti ve e mis s i o n cani s t er - no n fe d e r al mar ket ve hi cl e s 2 — Evapo r a ti ve e mis s i o n cani s t er - f e de r a l mar ket ve hi cl e s • NO T E: 2.5[...]
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Страница 1255
P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on s2.0L N A V6 - A JV 6 Dia gn os i s a nd Te s t i ng 1. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage , bl o wn f us e s , e t c. 1. 2. If a n obvi o us cau se fo r an ob s e rv e d o r r epo r t e d conce r n i s f o und[...]
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P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on s2.5L N A V6 - A JV 6 /3. 0L NA V6 - AJ27 Dia gn os i s a nd Te s t i ng Prelimina ry Inspe ction 1. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage , bl o wn f us e s , e t c. 1. 2. If a n obvi o us cau se fo r an ob s e r[...]
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[...]
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Страница 1258
1 2 3 1 1 I f s uf fi ci ent a d a pt i o ns have o ccu rr e d, t he Ev a po r at i ve val ve s ho ul d no w be o pe rat i ng . Thi s can b e verif i e d manua l l y by e i t her t o uchi ng o r li s t e ni ng t o t he val ve . By t o uchi ng t h e Evapo r at i ve va lve , i t s ho ul d b e po s s i bl e t o fe e l the v a l ve s wi t chin g. L i s[...]
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Страница 1259
1 2 1 2 1 2 3 1 2 1 1 2 3 1 PINPOIN T TE ST B : P04 42 . L EAK DETECTED. 4 0 THOU T EST C ONDI T IONS DET AI LS/RE S U LT S/ACT IONS B1: C HEC K F UEL F ILLER CAP FI T MENT AN D CO NDI T I ON OF PI PE S AN D C O NN EC T O R S Mak e s ure t hat t he f uel f il l e r c a p i s co r r ect l y ins t a l l e d a n d t i ght e n e d. (Mini mum 3 cli ck s[...]
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Страница 1260
1 2 3 1 2 1 2 3 1 2 1 2 1 T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS E1: CHEC K EVAPO R AT IV E PU R GE VA LVE S I GNA L WI R E FOR SH OR T T O GR O UND Dis c on ne ct Eva po r at i ve pur ge va l ve e l ect r i cal co nnect o r JB1 70. Dis c on ne ct ECM e le ctrica l co nnect o r , EN 16. Meas ur e t he res is t a nce b e t we e n JB17[...]
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Страница 1261
1 2 3 1 2 3 1 2 3 4 1 2 3 1 1 H1 : CHEC K CC V SI G NA L WI R E F O R SH OR T T O GR O UND. Dis conne ct CCV e le ct r ica l conne ct o r , FT 5. Dis conne ct ECM e l e ct r i cal conne cto r, EN16. Mea s ur e t he r es i s t a nce be t we en FT5, p i n 2 (O ) a nd gr ound . Is t he res i s t a nce l e s s t han 10,000 Oh m s ? Ye s REP AIR t he s [...]
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Страница 1262
2 1 2 1 2 1 2 3 1 2 1 2 Mea s ure t he r es i s t ance b e t wee n CA5, p i n 4 (RG) a nd GROU ND. Thi s t e s t wi l l no t che ck t he i nt e gr it y o f t he h arnes s from CA5 t o FT1. I f t he ci rc ui t i s s o und t o CA5, t he f uel t a nk m us t b e r e moved a nd t he ha r ne s s a nd s ens o r c on t i nui t y checke d. Is t he res i s t[...]
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Страница 1263
P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on C anister2 .0 L N A V6 - AJV6 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. [...]
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Страница 1264
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 5 Nm. JagDocs.com[...]
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Страница 1265
P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on C anister2 .5 L N A V6 - AJV6/3.0L NA V6 - A J2 7 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe rtrai n As s e m bl y Ja ck (fe d eral mar ket vehi cle s onl y) HTJ1200 -2 R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or[...]
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Страница 1266
6. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. De-pres suriz e t he fue l s y s t e m. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: Fue l S yst e m P r e s s ur e Re l e a s e (310-00 Fuel Sy s t e m - Ge neral Inf or mat io n, Ge ne r a l P rocedur e s ). 7. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Re move t h e r e a r s e [...]
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Страница 1267
13. NO TE: Fe d e r al mar ket ve hi cl e s o nly. • NO T E: No t e t he o rie nt a t io n o f t he f ue l t ank fi l le r pi p e t o f ue l ta nk hos e r e t a i ni ng cl i p b e fo re l o o s e ni ng. Det ach t he f uel t a nk fi l l er pi pe hos e f rom t he f ue l t ank. 14. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e [...]
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Страница 1268
18. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Us i ng t he s p e ci a l t o ol , s uppo rt t he f ue l t a nk. 19. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Re move t h e fu e l t ank s up po r t s t raps r et a i ni ng bo l t s . 20. NO TE: Fe d e r al mar ket ve hi cl e s o nly. • NO T E: Ri ght -ha n d s hown, l ef t -hand s i m i l [...]
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Страница 1269
Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre se nt a nd m a y i g ni t e . Fa i l ur e t o f o l l ow t he s e i nst r uct i ons may res ul t i n p e r s o[...]
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Страница 1270
5. W ARNING: T he f uel t a nk canno t be dr ai ned i n ve hi cl e . Due t o t he hea vy we i ght , make s ur e t ha t t he f ue l t a nk i s s ecur e l y a t t a ched t o t h e pow ertrai n as s e mbly j a ck when r e m o ving. Fa i lure t o f ol l o w t hi s i ns t ruc t i on m a y r es ult i n pe r s o na l i nj ury . • NO T E: Fed e ral marke[...]
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Страница 1271
10. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Conn ect t he e vapo rat i ve e mi s si o n ca ni s t e r cl o s e val ve e l e ctrica l conne ct or. 11. NO TE: Fe d e r al mar ket ve hi cl e s o nly. • NO T E: Re move t he bl a nk i ng p lu gs . Conn ect t he fue l f i l t e r li ne qui ck r el ea s e co upl i ng . For a ddi ti o nal i nfo r [...]
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Страница 1272
15. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Conn ect t he e l e ct rica l conne ct o r . 16. NO TE: Fe d e r al mar ket ve hi cl e s o nly. At t a ch t he e l e ct rica l conne ct o r . 17. NO TE: Fe d e r al mar ket ve hi cl e s o nly. At t a ch t he wi ring ha rn es s gromm et . 18. NO TE: Fe d e r al mar ket ve hi cl e s o nly. I nst a l [...]
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Страница 1273
P ubl i s he d: 11-May-2 011 E v aporative E mis si o ns - Evaporative Em i ssi on C anister Purge Valve Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.0L engi n e 1. D et a ch t he s p e e d cont rol ca b l e . 2. D et a ch t he a ccel e r a t o r cab l e . 1. Re pos i ti on t he acce l e r at o r l e ver t o t he f ul l y op e[...]
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Страница 1274
5. D i s conne ct t he upp e r f ue l v a po ur h os e from t he e v ap o r a t i ve e mi s si o n cani s t e r pur ge va lve . 6. D et a ch t he e vap o r a t i ve e mi s s i on cani s t e r purge val ve f r om t he ret a i ni ng br acke t . 7. Remove t he e vap orat i ve e mis s i on ca ni s t e r pur ge val v e. Dis conne ct t he l o we r f ue l[...]
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Страница 1275
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b-i n Ca m s ha f t po s it i o n s e ns o r r et a i ni ng bol t 7 - 62 He a t e d oxygen s e ns o r 40 3 0 - Ca ta l yst moni t o r s e ns o r 40 30 - Cr anks haf[...]
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Страница 1276
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls Des cr ipt i o n a nd O pe r a t i o n 2.0L E ngi ne I te m P a r t Nu m be r De scri pti on 1 — I nt a ke Mani f ol d Tuni ng (IMT) V a l ve - uppe r 2 — I nt a ke Mani f ol d Tuni ng [...]
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Страница 1277
I te m P a r t Nu m be r De scri pti on 1 — I nt a ke Mani f ol d Tuni ng (IMT) V a l ve - uppe r 2 — I nt a ke Mani f ol d Tuni ng (IMT) V a l ve - l o we r 3 — Engi ne Coo l a nt T e mperat ure (ECT) S e ns or 4 — Va r i a bl e Ca msh a ft T imi ng O i l Cont r o l S ol e no i d LH 5 — Ca mshaf t P o si t i on (CMP) S ens o r LH 6 — C[...]
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Страница 1278
Item P a r t Nu m be r De sc ri pti on 1 — Knock S e ns or (KS ) 2 — T hr ot t le P os i t i on (TP ) S e ns or 3 — O i l Te m pe r a t ur e Sens or 4 — O i l P res s ur e S wi t ch JagDocs.com[...]
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Страница 1279
It e m Pa rt N um be r Descr i pti on 1 — Hea t e d Oxygen S e ns o r (HO2S ) LH 2 — Cat a l ys t Mo ni t or S e ns or RH 3 — Hea t e d Oxygen S e ns o r (HO2S ) RH 4 — Cat a l ys t Mo ni t or S e ns or LH Item P a rt N um be r Desc ri pti on 1 — Mas s A i r fl ow (MAF) S ens o r JagDocs.com[...]
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Страница 1280
Item P a r t Nu m be r De sc ri pti on 1 — Engi ne Co nt rol Mod ule (ECM ) Engi ne Con trol Modul e (ECM) The e l e ct roni c e ngi ne co nt r ol s ys t e m cons i s t s o f a e ngi ne co nt r ol modul e (ECM ) a nd a num be r of s e nsi ng a nd a ct uat ing de vice s . T he s e ns o r s s uppl y t he ECM wi t h i nput s i gnal s whi ch rel a t [...]
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Страница 1281
e ngi ne s p ee d . Engi ne Coo l a nt T emp erat ure (ECT) S e nso r The e ngi ne co ol a nt te m pe r at ur e (ECT ) s e ns or i s a t he r mis t or t yp e s ens or t ha t pr ovi de s a n i nput si gna l t o t he ECM whi ch i s pr opo r t i o na l t o t he e ngi ne coo l ant t e mper a t ur e . T he ECT s ens o r i s a nega t i ve t e mpe r a t u[...]
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Страница 1282
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls2.0L N A V6 - AJV6 Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he e ngi ne c on t r ol s yst em, r e f er t o t h e rel e vant De [...]
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Страница 1283
DT C Desc ri pti on Possi bl e C ause Act i on Ca ta l yst co nversi on f ai lu r e P 0300 Ra nd o m Mis fi r e Det e ct e d I gni t i on s ys t e m compo nent s I gni t i on s ys t e m wi r i ng harne ss Che ck a l l ig ni t io n coi l s f o r s e cur e f i xi ng a nd check wi ring ha rnes s conne ct or f o r da mage a nd cor rect e ng a geme nt .[...]
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Страница 1284
DT C Desc ri pti on Possi bl e C ause Act i on e ngi ne cont rol modul e f or op e n ci rc ui t s or s ho r t t o g round/powe r. Mini mum s up pl y vol t a ge a t c oi l i s 10.5 vol t s . maximum res i s t a nce i n s i gna l l i ne s i s 5 o hms. Re p a i r wi r i ng us i ng a p pr op r i at e rep ai r kit a s requi r e d. If t he r e a re no wi[...]
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Страница 1285
DT C Desc ri pti on Possi bl e C ause Act i on W i r i ng b e t we e n ups trea m O 2 s e ns or a nd E CM Fue l i nje cto r f l ow pa r t i a l ly b l ocke d Ca ta l yst e f fi cie ncy de cr ea s e P 0051 HO 2S He at e r Cont r o l Ci r cuit L o w (Ba n k 2, S en s o r 1) Conce r n wi t h ups trea m O 2 s e ns or he a t e r W i r i ng f a ul t be t[...]
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Страница 1286
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls2.5L N A V6 - AJV6 / 3.0L NA V6 - AJ27, VIN Range: E 96603->J28492 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis [...]
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Страница 1287
DT C De scri pti o n Possi bl e Sour ce A cti on H02S 1/1 s ho r t ci rc ui t t o ground. H02S 1/1 wi r i ng s hi e l d op e n ci rcu i t . H02S 1/1 he a t e r ci r c ui t f a ul t . Exhaus t l e ak. Lo w exha us t t e m pe r at ur e . I nje ct o r f lo w pa rti a l ly bl ocked . Ca t a l ys t e f fi ci e ncy de cr ea s e . H02S 1/1 f a i l ure. a [...]
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Страница 1288
DT C De scri pti o n Possi bl e Sour ce A cti on f a i l ure. P 0430 Co ncern wi th l e ft -hand ba nk cat a l yt ic converte r s yst e m (Eff i ci e ncy be l o w t hr e s hol d ). HO 2 s ens o r di sco nne ct e d. HO 2 s ens o r t o ECM wi r i ng f au l t . HO 2 s ens o r he at e r to ECM wi ring f a ul t . HO 2 s ens o r he at e r f a i l ure. Up[...]
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Страница 1289
DT C De scri pti o n Possi bl e Sour ce A cti on P 1215, P 1216, P 1344 Conce r n wi t h a ccel e r at or pe da l po s i t i o n s e ns o r ; T r a ck 3. AP P s e ns or . AP P s e ns or ci r cui t s . GO t o Pi npoi nt T es t AA . P 0480 Co ncern wi th radi a t o r coo l i ng f an mod ule drive . Coo l i ng f an mod ul e . Coo l i ng f an mod ul e [...]
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Страница 1290
1 2 3 4 1 1 DT C De scri pti o n Possi bl e Sour ce A cti on P 0565, P 0566, P 0567, P 0568, P 0569, P 0570, P 0831, P 0832, P 0834, P 0835, P 1571 Conce r n wi t h ve hi cl e s pe e d cont rol . S wi t chpa ck. S wi t chpa ck ci r cuit s . Cl ut ch can c e l s wi t ch. Cl ut ch s a f e t y s wi t ch. Brak e o n/off s wi t ch. REFER t o : Spe e d C[...]
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Страница 1291
1 2 1 2 3 1 2 1 1 2 3 1 1 1 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o A 4 . No REPAI R t he ci r c ui t. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o th e wi r i ng di a gr a m s . CL EAR t he DTCs . T ES T t he s yst em f o r no r mal o p e r at i o n. A4 : CHEC K T HE EC T S ENSOR GR O UND C I R CU IT F O R A SHO R T T[...]
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Страница 1292
1 2 1 2 1 2 1 1 2 3 1 1 1 I s t he res i s t a nce l e s s t ha n 10, 000 ohms? Ye s REPAI R t he s hor t t o GROU ND. For ad di t i on a l in fo rm at i on, r e fe r t o t he wi r i ng d i agrams . Reco nnect a l l co nnect ors. CLEAR t he DT Cs . T ES T t he s ys t e m f or no r m al o pe r a t i o n. No GO t o B 7 . B7: C HEC K T HE C KP S ENS O[...]
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Страница 1293
1 2 1 2 1 2 1 1 2 3 1 1 1 2 Is t he res i s t a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t t o GROU ND. Fo r ad di t i on a l in f o r m at i on , r ef e r t o t he wi r i ng di a g r a ms . CL EAR t he DTCs . TE S T t he s yst e m f o r norm al ope rat i on. No GO t o C7 . C 7: C HEC K T HE R IGH T -HAND BAN K C MP S ENSOR SI GNAL C[...]
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Страница 1294
1 2 1 2 1 2 3 1 2 3 1 1 1 1 Is t he res i s t a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t t o GROU ND. Fo r ad di t i on a l in f o r m at i on , r ef e r t o t he wi r i ng di a g r a ms . CL EAR t he DTCs . TE S T t he s yst e m f o r norm al ope rat i on. No GO t o D7 . D7: C HECK T H E LEF T - HAN D BA N K CM P SENS OR SI GN AL [...]
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Страница 1295
1 2 1 2 3 4 1 1 1 2 3 1 2 3 1 2 3 4 I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR s ho rt t o ground b et we e n t he e ngi ne compartme nt f us e b ox a nd t he right -hand ba nk HO 2S . For ad di t i ona l i nf o r ma t i o n, r e f e r t o th e wi r i ng di a gr ams . CL EAR t he DTC. TEST t he s yst e m fo r norm a l o pe r[...]
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Страница 1296
1 2 1 1 1 2 3 1 2 3 4 1 2 3 4 1 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s GO t o G2 . No REPAI R t he ci r c ui t. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTCs . T ES T t he sys t em f or norm a l op erat i o n. G2: CHEC K T HE KS SI GNA L WI RE FOR S HOR T T O BAT T ER Y Tur n t h[...]
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Страница 1297
1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 1 2 1 no r mal o p e r at i o n. H3 : CHEC K T HE OIL T EMP ER AT UR E SENS O R GRO U ND C IRC U IT F OR SHOR T T O BAT T ER Y Conne ct ECM e l e ct r i cal conn e cto r , EN16. Tur n t he i gni t i on s wi t ch to the O N p o si t i on. Mea s ure t he vol t a ge be t we e n t he o i l t e mpe r at ur e s e ns o r e [...]
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Страница 1298
1 2 3 1 2 3 4 1 2 3 1 1 1 1 1 2 3 I6 : CHEC K T HE VAR I A BLE CIRC UIT OF T HE R IGH T - HA ND BAN K HO2S FOR SH OR T T O BA T T ER Y Conne ct t he ECM e l e ct rica l conne ct o r EN16. Tur n t he i gni t i on s wi t ch to the O N p o si t i on. Mea s ure t he vol t a ge be t we e n EN37, pi n 3 (Y ) a nd GROU ND. Is t he vol t a ge gr e a t e r [...]
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Страница 1299
1 1 1 1 2 3 1 1 2 3 1 2 3 1 1 2 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s INS TA LL a ne w ECM . For a ddi ti o nal i nfo r mat i o n, REFER t o : E ngi ne Co nt rol Modul e (ECM) (303 -14B El e ct roni c Eng in e Co nt rol s - 2.0L Dur a t o r q- TDCi /2.2L Dur at o rq-TDCi (110k W /150P S ) - P uma, Re mo v al a nd I ns t a l la t i o [...]
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Страница 1300
3 1 2 3 4 1 2 3 1 1 1 1 1 2 3 Mea s ure t he vol t a ge be t we e n EN32 pi n 3 (Y ) a nd GRO UN D. Is t he vol t a ge gr e a t e r t ha n 5 vol t s ? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i o nal i nfo r m a t i o n, r e f e r to the wi r i ng di a g r ams . CL EAR t he DTCs . T ES T t he s y s t em fo r nor mal o p e r at i o n. No [...]
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Страница 1301
1 1 1 1 2 3 4 1 2 3 1 1 1 1 REPAI R t he ci r cui t . Fo r addi t i o na l i nf orm at i o n, r ef er t o t he wi r ing di a g r ams . CLEAR t he DT Cs . T ES T t he sys t e m fo r norm a l ope rat i on. L8: CHEC K FUSE 42 OF T HE ENGI N E C O MPAR T MENT FUSE BOX Check t h e fus e . Is t he f us e O K? Yes GO t o L 10 . No GO t o L 9 . L9: CHEC K [...]
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Страница 1302
1 1 2 3 4 1 1 2 3 1 1 2 3 1 2 I s t he res i s t a nce l e s s t ha n 10, 000 ohms? Ye s REPAI R s hort t o g r ound be t we e n t he e ng i ne co mpa r t ment f us e bo x a nd t he MAF s e ns o r . Fo r add i t i o na l i nf o r mat i o n, r e fe r t o wi r i ng di a g r a ms . CL EAR t he DTC. TEST t he s y s t e m fo r norm al o pe rat i on. No [...]
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Страница 1303
1 2 3 1 1 1 1 1 1 1 1 GO t o O 2 . O2: C HEC K T HE GRO UND CIRC UI T T O T H E LEF T - HAN D BA NK HO 2 S H EAT E R Tur n t he i gni t i o n s wi t ch to the O FF p os i t io n. Dis conne ct t he ECM e l e ct rica l c o nne ct or EN16. Mea s ure t he r es i s t a nce b e t we en the HO 2S e l e ctrical co nne ct or EN32 p i n 1 (GO) a nd t h e ECM[...]
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Страница 1304
1 1 1 1 2 3 1 1 1 1 2 1 2 1 Mea s ur e t he vol t a ge be t we e n t he ECM co nt rol r e la y e l ect r i cal co nnect o r JB3 4 pi n 132 a n d GRO UN D. I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s Re pa i r t he ci r c ui t from t he e ngi ne compart ment fus e bo x t o th e ECM cont r o l rel a y . CL EAR t he DTC. T ES T t he s ys t e m[...]
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Страница 1305
2 1 2 1 2 3 4 1 2 3 1 2 3 1 2 1 1 2 1 2 Mea s ure t he v ol t a ge be t wee n t he MAP s e ns o r e l e ctrical co nne ct or EN8 pi n 2 (OY ) a nd GRO UN D. Is t he vol t a ge gr e a t e r t ha n 6 vol t s ? Ye s REPAI R t he s h or t t o ba t t e r y. For ad di t io na l inf or mat io n, r e fe r t o wi r i ng d ia gr ams . C LEAR t he DTC. TE S T[...]
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Страница 1306
1 2 1 1 2 1 2 1 2 1 2 1 2 3 4 Is t he vol t a ge gr e a t e r t ha n 1 vol t ? Ye s REP AIR t he s h or t circ ui t . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o wi ring di a g r ams. CLEA R t he DTC. T ES T t he s ys t e m f or no r mal o p e r at i o n. No I NS T AL L a ne w r i ght -hand ba nk V VT s o l e no i d . REFER t o : V a r i a [...]
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Страница 1307
1 1 1 1 1 2 1 2 1 1 2 3 T 4: CHEC K T HE T HR O T T LE MO T O R RELAY SI GN AL W IRE FOR SH OR T T O GR OU ND Mea s ur e t he res i s t a nce be t we e n th e t hrot t le mot o r r el ay bas e p i n 2 a nd GRO UN D. I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t t o GROU ND. Fo r a d di t i ona l i nf o r mat i o n[...]
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Страница 1308
1 2 1 2 1 1 2 3 1 1 2 3 1 1 2 3 PINPOIN T TE ST V : P15 32 . I MT VA LVE 2 T EST C O NDI T IONS DET AI LS/RE SULT S /ACT IONS V1: C HEC K T HE PO WER SUP PLY CIRC UIT T O T HE I MT VA LVE 2 Tur n t he i gni t i o n s wi t ch to the O N p o si t i on. Mea s ure t he vol t a ge be t we e n IMT val ve 2 e l e ct r i ca l conne cto r EN998 p i n 1 (NG)[...]
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Страница 1309
1 1 2 3 1 1 2 3 1 1 2 1 1 2 I s t he v ol t a ge grea t e r tha n 4 vol t s ? Ye s GO t o X4 . No REP AIR t he ci r cuit be t we e n t he MAP s e ns or e l ect r i cal co nnect o r EN8 pi n 2 (O Y ) a n d t h e s e ns o r 5 vo l t s u ppl y bu s. CLEA R t he DTC. TEST t he s yst e m f or norm al o pe rat i o n. (T he fa u lt co uld be i n a n y o f[...]
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Страница 1310
1 1 1 1 1 1 1 1 I s t he v ol t a ge grea t e r tha n 4 vol t s ? Ye s GO t o X12 . No REP AIR t he ci r cuit be t we e n t he ACP s e nso r e l e ct r ica l conne cto r JB106 pi n 2 (O Y ) a nd t he s e ns o r 5 vol t s uppl y bus . CLEAR t he DTC. T ES T t he s ys t e m f o r no r mal o p e r at i on . (T he fa u lt co uld be i n a n y o f the o [...]
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Страница 1311
1 1 1 1 2 1 2 3 1 2 3 1 2 3 1 2 3 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o Y 8 . No REPAI R t he ci r c ui t bet we e n t he AP P s e ns o r e l e ct rical conne c t o r PA1 p i n 3 (BG) a nd GR O UN D. CL EAR t he DTC. TES T t he s ys t e m f o r no r mal o p e r at i on . ( This circ uit i nclud e s th e EC M. Fo r ad d ition [...]
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Страница 1312
1 2 1 2 1 2 3 1 2 3 1 2 3 1 1 2 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o Z 6 . No REPAI R t he ci r c ui t bet we e n t he AP P s e ns o r e l e ct rical conne ct o r PA1 pi n 4 (R) a nd t he ECM el e ct r ica l conne ct o r E N16 pi n 102 (R). Fo r ad di t io nal i nf or ma t i on, r e fe r t o wi ring d i a grams . CLEAR t he [...]
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Страница 1313
1 2 3 1 2 3 1 2 3 4 1 2 1 1 1 1 REFER t o : A cc e l erat o r Pe d al (310-02 Acc e l e r a t i o n Co nt rol , Re moval a nd I ns t a l l a t i on). CLEAR t he DT C. TE S T t he sys t em f or norm al op e rat i o n. PINPOIN T TE ST A B : P0 48 0. RAD IATOR COOLING F AN MODU LE DRI VE T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS AB1 : CHEC[...]
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Страница 1314
2 1 2 1 2 1 2 3 1 2 1 1 1 2 3 Mea s ure t he r es i s t ance b e t w ee n fus e bo x e l e ct rica l conne ct o r JB34 pi n 79 a nd GROU ND. Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o w iring d ia g r ams . CLE A R t he DT C. TES T t he s yst e m [...]
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Страница 1315
1 2 3 4 5 1 2 1 2 1 2 1 1 2 1 W ARNI N G: Ma k e s ur e t he s t a rte r m ot o r do e s no t e nga ge i n t he co ur s e o f t he s e t e st s . Fa i lur e t o fo l l o w t hes e i ns tru ct i o ns may res ul t i n pe r s o nal i nj ur y . T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS AE1: CHEC K T HE ST ART I NPUT T O T HE EC M Mov e t he[...]
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Страница 1316
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E lectron ic E ngine C on tro ls2.5L N A V6 - AJV6 / 3.0L NA V6 - AJ27, VIN Range: J2 8493-> V99999 Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis[...]
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Страница 1317
DT C Descri pti on P oss i bl e S ourc e Acti on ground. H02S 1/1 wi r i ng shi e l d op e n ci rc ui t . H02S 1/1 he a t e r ci r c ui t f a ul t . Exhaus t l e ak. Lo w exha us t t e mper a t ur e . I nje ct o r f lo w pa rti a l ly bl ocked . Ca t a l yst e f fi ci e ncy de cr ea s e. H02S 1/1 f ai l ure. AJV6/3.0L N A V6 - AJ27, Di a gno s i s [...]
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Страница 1318
DT C Descri pti on P oss i bl e S ourc e Acti on Up s t r ea m HO 2 s ens or f a i l ure. Downs t r e a m HO2 s ens o r f a i l ure. HO 2 s e ns o r fa i l e d. Ca t a l yt i c conver t e r f a i l ure. P 0430 Co ncern wi t h l e f t -ha nd ba nk cat a l yti c conve r t er s ys t e m. (Eff i ci e ncy be l o w t hr e s ho l d ). HO 2 s e ns o r di s[...]
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Страница 1319
DT C Descri pti on P oss i bl e S ourc e Acti on P 0226, P 00227, P 0228 Conce rn wi t h a ccel e r at o r p eda l po s i t i o n s e ns or ; T r a ck 1. AP P s e ns or . AP P s e ns or ci r cui t s . GO t o Pi npoi nt T es t Z. . P 2122, P 2123 Co ncern wi th a ccel e r at o r p eda l po s i t i o n s e ns or ; T r a ck 3. AP P s e ns or . AP P s [...]
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Страница 1320
DT C Descri pti on P oss i bl e S ourc e Acti on Va po r l i ne s . P 0460 Co ncern wi t h f ue l l e ve l s e ns o r s . Fue l l e vel s e ns ors. Fue l l e ve l s e ns or ci r cuit s . I ns t ru me nt cl ust e r . REFER t o : Fu e l Charging a nd Co nt rols - 2. 5L N A V 6 - AJV6/3.0L N A V6 - AJ27, VI N Ra nge : E96603- >J284 92 (303-04 A Fue[...]
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Страница 1321
1 2 3 4 1 1 1 2 1 2 3 1 2 1 1 2 DT C Descri pti on P oss i bl e S ourc e Acti on P 0860, P 1637, P 1638. P 1642, P 1643, P 1699 Conce rn wi t h CAN ne t wo rk . CAN ne t wo r k modul e s a n d circu i t s . REFER t o : Co mmu ni cat i o ns Ne t work - V I N Ra ng e : E96603->J 28492 (4 18-00 Mod ul e Co mm uni cat i ons Ne t work , Dia gn os i s[...]
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Страница 1322
3 1 1 1 1 2 1 2 1 2 1 1 2 3 Meas ur e t he r es i s t a nce be t we e n t he CKP s e ns o r e l e ct r i cal conne ct o r EN12, pi n 1 (Y ) a n d t he ECM el e ct rica l conne ct o r EN16, p i n 37 (Y ). I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s GO t o B 4 . No REPAI R t he ci r cui t . Fo r addi t i o na l i nf orm at i o n, r ef er t o[...]
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Страница 1323
1 1 1 1 2 1 2 1 2 1 1 2 3 I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s GO t o C4 . No REPAI R t he ci r cui t . For a ddi t i o na l i nf orm at i o n, r ef e r t o t he wiring di a grams. CLEAR the DTCs . TE S T t he s ys t e m f or norm a l ope rat i on. C 4: C HEC K T HE R IGH T -HAND BAN K C MP GRO UND WI RE FO R OP E N C IRC UI T Meas [...]
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Страница 1324
1 1 1 2 1 2 1 2 1 2 3 1 2 3 1 I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s GO t o D4 . No REPAI R t he ci r cui t . For a ddi t i o na l i nf orm at i o n, r ef e r t o t he wiring di a grams. CLEAR the DTCs . TE S T t he s ys t e m f or norm a l ope rat i on. D4: C HECK T H E LEF T - HAN D BA N K CM P GR O UND WI R E F O R OP EN CI RC U IT[...]
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Страница 1325
1 1 1 1 2 1 2 3 4 1 1 1 2 3 1 2 3 GO t o E4 . E4: CHEC K T HE R I G HT -HAN D BA N K HO2S GR O UND CIR C UI T FO R SHOR T T O BAT T ER Y Che ck fo r a vol t a ge b e t we e n t he HO 2S el e ct r ica l conne ct o r EN 37, pi n 1 (RU ) a nd GROU N D. I s t he v ol t a ge gr e a t e r th a n 1 vo l t ? Ye s REP AIR t he s h or t t o ba t t e r y. Fo [...]
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Страница 1326
1 2 3 4 1 2 1 1 1 2 3 1 2 3 4 I s t he v ol t a ge grea t e r tha n 10 vo lt s ? Ye s REP AIR t he sh or t to ba t t e ry . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o t he w i r i ng di a g r a m s . CL EAR t he DTCs . TE S T t he s ys t e m fo r nor m al op e r at i o n. No I NS TALL a ne w f uel t e mperat ure s e nso r. REFER t o: Fue l[...]
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1 2 3 4 1 1 2 3 1 2 3 1 2 3 1 2 3 1 1 2 3 PINPOIN T TE ST H : DTC P01 96 , P01 97 , P01 98 . OIL TEMPERATU RE SENS OR T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS H1 : CHEC K T HE OIL T EMP ER AT UR E SENS O R S I GNA L WI R E FOR OP EN CI R C UI T Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conne ct t he o i l t empe[...]
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Страница 1328
1 2 1 1 2 3 1 2 3 4 1 2 3 1 1 1 Is t he vol t a ge gr e a t e r t han 5 vol t s? Yes REPAI R t he s hor t circ uit . Fo r add i t i ona l i nf o r m a t i o n, r e f er t o t h e wi r i ng di a gr ams . CLEAR t he DTCs . TEST t he s ys t e m fo r nor m al o p e r at i o n. No GO t o I 4 . I4 : CHEC K T HE VAR I A BLE CIRC UIT OF T HE R IGH T - HA N[...]
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Страница 1329
1 1 2 3 1 1 1 1 2 3 1 1 2 3 No INS TA LL a ne w RH b a nk cat a lys t m o nit or s e ns or. For a ddi t i o na l i nf orm at i o n, REFER t o : Ca t a l yst Mon it o r Sens o r RH (303-14A El e ct roni c Engi ne Co nt rols - 2.0L N A V 6 - A JV6/ 2.5L NA V6 - AJV6/3 .0L N A V 6 - A J27, Re moval a nd I nst a l l a t i on). CLEAR t he DT Cs . T ES T[...]
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Страница 1330
1 2 3 1 1 2 3 1 2 3 4 1 2 3 1 1 1 K4: C HECK T HE VARIAB LE CI RC U I T OF T HE LEFT - HAN D BA N K H O2S FOR O PE N CIRC UIT Dis conne ct t he HO 2S e l e ct rical co nnect or EN32. Dis conne ct t he ECM e l e ct rica l con nect or EN16. Mea s ure t he r es i s t ance b e t w ee n EN16, p i n 107 (Y ) a nd EN32, p i n 3 (Y ) Is t he res i s t a nc[...]
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Страница 1331
1 1 2 3 1 1 1 1 2 3 4 1 2 3 1 1 REFER t o : E ngi ne Cont rol Mo dul e (ECM) (30 3-14A El e ct roni c Eng i ne Co nt rol s - 2. 0L NA V6 - AJV6/ 2.5L N A V 6 - AJV6/ 3.0L N A V 6 - A J27, Re moval a nd I nst a l l at io n). Bef o r e r ep l a cing a n ECM, co nt a ct dea l e r t e chni cal s uppo rt. L6: CHEC K T HE L EFT -HAN D BA NK CAT ALYST M O[...]
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Страница 1332
1 1 1 1 2 3 4 1 1 2 3 1 1 2 3 I s t he res i s t a nce grea t e r t ha n 10,000 o hms? Ye s INS TA LL a ne w MAF se ns o r . For add i ti ona l i nf o r m a t i o n, REFER t o : Ma ss A ir Fl o w (M AF) S e ns o r (30 3-14 A El e ct roni c Engi ne Co nt rol s - 2. 0L NA V6 - AJV6/2.5L NA V 6 - AJV6/ 3. 0L N A V 6 - AJ27, Remo val a nd I nst a l l a[...]
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Страница 1333
1 2 1 2 3 1 1 1 1 1 1 I s t he v ol t a ge grea t e r tha n 1 vol t ? Ye s REP AIR t he s h or t circu i t . Fo r a ddi t i o nal i nfo r mat i on, ref e r t o t he wiring di a g rams. CL EAR t he DTCs . T ES T t he s ys t e m f or norm al op e rat i o n. No I NS TALL a ne w MAF s e nso r. REFER t o : Ma s s A i r Fl o w (MAF) S e n s o r (303- 14A[...]
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Страница 1334
1 1 1 1 1 1 2 3 1 1 1 1 2 I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s GO t o P 3 . No REP AI R t he cir cuit f r om t he ECM cont r ol rel a y t o t he ECM. Fo r ad di t io nal i nf or ma t i on , ref e r t o wi ring di agrams . CLEAR t he DTC. T ES T t he sys t e m fo r nor mal op e r at i o n. P3: C HECK F USE 9 I N T HE ENGI NE CO MPAR T[...]
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Страница 1335
1 2 1 2 1 2 1 2 3 4 1 2 3 1 2 3 1 2 I s t he r es i s t a nce l e s s t ha n 5 ohms? Ye s P os s ib l e i nt e rm it t ent f a ul t . Reche ck DTCs . No I NS TALL a ne w ECM cont rol r e la y di o de . Ma ke s ur e t ha t t he ECM co nt rol rel a y di o de i s i ns t al l e d co r re c t l y. Fo r a ddi t i o na l i nf orm at i o n, r ef e r t o t [...]
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Страница 1336
1 1 2 1 2 1 2 1 1 2 1 2 1 2 Is t he res i s t a nce l e s s t han 5 ohms ? Ye s GO t o R2 . No REP AIR t he ci r c ui t bet we e n VVT s o l e no i d e l e ct r i cal co nnect o r EN61 pi n 2 (BG) a nd GRO U ND. For ad di t io na l in f o r ma t i o n, r e f er t o wi r i ng d ia g r ams . CLE AR t he DTC. TES T t he s ys t e m fo r n or mal o pe r[...]
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Страница 1337
1 2 1 2 3 4 1 1 1 1 1 2 1 2 I s t he v ol t a ge gr e a t e r th a n 10 vo l t s ? Ye s GO t o T2 . No REP AIR t he ci r cuit be t we e n pi n 1 of t he t hrot t l e mo t o r r e l a y b as e and t he EMS cont ro l r el a y. Fo r add i t i ona l i nf o r ma t i o n, r e f e r t o th e wi r i ng di a gr ams . CL EAR t he DTC. TEST t he s yst e m fo [...]
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Страница 1338
1 1 2 3 1 2 1 2 1 1 2 3 1 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s GO t o U 3 . No REPAI R t he ci r c ui t bet we e n t he IMT val v e 1 e l e ct rica l conne ct o r EN 999 pi n 2 (OY ) a nd t he ECM e l ect r i c a l conne ct o r EN16 p i n 38 (OY ). For a dd i t i o na l i nf orm a t i o n, r e fe r t o wi r i ng di a gr ams . CLEAR [...]
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Страница 1339
1 1 1 1 1 1 1 1 1 Te s t not ap pl i cabl e. PINPOIN T TE ST X : P12 43 . S ENSOR G ROU ND CIRCU ITS . T EST C ONDI T I ONS DET AI LS/RE SULT S /ACT IONS X1: C HEC K T HE GR O UND CIR C UI T T O T HE EC T SEN SOR Mea s ure t he r es i s t ance b e t wee n ECT se n s o r e le c t rical co nnect or EN18 pi n 1 (BG) a nd GRO U ND. Is t he res i s t a [...]
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Страница 1340
1 1 2 3 1 2 3 1 2 1 2 3 1 2 3 1 2 3 Is t he res i s t a nce l e s s t han 5 oh m s ? Ye s GO t o X 10 . No REPAI R t he ci r c ui t bet we e n t he AP P s e ns o r e l e ct rical conne c t o r PA1 p i n 6 (BG) a nd GR O UN D. CL EAR t he DTC. TES T t he s ys t e m f o r no r mal o p e r at i on . ( This circ uit i nclud e s th e EC M. Fo r ad d iti[...]
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Страница 1341
1 2 3 1 2 1 2 1 2 3 1 2 3 1 2 3 1 Is t he vol t a ge gr e a t e r t ha n 1 vol t ? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o w iring d ia g r ams . CLE A R t he DT C. TES T t he s yst e m fo r norm a l op erat i o n. No GO t o Z 5 . Z5: CHEC K CO NT I NUI T Y O F T HE APP SENSOR SI GNA L WI RE T[...]
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Страница 1342
1 2 1 2 3 4 5 1 2 1 2 1 2 1 1 2 1 AA 6: CHEC K CO NT I NUI T Y O F T HE APP SENSOR PO T E NT IOM ET E R Mea s ure t he r es i s t ance b e t w ee n APP s e ns o r el e ct r i cal co nnect or PA 1 pi ns 1 a nd 3. Op e r at e th e acce l e r at o r pe da l through i t 's f ul l r a nge whil e o bs erv ing t he res i s t a nc e r e a di ng. Does [...]
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Страница 1343
1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 fo r no r m a l op e r at i o n. If t h e DTC i s r e pe a t e d , I NS TAL L a ne w ECM. REFER t o : E ngi ne Cont rol Mo dul e (ECM) (30 3-14B El e ct roni c Eng in e Co nt rol s - 2. 0L Dur a t orq- TDCi /2.2L Dur at o rq-TDCi (110k W /150PS ) - P uma, Removal a nd Ins t al la t i o n). Bef o r e r ep l a cing a n E[...]
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Страница 1344
1 1 2 1 1 2 1 1 2 3 1 2 3 4 Mea s ur e t he vol t age bet we e n AP P s e ns o r e le ctrica l conne ct o r P A 1 pi n 5 (OY ) a nd GRO U N D. I s t he v ol t a ge grea t e r tha n 6 vol t s ? Ye s REP AIR t he ci r cuit be t we e n t he AP P s e nso r e l e ctrica l conne ct o r P A 1 p in 5 (O Y ) and th e s e nso r 5 v ol t s upp l y bus . CLEA [...]
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Страница 1345
1 2 1 1 1 1 2 1 2 1 2 1 2 3 1 2 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s REPAI R t he ci r c ui t bet we e n EN30 p i n 2 (B) a nd GROU ND. Fo r a ddi t i o nal i nfo r mat i on, re fe r t o wi r i ng d i agrams . CLEAR th e DTC. T EST t h e s y s t e m fo r norm al o pe rat i on. No GO t o A E2 . AE2: CHEC K T HE C I RC U I T I N T E G[...]
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1 1 Is t he res i st a nce l e s s t han 5 oh m s ? Ye s GO t o A E11 . No REPAI R t he ci r c ui t. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o w i r i ng di a g r a ms . CL EAR t he DTC. TES T t he s yst e m fo r no r mal ope rat i on. AE11 : CHEC K T HE C I R CU IT BET W EE N T HE EC M A N D T HE A C C C RE LAY B ASE FOR SH OR T T O B[...]
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Страница 1347
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Pow ertrain C o ntrol Mo d ule (PCM) Lo ng Drive C y cle Se lf-Test Gene ral P r ocedures W ARNI N G: W here pos s ib l e , a l l roa d te s t s s hou l d be o n we l l s urfaced a nd dr y r oad s . Al wa ys co mply wi t h[...]
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Страница 1348
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Pow ertrain C o ntrol Mo d ule (PCM) Sho rt Drive Cycle Self-Te st Gene ral P r ocedures • NO T E: T hi s p rocedur e i s a n o ve r check onl y . I f fa ul t cod e s a r e f o und, i nt e rr o g a ti o n o f th e rel e [...]
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Страница 1349
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C amsh aft Pos itio n (C M P ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e ngi ne cover. 2. D i s conne ct t he CMP s e ns o r el e ctr i cal co nne ct or. 3. Remove t he CMP s e ns or . Re mov[...]
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Страница 1350
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C atalyst Moni to r Sensor LH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd C[...]
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Страница 1351
1. CAU TI O N : Make s ur e t h at th e ca t a l y s t moni t or s e nso r cas i ng a nd c a bl e a r e not da ma ge d. To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 40 Nm. 2. NOT E: For NAS v e hi cl e s o nl y. I f r e qui red, ca r r y o ut a l ong dr ive cycle . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o[...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C atalyst Moni to r Sensor RH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd C[...]
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Страница 1353
8. CA UT I O NS: Do no t cut t he HO 2S ha r ne s s . Make s ur e t ha t the cat al ys t mo ni to r s e ns o r cas i ng a nd ca bl e a r e not dama ge d. Us i ng S nap -on s o cket Y A8875 re mov e th e ca t al yst moni to r s e ns o r. Insta llat ion 1. CAU TI O N : Make s ur e t h at th e ca t a l y s t moni t or s e nso r cas i ng a nd c a bl e [...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - C rankshaft Pos i tio n (C K P) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he right -ha nd front r oa d whe e l. For a ddi ti ona l i nf o r m a t i o n, r ef e r t o S ect i o n 204-04 W he e l s [...]
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Страница 1355
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - E ngine Co n trol Module (E CM ) Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf o r m a t[...]
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Страница 1356
6. D et a ch t he ge ne r i c e l e ct r o nic modul e (GEM ) f r om t he ECM . 1. Re l e a s e t he GEM l ocki ng t a ng. 2. De ta ch t he GEM f r o m t he ECM. 7. Remove t he ECM. 1. Re move t he ECM ret a i ni ng nut . 2. Re move t he ECM. 8. Remove t he ECM f r om t he ECM ret a i ni ng br acket . Insta llat ion 1. To i ns t a l l , rever s e t[...]
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Страница 1357
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Fuel Tem perature Senso r2.5L N A V6 - AJV6 / 3.0L N A V6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Qui ck fi t conne ct o r r e l ea s ing t o o l 310-0 45 R em ova l 1. Remove t he e ngi ne cover. 2.[...]
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Страница 1358
Insta llat ion 1. NOT E: Ins t a l l a new O -r i ng s e a l . I nst a l l t he f ue l t empe r a t ure s ens o r . 2. Connect t he f ue l t e mpe r at ur e s e ns or e l e ct r i cal co nne cto r. 3. Ins t a l l the ret a i ni ng cl i p to the s pr i ng lo ck co upl i ng. 4. Ins t a l l the e ng ine co ver . JagDocs.com[...]
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Страница 1359
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Heated Oxygen Senso r (HO2S) L H Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t e ry [...]
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Страница 1360
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Heated Oxygen Senso r (HO2S) RH Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t e ry ,[...]
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Страница 1361
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - K no ck Senso r (KS) Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t [...]
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Страница 1362
8. NOT E: Fue l may s t i l l be pres e nt i n t he fue l s up pl y m a ni fo l d. Det ach t he f uel i nj e ct i on su ppl y mani fo l d a nd l o we r i nt a ke ma nif ol d a nd pl a ce t o o ne s i de . 9. Remove t he f uel i nj e ct i on s uppl y mani f ol d a nd l owe r i nt a ke mani f o l d . Dis conne ct t he e l e ct r i cal co nnect o r. R[...]
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13. Remove t he e n gi ne co o l a nt i nl e t p i pe . Re mov e a nd di s c a r d t he s e a l . 14. Remove t he KS. Insta llat ion All v e h icle s 1. NOT E: Prio r t o i ns t al li ng t he KS , cl e a n t h e e ng i ne b lo ck a nd KS ma t i ng s ur fa ce s wi t h met a l s ur f a ce cl e a ne r (W S W -M5 B392-A). To i ns t a ll , r e ver s e t[...]
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3. Ins t a l l a ne w s e a l . Ti ght e n t o 10 Nm. 4. Tig ht e n i n t he s eque n c e s ho wn. Ti ght e n t o 10 Nm. Vehi c le s with 2.0L engi n e 5. Ins t a l l a ne w s e a l . Ti ght e n t o 9 Nm. 6. Tig ht e n t o 6 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Mass A ir Flo w (MA F ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y cover . 2. D i s conne ct t he MAF se n s o r e l e c t r i cal co nne cto r. 3. Remove t he MAF s e ns o r . Inst[...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - Oi l T em peratu re Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 100-02 Ja cking a nd L i f t i ng . [...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - T hrottle Po si tio n (TP) S ensor Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.5L or 3.0L engine 1. F or ad di t i o na l i nfo rm at i on, refe r t o S e ct io n 303-04A Fuel Cha r gi ng a nd Cont r[...]
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6. Remove t he t he t hr ot t le pos i t i on (TP ) s e ns o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 7 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L N A V 6 - A JV 6/2 .5L N A V6 - AJV6/3. 0L NA V6 - A J27 - V ariable C amsh aft T im ing ( VC T) Oil C on trol Sol eno id Re moval a n d I ns t a l l a t i on R em ova l R ight-H and Bank 1. Remove t he right -ha nd val ve cove r. For ad di t i o na l i nfo rm at i on, refe r t o [...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - T o rque Sp eci f i cat ions Descri pti o n N m l b-ft l b- i n Ca m s ha f t po s it i o n s e ns o r r et a i ni ng bol t 9 – 80 Cr anks haf t po si t i o n s e ns or r et a i ni ng bol t 7 – 62 Cyli nder he a d t em[...]
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P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ele ctro nic Engine C o ntro ls Des cr ipt i o n a nd O pe r a t i o n It e m P art N um ber Descri pti on 1 — Camsha f t po s i ti o n (CMP) s e ns or 2 — Eng i ne cont r o l mod ule (ECM ) 3 — Cy li nde r he ad te [...]
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id e nt i fi e d. S houl d t he CMP se ns o r fa i l t he e ng i ne wi l l no t s t a r t . Engi ne Con trol Modul e (ECM) The e ngi ne co nt r o l mod ul e (ECM ) i s l o ca t e d i n t he s ame p o si t i on a s t he p e t r ol ve r s i on. T he e ngi ne mana ge m e nt s y s t em (EMS ) us e s s i g na ls from t he var i o us s e ns or s a s i np[...]
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P ubl i she d: 12-Jul-2011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ele ctro nic Engine C o ntro ls Dia gn os i s a nd Te s t i ng Over view Thi s s e cti on cove r s t he co mpon ent s of t he e ngi ne ma nage me nt s ys t e m . The change s t o t he e ngi ne mana ge ment f o r th is mode l[...]
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Страница 1374
Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Engi ne cont rol mod ul e (ECM) f a ul t Di ff i cul t t o s t a rt Di ff i cul t t o s t a r t co l d Gl ow pl ug (s)/circu i t f aul t Cont a mi nat e d f ue l Ai r i ngr e s s Bl o cked a i r cle a ne r Bl o cked fue l fi lt e r Lo w-pr e s s ur e ci r cui t f aul t Fue l[...]
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Страница 1375
Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Engi ne sp e e d ou t of co nt r ol Engi ne oi l l e vel t o o hi gh Exc es s ive b l o w-by Accel erat o r pe da l po s i t i o n (AP P ) s e ns or f aul t Tur bo charger be a r i ng/s e a l f ai l ure Check/ cor r e ct t he e ng i ne o i l l e v e l . Check t he e ngi ne c[...]
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Страница 1376
Sym ptom (ge ner al ) Sym ptom ( speci fi c ) Po s si bl e sou rce Acti on Mani f o l d a bs o l ut e pr es s ur e (MAP) s e nso r f aul t Kno c k s e ns o r f a ul t Fue l rai l pr e s s ur e (FRP ) s e ns o r f aul t I nje ct o r (s ) f aul t /pr ogr a mming Ca ta l yst b l ocked Tur bo charger f a ul t Dual -mas s fl ywh e e l f aul t Cyli nder [...]
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Страница 1377
DT C C ondi ti o n Poss i bl e sourc e Act i o n W he e l s pe e d s e ns o r in put ci r cuit : s ho r t cir cui t to powe r C1155 Le f t -ha nd front whe e l s pee d se n s o r i np ut ci r cuit f a ul t W he e l s pe e d s e ns o r in put ci r cuit : hi gh r e s i s ta n ce W he e l s pe e d s e ns o r in put ci r cuit : s ho r t cir cui t to gr[...]
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Страница 1378
DT C C ondi ti o n Poss i bl e sourc e Act i o n P 0191 Fue l pr e s s ur e s e nso r A ci r cuit r a n ge/p e r fo r m a nce Pump d e t e r i o r at i o n - Co nt a mina t e d f ue l Lea ki ng f ue l rai l Fuel pr e s s ur e s e nso r c i r cuit f a ul t Fuel pr e s s ur e s e nso r fa ul t Che ck f o r cont a mina t e d fue l . Draw o ff a pp r o[...]
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Страница 1379
DT C C ondi ti o n Poss i bl e sourc e Act i o n c i r cuit (s i gnal re t urn ) MAPT s ens or fa ul t P 0243 Turbocha r ger a ct ua t o r A c i r cuit Turbochar ge r a ct ua t o r c i r cuit : h ig h res i s t a nce Tur bocha r ge r a ct ua t o r fa ul t Re fe r t o t he a pprov e d d i a gnos ti c s y s t e m f o r a gui d e d d i a gno s t ic r [...]
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Страница 1380
DT C C ondi ti o n Poss i bl e sourc e Act i o n op en ci r cuit , hi gh res i s t a nce. Fo r furthe r di a gno s t i c i nfo rm at i on REFER t o : T ur bo charger (303- 04C Fue l Charging a nd Co nt rol s - Tur bo charg e r, Dia g no si s a nd T e st i ng). P 0405 Exhaus t ga s r e ci r cul a t i o n (EGR) se n s o r A ci rc ui t l o w EG R val [...]
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Страница 1381
DT C C ondi ti o n Poss i bl e sourc e Act i o n P 0530 A i r condi t i oni ng r e f r i ge rant pr es s ure s e ns o r ci rc uit Ai r cond i t i oni ng p r es s ure se n s o r ci r cuit : hi g h r e s i s ta n ce Ai r cond i t i oni ng p r es s ure se n s o r ci r cuit : s hort c i r cuit t o g r ound Ai r cond i t i oni ng p r es s ure se n s o r[...]
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Страница 1382
DT C C ondi ti o n Poss i bl e sourc e Act i o n Engi ne c o nt r ol m od ul e (ECM ) f aul t P 0623 Gene r at or wa r ni ng l a mp ci r cuit W a r ni ng la mp fa i l ur e W a r n i ng l a mp c i r cui t : hi gh res i s t a n c e W a r n i ng l a mp c i r cui t : sho rt ci r cuit t o gr ou nd W a r n i ng l a mp c i r cui t : sho rt ci r cuit t o p[...]
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Страница 1383
DT C C ondi ti o n Poss i bl e sourc e Act i o n P 132B Turbocha r g e r b o os t s ys t e m perform a nce Memor y check fa i l ur e dur ing i ni t i a l i za t i o n Tur bocha r ge r va nes st i cking Tur bocha r ge r r ot a r y el e ctr o ni c a c t ua t o r in te r nal f a i l ur e Ca r ry o ut vi s ua l i nsp e ct i on of t he r o ta ry e le ct[...]
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Страница 1384
DT C C ondi ti o n Poss i bl e sourc e Act i o n sho rt t o po we r Fai l ur e o f ECM Fai l ur e o f TCM P 1937 Fue l fi r ed hea t er (FFH) cont r ol c i r cuit FFH s upp l y or ground c i r cuit f a ul t FFH cont r ol ci r cui t : hi g h r e s i s ta n ce FFH cont r ol ci r cui t : s hort c i r cuit t o g r ound FFH cont r ol ci r cui t : s hort[...]
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Страница 1385
DT C C ondi ti o n Poss i bl e sourc e Act i o n t he DTCs , t e s t f o r norm a l op erat i o n. P 2337 Cyl i nde r 2 a b ove k nock th r es hol d - knock s e ns o r t r im fo r cyli nd e r 2 (i nje ct o r 4) in val i d Nat ur al we a r o f t he in je ct o r Fuel cont a mina t ed Bl o c ked o r dirt y fu e l in je ct o r( s ) Inj ect or ci r cuit[...]
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Страница 1386
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ca msh aft Posi tio n (CMP) Sensor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r [...]
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Страница 1387
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Ca talyt ic C on v erter Temperature S ensor Re moval a n d I ns t a l l a t i on Speci al T ool (s) Exhaus t g a s t e mperat ure s e nso r wrench 303-1184 R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove [...]
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Страница 1388
4. Remove t he t urbocharger hea t s hi e l d. 5. D i s conne ct t he ca t a l yt i c c o nver t e r t e mpe r a t ur e s e ns or e l ect r i cal conne ct or. 6. Remove t he ca ta l yt ic convert er t e m pe r a t ur e s e ns o r . Insta llat ion 1. CAU TI O N : Make s ur e t h e t orque wr ench s e t t i ng procedur e i s fo l lo we d co r r ect l[...]
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Страница 1389
2. CAU TI O N : Make s ur e t h e t orque wr ench s e t t i ng procedur e i s fo l lo we d co r r ect l y. Fai lure t o fo l l o w t hi s i ns t ru ct i on may r e s ul t i n d amage to the ve hi cle . I nst a l l t he cat a l yt i c co nverte r t empe rat ure s e ns o r . Ti ght e n t o 35 Nm. 3. Connect t he ca t a l yt i c c o nver t e r t e mpe[...]
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Страница 1390
7. Ins t a l l the o i l l e v el i ndi c a t o r . JagDocs.com[...]
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Страница 1391
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Cra nkshaft Positio n (CKP ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he e l ect r i cal conne ct o r. 2. Remove and di s card t he cr anksh a ft po s i t i o n (CKP) s e ns o r . Insta l[...]
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Страница 1392
3. Connect t he CKP s e ns or el e ct r i cal con nect o r . JagDocs.com[...]
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Страница 1393
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Cylin der Head Temperature (CH T) Senso r Re moval a n d I ns t a l l a t i on Speci al T ool (s) S ock e t , CHT S e ns o r 303-680 (21 -239) R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t [...]
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Страница 1394
5. D et a ch t he cycli nde r he a d te mperat ur e (CHT) s e ns or e l e ct r i ca l conne ct or. 6. D i s conne ct t he CHT se ns o r e l e c t r i cal co nne cto r. 7. Usi ng t he s pe cia l t oo l 303-680, r e move t he CHT s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 1395
2. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1396
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Dies el P articul ate Filter (DPF ) T emperature Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L[...]
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Страница 1397
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - En gine C ontro l Mo dule (EC M) Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf o r m a t[...]
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Страница 1398
6. D et a ch t he ge ne r i c e l e ct r o nic modul e (GEM ) f r om t he ECM . 1. Re l e a s e t he GEM l ocki ng t a ng. 2. De ta ch t he GEM f r o m t he ECM. 7. Remove t he ECM. 1. Re move t he ECM ret a i ni ng nut . 2. Re move t he ECM. 8. Remove t he ECM f r om t he ECM ret a i ni ng br acket . Insta llat ion 1. To i ns t a l l , rever s e t[...]
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Страница 1399
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - En gine Oi l Pressu re (EO P) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li[...]
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Страница 1400
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Fuel T emperature Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i [...]
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Страница 1401
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 15 Nm. JagDocs.com[...]
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Страница 1402
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Kn o ck Senso r (KS) Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12B Int a ke A ir Di s t r i b ut i o n a[...]
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Страница 1403
6. D i s conne ct t he e l ect r i cal conne ct o r. 7. Remove t he knock s e ns o r (KS ). Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 20 Nm. 2. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1404
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Manifo ld Abso lute Pressure and T emperature (MA PT) Sen sor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. Remove t he e ngi ne cover. 4[...]
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Страница 1405
5. CAU TI O N : Make s ur e t h at th e radi a t o r i s not da mage d whe n in s t a l l in g t he ret a i nin g s t raps . Fit s ui t a bl e re t a i ni ng s t r a ps t o t he r a di a t o r. 6. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Jackin g (100-02 Ja ck i ng a nd Li f t i ng , Des cr ipt[...]
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Страница 1406
11. Remove t he cha r ge a i r coo l e r ho se s and mani fo l d a bs o l ut e pre ss ur e a nd t e mperat ure (MAPT) s e ns or a s s e mbl y. 12. Remove t he MAP T s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 4 Nm. 2. Tig ht e n t o 25 Nm. JagDocs.com[...]
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Страница 1407
3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. JagDocs.com[...]
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Страница 1408
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Manifo ld Abso lute Pressure (MA P) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a [...]
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Страница 1409
5. D i s conne ct t he ho s e . Det a ch t he r et a i ni ng cli p . 6. Remove t he MAP s e ns o r . Re mov e t he re ta i ni ng bo l t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 4 Nm. JagDocs.com[...]
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Страница 1410
P ubl i s he d: 11-May-2 011 E lectron ic E ngine C on tro ls - 2.0L Du ratorq-TDCi/2.2L Duratorq-TDCi (1 10kW/150P S) - Puma - Mass Air Flo w (MA F ) Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. Remove t he e ngi ne cover. 4. D i s conne ct t he mas s a i[...]
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Страница 1411
5. Remove t he mas s a i r f l ow (MAF ) s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 1412
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Lubr i cant , Sea le r s and Solve nts Descri pti on Speci f i ca ti on Hi gh-t e mpe rat ur e g r ea s e ES D-M 1 C220-A Met al s ur f a c e cl e a ner W S W -M5 B392- A S ea l a nt W SS -M4G 323 -A6 Fl ui d M a i nte[...]
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Страница 1413
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on D escriptio nV ehicl es Wi th: 5-Speed Auto mati c Tran saxle - JATC O Des cr ipt i o n a nd O pe r a t i o n Automa tic tra nsm ission JF5 06 E - Up To 200 9MY The ne wl y de ve l o pe d JF506E a ut o [...]
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Страница 1414
t he re i s no p owe r fl o w t hrough t he a ut oma t i c t rans mi s s i o n. t he pa r king pa wl l o cks t he out put s ha ft t o t he cas e . t he e ngi ne may be s t art ed . t he i gni t i o n ke y m a y be r e moved . "R" I n t he REVERSE pos i t io n: t he v e hi c l e may be o pe r at e d i n a rearwar d di r e cti o n, a t a r [...]
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Страница 1415
It e m Pa rt Nu mb e r De s cri pti on 1 — T o r que co nv e rte r 2 — T e r mina l as s e mbly 3 — P l a t e 4 — Re t ai ni ng bo l t 5 — I nhi b i t o r swi t ch 6 — Ma i n cont r o l va l ve bo dy cove r 7 — Ma i n cont r o l va l ve bo dy 8 — A i r br e a t he r 9 — A ut oma t i c t rans mi s s i o n fl ui d cha r ging pi p e [...]
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Страница 1416
I te m P a rt Nu m ber Descri pti on 1 — O i l pump 2 — O i l s trai ne r 3 — I np ut s ha ft 4 — Di ff e r e nt i a l gea r 5 — Re duct io n gea r 6 — Re duct io n br ake b a nd 7 — Sun ge a r 8 — Di r e ct clut ch 9 — O ne -wa y cl ut ch i nne r race 10 — Pa rk i ng mechani sm 11 — Ba nd s e r vo 12 — M a nua l s ha f t 13[...]
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Страница 1417
I te m P a rt N um be r D e s cri pti on 1 — TCM 2 — Ant i -lo ck Br aki ng S yst e m (ABS ) 3 — Engi ne Cont rol Modul e (ECM) 4 — D/4 s wi t ch, (t es t s wi t ch), s po r t s mode s wi t ch 5 — CAN (i nclud i ng t o rq ue down sw i t ch) 6 — Li ne pres s u r e s ol e noi d 7 — Lo ck -up s o l e noi d 8 — S hif t s ol e noi d A 9 [...]
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Страница 1418
It e m Pa r t Nu m ber Desc ri pti o n 1 — T orque conver t e r 2 — Inp ut s haf t 3 — O ut pu t ge a r 4 — L ow cl ut ch 5 — L ow a nd r eve r s e b rak e 6 — Re a r pl ane t a r y pi ni o n ge ar 7 — L ow o ne-wa y cl ut c h 8 — Re a r i nt e rn al g e a r 9 — Re a r s un ge a r 10 — Fr on t s un gea r 11 — Fr on t in t e rn[...]
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23 — D ire c t clut ch 24 — Park ing g e a r 25 — Park ing p a wl 26 — Fina l ge a r 27 — D if fe rent i a l g e ar 28 — D r i ves h a ft Torque C onvert er It e m Pa rt N um be r Descri pti on 1 — Co nve r t er cl ut ch a nd d a mper 2 — Re act o r 3 — T urb i ne da mpe r 4 — I mpe l l e r 5 — Fl ui d mot i o n 6 — T rans m[...]
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Страница 1420
It e m Pa rt Nu mb e r Desc ri pti on 1 — O i l s e a l 2 — O -r i ng 3 — O i l pump hous i ng 4 — I nne r r ot o r 5 — O ut er r ot o r 6 — O i l pump cove r 7 — Sea l ring 8 — Bo l t s A t r ocho i d o i l pump i s us e d wi t h JF506E a ut o mat i c t r a ns mis s i o n. T he t rochoi d o i l pu mp ha s t he a d v an t ag e of ve[...]
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Страница 1421
Item Pa r t Nu m be r De s cri pti on 1 — Fr ont s un ge a r 2 — Fr ont p i ni on ge a r 3 — Rea r s un ge a r 4 — Fr ont i nt e r na l ge a r 5 — Rea r pi ni o n ge a r 6 — Rea r i nt e r nal ge a r The r e a re 3 pl ane t ary ge a r s e t s . Fr ont , rear a nd r e duct i o n. C lutch es The r e a re 4 we t t ype mult i d is c cl ut c[...]
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Страница 1422
I te m P a rt N um be r Descri pti on 1 — H i g h cl ut c h pi s t o n 2 — Ca n ce l f o r ce 3 — H i g h cl ut c h pr e s s ure 4 — L ubr i cat i ng pres s ur e 5 — Ca n ce l f o r ce co ver The JF506E aut o mat i c t rans mis s i on is e qui pp e d wi t h t he ce nt rif uga l oi l p res s ur e canc el room i n l o w cl ut ch a nd hi gh [...]
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Страница 1423
Item Par t Nu m be r Descri pti on 1 — Brak e b a nd e nga ge ment pres s ur e 2 — P is t o n s te m 3 — Tr an s mi s s i o n cas e 4 — Anchor en d b o lt 5 — Brak e b a nd 6 — Di r ect cl ut ch d r u m 7 — Brak e p i s t o n The br ake b a nd a cts i n res p o nse t o t he s e rv o t o s t o p t he di rect cl ut c h dr um r ot a t i [...]
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Страница 1424
cam a nd i nne r r ace t he y a r e uni te d t o t r ans mi t to rque. I n t he r e ver s e di rect i on , be c a us e t he r ol l e r s move i n t he di r ect i on whe r e t he cle a r a nce i s l a r ge r , cl ea r a nces o cc ur be twe e n races and t he i nne r and o ut e r r aces ca n rot a t e t o e ach o t he r . Sp r ag - Ty p e One -Wa y C[...]
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Страница 1425
I te m P a rt N um be r Descri pti on 1 — S ub lo we r body 2 — Br ack e t 3 — Cli p 4 — Li ne pr es s ure d ut y s ol e noi d 5 — Low cl ut ch t i mi ng s o l e no i d 6 — Br ack e t 7 — 2-4 br a k e dut y t i m i n g s o l e noi d 8 — 2-4 br a k e t i ming s ol e n oi d 9 — Pi l o t f i l t e r 10 — S e p a r a t e pl a t e A [...]
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Страница 1426
21 — S e p a r a t e pl a t e C 22 — Uppe r bo dy 23 — Manual va l ve The r e a re 9 s ol e noi d s whi ch c a n b e cl a ss i f i e d as two t ype s b y t he wa y i n whi ch t he y o pe r a t e . Thr e e o f the m a r e dut y s o l e no i ds , t he o t he r s i x a re o n/of f t ype s . T he s o le no id s a re a ct ua t e d by t he TCM o ut[...]
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Страница 1427
The TSS us e s a magne ti c coi l . As t he i np ut s ha f t r ot a t e s , th e s e ns or de t e c t s a pul se si g nal a ccor di ng t o t h e ge ar t e e t h on t he o ut si d e o f t he r e ver s e cl ut ch dr um a nd s end s i t to t he TCM. Ve hic le Sp e ed Sen sor The vehi cl e s p e ed s e ns o r (VS S) de t e ct s th e pa rk i ng ge a r r[...]
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Страница 1428
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Diagnos tic Stra te gyVehicles Wi th: 5- Speed A utom atic Trans axle - JAT CO Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the aut o mat i c t ran smi s s i o n/t r a[...]
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Страница 1429
1 2 CAU TIO N : W hen probi ng conne ct o r s t o t a ke me a s ur e ment s i n t he co ur s e of t he p in po i nt t e s t s , use t he a d a pt o r ki t , part numbe r 3548-135 8-00 . • NO T E: Che ck and r ect i fy ba s i c f a ul t s bef or e be gi nni ng di a gnos t i c rout in e s i n v ol v i n g pi npo i nt t es t s. • NO T E: W he n pe[...]
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Страница 1430
1 1 2 1 1 2 1 1 2 1 1 2 1 1 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s GO t o A 3 . No GO t o A 2 . A2 : CHEC K T HE LOW C LUT C H T IMI N G SOLENOID RESI ST ANCE. Mea s ur e t he res i s t a nce b et we e n t r a ns mis s i o n e l e ct r i cal conne ct o r JB155 pi n 18 a nd pi n 12 a t t he t rans m i s s i o n. I s t he r es i s t [...]
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Страница 1431
2 1 1 2 3 1 2 1 2 1 2 1 2 1 2 Mea s ur e t he res i s t a nce b et we e n JB155, p in 18 (B) a nd JB131, p i n 17 (B). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n [...]
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Страница 1432
1 1 2 1 1 1 1 1 1 2 3 1 2 Ca r r y o ut t he a dj us t ment pr o ce dur e f o r t he t r a n s mi s s i o n r a nge s e ns o r . REFER t o T r ans mis s i on Ra nge (TR ) S e ns o r A dj us t me nt i n t hi s s e c t i o n. Re check t he ci rc u i t . I f s t i l l o pe n ci r cui t , INSTAL L a ne w t rans mi ss i on r ang e s e ns o r. REFER t o [...]
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Страница 1433
1 1 2 3 1 1 2 1 2 1 1 1 2 Is t he res i s t a nce g r ea t er t h a n 5 o hms ? Ye s REP AIR t he hi gh r e s i s t ance ci rc ui t . Fo r a d di t i o na l i nf o r mat i o n, refe r to t he wi r i ng di a gr a m s . CL EAR t he DTC. TES T t he s yst e m f o r norm al op erat i o n. No GO t o E3 . E3: CHEC K D-4 S WI T C H S IGN AL WIRE F O R H I [...]
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Страница 1434
1 2 1 1 1 2 1 2 1 1 1 2 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n or mal o perat i o n. No GO t o H3 . H2 : CHEC K T HE OU T PU T SPEED SEN SOR GR O UND CIRC[...]
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Страница 1435
1 1 1 2 1 1 2 1 1 2 1 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n or mal o perat i o n. No GO t o J3 . J3: CHEC K T HE OIL T EMP ER AT UR E SEN SOR SI GNAL W I[...]
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Страница 1436
1 1 2 1 1 2 1 1 2 1 1 2 1 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m fo r n or mal o perat i o n. No Cont a ct d e a l e r t e chn ical s upp ort f or a dvice o n po s s[...]
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Страница 1437
1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 Cont a ct d e a l e r t e chn ical s upp ort f or a dvice o n po s s i b le modul e f ai lu r e. PINPOIN T TE ST O : P07 48 . LINE PRESS U RE CONTROL SO LENO ID MALFU NC TION T EST C ONDI T IONS DET AI LS /R ESULT S/ACT IONS O1: C HEC K T HE LI NE PR ESSUR E CO NT R O L S OLE NOID GR O UND C IRC UIT . Di s conn ect t h[...]
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Страница 1438
2 1 2 3 1 2 1 2 3 1 2 1 2 1 1 1 2 3 Mea s ur e t he res i s t a nce b et we e n JB155, p in 18 (B) a nd JB131, p i n 17 (B). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . CLEA R t he DT C. TES T t he s ys t e m f[...]
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Страница 1439
1 2 1 2 1 1 1 2 1 2 1 1 Does t he s ys t e m funct i on corr e ct l y? Ye s No f ur t he r act i on require d. No Cont a ct d ea l er t e chni cal s uppo rt fo r ad v i ce on po s s i bl e modul e f a i l u r e . PINPOIN T TE ST S : P07 91 . I NTERMEDIA TE SPEED SENS OR MALFU N CTION (F R OM VI N C7 93 29 ) T EST C ONDI T IONS DET AI LS /R ESULT S/[...]
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Страница 1440
1 2 1 2 1 1 U1: CHEC K T HE T U R BIN E SPEED S ENSOR GR O UND C I R C UI T . Di s conn ect t he t r ans mi s s i o n e l e ct r ica l conne ct o r , JB155. Mea s ur e t he res i s t a nce b et we e n JB155, p in 01 (B) a nd GROU ND (s hi e l ded cabl e ). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce [...]
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Страница 1441
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Flu id Drain an d Refill Gene ral P r ocedures D ra in 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o For a ddi ti ona l i nf o r m a t i o n, r e f e r [...]
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Страница 1442
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Flu id Level C heck Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. Connect t he Ja[...]
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Страница 1443
11. Ins t a l l t he a ut omat i c t rans mi ss i on fl ui d cha r g i ng pi pe cap . 12. Lowe r t he vehi c l e . 13. Dis c o nne ct t he Ja gua r Appr o ved Dia gno st i c S y s t em. JagDocs.com[...]
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Страница 1444
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Range (T R) Senso r Adjustment Gene ral P r ocedures Speci al T ool (s) S e t t i ng p l a t e rot a r y s wi t ch 307-44 5 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r[...]
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Страница 1445
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Halfsh aft Seal L H I n-v e hi c l e Re pa i r Speci al T ool (s) Li nk s ha ft o i l s e a l ins t a l le r 205-115 P ini on o i l s ea l remover 308-208 R em ova l 1. D r ai n t he t rans mi s s i on. Fo r a ddi t i [...]
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Страница 1446
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Halfsh aft Seal RH I n-v e hi c l e Re pa i r Speci al T ool (s) Li nks haf t oi l s e al i ns t al l er 205-115 P ini on o i l s e al remover 308-208 1. D r ai n t he t rans mi s s i on. For a ddi ti ona l i nf o r m [...]
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Страница 1447
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Ma in Co ntro l Valve B ody I n-v e hi c l e Re pa i r R em ova l 1. D et a ch t he wi ring ha r ne s s . 2. Remove t he mai n val ve b o dy cover. Dr a i n t he trans mi s si o n f l ui d i nt o a s ui t a bl e cont a[...]
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Страница 1448
4. D et a ch t he wi ring ha r ne s s . 5. Remove t he mai n co nt r ol val ve b od y. 6. Remove and di s card t he O -r ing s e a ls . Insta llat ion JagDocs.com[...]
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Страница 1449
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ins t al l t he n e w O -r ing s e a ls . 2. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 8 Nm. 3. Tig ht e n t o 8 Nm. JagDocs.com[...]
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Страница 1450
4. NOT E: Appl y a n e v e n be a d o f s i l i con e ga ske t s e al a nt W S E-M 4G 323-A6 or eq ui val ent mee t i ng Ja gua r s pe ci fi cat io n t o t h e mai n val ve bo dy cove r s ea l i ng s u r f a c e . Ti ght e n t o 8 Nm. 5. Ch eck a nd a dj us t t he t rans mi s s i on fl ui d l e v el . For a ddi t i o na l i nf o r ma t i o n, r e f[...]
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Страница 1451
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Shift Solen oi ds (SS) I n-v e hi c l e Re pa i r R em ova l 1. Remove t he mai n co nt r ol val ve b od y. For add i t i o na l i nf orm a t i o n, r e fe r t o Mai n Co nt r ol Va l ve B od y . 2. D i s conne ct t he[...]
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Страница 1452
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transax le Support In sul ator I n-v e hi c l e Re pa i r Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, [...]
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Страница 1453
4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 5. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 6. D et a ch t he s up po r t b a r . 7. Remove t he s up port b a r . JagDocs.com[...]
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Страница 1454
8. Remove t he s p a c e r. 9. Remove t he t r a ns a xl e s uppo rt i ns ul a t o r. Re mov e t he t rans a xle s u pport i ns ul a t or ret a i ni ng nut s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 47 Nm. 2. Tig ht e n t o 133 Nm. JagDocs.com[...]
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Страница 1455
3. Tig ht e n t o 25 Nm. JagDocs.com[...]
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Страница 1456
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on C ontrol Modul e (TC M) I n-v e hi c l e Re pa i r R em ova l 1. Remove t he rai n s e ns or modul e. Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S ect i o n 501-16 W i pers a nd W as h e r s . [...]
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Страница 1457
4. Remove t he TCM. 1. Dis con nect t he e l e c t rical co nnect or. 2. Re move t he T CM. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 1458
2. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1459
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transm i ssi on Range (T R) Senso r I n-v e hi c l e Re pa i r R em ova l 1. Remove t he ba t t e r y t ray . Fo r a d di t i o na l i nf o r mat i on , refe r t o S ect io n 414-01 Bat t e ry , Mount i ng a nd Ca bl e[...]
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Страница 1460
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transax le Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover[...]
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Страница 1461
3. Loos e n t he l e ft -hand s ho ck a bs orber an d s pr i ng a s s e m bl y s e cur i ng nut s . 4. Loos e n t he r i ght -ha nd s ho ck abs o r b e r and s pr i ng a s s e mbl y s e cur i ng nut s . 5. Remove t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV [...]
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Страница 1462
8. Remove t he s t ee ring ge a r he a t s hi e l d. 9. Remove t he t r a ns f e r cas e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans fe r Cas e (308-0 7 T r ans fe r Ca s e, Re moval ). Vehi c le s with 2.0L engi n e 10. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i c[...]
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Страница 1463
13. NO TE: P l ug the t rans a xle t o p revent fl ui d l os s o r di r t i n gr es s . Us i ng t he s p e ci a l t o ol s , de ta ch t he l e f t -han d hal fs ha ft . 14. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res u[...]
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Страница 1464
18. NO TE: Ro t a t e t he t o r que co nverte r t o g a i n a cces s f o r the remai ni ng r e t a i ni ng bo l t s . Re move t h e t o rqu e conve r t e r r et ai ni ng bo l t s . 19. NO TE: L owe r tran sa xl e fl ui d co ol e r t ube s ho wn, uppe r t r ans axl e fl ui d c oo l er t u be s i mi la r. • NO T E: P l ug t h e t r ans axl e fl ui[...]
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Страница 1465
24. Ins t a l l t he e ngi ne s up port b r acket . 25. Det a ch t he pos i t ive crankcas e vent i la t i o n (P CV ) hos e from t he i nt a k e m a ni f o l d. 26. Det a ch t he el e ct r i cal co nnect o r fr om th e i nt a ke mani fo l d s uppo r t br acke t . 27. Remove t he i nt a ke mani f o l d s up port b r acket . 28. Det a ch t he wi rin[...]
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Страница 1466
29. Ins t a l l t he e ngi ne s up port b r acket . 30. Ins t a l l t he e ngi ne s up port b r acket . Adj us t th e e ng i ne s upp or t bracket t o s upp or t t he we i g ht o f t he pow ertrai n as s e mbly. 31. Remove t he s uppo rt ba r r et a i ni ng b o l t s . 32. Remove t he s uppo rt i ns ul a t or ba r. 33. Ins t a l l t he s up port i [...]
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Страница 1467
34. Det a ch t he s t ar t e r moto r s o l e no i d cover. 35. Det a ch t he s t ar t e r moto r e l e ct r i cal c onn e cto r . 36. Det a ch t he s t ar t e r moto r s o l e no i d e l ect r i cal co nne cto r. 37. Remove t he s uppo rt ba r mount bracket /t r ans a xle uppe r r et a i ni ng bol t . 38. Remove t he s uppo rt ba r mount bracket .[...]
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Страница 1468
39. Remove t he s t arte r mot o r . 40. Det a ch t he t rans a xle ground l e a d. 41. Remove t he t r ans a x l e ret a i ni ng bol ts . 42. Remove t he t r ans a x l e mount br a ck et s e cur ing bol t s . 43. Rai se th e v e hi cl e . 44. NO TE: T he t r ans a x l e ret a i ni ng b ol t r e mai ns cap t i ve t o t he cy l i nde r bl o ck f l a[...]
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Страница 1469
45. Remove t he t r ans a x l e ret a i ni ng bol ts . 46. Al i gn t he po we r t r a i n a s s e mbl y j a ck t o t he t rans a xle . S ecur e t he t rans a xle t o t h e po we rtr a i n a s s e mbl y j a ck . 47. Remove t he t r ans a x l e ret a i ni ng bol t. 48. NO TE: Ca rr y t his s t e p i f a n ea rly co ndi t i o n t r ans axl e is be i n[...]
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Страница 1470
50. NO TE: Ca rr y t his s t e p i f a l a t er cond it i o n t r ans axl e i s be i ng r emove d. • NO T E: Ve hicl e s wi t h 2. 5L a nd 3.0L e ngi ne s s ho wn, ve hi cl e s w i t h 2.0L e ngi ne s i mi l a r . Re move t h e t rans a xle r e t a i ni ng bo l t . 51. W A RNING: Do not l e t t he t o r que co nv e rte r dr op out of t he tra nsa[...]
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Страница 1471
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Input Shaft S eal Dis a s s e mbl y a nd As s e mbl y o f Sub a s s e mbli e s Speci al T ool (s) Li nk s haf t o i l s e al i n st a l l er 205-11 5 1. Remove t he t r a ns mis s i o n a s s e mbly. Fo r ad di t i on [...]
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Страница 1472
6. CAU TI O N : Do no t l e t t he t orque conve r t e r dr op o ut o f t he tra nsmi s si o n. Fai l ur e to fo l l o w t hi s i ns t r ucti o n may res ul t i n p e rson a l in j ur y. • NO T E: T he t o rqu e conve r t e r hub must eng a ge f ul l y i n t he o i l pump drive gea r. I nst a l l t he t o rque conve r t e r . 7. Ins t a l l the t[...]
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Страница 1473
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 5- Speed A uto m atic Tran saxle - JATC O - Transax le I nst a l l a t io n Speci al T ool (s) Ha l fs ha ft o i l s e a l ins t a l le r 205-115 P owe r t r ai n a s s embl y j ack HTJ1200-2 Engi ne sup po r t b rack et 303-021 Engi ne sup po r t b rack et s 30[...]
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Страница 1474
4. W ARNING: Do not l e t t he t o r que co nverte r drop o ut of t he tra nsa xl e . Fa i l ur e t o f ol lo w t hi s i ns truc t i o n may r e s ul t i n p e r s o nal i njur y. I nst a l l t he t rans a xle . 5. NOT E: Carr y o ut t hi s s t ep i f a la t e r co ndi t i on t r a ns a xl e i s be i ng in s t a l l e d. • NO T E: Ve hicl e s wi [...]
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Страница 1475
9. Remove t he po we r t r ai n a s s e mbl y j a ck. Re mov e t he t rans a xle t o t h e po we r t r ai n a ss e mbly ja ck s ecur i ng s t rap. 10. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 11. Ins t a l l t he t r a ns a xl e ret a i ni ng nut . Ti ght e n t o 48 Nm. 12. Lowe r t he vehi c l e . 13. Ins t a [...]
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Страница 1476
14. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 15. At t ach t he t r ans a xle gr oun d l ea d . Ti ght e n t o 25 Nm. 16. Ins t a l l t he s t arte r mot o r . Ti ght e n t o 35 Nm. 17. Ins t a l l t he s up port b a r m o unt bracket . Ins t al l t he s t a r t e r mot o r f r o nt r e t a i ni ng bo l t . Ti g[...]
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Страница 1477
19. At t ach t he s t arte r mot o r s ol e noi d e l e ct rica l conne ct o r . Ti ght e n t o 6 Nm. 20. At t ach t he s t arte r mot o r e l e ct rica l co nnect o r . Ti ght e n t o 12 Nm. 21. At t ach t he s t arte r mot o r s ol e noi d co v e r. 22. Remove t he s uppo rt i ns ul a t or r e t a i ni ng nut . 23. Ins t a l l t he s up port i ns[...]
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Страница 1478
24. Ins t a l l t he s up port b a r r e ta i ni ng bo l t s . Ti ght e n t o 25 Nm. 25. Remove t he e n gi ne s upp ort br a cket . 26. Remove t he e n gi ne s upp ort br a cket . 27. At t ach t he wi r i ng harnes s from t he camsh a f t cover r et a i ni ng s t ud. Ti ght e n t o 6 Nm. 28. Ins t a l l t he i nt a ke man if ol d s upport br acket[...]
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Страница 1479
29. At t ach t he e le ct r ica l conne ct o r t o t he i nt a ke mani fo ld s upport bracket . 30. At t ach t he p o s i t i ve cr a n kc as e ve nt i la t i o n (P CV) ho s e t o t he i nt a k e m a ni f o l d. 31. Remove t he e n gi ne s upp ort br a cket . 32. Ins t a l l t he a ir cl e a ne r moun t br acket . Ti ght e n t o 6 Nm. 33. At t ach[...]
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Страница 1480
34. Rai se th e v e hi cl e . 35. Conne ct t he t r ans a xle e l e ct rica l c o nne ct or s . 36. Conne ct t he t r ans a xle f l ui d c oo l e r t ube s . 37. NO TE: Ro t a t e t he t o r que co nverte r t o g a i n a cces s f o r the remai ni ng r e t a i ni ng bo l t s . I nst a l l t he t o rque conve r t e r r e t ai ni ng b ol t s . Ti ght [...]
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Страница 1481
40. Ins t a l l a n ew ha l f s ha f t s na p ring. 41. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . Det ach t he ha l f s haf t . 42. CAUTI O N S : Make s ur e t he ha l f s haf[...]
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Страница 1482
44. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w ha l f s ha ft s e a l. 45. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . At [...]
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Страница 1483
49. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he f e nde r s pl a sh sh i e l d a cces s pa ne l . 50. Ins t a l l t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ27 (502- 00 U ni -Bod y, S u bf r a m e a nd Mo unt i[...]
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Страница 1484
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Lubr i cant , Sea le r s, So l vent s and Ad hesi ves Desc ri pti on Speci fi cati on Hi gh-t e mpe rat ur e g r ea s e ES D- M1C220- A Met al s ur f a c e cl e a ner W S W -M5 B392-A S ea l a nt W S K-M4G 320 -A Adhe [...]
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Страница 1485
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Descriptio n Vehicl es With: 6- Speed A uto mati c Tran saxle - A WF21 Des cr ipt i o n a nd O pe r a t i o n C OMPONENT L OC ATION - A W F21 6 SPEED A U T OMATIC TRA NSMIS SIO N 200 9 MY Item Pa r t Nu[...]
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Страница 1486
Des i gne d t o be mai nt e nance f r ee To r que ca pa cit y o f 450 Nm Tr an s mis s i o n f l ui d i s fi ll f o r l i f e The t or que conver t e r fe a t ure s a co ntrol l e d s l i p f e a t ur e wi t h e l e ct r oni ca l ly r e gul a t ed l o ck -up co nt rol o n g e a r s 2 t o 6 S hif t pr ogr a ms cont rol l ed by t he TCM TCM ha s a n [...]
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Страница 1487
For add i t i o na l i nf or m a t io n, ref er t o : Tr an s mis s i o n Co o l i ng - Ve hi cl e s W it h: 6-S pe e d Aut o mat i c Tr an s a xl e - A W F 21 (307-02B Tr an s mis s i o n/Trans a xle Coo l i ng - Ve h icl e s W i t h : 6-S p e e d Aut o mat i c Trans a xl e - AW F21, Des cr ipt i o n a nd O pe rat i o n). TORQUE CO NVERTER I te m [...]
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Страница 1488
Item Par t N u m ber Desc ri pti on 1 - 3-W a y s o le no id - S2 2 - Shif t cont r ol s ol e noi d - SLC2 3 - Shif t cont r ol s ol e noi d - SLC1 4 - V a l ve bl ock 5 - L o c k-up cont r ol s o l e no i d - SLU 6 - Shif t cont r ol s ol e noi d - SLC3 7 - Shif t cont r ol s ol e noi d - SLB1 8 - 3-W a y s o le no id - S1 9 - L i ne p res s ur e [...]
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Страница 1489
I te m Par t Nu m ber Desc ri pti o n 1 - S p e e d S e ns or (S P) - O ut put s haf t s pe e d 2 - Count er drive ge a r 3 - C2 clut ch drum 4 - S p e e d s e n so r (NIN) Two s pe e d s ens o r s (NIN a nd S P) a r e us e d i n t he t rans mi s s i on a nd a r e l o ca t e d wi thi n t he t rans m i s s i o n ho usi ng. S pe e d s e ns o r (S P )[...]
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Страница 1490
7 - Di a phragm s pr i ng 8 - O ut put s ha f t 9 - Be a r i ng 10 - Dy na mic pres s ur e e qual i s a t i on chambe r 11 - Pi s t on chambe r 12 - Lubr i cat i o n cha nne l The r e a re t hr e e dr i ve cl ut che s a nd t wo br a ke clu t che s (B 2 i s a mul t i pl a t e br a ke clu t ch & B 1 i s a do ubl e wrap br ake b a nd) us e d i n t[...]
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Страница 1491
Item Pa rt N um ber Descri pt i on 1 - Cl ut ch C2 2 - B rak e B2 3 - O ne wa y cl ut ch F1 4 - Co unt e r drive g e a r 5 - B rak e B1 6 - Cl ut ch C1 7 - Cl ut ch C3 8 - Fl ui d pump 9 - I n put s ha f t 10 - Di ff e r e nt i a l ge a r a s s e mbl y 11 - Coun te r ge a r a ss e mbly 12 - P i ni o n ge a r s 13 - S un ge a r s 14 - Ri ng g e ar 1[...]
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Страница 1492
It e m Pa r t Nu m be r De scri pt i o n 1 - Clut ch - C2 2 - Br ake - B2 3 - One -wa y cl ut ch - F1 4 - Br ake - B1 5 - Clut ch - C1 6 - Clut ch - C3 Pow er F low - 1 s t Ge ar Eng in e B raki ng So l enoi d O perat ion T ra ns m i ss i on Sel ector Lever Posi ti on Sol e noi d SLC 1 SLC 2 SLC 3 SLB 1 S1 S2 D Eng in e Brake - X X X X X X = O pe r[...]
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Страница 1493
The i nput s haf t r ot a t e s i n a cl ockwis e di r e cti on, d riven by t he t o rque conve r t e r . T h e pl a ne ta r y r i ng ge a r r ot a t e s i n a cl o ck wi s e d i r e ct io n a l on g wit h t he pl a ne t a ry pin i on gea r whi ch al s o r ot a t e s cl o ckwis e o n i t s axi s a nd o r bit . T he pl a ne t a ry s un g e ar i s l [...]
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Страница 1494
wit h t he pl a ne t a ry pin i on gea r whi ch al s o r ot a t e s cl o ckwis e o n i t s axi s a nd o r bit . T he p la n e t a ry s un g e ar i s l o cked by t he fl ui d p ump whi ch caus e s i t t o pr e s s a ga i ns t t h e pl a ne ta ry r i n g g e a r an d orbit t he s un ge a r, r ot a t i ng o n i t s a xis . The front p la n et a r y ca[...]
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Страница 1495
The i nput s haf t r ot a t e s i n a cl ockwis e di r e cti on, d riven by t he t o rque conve r t e r . T h e pl a ne ta r y r i ng ge a r r ot a t e s i n a cl o ck wi s e d i r e ct io n a l on g wit h t he pl a ne t a ry pin i on gea r whi ch al s o r ot a t e s cl o ckwis e o n i t s axi s a nd o r bit . T he pl a ne t a ry s un g e ar i s l [...]
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Страница 1496
- I nput : Midd le s un ge a r - Lo cked: Ca r r ie r - O ut put : Ri ng ge a r Fr o nt P l a ne ta ry Ge a r Tr a in The i nput s haf t r ot a t e s i n a cl ockwis e di r e cti on, d riven by t he t o rque conve r t e r . T h e pl a ne ta r y r i ng ge a r r ot a t e s cl ockwi s e wi t h t he i npu t s haf t. The pi ni o n ge a r r ot a t e s cl[...]
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Страница 1497
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on E lectro nic Co ntrol S ystemVe hicl es Wi th: 6-S peed A utom atic T ransaxle - AWF2 1 Des cr ipt i o n a nd O pe r a t i o n C ONTROL DIAGRA M - AW F21 6 SPEED AUTOMATIC TR ANSMIS SION 2 00 9 MY • N[...]
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Страница 1498
Item Par t N um be r Descri pti on 1 - TCM 2 - ' Ne ut r al 'N' p os i t i o n 3 - Pa r k 'P' po s i t i o n 4 - Po s i ti o n s e ns o r /m anua l sha f t 5 - Ele ct rica l conne ct o r The TCM (t rans mi s s i on co nt r ol modul e ) i s l o ca t e d on t he t o p of t he t rans mi s s i o n ca s i ng a nd i s c o nne ct [...]
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Страница 1499
For add i t i o na l i nf or m a t io n, ref er t o : Comm uni cat i o ns Ne t wo r k (418- 00 Modul e Co mm unica t i o ns Net wo r k, De s cr ip t i o n a n d O p e rat i on ). I n t he e vent of CAN bu s f ai lure, t he f ol l o wi ng s y mpt o ms may be o bs e r v e d: Tr an s mis s i o n o p e r at e s i n de f a ul t mode To r que co nverte r[...]
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Страница 1500
Fa st o f f r eco gni t i on mod e a s si s t s ve hi cl e s t a bi l i ty a nd i s us e d i n conj unct i on wi th a l a t e r al a ccel e rat i o n i npu t dur ing co r nering t o mai nt a in t he cur r e nt g e ar unt i l t he c orner i s ne got i a t e d. Up h ill and Trailer Up hi l l a nd t r ai l e r m o de ca n be a cti ve whe n t he t rans[...]
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Страница 1501
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Diagnos tic S trategy Vehic les Wi th: 6-S peed A utom atic T ransaxle - AWF 21 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he a ut o mat i c t rans mi s s i[...]
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Страница 1502
DT C D escri pti on P ossi bl e C ause Act i on Tr an s mis s i o n f l ui d l e ve l l ow Tr an s mis s i o n f l ui d cool e r /h o s e s a r e o bs t r u cte d , da mage d, b l ocke d Mechani ca l fa u lt i n t he t r a nsmi s s i o n Engi ne cool i ng s ys t e m fa i l ur e a nd i ns t a l l a new T CM/ t r a ns mis s i o n a s r e qui r ed , r[...]
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Страница 1503
DT C D escri pti on P ossi bl e C ause Act i on modul e/co mponent i ns t al la t i o n no t e a t the t o p o f t h e DTC I ndex. Re f e r t o s e r v i ce r ou ti ne s a t the t op o f t he DTC I nde x a nd ca r r y out s e rv i ce r out i ne s a s r e qui red us ing t he ma nufa ct urer a ppr o ved di a gnos t i c s yst e m P 071200 Trans mi s s[...]
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Страница 1504
DT C D escri pti on P ossi bl e C ause Act i on S hor t t o gr ound o n CA N ci r cuit be t we e n ECM a nd TCM P 072900 Gea r 6 I ncorr e ct Ra t i o Incor r e ct ly r e gul a t i ng s o l e no i d Mechani ca l fa i l ur e i n t r a nsmi s s i o n Tr an s mis s i o n co mpone nts wor n caus in g l o w s yst e m fl ui d pr es s ur e a nd s l i p S [...]
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Страница 1505
DT C D escri pti on P ossi bl e C ause Act i on P 074100 To r que Co nve r t e r Cl ut ch S ol e no i d Ci r cuit P e r fo r mance/S t uck O ff Hi gh cont a ct res i st a nce i n t he conne ct or t erm i nal s Op e n ci rc ui t of S LU ci r cui t o f lo ck up co ntrol s o l e no i d Fa il ure o f SLU lo ck up s o l e no i d S LU l o ck up s ol e no[...]
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Страница 1506
DT C D escri pti on P ossi bl e C ause Act i on Mechani ca l fa i l ur e i n t r a nsmi s s i o n P 074E00 Un a bl e t o En ga ge Gea r 6 Hi gh cont a ct res i st a nce i n t he conne ct or t erm i nal s C2 pres s ur e cont rol SL C2 s o l e noi d ha s s t uck i n o ff po s i t i o n B1 p r es s ur e cont rol S LB1 s o l e noi d ha s s t uck i n o [...]
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Страница 1507
DT C D escri pti on P ossi bl e C ause Act i on val ue wa s e xpe ct e d S hor t t o po we r on t he L I N comm unica t i on ci r cuit be t we e n t he T CM and GS M I nt e r nal f a i l ur e i n GS M I nt e r nal f a i l ur e i n T CM r e fe r t o t he new modul e /compone nt ins t a l l a ti o n no t e a t t he t o p o f t he DTC Ind e x. Re f e [...]
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Страница 1508
DT C D escri pti on P ossi bl e C ause Act i on conne ct or t erm i nal s Op e n ci rc ui t on t he S FL s hi ft l o ck circ ui t b et we e n t he TCM a nd GS M Op e n ci rc ui t on t he gr ound circ uit be t we e n t he GS M a nd gr ound s tud I nt e r nal f a i l ur e i n GS M P 093011 Gea r S hif t Lock S ol e no i d/A ctu a to r Ci r cuit A Low[...]
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Страница 1509
DT C D escri pti on P ossi bl e C ause Act i on P 096900 P r es s ur e Cont r o l S ol e no i d C Co nt rol Ci r cuit Ra nge /Pe r f or mance Hi gh cont a ct res i st a nce i n t he conne ct or t erm i nal s be t we e n TCM a nd t r a ns mis s i o n op en ci r cuit o f i nt e r na l wiring fo r S L C2 co nt rol s ig na l ci r cuit op en ci r cuit o[...]
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Страница 1510
DT C D escri pti on P ossi bl e C ause Act i on ob s t r uct e d/dama ge d /bl o c ked Mechani ca l fa i l ur e o f t r a nsmi s s i o n Tr an s mis s i o n ha s b e e n e xpos e d t o e xces s i ve hi gh lo a d a nd hi gh a m bi e nt t e mperat ure gr e a t e r t ha n 150 de gree s C (302 de gree s F) ou t s e r vice rout i nes as r eq ui red usi [...]
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Страница 1511
DT C D escri pti on P ossi bl e C ause Act i on P 273300 P r es s ur e Cont r o l S ol e no i d F S tu ck On S LC1 pr e s sure cont r ol no t e ngag e d i n dr i ve Mechani ca l fa u lt i n t he t r a nsmi s s i o n S us pe c t t he t r ans m i s s i on, c he ck a nd i ns t al l a ne w t r a ns mi s s i o n a s r e qui r e d, ref e r t o t he ne w [...]
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Страница 1512
DT C D escri pti on P ossi bl e C ause Act i on pa r t o f t he CAN ne t wo rk I nt e r nal f a i l ur e i n T CM car ry o ut s e r vi ce rout i ne s a s requi r e d us i ng t he manu f act ur e r a ppr oved di a gnos t i c s yst e m U210511 S wi t ch P a ck Signa l "A" Ci rc u i t s hort t o g r o und. T he TCM ha s de t e ct ed a g r ou[...]
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Страница 1513
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Fluid Drain a nd Refill Gene ral P r ocedures W ARNI N G: O b se r v e due care whe n dr a i n ing , as t he f lu i d can b e ve r y hot . 1. E ns ur e t ha t t he a ut o mat i c t r a n s mis s i o n i[...]
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Страница 1514
11. Remove t he t r ans mis s i o n f l ui d dr ai n p l ug. Al l ow t he t rans mi s s i o n fl ui d t o drai n. 12. NO TE: I ns t a ll a new g a ske t . I nst a l l t he t rans mi s s i o n f l ui d dr ai n pl ug. Ti ght e n t o 47 Nm. 13. Lowe r t he vehi c l e . 14. Fi ll t he t rans mis s i o n wi t h t he co r r ect f l ui d unt i l i t r u n[...]
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Страница 1515
18. S e cur e t he b a t te r y carr i er brack et . Ti ght e n t o 25 Nm. 19. Ins t a l l t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 20. Conne ct t he Ja g uar ap pr ove d di a gn os t i c e qu ip ment . [...]
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Страница 1516
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Fluid L ev el C heck Gene ral P r ocedures W ARNI N G: O b se r v e due care whe n dr a i n ing , as t he f lu i d can b e ve r y hot . 1. E ns ur e t ha t t he a ut o mat i c t r a n s mis s i o n i s [...]
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Страница 1517
13. S e cur e t he b a t te r y carr i er brack et . Ti ght e n t o 25 Nm. 14. Ins t a l l t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s, R e moval a nd Ins t al l a t i o n). 15. Conne ct t he Ja g uar ap pr ove d di a gn os t i c e qu ip ment . [...]
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Страница 1518
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Main Co ntrol Va lve B ody I n-v e hi c l e Re pa i r R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t r a ns mis s i o n f l ui d p a n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T [...]
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Страница 1519
6. CAU TI O N : Dis card t he bo l t s. Re move t h e s ucti o n cover. Re mov e t he 2 bol ts . Re mov e a nd di s c a r d t he gas ke t. 7. CAU TI O N : Dis card t he bo l t s. • NO T E: W i t h eve ry pas s , un do t he bol ts o ne t ur n a t a t i me al t e rnat e l y. Re l e a s e t he t rans mi s s i o n mai n cont r ol va lve b o dy. Re mo[...]
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Страница 1520
2. CA UT I O NS: Make s ur e t ha t new b ol t s a r e ins t a l l e d. O nl y ti ght e n t he b ol t s fi nge r- t i ght a t thi s s t a ge . S ecur e t he t r an smi s s i o n mai n co nt r ol va l ve bo dy. 3. CA UT I O NS: Make s ur e t ha t new b ol t s a r e ins t a l l e d. O nl y ti ght e n t he b ol t s fi nge r- t i ght a t thi s s t a ge[...]
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Страница 1521
5. CAU TI O N : Make s ur e t h at th e s e compone nt s are i n st a l l ed t o t he not e d removal po s i t i o n. S ecur e t he t r an smi s s i o n i nt e r na l wiring harnes s . S ecur e i n t he cl i ps . Conne ct t he e l e ct r i cal co nnect o rs . Ti ght e n t he b ol t t o 10 Nm. 6. Connect t he e l ect r i cal co nnect o r. 7. Ins t a[...]
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Страница 1522
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Selecto r Shaft S eal I n-v e hi c l e Re pa i r R em ova l • NO T E: Re moval s t e ps in t hi s p rocedur e may cont a in i nst a l l a t i on det a i l s. 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For[...]
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Страница 1523
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on C o ntrol Module (TC M) I n-v e hi c l e Re pa i r R em ova l 1. Remove t he cover a nd d i s co nnect t he ba t t e r y ground ca b le . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e[...]
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Страница 1524
2. Ins t a l l the t r a n s mis s i o n s e l ect or l e v e r and co nnect t he e l e ctrica l conne ct or. Ti ght e n t he nut t o 13 Nm. 3. S e cur e and c onn e ct t he s e l e ct or l e ve r cabl e. 4. Ins t a l l the ba t t e r y t ray. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i n[...]
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Страница 1525
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Internal W i ring Harness I n-v e hi c l e Re pa i r R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t r a ns mis s i o n cont rol modul e (TCM). For a ddi ti ona l i nf o r m a t i[...]
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Страница 1526
1. CA UT I O NS: Make s ur e t ha t the wi ring ha r ne s s do e s not cat ch. Th e co mponen t must b e a l i gne d wi t h t he i ns t a l l a t i o n mark i ngs . I nst a l l t he t rans mi s s i o n i nt e r nal wi ring ha rn e s s . S ecur e wi t h t he cl i p. 2. CAU TI O N : Make s ur e t h at th e s e compone nt s are i n st a l l ed t o t h[...]
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Страница 1527
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Fluid Pan I n-v e hi c l e Re pa i r R em ova l • NO T E: Re moval s t e ps in t hi s p rocedur e may cont a in i nst a l l a t i on det a i l s. 1. Rai s e a nd s uppo r t the ve hi cle . 2. D r ai n[...]
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Страница 1528
1. CAU TI O N : Make s ur e t h at th e mat i ng f a ces are cl e a n a nd f r ee of fo rei gn mat e r i a l . App l y s i l ico ne ru bbe r s e al a nt t o t he t r a ns mis s i o n f l ui d p a n. 2. Ins t a l l the t r a n s mis s i o n f lui d pa n. Appl y Lo cti t e 243 t o t he t rans mi s s i on f l ui d pan bo l t th r e ads . Ti ght e n t [...]
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P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - To rque C onverter Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t r a ns mis s i o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans m i s s[...]
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Страница 1530
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - To rque C onverter Seal Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . 2. Remove t he t o r que co nverte r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: To r que [...]
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Страница 1531
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Turbine Sh aft Speed (TSS) S enso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he mai n co nt r ol val ve b od y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Mai n Cont r ol V a l ve Bo dy [...]
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Страница 1532
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on Re moval Speci al T ool (s) I m pul s e e xt racto r 100-012( LRT-99-00 4) S l i de Ha mm er S ha ft - 100-012- 02 Ha l fs ha f t Re mover Fork - 204-226 P owe r trai n as s e mbly j a c k HTJ1200-2 Eng[...]
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Страница 1533
7. Usi ng t he s pe cia l t oo l s, re l e a s e t he LH ha l f s ha f t . 8. CAU TI O N : Make s ur e t h e ha l f s ha ft cons t a nt ve lo ci t y (CV) j o i nt s do not over a r t i cula t e . Fa i l ur e t o f o l l ow t hi s i ns t r ucti o n may res ul t in da mag e to the CV j o i nt s . Us i ng a s ui t a b l e t i e s t r a p, s upp o r t [...]
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Страница 1534
11. Rel e as e t he e m i s s i on c o nt r ol val ve . Re mov e t he 2 bol ts . P os i t i on a s i d e. 12. Rel e as e co o l a nt pi pe f r om t he e ngi ne . Re mov e t he 2 bol ts . 13. Remove t he f l e xpla t e c ove r . JagDocs.com[...]
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Страница 1535
14. Rel e as e t he t o r que co nverto r from t he f l e xpl a t e . Re mov e t he 6 bol ts . 15. Dis c o nne ct t he 2 trans mi s s i on f l ui d co o le r tu be s . Re mov e t he 2 Torx bo l t s . P os i t i on a s i d e. 16. Lowe r t he vehi c l e . 17. Dis c o nne ct t he t r ans mis s i o n co nt rol modul e (T CM) el e ct r i cal co nnect or[...]
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Страница 1536
19. Rel e as e t he t r ans mis s i o n s e l e ct or l e v e r cabl e f r om t he TCM . Re mov e t he nut . Re l e a s e t he s e l e ct or cabl e a nd l e v er. P os i t i on a s i d e. 20. Dis c o nne ct t he b a t t e r y ground cab l e. Re mov e t he b o l t . 21. Us i ng t he s pe ci a l t o o l , sup po r t t he e ngi ne a nd t r a ns mis s [...]
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Страница 1537
22. Rel e as e t he t r ans mis s i o n mo unt i ng. Re mov e t he nut . 23. Lowe r t he e ngi ne s uffi ci e nt l y a l l owi ng t he t rans mi s s i o n a s se mbl y t o cle a r the mount i ng. 24. Remove t he 3 t rans mi s s i on a s s e mbly uppe r bo lt s . 25. Rai se th e v e hi cl e . 26. Remove t he 2 t rans mi s s i on a s s e mbly r ea r [...]
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Страница 1538
27. NO TE: Som e varia t i o n i n t he i l l ust rat i o ns may occur , b ut t he e s s e nt i al in f orm a t i o n i s a l wa ys corr e ct . Al ig n t he po wert r ai n as s e mbly ja ck t o t he t rans mi s s i on. S ecur e t he t rans mi ss i on t o t he p o we rtrai n a s s embl y j ack. 28. Remove t he 4 t rans mi s s i on a s s e mbly l o w[...]
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Страница 1539
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle - Vehi cles With: 6- Speed A uto m atic Tran saxle - A WF21 - Transm i ssi on I nst a l l a t io n Speci al T ool (s) P owe r t r ai n a s s e mbl y ja ck HTJ1200 -2 Engi ne s uppo r t b rack e t 303-02 1 Insta llat ion 1. Ins t a l l the t r a n s mis s i o n. Ra is e t he pow e[...]
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Страница 1540
3. Ins t a l l the t r a n s mis s i o n as s e mbly rea r bo l ts . Ti ght e n t he b ol t s t o 48 Nm. 4. NOT E: S ome varia t io n i n t he i l l us t rat i o ns may o c cur , but t he e ss e nt i a l in f orm a t i o n i s a l wa ys corr e ct . Re move t h e po we rtr a i n as s e mbl y j a ck . 5. Lowe r t he vehi cl e . 6. Ins t a l l the t r[...]
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Страница 1541
7. Rai s e t he e ngi ne a nd t rans mi s s i o n a s se m bl y o nt o t he mount i ng. Ti ght e n t he nut t o 130 Nm. 8. Remove t he s p e cia l to o l . 9. Att a ch t he ba t t e r y gr oun d cab l e . Ti ght e n t he b ol t t o 25 Nm. 10. At t ach t he t r ans mis s i o n s e l e ct or ca bl e t o t he br a cket . Re l e a s e t he l o ck i ng [...]
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Страница 1542
11. At t ach t he t r ans mis s i o n s e l e ct or ca bl e a nd l e ver t o t he t r a ns mi s s i o n cont rol mod ul e (TCM). Ti ght e n t he nut t o 13 Nm. 12. Conne ct t he T CM e l e c t r i cal co nne ct or. 13. Rai se th e v e hi cl e . 14. Conne ct t he t r ans mis s i o n fl ui d cool e r t ube s . Ti ght e n t he b ol t s t o 10 Nm. JagD[...]
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Страница 1543
15. S e cur e t he t o r que co nv e rto r t o t he f l e xpla t e . Ti ght e n t he b ol t s 60 N m. 16. Ins t a l l t he f l e xpl a t e cover . 17. S e cur e t he co o l a nt pi p e t o t he e ngi ne. Ti ght e n t he b ol t s t o 10 Nm. JagDocs.com[...]
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Страница 1544
18. S e cur e t he e m i s s i o n cont r ol va l ve . Ti ght e n t he b ol t s t o 30 Nm. 19. Rel e as e t he p o we r s t e e r i ng fl ui d pi pe. 20. Ins t a l l t he cha r g e a i r coo l e r int a ke p ip e . Ti ght e n t he ho s e cl i ps . Ti ght e n t he b ol t s t o 35 Nm. 21. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel [...]
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Страница 1545
22. At t ach t he L H h a l f s haf t t o t he t rans mi s s i on. 23. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . At t a ch t he RH ha l f s ha f t t o t he t rans mi s s i on.[...]
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Страница 1546
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Aut o mat ic t rans mi s s i on f l ui d W S S - M2C922- A1 T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Aut o mat ic t rans mi s s i on f l ui d[...]
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Страница 1547
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on C ooli ngVeh icles With: 5-Spee d Autom atic T rans axle - JATC O Des cr ipt i o n a nd O pe r a t i o n I te m Pa rt N u mber De scri p ti on 1 — Aut o mat ic t rans mi s s i on 2 — Tr ans mi s s i o[...]
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Страница 1548
* * * * P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on C ooli ng Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou [...]
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Страница 1549
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on Flu id C oo ler Re moval a n d I ns t a l l a t i on Speci al T ool (s) Qui ck fi t conne ct o r r e l ea s ing t o o l 310-0 44 R em ova l W ARNI N G: W hen eve r r e l e as i ng t he t rans mi ss i on c[...]
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Страница 1550
1. To i ns t a l l r evers e t he r emova l pr oced ure. 1. Ti g ht e n t o 7 N m. 2. Tig ht e n t o 7 Nm. 3. CAU TI O N : U s e o f a ny t rans mi s s i o n fl ui d o t he r t ha n t he r e comm e nded fl ui d, wil l caus e t r ans mis s i o n da mag e . Ca r ry out a t r a ns mis s i o n fl ui d l e vel c he ck. For a dd it i o na l i nfo rm at i[...]
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Страница 1551
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 5- Spe ed A uto m atic T r ansaxle - JATC O - Transm i ssi on Flu id C oo ler T ubes Re moval a n d I ns t a l l a t i on R em ova l W ARNI N G: W hen eve r r e l e as i ng t he t rans mi ss i on cool i ng s ys t e m f l ui d, t a ke care t o preve nt f l ui d s cal[...]
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Страница 1552
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Aut o mat ic t rans mi s s i on f l ui d W S S - M2C922- A1 T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Aut o mat ic t rans mi s s i on f l ui d[...]
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Страница 1553
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on C o ol ingV ehicles W ith: 6-Sp eed Au to ma tic T ransaxl e - A WF21 Des cr ipt i o n a nd O pe r a t i o n COMP O NENT L O CAT IO N - A W F21 6 S PEED AU TO MATI C T RANSM IS S I O N - FROM 2009M Y It e[...]
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Страница 1554
* * * * P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on C o ol ing Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou[...]
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Страница 1555
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on Fluid C oo ler Re moval a n d I ns t a l l a t i on R em ova l 1. D r ai n t he coo l i ng s yst em. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co o l i ng S y s t em Dr ai ni ng , Fi l l i n[...]
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Страница 1556
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on Fluid C oo ler Return T u be Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a [...]
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Страница 1557
2. Connect t he t r a ns mi ss i o n fl ui d cool e r r et ur n t u be t o t he t ransmi s s i on f l ui d coo l e r. 3. Connect t he t r a ns mi ss i o n fl ui d cool e r r et ur n t u be t o t he t ransmi s s i on. Ti ght e n t o 10 Nm. 4. Ins t a l l the cha r ge a i r coo l e r i nt a ke pi p e . Ti ght e n t he ho s e cl i ps . Ti ght e n t he[...]
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Страница 1558
P ubl i s he d: 11-May-2 011 T ransm iss io n/Transaxle Co oling - Vehi cles With : 6- Spe ed A uto m atic T r ansaxle - A WF21 - Transm i ssi on Fluid C oo ler S upply Tube Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d ia t o r S pl a s[...]
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Страница 1559
2. Connect t he t r a ns mi ss i o n fl ui d cool e r su ppl y t ube t o t h e t rans mi s s i on f l ui d coo l e r. 3. Connect t he t r a ns mi ss i o n fl ui d cool e r su ppl y t ube t o t h e t rans mi s s i on . Ti ght e n t o 10 Nm. 4. Ins t a l l the cha r ge a i r coo l e r i nt a ke pi p e . Ti ght e n t he ho s e cl i ps . Ti ght e n t h[...]
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Страница 1560
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b- i n S el e cto r cabl e s hie ld 10 7 - S el e cto r cabl e ret a i ni ng br acket 10 7 - JagDocs.com[...]
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Страница 1561
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - External C o n trols V ehicles With : 5- Spee d Autom atic T ransaxle - J A T CO Des cr ipt i o n a nd O pe r a t i o n It e m P a rt Nu m be r De sc ri pti on 1 — Tr ans m i s s i on se l e c[...]
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Страница 1562
is conne ct e d t o t he d r i ve r' s s e l e ct o r m odu le by a cab l e . op erat e s t he man ua l se l e c t o r v al ve, whi ch i s pa r t of t he e l e ct ro-hydr a ul i c cont r o l u ni t . op erat e s t he rot a r y s w i t ch, whi ch i s co nne cte d t o t he ECM. The t r a ns mi s s i o n s e l e ct o r ca bl e provide s t he p o [...]
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Страница 1563
1 2 3 1 2 1 2 3 P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - External C o n trols Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s [...]
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Страница 1564
1 2 1 2 1 2 3 1 2 1 2 3 1 2 1 2 1 Is t he vol t a ge l e s s t han 10 vol t s ? Ye s REPAI R t he ci r c ui t bet we e n I P14, pi n 01 (W R) a nd t he ig ni t i o n s wi t ch (t hi s c i r cuit i ncl ude s t he Ce nt ral Junc t i o n fu s e box, I gni t i on rel a y , a nd i n ert i a s wi t ch). Fo r a ddi t i o nal i nfo r m at i o n, r e f e r [...]
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Страница 1565
1 1 2 3 Is t he res i s t a nce g r ea t e r t han 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC. TEST t he s yst em f o r norm al ope rat i on. No GO t o C7 . C 7: C HEC K T HE J-G AT E SI GNAL I N PUT WIRES F OR C O NT INUI T Y [...]
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Страница 1566
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - Selector L ever Cable Adju stme nt Gene ral P r ocedures Se ttin g Procedure -All Ve hicle s 1. Appl y t he pa rk ing b r a ke . 2. Appl y t he f o ot b rak e . 3. Tur n t he i gni t io n swi t [...]
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Страница 1567
1. Usi ng t he corner o f t he gr ey f e a t ur e l i ne t ha t f ol l o ws t h e e d ge of t he 'J' ga t e a s a da t um, us e a r u le a nd m o ve t he ge a r s e l e ct o r f orwar ds o r ba ck t wo mil l i met e rs. All Ve h icles • NO T E: Be f o re s t a rti ng t he 'J ' ga t e s et t i ng proced ur e, m a ke s ur e t he[...]
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Страница 1568
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - Selector L ever Cable and Bracket Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: To mov e t he ge a r s e l e ct o r l e ve r , t he i gni t i on mus t be i n th e RU N pos i t i on, [...]
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Страница 1569
6. D i s conne ct t he ge a r s e l e c t o r cabl e f rom t he J-ga t e. 7. D et a ch t he ge a r s e l e ct o r cabl e gr omme t. 8. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 9. D et a ch t he e xhaus t he a t s hi e l d . JagDocs.com[...]
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Страница 1570
10. Remove t he g e a r s e l e ct o r cabl e shi e l d . 11. Det a ch t he ge a r s e l e ct o r cabl e b r a cket . 12. Dis c o nne ct t he g e a r s e l e ct o r cab le . 13. Remove t he g e a r s e l e ct o r cabl e from t he ge a r bo x mount i ng b r a cket . 1. P ul l o ut t he l o ck i ng pi n. 2. Re move t he g ea r s e l e ct o r cabl e f[...]
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Страница 1571
Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. 2. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1572
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 5-S pe ed A uto m atic T rans axle - JATC O - Selector L ever A ss embly Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: To mov e t he s e l ect or l e ver, t he ig ni t io n m us t b e i n t he RU N pos i t i on, wi t h t he f oo[...]
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Страница 1573
7. Remove t he a s ht ray r e t a i ni ng s cr e ws . 8. Remove t he a s ht ray. Dis conne ct t he ci gar l i g ht e r el e ct rica l conne ct o r . 9. Remove t he s e l e ct o r l eve r r et a i ni ng s crew. 10. Remove t he s e l e ct o r l eve r . 11. Det a ch t he el e ct r i cal co nnect o r fr om th e s e l ect o r l e ver. JagDocs.com[...]
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Страница 1574
12. Remove t he s e l e ct o r l eve r f r o m t he s e l e ct o r l eve r br a cket . Re mov e t he s e l e ct or l e v e r r e ta i ni ng s c r e ws . Insta llat ion 1. NOT E: Do not ful l y t ig ht e n t he s e le ct o r le ve r r et a i ni ng s cr ews at t hi s s t a ge . I nst a l l t he ne w s e le cto r le ver t o th e s e l ect or l e v e r[...]
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Страница 1575
4. Att a ch t he e l ect r i cal conne ct o r t o t he se l e ct o r l e ver. 5. Ins t a l l the s e le cto r l e ver. 6. Ins t a l l the s e le cto r l e ver ret a i ni ng s crew. 7. Ins t a l l the a s htray. Conne ct t he ci gar l ig ht e r el e ct r ica l conne ct o r . 8. Ins t a l l the a s htray r e t a ini ng s cr e ws . JagDocs.com[...]
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Страница 1576
9. Connect t he s e le cto r l e ver cabl e t o t he s el e ct o r le ver . 10. Ins t a l l t he s e l e ct o r l eve r cabl e l o cking pi n. 11. Ins t a l l t he f l oo r cons o l e brack e t r et a i ni ng scr ews . 12. Conne ct t he s e l e ct o r l eve r el e ct rica l conne ct o r . 13. S e t t he s e l e ct o r le ver c a bl e a d jus t ment[...]
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Страница 1577
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b- i n S el e cto r cabl e s hie ld 10 7 - S el e cto r cabl e ret a i ni ng br acket 10 7 - JagDocs.com[...]
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Страница 1578
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - External C ontrol sV ehicles With : 6- Speed Autom atic T ransaxle - AWF2 1 Des cr ipt i o n a nd O pe r a t i o n C OMPONENT L OC ATION - A W F21 6 SPEED A U T OMATIC TRA NSMIS SIO N FROM 200 9[...]
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Страница 1579
Item Pa rt N um be r Desc ri pti on 1 - Int erlock s o le no id - E m e rgency r e l e a se l e ve r 2 - Cabl e a d jus t ment /s e t t i ng ape r t ure 3 - S e l ect o r le ver but t o n 4 - Cabl e a t t a chm ent b a l l pi n 5 - Knob 6 - Gai t e r 7 - S e l ect o r pos it i o n LED's 8 - S pring cl i p 9 - S hi ft ho us i ng L e ft H a nd ([...]
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Страница 1580
M/S (Manual /Spor t Mod e ) - Ini ti al s e l e ct i on o f t hi s po s i ti o n a ct i vat e s t he t r ans m i s s i on 'S po r t ' mo de. Thi s pos i t i o n ha s t h e s a me funct i on a s 'D ' b ut fo rc es t he t r ans mis s i o n t o up s hi f t a t hig her e ngi ne s p e e ds t o i mp r ove accel e r a t i o n + and - ([...]
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Страница 1581
The s e le c t o r le ver e nd o f t he ca bl e ha s a n a dj ust a bl e e ye e nd whi ch l o cat e s on a b a l l pi n o n t he s e l e c t o r l e ver . An a but me nt o n th e ca bl e ou te r s hea t h l oca t e s in a n ap e rtur e i n th e s e l e ct or l ever s h if t hous i ng . Th e t r ans mi s s io n e nd of t he cab l e a l s o ha s a n [...]
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Страница 1582
1 2 3 1 2 1 2 3 P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - External C ontrol s Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i[...]
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Страница 1583
1 2 1 2 1 2 3 1 2 1 2 3 1 2 1 2 1 Is t he vol t a ge l e s s t han 10 vol t s ? Ye s REPAI R t he ci r c ui t bet we e n I P14, pi n 01 (W R) a nd t he ig ni t i o n s wi t ch (t hi s c i r cuit i ncl ude s t he Ce nt ral Junc t i o n fu s e box, I gni t i on rel a y , a nd i n ert i a s wi t ch). Fo r a ddi t i o nal i nfo r m at i o n, r e f e r [...]
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Страница 1584
1 1 2 3 Is t he res i s t a nce g r ea t e r t han 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC. TEST t he s yst em f o r norm al ope rat i on. No GO t o C7 . C 7: C HEC K T HE J-G AT E SI GNAL I N PUT WIRES F OR C O NT INUI T Y [...]
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Страница 1585
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - Selector Lever Cable Adjustment Gene ral P r ocedures 1. Ch eck t he o p erat i o n o f t he t r ans mi s s i on se l e ct o r l e ver. 2. Remove t he ce nt e r cons o le LH s i d e f i ni s he [...]
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Страница 1586
8. Ins t a l l the ce nt e r cons o l e LH s i de f in is he r t r i m pa ne l . JagDocs.com[...]
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Страница 1587
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - Selector Lever A ss embly Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f l o or cons o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- [...]
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Страница 1588
5. Remove t he s e l e ct o r l eve r a s s e mbl y. Re mov e t he 4 nut s . Insta llat ion 1. NOT E: Ti ght e n t he front 2 bo l t s fi r s t . I nst a l l t he s el e ct o r le ver as s e mbly. Ti ght e n t o 10 Nm. 2. Att a ch t he t r a ns mis s i o n s e l ect or l e ver cab l e . JagDocs.com[...]
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Страница 1589
3. Connect t he s e le cto r l e ver a s s e mbl y e l e ct rica l conne ct o r . 4. Ins t a l l the f l o o r cons ol e r ei nf orceme nt bracket . Ti ght e n t o 3 Nm. 5. Ins t a l l the f l o o r cons ol e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a[...]
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Страница 1590
P ubl i s he d: 11-May-2 011 A uto m atic T rans mis sio n /Transaxle E xternal C on trols - Vehi cles Wi th: 6-S pe ed A uto m atic T rans axle - AWF2 1 - Selector Lever K nob Re moval a n d I ns t a l l a t i on R em ova l 1. Rel e as e t he s e le cto r l e ver ga i t e r f r om t he s el e ct o r le ver k nob . Rot a t e th e chr ome f i nis he[...]
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Страница 1591
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Lubr i cant s, Flu ids , Seal er s and A dh e si v es It e m Speci fi ca ti on Brak e f l ui d I TT S upe r Dot 4 JagDocs.com[...]
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Страница 1592
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Manual T ransm iss io n and C lutch Des cr ipt i o n a nd O pe r a t i o n The clu tch s ys t e m cons i s t s o f t he f ol l o wi ng co mpone nt s: A f l ywhe e l A cl ut ch di s c A cl ut ch pr e s s ur e pl a t e A cl ut ch mas t e r cy li n[...]
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Страница 1593
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * - - * * * * P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Manual T ransm iss io n and C lutch Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on - C lut ch As f aul t di a g nos i s s ta r t s whe n rep ai r [...]
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Страница 1594
* * * * * * * * * * * * - * * * * * * * * * * - * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ge a r s The e ngi ne /tr a ns mis s i o n a s s e mbly i s in cont a ct wi t h t he cha s s i s/b o dy. I NS PECT fo r poi nt s o f cont act o r d a [...]
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Страница 1595
1 2 3 4 1 2 1 1 1 2 3 1 1 1 1 1 2 PINPOIN T TE ST A : CLUTCH S LIPPAG E T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I ONS A1 : T EST CLUT C H SL I PP AGE Lock whe e l s a nd put p a r k in g brak e o n . S t a r t t he e ngi ne a nd e n ga ge 4t h g e a r . Run t he e ngi ne a t a pp r o xi mat e l y 2000 rpm . Rel e as e cl ut ch pe dal s lo wl[...]
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Страница 1596
1 1 2 3 1 2 1 2 1 2 3 1 1 2 Is t he mea s ur ed di mens i o n wi t hi n 15 mm ? Ye s INS TA LL a ne w clut ch pr e s s ur e pl at e . TE S T t he s ys t e m f o r no r mal o p e r at i on . No GO t o B 3 . PINPOIN T TE ST D : CLUTCH PEDAL PU LSATI ON T EST C ONDI T I O NS DET AI LS/RE SULT S/A CT IONS D1: T EST CLUT C H PEDAL Che ck lu br i cat io [...]
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Страница 1597
1 2 1 2 3 1 1 1 1 Are t he r e no i s e s whe n t he c l ut ch i s o p erat e d? Ye s GO t o G2 . No S yst e m O K. G2: T E ST CLU T C H PEDAL FREE T R AVEL P r es s t he clu t ch down manua l l y unt i l r es i s t a nce i s f el t, t he n rel e as e i t a g a i n. Mea s ur e p e da l travel . I s t he mea s ured di mens i o n wi t hi n 15 mm? Ye [...]
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Страница 1598
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Cl utch Syste m B leeding V ehicl es Wit h: 5-Speed Manual Trans mi ss io n - MT 75 Gene ral P r ocedures 1. W ARNING: Bra k e fl ui d co nt a i ns po l ygl ycol et he r s a nd p o l ygl ycols . Av o i d co nt a ct wit h t he e yes . W a s h ha [...]
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Страница 1599
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Cl utch Syste m B leeding V ehicl es Wit h: 6-Speed Manual Trans axle - MMT6 Gene ral P r ocedures 1. W ARNING: Bra k e fl ui d co nt a i ns po l ygl ycol et he r s a nd p o l ygl ycols . Av o i d co nt a ct wit h t he e yes . W a s h ha nd s t [...]
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Страница 1600
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - G earshift C ab le A djustment Gene ral P r ocedures Speci al T ool (s) Gea r s hi f t s e l e ct o r s e t t ing t o o l 308-436 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W h[...]
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Страница 1601
• NO T E: S hi f t cabl e has a bl a ck co v e r t o ca bl e e nd a nd t he s e l e ct o r c a bl e ha s a whi t e cover t o ca b l e e nd . 6. D et a ch t he r e d l o ck i ng t a b o n t he s hi f t cab l e. 7. Att a ch t he s hi f t cabl e t o t he ba l l pi n o n t h e t r ans mis s i on s e le cto r. 8. Pr es s t he r e d l ocking t a b t o [...]
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Страница 1602
10. Det a ch t he r ed l ocking t a b o n t he s e l e cto r ca bl e . 11. At t ach t he s e l e ct o r cabl e t o t h e ba l l p i n o n t he ge a r bo x mas s d a mper . 12. Pres s t he red l ocking t a b t o s e cur e t he p os i t i on o f t he s e le cto r cab l e . 13. Remove t he g e a r s hi f t s el e cto r se t t i ng t ool . 14. Ins t a [...]
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Страница 1603
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle and Cl utch - General Inf orma tio n - Release Hu b and B earing Check Gene ral P r ocedures 1. Tur n t he clut ch rel e a s e hub a nd be aring i n b ot h di rect i o ns a nd che ck f or a ny bi ndi ng or ab no r mal n oi s e . 2. CAU TI O N : The cl ut ch rel e a s e h ub a nd b ea[...]
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Страница 1604
P ubl i s he d: 11-May-2 011 C lutch - T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n P r e s s ur e p l a te ret a i ni ng bo l t s 25 18 - JagDocs.com[...]
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Страница 1605
P ubl i s he d: 11-May-2 011 C lutch - Cl utch Des cr ipt i o n a nd O pe r a t i o n Item Pa rt Nu m be r Descri pt i o n 1 — P r es s ure p la t e ret a i ni ng bo l t 2 — P r es s ure p la t e 3 — Cl ut ch di s c 4 — Fl ywhee l ret a i ni ng b ol t 5 — Fl ywhee l The clu tch t r ans f e rs t he e ngi ne t o rque t o t he t rans mi s s [...]
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Страница 1606
P ubl i s he d: 11-May-2 011 C lutch - Cl utch Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 30 8-00 Manu al Trans mi s si o n/Tr ans a x l e a nd Cl ut ch - Gene ral Inf orm at i o n . JagDocs.com[...]
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Страница 1607
P ubl i s he d: 11-May-2 011 C lutch - Cl utch Dis c and Pr ess ure Plate Re moval a n d I ns t a l l a t i on Speci al T ool (s) Cl ut ch a li g nm e nt t o o l 308-441 R em ova l All e x cept ve hicles with die s el engine 1. Remove t he manua l t rans mi s s i on. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans a x l e - 2. 0L NA[...]
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Страница 1608
2. NOT E: The cl ut ch d i s c i s mar ked "Tr a ns mis s i o n s i de" f o r c o r r ect in s t a l l a t i o n. Lo cat e t he cl ut ch p res s ur e pl a t e on t he f l ywhee l d o wel s a nd t i gh te n t he bo l t s p r ogres s ive l y i n a d i a gona l s e que nce. Ti ght e n t o 25 Nm. Vehi c le s with diese l engine 3. NOT E: Make[...]
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Страница 1609
P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Gen eral S p ec if ic a t ions I te m Speci fi cati on Brak e f l ui d I TT s uper do t 4 T o rque Sp eci f i cat ions Desc ri pti on N m l b- f t l b- i n Clut ch s l a ve cy l i nd e r r e t a i ni ng b ol t s 10 7 - Clut ch ma s t e r cyli nde r r et a i ni ng nut s a n d b o lt s 10 7 - Clut ch[...]
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Страница 1610
P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch C on tro ls Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 5-sp ee d manual t r ans mis s i o n I te m P ar t N u m ber Descri pti on 1 — Brake fl uid res e rv oi r 2 — Cl ut ch mas t e r cy li nde r s uppl y l i ne 3 — Cl ut ch mas t e r cy li nde r 4 — T rans m i s s i[...]
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Страница 1611
Item P ar t N u m ber De s cri pti on 1 - Fl ywhee l 2 - Bl ee d ni ppl e 3 - Cl ut ch mas t e r cyli nde r 4 - Vi br at i o n d a mper 5 - Hydr aul i c l i ne 6 - Cl ut ch s l a ve cyli nd e r 7 - S e lf -adj ust i ng clu t ch Thi s ve hi cle has a hydr aul i ca l l y ope rat e d cl ut ch . Th e bra k e mast e r cy l i nde r r e s e r voi r ha s a[...]
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It e m Pa rt Nu mb e r Desc ri pti on 1 - Rel e a s e be aring 2 - Pr ot e c t i ve ca p 3 - Pr es s ur e s pr i ng 4 - Hy dr aul i c channe l 5 - Oi l s e a l 6 - Pl a s t i c ho us i ng The cent r al s la ve cyl i nde r i s f i xed t o t he cl ut ch hous i ng w i t h t hree bo l t s, t o g et he r wi t h a n i nt e g r at e d r e l e a s e be a r[...]
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Страница 1613
P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch C on tro ls Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 30 8-00 Manu al Trans mi s si o n/Tr ans a x l e a nd Cl ut ch - Gene ral Inf orm at i o n JagDocs.com[...]
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Страница 1614
P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch Mas te r C ylinder Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. W ARNING: Do not a l l ow brake f l ui d t o co nt a ct th e s kin or e ye s . If br ake f l ui d comes i nto c ont a ct wi t h t he s ki n o r eye s , rins e t he a f f e ct e d pl a ces i mm edi at e l[...]
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Страница 1615
4. D i s conne ct t he clu t ch m a s t e r cy l i nde r s uppl y l i ne . 5. D i s conne ct t he clu t ch s l a ve cy l i nd e r s up pl y li ne from t he clut ch mas t e r cyli nde r . Re l e a s e t he re t a i ni ng cl i p t o d i s conne ct t he l i ne . 6. Remove t he clut ch p eda l po si t i o n s wit ch. 1. Dis con nect t he e l e c t rica[...]
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Страница 1616
9. Remove t he clut ch mas t e r cy l i nde r r et a i ni ng nut s a n d b o lt s . 10. Remove t he cl ut ch mas t e r cyli nd e r a nd cl ut ch p e da l . 11. Remove t he cl ut ch mas t e r cyli nd e r f rom t he cl ut ch pe da l . Insta llat ion All v e h icle s 1. Ins t a l l the cl ut ch mas t e r cy l i nde r . Ti ght e n t o 10 Nm. JagDocs.co[...]
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Страница 1617
2. Ins t a l l the cl ut ch ped a l . 1. At t a ch t he cl ut ch p e da l t o t he cl ut ch mast e r cy l i nde r . 2. At t a ch t he cl ut ch p e da l t o t he s up port b r ack e t . 1. Tight en t o 2 3 Nm . 3. Ins t a l l the cl ut ch ped a l ret ur n sp ring p i n. 1. I ns t a l l t he c l ut ch pe d a l ret urn s pr i ng. 2. I ns t a l l t he [...]
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Страница 1618
6. NOT E: Re po s i t i o n t he r e t a in in g cl i p. Conn ect t he cl ut ch s l ave cyli n der s up pl y l ine t o t he cl ut ch mas t e r cyli nde r . 7. Connect t he clu t ch mas t e r cyli nde r s uppl y l i ne. All e x cept ve hicles with die s el engine 8. Att a ch t he e ngi ne wi r i ng ha r ne s s t o t he i nt a ke mani fo l d . Ti ght[...]
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Страница 1619
P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch S lav e C ylinderVehicle s W ith: 5-Sp eed Ma nual Tran smi s sion - MT75 Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: The cl ut ch s l a ve cy l i nd e r a s s e mbly must be r e pl a ce d whe ne ver it is removed . Re move t h e manual t r an s mi s s i o n. For a ddi ti o n[...]
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Страница 1620
P ubl i s he d: 11-May-2 011 C lutch C o ntro ls - Cl u tch S lav e C ylinderVehicle s W ith: 6-Sp eed Ma nual Tran saxle - MM T6 Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: The cl ut ch s l a ve cy l i nd e r a s s e mbly must be r e pl a ce d whe ne ver it is removed . Re move t h e manual t r an s mi s s i o n. For a ddi ti o nal i[...]
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Страница 1621
2. Ins t a l l the cl ut ch s l a ve cyli nd e r bl e e d uni o n. Ful ly s e a t t he r e t ai ning cl i p. 3. Ins t a l l the cl ut ch s l a ve cyli nd e r hi g h p r e s s ur e pi pe to t he ret a i ni ng br acke t and clu tch s l a ve cyli nd e r b l e e d uni o n. Ful ly s e a t t he r e t ai ning cl i p. 4. Ins t a l l the manua l t rans mi s[...]
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Страница 1622
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Desc ri pti on Speci f i ca ti on Manua l t rans a xle f l ui d W S D-M 2C200- C C apaci ti es Descri pti o n Qua nti ty Manua l t rans mi ss i on fl ui d 1.75 Li t e rs o r 0 - 5 mm (0 - 0. 20 in ) be l o w t he l owe r edg e o[...]
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Страница 1623
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - M anual T rans axleV ehicles With: 5-Speed Manual T ransm iss io n - MT75 Des cr ipt i o n a nd O pe r a t i o n It e m Pa rt N um be r Descr i pti on 1 — T r ans a xle h ous i ng - cl ut c h s i d e 2 — I nput s ha ft 3 — Di f f eren ti al 4 — O ut put s ha ft 5 — Re ve [...]
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Страница 1624
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - M anual T rans axleV ehicles With: 6-Speed Manual T ransaxle - MMT6 Des cr ipt i o n a nd O pe r a t i o n Thi s ve hi cle i s e qui pp e d wit h a t rans ver s e l y mount e d manua l t rans a xle , whi ch co mbine s bo t h t he t rans mi s s i on a nd d if f e r e nt i a l i n o [...]
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Страница 1625
It e m Descri pti on I tem De sc ri pti o n 1 O ut put s haf t — 5 t h /6th a nd rev e rse ge a rs 13 S ync h r oni ze r a s s embl y – 3r d/4t h g e a r 2 Input s ha f t 14 4t h ge ar whee l 3 1st g e a r whee l 15 2nd g e a r wh ee l 4 O ut put s haf t — 1 s t t o 4t h g e ars 16 5t h ge a r w hee l 5 Pi nio n 17 3r d g e ar whe e l 6 Diff [...]
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Страница 1626
It e m De sc ri pti on 1 S el e c t o r m e chani s m 2 Input s haf t 3 Ou tp ut s haf t — 1s t t o 4t h ge a r s 4 Dif f e rent i a l ho us i ng 5 Ou tp ut s haf t — 5t h/6t h a nd re ver s e ge ars Inp ut S ha f t JagDocs.com[...]
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Страница 1627
I te m De sc ri pti on I te m De sc ri pti o n 1 Clut ch hous i ng r o l l e r be a ring 6 3r d ge a r whee l 2 Oi l s e a l 7 Be a r i ng r et ai ne r 3 1s t g ea r whee l 8 Be a r i ng r et ai ni ng s cr e w 4 2nd g e a r whe e l 9 4th/6t h gea r whe e l 5 5th gea r whe e l The i nput -s haf t i s a s ol i d uni t , w hi ch r ot a t e s : in a ba[...]
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Страница 1628
Item Descri pti on I te m Descri pti on 1 T a pe r r ol l e r bea ring , t rans mis s i o n ho usi ng 1 7 Inne r s y nchr oni z e r r i ng 2 4t h g e ar whe e l 18 2n d ge a r s ync hr oni z e r cone 3 Ne e dl e b e a r i ng 19 O ut e r s yn chr o ni z e r ring - 2nd ge a r 4 I nne r s ync hr oni z e r r ing 2 0 S n ap r ing 5 4t h g e ar s ync hr [...]
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Страница 1629
It e m Descri pti on It em Descri pti on 1 Trans mi s s i on hous i ng ta p e r r o ll e r bea ring 11 Snap ring 2 Ne e d l e be a ring 12 O i l col le cto r r ing 3 6t h ge a r whee l 13 Ta pe r r o l l e r b ea ring , clu tch ho us i ng 4 6t h ge a r s ynch r on iz e r r i ng 14 O ut pu t sha f t 5t h/6t h/r evers e ge ar 5 S na p ring 15 Re ver [...]
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Страница 1630
Item Desc ri pti on 1 Sli di ng bl ock as s embl y 2 Sy nchr on i z e r hub 3 Sli di ng col l ar The ge ars 1s t , 2nd , 3r d and 4t h ha ve do ubl e co ne s y nchr o ni z e r s , 5t h, 6t h a nd rever s e ge a rs have s i ngl e co ne s ynchr on iz e r s . The de t e n t ba l l s , s pr i ngs and sl i di ng bl o ck s f or m o ne un it , t hi s a r [...]
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Страница 1631
G ea r Se lection Pow er Flow • NO T E: T he p os i t i o n o f t he trans a xl e s ha ft s ha s be e n a l t e r ed f o r cl a r it y. The fo l lo wi ng di a g r a m s s ho w a sche mat i c repres e nt at io n of t he p o we r -fl o w t hr oug h t ra ns a xle f o r ea ch g ea r s e l e ct i o n. T he p o we r fl o w i s t r a nsmi t t e d t h r [...]
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Страница 1632
Fif th G ea r The 5t h ge a r- whee l o n t he i npu t sha f t is p o s i t i vel y co nnect e d t o t he 5t h g e a r -whe el on t he o ut put s ha f t by t he 5t h/6th g ea r s ynchr oni ze r . Six th G ear The 4t h/6t h ge a r- whee l on t he i np ut sh a ft i s po s i t i ve ly co nne ct ed t o t he 6t h ge a r -whe e l o n t he out p ut s h a [...]
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Страница 1633
It e m De sc ri pti on 1 Count e r b a l a nce 2 Re ver s e ge a r s wi t ch 3 S el e ct o r s haf t 4 S el e ct o r f i nger 5 S el e ct o r ga t e The s e le c t o r in t e r l o ck mecha ni s m a nd s e l e cto r f in ge r a r e mount e d o n a s l ee ve i n t he s el e cto r mechani s m ho us i ng. A sp ring-l o ad e d b a l l m a i nt a i ns t[...]
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Страница 1634
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - M anual T rans axle Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 30 8-00 Manu al Trans mi s si o n/Tr ans a x l e a nd Cl ut ch - Gene ral Inf orm at i o n JagDocs.com[...]
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Страница 1635
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle D raini ng and Fillin g V ehicl es Wi th: 5-Spe ed Manual T ransm iss io n - MT7 5 Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i on 100-02 Jacki ng a nd Li ft i ng 2. Remove t he drai n p l ug[...]
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Страница 1636
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle D raini ng and Fillin g V ehicl es Wi th: 6-Spe ed Manual T ransaxl e - M MT6 Gene ral P r ocedures 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O p[...]
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Страница 1637
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - H alfs haft S eal LH I n-v e hi c l e Re pa i r Speci al T ool (s) Li nk s ha ft o i l s e a l ins t a l le r 205-115 P ini on o i l s ea l remover 308-208 R em ova l 1. D r ai n t he t rans mi s s i on. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans a x l e Dr ai [...]
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Страница 1638
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - H alfs haft S eal RH I n-v e hi c l e Re pa i r Speci al T ool (s) Li nk s ha ft o i l s e a l ins t a l le r 205-115 P ini on o i l s ea l remover 308-208 1. D r ai n t he t rans mi s s i on. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans a x l e Dr ai ni ng a nd [...]
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Страница 1639
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - In put Shaft S eal I n-v e hi c l e Re pa i r R em ova l 1. Remove t he clut ch s l a ve cy l i nd e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Cl ut ch S l a ve Cyli nde r - Ve hi cl e s W i t h: 5-S pee d Manual Tr ans mis s i o n - M T75 (308- 02 Cl ut ch Cont r[...]
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Страница 1640
Name Gas ket El i mi na t o r S ea l a nt P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - S electo r Mechani sm Vehi cles With: 5- Speed Manual T ransm iss io n - MT75 I n-v e hi c l e Re pa i r Speci al T ool (s) Engi ne S uppo r t B e a m 303-021 Engi ne S uppo r t B rack e ts 303-1068 Engi ne l i f t i ng e ye 303-1067 Gea r [...]
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Страница 1641
4. D i s conne ct t he brake f lui d l o w l e ve l wa r n in g i ndi cat o r e l e ctrica l conne ct or. 5. D et a ch t he brake fl ui d l o w l e vel wa r ni ng i ndi ca t o r wi r i ng harnes s from t he coo l a nt e xpa ns i on t a nk. 6. NOT E: Ins t a l l bl anki ng pl u gs t o t he co o l i ng s y s t em ve nt hos e s a nd t he c oo l ant e [...]
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Страница 1642
All e x cept ve hicles with die s el engine 9. D et a ch t he ge ne r a t o r wi ring ha r ne s s ret ai ni ng cl i p from t h e cams ha f t cover r e t a i ni ng cl i p. 10. Remove t he a i r cl ea n e r mount b r ack e t . 11. Ins t a l l t he s p e cia l t o o l . 12. Det a ch t he pos i t ive crankcas e vent i la t i o n (P CV ) hos e from t he[...]
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Страница 1643
14. Remove t he i nt a ke mani f o l d s up port b r acket . 15. Det a ch t he wi ring ha r nes s from t he cams haf t cover r et a in i ng s t ud. 16. Ins t a l l t he s p e cia l t o o l . 17. Ins t a l l t he s p e cia l t o o l . Adj us t th e e ng i ne s upp or t bracket t o s upp or t t he we i g ht o f t he pow ertrai n as s e mbly. Vehi c l[...]
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Страница 1644
18. Det a ch t he eng i ne harnes s . 19. Det a ch t he el e ct r i cal co nnect o r. 20. Remove t he e n gi ne co ver r e a r mount bracket . 21. Ins t a l l t he s p e cia l t o o l . 22. Us i ng t he s pe ci a l t o o l , sup po r t t he e ngi ne a nd t r a ns mis s i o n a s s embl y. JagDocs.com[...]
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Страница 1645
All v e h icle s 23. Remove t he t r ans a x l e mount br a ck et s e cur ing nut . 24. Remove t he t r ans a x l e s u pport i ns ul a t o r. 25. Det a ch t he cl ut ch mas te r cyli nde r t o cl ut ch s l ave cyli n der hi gh p r es sure pi pe from t he s uppo r t brack et . All e x cept ve hicles with die s el engine 26. Remove t he cl ut ch mas[...]
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Страница 1646
27. Remove t he cha r ge a i r coo l e r pi pe ret a i ni ng nu t. 28. Remove t he cl ut ch mas t e r cyli nd e r t o cl ut ch s l a ve cyli nde r hig h pr es s ur e pi pe s uppo r t br ack e t . All v e h icle s 29. Remove t he t r ans a x l e mount br a ck et . 30. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. JagDocs[...]
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Страница 1647
31. NO TE: Shown f r om th e unde r s i de of t he vehi cle f or cl arit y. • NO T E: L owe r s hi f t cabl e s how n, uppe r shi ft ca b l e s i mil ar. Di s conn ect t he s hi ft ca bl e s f r om t he t rans a xle s e le ct ors . 32. Det a ch t he uppe r s hi f t ca bl e f r om t he r e t a i ni ng bra c ket . 33. NO TE: Cl e an t he s e le ct [...]
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Страница 1648
3. Att a ch t he upp e r s hi ft ca bl e t o t h e r et a i ni ng br acket . 4. NOT E: Li ft t he r e ver s e ge a r s e le c t o r t o fi t s pe ci a l t ool . Us i ng t he s p e ci a l t o ol , ma ke s ur e t he ge a rshi ft l eve r is i n t he ne ut ral po s i t i o n. 5. M ake s ure t he t rans mi s s i o n s e l e cto r i s i n t h e f ourth g[...]
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Страница 1649
8. NOT E: S hown f r o m t he unde r s i de of t he ve hi cl e f o r c l a r i t y. P r es s t he red l ocki ng t ab t o s e cur e t he po s it i o n o f t h e s hi ft cabl e . 9. Pl a ce t he t rans mi s s i on s e l e ct o r i nt o t he ne ut r al po s i t i o n. 10. NO TE: Shown f r om th e unde r s i de of t he vehi cle f or cl arit y. Det ach [...]
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Страница 1650
13. Remove t he s pe ci a l t o o l . 14. At t ach t he g e a r s hi f t l e ve r s urr o und. 15. Check f or cor r e c t o pe r at i o n o f ge a r cont r ol s . 16. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 17. Ins t a l l t he t r a ns a xl e mount b r ack e t . Ti ght e n t o 80 Nm. Vehi c le s with diese l en[...]
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Страница 1651
18. Ins t a l l t he clut ch mas t e r cyl i nde r t o c l ut ch s l a ve cyli nd e r hi g h pre ss ur e pi pe sup po r t . 19. Ins t a l l t he cha r g e a i r coo l e r pi pe ret a i nin g nut . All e x cept ve hicles with die s el engine 20. Ins t a l l t he clut ch mas t e r cyl i nde r t o c l ut ch s l a ve cyli nd e r hi g h pre ss ur e pi p[...]
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Страница 1652
22. Ins t a l l t he t r a ns a xl e s uppo rt i ns ul a t o r. Ti ght e n t o 47 Nm. 23. Ins t a l l t he t r a ns a xl e mount b r ack e t s e cur i ng nut . Ti ght e n t o 133 Nm. Vehi c le s with diese l engine 24. Remove t he s pe ci a l t o o l . 25. Remove t he s pe ci a l t o o l . JagDocs.com[...]
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Страница 1653
26. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 27. At t ach t he e le ct r ica l conne ct o r . 28. At t ach t he e ngi ne h a r n e s s . All v e h icle s 29. Remove t he s pe ci a l t o o l . JagDocs.com[...]
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Страница 1654
30. Remove t he s pe ci a l t o o l . 31. At t ach t he wi r i ng harnes s t o t he ca ms haf t co ver r et a i ni ng s t u d. Ti ght e n t o 6 Nm. 32. Ins t a l l t he i nt a ke man if ol d s upport br acket . Ti ght e n t o 10 Nm. 33. At t ach t he e le ct r ica l conne ct o r t o t he i nt a ke mani fo ld s upport bracket . 34. At t ach t he P C[...]
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Страница 1655
35. Remove t he s pe ci a l t o o l . 36. Ins t a l l t he a ir cl e a ne r moun t br acket . Ti ght e n t o 6 Nm. 37. At t ach t he g e ne r a to r wi r i ng ha r ne s s r e t ai ni ng cl i p t o t he cams ha f t cover r e t a i ni ng cl i p. 38. At t ach t he co o l a nt e xpans i o n t a nk . 1. Re pos i ti on t he cool a nt e xp a ns i o n t a [...]
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Страница 1656
40. NO TE: Re move t he b l a nking pl ugs f r om t he c oo l i ng s yst e m v en t ho se s a nd t he cool a nt e xp a ns i o n t a nk. At t a ch t he coo l ing s yst e m vent ho s es to the co o la nt e x pa ns io n t a nk. 41. At t ach t he b rak e f l ui d l ow le vel warnin g i ndi cat o r wi ring ha rn e s s t o t he cool a nt expa n si o n t [...]
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Страница 1657
Name Gas ket El i mi na t o r S ea l a nt P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - S electo r Mechani sm Vehi cles With: 6- Speed Manual T ransaxle - MMT6 I n-v e hi c l e Re pa i r Mate ri a l s Speci fi cati on W S K-M2G 34 8-A5 R em ova l 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e [...]
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Страница 1658
6. D i s conne ct t he rev e rse l a mp swi t ch e l e ct r i cal co nnect o r. 7. Remove t he ba t t e r y t ray r et a i ni ng brack e t r et a i ni ng bol ts . 8. Remove t he ba t t e r y t ray r et a i ni ng brack e t r et a i ni ng bol ts . Re pos i t i o n t he ba t t e r y t ray 9. NOT E: Cl e an t he s e l ect or me chani s m mat i ng s ur [...]
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Страница 1659
2. Ins t a l l the s e le cto r m e cha ni s m. Ti ght e n t o 20 Nm. 3. Loos l y i ns t a l l t he ba tt e r y t r ay r e ta i ni ng br a cket r e t a i ni ng b ol t s . Re pos i t i o n t he ba t t e r y t ray . 4. Ins t a l l the ba t t e r y t ray r et a i ni ng brack e t r et a i ni ng bol t s . 5. F ul l y t ig ht en t he ba t t e ry t ray re[...]
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Страница 1660
6. Connect t he rev e rs e l a mp sw i t ch el e ct r i cal co nnect o r. 7. Att a ch t he s e l e cto r cab l e s . 8. Att a ch t he f us e b ox. 9. Att a ch t he wi r i n g ha r ne s s e s . 10. At t ach t he wi r i ng harnes s e s . 11. Ins t a l l t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tra[...]
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Страница 1661
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - S upport In sul ator I n-v e hi c l e Re pa i r Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t[...]
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Страница 1662
4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 5. Pos it i o n and adj us t t he s pe ci a l t o o l engi ne hei ght ad j us t e r s . 6. Remove t he ret a i ni n g nut . Vehi c le s with 5- spee d m anual transa x le JagDocs.com[...]
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Страница 1663
7. D et a ch t he s up po r t b a r . 8. Remove t he s up port b a r . 9. Remove t he s p a c e r. All v e h icle s 10. Remove t he t r ans mis s i o n mo unt . Re mov e t he t rans mi ss i on mount r e ta i ni ng nut s . Insta llat ion All v e h icle s JagDocs.com[...]
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Страница 1664
1. Ins t a l l the t r a n s mis s i o n mount . Ti ght e n t o 47 Nm. Vehi c le s with 5- spee d m anual transa x le 2. Ins t a l l the s p a cer. 3. Ins t a l l the s u pport b a r . 4. Tig ht e n t o 25 Nm. All v e h icle s JagDocs.com[...]
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Страница 1665
5. Tig ht e n t o 133 Nm. 6. Remove t he s p e cia l to o l . 7. Lowe r t he vehi cl e . JagDocs.com[...]
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Страница 1666
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L D uratorq- TDC i Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover 308-208 Engi ne s up port b r a cket 303-[...]
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Страница 1667
3. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e n t he s ho ck abs o r be r a nd s p r i ng a ss e mbly s e cur i ng nut s . 4. Remove t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, [...]
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Страница 1668
8. Remove t he vacuum s o l e noi ds a nd va cuum r e s e r voi r m ount br ack e t a s s e mbl y. 9. D et a ch t he coo l a nt pi p e from t he e ngi ne. 10. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama g[...]
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Страница 1669
13. CAUT I O N: Ma k e s ure t he ha l fs h a ft CV j o i nt s do no t o ve r a r t i cul a t e . Fa i l ur e t o f o ll o w t hi s i ns t r ucti on may res ul t i n d a mage t o t he CV jo i nt s . S upport t he le ft -hand ha l fs ha f t . 14. Remove a nd di s car d t he le ft -hand ha l f s haf t s nap r i ng. 15. S up po r t t he p o we r s t e[...]
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Страница 1670
18. Det a ch t he ge a rshi f t ca bl e s uppo rt br a ck et f r o m t he t rans a xle . 19. Remove t he t r ans a x l e mount br a ck et r e t a i nin g b o lt . 20. Lowe r t he vehi c l e . 21. Det ach t he ge n erat o r and s t arte r mot o r pos i t i ve cabl e from t he e ngi ne cover mount i ng b r a ck et . 22. Remove t he e n gi ne co ver r[...]
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Страница 1671
23. Ins t a l l t he s p e cia l t o o l . 24. Us i ng t he s pe ci a l t o o l , sup po r t t he e ngi ne a nd t r a ns mis s i o n a s s embl y. 25. Det a ch t he char ge ai r coo l er pi pe . 26. Det a ch t he t rans a xle ground cabl e . 27. Remove t he t r ans a x l e upp er r e t a i ni ng b ol t s . JagDocs.com[...]
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Страница 1672
28. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 29. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r. Fai l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . Det [...]
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Страница 1673
33. Us i ng t he eng i ne s upp o r t b rack e t l owe r t he p ow ertrai n as s e m bl y a ppr oxi mat e l y 60 mm (2.36 i nches ) b e t we e n t h e t r ans axl e a nd t rans a xl e m o unt br acket . 34. Rai se th e v e hi cl e . 35. Al i gn t he po we r t r a i n a s s e mbl y j a ck t o t he t rans a xle . S ecur e t he t rans a xle t o t h e [...]
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Страница 1674
38. Remove t he t r ans a x l e . Det a ch t he t rans a xle from t he cl ut ch p l a te . Lowe r t h e po we r t r a i n a s s e mbl y j a ck a nd t r a ns a xl e a s s e m bl y. JagDocs.com[...]
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Страница 1675
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .2 L D uratorq- TDC i (110kW / 150PS) - Puma Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover 308-208 Engi ne s [...]
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Страница 1676
4. CAU TI O N : Make s ur e t h e ha l f s ha ft cons t a nt ve lo ci t y (CV) j o i nt s do not over a r t i cula t e . Fa i l ur e t o f o l l ow t hi s i ns t r ucti o n may res ul t in da mag e to the CV j o i nt s . Det ach t he right -ha nd hal fs ha ft . Dis e ngag e t he right -ha nd hal fs ha ft f r om t he t rans a xle . S ecur e t he r i[...]
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Страница 1677
9. NOT E: Pl ug t he t rans a xle t o prevent f lui d l o s s o r di r t i ngr e s s . Us i ng t he s p e ci a l t o ol , re mov e t he l e ft -hand ha l f s haf t s ea l . 10. NO TE: Secur e t he po we r st e e r i ng fl ui d p i pe u si ng t i e s t r ap s . S upport t he powe r s t ee ring f l ui d pi pe . 11. Det a ch t he vacuum s o le noi d v[...]
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Страница 1678
14. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r. Fai l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . Di s conn ect t he cl ut ch mas t e r c yli nder t o clut ch s l a ve cy l i nd e r[...]
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Страница 1679
19. NO TE: Secur e t he s e le cto r cabl e s usi ng t ie s t r a ps . Det ach t he s e le cto r cabl e s. 20. Dis c o nne ct t he cr an ks haf t p os i t i on (CKP) s e ns o r el e ct rica l conne ct o r . 21. Remove t he t r ans a x l e upp er r e t a i ni ng b ol t s . 22. Remove t he t r ans a x l e mount br a ck et r e t a i nin g b o lt s . 2[...]
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Страница 1680
24. Us i ng t he s pe ci a l t o o l , l owe r the po we rtrai n a s s embl y a p pr oximat e l y 60 mm (2.36 i nche s ) b et we e n t h e t rans a xle a nd t rans a xl e mount br acke t . 25. Rai se th e v e hi cl e . 26. Al i gn t he s p e ci a l t o ol t o t he t r a n s a xl e . S ecur e t he t rans a xle t o t h e po we rtr a i n a s s e mbl y[...]
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Страница 1681
29. NO TE: Shown wi t h t he s pe ci a l t o o l r emove d f o r cl arit y. Re move t h e t rans a xle r e t a i ni ng bo l t s . 30. Us i ng t he s pe ci a l t o o l , r e move t he t rans a xle . Det a ch t he t rans a xle from t he cl ut ch p l a te . Lowe r t h e po we r t r a i n a s s e mbl y j a ck a nd t r a ns a xl e a s s e m bl y. JagDoc[...]
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Страница 1682
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L N A V6 - AJV6/2.5L NA V6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval Speci al T ool (s) S li de ha mm er 100-012 100-012- 02 S li de ha mm er s ha f t Ha l f s ha f t r emove r fo rk 204-226 P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 P ini on o i l s ea l remover 308-[...]
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Страница 1683
3. Loos e n t he l e ft -hand s ho ck a bs orber an d s pr i ng a s s e m bl y s e cur i ng nut s . 4. Loos e n t he r i ght -ha nd s ho ck abs o r b e r and s pr i ng a s s e mbl y s e cur i ng nut s . 5. Remove t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV [...]
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Страница 1684
8. Remove t he s t ee ring ge a r he a t s hi e l d. 9. Remove t he t r a ns f e r cas e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans fe r Cas e (308-0 7 T r ans fe r Ca s e, Re moval ). Vehi c le s with 2.0L engi n e 10. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i c[...]
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Страница 1685
13. Us i ng t he s pe ci a l t o o l s , d e t ach t he l ef t-h a nd ha lf s ha f t . 14. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . S upport t he hal fs ha ft . 15. Remove a [...]
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Страница 1686
18. Det a ch t he ge a rshi f t ca bl e s uppo rt br a ck et f r o m t he t rans a xle . 19. Remove t he t r ans a x l e mount br a ck et r e t a i nin g b o lt . 20. Lowe r t he vehi c l e . 21. Det a ch t he ge ne r at o r wi ring ha r nes s ret a i ni ng c l i p f r om t he c a msha f t cover r e t a i ni ng cl i p. 22. Remove t he a i r cl ea n[...]
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Страница 1687
24. Det a ch t he pos i t ive crankcas e vent i la t i o n (P CV ) hos e from t he i nt a k e m a ni f o l d. 25. Det a ch t he el e ct r i cal co nnect o r fr om th e i nt a ke mani fo l d s uppo r t br acke t . 26. Remove t he i nt a ke mani f o l d s up port b r acket . 27. Det a ch t he wi ring ha r nes s from t he cams haf t cover r et a in i [...]
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Страница 1688
29. Ins t a l l t he e ngi ne s up port b r acket . Adj us t th e e ng i ne s upp or t bracket t o s upp or t t he we i g ht o f t he pow ertrai n as s e mbly. 30. Det a ch t he s t ar t e r moto r s o l e no i d cover. 31. Det a ch t he s t ar t e r moto r e l e ct r i cal c onn e cto r . 32. Det a ch t he s t ar t e r moto r s o l e no i d e l ec[...]
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Страница 1689
34. Remove t he t r ans a x l e ret a i ni ng bol t. 35. Remove t he t r ans a x l e ret a i ni ng bol ts . 36. Dis c o nne ct t he reverse l a mp s wi t ch e l ect r i cal co nne cto r. 37. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r.[...]
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Страница 1690
39. Remove t he cl ut ch mas t e r cyli nd e r t o cl ut ch s l a ve cyli nde r hig h pr es s ur e pi pe s uppo r t . 40. Remove t he t r ans a x l e mount br a ck et s e cur ing s t uds . 41. Us i ng t he eng i ne s upp o r t b rack e t l owe r t he p ow ertrai n as s e m bl y a ppr oxi mat e l y 60 mm be t we en t he trans a xl e a nd t r ans a x[...]
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Страница 1691
45. Al i gn t he po we r t r a i n a s s e mbl y j a ck t o t he t rans a xle . S ecur e t he t rans a xle t o t h e po we rtr a i n a s s e mbl y j a ck . 46. Remove t he t r ans a x l e ret a i ni ng bol t. 47. NO TE: Ve hicl e s wi t h 2.5L a nd 3. 0L e ngi ne s s ho wn, ve hi cl e s wi t h 2. 0L e ngi ne s i mi l a r . Re move t h e t rans a xl[...]
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Страница 1692
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L D uratorq- TDC i I nst a l l a t io n Speci al T ool (s) Ha l fs ha ft o i l s e a l ins t a l le r 205-115 P owe r t r ai n a s s embl y j ack HTJ1200-2 Engi ne sup po r t b rack et 303-021 Engi ne li f t i ng e ye 303-1067 Insta llat ion 1. Ins t a l l the t r a n[...]
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Страница 1693
3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 4. Remove t he po we r t r ai n a s s e mbl y j a ck. Re mov e t he t rans a xle t o t h e po we r t r ai n a ss e mbly ja ck s ecur i ng s t rap. 5. Lowe r t he vehi cl e . 6. Usi ng t he e ngi ne s uppo r t b r a c ket r a i s e t he powe rtrai n a s s e mbl y. Adj [...]
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Страница 1694
8. Ins t a l l the t r a n s a xl e mount b r acket ret a i ni ng s t uds . Ti ght e n t o 80 Nm. 9. Ins t a l l the cl ut ch mas t e r cy l i nde r to c l ut ch s l a ve cyli nde r high pres s ur e pi pe sup po r t b rack e t. 10. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o w[...]
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Страница 1695
13. Ins t a l l t he t r a ns a xl e up per ret a i ni ng b o lt s . Ti ght e n t o 48 Nm. 14. At t ach t he t r ans a xle gr oun d ca b le . 15. At t ach t he cha r ge a ir coo l e r pi pe ret a i ni ng nu t. 16. Remove t he e n gi ne s upp ort br a cket . 17. Remove t he s pe ci a l t o o l . JagDocs.com[...]
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Страница 1696
18. Ins t a l l t he e ngi ne cover r e a r mount brack e t . Ti ght e n t o 23 Nm. 19. At t a ch t he g ene rat o r a nd s t a rte r mot or po s i t i ve cab l e f r o m t he e ngi ne cover mount i ng b r a ck et . 20. Rai se th e v e hi cl e . 21. Ti g ht e n t he t r an sa xl e mount brack e t ret a i ni ng b ol t . Ti ght e n t o 80 Nm. 22. At [...]
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Страница 1697
23. At t ach t he g e a r s hi f t cabl es t o t he t r a ns a xl e . 24. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w r i ght -hand ha l f s ha f t s e a l . 25. Ins t a l l a n ew right -ha nd ha l f s ha f t s na p r i ng . 26. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci[...]
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Страница 1698
28. CAUTI O N S : Make s ur e t he ha l f s haf t CV j oi nt s do not ove r a r t i cul a t e. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n d amage t o t he CV jo i nt s . Make s ur e t he ha l f s haf t s ea l i s not damag e d. Fai l ure t o fo l l ow t his in s t ruc t i o n may r es ul t i n a n t r ans a xle f l ui d l[...]
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Страница 1699
33. At t ach t he wi r i ng harnes s t o t he va cuum s o l e noi ds a nd vacuum r es e rv o i r mount bracket . 34. Conne ct t he va cuum s o l e noi d va l ve s e le ctrica l conne ct o r s . 35. Conne ct t he va cuum p i pe s t o t he vacuum s o l e no i d val v e s a nd t he vacuum r e s e r voi r. 36. Ins t a l l t he f r ont s ubfr a me. For [...]
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Страница 1700
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .2 L D uratorq- TDC i (110kW / 150PS) - Puma I nst a l l a t io n Speci al T ool (s) Ha l f s ha f t o i l s e al i n st a l l er 205-115 P owe r t r ai n a ss e mbl y ja ck HTJ1200- 2 Engi ne s up port b r a cket 303-021 Insta llat ion 1. Usi ng t he s pe cia l t oo l ,[...]
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Страница 1701
3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 4. Att a ch t he t u r b o charger o i l fe e d pi p e ret a i ni ng br acket . Ti ght e n t o 22 Nm. 5. Remove t he s p e cia l to o l . Re mov e t he s pe ci a l t o o l s ecur i ng s t rap. 6. Lowe r t he vehi cl e . 7. Usi ng t he s pe cia l t oo l rai s e t he p [...]
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Страница 1702
8. Loos e l y i nst a l l t he t rans a xle mount bra c ket r e t a in ing bol t s . 9. Ins t a l l the t r a n s a xl e mount b r acket ret a i ni ng b o lt s . Ti ght e n t o 80 Nm. 10. Ti g ht e n t o 80 N m. 11. Ins t a l l t he t r a ns a xl e up per ret a i ni ng b o lt s . Ti ght e n t o 48 Nm. 12. Conne ct t he cr a nks haf t p o si t i on [...]
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Страница 1703
13. NO TE: Re move t he s e l e ct o r cab l e t ie s t r a ps . At t a ch t he s el e ct or cabl es . 14. At t ach t he s e l e ct o r cabl e s . 15. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 16. At t ach t he b a t t e r y ground c a bl e. 17. At t ach t he b a t t e r y ground c a bl e. JagDocs.com[...]
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Страница 1704
18. CAUT I O N: I f brake fl ui d i s s pl it o n t he pa i nt wo r k, t he a f fe ct e d a r e a mus t be wa s he d d o wn i m medi a t el y wi th col d wa t e r. Fai l ur e t o fo l l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . Conn ect t he cl ut ch ma s t e r c yl i nde r t o cl ut ch s l a ve cyl in de r hi[...]
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Страница 1705
24. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w r i ght -hand ha l f s ha f t s e a l . 25. Ins t a l l a n ew right -ha nd ha l f s ha f t s na p r i ng . 26. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o [...]
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Страница 1706
28. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w l e ft - ha nd ha l f s ha f t s ea l . 29. CAUT I O N: Ma k e s ure t he ha l fs h a ft CV j o i nt s do no t o ve r a r t i cul a t e . Fa i l ur e t o f o ll o w t hi s i ns t r ucti on may res ul t i n d a mage t o t he CV jo i nt s . At t a ch[...]
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Страница 1707
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle - Transaxle2 .0 L N A V6 - AJV6/2.5L NA V6 - A JV 6/3.0 L NA V 6 - AJ27 I nst a l l a t io n Speci al T ool (s) Ha l fs ha ft o i l s e a l ins t a l le r 205-115 P owe r t r ai n a s s embl y j ack HTJ1200-2 Engi ne sup po r t b rack et 303-021 Engi ne sup po r t b rack et s 303-106[...]
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Страница 1708
3. Ins t a l l the t r a n s a xl e ret a i ni ng bol t . Ti ght e n t o 48 Nm. 4. Remove t he po we r t r ai n a s s e mbl y j a ck. Re mov e t he t rans a xle t o t h e po we r t r ai n a ss e mbly ja ck s ecur i ng s t rap. 5. Ins t a l l the t r a n s a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 6. Ins t a l l the t r a n s a xl e ret a[...]
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Страница 1709
8. Usi ng t he e ngi ne s uppo r t b r a c ket r a i s e t he powe rtrai n a s s e mbl y. Adj us t th e e ng i ne s upp or t bracket t o al i gn t he t r a n s a xl e t o t he tra nsa xl e mount b rack e t . 9. Ins t a l l the t r a n s a xl e mount b r acket s e cur i ng st ud s. Ti ght e n t o 80 Nm. 10. Ins t a l l t he clut ch mas t e r cyl i n[...]
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Страница 1710
13. Conne ct t he re v e r se l a m p s wi t ch e l e ct r i c a l co nnect o r. 14. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t s . Ti ght e n t o 48 Nm. 15. Ins t a l l t he t r a ns a xl e ret a i ni ng bol t . Ti ght e n t o 48 Nm. 16. Ins t a l l t he s t arte r mot o r . Ti ght e n t o 35 Nm. 17. At t ach t he s t arte r mot o r s ol[...]
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Страница 1711
18. At t ach t he s t arte r mot o r e l e ct rica l co nnect o r . Ti ght e n t o 12 Nm. 19. At t ach t he s t arte r mot o r s ol e noi d co v e r. 20. Remove t he e n gi ne s upp ort br a cket . 21. Remove t he e n gi ne s upp ort br a cket . 22. At t ach t he wi r i ng harnes s t o t he ca ms haf t co ver r et a i ni ng s t u d. Ti ght e n t o [...]
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Страница 1712
23. Ins t a l l t he i nt a ke man if ol d s upport br acket . Ti ght e n t o 10 Nm. 24. At t ach t he e le ct r ica l conne ct o r t o t he i nt a ke mani fo ld s upport bracket . 25. At t ach t he p o s i t i ve cr a n kc as e ve nt i la t i o n (P CV) ho s e t o t he i nt a k e m a ni f o l d. 26. Remove t he e n gi ne s upp ort br a cket . 27. [...]
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Страница 1713
28. At t ach t he g e ne r a to r wi r i ng ha r ne s s r e t ai ni ng cl i p t o t he cams ha f t cover r e t a i ni ng cl i p. 29. Rai se th e v e hi cl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 30. Ins t a l l t he t r a ns a xl e mount b r a[...]
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Страница 1714
33. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w ha l f s ha ft s e a l. 34. Ins t a l l a n ew ha l f s ha f t s na p ring. 35. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n [...]
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Страница 1715
Vehi c le s with 2.0L engi n e 38. NO TE: Re move t he t r an s axl e pl ug . Us i ng t he s p e ci a l t o ol , i ns t a l l a ne w ha l f s ha ft s e a l. 39. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama[...]
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Страница 1716
43. Ins t a l l t he f e nde r s pl a s h s hie ld acce s s pane l . 44. Ins t a l l t he f r ont s ubfr a me. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L NA V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ27 (502- 00 U ni -Bod y, S u bf r a m e a nd Mo unt i ng Sy s t e m , Re moval a nd I nst a l l at io n). 45. T[...]
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Страница 1717
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n S el e cto r cabl e gromm e t - - 60 l b -i n Gea r s hi f t l e ve r mount r et a i ni ng nut s - - 80 l b-i n JagDocs.com[...]
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Страница 1718
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - External C ontro ls Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 5-sp ee d manual t r ans mis s i o n I te m Pa r t N u m ber De scri pt i o n 1 — Gears hi ft l e ver knob 2 — S h i f t ca bl e 3 — S el e c t o r c a bl e 4 — S el e c t o r [...]
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Страница 1719
It e m De s cri pti o n I tem De s cri pti on 1 Int e r na l shi ft me cha ni s m 8 Sel e ct or ca bl e 2 Count e r b a l a nce 9 Bod y s e a l 3 S el e ct o r cab l e a dj us t m e nt mecha ni s m 10 Shif t ca bl e m o unt i ng 4 S h i f t ca bl e 11 S hif t ca bl e mount i ng po i nt o n t he ge ars hi ft l e ver 5 Gear l e v er ho usi ng 12 Re v[...]
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Страница 1720
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - External C ontro ls Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Mechani cal Vi s i bl y d a mage d o r wo r n L[...]
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Страница 1721
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift C ablesVe hic les W ith: 5-Spe ed Manual T ransm iss io n - MT7 5 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n a ss e mbly j a ck HTJ1200- 2 R em ova l 1. Remove t he ce nt e r cons o le r i ght -han d s i de pa ne l . 2. N[...]
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Страница 1722
4. Remove t he i ns t r um e nt pa ne l ce nt e r m ount b r acket . 5. Remove t he ce nt e r ai r duct r et ai ni ng s cr ew. 6. Repo s i t i on t he ce nt e r a i r duc t upwards. 7. D et a ch t he ge a rshi ft s e l e ct or ca bl e g romm et . 8. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i[...]
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Страница 1723
9. D et a ch t he e xhaus t he a t s hi e l d . 10. CAUT I O N: U s i ng t he pow ertrai n a s s e mbly j ack, s uppo r t t he r e a r of t he s ubf rame. • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re move t h e s ubfr a me r e in f o r ce me nt pl a t e r e t ai ni ng bo l t s . 11. NO TE: L e ft -hand s h own, r i g ht -hand s i [...]
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Страница 1724
13. NO TE: P res s t he b ut t o n t o r e l e a s e t he cab l e fi t t i ng b e fo re di s conne c t i ng t he ca b l e . Re move t h e ge arshi f t s e le ct or cab l e . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 60 l b /i n. 3. Ch eck a nd a dj us t t he ge a rshi f t ca bl e s . For ad di t io[...]
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Страница 1725
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift C ablesVe hic les W ith: 6-Spe ed Manual T ransaxl e - M MT6 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ge a r s hi f t l e ve r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ge a r s hi f t Le ver - V e hi cle s W i t [...]
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Страница 1726
6. D et a ch t he ge a rshi ft ca bl e s f r o m t he t r ans mi ss i o n r et ai ni ng bracket . 7. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 8. Repo s i t i on t he e xhaus t mount i n g f o r a cces s t o t[...]
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Страница 1727
10. Repo s i t i o n t he ge a r s hi f t cabl e s f r o m t he s ubf r a m e . 11. CAUT I O N: Ma k e s ure t he ge ars hi ft ca bl e s a re fe d t hrough t he vehi cl e f lo o r pan i nd i vidu a ll y. Fa i l ur e t o f o l l ow t hi s i ns t r uct i on may res ul t in damag e t o t he ve hi cl e . • NO T E: Re move t he gea rshi ft ca bl e s f[...]
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Страница 1728
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift L everVehicles With: 5-Spe ed Manual T ransm iss io n - MT7 5 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ge a r s hi f t l e ve r k nob . 2. D et a ch t he ge a rshi ft l eve r s ur r ound. 3. NOT E: Pre ss t he b ut t on t o rel e[...]
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Страница 1729
5. D i s conne ct t he ge a r s hi f t s el e ct o r cab l e s . 6. NOT E: Ri g ht -hand s ho wn, l e f t hand s i mil a r . Re move t h e cent e r c o ns o l e r ig ht -ha nd s i d e t r i m pa ne l . 7. Remove t he ge a r s hi f t l e ve r . 1. Re move t he g ea rshi ft l e v e r m ount i ng r et a i ni ng nut s . 2. Re move t he g ea rshi ft l e[...]
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Страница 1730
P ubl i s he d: 11-May-2 011 Manual T ransm is sio n / Trans axle External Co ntro ls - Gears hift L everVehicles With: 6-Spe ed Manual T ransaxl e - M MT6 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ge a r s hi f t l e ve r k nob . Re mov e t he g e a r s hi f t l e ve r s pr ing . 2. Remove t he res t r a i nt s co nt rol modul[...]
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Страница 1731
6. D et a ch t he ge a rshi ft l eve r as se m bl y t o a ll ow a cces s t o t he ge a rshi f t cabl e s . Re mov e t he re ta i ni ng nut s . 7. D i s conne ct t he ge a r s hi f t cab l es . Re mov e t he g e a r s hi f t l e ve r a s s e mbl y . Insta llat ion 1. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1732
P ubl i s he d: 11-May-2 011 T ransfer C ase - C apaci ti es Desc ri pti on Li t e rs Tr an s fe r ca s e l ubr i cant , d r ai n and r ef i ll 0.50 T o rque sp e ci fi cat i o ns Descri pti o n Nm Lb - ft Lb - i n M8 pi ni o n ho usi ng s t ud s 35 26 - M8 pi ni o n ho usi ng bo l t s 35 26 - Engi ne a nt i -r o ll res t r i ct o r m o unt i ng b [...]
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Страница 1733
P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase Des cr ipt i o n a nd O pe r a t i o n It e m P a r t Nu m be r De scri pti o n 1 — Trans f e r cas e 2 — Trans f e r cas e fi l l pl ug 3 — Trans f e r cas e r et a i ni ng bo l t 4 — Trans f e r cas e a i r cool in g d uct 5 — Trans f e r cas e Y brack e t r et a i ni ng bo [...]
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Страница 1734
P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase D raining and Fil ling Gene ral P r ocedures Speci al T ool (s) Fla nge hol d i ng t o ol 205-05 3 Fla nge r e move r /ins t a l l e r 204-06 8A Fla nge r e move r /ins t a l l e r bos s 204-26 6 Fla nge r e move r /ins t a l l e r 204-29 5 S e a l e xt ract or 308-37 5 S l i de h a m m[...]
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Страница 1735
2. NOT E: Mark t he po s i t i o n of t he d rives haf t in r e la t i o n t o t he dr i v e pi ni o n fl a nge. Re move t wo o ppos i ng d r i v e s ha f t uni ve r s a l j o i nt r e t a i nin g b o lt s . 3. Loos e n t he r emai ni ng dr i ves ha ft uni ve r s a l jo i nt r e t a i ni ng bo l t s . 4. D et a ch t he e ngi ne r o l l res t ricto [...]
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Страница 1736
6. Usi ng s uit ab l e t i e s t r a ps , se cur e t he o ut e r cas i ng of t he d r ive s haf t uni ver s a l j o i nt . 7. CAU TI O N : Make s ur e t h at th e drive s ha f t do e s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s[...]
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Страница 1737
10. NO TE: Make a not e o f t he compl e t e number of t ur n s requi red t o r e m o ve t he co m pani o n f l a nge r e t ai ning nut . • NO T E: Make a no t e o f t he numbe r of de gree s p as t t he l a s t compl e t e r o t a t i on r eq ui red to r e m ove t he compani on f l a nge r e t a i n ing nut . Re move t h e compan i on fl ange re[...]
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Страница 1738
14. Remove t he co mpani o n f l a nge . Rot a t e th e s pe ci a l t o o l count e r -c l o c kwi s e . 15. Us i ng t he s pe ci a l t o o l s r e move t he pi ni on o i l s ea l . 16. NO TE: Make s ur e th e v e hi cl e i s compl e t e l y l e vel whe n drai ni ng t he tra nsf e r cas e . Al lo w t h e o i l t o f ul l y drai n i nt o a s ui t ab[...]
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Страница 1739
21. Appl y s ea l ant (C2S 1209 9) t o t he a r e a o f t r ans fe r ca s e r ea r o ut put f l a nge whe r e s e cur in g nut s e a t s . 22. Ins t a l l t he s p e cia l t o o l t o t he compa ni o n f l a ng e. 23. Appl y s ea l ant (C2S 1209 9) t o t he mat i ng f a ce of t he t r ans fe r cas e r e a r ou tp ut f l a ng e s ecur i ng nut . 24.[...]
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Страница 1740
25. CAUT I O N: Ma k e s ure t hat t he drive sha f t doe s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Cut a nd r emove t he t i e s t r aps s e cur ing t he o ut er cas i ng of t he d r i v e s ha f t uni ver s a l j o i nt . 26. Cut a [...]
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Страница 1741
29. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm. 30. W A RNING: Do not wo rk o n or unde r a vehi cl e s uppo r t e d o nl y by a ja ck. Al wa ys s uppo r t t he vehi cl e o n sa f e t y s t a nds . • NO T E: T he l o we r li p o f t he s i l l mus t be 540m m from t he f l o o r . Ra is e a nd s upp o r t t he l e f t [...]
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Страница 1742
P ubl i s he d: 11-May-2 011 T ransfer C ase - Hal fshaft Seal RH I n-v e hi c l e Re pa i r R em ova l 1. Remove t he right -ha nd ha l fs ha ft s e a l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o T rans f e r Ca s e i n t hi s s e ct i o n. JagDocs.com[...]
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Страница 1743
P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase Rear O utput Shaft S eal I n-v e hi c l e Re pa i r Speci al T ool (s) Fla nge hol d i ng t o ol 205-05 3 Fla nge r e move r /ins t a l l e r 204-06 8A Fla nge r e move r /ins t a l l e r bos s 204-26 6 Fla nge r e move r /ins t a l l e r 204-29 5 S e a l e xt ract or 308-37 5 S l i de [...]
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Страница 1744
2. NOT E: Mark t he po s i t i o n of t he d rives haf t in r e la t i o n t o t he dr i v e pi ni o n fl a nge. Re move t wo o ppos i ng d r i v e s ha f t uni ve r s a l j o i nt r e t a i nin g b o lt s . 3. Loos e n t he r emai ni ng dr i ves ha ft uni ve r s a l jo i nt r e t a i ni ng bo l t s . 4. D et a ch t he e ngi ne r o l l res t ricto [...]
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Страница 1745
6. Usi ng s uit ab l e t i e s t r a ps , se cur e t he o ut e r cas i ng of t he d r ive s haf t uni ver s a l j o i nt . 7. CAU TI O N : Make s ur e t h at th e drive s ha f t do e s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s[...]
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Страница 1746
10. NO TE: Make a not e o f t he compl e t e number of t ur n s requi red t o r e m o ve t he co m pani o n f l a nge r e t ai ning nut . • NO T E: Make a no t e o f t he numbe r of de gree s p as t t he l a s t compl e t e r o t a t i on r eq ui red to r e m ove t he compani on f l a nge r e t a i n ing nut . Re move t h e compan i on fl ange re[...]
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Страница 1747
14. Remove t he co mpani o n f l a nge . Rot a t e th e s pe ci a l t o o l a nt i - clo ckwis e . 15. Us i ng t he s pe ci a l t o o l s r e move t he pi ni on o i l s ea l . 16. NO TE: Make s ur e th e v e hi cl e i s compl e t e l y l e vel whe n drai ni ng t he tra nsf e r cas e . Al lo w t h e o i l t o f ul l y drai n i nt o a s ui t abl e co[...]
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Страница 1748
5. Appl y s ea l a nt (C2S 12099) t o t he a r ea of t r a n s fe r ca s e r ea r o ut put f l a nge whe r e s e cur in g nut s e a t s . 6. Ins t a l l the s p e ci a l t o ol to t he co m pa ni o n f la ng e. 7. Appl y s ea l a nt (C2S 12099) t o t he mat i ng f a ce of t he t r a ns f e r cas e r e a r ou tp ut f l a ng e s ecur i ng nut . 8. In[...]
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Страница 1749
9. CAU TI O N : Make s ur e t h at th e drive s ha f t do e s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Cut a nd r emove t he t i e s t r aps s e cur ing t he o ut er cas i ng of t he d r i v e s ha f t uni ver s a l j o i nt . 10. Cut [...]
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Страница 1750
13. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm. 14. W A RNING: Do not wo rk o n or unde r a vehi cl e s uppo r t e d o nl y by a ja ck. Al wa ys s uppo r t t he vehi cl e o n sa f e t y s t a nds . • NO T E: T he l o we r li p o f t he s i l l mus t be 540m m from t he f l o o r . Ra is e a nd s upp o r t t he l e f t [...]
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Страница 1751
P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase Re moval Speci al T ool (s) S l i de ha mm er a da pt e r 100-012-0 3 S l i de ha mm er 100-012 100-012-0 2 S l i de ha mm er s ha f t Ri g ht -hand ha l f s haf t s pl i t t e r 307-442 Ri g ht -hand ha l f s haf t s pl i t t e r ha nd le 307-443 Li nk s ha f t l i mi t e r br a c ket [...]
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Страница 1752
2. D et a ch t he s t e e r i ng col umn. Re mov e a nd di s c a r d t he s t e e r i ng col u m n l ow er r e t a i ni ng b ol t . 3. Loos e n t he s ho ck ab so rber and s pring a s s e mbl y s e cur ing nut s . 4. Remove t he right -ha nd front whe e l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204[...]
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Страница 1753
8. Remove t he s e l e ct o r l eve r cabl e s hi e l d. 9. D et a ch t he s e l ect o r l e ver cab l e bracket . 10. Dis c o nne ct t he s e l e ct o r l eve r cab l e . 11. Dr a i n t he t r a n s mi s s i o n f l ui d . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: T r ans m i s s i on Fl ui d Drai n a nd Re f il l (307-01 B A ut o ma[...]
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Страница 1754
14. Loo s e n t he r e m a i ni ng d r i ves ha ft uni ve r s a l jo i nt r et a i ni ng bo l t s . 15. Det a ch t he eng i ne r ol l res t r i cto r . Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 16. Remove t he e n gi ne rol l r e s t r i ct o r . Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 17.[...]
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Страница 1755
18. Us i ng s ui t a b l e t i e s t r ap s , s e cur e t he o ut e r cas i ng of t he drives haf t uni ver s a l j o i nt . 19. CAUT I O N: Ma k e s ure t hat t he drive sha f t doe s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s[...]
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Страница 1756
22. Loo s e n t he le ft -hand f r ont s ubframe r ea r mount r et a i ni ng bol t . 23. CAUT I O N: Ma k e s ure t he cons t ant ve l oci t y (CV) j o i nt bo o t i s pr ot ect ed. Fa il ur e t o f o l l ow th i s i ns t r uct i on m a y r es ult i n da mag e t o t he CV jo i nt bo o t . Det ach t he l owe r arm f r om t he wh e el knuck l e. 1. R[...]
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Страница 1757
27. Remove t he t r ans fe r ca se sup po r t b rack e t . 28. Remove t he ca t a l y t i c co nverte r mount br acke t r et ai ni ng bo l t s . 29. Remove t he ca t a l y t i c co nverte r mount br acke t t o t rans f er cas e r et a i ni ng b ol t . 30. Remove t he ca t a l y t i c co nverte r mount br acke t r et ai ni ng bo l t . 31. Us i ng t [...]
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Страница 1758
32. Remove t he ca t a l y t i c co nverte r mount br acke t . 33. Remove t he e n gi ne a n t i -r ol l res t r i cto r br acket ret a i ni ng bo l t s. 34. Remove t he e n gi ne a n t i -r ol l res t r i cto r br acket ret a i ni ng nut s . 35. Remove t he e n gi ne a n t i -r ol l res t r i cto r br acket . 36. CAUT I O N: T o p r eve nt da m a [...]
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Страница 1759
37. CAUT I O N: T o p r eve nt da m a ge t o t he t r a ns fe r bo x i nt e r nal s e a l , m a ke s ur e t ha t t he l i nk s ha ft i s no t r et r act e d f ur t he r t ha n 200 mm (7.87 in ches ) f r om t he trans f er cas e. Us i ng t he s p e ci a l t o ol , re t r act t he t r ans f e r cas e l ink s ha ft . 38. CAUT I O N: Ma k e s ure t her[...]
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Страница 1760
42. CAUT I O N: Ma k e s ure t here i s no l os s o f f l ui d from t he t r a n sf e r c a s e . Fai l ure t o fo l l ow t his i ns t ru ct io n may r e s ul t i n d ama ge t o the tra nsf e r cas e . Re move t h e l i nk s ha f t from t he t r a n s fe r cas e . 43. CAUT I O N: Ma k e s ure t here i s no l os s o f f l ui d from t he t r a n sf e[...]
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Страница 1761
P ubl i s he d: 11-May-2 011 T ransfer C ase - Tra nsfer C ase I nst a l l a t io n Speci al T ool (s) Li nk s ha ft l i mit er bracket 307-446 To r que a d a pt e r 303-1069 Li nk s ha ft oi l se a l ins t al le r 205-115 Insta llat ion All v e h icle s 1. CAU TI O N : Make s ur e t h ere i s no l os s o f f l ui d f rom t he t r ans fe r c a s e [...]
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Страница 1762
4. CAU TI O N : Make s ur e t h ere i s no l os s o f f l ui d f rom t he t r ans fe r c a s e . Fai l ure t o fo l l ow t his i ns t ru ct io n may r e s ul t i n d ama ge t o the tra nsf e r cas e . I nst a l l a ne w O -r ing s e a l . 5. CAU TI O N : Make s ur e t h ere i s no l os s o f f l ui d f rom t he t r ans fe r c a s e . Fai l ure t o [...]
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Страница 1763
9. NOT E: Do not t i ght e n t he e ngi ne a nt i -rol l r es t rict or brack e t r et a i ni ng nut s a t t his s t age . I nst a l l t he e n gi ne a n ti -r ol l r e s t r ict or br a c ket ret ai ni ng nut s . 10. NO TE: Do not t ig ht e n t he engi ne a nt i-r o l l r e s t rict o r br acket r e t a in in g bol t s a t t hi s s t a ge . I nst [...]
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Страница 1764
14. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a i ni ng bo l t s. Ti ght e n t o 55 Nm. 15. Ti g ht e n t he cat a l yt i c co nverte r m ou nt br acket ret a i ni ng bo l t . Ti ght e n t o 55 Nm. 16. Ins t a l l t he cat a l yti c converte r mount br acke t t o t rans f er ca s e r e t a i ni ng bo l t . Ti ght e n t o 25 N[...]
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Страница 1765
19. Ti g ht e n t he e ngi ne a nt i -r ol l r e s t r i ct o r brack et s i de ret a i ni ng b o l t s . Ti ght e n t o 35 Nm. 20. Ins t a l l t he cat a l yti c converte r t o cat a l yti c converte r mount br acke t r et a i ni ng b ol t s . Ti ght e n t o 25 Nm. 21. NO TE: Al t e rn a t o r c o ol i ng duct s ho wn removed fo r cl a r i t y. I [...]
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Страница 1766
24. Ins t a l l a n ew ha l f s ha f t s e a l . 25. CAUT I O N: Ma k e s ure t he ha l fs h a ft co ns t a nt vel o ci ty (CV) j oi nt s do no t o ver ar t i cul a t e . Fai l ur e to f o l l o w t hi s i nst r ucti o n may res ul t i n dama ge t o t he CV j oi nt s . Re move t h e ha l fs ha ft s upp o r t s tra p. 26. CAUT I O N: Ma k e s ure t [...]
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Страница 1767
29. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l a t e r et a i ni ng bo l t s . 30. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t o 142 Nm. 31. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo[...]
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Страница 1768
33. Cut a nd remove t he t i e s t raps s e cur i ng t he out e r c a s i ng of t he dr i ves ha f t uni v e rsal j oi nt. 34. Conne ct t he d rives ha f t to t he t r a n s fe r cas e . 35. At t ach t he d rives ha f t uni v ersa l j oi nt . 1. At t a ch t he d r ive s haf t uni ver s a l j o i nt . 2. I ns t a l l ne w drive s ha ft r et a i ni n[...]
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Страница 1769
37. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm 38. Ti g ht e n t o 80 N m. Vehi c le s with ma nual tra nsmission 39. Fi ll t he manual t r ans mis s i o n t o t he co r r ect oi l l e vel . For ad di t io na l i nf o r ma t i o n, r e f e r t o: (308-03 Ma nual T r ans m i s s i on/T r ans axl e ) Tr an sa xl e Dr ai ni[...]
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Страница 1770
Aut o mat ic Trans a xle - JATCO , Ge ne r a l P r o ced ures ). 43. Ins t a l l t he s e l e ct o r l eve r cabl e s hi e l d. Ti ght e n t o 10 Nm. All v e h icle s 44. Ins t a l l t he m uf fl e r in le t pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Muff l e r Inl e t Pi p e - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6[...]
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Страница 1771
49. NO TE: I ns t a ll a new s t e e r i ng col u m n l o wer r e ta i ni ng bo l t . At t a ch t he s t e e r i ng col umn. JagDocs.com[...]
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Страница 1772
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - T o rque Sp eci f i cat ions Descri pti o n N m l b- ft l b- i n Ca ta l yt ic c onve r t er ret a i ni ng s t uds - vehi cl e s wi t hou t di e s e l eng i ne s 9 - 80 Ca ta l yt ic c onve r t er t o e xha ust man i f o ld r et ai ni ng nut s - vehi c l e s wi t ho ut di e se l e ng i ne s A - - Ca t[...]
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Страница 1773
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - E xhaust System Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 2.0L pe t rol e ng i ne I te m P a rt N um be r Des cri pti o n 1 - E xhaus t ha ng er 2 - E xhaus t ha ng er i s ol a t o r 3 - E xhaus t ha ng er i s ol a t o r 4 - E xhaus t ha ng er 5 - E xhaus t ha ng er 6 - E xhaus t ha ng[...]
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Страница 1774
Item Par t N um be r Desc ri pti on 1 — Exhaus t mani f o l d - R/H 2 — Muf fl e r a nd t a i l pi p e a s se m bl y 3 — Exhaus t ha nge r 4 — Exhaus t ha nge r i s o l at o r 5 — Exhaus t ha nge r i s o l at o r 6 — Exhaus t ha nge r 7 — Fr on t muffl er 8 — Exhaus t ha nge r i s o l at o r 9 — Exhaus t ha nge r i s o l at o r 10[...]
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Страница 1775
I te m P a rt Nu mb e r De sc ri pti o n 1 — Cat a l yt ic converte r 2 — Ex hau s t f l e xi bl e pi pe 3 — Ex hau s t han ge r is o l a t or 4 — Fr o nt muff l e r 5 — Ex hau s t han ge r is o l a t or 6 — Muffl e r a nd t ai l p ip e 7 — Ex hau s t han ge r is o l a t or 8 — Ex hau s t han ge r is o l a t or 9 — Ex hau s t han [...]
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Страница 1776
I te m P a rt Nu mb e r De sc ri pti o n 1 — Cat a l yt ic converte r 2 — Ex hau s t han ge r 3 — DPF 4 — Ex hau s t han ge r is o l a t or 5 — Re ar pi pe 6 — Ex hau s t han ge r is o l a t or 7 — Muffl e r 8 — Ex hau s t han ge r is o l a t or 9 — Ex hau s t f l e xi bl e pi pe Al l pe t rol vehi cle s a r e f i t t e d wi t h a[...]
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Страница 1777
DPF co nt r ol s o ft wa r e i ncorporat e d i nt o t he engi ne c o nt r o l m o dul e (ECM) Dif f e rent i a l pr e s s ur e s e n s or The DPF reduce s t he pol l ut i o n ge ne rat e d by di e s e l ve hi cle s b y f i l te r i ng s o ot pa rti cl e s o ut of t he e xhaus t g a s e s . The DPF i s l o cat e d i n t he e xhaus t s ys t e m, down[...]
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Страница 1778
The fi r s t po s t-i nj ect io n o f f ue l bur ns i ns i de t he cy l i nd er, whi ch i ncr ea s e s t he t e mp e rat ure o f t he e xha us t ga s The s e c ond p os t -i nj e ct i o n o f f uel i s i nj e ct e d l a t e i n the po we r s t roke cy cle . The f ue l p a r t l y combus t s i n t he cyl i nde r , but s o m e un-bur nt f uel a l so [...]
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Страница 1779
It e m Pa r t Nu m be r Descri pti o n 1 - H ig h p r es s ur e co nnect i o n 2 - Lo w p r e s s ure co nne cti o n 3 - El e c t r i cal co nne cto r The di f f e rent i a l pr e s s ur e s e nso r i s l o ca t e d i n t h e e ngi ne co mpar t me nt , o n t he l o we r RH si d e o f t he bul khea d. The se ns o r is l o cat ed o n 2 s t ud s a nd [...]
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Страница 1780
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - E xhaust System Dia gn os i s a nd Te s t i ng Over view For i nfo rm at i o n o n t he des cr i pt i on a nd o perat i on o f t he d i e s e l pa r t i cul a t e fi l t e r (DPF) a nd c a t al yt i c conver t e r s y s t e ms: REFER t o : E xhaus t Sy st e m (309- 00 Exha us t S yst e m , De s cr i p[...]
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Страница 1781
DT C Descri pti on P ossi bl e cause Act i on s en s o r f a ul t P 0546 Exhaus t ga s t e mpe r a t ur e s e ns o r c i r cuit h ig h, right -ha nd ba nk, ups t r e a m s e ns or Ex ha us t g as t e mperat ur e s en s o r ci r cuit : s hort ci rc ui t to pow er Ex ha us t g as t e mperat ur e s en s o r f a ul t Ref e r t o t he a p pr ove d d i a[...]
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Страница 1782
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Catalytic C o n verte r2. 0L Duratorq-TDCi / 2.2L Durato rq- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he oi l l e vel i ndi cat o r . 2. Remove t he oi l f il l e r cap. 3. NOT E: Ins t a l l t he o i l f i l le r cap a nd o i l l e ve l i ndi ca t o r t o[...]
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Страница 1783
5. Remove t he ca ta l yt ic convert er t o t ur bo charger r et a i ni ng nut s . Re mov e a nd di s c a r d t he r et a i ni ng nut s . 6. D i s conne ct t he ca t a l yt i c c o nver t e r t e mpe r a t ur e s e ns or e l ect r i cal conne ct or. 7. Remove t he e xhaus t f le xibl e pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o:[...]
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Страница 1784
10. Remove t he ca t a l y t i c co nverte r. Re mov e t he s e cur ing bol t . Re mov e a nd di s c a r d t he gas ke t. Insta llat ion 1. CAU TI O N : Ne ver us e j oi nt i ng compou nd f or wa rd of t he ca t al yti c c on ver t e r . • NO T E: Co at t he ca t a l y t i c convert er s t uds wi t h a nt i -s e i z e grea s e . I nst a l l t he [...]
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Страница 1785
6. Att a ch t he t u r b o charger o ut le t pi pe . 1. Re pos i ti on t he pi pe . 2. Ti g ht e n t he r e t a i nin g cl i p. Ti ght e n t o 4 Nm. 7. Ins t a l l the t ur bocharger out l e t p ip e ret a i ni ng bo l t . Ti ght e n t o 46 Nm. 8. Ins t a l l the e xha us t f l e xib l e pi p e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t[...]
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Страница 1786
11. NO TE: Re move t he o i l f i l l e r cap and oi l le vel i nd i cat o r . I nst a l l t he e n gi ne cove r. 12. Ins t a l l t he oi l f il l e r cap . 13. Ins t a l l t he oi l l e vel i ndi cat o r . JagDocs.com[...]
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Страница 1787
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Catalytic C o n verte r LH 2.0L N A V 6 - AJV6 / 2.5L NA V6 - AJV6/3. 0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: B[...]
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Страница 1788
7. Remove t he f r ont pi p e . 8. Remove t he t he r mos t a t ho us ing t o o i l co ol e r coo l an t pi pe. 9. Remove t he ca ta l yt ic convert er he a t s hi e l d l o we r r e t ai ni ng bo l t . 10. Lowe r t he vehi c l e . 11. Det a ch a nd r e po s i t i o n t he wi ring ha rnes s e s . 12. Remove t he a i r cl ea n e r r e t a i ni ng br[...]
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Страница 1789
13. Det a ch a nd r e po s i t i o n t he r adi a t o r i nl e t co o l a nt pi p e . 14. Remove t he ca t a l y t i c co nverte r he a t s hi e ld . 15. Remove t he ca t a l y t i c co nverte r. Dis car d t he ret a i ni ng nut s . 16. Remove t he HO 2S. 17. Remove a nd di s car d t he c a t a l yt i c conver t e r r e t ai ni ng s t uds . JagDocs[...]
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Страница 1790
18. Remove a nd di s car d t he se a li ng r i ng. Insta llat ion 1. CAU TI O N : Ne ver us e j oi nt i ng compou nd f or wa rd of t he ca t al yti c c on ver t e r . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ins t al l a ne w s e a li ng r i ng. 2. Ins t a l l new cat a l yti c co nv e r t e r r e t a ini ng s t u ds . Ti ght e [...]
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Страница 1791
5. Tig ht e n t o 10 Nm. 6. Tig ht e n t o 6 Nm. 7. Tig ht e n t o 10 Nm. 8. Tig ht e n t o 55 Nm. 9. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Ti ght e n t o 55 Nm. JagDocs.com[...]
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Страница 1792
10. Ti g ht e n t o 25 N m. 11. NO TE: Fo r N AS ve hi cle s o nl y. I f r e qui red, ca r r y o ut a l ong dr ive cycle . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: P o we r t r ai n Co nt rol Mo dul e (PCM) Lo ng Dr i ve Cyc l e S e l f -Te s t ( 303-14A El e c t r on ic Engi ne Cont r ol s - 2.0L NA V6 - AJV6/2.5L NA V 6 - AJV6/3.0L [...]
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Страница 1793
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Catalytic C o n verte r RH2.0L NA V 6 - AJV 6/ 2.5L N A V6 - AJV6 / 3.0L NA V 6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s ubfr a me. Fo r a d di t i o nal i nfo r mat i o n, refe r to For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L[...]
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Страница 1794
6. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Re move a nd di s ca r d t he r e t a i ni ng nut s . 7. Remove and di s card t he r et ai ni ng s t uds . 8. Remove t he HO 2S . 9. Remove and di s card t he s e a l i ng ring . Insta llat ion 1. CAU TI O N : Ne ver us e j oi nt i ng compou nd f or wa rd of t he ca t al yti c c on ver t e r . To[...]
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Страница 1795
2. Tig ht e n t o 40 Nm. 3. Ins t a l l new r et a i ni ng s t uds . Ti ght e n t o 9 Nm. 4. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . • NO T E: Make s ur e t ha t t he ret a i ni ng nut s a re t i ght e ne d t wi ce i n t he s eq ue nce sho wn. Ti ght e n i n t he s e q uence s ho wn t o 25 Nm. 5. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i [...]
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Страница 1796
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Diesel Particul ate Filter (DPF ) Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. D i s conne ct t he di es e l p[...]
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Страница 1797
6. Remove t he di es e l pa r t i cul a t e f i l t er t o f l e xib l e pi pe ret a i ni ng n ut s . Re mov e a nd di s c a r d t he gas ke t a nd n uts . 7. Remove t he di es e l pa r t i cul a t e f i l t er. Re mov e a nd di s c a r d t he gas ke t a nd n uts . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e [...]
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Страница 1798
2. Tig ht e n t o 46 Nm. Ins t al l a ne w ga s k e t a nd nut s. www.JagDocs.com JagDocs.com[...]
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Страница 1799
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Diesel Particul ate Filter (DPF ) Diff erential Pressu re Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r cl ea ne r ou tl et pi pe. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r Out l e t P i pe (303-12B I nt a ke Ai r Di s t ribut i o n a nd Fi [...]
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Страница 1800
6. NOT E: Not e t h e o r i e nt a t i o n o f t he DPF di ff e r e nt i a l pres su r e hi gh-pr es s ur e and lo w-pres s ure ho s e s a nd make sure t hey a re i ns t a l le d i n th e s a me p os i t i on . Di s conn ect t he DP F di f fe rent i a l p r e s s ur e s e ns o r hi gh-pr es s ure a nd l ow -pr es s ur e ho s e s . 7. Remove t he DP[...]
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Страница 1801
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - E xhaust Flexible Pipe2.0L Durato rq- TDCi /2 .2L Durato r q- TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k[...]
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Страница 1802
2. Tig ht e n t o 46 Nm. Ins t al l a ne w e xha us t f l e xib l e pi p e ga s ket a nd nut s . JagDocs.com[...]
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Страница 1803
[...]
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Страница 1804
1. CAU TI O N : The e xhaus t hange r is o l a t or s a r e cons t r uct e d o f a s pe ci a l mat e r ia l . Us e onl y t he cor r e ct s pe cif ica t i o n e xhaus t ha nge r is o l a t or s . • NO T E: Check t he e xhaus t ha nge r i s o l a t o r s f or da mag e o r fa t i gue . In s t a l l new e xhaus t ha nge r i s ol at o r s i f r e qui [...]
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Страница 1805
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Front Muffl er2. 0L NA V6 - A JV6 /2. 5L NA V 6 - A JV 6/3.0 L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 100-01 Id e nt i fi cat i o n Cod e s . 2. Loos [...]
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Страница 1806
6. D et a ch t he f ront muff l e r hange r i s o l a t o r s . 7. Remove t he f r ont muff l e r. Loo s e n t he f ront muffl e r cla mp ret a i ni ng nut s . Insta llat ion Vehi c le s with 2.5L or 3.0L engine 1. CAU TI O N : The e xhaus t hange r is o l a t or s a r e cons t r uct e d o f a s pe ci a l mat e r ia l . Us e onl y t he cor r e ct s[...]
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Страница 1807
3. CAU TI O N : The e xhaus t hange r is o l a t or s a r e cons t r uct e d o f a s pe ci a l mat e r ia l . Us e onl y t he cor r e ct s pe cif ica t i o n e xhaus t ha nge r is o l a t or s . • NO T E: Check t he e xhaus t ha nge r i s o l a t o r s f or da mag e o r fa t i gue . In s t a l l new e xhaus t ha nge r i s ol at o r s i f r e qui [...]
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Страница 1808
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler and T ailpipe2.0L Duratorq-TDCi/2.2L Duratorq-TDCi (110kW/150PS) - Pu ma, 2.0L Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a n[...]
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Страница 1809
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler and T ailpipe2.5L NA V 6 - A JV 6/3.0 L N A V6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. NOT[...]
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Страница 1810
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler In let Pipe2. 0L NA V6 - A JV6 /2. 5L NA V 6 - A JV 6/3.0 L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he f r ont whe e l and t i r e. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i o n 204-04 W he e l s a nd Ti r e s . Vehi c l[...]
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Страница 1811
6. D et a ch t he muff l e r . S la cken t he m uf fl e r r et a i ni ng cl a mp nut s . All v e h icle s 7. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Re move t h e muff l e r i nl e t p ip e . 8. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Re move t h e e xhaus t hea t s hi e l d. Insta llat ion All v e h icle s 1. NOT E: 2.5L a nd 3[...]
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Страница 1812
2. NOT E: 2.5L a nd 3.0L s h own, 2.0L s i mi la r . Ti ght e n t o 55 Nm. Vehi c le s with 2.0L engi n e 3. Tig ht e n t o 55 Nm. 4. Tig ht e n t o 55 Nm. Vehi c le s with 2.5L or 3.0L engine 5. NOT E: Ins t a l l a new ga s ket . Ti ght e n t o 55 Nm. JagDocs.com[...]
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Страница 1813
6. Tig ht e n t o 55 Nm. 7. Tig ht e n t o 10 Nm. JagDocs.com[...]
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Страница 1814
P ubl i s he d: 11-May-2 011 E xhaust Sys tem - Muffler In let PipeVehicles With : Diesel Particula te Filter (DPF ) Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n).[...]
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Страница 1815
2. Tig ht e n t o 55 Nm. JagDocs.com[...]
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Страница 1816
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Gen eral S p ec if ic a t ions I te m Speci fi cati on Fue l t a nk capa ci t y 61.5 l trs T o rque Sp eci f i cat ions Descri pti o n Nm l b-ft l b-i n Fue l t a nk s e nder uni t l ock r ing s 70 52 - JagDocs.com[...]
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Страница 1817
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 2.0L e ngi ne I te m P art Nu mber De sc ri pti on 1 — Fuel t a nk fi l l er pi pe 2 — I nerti a f ue l s hut of f (I FS ) s wi t ch 3 — Fuel p ump 4 — Fuel f il t e r 5 — Fuel t a nk The mechani ca[...]
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Страница 1818
The e l e ct ric t ur b i ne fu e l pump, whi ch o pe rat e s i n a f u e l r es ervoir , ha s a n i nt e g r al t o p pl a t e f or t he e xte rn al p i pe wor k an d e l ect r i cal conne ct ors. T he pump is s e cur ed t o t he f ue l t a nk by a s crew-on pl a s t i c cl o s u r e r ing. Two rol l o ver val ves a r e conne ct e d by a hos e whi[...]
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Страница 1819
6 — Fue l t rans f e r pu m p (j e t p ump ) modul e The e l e ct roni c ret ur nl es s f ue l s ys t e m u ti l i ze d ha s t he f ol l o wi ng a dvant a ge s : r e duced fue l t a nk va po r . r e qui res l e s s e l e ct r ica l p o wer. do es not req ui r e a f ue l ret ur n l i ne. The i nt e ll i ge nc e o f t hi s s ys t e m i s co nt a i [...]
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Страница 1820
It e m Pa r t Nu m be r De scr i pti on 1 - Fuel t a nk f i l l e r p i pe 2 - Fuel f i l t er 3 - S e n der uni t 4 - Fuel t a nk The fue l t ank i s co nst r ucte d of h i g h de nsi t y po l yt hyl e ne a nd i s l o c a t e d un dernea t h t he ve hi c l e be l o w t he rea r pa s s e nge r s e a t . T he t a nk i s r e t a i ne d b y t wo s upp[...]
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Страница 1821
* * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. 3. If a n obvi o us cau se fo r an ob s e rv e d o r r epo[...]
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Страница 1822
1 2 3 4 1 2 1 2 1 1 2 3 4 1 1 2 1 1 Pi n Nu m be r C i r cu i t F u nc ti on C i r cui t Col or 2 Gr ound Bl a ck 3 Fue l pump ground Y e l l ow 4 T hr ot t l e s c reen Bl a ck/ gr ee n 5 Fue l pump s cr e e n W h i t e 7 E CM m oni t o r o ut put W hi t e 9 B a t t e r y p o s i t i ve Br o wn/gr ee n 10 Fue l pump po s it i ve Re d PINPOIN T TE [...]
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Страница 1823
2 1 2 3 4 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 3 4 Meas ur e t he res is t a nce b e t we e n t h e f ue l pump co nt roll e r CA105 p i n 2, and GRO UN D. I s t he r es i s t a nce l e s s t ha n 0. 5 O hm? Ye s REPAI R t he ci r cui t b e t we en t he f ue l pump c o nt r ol l e r CA105 pi n 2, (B) and GR O U ND. CLEA R DTC. TEST t he s ys t em [...]
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Страница 1824
1 2 1 2 3 4 1 2 3 1 2 Is t he vol t a ge gr e a t e r t han 10.5 Vo l t s ? Yes GO t o B 2 . No GO t o B 3 . B2: C HEC K T HE GR O UND SUPP LY T O T HE F UEL T ANK ELECT R IC AL CO NNECT OR S wit ch t he i g ni t i o n t o t he O FF p os i t i on. Meas ure t he r es is t a nce a t t he fue l ta nk e l ect r i cal co nnect o r be t we e n CA 005 pi [...]
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Страница 1825
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Pressure C heck Gene ral P r ocedures • NO T E: T hi s p rocedur e i s f o r t he i nst a l l at io n of t he a d a pt o r i nt o t he fue l l i ne d ue t o t he r e m ova l o f t he s c hr a ede r va lve f r o m th e fue l li ne . 1. W ARN INGS : P l a ce t he ve[...]
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Страница 1826
6. Ins t a l l the f uel p res s ur e g auge . 7. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). 8. Car r y out t he f ue l s yst e m pr e s s ure check. For a ddi ti ona l i nf o r m a t i o n, r [...]
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Страница 1827
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Syste m Pressure Release Gene ral P r ocedures R el ease 1. W ARN INGS : Do no t s moke , carr y l ig ht e d to b a c co o r an o p e n f l a me o f a ny t ype whe n wo r king on o r nea r an y f uel rel a t e d co mpone nt s . Hi ghl y f l a mmabl e vapors a r e a l wa y s[...]
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Страница 1828
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Tank D raini ng2.0 L D uratorq- TDC i/2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Gene ral P r ocedures Speci al T ool (s) Fuel s uppl y l i ne a da pt o r 310-1 31 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge No Sm ok i ng s i gn s[...]
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Страница 1829
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Fu el Tank D raini ng2.0 L N A V6 - AJV6 / 2.5L NA V6 - A JV6 / 3.0L N A V6 - AJ27 Gene ral P r ocedures Speci al T ool (s) Re move/Re fi t fue l p ump/ s e nd er l o ck i ng nut 310-072A 2.0 L veh icle 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd [...]
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Страница 1830
Af t e r car r yi ng o ut repai r s , t he f ue l s y s t e m mu s t b e che cked vi s ua l l y fo r l ea ks . F a i l ur e t o fo l l o w t he s e i ns truc t i o ns may res ul t i n pe rsona l inj ur y. Di s conn ect t he ba tt e r y ground ca bl e . Fo r a ddi t i ona l i nf o r m at i o n, r ef er t o S ect i on 414-01 Ba t t e r y, Mount i ng [...]
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Страница 1831
7. Remove t he f uel t r ans fe r pump. Dis conne ct t he cros s o ver pi pe s Re mov e a nd di s c a r d t he O -r ing s e a l . 8. D i s conne ct t he e l ect r i cal conne ct o r. 9. D et a ch t he e l e c t r i cal co nne ct or. 10. Dis c o nne ct t he f uel s u ppl y pi p e . 11. Us i ng t he s pe ci a l t o o l , r e move t he l o ck i ng rin[...]
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Страница 1832
12. CAUT I O N: Ma k e s ure t he fl oa t or a rm are no t da ma ged whi l e r e m o ving th e f ue l pump modul e . Guide t he f u e l pump modul e t hr o ug h t he a perture. 13. CAUT I O N: Ma k e s ure d a mage t o t he fue l c r o s s o v e r pip e s do e s not occur . Guide t he cros s ove r pi pe s t hr ough t he a pe r t ur e . 14. Remove t[...]
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Страница 1833
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Quic k Releas e Co upli ng - Push C o nnect Gene ral P r ocedures Disc onn e ct 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Fue l Va p or s " s i gns a b ou t th e ve hi cle . Be f o r e a ny wo r k i s ca r r i[...]
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Страница 1834
5. D i s conne ct t he f uel l i ne q ui ck r e l e a s e coupl i ng. 1. P r es s t he fue l li ne qui ck rel e as e coupl i ng l o ck i ng t a ngs . 2. Dis con nect t he f ue l l i ne q ui ck r e l e a s e co upl i ng. 6. D i s conne ct t he f uel l i ne q ui ck r e l e a s e coupl i ng. P r e s s t he f ue l l i ne q ui ck r e l ea s e co upl i n[...]
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Страница 1835
9. Rel e as e t he f uel l i ne qui ck rel e a s e coupl i ng. P r e s s t he f ue l l i ne q ui ck r e l ea s e co upl i ng l o cking r e l e a s e co ll ar. 10. Dis c o nne ct t he f uel l ine qui ck rel e a s e coup li ng. 11. Us i ng a s uit a bl e Fl a t -bl ad e d s cr ewd river r el e a s e t he fue l l i ne q ui ck r el e a s e coupl i ng s[...]
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Страница 1836
C onne ct • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t ype whe n wo rk i ng on o r ne ar an y f uel rel a t ed com po ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre se nt a nd m a y i g ni t e . Fa i l ur e t o f o l l ow t he s e i nst r uct i ons may res ul t i n p e r s o na l i njur[...]
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Страница 1837
5. CAU TI O N : Make s ur e t h e fue l l i ne cl i cks i nt o pl ace w hen i ns t a l l i ng th e l i ne . T o make s ur e t ha t t he f ue l l i ne i s ful l y s e at e d , pul l o n t he l i ne . I nst a l l t he f ue l l i ne q uick r e l e as e cou pl i ng. 6. NOT E: Make s ure t he col l a r o n t he fue l l i ne is i ns e rte d ful l y int o[...]
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Страница 1838
P ubl i s he d: 11-May-2 011 Fuel System - Gen eral Info r ma tio n - Spring Loc k C ou plin g s Gene ral P r ocedures Speci al T ool (s) S pr ing Lo ck Co upl e r Too l o r E qui val e nt 23-040 D isco nn e ction 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i [...]
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Страница 1839
4. Ins t a l l the s p r i ng l ock co upl i ng t oo l . P la ce s ui t a b l e a bs o rb e nt mat e r i al be lo w t he pi pe t o col l e ct f ue l s pi l l ag e 5. Clo s e a nd pus h t he s p r i ng l o ck coupl i ng t o o l in to t he o pe n s i d e of t he cage . 6. S e pa r at e t he fi t t ing . 7. Remove t he s p r i ng l o ck coupl i ng t o[...]
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Страница 1840
1. Ins pect a nd cl e a n bo t h coupl i ng e nds . I ns t a l l ne w O -r ing s an d g a r t e r s p r i ngs if ne ces s a r y. 2. F i t t he ma le f i t t i ng i nt o t he f e mal e e nd a nd pus h unt i l t he ga r t e r s pring s na ps over t he fl a r e d e n d o f t he mal e f i t t i ng. 3. M ake s ure t he coupl i ng i s e nga g e d by pul [...]
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Страница 1841
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b-i n Fue l t a nk s u pport s t r ap r et ai ni ng b o l t s 25 18 - Fue l pu m p modul e l ocking ring - v e hicl es wi t h 2.5L o r 3.0L e ngi ne (non f e de ral mar k e t vehi cl e s ) 70 52 - Fue l pu m p modul e l ocking ring - v e hi[...]
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Страница 1842
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank a nd Lin es Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s wi th 2.0L e ngi ne It e m P a rt N um be r De scri pt i on 1 - Fue l pump modul e 2 - Fue l t a n k 3 - L o we r fu e l t a nk f i l le r pi pe ret a i ni n g nut 4 - U pp e r f ue l t a nk f i l le r pi pe ret a i ni ng [...]
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Страница 1843
Item Pa rt Nu m ber De scr i pti on 1 - Fue l l e ve l se n s o r 2 - Fue l t a nk 3 - Fue l t a nk f i l l e r pi p e 4 - Fue l t a nk f i l l e r pi p e brea t he r hos e 5 - Fue l t a nk he a t s hi e l d 6 - Fue l t a nk s up port s t raps 7 - Fue l t a nk s up port s t rap i ns ul a t or 8 - Fue l fi l t e r Ve hi cl e s wi th 2.5L or 3.0L e n[...]
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Страница 1844
I te m P a r t Nu m be r Des cri pti o n 1 — Fue l f i l le r ca p 2 — Fue l t a nk f i ll e r pi pe 3 — Fue l t rans f e r pump 4 — Fue l t a nk 5 — Fue l t a nk s uppo rt s t raps 6 — Fue l f i l te r 7 — Fue l pump modul e 8 — Fue l t a nk p r es s ure s e ns o r (Fed e ral market vehi cl e s onl y) Fu el Tan k The fue l t ank i [...]
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Страница 1845
Fu el Tan k Filler Pi pe The fue l t ank fi l l e r pi pe i s o f a s t e e l con st r uct i o n a nd i s r e t a i ne d t o t he vehi cl e by mea n s of t hree r e t a i ni ng nut s, o ne ret a i ni ng t he fi l l er ne ck t o t h e bo d y a nd t wo nut s re t a i ni ng t he f i ll er pi pe t o th e ve hi cle chas s i s . The f ue l t a nk f i l l[...]
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Страница 1846
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank a nd Lin es Dia gn os i s a nd Te s t i ng Insp ection a nd verif ica tion 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual i ns pecti o n, vehi cl es wit h petrol engi nes Mecha[...]
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Страница 1847
Ve hi cl e s wi th di ese l engi ne onl y. Do no t i nt e r change fue l i nj e ct ors . Improper i n je ct o r i ns t al l a t i o n ca n caus e mi s fi r e s , po or r unni ng a nd s e vere e ngi ne da mag e. Make s ur e tha t a ny pr ot ect i ve clo t hi ng worn i s c l e a n and made from l i nt -fr e e no n-fl o cking mat e r i a l . Fa i l ur[...]
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Страница 1848
Sym ptom P ossi bl e s ource Acti on Di ff i cul t t o s t a rt hot Inj ect or l e a k Fuel t empe rat ure s ens o r IAT s e ns or MAF s e ns o r Engi ne c o ol a nt te m pe r a t ur e (ECT) s ens o r Purge val ve Fuel pu m p Igni t i on s ys te m EG R val ve s t uck op e n For fue l inj e ct o r te s t s , REFER t o: Fue l Charging a nd Co nt r o [...]
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Страница 1849
Sym ptom P ossi bl e s ource Acti on c a ni s t e r S no w o r i ce pa ck around th e ca ni s te r o ut le t or fi l t er Fue l s m e l ls i n/around t he vehi c l e Fil l er ca p i ncorr e ct l y f i t t e d Lea ks f r om j o i nt s Lea ks f r om mod ul e s e a l s Lea k f r o m i nl et /out l e t pi pe s a t p ur ge va l ve Ino pe r at i ve pu r [...]
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Страница 1850
1 2 3 DT C C ondi ti on Possi bl e s ource Ac ti on P 0441 Evapo r at i ve e mi s s i o ns s ys t e m, in c orr e ct p ur ge f l o w Ca ni s t er purg e pi p e ; r e s t rict ed, l e aki ng o r di sco nne ct ed Ca ni s t er vent r e s t r i ct e d Ca ni s t er purg e pi p e s t o e ngi ne ; r es t ricte d, l e aki ng o r di s conne c t e d Ca ni s [...]
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Страница 1851
1 2 1 1 1 FT06, p i n 02 (B ) and GROU ND. FT06, p i n 04 (B ) and GROU ND. Ve hi cl e s wi th 2.0 L pet r ol ; CA415, p i n 04 (B) a nd GROU ND. Ve hi cl e s wi th 2.0 /2.2 L di e s el e ngi ne s ; CA415, p i n 04 (B) a nd GROU ND. I s t he r es i s t a nce gr ea t e r t ha n 5 oh m s ? Ye s REP AIR t he hi gh r e s i s t a nce ci rcu i t . Fo r a[...]
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Страница 1852
1 1 1 2 3 1 1 2 F06, pi n 05 (W B) a nd GRO UN D. I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t ci r cuit . For a ddi t i o na l i nfo rm at i on, ref e r t o t he wiring di a g rams. CL EAR t h e DTC, t e s t t he s yst em f o r no r mal o p e r at i o n. No GO t o A 6 . A6 : CHEC K T HE FUEL LEVEL SEN SOR RAN G[...]
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Страница 1853
1 2 3 4 1 2 1 2 3 4 5 6 7 8 1 No GO t o B4 . B4: C HEC K T HE PO WER SUP PLY CIRC UIT T O T HE F UEL PUMP Re conne ct t he f uel pump modul e conne ct o r , CA105. Dis conne ct t he fu e l pump co nnect o r: Ve hi cl e s wi th 2.5/3.0 L e ng ine , RO W ; FT02. Ve hi cl e s wi th 2.5/3.0 L e ng ine , U S A; FT06. Tur n t he i gni t i o n s wi t ch t[...]
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Страница 1854
2 3 4 1 2 3 4 5 1 2 Mak e s ure t he gea r s e le ct o r i s i n t he NEUT R AL pos i t i on f or ve hi cle s f i t t e d wi th manual t r ans mis s i on , P AR K po s i t i o n fo r vehi cle s fi tt e d wi t h aut o mat i c tran smi s s i o n. S t a r t t he e ngi ne a nd a l l o w t o i dl e . W hi l e t he e ngi ne i s i dl i ng, d i s co nnect [...]
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Страница 1855
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Filter2.0L Du rat o rq-TDCi/2. 2L Duratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ha nd P r e s s ur e Pu m p wi t h A da pt e r Kit 310-110 R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or ope n f l a me o f any t yp[...]
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Страница 1856
4. D i s conne ct t he f uel f il t e r t o f uel pump f u e l s uppl y l i ne f r om t he fu e l f i l t e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). Ins t al l a b l a nking pl ug t o t he f u e l[...]
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Страница 1857
3. NOT E: Make s ure t ha t t he ha nd p r i mer arr o w i ndi ca t i ng t he fue l f l o w i s poi nt i ng t o wa rds t he fue l f i l t er. I nst a l l t he ha nd p r e s s ure pump s p e ci a l t oo l b et we e n t he fue l fi lt e r and t he fue l f i l t e r fue l s uppl y l i ne . 4. NOT E: O nce t he ha nd pr e s s ur e pump s pe ci a l t o [...]
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Страница 1858
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Filter2.0L N A V6 - AJV6/2.5L NA V 6 - A JV6/3.0L N A V6 - A J2 7 Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i gn s a bo ut t he ve hi cl e . Do no t s m[...]
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Страница 1859
Insta llat ion 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or ope n f l a me of a ny t ype whe n wo r king on o r nea r an y f uel rel a t e d co mpone nt s . Hi ghl y f l a mmabl e vapors a r e a l wa y s pr es ent a nd may i gni t e . Fai l ur e t o fo l l o w t he s e in s t ruc t i o ns may r e s ult i n pers o nal i njur[...]
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Страница 1860
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender2 .0L NA V 6 - A JV 6 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s [...]
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Страница 1861
5. Remove t he f uel l e vel s e nder. Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre se nt a nd m a y i g ni t e . Fa i l ur e t o f o l l ow t he s e i nst[...]
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Страница 1862
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender2 .0L Duratorq-TDC i/2. 2L Duratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne [...]
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Страница 1863
Do not ca r ry or o perat e c e l l ul a r pho nes w he n work ing o n o r ne a r a ny f ue l r e l at e d co mpo nent s . Hi ghl y f l a mm abl e vapo rs a r e a l wa y s pr es e nt an d may i gni t e . Fa i l ure t o fo l lo w t he se in s t ruc t i o ns may r e s ul t i n p ers ona l i nj ur y. Th is proc e dur e i nvol ve s fue l h a ndl i ng. [...]
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Страница 1864
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender LH2.5L NA V6 - AJV6 / 3.0L NA V6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a m[...]
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Страница 1865
5. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Re move t h e fu e l l e ve l se n de r a nd h arnes s . Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl a mm a b l e vapo r s are a l ways pre s[...]
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Страница 1866
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Sender R H2.5L N A V6 - A JV 6/3. 0L NA V6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s . Hi ghl y fl [...]
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Страница 1867
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel L ev el Senso r2.0L Durato rq- TDCi/2.2L D uratorq- TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re move/In st a l l f ue l pump/trans f e r pum p l o ck i ng r i ng 310-127 R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or[...]
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Страница 1868
4. D et a ch t he t o p o f t he fue l l e ve l s ens or . 5. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e r e m o ving th e f ue l l e v e l s e ns o r. Re move t h e fu e l l e ve l se n s o r . 1. Ro t a t e t he l o we r pa r t o f t he fue l le vel s e ns o r . 2. Re move t he f ue l l e ve l se ns o r . Re mov e a[...]
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Страница 1869
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Pump Mo dule2.0L N A V6 - AJV6 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re move/In st a l l f ue l pump/trans f e r pum p l o ck i ng r i ng 310-072A R em ova l • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i [...]
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Страница 1870
5. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e r e m o ving th e f ue l pump modul e . Re move t h e fu e l pump modul e . 1. Ro t a t e t he l o we r pa r t o f t he fue l pump modul e . 2. Re move t he f ue l pump modu le . Re mov e a nd di s c a r d t he s e a l . Insta llat ion 1. W ARN INGS : Do no t s moke o r ca[...]
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Страница 1871
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel Pump Mo dule2.5L N A V6 - AJV6 / 3.0L NA V6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cking r i ng (Non fe d e r al mar ket ve hi cl e s onl y) 310-0 72A Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cki[...]
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Страница 1872
3. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Det ach t he e l e ct r i ca l conne cto r . 4. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Di s conn ect t he fu e l s uppl y pi p e . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: Q ui ck Re l ea s e Co upl i ng - P us h Conn ect (310-00 Fuel S ys te m - Ge neral I nf orm at [...]
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Страница 1873
8. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Re move t h e fu e l pump modul e a nd cr os s ove r pi pe s . Re mov e a nd di s c a r d t he O -r ing s e a l . 9. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Re move t h e fu e l t ank. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o: Fue l Ta nk - 2. 5L NA V6 - AJV 6/3.0L NA V 6 [...]
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Страница 1874
13. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Det ach t he f uel p ump m o dul e f la n ge f rom t he f uel pump mo dul e ba s e . 14. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e l e ct rica l conne ct o r . 15. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e l e ct rica l conne ct o r . 16. Det a ch[...]
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Страница 1875
18. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he fu e l cr o s s ove r pi pe f r om t he fue l p ump modul e b a s e . 19. CAUT I O N: Ma k e s ure t he fl oa t or a rm are no t da ma ged whi l e r e m o ving th e f ue l pump modul e . • NO T E: Fed e ral market vehi cl e s onl y. Re move t h e fu e l pump modul e . Re mov e [...]
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Страница 1876
1. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e in s t a l l in g t he f ue l p ump mod ul e . • NO T E: Fed e ral market vehi cl e s onl y. • NO T E: Make s ur e t he f ue l pump modul e is corr e ct l y o r i en t a t e d . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ins t al l a ne w O -r i ng s [...]
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Страница 1877
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank2.0L N A V6 - A JV 6 Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : P l a ce t he ve hi cl e i n a we l l v e nt il a t e d, quarant i ne d a rea a nd a r r ange No S m ok i ng/P e trol Fu mes s i gn s a bo ut t he ve hi cl e . Be f o r e a ny wo r k i s ca r r ie d o u[...]
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Страница 1878
7. D i s conne ct t he f uel f il t e r l i ne qui ck rel e a s e coupl i ng. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). 8. D i s conne ct t he f uel f il t e r l i ne qui ck rel e a s e coupl i ng. For[...]
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Страница 1879
12. NO TE: An as s i s t a nt w i l l be req uir e d to r e move t he fu e l t a nk. Re move t h e fu e l t ank. Re mov e t he f ue l t a nk s uppo rt s t raps . Insta llat ion • W ARNINGS : Do not s moke o r car r y l i ght e d t ob a cc o or an o pe n f l ame o f a ny t ype whe n wo rk i ng o n o r nea r any f ue l r e l a t e d compo ne nt s .[...]
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Страница 1880
4. Connect t he e va porat i ve e mis s i on ca ni s t er ho s e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). 5. Connect t he f ue l f il t e r l i ne qui ck rel e a s e coupl i ng. For a ddi ti ona l i[...]
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Страница 1881
10. At t ach t he wi r i ng harnes s gr omm e t . 11. Ins t a l l t he r e ar s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i o n). 12. Conne ct t he b a t te r y g r o und cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t[...]
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Страница 1882
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank2.0L D urato rq - T DCi/2. 2L Duratorq-TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : P l a ce t he ve hi cl e i n a we l l v e nt il a t e d, quarant i ne d a rea a nd a r r ange No S m ok i ng s i gns abo ut t he v e hi cl e. Do not s moke [...]
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Страница 1883
6. D et a ch t he brea t he r ho se from t he fue l t ank. 7. NOT E: Not e t h e o r i e nt a t i o n o f t he fue l t a nk f il l e r pi pe t o f uel t a nk hos e r e t a i ni ng cl i p b e fo re l o o s e ni ng. Lo o s e n t he f uel t a nk fi l l er pi p e t o fu e l t a nk ho s e ret a i ni ng cl i p. 8. NOT E: An a s s i s t a nt wi ll b e r e[...]
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Страница 1884
1. NOT E: An a s s i s t a nt wi ll b e r e qui r ed t o i ns ta l l t he f uel t a nk. • NO T E: Make s ur e t he f ue l f i l l e r pi pe ho s e i s conne c t e d t o t he fue l t a nk a s it i s i ns t al l e d. I nst a l l t he f ue l t ank. Ins t al l t he f ue l t a nk s u pport s t raps . Ti ght e n t o 25 Nm. 2. NOT E: Make s ure t he f u[...]
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Страница 1885
6. Lowe r t he vehi cl e . 7. F i l l t he fu e l t ank w it h fue l . 8. Connect t he e l ect r i cal co nnect o r. 9. Att a ch t he wi r i n g ha r ne s s g r omm et . 10. Ins t a l l t he r e ar s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Di s a s s embl y a nd As s e m[...]
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Страница 1886
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank2.5L N A V6 - A JV 6/3.0 L N A V6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l • W ARNINGS : P l a ce t he ve hi cl e i n a we l l v e nt il a t e d, quarant i ne d a rea a nd a r r ange No S m ok i ng/P e tro[...]
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Страница 1887
6. D et a ch t he e l e c t r i cal co nne ct or. 7. D i s conne ct t he e l ect r i cal conne ct o r. 8. Usi ng a s ui t a bl e s uct i on devi c e dr a i n t he f uel t a nk fi l l e r pi pe . 9. NOT E: To pr e vent t he ve hi cl e be coming uns t a bl e whe n t he f ue l t a nk ha s bee n r emove d, i ns t a l l t h e ve hi cle t ie down s t r a[...]
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Страница 1888
13. Remove t he a xl e as s e m bl y rea r r e t ai n in g b ol t . 14. Remove t he a xl e as s e m bl y f r ont ret a i ni ng bol t s . 15. Us i ng t he s pe ci a l t o o l , l owe r the a xle a ss e mbly a pproximat e l y 75 mm (2.95 i nches ) . 16. Ins t a l l t he cha in s u ppl i e d wi t h t he s pe cia l t oo l HT J1200- 2 t o t he a xle a s[...]
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Страница 1889
18. At t ach t he s e cur ing s t r a p s upp li e d wi t h t he s pe cia l t oo l HT J1200-2 t o t he r ea r t owi ng e ye t hr e a d a nd s uppo r t t he rea r of t he a xl e a s s e m bl y. 19. Remove t he s pe ci a l t o o l . 20. NO TE: No t e t he or i e nt a t i o n of t he f ue l t a nk f i l l e r pi p e t o f ue l t ank hos e r e ta i ni [...]
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Страница 1890
23. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Di s conn ect t he e vapo r at i ve e mi s si o n cani s t e r cl o s e val ve e l e ctrica l conne ct or. 24. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Det ach t he e va porat i v e e mis s i o n ca ni s te r pur ge ho s e f r om t he fue l t a nk r e t a i ni ng cl i ps . 25. CAUT I O N: U s[...]
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Страница 1891
28. NO TE: Fe d e r al mar ket ve hi cl e s o nly. Us i ng t he s p e ci a l t o ol , l ow er t h e f ue l t a nk a ppr o x i mat e l y 100 mm (3.94 i nche s ). Det a ch t he fue l fi ll er pi pe ho se from t he fue l t ank. Ins t al l bl a nki ng pl ugs t o t he f ue l t a nk a nd f ue l f il l e r pi pe ho s e . 29. NO TE: No n f e de r a l ma r [...]
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Страница 1892
33. W A RNING: T he f u el t a nk c a nno t be dr ai ne d i n ve hi cl e . Due t o t he hea vy we i ght , make s ur e t ha t t he f ue l t a nk i s s ecur e l y a t t a ched t o t h e pow ertrai n as s e mbly j a ck when r e m o ving. Fa i lure t o f ol l o w t hi s i ns t ruc t i on m a y r es ult i n pe r s o na l i nj ury . • NO T E: Al l ve h[...]
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Страница 1893
3. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Conn ect t he e vapo rat i ve e mi s si o n ca ni s t e r ho s e t o t he e vap orat i ve e mi ss i on cani st e r . 4. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. Conn ect t he e vapo rat i ve e mi s si o n ca ni s t e r ho s e t o t he e vap orat i ve e mi ss i on cani st e r . 5. NOT E:[...]
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Страница 1894
8. Ins t a l l the f uel t a nk s uppo r t s t r aps re ta i ni ng bo l t s. Ti ght e n t o 25 Nm. 9. Remove t he s p e cia l to o l . 10. NO TE: Fe d e r al mar ket ve hi cl e s o nly. At t a ch t he e vapo r a t i ve e mi s si o n cani s t e r p ur ge ho s e t o t he f ue l t a nk r e t a i ni ng cl i ps . 11. NO TE: Fe d e r al mar ket ve hi cl [...]
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Страница 1895
13. Conne ct t he e vapora ti ve e mis s i o n ca ni s t e r pur ge hos e qui ck rel e a s e coupl in g. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Q ui ck Re l e a s e Co upl i ng - P us h Conn ect (310-00 Fue l S ys t e m - Ge neral I nf orm at i o n, Gene ral P r o ce d ur es ). 14. NO TE: Make s ur e th e fue l ta n k f il l e r pi[...]
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Страница 1896
18. Remove a nd di s car d t he axl e a ss e mbl y wa s he r. 19. Ins t a l l a n ew a xl e a s s e mbl y wa s he r . 20. Remove t he cha i n f r om t he a xl e a s s e mbl y front s upp o r t bracket . 21. Us i ng t he s pe ci a l t o o l , i ns t a l l t he a xl e a s s e m bl y. 22. Loo s e l y i ns t a l l t he a xl e a s se m bl y front r et a[...]
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Страница 1897
23. Loo s e l y i ns t a l l a ne w axl e a ss e mbl y r ea r r et a i ni ng bol t. 24. Ti g ht e n t o 90 N m. 25. Ti g ht e n t o 110 N m. 26. Remove t he s pe ci a l t o o l . 27. Ins t a l l t he f r ont muff l e r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Muff l e r - 2. 0L NA V6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ[...]
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Страница 1898
30. Conne ct t he e l e ct r i cal conne ct o r. 31. At t ach t he e le ct r ica l conne ct o r . 32. At t ach t he wi r i ng harnes s gr omm e t . 33. Ins t a l l t he r e ar s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i o n). 34. Fi ll t h[...]
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Страница 1899
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ank Fill er Pipe Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i gn s a bo ut t he ve hi cl e . Do no t s moke o r car r y l i ght e d t ob a cc o or ope [...]
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Страница 1900
7. Remove t he f uel t a nk fi l l er pi p e a nd ho s e . 1. Re move t he r e t a i ni ng nut s . 2. Re move t he f ue l t a nk f i l le r pi pe a nd hos e . Insta llat ion 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or ope n f l a me of a ny t ype whe n wo r king on o r nea r an y f uel rel a t e d co mpone nt s . Hi ghl y [...]
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Страница 1901
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - G as F uel T ank Pre ss ure Senso r Re moval a n d I ns t a l l a t i on R em ova l • NO T E: T he f ue l t a nk pr e s s ure s e ns o r i s fi t t e d t o f e de r a l mark et ve hi cl e s o nl y. 1. W ARN INGS : Do no t s moke o r car r y l i ght e d t ob a cc o or an op e n f la m e o f a ny[...]
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Страница 1902
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Fuel T ransfe r Pump Re moval a n d I ns t a l l a t i on Speci al T ool (s) Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cking r i ng (Non fe d e r al mar ket ve hi cl e s onl y) 310-0 72A Remove /Ins t a l l f ue l pum p/t r a ns f e r p ump lo cking r i ng (Fed e r al mark et ve hi[...]
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Страница 1903
3. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. Det ach t he e l e ct r i ca l conne cto r . 4. NOT E: Non fe d e r al mar ket ve hi cl e s o nl y. • NO T E: No t e t he o rie nt a t io n o f t he f ue l t r ans fe r pump be f o r e r e moval . Us i ng t he s p e ci a l t o ol , re mov e t he l o c ki ng r i ng. 5. CAU TI O N : Make s ur e[...]
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Страница 1904
8. NOT E: Fe de r al ma r k e t vehi cl e s o nl y. • NO T E: No t e t he o rie nt a t io n o f t he f ue l t r ans fe r pump be f o r e r e moval . Us i ng t he s p e ci a l t o ol , re mov e t he l o c ki ng r i ng. 9. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e r e m o ving th e f ue l t r a ns f e r pump. • NO [...]
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Страница 1905
• NO T E: Fe de ral mar ket vehi cle s, re fe r t o s t e p 1. • NO T E: No n f e de ral ma r k e t vehi c l e s , re fe r t o s t e p 2. 1. CAU TI O N : Make s ur e t h e fl o a t or arm are n ot da mage d whi l e in s t a l l in g t he f ue l p ump mod ul e . • NO T E: Fed e ral market vehi cl e s onl y. • NO T E: Make s ur e t he f ue l [...]
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Страница 1906
P ubl i s he d: 11-May-2 011 Fuel Tan k and Li nes - Ine rtia Fuel Shuto ff (IF S) S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cowl s i de t rim pa ne l . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. D i s conne ct t he e l ect r i cal conne c[...]
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Страница 1907
P ubl i s he d: 24-Ma r -2 011 Fuel Tan k and Li nes - Fuel T ank Fill er Pipe Hos e Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : P l a ce t he vehi cl e i n a qua r a nt i ne d a r e a a nd a rr a nge "No S m oki ng/Pe t rol Fum e s " s i gn s a bo ut t he ve hi cl e . Do no t s moke o r car r y l i ght e d t ob a cc o[...]
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Страница 1908
a nd may i gni t e . Fa i lu r e t o f ol l o w t he s e i ns t r ucti ons ma y r es ul t i n pe r s o nal in j ur y. Th is p roc e dur e i nvol ves fue l ha ndl i ng. Be p r e pa r ed f o r fue l s pi l l age a t a l l ti mes a nd a l w ays o b s e r ve f uel ha n dl i ng precaut i o ns . F a i l ur e t o fo l l o w th e s e i nst r ucti o ns m a [...]
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Страница 1909
P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b-i n Accel erat o r pe da l 9 - 80 JagDocs.com[...]
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Страница 1910
P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele ratio n Co n trol Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um b e r Desc ri pti on 1 — E ngi ne cont r ol modul e (ECM) 2 — Ac cel e r a t or ped a l (l e ft -hand d r ive vehi cl e s ) 3 — Thr ot t l e body 4 — Ac cel e r a t or ped a l (r igh t -ha nd d r i ve [...]
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Страница 1911
* * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele ratio n Co n trol Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. 3. If a n obvi o us cau se[...]
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Страница 1912
1 2 3 1 2 3 4 1 2 Pi n N um be r C i r cu i t Fun cti on Ci r c ui t Col or 12 Out put (5 v ol t s ) O range /Y e ll o w 13 Out put (5 v ol t s ) Y e l l o w 19 G r o und Bl a ck /Gr e e n 20 G r o und Bl a ck /Gr e e n 52 T hr o tt l e Re l ay Gr ound Gree n/Re d 75 Input P urp l e 76 Input Y e l l o w 80 T hr o tt l e mot o r Gr e e n 102 Input R[...]
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Страница 1913
1 2 3 1 2 3 1 2 3 1 2 3 1 2 1 2 3 1 I s t he r es i s t ance great e r t ha n 10,000 o hms ? Ye s DIA GNOSE t he e l e ct r o ni c e ngi ne co nt r o l s yst e m. Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Sect i o n 303-14A El e ct r oni c Engi ne Cont r ol s S e c t i o n 3 03-14B El e c t roni c Engi ne Co nt rol s . No REP AIR t he [...]
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Страница 1914
1 2 3 1 2 1 2 1 2 1 2 1 1 1 2 3 1 1 2 Turn t he i gn it i o n s wi tch t o t he O FF p o si t i on. Di s c onn e ct t he t hr ot t le pos i t i on s e ns o r e l e ct rical co nnect or EN13. Mea s ur e t he res i s t a nce b et we e n EN13-1 and ground. I s t he r es i s t ance l e s s t ha n 5 o hms? Ye s GO t o C6 . . No GO t o C5 . . C 5: C HEC [...]
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Страница 1915
1 1 1 2 1 2 1 1 2 1 2 1 2 3 I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he t hrott l e mot o r r e l ay po we r s uppl y ci rc ui t . CL EAR t he DTC. TES T t he s ys t e m f o r no r mal o p e r at i o n. No I NS TALL a ne w t hr o t t l e mot o r r el a y. CLEAR t he DTC. T ES T t he sys t e m fo r nor mal op e r at io n. D6: C [...]
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Страница 1916
P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele rator Cable Adj ustme nt2. 0L NA V 6 - A JV 6 Gene ral P r ocedures 1. Remove t he primary cabl e r et a i ni ng cli p . 2. NOT E: Make s ure t he acce l e r a t o r cabl e i s s e a t e d ful l y i n the ret a i ni ng br acket . Ful l y d e pr e ss t he a ccel e r a t or pe d a l a n[...]
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Страница 1917
P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele rator Cable2.0L N A V6 - AJV 6 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 414-01 B at t e ry , Mount i ng a nd Ca b l e s . 2. D et a ch t he a ccel e r a t o[...]
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Страница 1918
6. Remove t he a cc e l e r a to r cab l e . Det a ch t he a ccel e rat o r cab l e gr ommet . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 5 Nm. 3. Adjus t t he a cc e l e r a t o r cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o Acce l e r a t o r Cabl e A dj us t me nt -2.0L in t h[...]
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Страница 1919
P ubl i s he d: 11-May-2 011 A ccele ratio n Co n trol - A ccele rator P ed al Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with 2.0L engi n e 1. D et a ch t he a ccel e r a t o r cab l e . 1. P o si t i on t he a ccel e rat o r a c t ua t o r t o t he ful l y o pe n po s i t i o n. 2. De ta ch t he a ccel e rat o r cabl e . 2. D et [...]
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Страница 1920
5. Remove t he a cc e l e r a to r pe da l. Insta llat ion 1. NOT E: Ve hi cl e s wit h 2.5L , 3.0L o r di e s e l e ngi ne s hown, 2.0L s i mil a r . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 9 Nm. JagDocs.com[...]
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Страница 1921
P ubl i s he d: 11-May-2 011 Speed C o ntrol - T o rque Sp eci f i cat ions Descri pti o n Nm l b- f t l b- i n Cr ui s e cont r o l s wi t ch r e t a i ni ng s cr e ws 3 - 27 JagDocs.com[...]
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Страница 1922
P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Des cr ipt i o n a nd O pe r a t i o n 2.0L ve hi cl e s It e m Pa rt Nu mb e r Descri pt i on 1 — Engi ne cont r o l modu le (ECM ) 2 — Cr ui s e cont r o l s wi t ch 3 — Ha ndbrake s wi tch 4 — Cr ui s e cont r o l mod ul e 5 — Thr o tt l e b ody 6 — Ins t r um e nt cl us [...]
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Страница 1923
It e m Pa rt Nu mb e r Descri pt i on 1 — Engi ne cont r o l modu le (ECM ) 2 — Cr ui s e cont r o l s wi t ch 3 — Thr o tt l e b ody 4 — Ins t r um e nt cl us t e r (IC) 5 — S pee d cont rol dea ct i vat o r s wi t ch (br ake ped a l pos i t i on s eco nda r y s wi t ch, gre en) 6 — S pee d cont rol dea ct i vat o r s wi t ch (br ake p[...]
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Страница 1924
Actua tor Switche s ON Sw itc h W he n t he O N s w it ch i s o pe r a t ed t he s p e e d cont rol s ys t e m i s a ct i vat e d a nd providi ng t he v eh i cl e i s t ravel li ng at a s pe e d great e r t ha n 40k m/ h (25m il e /h), t he s p e e d cont rol s yst e m wil l a ccep t t he s pe e d i npu ts . T he i ns t r u ment clus t e r (IC) wi [...]
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Страница 1925
P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol2 .0L NA V6 - AJV 6 Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the v e hi cle s pe e d co nt rol sys t e m a nd t he commun i cat i o n ne t wo r k whi ch i s co nnect ed t o t he s yst e m, pr ecl ud e t he us e of wo r k s hop ge ne [...]
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Страница 1926
P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol2 .5L NA V6 - AJV 6/3 .0L N A V6 - A J2 7 Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the v e hi cle s pe e d co nt rol sys t e m a nd t he commun i cat i o n ne t wo r k whi ch i s co nnect ed t o t he s yst e m, pr ecl ud e t he us e [...]
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Страница 1927
1 2 3 1 1 2 3 1 2 1 2 1 1 2 1 DT C De sc ri pti o n Poss i bl e Sour ce Acti on t o ground, hi gh re si s t a nce. Brak e cance l s wi tch po we r s uppl y ci r cui t o pe n ci rc ui t . Brak e cance l s wi tch f a i l ure. Pinpoint Test s PINPOIN T TE ST A : P056 8 . CHECK SPEED CONTROL INPU T WIRE F OR OPEN CIRCU I T/HIG H RESI S TANC E T EST C O[...]
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Страница 1928
1 2 1 2 1 2 1 2 1 2 3 1 2 3 I s t he r es i s t a nce 0 o hms? Ye s No el e ct r i cal f a ul t i n s wi t chpa ck . RECHECK DTCs. No I NS TALL a ne w s wi t chpack. REFER t o Spee d Cont r ol Swit ch i n t hi s se ct i o n. CLEA R t he DTC. TES T t he s yst e m f or no r m al o p e r at i on . PINPOIN T TE ST C : P0 56 6 . S PEED CONTROL CANCEL SW[...]
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Страница 1929
1 2 1 2 3 4 5 1 2 3 1 2 3 1 2 3 1 2 1 2 3 4 5 1 2 3 Conne ct a n o hmm e t e r bet we e n pi ns 1 and 3 o f t he cl ut ch cance l s w i t c h. Op e r at e t he cl ut ch pe d a l up and do wn, whi l e o b s e r ving t he res i st a nce r e a di ng. Doe s t he r e s i s ta nce s wi t ch b e t we e n o p e n a nd cl o s e d ci r cuit a s t he p e da l[...]
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Страница 1930
1 2 3 1 2 1 2 1 1 1 2 3 1 2 3 1 2 1 EN16, pi n 31 (B). Fo r add i t i o nal i nf or ma ti on, re fe r t o wiring di ag rams. CLEAR t he DT C. T ES T t he s ys t e m f o r no r mal op e r at i o n. PINPOIN T TE ST I : P157 1. B RAKE ON/OF F SW ITCH / BRA KE CANCEL SWI TCH MALFU N CTION T EST C ONDI T IONS DET AI LS/R ESULT S/AC T I O NS I1 : CHEC K [...]
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Страница 1931
1 Is t he s wi t ch o p e n ci rc uit ? Ye s GO t o I 10 . No INS TA LL a ne w br ake can ce l swi t ch. CL EAR t he DTC. T ES T t he s y s t e m fo r norm al o pe r a t i on. I1 0: CHECK T HE S WI T C H A C T ION O F T HE BR AK E C AN C EL S WI T C H Mea s ure t he r es i s t ance b e t wee n pi ns 1 a nd 2 of t he brake ca nc e l s wi t ch, wi t [...]
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Страница 1932
P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Deactivato r Switch Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he s p e e d cont r o l d e a ct iva t o r s wi t ch e l e ct r i cal c onn e cto r . 2. Remove t he s p e e d cont r o l de a ct i vat o r s wi t ch. Tur n t he s pee d cont r ol de a ct i va t or s[...]
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Страница 1933
P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Module Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s p e e d cont r o l modul e cab le r et ai ni ng t i e st r ap . 2. D et a ch t he i nne r c a bl e . 3. D et a ch t he ou t e r cabl e . 4. D et a ch t he coo l a nt e xpans i o n t a nk. 1. Re move t he coo l a nt [...]
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Страница 1934
5. D i s conne ct t he e l ect r i cal conne ct o r. 6. Remove t he modul e r e t a ini ng bo l t . 7. Remove t he modul e . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 4 Nm. JagDocs.com[...]
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Страница 1935
3. Tig ht e n t o 3 Nm. JagDocs.com[...]
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Страница 1936
P ubl i s he d: 11-May-2 011 Speed C o ntrol - Speed Co n trol Switch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s t ee ring whe e l. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ste e ring W h e e l (211-04 S te e r i ng Col umn, Re moval a nd Ins t a l la t i o n). 2. Remove t he s t ee ring whe e l fi nis her t r i[...]
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Страница 1937
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Re frige r a nt HFC 134a Compr es s o r oi l P ol yal ky l e ne gl y col S yst e m oi l quant i t y Tot a l s ys t e m o i l qua nt i t y = 160ml. Ne w c ompres s o r s uppl i e d wi t h 90ml, pl us a dd i t o [...]
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Страница 1938
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Cli m ate Co ntro l System Des cr ipt i o n a nd O pe r a t i o n The pur po s e o f t he a i r di s t ribu ti o n s yst e m i s t o rout e a i r t o t he de s i gnat e d regi st e r s . T his i s a ccom pl i s he d whe n a i r ent e rs t he pl e num t hr o ugh t he[...]
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Страница 1939
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Cli m ate Co ntro l System Dia gn os i s a nd Te s t i ng Principle of Ope ra tion REFER t o : Cl i mat e Co nt rol Sy s t e m (412-00 Cl i ma te Co nt r o l Sy s t e m - Gene r a l I nfo r mat i on, De s cr ip t i o n a nd O p e rat i o n). Insp ection a nd Ve rifi[...]
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Страница 1940
DT C De s cri pti o n Poss i bl e Cause A c ti o n B1253 A i r Te mpe r at ure Int ernal S e ns o r Cir cuit Shor t t o Gr o und I n ca r t e mp s e ns or fe e d s ho r t t o g r ound Re fe r t o t he r el e va nt ci r cuit di ag r a m and che ck t he i nt e g r i t y of t he wi r i ng be t we e n t he a i r t e mpe r at ur e i nte r n a l s e ns o[...]
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Страница 1941
DT C De s cri pti o n Poss i bl e Cause A c ti o n B1946 Cl i mat e Co nt r ol A /C Po s t Eva porat o r S e ns o r Ci rc uit Fai l ur e Evapo rat or t empe r a t ure s e ns o r f ee d ope n ci r cuit Re fe r t o t he r el e va nt ci r cuit di ag r a m and che ck t he i nt e g r i t y of t he wi r i ng be t we e n t he Cl i mat e Co nt r ol A/C P o[...]
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Страница 1942
DT C Descri pti on Poss i bl e Ca use Ac ti on B1318 Ba t t e r y Vol ta ge L o w Bat t ery di s char ge d W iring harnes s f a u lt Charging s ys t e m fa ul t Check ba t t e r y i s f ul l y charged . U s i ng t he a p pr opr i a t e ci r cuit di a gr ams : Che ck p o wer sup pl y cir cuit s from front po we r di s t ribu t i o n b o x t o t he f[...]
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Страница 1943
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Air Co nditio nin g (A /C) C o mpress or Leak Detectio n Gene ral P r ocedures 1. Remove t he A/C co mpr e s s or f r om t he vehi c l e . For add i t i o na l i nf o r ma t i o n, r e f e r t o S e ct i on 412-03 Ai r Condi t io ni ng . 2. Ins t a l l A/C pres s ur[...]
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Страница 1944
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Air Co nditio nin g (A /C) System Flushin g Gene ral P r ocedures 1. W ARNING: U s e e xt r e me ca r e a nd o bs e rv e al l s af e t y precaut i o ns r e l at e d t o t he us e of r ef r i ge r an t s . W a r ning : Due t o ref r i ge r ant ha za rds, a lwa ys we [...]
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Страница 1945
9. Ins t a l l new r ef r i gerant l i ne s i f clo gge d wi t h de bris . 10. Reco nnect t he h ea t e xchange r be i ng f l us hed . 11. Add ad di t i ona l r e f r i gerant oi l a s r e qui red. Fo r ad di t io na l i nf o r mat i on , r ef e r t o Ref r i g e r ant O i l A ddi ng . 12. Ev a cuat e , charg e a nd l e a k t es t A /C s yst e m. 1[...]
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Страница 1946
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Air Co nditio nin g (A /C) System Reco v ery, Evacuation an d Charging Gene ral P r ocedures 1. W ARN INGS : A/C r e f r i geran t c a n be ext r e mel y ha za rdous a nd f a i l ur e t o f ol l ow th e e qui p m e nt manuf a c t u r e r s ins t ruc t i o ns may r e[...]
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Страница 1947
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Co ntam inated Refrigerant Handli ng Gene ral P r ocedures 1. If cont a mi nat e d ref r i ge rant i s de t ect e d DO NO T r eco v e r t he ref r i ge rant i nt o your R-134a O R R-12 recover y/ r e c ycli ng e qui pme nt . Ta ke t he fo l l o w a cti ons : 1. Re p[...]
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Страница 1948
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Dischargin g and Recovery Gene ral P r ocedures 1. W ARNING: U s e e xt r e me ca r e a nd o bs e rv e al l s af e t y precaut i o ns r e l at e d t o t he us e of r ef r i ge r an t s . Fa i l ur e to f o ll ow t hi s i nst r ucti o n may r e s ul t i n p e r s o n[...]
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Страница 1949
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - El ectroni c L eak Detectio n Gene ral P r ocedures 1. W ARNING: Go od ve nt i la t i o n i s nece s s a r y in t he area whe r e A/C le a k t e s t i ng i s t o be ca r r ie d o ut . If t he s ur r o und i ng a i r is co nt a mi nat e d wit h r e frige r a n t ga s[...]
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Страница 1950
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Inspectio n a nd Assembly Requ i re me nts Gene ral P r ocedures 1. NOT E: Any t i me a ho s e o r comp one nt conne ct i on l e a k i s obs e r v e d, t he c ompo ne nt a nd fi t t i ng mus t b e s e pa r a t e d, cl e a ne d a nd a ne w O -r ing a nd c on ne ct or[...]
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Страница 1951
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Leak Dete cti on Gene ral P r ocedures 1. NOT E: O n vehi cl e s wi t h R-134a Le a k T race Dye i ncorpor at e d i nt o t he A/C s ys t em. The e xact l o ca t i on o f l e a ks c a n b e pi np oi n te d b y t he brigh t yel l o w-gr e e n g l ow of t he t r ace r [...]
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Страница 1952
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Refrige rant Oi l Ad ding Gene ral P r ocedures 1. A ne w repl a cement A /C co m pr es s or co nt a i ns 1 50 ml (5 o z . ) r ef r i ge rant oi l . If t he a mount o f oi l dr ai ne d f r om t he r emove d A/C comp r e s s o r i s be t we e n 90 and 150 ml (3 t o 5[...]
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Страница 1953
P ubl i s he d: 11-May-2 011 C lima te C on trol S y stem - Ge neral Info rmation - Refrige rant System Tests Gene ral P r ocedures 1. W ARNING: U s e e xt r e me ca r e a nd o bs e rv e al l s af e t y precaut i o ns r e l at e d t o t he us e of r ef r i ge r an t s . T he A /C ref r i ge r an t a na l yze r mu s t b e use d be f o r e t he recov[...]
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Страница 1954
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - A ir Dis tributio n and Filterin g Des cr ipt i o n a nd O pe r a t i o n It e m Pa r t Nu m be r De sc ri pti on 1 — Le f t -hand s i de regi s t e r 2 — Ce nt e r r e gi st e r 3 — Ri ght -hand s id e regi s t e r 4 — Ri ght -hand s id e f r o nt f l o o r duct 5 — Ri ght[...]
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Страница 1955
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - A ir Dis tributio n and Filterin g Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 412-00 Cli mat e Con trol Sy s t em - Ge ne r a l I nfo r mat i o n JagDocs.com[...]
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Страница 1956
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - Center Registers Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i ns t r um e nt pa ne l vene e r t rim. 2. Remove t he ce nt e r r egi st e r s . Re mov e t he ce nt e r regi s t e r r e t a in in g s cr ews . Insta llat ion 1. To i ns t a l l , rever s e t he remov [...]
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Страница 1957
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - Driver Sid e Register Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i ns t r um e nt pa ne l vene e r t rim. 2. Remove t he i ns t r um e nt pa ne l s urr o und. Re mov e t he i ns t r ument p a ne l s urr o und ret a ini ng s cr ews . 3. Remove t he drive r si de r [...]
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Страница 1958
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - F ron t Foo tw ell Duct L H Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f o ot we l l l a mp. 2. D et a ch t he f l oo r regi s t e r . Re mov e t he f lo o r r egi s t e r r e t a i ni ng s cr e ws 3. D et a ch t he f ront o f t he cent e r cons ul s i d e t ri[...]
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Страница 1959
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - F ron t Foo tw ell Duct RH Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f o ot we l l l a mp. 2. D et a ch t he f l oo r regi s t e r . Re mov e t he f lo o r r egi s t e r r e t a i ni ng s cr e ws . 3. D et a ch t he f ront o f t he cent e r cons ul s i d e t r[...]
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Страница 1960
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - P assen ger Side Register Re moval a n d I ns t a l l a t i on R em ova l 1. W ARNING: T o a voi d acci de nt a l d e pl o ym e nt and pos s i b le pers ona l in j ur y, t he ba ck up po we r s up pl y must be d epl et e d be fo re repa i ring or r e pl a ci ng a ny a i r ba g s uppl[...]
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Страница 1961
P ubl i s he d: 11-May-2 011 A ir Di stributi on a nd Filtering - P o llen Filter Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cowl vent s cr ee n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co wl Ve nt S cr e e n (501-02 Fr ont End Bo dy P a nel s , Re mova l a nd Ins t al l a t io n). 2. Remove t he po l l e n fi l [...]
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Страница 1962
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Speci fi ca ti on I n ve hi cle cr os s b e a m bon di ng W SKM 2G37 9-A1 I n ve hi cle cr os s b e a m s o l vent wi pe W S KM14J 251- A1 T o rque Sp eci f i cat ions Descri pti on Nm l b- ft l b- i n Evapo rat or core ho us i ng t o i n [...]
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Страница 1963
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Heating a nd Ventil atio n Des cr ipt i o n a nd O pe r a t i o n The he at i ng a nd de f r os t i n g s yst e m i s a b l e nded a i r s ys t e m a n d co ns i st s o f a he a t e r co r e, a bl ow er mot o r , d i s t r i but i on d oors a n d a n e vapo rat or core. Ai r i s di rect e d t[...]
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Страница 1964
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Heating a nd Ventil atio n Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 41 2-00 Cl i m a t e Co nt r ol S ys t e m - Ge ne r a l Info rm at i o n . JagDocs.com[...]
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Страница 1965
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - B lo we r Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he bl owe r mot o r l o we r cover. 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. Remove t he bl owe r mot o r . Re mov e t he b l o we r mo t o r r e t a i ni ng s cr e ws . Insta llat ion 1. To i ns t a l[...]
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Страница 1966
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - E va po rator C o re Ho usin g Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . 2. Recover t he r e frige r a n t. Fo r a ddi t i o nal i nfo r mat i o n, refe r to S ect i o n 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a[...]
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Страница 1967
9. Usi ng a s ui t a bl e t o o l di s con nect t he r e f r i geran t li ne . 10. Remove t he ref rige r a nt l i ne r et a i ni ng cl i p . 11. Us i ng a s uit a bl e t o ol di sco nne ct t he r ef r i ge rant l i ne . 12. Remove t he e va porat o r cor e ho us in g l ow er s e cur ing nut . 13. Remove t he i ns t r ume nt pa ne l . For a dd i t [...]
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Страница 1968
14. Remove t he ce nt e r r eg i s t e r a ir duct . 15. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 1. O n ma nual A /C o nl y. 2. Al l ve hi cle s . 16. Dis c o nne ct t he e l e ct r ica l conne ct o r . 17. Remove t he g l ove b o x mount i ng f r a m e . Re mov e t he re ta i ni ng bo l t s. 18. Dis c o nne ct t he e l e ct r ica l c[...]
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Страница 1969
19. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 20. Det a ch t he wi ring ha r nes s. 21. Det a ch t he wi ring ha r nes s. 22. Det a ch t he wi ring ha r nes s. Re mov e t he e a r th l e a d r e t a i ni ng bol t . Det a ch t he wi ring ha rn es s . 23. Us i ng a s uit a bl e t o ol cut t he bond i ng on t he i n ve hi cl e cr os s bea [...]
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Страница 1970
24. Det a ch t he cent e r o f t he i n v ehi cl e cr os s be a m. 25. Remove t he i n ve hi cl e cr os s be a m ret a i nin g b o lt s . Lef t-h a nd s i de s ho wn, r i g ht -ha nd s i de s i mil a r . 26. Remove t he i n ve hi cl e cr os s be a m a nd t he e va porat o r cor e ho us i ng . Insta llat ion 1. NOT E: Re m o ve t he P U bo nd i ng f[...]
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Страница 1971
3. Tig ht e n t o 25 Nm. JagDocs.com[...]
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Страница 1972
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - Heater C ore Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: If a l e ak i s s us pe ct e d, t he h e a t e r core must b e l e ak t e s t e d i n t h e vehi cl e b e fo re r emova l. For a ddi ti o nal i nfo r mat i o n, ref e r to S e ct io n 412-00 Cli mat e Cont r ol Sy st e m -[...]
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Страница 1973
7. Remove t he he a t e r cor e ai r duct ho us i ng. 1. Re move t he he a t e r c ore a i r duct hous i ng ret a i ni ng s cr e ws . 2. Re move t he he a t e r c ore a i r duct hous i ng . Re l e a s e t he re t a i ni ng t abs . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 8. Remove t he he a t e r cor e hous ing ret a i ni ng[...]
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Страница 1974
12. Remove t he he a te r co r e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 1975
P ubl i s he d: 11-May-2 011 Heating and V entilatio n - E va po rator C o re Ho usin g Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he e vap orat o r co r e h ou s i ng. For add i t i o na l i nf orm a t i o n, r e fe r t o Evapo rat or Co r e H ous i ng . 2. D et a ch t he bl owe r moto r f r om t he i n ve hicl e cr os s b e a [...]
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Страница 1976
5. Rel e as e t he he a t e r cor e hous in g ret a i ni ng t abs . 6. Remove t he he a t e r cor e hous ing . 7. Remove t he rub be r s e a l . 8. Remove t he he a t e r cor e r et a i ni ng bo l t . 9. Remove t he he a t e r cor e . JagDocs.com[...]
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Страница 1977
10. Remove t he b l owe r mot or . Re mov e t he b l o we r mo t o r r e t a i ni ng s cr e ws . 11. Remove t he manu a l c on t r ol bl o we r mot or r es i s t o r. Re mov e t he ma nua l cont r ol b l o we r m ot o r r e s i s to r ret a i ni n g s cr ew. 12. Remove t he rubber s e al . 13. Remove t he e va porat o r cor e ret a i ni ng s cr e w[...]
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Страница 1978
14. Remove t he e va porat o r cor e up pe r hous i ng . 15. Remove t he e va porat o r cor e . A ssemb ly 1. To a s s e mbl e , reverse t he di s as s e mbly proced ur e. 2. Tig ht e n t o 7 Nm. JagDocs.com[...]
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Страница 1979
3. Tig ht e n t o 5 Nm. JagDocs.com[...]
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Страница 1980
P ubl i s he d: 11-May-2 011 A uxil iary Heating - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n El e ctric bo o s t e r he a t e r r et a in i ng nut s 10 - 89 He a t i ng e le m e nt e l e ct rica l conne ct or r et a i ni ng nut s 4 - 35 JagDocs.com[...]
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Страница 1981
P ubl i s he d: 11-May-2 011 A uxil iary Heating - E lectric B o os ter Heater Des cr ipt i o n a nd O pe r a t i o n Due t o t he hi gh -ef fi ci ency o f t he di e s el e ngi ne , t here i s i ns uff i ci e nt wa s t e -hea t a v ai l a b l e t o t he h e a t e r cor e. An a uxi l ia r y e l e c t r i cal b o os t e r he at e r i s i ns ta l l e [...]
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Страница 1982
5 - TMAP s e ns or 6 - CHT s ens o r 7 - Gene rat o r P r o vi de d t he t emp erat ure cond i ti ons a re s a t i sf ie d and de pe nd i ng o n t he l o a d cond i t i o n o f t he ge ne rat o r , t he P CM w i l l ca use o ne o f th e fo l lo wi ng t o occur : a c t i va t io n o f rel a y 1 a c t i va t io n o f rel a y 2 a c t i va t io n o f b[...]
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Страница 1983
P ubl i s he d: 11-May-2 011 A uxil iary Heating - Fuel Fired Bo os ter Heater Des cr ipt i o n a nd O pe r a t i o n For mar ket s th a t e x pe rie nce e x t r e mel y l o w t e m pe rat ur e s , a f uel f ire d b o os t e r hea t e r i s i nst a l l e d in pl ace o f t he e l e ct rica l boo s t e r hea t e r . The fue l f ir e d bo o s t e r he[...]
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Страница 1984
It e m Pa r t Nu m be r Descri pti o n 1 - Combus t i o n a i r f a n 2 - Burner ho us i ng 3 - El e c t r on ic c ont r ol mod ul e 4 - H ea t e xchange r 5 - Burner i nse rt 6 - Exhaus t 7 - Coo l ant i nl e t 8 - Gl o w pl ug / f l a me s e nso r 9 - Evap o r a t or 10 - Fue l i nl e t 11 - Coo l ant o ut l e t 12 - Ai r int a ke Comb u s tion A[...]
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Страница 1985
Over he at Protec tion Ove r he a t pr ot e ct i o n i s cont r ol l e d by a t e m pe r at ur e res i s t o r lo ca t e d in t he he a t excha nge r. Thi s p r ot ect s a g ai nst e xces s i ve op e rat i ng t e mperat ures . O ve r he a t pr ot ect i on res po nds a t a co ol a nt te m pe rat ur e i n e xces s o f 125 ° C a nd s wi t che s t he [...]
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Страница 1986
P ubl i s he d: 11-May-2 011 A uxil iary Heating - Auxilia ry Heater Dia gn os i s a nd Te s t i ng Principle of oper at ion The r e a re t wo t ype s of a uxil i a r y hea t e r , t he e l e ctri c boost er hea ter , whi ch i s f i t t e d a s s t a nda rd, a nd t h e f ue l f i re d boost er hea ter , wh i ch is an opt i on. Fo r a ddi t i ona l [...]
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Страница 1987
1 2 3 1 2 Auxi l iary heat er 1 f use connect or C i r cu i t Pi n Auxil i a ry hea t e r r e l a y 1 o ut put 01 Auxil i a ry hea t e r 1 cont r ol 02 Auxi l iary heat er 1 co nnect o r C i r cui t P i n Auxil i a ry hea t e r r e l a y 1 cont r o l 01 Ju ncti o n b o x connector C i r cui t P i n Auxil i a ry hea t e r r e l a y 1 cont r o l 38 E[...]
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Страница 1988
1 2 1 2 3 4 1 1 2 3 4 1 1 2 3 4 5 6 7 1 I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s S US P ECT:- Auxi l i a r y he a t er 1 a s s e mbly No REP AI R t he sh ort c i r cuit . For a ddi t i o na l i nfo rm at i o n, r ef e r t o t he wiring di a gr ams . A3 : CHEC K T HE AUXI L I ARY HEAT ER 1 CIRC UIT C ONT IN UI T Y Auxil i a ry hea t[...]
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Страница 1989
1 2 3 4 1 2 3 4 1 1 2 3 4 1 2 3 I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s GO t o A14 . No GO t o A13 . A1 0: CHEC K T HE AUXI LIA RY HEA T E R 1 CO NT R O L LI NE 'O F F' S T AT E • NO T E: I t i s as s umed t he i g ni t i o n i s s t i l l o n f r o m t he pr e vio us s t e p, i f n ot , p l e a s e make s ur e t he i [...]
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Страница 1990
1 2 3 4 5 6 7 1 2 3 4 1 Auxi l iary heat er connector C i r cu i t Pi ns Auxil i a ry hea t e r cont r ol 03/05 Auxi l iary heat er rel a y 2 conn ec tor C i r cui t P i n Auxil i a ry hea t e r r e l a y 2 cont r o l 02 I gni t io n s up pl y 01 P e rm a nent 12 vo l t sup pl y 03 Auxil i a ry hea t e r 2 cont r ol 05 E ng i ne control m o d ul e [...]
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Страница 1991
1 2 3 4 1 2 3 4 1 1 2 3 4 1 2 3 4 1 1 2 I s t he r es i s t a nce l e s s t ha n 10 o hms? Ye s GO t o B4 . No REP AI R t he o pen c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di a gr ams . B4: C HEC K T HE SUPP LI ES T O T HE AUXI LIA R Y HEA T ER 2 R ELAY Ke y o f f. Mea s ur e t he vol t a ge be t we e n : Au xi l[...]
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Страница 1992
3 4 1 2 3 4 1 2 3 Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we e n: Au xi l i ary hea ter rel ay 2 conn e c tor, harne s s s i de Ve hi cl e ba ttery Auxil i a ry hea t e r 2 cont r ol , p i n 02 Ne g at i ve po s t I s t he r es i s t a nce great e r t ha n 10 ohms ? Ye s S US P ECT:- ECM No REP AI R t he sh ort c i r cuit . [...]
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Страница 1993
1 2 3 4 1 2 1 1 2 1 Auxi l iary heat er connector C i rcui t P i n Auxil i a ry hea t e r cont r ol 01 Auxi l iary heat er rel a y co nnector C i rcui t P i n Auxil i a ry hea t e r r e l a y cont rol 02 P e rm a nent 12 vo l t sup pl y 03 ECM r e l ay cont r ol l e d 12 vol t s uppl y 01 Auxil i a ry hea t e r r e l a y out p ut 05 Ke y o f f. Aux[...]
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Страница 1994
1 2 3 4 1 2 3 4 1 1 1 2 3 4 1 1 2 3 4 di a gr ams . C 6: C HEC K T HE AUXI L IA RY HEAT ER C ONT R O L LI NE ' ON' ST AT E S can t o ol co nnect ed . Acce s s t he ECM a nd cont r ol t he a uxil i a r y hea t e r cont r ol P ID. Act iva t e t he a uxil i a r y hea t er. Mea s ur e t he vol t a ge be t we e n : Au xi l i a r y heate r fuse[...]
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Страница 1995
1 2 3 4 1 1 2 3 4 1 2 3 4 1 2 3 Ke y o f f. Auxil i a ry hea t e r r e l a y conne c t o r di s conne c t e d. Ke y o n, e ngi ne o f f. Mea s ur e t he res i s t a nce b e t we e n: Au xi l i a r y heate r fuse c on nector, harness s i de Vehi cl e battery Auxil i a ry hea t e r r e l a y out p ut , pi n 01 P os i t ive p o s t I s t he r es i s t[...]
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Страница 1996
P ubl i s he d: 11-May-2 011 A uxil iary Heating - Fuel Fired Bo os ter Heater Dia gn os i s a nd Te s t i ng Principle of oper at ion The fue l f ir e d bo o s t e r he a t e r i s a vai la b l e as an o pt io n in pl ace o f t he e l e ct ric ve rsi o n, a nd i s l i kel y t o be m o r e co mm on i n e xtreme cli mat e s . The s ys t e m pe r fo [...]
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Страница 1997
1 2 3 1 1 2 3 4 Fuel fi red h e ate r modul e con nect or C i r cu i t P i n Fue l fi r ed he a t e r modul e g r ound 02 Fue l fi r ed he a t e r modul e i g ni t i o n s up pl y 04 Fue l fi r ed he a t e r modul e p ow er 01 Fue l fi r ed he a t e r modul e s i gnal 05 Fuel fi red h e ate r modul e rel ay connect or C i rcui t P i n Fue l fi r ed[...]
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Страница 1998
1 1 2 3 4 1 1 2 3 4 1 1 2 3 4 1 2 3 4 1 Mea s ur e t he res i s t a nce b e t we e n: Fuel fi r e d hea te r rel ay co nn e ctor, h ar ness si de Ve hi cl e batter y Fue l fi r ed he a t e r modul e r e l ay s i gna l , p i n 01 P os i t i ve p o st I s t he r es i s t a nce great e r t ha n 100 K ohms ? Ye s GO t o A6 . No GO t o A5 . A5 : CHEC K [...]
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Страница 1999
1 2 1 1 2 I s t he vol t a ge be t we e n 9 vo lt s a nd 15 vo l t s ? Ye s GO t o A12 . No NO s uppl y t o t he f ue l fi r ed he a t e r modul e c i r cuit . REP AI R t he circ ui t as ne ce s s a r y. Fo r a ddi t i o nal i nfo r m at i o n, r ef e r t o t he wi r i ng d ia gr ams . A1 2: CHEC K T HE I GNI T ION S U P P LY T O T HE FUEL F I RED [...]
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Страница 2000
P ubl i s he d: 11-May-2 011 A uxil iary Heating - E lectric B o os ter Heater Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s ,[...]
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Страница 2001
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. 2. Tig ht e n t o 4 Nm. 3. Ch eck a nd t o p up t he coo l ant i f ne ce s s a ry . JagDocs.com[...]
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Страница 2002
P ubl i s he d: 11-May-2 011 A uxil iary Heating - Fuel Fired Bo os ter Heater Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he a i r de f l e ct or. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s ,[...]
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Страница 2003
6. NOT E: Cl a mp t he ho s e t o mini miz e coo l a nt l o s s . Di s conn ect t he coo l ant ho s e . 7. Remove t he ret a i ni n g b o lt s . 8. Remove t he f uel f i re d b o os t e r he a t e r . Re mov e t he re ta i ni ng bo l t s. Insta llat ion 1. Ins t a l l the f uel f ire d b o os t e r hea t e r . Ins t al l t he re t a i ni ng b ol t [...]
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Страница 2004
2. Ins t a l l the ret a i ni ng b o l t s . 3. Connect t he coo l a nt h os e . Re mov e t he ho s e cl a mp. 4. Connect t he coo l a nt h os e . Re mov e t he ho s e cl a mp. 5. Att a ch t he coo l a nt hos e . 6. Connect t he f ue l f ire d b o os t e r hea t e r f ue l l i ne. JagDocs.com[...]
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Страница 2005
7. Connect t he f ue l f ire d b o os t e r hea t e r e l e c t r i cal co nne ct or. 8. Ins t a l l the a i r def le cto r. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Def le cto r - 2.0L Du r a t orq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (501-0 2 Fr ont End Bod y P a nel s , R emoval a nd I ns t a l l a t i o n).[...]
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Страница 2006
P ubl i s he d: 11-May-2 011 A ir C onditio ning - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b-i n Ai r condi t i o ni ng (A /C) clut ch r et a i ni ng nut 26 19 - A/C co mpr e s s or ret a i ni ng b o l t s 25 18 - A/C co mpr e s s or mani fo l d a nd t ub e ret a i ni ng bo l t 20 15 - A/C co nde ns e r cor e r e t a in ing b ol t[...]
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Страница 2007
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing Des cr ipt i o n a nd O pe r a t i o n The a i r condi t i o ni ng (A /C) s yst e m i s a cl ut ch cy cl i ng , fi x e d o rif i ce t ube t ype . The A/C compres so r i s dr i ven by t he e n gi ne . T he A/C compr e ss o r pr i mes t he g a s e o us ref r i ge r a nt o ut o f[...]
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Страница 2008
Fixe d orifi ce tub e The fi xed o r i fi ce t ub e s yst e m al l o ws t he co mpr e s se d l i qui d t o e xpand , by met e ring t he l iq ui d i nt o t he l ow pr es s ur e a re a o f t he eva po r at or. The l ow pr es s ure b e i ng cr ea t e d by t he r e s t rict io n of t he f i xed orif i ce t ube a nd t he suct i o n o f the s cr ol l t y[...]
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Страница 2009
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n refe r t o S ect i on 412-00 Cl i ma te Co nt r o l Sy s t e m - Ge neral Inf orm a t i o n . JagDocs.com[...]
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Страница 2010
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing (A/C) Co mpre ss o r2. 0L NA V 6 - A JV 6/2.5 L N A V6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S e cti on 412-00 Cl i mat e Co nt rol S ys t e m - Gen [...]
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Страница 2011
7. Remove t he compr es s o r . Insta llat ion 1. NOT E: Ins t a l l ne w O -r ing s e a l s . • NO T E: Co at t he re frige r a nt l i ne O -r i ng s e a l s i n c l e a n r ef rige rant oi l p rior to ins t a l la t i o n. • NO T E: 5o z o f oi l a r e cont a i ned i n t he ne w co mpr e s s or . The a i r c on di t io ni ng s ys t e m requi [...]
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Страница 2012
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing (A/C) Co mpre ss o r2. 0L Duratorq-TDC i/ 2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re l e a s e t ool , b e l t t ens io ne r 303-676 R em ova l 1. Recover t he a ir co ndi t io ni ng (A/C) refrig e r ant . For a ddi ti[...]
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Страница 2013
7. NOT E: Roa d whe e l s hown r e moved f or cla rit y. Re move t h e r i ght -ha nd whe e l a r ch l i ne r a c ce s s p ane l s. 8. Usi ng t he s pe cia l t oo l , de t a ch th e a cces s o r y drive be l t . 9. D et a ch t he e xhaus t fl e xi bl e p i pe s up po r t i s o l at o r . 10. CAUT I O N: Ma k e s ure t hat t he e xhaus t f l e xibl [...]
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Страница 2014
11. CAUT I O N: Ca r e mus t be t a ken t o avoi d dama gi ng compone nts whe n p o si t i oni ng t he bl o c k. Di s pl ace t he e ngi ne a ppr o ximat e l y 40mm rearwar ds . Re mov e t he rol l res t r i c t o r r ea r r et a i ni ng bo l t. W i t h as s i s t ance di sp l a ce t he e n gi ne a n d s uppo rt i n an a ppropria t e pos i t i on us[...]
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Страница 2015
2. NOT E: If i ns t al l i ng t he ol d A/C compr es s or, in s t a l l new O -r i ng s e a l s . • NO T E: If i n st a l l ing a ne w A/C compr es s or, mak e s ure t hat ne w O -r i ng s ea l s a r e al r e a dy i ns t al l e d. • NO T E: Co at t he A /C co mpr e s s or O - ring s e a l s i n cl e a n ref r i ge r a nt o i l pr i o r to ins t[...]
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Страница 2016
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Air Co n d itio n ing (A/C) Pressure T ransducer Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont whe e l and t i r e. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i o n 204-04 W he e l s a nd Ti r e s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. D i s conn[...]
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Страница 2017
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Cl utch a nd Clu tch F ield C o il2.0L NA V6 - A JV 6/2.5 L N A V6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P ull e y Re pl a c e r 412-109 W r e nch Strap-Uni ve r s a l 303-D 055 Cr a nk s ha f t Dampe r Re m o v er 303-D 121 R em ova l 1. Remove t he a[...]
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Страница 2018
4. Remove t he A/C cl ut ch s hi m . 5. Remove t he A/C cl ut ch pul l e y ci rcli p. 6. CAU TI O N : Do no t us e a i r t oo l s. Fa i l ur e t o f o l l ow t hi s i ns t r u cti o n m a y r es ult i n da mag e t o t he compon e nt . Us i ng t he s p e ci a l t o ol , re mov e t he A/C clu t ch pul l e y. 7. Remove t he A/C s e ns o r r et a i ni [...]
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Страница 2019
9. Remove t he A/C cl ut ch a nd cl ut ch f i e l d c oi l ci r cli p. 10. Remove t he A /C cl ut c h and c l ut ch f i e l d coi l . Insta llat ion 1. Ins t a l l the A/C clut ch a nd cl ut ch f i e l d coi l . 2. CAU TI O N : Make s ur e t h e ci rc l i p i s i ns t al l e d a nd s e a t e d corr e ct l y . Fai l ure t o fo l l o w t hi s i ns t [...]
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Страница 2020
3. Att a ch t he A/C t e mpe r at ure s e n so r. 4. Ins t a l l the A/C t e mpe r at ure s e nso r r et a i ni ng p l a te . Ti ght e n t o 6 Nm. 5. NOT E: The A/C cl ut ch be aring a nd p ul l e y i s a s l i p fi t o n t he compr e s s o r. If co r r ect l y al ig ne d i t sho ul d sl i p on e as i ly. If di ff i cul t y is e xpe r i ence d o n [...]
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Страница 2021
8. Ins t a l l the A/C clut ch. Ins t al l t he A /C cl ut ch r et a i ni ng nut . 9. Usi ng t he s pe cia l t oo l , t i ght e n t he A/C cl ut ch re ta i ni ng nut . Ti ght e n t o 26 Nm. 10. Meas ur e a nd a dj us t t he A/C cl ut ch a i r g a p by remov i ng o r ins t a l l ing A/C cl ut ch s hi m s . A/C cl ut ch a i r ga p t o be s e t b e t [...]
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Страница 2022
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Co n den ser C ore Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S ect io n 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a t i o n . 2. Remove t he f r ont bu m pe r cover . For a ddi ti o nal[...]
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Страница 2023
1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n 7 Nm. 3. NOT E: Coa t t he r e f r i gerant li ne O -r ing s e a l s i n cl e a n refrige r a n t oi l p r i o r to ins t a l la t i o n. I nst a l l a ne w O -r ing s e a l . 4. NOT E: Coa t t he r e f r i gerant li ne O -r ing s e a l s i n cl e a n refrige r a n t oi l p r[...]
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Страница 2024
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Evaporato r Co re Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i n ve hicl e cr o s s be a m and e vap o r a t or cor e hous in g. Fo r a ddi t i o na l i nfo rm at i on, ref e r t o Sect io n 412-02A Hea t i ng a nd Ve nt i l a t i o n S ect i o n 412-02B Auxi l i a r y He a t in[...]
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Страница 2025
6. Remove t he e vap orat o r co r e s up po r t br a cket . Re mov e t he re ta i ni ng s c r e w. 7. Remove t he e vap orat o r co r e h ou s i ng. 8. Remove t he e vap orat o r co r e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2026
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Evaporato r Co re Orific e Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S e cti on 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a t i o n . 2. D et a ch t he e vap o r a t or cor e o r i fi c[...]
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Страница 2027
P ubl i s he d: 11-May-2 011 A ir C onditio ning - Suctio n Accumu lato r Re moval a n d I ns t a l l a t i on R em ova l 1. Recla i m t he re frige r a nt . Fo r a d di t i ona l i nf o r mat i on , refe r t o S e cti on 412-00 Cl i mat e Co nt rol S ys t e m - Gen e r al Inf or m a t i o n . 2. Remove t he wa s he r r e s e voi r. Fo r ad di t i [...]
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Страница 2028
7. Remove t he s uct i on a ccum ula t or. Re mov e t he re ta i ni ng bo l t s. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. NOT E: Coa t t he r e f r i gerant li ne O -r ing s e a l s i n cl e a n refrige r a n t oi l p r i o r to ins t a l la t i o n. I nst a l l a ne w O -r ing s e a l . 3. NOT E: Coa t t he r e[...]
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Страница 2029
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - C ontro l C o mp o nents Des cr ipt i o n a nd O pe r a t i o n I te m P a rt Nu m ber Descri pti o n 1 — A ir i n le t bl e nd do o r a ct ua t o r 2 — A ir di s char ge t e m pe r at ur e s e ns or 3 — De fros t v e nt /r e gi s t e r bl e nd do o r a ct uat o r 4 — T e mpe r a t ur [...]
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Страница 2030
Item Pa r t Nu m be r De sc ri pti o n 1 — Touch s cr e e n s wi t ch 2 — Re ci r cula t e d a i r s wi t ch 3 — Incr ea s e s e t t e mpe rat ur e s w i t c h 4 — De c r e as e s e t t e mper a t ure s wi t ch 5 — Te mperat ure/clo ck di s pl a y 6 — Aut o mat i c o pe r at i o n s wi t ch 7 — Fan s pe e d s wi tch 8 — Cl i mat e c[...]
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Страница 2031
Item Pa r t Nu m be r De sc ri pti o n 1 — Fan s pe e d a nd O N/O FF s wi t ch 2 — Re ci r cula t e d a i r s wi t ch 3 — S c r e en d i s p l a y 4 — Ce l s i us /Fahr e nhe i t s e le ct s wi t ch 5 — Aut o mat i c o pe r at i o n s wi t ch 6 — Ai r di s t r i but i o n s wi t che s 7 — Incr ea s e s e t t e mpe rat ur e s w i t c [...]
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Страница 2032
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - C ontro l C o mp o nents Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o S e cti on 41 2-00 Cl i m a t e Co nt r ol S ys t e m - Ge ne r a l Info rm at i o n . JagDocs.com[...]
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Страница 2033
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Air Disc harg e T em p erature Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he a i r di s char ge t e m pe r at ur e s e ns or e l e ctr i cal co nne cto r. 3. Remove[...]
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Страница 2034
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Ambient Air T emperature Sens or Re moval a n d I ns t a l l a t i on R em ova l CAU TIO N : Make s ur e t he i gni t i on s wi t ch i s i n t he o f f p os i t io n be f ore di s conne ct i n g t he a mbie nt a i r t empe r a t ure s e ns o r . 1. D et a ch t he a mbi e nt a i r t empe rat ur[...]
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Страница 2035
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - C lima te C ontro l A ssem bly Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with autom at ic tra ns ax l e 1. NOT E: To ai d r e mov a l of t he cl i mat e co nt rol a s s e mbl y pl ace t he J-ga t e s el e ct o r i n t h e ne ut ral po s i t i o n. Re move t h e J-ga t e s urr[...]
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Страница 2036
6. Remove t he cli mat e cont r ol a s se m bl y mount i ng b r a ck et up pe r r et ai ni ng s cr ews co ver. 7. Remove t he cli mat e cont r ol a s se m bl y mount i ng b r a ck et up pe r r et ai ni ng s cr ews . 8. Remove t he cli mat e cont r ol a s se m bl y mount i ng b r a ck et l o wer r e t a i ni n g s cr ews . 9. D i s conne ct t he ha [...]
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Страница 2037
11. Dis c o nne ct t he cl i mat e cont r o l a s s e mbl y e l e ct rica l co nnect or s . 12. Remove t he cl i mat e cont r o l a s s e mbl y r et a i ni ng s cr e ws . 13. Remove t he cl i mat e cont r o l a s s e mbl y. 1. Re move t he r e t a i ni ng s cr e ws . 2. Re move t he cl i mat e co nt rol a s s e mbly. Insta llat ion 1. NOT E: Make s[...]
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Страница 2038
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Defros t V ent/R eg ist er Blen d Doo r Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he de f ros t vent /r egi s t e r bl e nd do o r a ct uat o r e le ctrica l conn[...]
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Страница 2039
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Foo tw ell Vent/Duct Blen d Doo r Actuato r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he f o ot we l l vent /d uct bl end doo r a ctua t o r e l e ct r ica l conne ct or. [...]
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Страница 2040
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - Sunlo ad Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i ns t r um e nt clu s t e r a nd ve nt f i ni s h p a nel . 2. Remove t he i ns t r um e nt clu s t e r f i ni s h pa ne l . 3. Remove t he s i de ai r vent . 4. D i s conne ct t he s un lo a d s e ns or e l e ct [...]
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Страница 2041
5. Remove t he s unl o a d s e nso r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2042
P ubl i s he d: 11-May-2 011 C ontro l C o m po nents - T emperature Blend Do o r Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o we r ve nt . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 2. D i s conne ct t he t e mper a t ur e b le nd d o or a ct ua t o r e l e ct rica l conne ct o r . 3. Remove t h[...]
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Страница 2043
P ubl i s he d: 11-May-2 011 Instrum ent Cl uster and Panel Il lumi natio n - Instrument Cl uster an d Panel Illu min atio n Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the i ns t ru me nt cl ust e r pr e c l ude t he us e o f wo rk s ho p g e ne r al e le ctrica l t e s t e qui pme nt . The r e f[...]
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Страница 2044
P ubl i s he d: 11-May-2 011 Instrum ent Cl uster - Instrumen t C luster Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s W it h 2.0L , 2.5L An d 3. 0L Engi ne s It e m Pa r t N u m ber Desc ri pti on 1 — Engi ne t e m pe r at ur e gau ge 2 — Le f t hand di r e cti o n i nd i cat or 3 — Doo r aj ar warning 4 — Lo w e xt e r i or t e mpe [...]
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Страница 2045
It e m Pa r t N u m ber Desc ri pti on 1 — Engi ne t e m pe r at ur e gau ge 2 — Le f t hand di r e cti o n i nd i cat or 3 — Doo r aj ar warning 4 — Lo w e xt e r i or t e mpe r at ur e wa rning 5 — Ta cho met e r 6 — Po we rtrai n mal funct i on 7 — Engi ne mal f uncti o n 8 — Fr ont fo g l amp s 9 — Mai n be a m 10 — S i de ([...]
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Страница 2046
It e m Pa r t N u m ber Desc ri pti on 1 — Engi ne t e m pe r at ur e gau ge 2 — Le f t hand di r e cti o n i nd i cat or 3 — Doo r aj ar warning 4 — Gl o w pl ug wa r ning la m p 5 — Lo w e xt e r i or t e mpe r at ur e wa rning 6 — Ta cho met e r 7 — Engi ne mal f uncti o n 8 — Fr ont fo g l amp s 9 — Mai n be a m 10 — S i de [...]
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Страница 2047
P ubl i s he d: 11-May-2 011 Instrum ent Cl uster - Instrumen t C luster Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he i ns t ru ment cl us t e r , ref e r to the rel e va nt De s cr i pt i o n and O pe r a t i o n s e ct i o ns i n t he worksho p ma nua l. REFER t o: I ns t rum e nt Cl u[...]
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Страница 2048
P ubl i s he d: 11-May-2 011 Instrum ent Cl uster - Instrumen t C luster Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : Do no t l e a ve t he i ns t r ument cl us t e r fa ce d o wn f o r any le ngt h of t ime . Lo we r a nd e x t e nd t he st e e r i ng col umn t o i t s m a ximum r e arwar d po s i t i o n. 2. D i s conne ct t he[...]
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Страница 2049
P ubl i s he d: 11-May-2 011 Ho rn - Horn Des cr ipt i o n a nd O pe r a t i o n Ve hi cl e s W it h 2.0L , 2.5L An d 3. 0L e ngi nes It e m P ar t N u m ber De scr i pti on 1 — Ho rn s wi t c h 2 — P o we r d i s t ribut i o n b o x 3 — Ho rn The ho r n s ys t e m cons i s t s o f t he fo l l owi ng : P owe r di s t rib ut i o n bo x fus e 3[...]
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Страница 2050
It e m P a r t Nu m be r De s cri pti on 1 — Hor n s wit ch 2 — Hor n r el ay 3 — Hor n The ho r n s ys t e m cons i s t s o f t he fo l l owi ng : P owe r di s t rib ut i o n bo x fus e 3 (20A) P owe r di s t rib ut i o n bo x r el ay 2 Ho r n Ai r ba g s l i d i ng co nt a ct W i r i ng ha r ne s s Ho r n swi t ch Gene ric el e ctr o ni c m[...]
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Страница 2051
P ubl i s he d: 11-May-2 011 Ho rn - Horn Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El e ct ri cal S wit ch Ho r n Re l a y( s ) Fuse (s) El e ctrica l conne ct o r (s ) D[...]
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Страница 2052
P ubl i s he d: 11-May-2 011 Ho rn - Horn Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i on 100-02 Jacki ng a nd Li ft i ng . 2. D et a ch t he ho r n. 3. Remove t he ho r n . 1. Dis con nect t he horn e l e ct r i ca l conne cto r . 2. Re move [...]
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Страница 2053
P ubl i s he d: 11-May-2 011 Ho rn - Horn Switch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he drive r ai r ba g modul e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Driver Ai r B a g Modul e (501-20B S uppl e men ta l Re st rai nt Sy s t e m, Remo val a nd I nst a l l a t i on). 2. D i s conne ct t he ho r n s wi t ch[...]
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Страница 2054
P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Inform atio n and Message Cen ter Des cr ipt i o n a nd O pe r a t i o n It e m Par t N u m ber De scri pt i o n 1 — Ins t rum ent Cl us t e r 2 — Red W a r ni ng L amp 3 — A m ber W ar ni ng La mp 4 — Dr i v e r' s I nfo r mat i on/Me ss a ge Ce nt e r The dr i ver&apos[...]
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Страница 2055
P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Inform atio n and Message Cen ter Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal Fuse (s ) [...]
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Страница 2056
P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Message Cen ter Re moval a n d I ns t a l l a t i on 1. The i nfo rm a ti o n a n d mes s age ce nt e r i s bui l t i nt e gral t o t he s p e edo met e r . Fo r ad di t i ona l inf or mat i o n, r e f er t o Sect i on 413-01 I nst r um e nt Cl ust e r . JagDocs.com[...]
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Страница 2057
P ubl i s he d: 11-May-2 011 Info rma tio n and Mess age Center - Message Cen ter Sw itch Re moval a n d I ns t a l l a t i on 1. The t rip comput e r s wi tch i s b ui l t i n te gr al t o t he h ea dl amp s wi t ch. Fo r a ddi t i o na l i nfo rm at i on, ref e r t o Sect io n 417-01 Ext e r i or Li ght i ng . JagDocs.com[...]
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Страница 2058
P ubl i s he d: 11-May-2 011 Warning Devices - Warning Dev ic es Des cr ipt i o n a nd O pe r a t i o n 4-doo r I te m P a r t Nu m be r Des cri pti on 1 — Do or a ct ua t or 2 — Safe t y be l t b uck l e 3 — I ns t r um ent cl us t e r 4 — J Ga t e (Aut omat i c o nl y) 5 — Eng i ne co mpar t me nt s wi t ch - v i s ual wa rn i ng o nl y[...]
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Страница 2059
It e m Par t Nu m ber De scri pt i on 1 — Doo r act ua t o r 2 — S af et y be l t buckl e 3 — I ns t rum e nt cl ust e r 4 — J Gat e (Aut o mat i c o nl y) 5 — Engi ne c ompa r t ment s wi t ch - vis ua l w arning o nl y 6 — He a dl a mp s wit ch 7 — I gni t i on s wi t ch 8 — Li ft gat e s wi t ch - vi s ua l wa r ni ng onl y 9 —[...]
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Страница 2060
The i ns t r um e nt cl us t e r a ct s a s a sys t em monit o r fo r t he vi s u a l w arnings . It recei ve s i nput s f r om s wi t che s a nd s e ns o rs di rect l y o r t hr oug h t he m ul t i p l e x l i nk from a no th e r m odu le and trig ge r s t he ne ces s a r y vis ua l wa r ni ng Ign ition Switch Lock C ylin der (North America Only )[...]
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Страница 2061
P ubl i s he d: 11-May-2 011 Warning Devices - Warning Dev ic es Dia gn os i s a nd Te s t i ng The compl e xit y o f t he e l ect r o ni cs i nv ol ve d wi t h the i ns t ru me nt cl ust e r and gene r a l e l e ct roni c modul e (GEM ), o f whi ch t he mes s a g e ce nt e r i s a pa r t , a nd t he mult i p l e xe d co mm unica t i on ne t wo rk [...]
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Страница 2062
P ubl i s he d: 11-May-2 011 Warning Devices - Oil Chan ge Indicato r Reset Gene ral P r ocedures 1. NOT E: S t e ps 2 t o 5 mus t be compl e t e d wi t hi n 3 s e cond s f or s ucces s ful s ervice mod e res e t t i n g. • NO T E: Ig ni t i on key i n t he OFF po s i t i o n. P r es s a n d ho l d dow n t he t r i p co mpute r R E SET but to n. [...]
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Страница 2063
P ubl i s he d: 11-May-2 011 Warning Devices - Low Washer Fluid W arni ng Indicato r Switch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W hee l s a nd T ire s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. Remove t he res e rv o i r[...]
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Страница 2064
P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Des cr ipt i o n a nd O pe r a t i o n Item P ar t N um be r Descri pt i o n 1 — P a r king a i d s wi t c h 2 — Fr o nt pa r king a i d s pea ke r 3 — Fr o nt pa r king a i d s e ns o r 4 — Re ar out e r pa rk i ng a i d s e ns o r 5 — Re ar cent re pa r ki ng a i d s e ns or 6 ?[...]
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Страница 2065
(2 ft ), at t he vehi cl e cor ne rs. The ve r t i ca l r ang e i s a de qua t e t o p r ot e ct t he hi gh e s t a nd l o we s t po i nt s o f t he front o f t he ve hicl e . The s ys t e m wil l d et e ct cur bs wi t h he i ght s o f a t l e a st 18 c m (7.1 i nches ). O bs t a cl e s , s uch a s c urbs, t h at a re l ow e n ough t o p a s s und [...]
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Страница 2066
P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he pa rk i ng a i d, ref e r to the rel e va nt Des cr i p t i on a nd O pe rat i o n s e ct i o ns i n t he wo r ks hop manua l . REFER t o : P a r ki ng Ai d (413-13 P a r king A i d, D[...]
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Страница 2067
DT C Descri pti on Pos si bl e Ca use A ct i on C1714 Ri ght Fr on t S e ns o r Cir cuit Shor t t o V ba t W i r in g harnes s co ncern Re fe r t o e le ctrica l ci r cuit di a gr a ms. Che ck if da t a li ne is s ho r t ci r cuit t o pow er. Re pai r wi ring ha r nes s us i ng a p pr ove d me t h ods a nd ma t e r i a l s , c l e a r DTC a nd r et[...]
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Страница 2068
P ubl i s he d: 11-May-2 011 Par kin g A id - F ron t Parking Aid Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont bu m pe r cover . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont B umper Cover (501-19 Bumpe r s , Re moval a nd I ns t a l l a t i on). 2. D i s conne ct t he e l ect r i cal conne ct o r.[...]
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Страница 2069
P ubl i s he d: 11-May-2 011 Par kin g A id - F ron t Parking Aid Speaker Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r a[...]
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Страница 2070
5. Remove t he a s ht ray Dis conne ct t he e l e ct r i cal co nnect o rs. Re mov e t he a s ht ray. 6. Remove t he s wi t ch pa ck t rim cove r. 7. Remove t he ret a i ni n g s cr ew co ver pl a t e . 8. Remove t he di sp l ay mount i ng br a c ket up pe r ret a i ni ng s cr ews . 9. Remove t he di sp l ay mount i ng br a c ket l o we r ret a i n[...]
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Страница 2071
10. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 11. Remove t he d i s p la y modul e a nd a udi o uni t . 1. Dis con nect t he e l e c t rical co nnect ors a nd t h e fi br e op t i c conne ct o r . 2. Re move t he d is pl a y modu le and audi o uni t . 12. Dis c o nne ct t he f r o nt p a r k in g a i d s p ea ke r e l e ct rica l conne [...]
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Страница 2072
P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Mo d ule4 -D oo r Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl es . 2. Remove t he s p a r e whe e l . 3. D i s conne ct t he e[...]
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Страница 2073
P ubl i s he d: 11-May-2 011 Par kin g A id - P arking Aid Mo d uleW agon Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e t he l o a ds p a ce fl o o r cove r i ng. 2. Remove t he l o ad s p a ce fl oo r covering. 3. Remove t he ce nt re l o a ds pace s t o wage compartment . 4. D i s conne ct t he e l ect r i cal conne ct o r. JagDocs.c[...]
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Страница 2074
5. D i s conne ct t he e l ect r i cal conne ct o r. 6. D i s conne ct t he e l ect r i cal conne ct o r. 7. Remove t he pa r ki ng a i d modul e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2075
P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he bumpe r l ow er bl a ck out p a nel . 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. CAU TI O N : Make s ur e e xc e s s i ve pres s ur e or t o o ls a re no t us e d whe n r e moving th e s e ns or f r [...]
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Страница 2076
P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid Speaker4-D o or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear pa rc e l s he l f . Fo r a d di t i ona l i nf o r mat i on , refe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. D i s conne ct t he e l ect r i cal conne ct o r. 3. Remove t[...]
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Страница 2077
P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid SpeakerWagon, VIN R ange: D86655 - >E43419 Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e t he l o a ds p a ce fl o o r cove r i ng. 2. Remove t he l o ad s p a ce s t owa g e compa rtment t r i m pan e l . 3. Remove t he l o ad s p a ce s t owa g e compa rtment . 4. D i[...]
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Страница 2078
5. Remove t he rear pa rk i ng a i d s pe a ker. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2079
P ubl i s he d: 11-May-2 011 Par kin g A id - Rea r Parking Aid SpeakerWagon, VIN R ange: E4 3420-> V 99999 Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: The l i f t g a t e we a t he r s t r i p must b e repl a ced on ce removed. Re move a nd di s ca r d t he l i f t g a t e o pe ni ng we a t he r s t rip. 2. Remove bo t h C-pi l l [...]
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Страница 2080
8. D i s conne ct r e a r p ark ing a i d s pe a ke r el e c t r i cal co nne ct or. 9. Remove t he rear pa rk i ng a i d s pe a ker. Re mov e t he 2 s cr ews . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ins t al l a ne w l if tg a t e o pe ni ng we at he r s t r ip. JagDocs.com[...]
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Страница 2081
P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Cha rg i ng Sy stem Des cr ipt i o n a nd O pe r a t i o n V eh icl es wi th 2.0 L, 2 .5L or 3. 0L en gin es The charging s yst e m cons i s t s o f a 120 a mp out put ge ne r a t or a nd re gul a t o r as se m bl y whi ch g e ne r a t e s c ur r ent t o s uppl y[...]
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Страница 2082
P ubl i she d: 14-Jul-2011 B attery and Chargin g Syste m - General Info rm atio n - Battery C are Des cr ipt i o n a nd O pe r a t i o n 12 V LEAD ACID BAT TER Y CARE MANUAL FOR DE AL ER / RE T AILE R US E 1. INTRODU CTION 2. GENERAL RU LES FO R BA TTERY CA RE 3. EQ U IP MENT (MI NIMU M S TANDAR D) 4. HEAL TH AN D SA F ETY PRECA UTI ONS 5. DETE R [...]
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Страница 2083
s uppo rte d wi th a po we r sup pl y / char ge r / vehi cl e ma i nt a i ner ca pab l e o f d e l ive r i ng 5 0 Amps or more. Ju mp Sta rting Ne w v ehic le s Bef ore They Hav e B een Delive re d to the Cus tom er. I t is t he de a l e r / r e t a i l e rs res p ons i bi l i t y t o e ns ur e t he b a t te r y i s not a l l o we d t o go f l a t [...]
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Страница 2084
Digi t a l Mult i -Met e r o r Digi ta l Vo l t -Oh m Met er (DVOM) Midt r oni cs GR-1 Di agno s t i c Charge r JagDocs.com[...]
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Страница 2085
4. HE ALTH A ND S A FETY PR ECAUTION S • W ARNINGS : BA TT ERY CELLS CO NT AI N S UL P HUR IC ACID AND EXP LO S IV E MIX TURES O F H Y DRO GEN AND O XY GEN GAS ES . I T I S THEREFORE ES S ENT I AL T HAT T HE FO L LO W I N G S AFETY PRECAU T IO NS ARE O BSERVED . Ba t t e r i e s e mit hi ghl y e xplo s ive hydr o g en a t a l l t i mes , parti cu[...]
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Страница 2086
Sc e nar io 1 - Dea lers hi p / Retailer ( Res p ons ib ility: De aler / Retailer ) 1. W i t hi n 24 ho ur s o f a r r iva l a t t he d e a l e r / ret a i l e r pr ocee d as fo l l o ws: P e r form a Mi dt r oni cs ba t t e ry t e s t (S ee A ppe ndi x A. ) Ca r ry o ut t he recommende d a ct i o ns a ccor d i ngl y . 2. If t he Mi dt roni cs r es[...]
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Страница 2087
I t is e s s ent i a l t ha t a s ui ta b l y vent i l a t e d d e fi ned area e xis t s in e a ch d e a l e r s hi p / r e t a i l e r f o r bat t e ry ch a rging. Li kew i s e , an a r ea s ho ul d be a ll ot t ed f o r s cr a p ba t t e r i e s , a nd cl e a rly i ndi cat e d a s s uch. I t i s r ecommende d t ha t de al e r s / ret a i l e r s [...]
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Страница 2088
CAU TIO N : DO NO T conne ct t he t e s t e r t o a ny o t he r circ ui t o r c ha s s i s po i nt . 1. Att a ch t he Mi dt roni cs Te s t e r t o t he ba t t e ry . 2. Fol l ow th e i ns t r uct i o ns o n t he te s t er t o t e st t he ba t t e r y . Ens ur e t he corr e ct ba t t e ry type a nd s i z e i s s e l e ct e d . 3. Perform t he a ct i[...]
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Страница 2089
• NO T E: O n ve hi cl e s f i t t e d wi t h a Ba t t e ry Mon it o r ing S ys t em (BMS ) , t he di a gnos t ic ro ut i ne fo r qui e s c e nt dr a i n t e s t i ng i n t he a p pr oved di a gno s t ic s ys t e m s houl d be ut i li z e d. • NO T E: I f a cus t o mer compl a i ns o f a ve hi cl e b a t te r y th a t di s char ge s cont i nuo [...]
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Страница 2090
1. If 24 hours have pa s s e d s i nce th e l a s t ti me t h e e ng i ne wa s run o r th e ba t t e ry charge d, p rocee d t o `P a r t 2 - Bat t e ry Te st '. 2. Tur n on t he i gni t i on. S wi t ch o n t he he a d l a mps o n hi gh be a m fo r a mini mum 3 minut es . 3. S wi t ch o ff t he he a dl amps . Fo r vehi cl e s t e s t ed a ft er[...]
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Страница 2091
Publ i s he d: 28-S ep -2011 B attery and Chargin g Syste m - General Info rm atio n - Qu iescen t Drain Des cr ipt i o n a nd O pe r a t i o n QUIES C ENT D RA IN - TYP ICAL VALUES • NO T E: T he q ui e s cen t dr ai n a f t e r t he ini t i a l s hut do wn p e r i od s houl d not excee d t he val ue s ho wn i n t h e t abl e . Jaguar Q ui es ce[...]
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Страница 2092
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Cha rg i ng Sy stem 2.0L N A V6 - A JV 6/2.5 L NA V 6 - AJV6/3. 0L NA V6 - AJ2 7 Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o [...]
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Страница 2093
1 2 1 1 2 1 1 Pi n Num be r C i r cu i t F u nc ti on Ci rcui t Col or 4 Ge ne r at o r Cha rge W a rning I n di cat or La mp O ut pu t S ig na l t o ECM Bl ue E ngine C o ntrol M o du l e (E C M) E l ectri c al C o nnect or ( E N 1 6, Harnes s Side ) Pi n Num be r C i rcui t F unc ti o n C i r cu i t Col or 53 Vol t a ge Re qu e st O ut p ut S i g[...]
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Страница 2094
2 1 1 2 1 2 1 1 1 1 2 1 2 1 Mea s ur e t he res i s t a nce be t we e n e l e ct r i cal c onn e cto r EN49-1 a nd t he gen e rat o r ba t t e r y po s i t i ve ca bl e . I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR s ho rt t o t he ge ne r a t or ba t t e ry p os i t i ve cab l e . CL EAR t he DTC. TES T t he s yst e m fo r n[...]
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Страница 2095
1 1 1 1 1 2 1 1 1 1 1 I s t he r es i s t a nce le s s t ha n 10,000 o hms? Ye s REP AIR s ho rt t o t he ge ne r a t or ba t t e ry p os i t i ve cab l e . CL EAR t he DTC. TES T t he s yst e m fo r no r m a l o pe r at i o n. No GO t o D3 . . D3: C HECK T H E S I G NA L WI RE FOR A SH O R T T O GR O UND Mea s ur e t he res i s t a nce be t we e n[...]
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Страница 2096
1 1 2 1 1 1 1 1 2 1 1 1 1 ope rat i o n. E10: CHEC K FUSE 8 2 OF T HE PASSEN GER C O MPAR T M ENT FUSE BOX FOR A S HOR T T O GR O UND Meas ur e t he res is t a nce b e t we e n e l ect r i cal conn e cto r JB51-14 of t he pa s s e nge r compart ment f us e bo x a nd gr oun d. I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REPAI R s hor[...]
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Страница 2097
1 2 1 1 1 1 1 2 1 1 2 1 2 I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n t he pa s s e nge r c ompa rtment f us e box a nd t he i gni t i on r el ay. TEST t he s y s t em f o r norm al op e r at i o n. No REP AIR t he ci r cuit b e t we e n t he pa s s e nge r c ompa rtment f us e box a nd t he ge n e r at [...]
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Страница 2098
1 2 1 2 3 1 2 3 T EST C ONDI T IONS DET AI L S/R ESULT S/ACT IONS H1 : CHEC K T HE GENER AT OR FO R T HE CAUSE OF RADIO I NT ER FER ENC E S TART a nd RU N t he e ngi ne a t 1500 RP M. TU RN t he radi o s wi t c h t o t he O N po s i t i o n. Is r a di o i nt e rfe rence p res e nt ? Ye s GO t o H3 . . No GO t o H2 . . H2 : CHEC K T HE GENER AT OR F[...]
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P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Cha rg i ng Sy stem 2.0L Durato rq- T DCi/2. 2L Duratorq-TDC i (110k W/1 50PS) - P uma Dia gn os i s a nd Te s t i ng Principle of oper at ion The di e s e l char gi ng s y s t em d i f fe rs f r o m t ha t us ed i n p e t r o l -e ng i ne d var ia n t s i n t ha[...]
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1 2 3 1 1 1 2 3 4 1 2 3 1 DT C Co ndi ti on Pos si bl e Sour ce Act i on No ne The ba t t e ry kee ps di s cha r g i ng Ba t t e r y f a ul t Ba t t e r y cabl e s Ba t t e r y qui e s ce nt d r ai n Acces s o r y dr ive b e l t t e ns i o n Gene r a t or f a i l ur e Gene r a t or pul le y f aul t Che ck t he ba t t e ry condi t i on a nd s t a t [...]
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2 3 4 5 6 7 8 9 1 2 3 4 5 1 2 1 1 2 3 4 5 1 2 1 Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conn ect t he ge nerat o r t hr e e -way con nect or . Conn ect a vol t met e r bet we e n t he g ene rat o r , p i n 01 a nd GRO UN D. S t art t he e ngi ne . Tur n t he he a dl i ght s a nd he a t e d rea r wi nd o w t o t he ON p[...]
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1 1 1 1 1 1 2 1 2 T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I O NS E1: CHEC K T HE GENER AT O R FOR SECU R IT Y Ins p ect t he g e nerat o r f ixi ngs . I s t he ge ne rat o r s e cur e? Ye s GO t o E2 . No S ECU RE t he ge ne r a t o r . REFER t o : Ge nerat o r. TES T t he s yst e m f or no r m al o p e r at i on . E2: CHEC K T HE ACC ESS O [...]
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1 2 1 2 3 1 2 3 1 2 3 T EST C O NDI T IONS DET AI LS/RE SULT S/ACT IONS F1: C HEC K IF T HE GENERAT O R I S T HE CAUSE OF T HE RADI O I N T ER FER E NCE S ta rt an d r un t he e n gi ne a t 1500 r pm . Tur n t he radi o t o t he O N po s i t i o n, a nd s e l e c t t he a f f e ct e d s t at io n. Is t he radi o i nt e r f e r ence pr e s e nt ? Ye[...]
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P ubl i s he d: 11-May-2 011 B attery and Chargin g Syste m - General Info rm atio n - Battery C harging Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t o t he b at t e ry car e ma nua l (BCM ). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Gen eral S p ec if ic a t ions It e m Speci fi ca ti on Ba t t e r y Capa ci t y Ve hi cl e s W it h P e t rol Engi ne s 80 Ah Ba t t e r y Capa ci t y Ve hi cl e s W it h Die s e l Engi nes 80 Ah Ba t t e r y Col d Cranking Vehi cl es W i t h P e t r o l E ngi ne s 680 Amps Ba t t e r[...]
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I te m P a rt N um be r De scr i pti on 1 — B at t e r y t o g e nerat o r a nd s t arte r mot o r p os i t i v e c a bl e 2 — B at t e r y cover 3 — B at t e r y 4 — B at t e r y t r a y 5 — B at t e r y ground ca bl e 6 — B at t e r y cla mp r et ai ni ng bo l t 7 — B at t e r y cla mp 8 — B at t e r y cla mp r et ai ni ng nut The[...]
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Страница 2108
P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o t h e ba t t e r y car e manual . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Co nnec t Gene ral P r ocedures • W ARNINGS : Ba t t e r i e s no r m al l y produce e xpl o s ive g a s e s which may ca use pers ona l i nj ur y, t he ref o r e do not a l l o w l i g ht e d s ubs t ance s t o come ne a r t he ba t t ery. W he n charging o r work i ng ne ar[...]
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Страница 2110
P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Disco n nect and Co nnect Gene ral P r ocedures Disc onn e ct • W ARNINGS : Ba t t e r i e s no r m al l y produce e xpl o s ive g a s e s which may ca use pers ona l i nj ur y, t he ref o r e do not a l l o w l i g ht e d s ubs t ance s t o come ne a r t he ba t t ery. W he [...]
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Страница 2111
P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ).[...]
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Страница 2112
6. NOT E: Pe t r ol e ngi ne s how n, d i es e l e ngi ne s i mi l a r. Re move t h e ba tt e r y he a t s hi e ld . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2113
P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Cables2 .0L NA V6 - AJV6/2. 5L NA V 6 - A JV 6/3.0 L NA V 6 - AJ27 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nt[...]
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Страница 2114
7. D et a ch t he ba t t e ry t o s t a rte r mot o r so l eno i d c a bl e cove r . 8. Remove t he ba t t e r y t o s t a r t e r m o to r s o l e no i d ca bl e . Re mov e t he re ta i ni ng nut . 9. Remove t he a i r cl ea ne r a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ai r Cl e ane r (3 03-12A In t a ke A i r Di s t[...]
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Страница 2115
12. Remove t he a i r f i l t e r ret a i ni ng b r ack e t . Re mov e t he re ta i ni ng nut s . 13. Det a ch t he ge ne r at o r ba t te r y po s i t i ve cabl e p r ot e ct ive co ver. 14. Remove t he b a t t e r y pos i t ive cab l e . Det a ch t he ge ne rat o r b a t t e r y po s i t i ve ca bl e e l e ct r i cal conne cto r. Re mov e t he re[...]
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Страница 2116
2. Tig ht e n t o 6 Nm. 3. Tig ht e n t o 12 Nm. 4. Tig ht e n t o 25 Nm. 5. Tig ht e n t o 25 Nm. 6. Tig ht e n t o 4 Nm. JagDocs.com[...]
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Страница 2117
P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Cables2 .0L Durato rq- TDCi / 2.2L Du ratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y t ray . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Tray (414-0 1 Ba t t e r y, Mount i ng a nd Ca bl e s[...]
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Страница 2118
7. D et a ch t he ge ne r a t o r a nd st a r t e r mot or po s it i ve ca bl e f r om t he st a r t e r m o t o r . 8. D et a ch t he ge ne r a t o r a nd st a r t e r mot or po s it i ve ca bl e f r om t he ai r cle a ne r mount i ng bracket . 9. D et a ch t he ge ne r a t o r a nd st a r t e r mot or po s it i ve ca bl e f r om t he powe r s t e[...]
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Страница 2119
12. Det ach t he ge n erat o r and s t arte r mot o r pos i t i ve cabl e from t he e ngi ne cover mount i ng b r a ck et . 13. Dis c o nne ct t he g e ne r at o r wi r i ng ha r ne ss e l e ct rical co nnect or. 14. Det a ch t he ge ne r at o r an d s t a r t e r mot or po s it i ve ca bl e f r om t he ge ne r a t or ca bl e moun t i ng bracket . [...]
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Страница 2120
16. Dis c o nne ct t he g e ne r at o r e l e ct r i cal conne cto r. 17. Det a ch t he ba t t e ry g r ound ca bl e f r o m th e t rans mis s i on r et a i ni ng br acke t and bat t e ry br a cket . 18. Det a ch t he ba t t e ry g r ound ca bl e f r o m th e t rans mis s i on . 19. Remove t he b a t t e r y ground cab l e. Insta llat ion JagDocs.c[...]
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Страница 2121
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 25 Nm. 2. Tig ht e n t o 25 Nm. 3. Tig ht e n t o 8 Nm. 4. Tig ht e n t o 8 Nm. JagDocs.com[...]
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Страница 2122
P ubl i s he d: 11-May-2 011 B attery , Mou nting and C ables - Battery Tray Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ba t t e r y . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y (414- 01 Ba t t e ry , Mount i ng a nd Ca b l e s , Remo v al a nd I ns t a l l a t i o n). 2. NOT E: Pe t r ol e ngi ne s how[...]
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Страница 2123
P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - T o rque Sp eci f i cat ions Descri pti on Nm l b -f t l b- i n Gene r a t or uppe r r et ai ni ng bo l t 4 7 35 - Gene r a t or l o we r r et a i ni ng b o l t s - vehi cl e s wi t h 2.0L, 2. 5L o r 3.0L e ngi ne 25 18 - Gene r a t or l o we r mount i ng s t uds - vehi cl e s wi t h 2. 0L di[...]
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Страница 2124
P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator Des cr ipt i o n a nd O pe r a t i o n C ha r ging syste m componen ts Ve hi cl e s wi th 2.0L, 2. 5L o r 3.0L e ngi ne Item P a r t Nu m be r De sc ri pti on 1 — Engi ne Co nt rol Mod ule (ECM ) 2 — Ge nerat o r Ve hi cl e s wi th 2.0L di e s e l eng ine JagDocs.com[...]
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Item P a r t Nu m be r De sc ri pti on 1 — Engi ne Co nt rol Mod ule (ECM ) 2 — Ge nerat o r • NO T E: Ge ne r at o rs s houl d b e s e r v ice d a s a uni t a nd no t di s mant l ed fo r overhaul . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator Dia gn os i s a nd Te s t i ng 2.0L/2.5L/3.0L Ve hi cl e s REFER t o : Cha r g i ng Sy s t em - 2. 0L NA V6 - AJV 6/2.5L NA V6 - AJV6/3.0L N A V 6 - A J27 (414-00 B a t t e r y a nd Cha rging Sy st e m - Gene ral I nfo r m at i o n, Dia gno si s a nd Te s t i ng). 2.0L Di e s e l V[...]
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P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator2.0L N A V6 - A JV 6/ 2.5L NA V6 - AJV6 / 3.0L NA V6 - A J27 Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o S ect i o n 414-01 Ba t t e r y, Mount i ng and Cabl es . 2. Remov[...]
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7. Remove t he ge ne r a t or . Re mov e t he g e ne r at o r uppe r r e t a i ni ng bo l t s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 47 Nm. 2. Tig ht e n t o 25 Nm. 3. Tig ht e n t o 12 Nm. JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Gen erator and Regulato r - Gen erator2.0L Durato r q -TDCi/2.2L Duratorq-TDC i (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on Speci al T ool (s) S epa rat o r, ba l l j o i nt 204-192 Re l e a s e t o o l , bel t t e ns i on e r 303-676 R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e . For a[...]
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7. D et a ch t he r i ght -hand s t ab i l i z e r ba r li nk. Re pos i t i o n t he a nt i -lo ck br a ke s yst e m (ABS) wi ring ha r ne s s m o unt i ng b r a cket . 8. Usi ng t he s pe cia l t oo l , de t a ch th e a cces s o r y drive be l t . 9. Remove t he ge ne r a t or co ol i ng duct f r o m th e ge ne r at o r . 10. Det a ch t he ge ne r[...]
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12. Remove t he g e ne r at o r uppe r r e t ai ni ng bo l t . 13. Remove t he g e ne r at o r r e t a i ni n g nut s . 14. Remove t he g e ne r at o r mount i ng s t uds . 15. Remove t he g e ne r at o r. Insta llat ion JagDocs.com[...]
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Страница 2132
1. Ins t a l l the ge n e r at or. 2. Ins t a l l the ge n e r at or mount i ng s t uds . Ti ght e n t o 15 Nm. 3. Loos e l y i nst a l l t he g ene rat o r r e t a i nin g nut s . 4. Ins t a l l the ge n e r at or uppe r r e t ai ni ng bo l t . 1. Ti g ht e n t o 47 N m. 5. Tig ht e n t o 47 Nm. JagDocs.com[...]
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6. Connect t he ge ne r a t or e l e c t r i cal co nne cto r. 7. Att a ch t he ge ne r a t or po s i t i ve ca bl e . Ti ght e n t o 12 Nm. 8. Ins t a l l the ge n e r at or coo li ng duct t o t he ge ne rat o r . Ti ght e n t o 4 Nm. 9. Usi ng t he s pe cia l t oo l , at t a ch t he a cces s o r y drive be l t . 10. At t ach t he rig ht -ha nd s [...]
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11. Ins t a l l t he t i e -r od e nd a nd t he t i e -r od e nd ret a i ni ng nut . Ti ght e n t o 35 Nm. 12. Ins t a l l t he r i ght -ha nd whe el a rc h l i ne r acces s cover. 13. Ins t a l l t he f r ont , right -hand whe e l and t i r e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti r[...]
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P ubl i s he d: 11-May-2 011 Info rma tio n and E ntertainm ent System - G eneral In fo rmati on - Audio System Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he Audi o Sy s t e m and co mponent s , r ef e r t o t he r e l e v an t De s c ript io n a nd O pe r at i o n s e ct i o n i n t he w[...]
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DT C Descri pti on Poss i bl e Ca uses Ac ti on U0194 Los t Comm uni ca t i o n wi t h Digi t a l Audi o Co nt rol Modul e B Di gi t a l Aud io Broa dcas t Modul e Gat e wa y modul e - l o s t c ommunicat i o n wi t h d ig i t a l a udi o b r o a d cas t mod ul e Ca r ry out a ny p i npoi nt t e s t s a s s oci a t e d wi t h t hi s DT C us in g t [...]
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DT C De scr i pti on Poss i bl e Ca uses Act i on C1977 Audi o S t e e ring W h e e l S w i t c h Ci r cui t Shor t T o Gr o und Ra di o hea d uni t , a ud io s t ee ring whe e l s wi t c h ci r cuit - s h or t t o ground Re fe r t o e l e ct rical c i r cuit d i a grams, no t es sus pe c t t h e a ud io s t e ering whe el s wi t ch che ck f o r ci[...]
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DT C De s cri pti o n P ossi bl e Ca uses Act i on B11A413 L -Band a nt e nna DAB L -Band a nt enna Ci r cuit - ope n ci r cuit Re f e r t o e l e ctr i cal ci rc ui t d ia g r ams a nd che ck DAB L -ba nd a nt e nna ci rc ui t fo r op e n ci rcu i t B11-A511 Ba nd 3 a nt e nna DAB b a nd 3 a nt e nna ci rcu i t - sho rt t o ground Re f e r t o e l[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - A udio System Des cr ipt i o n a nd O pe r a t i o n Ba s e cas s e t t e I te m Pa rt N um ber De sc ri pti o n 1 — Dol b y n oi s e reduct i on but t o n 2 — Rep e a t CD but t o n 3 — Audi o s yst e m di s pl ay 4 - S e e k a st o r ed numbe r fr om t he p hon e s m e mor y 5 — Radi o s t a t i[...]
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I te m Pa rt N um ber De sc ri pti o n 1 - Mu t e s a ud i o 2 - Repe a t CD but t o n 3 - Audi o s yst e m di sp l ay 4 - S e e k a st o r ed numbe r fr om t he p hon e s m e mor y 5 - Radi o s t a t i o n pre-s e t but to ns 6 - S e e k a st o r ed numbe r fr om t he p hon e s m e mor y 7 - Mix CDs o r CD/M D t r acks but t o n 8 - Eje c t CD or [...]
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I te m Pa rt N um ber De sc ri pti o n 1 - O n/Of f pus h f o r t ou ch -s cr e e n cont r ol s 2 - Touch-s cr ee n di s pl a y 3 - Pres s to a cce ss t o uch-s c r e e n o p t i ons 4 - CD t r a ck mix but t on 5 - Prio r i t y p r o g r amme t ype but t o n 6 - Tr a ff i c a nno unce ment but t on 7 - Aut o me mor y but t on 8 - S e l ect CD chan[...]
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3 - Pres s to a cce ss t o uch-s c r e e n o p t i ons 4 - Eje c t CD or MD 5 - Mix CDs o r CD/M D t r acks but t o n 6 - Prio r i t y p r o g r amme t ype but t o n 7 - Tr a ff i c a nno unce ment but t on 8 - Aut o me mor y but t on 9 - S e l ect CD chang er 10 - S e l ect co mpact d i sc whe n i n o t her a udi o mode , o r CD pau s e 11 - Audi [...]
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P ubl i s he d: 11-May-2 011 A udio U nit - A udio System Dia gn os i s a nd Te s t i ng For add i t i o na l i nf or m a t io n, ref er t o Sect i o n 415-00 Info rm at i o n a nd Ent e rta i nment Sy s t e m - Ge neral Inf or m a t io n . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - A udio Un it Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cli mat e cont r ol p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 412-04 Cont r ol Co mpone nt s . 2. Remove t he na vig a ti o n s y s t e m s cr ee n (whe r e f i t t ed). For a ddi ti ona l i nf o[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - A udio Un it A mplifi er4-D o o r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l ugga g e co mpar t me nt front f lo o r car pe t . 2. Remove t he l ugga g e co mpar t me nt r ea r fl o or car pe t . 3. Remove t he l ugga g e co mpar t me nt i nt erio r t r i m. 4. D i s conne ct t he a [...]
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5. Remove t he a udi o uni t a mpl if ie r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 9 Nm. 2. Usi ng t he Jag ua r a pproved di agno s t i c s yst e m con fi gur e t he a udi o uni t a m pl i fi e r . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - A udio Un it A mplifi erWagon Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he au di o uni t pi n cod e i s a vai l a bl e bef or e di s conne c t i ng t he b a t te r y gr ound cabl e . Di s conn ect t he ba tt e r y ground ca bl e . For a ddi ti o nal i nfo r m a t i o n, r e f [...]
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6. Remove t he l e ft -hand lo a d s p ace s i de t rim p a nel ret a i ni ng s cr e w. 7. D i s conne ct t he pa r ki ng a id s pe a ker e le ct r ica l conne cto r . 8. Remove t he pa r ki ng a i d s pe a ker. 9. Remove t he a udi o uni t a mpl if ie r ret a i ni ng bol t . 10. Remove t he a ud i o uni t ampl i f i e r r et a i ni ng b ol t s . J[...]
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11. Remove t he a ud i o uni t ampl i f i e r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 9 Nm. 2. Tig ht e n t o 9 Nm. 3. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - Com pact Disc (C D ) Ch anger4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he ICE pi n co de i s a vai l abl e be fo re di s conne ct i ng t he bat t ery ground ca bl e . Di s conn ect t he ba tt e r y ground ca bl e . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o[...]
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Страница 2151
7. D i s conne ct t he e l ect r i cal conne ct o rs. 8. Remove t he compa ct di s c (CD ) pl a ye r r e t a ini ng bo l t s . 9. Remove t he CD p l a yer . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 1 Nm. JagDocs.com[...]
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Страница 2152
2. Tig ht e n t o 1 Nm. 3. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - Com pact Disc (C D ) Ch angerWagon Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he au di o uni t pi n cod e i s a vai l a bl e bef or e di s conne c t i ng t he b a t te r y gr ound cabl e . Di s conn ect t he ba tt e r y ground ca bl e . For a ddi ti o nal i nfo r m a t i o n, r[...]
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6. Remove t he l o ad s p a ce s t owa g e compa rtment . 7. Remove t he l o ad s p a ce fl oo r covering r e t a i nin g s cr ews . 8. D et a ch t he l o a d sp a ce fl o o r cove r i ng upwards. 9. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt ret a i ni ng screw. 10. Remove t he l ef t -han d l o a ds pa ce s t ow ag e comp[...]
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11. Det a ch t he modul e ret a i ni ng brack e t . 12. Dis c o nne ct t he na vi ga t i o n s y s t e m module e l e ct rica l con nect or s . 13. Dis c o nne ct t he co mpact d i sc (CD) change r e l e ct r i cal c onn e cto r s . 14. Dis c o nne ct t he mul t i funct i on v o i ce a c t i va t e d m odul e e l e ctrica l conne ct ors. 15. Dis c [...]
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16. Remove t he CD pl a yer r e t a i ni ng b o lt s . 17. Remove t he CD pl a yer. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 1 Nm. 2. Tig ht e n t o 1 Nm. JagDocs.com[...]
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3. Tig ht e n t he modul e r e t a i n in g b r a cke t uppe r a nd l owe r f i xin gs . Ti ght e n t he l ow er r e t a i ni n g nut s t o 4 N m . Ti ght e n t he up pe r r et a i ni ng bo l t t o 9 Nm. 4. Connect t he ba t t e ry gr ound cabl e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , M[...]
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P ubl i s he d: 11-May-2 011 A udio U nit - Steering Wheel Audio C ontro ls Re moval a n d I ns t a l l a t i on 1. Remove t he s t ee ring whe e l. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ste e ring W h e e l (211-04 S te e r i ng Col umn, Re moval a nd Ins t a l la t i o n). 2. Remove t he s t ee ring whe e l fi nis her t r im pan[...]
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P ubl i s he d: 11-May-2 011 A ntenna - T o rque Sp eci f i cat ions Descri pti o n Nm l b- f t l b-i n Modul e r e t a i nin g b o lt - 4 Door 9 – 80 Ant e nna ret a i ni n g nut - W a go n 7 – 62 JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 A ntenna - Antenna Des cr ipt i o n a nd O pe r a t i o n ANT ENNA - 4 DOOR I te m Pa rt N u mber De sc ri pti on 1 — Roof pod ant e nna modul e (vehi cl es from 2009MY ) 2 — FM an t e nna 3 — AM Ant e nna 4 - Digi t a l Aud io Broadca s t (D AB)/Ve hi cl e Inf orm a t i o n a nd Co mm unica t i o n Sy st e m (VI [...]
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The DAB s ys t e m us e s t he a nt e nna i n t he r oo f p od a nt e n na modul e a nd a l s o t he r e a r win do w he a t e r e l e ment s f or DAB r ece pt i on . The a nt e nna mod ul e r ece i ves L ba nd s i g nal s whi ch a re p a s s e d di r e ctl y t o t he DAB modul e i n t he lu gga ge compa r t ment . The r ea r wind o w e l e ment s [...]
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Wag on - V eh icle s fr om 20 0 9MY Ve hi cl e s f r om 2009MY a r e f i t t e d w i t h a roof po d a nt e nna mo dul e . Th e mo dul e i s s e cur e d t o t he ve hi cl e roof pa ne l wi t h 2 l o ck nut s a nd wa s he rs s cr ewe d o nt o cap t i ve s t uds i n t he mod ul e . T he mod ule ca n co nt a i n t he f o l l owi ng a nt e n na e d e p[...]
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P ubl i s he d: 11-May-2 011 A ntenna - Antenna Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal Modul e FM annt ena AM a nt e nna W i r i ng ha r ne s s f o r[...]
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P ubl i s he d: 11-May-2 011 A ntenna - AntennaWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P a ne l a nd Co ns ol e , Re mov a l a nd I n st a l l at i o n). 2. Remove t he bo t h s un vis o r[...]
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8. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he B-pi l l a r uppe r t r im pa ne l f r om t he B -pi l l a r t r i m l o we r t rim pa ne l . 9. Remove bo t h C-pi l l a r trim pane l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: C-Pi l l a r Tr i m P a nel - W ago n (501- 05 I nt e r i o r Tr im a nd O rname n[...]
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14. Det a ch t he hea d l i n er. 15. CAUT I O N: T he hea dl i ne r must no t be cr ea s e d o r fo l ded dur ing r e m o val o r i ns t a l l at i on. Fa i l ur e t o f o l lo w thi s i ns t r ucti on may res ul t i n dama ge t o t he co mpon ent . Lo we r th e he a d l i ne r. Re mov e t he s unr oo f op e ni ng pa ne l we a t herst r ip . 16. D[...]
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19. Det a ch t he ant e nna harnes s . 20. Dis c o nne ct t he e l e ct r ica l conne ct o r s . 21. Remove t he a nt e n na . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 7 Nm. 2. NOT E: The l i f t g a t e we a t he r s t r i p must b e repl a ced on ce removed. I nst a l l a ne w l i f t ga t e o p e [...]
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P ubl i s he d: 11-May-2 011 A ntenna - Modul e Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he C-pi l l a r t rim. Fo r add i t i o nal i nf or ma ti on, re fe r t oSect i on 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. D i s conne ct t he a nt enna ca b l e e l e ct r i cal co nnect o r. 3. D et a ch t he mod ul e . 1. [...]
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P ubl i s he d: 11-May-2 011 Speakers - Speakers Des cr ipt i o n a nd O pe r a t i o n Al l Ve hi cl e s Op t i m um a cous t i c d et a il i s a chi eve d t hr o ugh moun ti ng t he s pea ker s hi gh o n e a ch doo r pa ne l . The pr e m i u m s oun d s y s t e m s pe a k e r s a r e powe re d b y a s e pa r at e , remot e ampl i f i e r. For add[...]
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P ubl i s he d: 11-May-2 011 Speakers - Speakers Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal W i r i ng f or da mag e a nd co r ros i o n El e ctrica l co[...]
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P ubl i s he d: 11-May-2 011 Speakers - F ro nt Do or Speaker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he f r ont s pea ke r . 1. Dis con nect t he e l e c t rical co nnect or[...]
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P ubl i s he d: 11-May-2 011 Speakers - F ro nt Do or Tweete r Speaker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he f r ont t we et e r s pe a ke r . Insta llat ion 1. To i ns [...]
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P ubl i s he d: 11-May-2 011 Speakers - Parc el Shelf Speaker Re moval a n d I ns t a l l a t i on 1. Remove t he pa r cel s hel f. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: P a r cel S he l f (501- 05 I nt e rio r Tr i m a nd O rnament a t i o n, Re moval a nd Ins t a l la t i o n). 2. D i s conne ct t he e l ect r i cal conne ct o r[...]
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P ubl i s he d: 11-May-2 011 Speakers - Re ar Doo r Spe aker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he rear s pe aker. 1. Dis con nect t he e l e c t rical co nnect or. 2. R[...]
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P ubl i s he d: 11-May-2 011 Speakers - Re ar Doo r Twee ter Speaker Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For ad di t i ona l inf o rm a t i o n, r e fe r t o Sect i o n 501-05 Int e rio r T r i m and O r namen ta t i o n . 2. Remove t he rear t we e t e r s pe ake r. 1. Dis con nect t he e l e c t r[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Gen eral S p ec if ic a t ions It e m Speci fi cati on Fr o nt t ur n s i gna l l a mp b ul b PY 21W Fr o nt f og l a mp bul b H1-55W P a r ki ng/Side l a mp b ul b W 5W Lo w b e a m l a mp bul b H1-55W Hi gh b ea m l a mp bul b H1-55W Hi gh i nt ens i t y di s cha r ge (HI D) l a mp bu lb D2 s -3[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Exterior L igh ting Des cr ipt i o n a nd O pe r a t i o n The he ad l a mp s wit ch is l o cat e d o n t he dr i ver s i de o f t he i n st r um e nt pa ne l. It al s o o perat e s t he s i d e l a mps , f og la mps , "Aut o Mod e ", he adl a mp l eve ll i ng a nd t he t r i p s wi t ch[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamps Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he l i g ht i ng s yst e m, ref e r t o t he rel e vant Des cr i pt i on a nd O perat i o n s e ct i on s i n th e wo r k s hop manual . REFER t o: Ext erio r Li ght i ng (417-01 Exte[...]
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DT C De sc ri pti o n P os si bl e Ca use Acti on B2615 Fr ont or rea r axl e vehi cl e le vel s e ns o r s upp l y circ ui t fa i l ur e W i ring ha r ne s s concern Re fe r t o e l e ct r i cal cir cuit d i a grams , check l e ve l se ns o r powe r s up pl y circ ui t f o r s ho r t t o p o we r . Re p a i r wi r ing harnes s us i ng ap prov e d [...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp Adjustment Gene ral P r ocedures 1. NOT E: He a dl a mp a dj us t men t s ho ul d be made at roo m t e mper a t ur e . P r epa re t he vehi cl e fo r he a dl a mp a dj us t me nt . 1. P l a ce t he vehi cl e o n a le vel s ur f a c e . 2. Be f ore a dj us ti ng t he he a dl a mps , che c[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Ballast Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl a mp a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o He a d l a mp A ss e mbl y - i n t hi s se ct i o n. 2. Remove t he bul b c ove r . 3. D i s conne ct t he ba l l a st mo dul e e l e ct rica l [...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - F ront Fo g Lam p Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r s pl a s h s hie ld . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o S ect i on 501-02 Fr ont End Bo dy P a nel s . 2. D i s conne ct t he f o g la mp e l e ct rica l co nnect o r . 3. Remove t he[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp Ass embly Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he f r ont bu m pe r cover . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont B umper Cover (501-19 Bumpe r s , Re moval a nd I ns t [...]
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Vehi c le s with headla m p w asher s 6. Remove t he he a dl a mp w as he r mot o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Ch eck t he h e adl amp a dj us t me nt , r e f e r t o For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: He a dl a mp Adj ust ment (417- 01 Exte rio r L i ght i ng, Gene r a l P r [...]
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Страница 2185
P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp B u lbV ehicles With: High Intensi ty Dis charge Headlam ps Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl a mp a s s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o He a d l a mp A ss e mbl y - i n t hi s se ct i o n. 2. Remove t he bul b c ove r [...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp L eveling Mo d ule Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl a mp a s s e mbl y. For a ddi t i o na l i nf orm at i o n, r e fe r t o He a dl a mp As s e m bl y 2. Remove t he he a dl a mp bul b cover . 3. D i s conne ct t he he a dl a mp a dj us t me nt modu[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp L eveling Sens or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e as s e mbl y. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 204-04 W h e e l s a nd Ti r es . 2. D et a ch t he l i nk r od f r om t he hea dl a mp l e ve l in g s e[...]
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6. Remove t he he a dl a mp l e v e l ing s e ns or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - Head lamp S witch Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he he a dl a mp s wi t ch. 1. Re l e a s e t he r e t ai n in g t a ng. 2. De ta ch t he he a dl a mp s wi t ch. 2. Remove t he he a dl a mp s wi t ch. 1. Dis con nect t he he a dl a mp s wi t ch e l e ct rical co nne[...]
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Страница 2190
P ubl i s he d: 11-May-2 011 E xterior L i ghting - High Mounted Sto plam p4- Door Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he he a dl i ne r, fo r a d di t i ona l i n fo r mat i on , refe r t o S e cti on 501-05 I nt e r i o r Tr im a nd O rname nt a ti o n . 2. Remove t he hi gh mount e d s t op l amp ret a i ni ng s cr ews . [...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - High Mounted Sto plam pWag o n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s po i l e r For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S p o i l e r - W a g on (501-08 Exte rio r T r i m an d O rname nt a t i o n, Re moval a nd I ns t a l la t i o n). 2. Rem[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - R ear Lamp As sembl y4- D o o r Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch a nd r ep o s i t i on t he r e a r qua r t e r t rim pane l . 2. D i s conne ct t he rear l a mp a s s emb l y e le ct r ica l conne cto r . 3. Remove t he rear l a mp a s s emb ly re ta i ni ng nut s . 4[...]
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P ubl i s he d: 11-May-2 011 E xterior L i ghting - R ear Lamp As sembl yW agon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l a t i o[...]
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P ubl i s he d: 11-May-2 011 Interio r Li ghting - Interior Li ghting Des cr ipt i o n a nd O pe r a t i o n The i nt e r i or l i gh ti ng s yst e m cons i s t s of t he f ol l o wi ng compo ne nt s : On e f r ont int e r i or l a m p. Two map r ea d i ng l amp s. Two f r o nt f o ot we l l l a mps On e rear i nte r i or l a mp. Two f r o nt d o o[...]
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P ubl i s he d: 11-May-2 011 Interio r Li ghting - Interior Li ghting Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El e ct ri ca l Doo r s wi t c h(s) I nt e r i o r la mp s [...]
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P ubl i s he d: 11-May-2 011 Interio r Li ghting - Front Interio r Lam p Re moval a n d I ns t a l l a t i on 1. Remove t he ove r he a d co ns o l e . Fo r a ddi t i ona l i nfo r m at i o n, r ef e r t o S ect i o n 501-12 Ins t r ument P a nel a nd Co ns ol e . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Interio r Li ghting - Rear Interior Lam p Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he i nt e rio r la mp. 2. Remove t he i nt e r i o r l a mp. Dis conne ct t he e l e ct r i cal co nnect o rs. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Daytime Runni ng Lamps (DRL ) - D aytime Runni ng L amps (DRL ) Des cr ipt i o n a nd O pe r a t i o n DRL us e t he ful l i nte ns i t y l o w bea m he a dl a mps whi ch a re p e r m ane nt l y i l l umina t e d whe n t he ve hi c l e i s b e i ng dr i ven. DRL a re us e d i n a number of market s a nd t h e r e a r e [...]
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P ubl i s he d: 11-May-2 011 Daytime Runni ng Lamps (DRL ) - D aytime Runni ng L amps (DRL ) Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El [...]
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P ubl i s he d: 11-May-2 011 Module C o mm un icatio ns N etw ork - C o mmu nic ation s N e tw ork Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r D e s cri pti on 1 — Ant i -lo ck br a ke cont r ol mod ul e 2 — In ca r e nt e r t a i nment (I CE) modul e 3 — Dual a ut o mat i c t e mperat ure co nt r ol (DAT C) 4 — J Gat e m[...]
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P ubl i s he d: 11-May-2 011 Module C o mm un icatio ns N etw ork - C o mmu nic ation s N e tw orkV IN Range: E 96603->J28492 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion The vehi cl e ha s f our modul e commun i cat io n net wo r ks . O nl y t hr e e o f whi ch are co nne cte d to t he di agn os t i c conne ct o r . The standard cor[...]
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REFER t o : Ai r Bag S up pl e ment a l Re s t r ai nt S ys t e m (S RS ) (501-2 0B S u ppl e ment a l Res t r ai nt Sy s t e m, Di a gnos i s a nd Te s t i ng). The voi ce a ct i va t e d cont r ol modul e (VACM) i s c o nne ct e d t o t he D2B communica t i on net wo r k. T hi s a l l o ws t he us er t o s e l e ct f unct i o ns b y gi ving a voi[...]
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fo r one e rr or , o r, a s i n t he ca s e of a n o p en ci r cuit , no DTC be i ng s e t . DT C Desc ri pti on Possi bl e S ource Ac ti on P 1573 CAN t hr ot tl e a ngl e e rr or TP s ens or fa ul t (a d di t io nal DTCs lo g ged ) ECM CA N me s s a ge e r r or For TP s e n so r circ ui t t e s t s, REFER t o : El e ct roni c Engi ne Co nt rol s [...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on P 1699 CAN ECM t o EATCM ne t w ork m a l funct i on Modul e po we r s up pl y o r gr ound i nt err upt i o n CAN op en ci r cuit f a ul t ; EATCM t o ECM CAN s hort ci rc uit fa ul t ; EATCM t o ECM EATCM f a il ur e ECM f a i lur e Re f e r t o po we r a nd g r ound t e st f or s us p e ct modul e .[...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on U2196 I ns t r ument cl us t er CAN e ngi ne s p e e d mes sa g e i nval i d Verif y i nt e gr it y o f e ngi ne m a nage m e nt s yst e m CAN ne t wo r k fa ul t For i ns t r um e nt cl us t e r CAN ne t wor k t e st s , GO t o P i npoi nt T e s t D. U2197 I ns t r ument cl us t er CAN e ngi ne s p e[...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on sup pl y fa ul t Modul e ig ni t io n s wi t che d sup pl y fa ul t U2614 Ampl i f i e r not r es pond i ng on D2B net wo r k D2 B ne t wo rk 'wake-up' c i r cuit ; s hort ci r cuit t o B+, sho rt ci r cuit t o gr ou nd D2 B ne t wo rk fa ul t For D2B 'wa ke-up' ci rc ui t t e s t [...]
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1 2 Descri pti o n Possi bl e s ource Acti on fa i lu r e TCM s up pl y o r gr ound f a ul t (16 b it ) B+ s upp l y f a i l ure Ig n + s uppl y f a i lur e GR O UND f ai l ure For 16 b it TCM ci r cuit t es t s , GO t o P i npo i nt T e s t AD. TCM s up pl y o r gr ound f a ul t (32 b it ) B+ s upp l y f a i l ure Ig n + s uppl y f a i lur e GR O [...]
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1 2 1 2 1 1 2 1 1 2 1 1 2 1 1 2 Is t he res i s t a nce b e t we e n 50 a nd 70 ohms ? Ye s GO t o A 3 . No GO t o A 2 . A2 : CHEC K T HE C AN N ET W O R K FOR SHOR T CIRC UIT Tur n t he i gni t i o n s wi t ch to the O F F p os i t i on. Mea s ure t he r es i s t a nce b e t we en pi ns 06 (Y ) a nd 14 (G) of t he di a gno s t i c conne ct or . Is[...]
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1 1 1 1 1 1 1 1 Is t he res i s t a nce g r ea t e r t ha n 5 o hms ? Ye s REP AIR t he hi gh r e s is t a nce ci rc ui t . Fo r a ddi t i o na l i nf o r m at i o n, r ef e r t o t he wi r i ng di a gr a ms. Cle a r a ny DTCs , t e s t th e s yst e m f o r norm al op erat i o n. No GO t o A 12 . A1 2: CHEC K T HE CAN - CIRC U IT BET W EEN T HE D I[...]
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1 1 1 1 1 2 1 GO t o C5 . C 5: C HEC K CAN - FOR SHOR T C IRC UIT T O BAT T ER Y Mea s ur e t he res i s t a nce b et we e n t he di a g nos t i c co nnect or, pi n 14 (G ) a nd pi n 16 (O Y ). I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring[...]
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1 1 1 1 1 2 1 1 1 Mea s ur e t he res i s t a nce b et we e n: Ve hi cl e s wi th 2.5 a nd 3. 0L e ngi ne - EN16, pi n 123 (G) a nd IP 10, p in 18 (G). Ve hi cl e s wi th 2.0L p e t rol eng i ne - EN65, pi n 88 (G) a nd I P10, pi n 18 (G ). Ve hi cl e s wi th 2.0L d i e s e l e ngi ne - DL01, pi n 73 (G) a nd I P10, pi n 18 (G ). I s t he r es i s [...]
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1 2 1 2 1 1 2 1 1 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o D6 . D6: C HECK F O R SH OR T CI RC U IT BET W EE N CAN + A ND CAN - Dis c[...]
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1 1 1 1 1 1 1 1 1 Mea s ure t he r es i s t ance b e t w ee n: Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - pi ns 123 a nd 124 o f t he ECM. Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - pi ns 88 a nd 89 o f t he ECM. Vehi cl e s wi t h 2. 0L di e s e l e ng in e - pi ns 54 a nd 73 o f t he ECM. Is t he res i st a nce b et we e n 110 a nd 140 o hms[...]
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1 1 2 1 1 1 Meas ur e t he r es i s t a nce be t we e n I P 22 p in 06 (Y ) a nd EN65, p in 89 (Y ). Vehi cl e s wi t h 2. 0L di e s e l e ng in e - Dis c on ne ct t he ECM conne ct o r , DL01. Meas ur e t he r es i s t a nce be t we e n t he d ia g no st i c conne ct o r , p i n 06 (Y ) and DL01, p in 54 (Y ). Is t he res i st a nce g r ea t e r t[...]
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1 1 1 1 2 1 1 1 2 1 2 Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - pi ns 88 a nd 89 o f t he ECM. Vehi cl e s wi t h 2. 0L di e s e l e ng in e - pi ns 54 a nd 73 o f t he ECM. Is t he res i st a nce b et we e n 110 a nd 140 o hms ? Ye s GO t o E13 . No P le a se c he ck pa r t i s no t o n a n y f o rm o f p r i or a ut ho r i s a t i o n b e f o[...]
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1 1 2 1 1 1 1 GO t o F8 . F8: C HEC K FOR O PE N C IR C UIT ON CAN - BET W EEN T HE DI AGNOST I C C O NN EC T O R AN D T HE EAT C M ODU LE Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 14 (G) a nd IP 101, pi n 23 (G). Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a n[...]
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1 1 2 1 1 1 1 2 1 2 1 1 2 CLEAR t he DT C, t e st t he s ys t e m fo r n or mal o pe r a ti o n. PINPOIN T TE ST G : P17 9 9: CAN NET WORK MALF UNCTI ON, ANTI- LOCK B RAK E (A BS ) /DYNAMI C STA B ILITY CONTROL (DS C) CONTROL MODU LE T EST C O NDI T IONS DET AI LS/RE SULT S /ACT IONS G1: CHEC K T HE AB S OR DSC MO DULE F OR DAMA GE Ins p e ct t he [...]
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1 1 1 1 1 1 To t es t : Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis conne ct t he ECM conne ct o r , EN16, a nd t he I C conne ct or , I P 10. Meas ure t he r es is t a nce b e t we e n EN16, p i n 124 (Y ) a nd I P 10, pi n 17 (Y ). Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - Dis conne ct t he ECM conne ct o r , EN65, a nd t he I C conne ct[...]
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1 1 1 1 1 2 3 4 1 1 2 3 1 2 3 1 2 1 2 GO t o H3 . H3 : CHEC K T HE SCP + FOR SH OR T C IRC U I T T O BA T T ER Y Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi ns 02 (Y ) a n d 16 ( O Y ). Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t[...]
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1 1 1 1 1 1 1 1 2 3 4 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o H13 . H1 3: CHEC K FOR LO SS O F S CP + T ER M I N AT ION[...]
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1 2 3 1 2 3 4 1 2 1 2 1 1 2 3 4 5 6 1 Re conne ct t he I CE conne ct o r , I P 65. Re conne ct t he b a t t e r y ne g a t i ve te r mina l . Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 02 (Y ) a nd GROU ND. Is t he res i st a nce 150 t o 210 ohms ? Ye s INS TA LL a ne w ICE he a d uni t . REFER t o : A udi[...]
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1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 1 1 2 3 4 5 6 K1: C HECK T HE ' WAKE-UP ' SI GNA L T O T HE CD CHAN GER Di s c onn e ct t he CD cha nge r connect or, CA301. Turn t he i gn it i o n s wi tch t o t he AC C po s i t i o n. Mea s ur e t he vol t a ge be t we e n CA301, pi n 03 (O ) a nd GRO U ND, us i ng a n os ci ll o s cop e (s e [...]
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1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 2 3 4 5 6 I s U 2019 se t ? Ye s CHECK t he 'wake-up' s i gna l t o t h e modul e . No GO t o M2 . M2: C HEC K F O R DT C U260 2 O R U 2 603 Che ck DTCs . Ar e c od e s U 2602 o r U 2603 l o gg ed? Ye s CHECK f o r br e a k in opt i ca l harnes s . No RECHECK DT Cs. N o br e a k in opt i cal ha [...]
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[...]
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1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 1 2 1 2 Q1: C HEC K F IBRE OP T I C LEA D BET WE EN LUGGAGE CO M P ART MENT JOIN T AND AMPLIFI ER Dis c on ne ct t he f i b r e o pt i c conne c t o r , CD06. Dis c on ne ct t he f i b r e o pt i c conne c t o r , CD07. Conne ct t he O p t i ca l B us Tes t er t o CD07. S e t t he Op t ical B us Te s t e [...]
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1 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 No CHECK t he m o dul e f or GROU ND. IN S TAL L a ne w 'phone m o dul e . REFER t o: M odul e - 4-D oo r (419-0 8 Ce l l ul ar Ph one , Remova l a nd I ns t a l l a t io n). CLEA R t he DTC, te s t t he sys t e m fo r nor mal o pe r at i o n. GO t o R4 . R 4: CHEC K T HE PER MANEN T SUPPLY T O T HE NA V[...]
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1 2 1 2 1 2 1 1 2 3 1 2 3 1 2 1 2 3 Is t he vol t a ge l e s s t han 10 vol t s ? Ye s REPAI R t he ci r c ui t bet we e n t he 'pho ne mod ul e co nnect o r, P H01, pi n 29 a n d t he c e nt r a l j unct i o n fus e bo x, fus e 78. For a ddi t i o nal i nfo r m at i o n, r e f e r t o t he wi r i ng di a g r a ms . CL EAR t he DTC, t e s t t [...]
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1 2 3 1 1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 I s t he v ol t a ge l e ss t ha n 4 vol t s ? Ye s GO t o W 2 . No GO t o W 3 . W2: C H ECK T HE MO DULE SUPPLY CIRC UIT T O T HE YAW R AT E S ENS O R FOR HI GH R ESI ST ANCE Tur n t he i gn it i o n s wi t ch t o t he O FF po s i t i o n. Di s conn ect t he DS C modul e conne c t o r , JB185. Mea s ur e t he [...]
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1 2 1 2 1 1 2 3 1 1 2 3 1 1 2 I s t he v ol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n JB185, p i n 02 a nd ba t t e r y. T hi s circu i t i ncl ud e s t he front powe r di s t r i but i o n bo x, fus e 41. For a ddi ti o nal i nfo r m a t i o n, r e f e r t o th e wi r i ng di a gr a m s . No GO t o Y 3 . Y3: CHEC K[...]
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1 2 1 2 1 1 2 1 1 2 1 2 1 1 1 2 Turn t he i gni t i o n s wi t ch t o t he O N pos i t i o n. Mea s ur e t he vol t a ge be t we e n I P 101, p in 02 (W R) a nd GRO U ND. I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AI R t he cir cuit be t wee n IP 101, pi n 02 a nd ba t t e r y. Th is ci r cuit i nclude s t he p r i mar y j unct i o n b[...]
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1 2 1 2 1 2 1 1 2 1 2 1 2 1 2 1 I s t he vol t age le s s t ha n 10 v ol t s ? Ye s REPAI R t he ci r cui t b e t we en JB131, pi n 06 and bat t e ry . Thi s ci r cui t i ncl ude s t he f r on t po we r di s t rib uti o n b o x , f us e 32. For a dd i t i o na l i nf o r mat i o n, refe r t o t he wi ring di agrams . No GO t o A D2 . AD2 : CHEC K T[...]
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1 2 3 1 2 1 2 1 1 2 3 1 2 1 2 1 1 2 3 PINPOIN T TE ST A F : ECM S U PPLY OR G ROU ND F A U LT (V EHIC LES WITH 2 . 0 L PETROL ENG I NE) T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I ONS AF1 : CHEC K T HE B+ SUPP LY T O T HE ECM Turn t he i gn it i o n s wi tch t o t he O FF po s it i o n. Di s c onn e ct t he ECM con nect or , EN65. Mea s ur e t[...]
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1 2 1 2 1 1 1 1 1 2 3 1 2 1 2 I s t he vol t age le s s t ha n 10 v ol t s ? Ye s REPAI R t he ci r cui t b e t we en DL 01, pi n 03 a nd ba t t e r y. Th is ci rc ui t i ncl ude s t he front po we r di s t r ib ut io n bo x, fus e 21, and t he EMS cont r ol r el ay. Fo r a ddi t i on a l i nf o r m at i o n, r ef e r t o t h e wi r i ng di a gr a [...]
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1 2 3 1 1 2 3 1 2 1 2 1 2 3 1 2 1 2 1 AJ1: CHEC K T HE B+ SUPPLY T O T HE C D CHAN GER Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conne ct t he CD cha nge r connect o r, CA301. Mea s ur e t he vol t age bet we e n CA301, pi n 02 (O Y ) a nd GROU ND. I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cu[...]
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2 3 4 1 2 1 2 3 4 1 2 1 2 1 1 1 Di s conn ect t he pa r k a i d modul e co nne ct or, CA 418. Tur n t he i gni t i o n s wi t ch t o th e O N po s i t i o n. Mea s ur e t he vol t a ge bet we e n CA418, p i n 01 (N ) a nd GROU ND. I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n CA418, p i n 01 a nd b a t t e[...]
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1 2 3 4 1 1 1 1 2 1 1 1 1 2 3 AP4: CHEC K FOR O PE N C IR C UIT O N K- LI N E BET WEE N DI A GNOST I C C O NNECT O R A ND RC M Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Di s conn ect t he ba tt e r y ne ga t i v e t e rm ina l . Di s conn ect t he RCM con nect or , IP 74. Mea s ur e t he res i s t a nce be t we e n di a gno s[...]
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4 1 1 1 1 2 3 4 1 1 1 Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 07 (W ) a nd : Vehi cl e s wi t h l ow-l i ne cons o l e - RC23, pi n 08 (W ). Vehi cl e s wi t h hi gh-l i ne cons o l e - RC33, pi n 03 (W ). Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci [...]
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1 2 1 1 1 1 2 3 4 1 2 3 4 1 2 3 Tur n t he i gn i t i on s w i t ch t o t he O FF pos it i o n. Dis conne ct t he b a t t e r y ne gat i ve t e r m i na l . Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis c on ne ct t he ECM conne ct o r , EN16. Meas ur e t he r es i s t a nce be t we e n t he d ia g no st i c conne ct o r , p i n 07 (W ) a nd E N[...]
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P ubl i s he d: 11-May-2 011 Module C o mm un icatio ns N etw ork - C o mmu nic ation s N e tw orkV IN Range: J2 8493-> V99999 Dia gn os i s a nd Te s t i ng Principles of Ope ra tion The vehi cl e ha s f our modul e commun i cat io n net wo r ks . O nl y t hr e e o f whi ch are co nne cte d to t he di agn os t i c conne ct o r . The standard co[...]
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REFER t o : Ai r Bag S up pl e ment a l Re s t r ai nt S ys t e m (S RS ) (501-2 0B S u ppl e ment a l Res t r ai nt Sy s t e m, Di a gnos i s a nd Te s t i ng). The voi ce a ct i va t e d cont r ol modul e (VACM) i s c o nne ct e d t o t he D2B communica t i on net wo r k. T hi s a l l o ws t he us er t o s e l e ct f unct i o ns b y gi ving a voi[...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on CAN s hort ci rc uit fa ul t JG M fa i l ur e ECM f a i lur e P 1573 CAN t hr ot tl e a ngl e e rr or TP s ens or fa ul t (a d di t io nal DTCs lo g ged ) ECM CA N me s s a ge e r r or For TP s e n so r circ ui t t e s t s, REFER t o : El e ct roni c Engi ne Co nt rol s - 2.5L NA V6 - AJV 6/3.0L N A V[...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on P 1656 TP s e ns or a mpl i f i e r ci r cuit m a l f unct i on ECM f a i lur e P l e as e che ck part is not o n a ny f o r m o f pr i or a ut horiz a t i o n be fo re r e pl a ceme nt . P 1699 CAN ECM t o EATCM ne t w ork m a l funct i on Modul e po we r s up pl y o r gr ound i nt err upt i o n CAN [...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on U2019 VACM not res po nd i ng o n D2B ne t wo r k D2 B ne t wo rk 'wake-up' c i r cuit ; s hort ci r cuit t o B+, sho rt ci r cuit t o gr ou nd D2 B ne t wo rk fa ul t For D2B 'wa ke-up' ci rc ui t t e s t s, GO t o P i npo i nt T e s t K. Fo r VACM D2B net wo r k t e s t s , GO to[...]
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DT C Desc ri pti on Possi bl e S ource Ac ti on U2613 Na vig a t i on cont r o l m o dul e not re s po ndi ng on D2B net wo r k D2 B ne t wo rk 'wake-up' c i r cuit ; s hort ci r cuit t o B+, sho rt ci r cuit t o gr ou nd D2 B ne t wo rk fa ul t Modul e pe r m an e nt s upply fa ul t Modul e a c ce s s o ry s wi t ched sup pl y fa ul t Mo[...]
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Descri pti o n Possi bl e s ource Acti on Memory s ea t mod ul e s uppl y o r ground fa ul t B+ 1 s uppl y f a i l ur e B+ 2 s uppl y f a i l ur e Ig n + s uppl y f a i lur e El e ctroni c GR O UND fa i lu r e P owe r GR O UND fa i lu r e S ig na l GR O UND fa i lu r e For memor y s e a t modul e c i r cuit t e s t s , GO t o P i npo i nt T e s t A[...]
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1 2 1 2 1 2 1 1 2 1 1 2 1 1 2 1 • NO T E: T he f o l l o wi ng t e s t i s bas e d on t he maxi m um num be r o f modul e s i n t he net wo r k. Re fe r t o t he wi ring di agra m s f or i nfo r mat i on o n ne t wo r ks wi t h f e wer modul e s . T EST C ONDI T IONS DET AI L S/R ESULT S/ACT IONS A1 : CHEC K T HE R ESI S T AN C E O F T HE C AN NE[...]
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1 2 1 1 1 1 1 1 1 Is t he res i s t a nce g r ea t e r t ha n 5 o hms ? Ye s REP AIR t he hi gh r e s is t a nce ci rc ui t . Fo r a ddi t i o na l i nf o r m at i o n, r ef e r t o t he wi r i ng di a gr a ms. Cle a r a ny DTCs , t e s t th e s yst e m f o r norm al op erat i o n. No GO t o A 11 . A1 1: CHEC K T HE CAN + CI RC U I T BET WEEN T HE [...]
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1 1 1 1 1 1 2 1 I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he sh or t c i r cuit . For a ddi t i o na l i nfo rm at i o n, ref e r t o t he wiring di ag rams. CLEAR t he DTC, t e s t t he s y s t e m f or no r ma l op e r at i o n. No GO t o C4 . C 4: C HEC K CAN - FOR SHOR T C IRC UIT T O GR O UND Mea s ur e t he res i s [...]
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1 1 1 1 1 2 1 1 Di s conne ct t he ECM co nnect o r, DL01, a n d t he IC conne ct o r , I P 10. Mea s ur e t he res i s t a nce be t we e n DL01, pi n 54 (Y ) and I P 10, pi n 17 (Y ). I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he CAN + ci r cui t . For ad di t i o na l i nfo rm at i on, refe r t o t he wi ring d i a grams. C[...]
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1 1 2 1 2 1 1 2 1 1 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o D5 . D5: C HECK CAN - FOR S HO R T CIRC UIT T O BAT T ER Y Mea s ure t h[...]
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1 1 1 1 1 1 1 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o D12 . D12 : CHEC K FOR LO SS OF T ER MI N AT I ON WI T HI N T HE [...]
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1 1 1 2 1 1 Dis conne ct t he b a t t e r y ne gat i ve t e r m i na l . Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis c on ne ct t he ECM conne ct o r , EN16. Meas ur e t he r es i s t a nce be t we e n I P 22 p in 06 (Y ) a nd EN16, p in 124 (Y ) . Vehi cl e s wi t h 2. 0L pet r ol e ng i ne - Dis c on ne ct t he ECM conne ct o r , EN65. Meas [...]
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1 1 1 1 1 2 1 1 1 2 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o E12 . E12: CHEC K FOR LOSS OF T E R MI NA T ION WI T HI N T H[...]
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1 2 1 1 2 1 1 1 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o F7 . F7: C HEC K FOR O PE N C IR C UIT ON CAN + BET WE EN T HE D IA GNOST IC[...]
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1 1 1 2 1 1 1 1 2 1 2 1 pi ns 54 a nd 73 o f t he ECM. Is t he res i st a nce b et we e n 110 a nd 140 o hms ? Ye s GO t o F13 . No P le a se c he ck pa r t i s no t o n a n y f o rm o f p r i or a ut ho r i za t i o n b e f ore repl a cemen t . F13 : CHEC K FOR LO SS OF T ER M I N AT ION W IT HI N T HE I C Mea s ure t he r es i s t ance b e t w ee[...]
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1 2 1 1 1 1 Is t he res i s t a nce g r ea t e r t han 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc ui t . Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o t h e wi r i ng d i a gr ams . CL EAR t he DTC, t e s t t he s yst e m f o r norm al ope rat i on. No GO t o G9 . G9: CHEC K FOR CO R R EC T BUS T ER MIN AT ION Re conne ct t [...]
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1 1 1 1 1 1 1 2 3 4 1 1 2 3 1 2 3 T EST C O NDI T IONS DET AI LS/RE SULT S/ACT IONS H1 : CHEC K GEM F OR DAMA GE Ins p e ct t he GEM f o r da mage . Does t he GEM i ndi ca t e any s i gns of da mage ? Ye s INS TA LL a ne w GE M. REFER t o : Ge ne r ic El e c t r o ni c Modul e (GEM) (419-10 Mu l t i funct i on El e ct roni c Mod ul e s, Re moval a [...]
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1 2 1 2 1 1 1 1 1 1 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . CLEAR t he DTC, t e st t he s yst em f o r norm al ope rat i on. No GO t o H11 . H1 1: CHEC K FOR LO SS O F S CP + T ER M I N AT ION W[...]
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1 2 3 4 1 1 2 3 1 2 3 4 1 2 1 2 1 1 2 3 4 5 Tur n t he i gn i t i on s w i t ch t o t he O FF pos it i o n. Dis conne ct t he b a t t e r y ne gat i ve t e r m i na l . Dis conne ct t he I CE conne ct or, IP 65. Mea s ure t he r es i s t ance b e t w ee n th e di ag no s t i c conne ct o r , pi n 02 (Y ) a nd IP 65, pi n 09 (Y ). Is t he res i st a[...]
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6 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 Che ck f o r 'not r e s po ndi ng' DTCs . Is U 2003 s e t ? Ye s CHECK t he 'wake-up' si gna l t o t he modul e . No GO t o J2 . J2: CHEC K F OR DT C U2 602 OR U26 03 Che ck DTCs . Ar e c od e s U 2602 o r U 2603 l o g ged ? Ye s CHECK f or brea k i n op t ica l h a r nes s . No Re c[...]
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1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 1 2 3 4 5 6 1 1 2 3 4 5 L2: CHEC K FOR DT C U260 2 O R U2603 Che ck DTCs . Ar e c od e s U 2602 o r U 2603 l o gg ed? Ye s CHECK f o r br e a k in opt i ca l harnes s . No RECHECK DT Cs. N o br e a k in opt i cal ha r n e ss . PINPOIN T TE ST M : U20 1 9: V OI CE CONTROL MODU LE NOT RES PONDING T EST C ONDI T I O NS DE[...]
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6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 1 2 Check f or l i ght p ul s e s a t the r ecei ver pi n o f d is conne ct e d D2B co nnect o r , CD02. Are l i ght pul s e s v i s ib l e ? Ye s GO t o P 2 . No INS TA LL a ne w t e l e mat ic ha r nes s be t we e n CD06 a nd CD02. Fo r add i t i ona l i nf o r m a t i o n, re f er t[...]
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3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 1 2 Conne ct t he O p t i ca l B us Tes t er t o CD05. S e t t he Op t ical B us Te s t e r t o T X . S e t t he Op t ical B us Te s t e r t o O N . Check f or l i ght p ul s e s a t the t rans m i t t e r pi n o f di s conne cte d D2B conne c t o r , CD07. Are l i ght pul s e s v i s ib l e ? Ye [...]
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1 2 1 2 1 2 3 1 2 3 1 2 3 1 2 3 I s t he v ol t a ge l es s t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n t he voi ce a cti vat e d cont r ol modu le conne ct o r , P H02, pi n 22, a n d f us e 71 of t he ce nt ral j unct i o n f us e box. For add i ti ona l i nf o r m a t i o n, ref er t o t h e wi r i ng di a gr ams . CL EAR t he D[...]
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1 2 3 1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 3 1 2 T 1: CHEC K T HE I G NI T ION SWI T C HED SUPP LY T O T HE VO I CE AC T I VA T ED C ONT R O L MO DULE Dis conne ct t he vo ice a ct i va t e d cont rol mo dul e conne ct o r, PH02. Tur n t he i gn i t i on s w i t ch t o t he O N po s i t i o n. Mea s ure t he v ol t a ge be t wee n PH02, p i n 06 (W R) a n[...]
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1 2 3 1 2 3 1 1 2 3 1 2 1 2 1 2 1 1 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci r cui t . For ad di t i on a l i nfo rm at i on, refe r t o t he wi ring di a g r ams . No No fa ul t f o und wi t h p o we r or ground sup pl i e s . Che ck fo r DTCs i ndi c a t i ng a mod ul e f a ul t . PINPOIN T T[...]
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2 3 1 2 1 2 1 2 1 1 2 3 1 1 2 3 1 Tur n t he i gni t i o n s wi t ch t o th e O N po s i t i o n. Mea s ur e t he vol t a ge bet we e n JB185, p i n 23 (GW ) a nd GRO UN D. I s t he v ol t a ge l e ss t ha n 10 vol t s ? Ye s REP AIR t he ci r cuit b e t we e n JB45, pi n 23 a nd ba t t e r y. T hi s c i r cuit i nclude s t he front powe r di s t r[...]
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1 2 1 2 1 2 1 1 2 1 1 2 1 2 1 1 T EST C ONDI T I O NS DET AI LS/R ESULT S/AC T I ONS AB1 : CHEC K T HE B+ SUPPLY T O T HE EA T C MODULE Di s c onn e ct t he EA TC mod ul e conne ct o r , I P 101. Mea s ur e t he vol t a ge be t we e n I P 101, p in 14 (O G) a nd GROU ND. I s t he vol t a ge l e ss t ha n 10 vol t s ? Ye s REP AI R t he cir cuit be [...]
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1 2 1 2 1 2 1 2 1 1 2 1 2 1 2 1 2 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . No No fa ul t f o und wi t h p o we r o r ground s uppl i e s . Che ck fo r DTCs i ndi c a t ing a mod ul e f a ul t . PINPOIN T TE [...]
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1 1 2 3 1 2 1 2 1 1 2 3 1 2 1 2 1 I s t he res i s t a nce grea t e r t ha n 5 o hms ? Ye s REPAI R t he hi gh res i s t a nce ci r cuit . For ad di t io na l inf or mat io n, r e fe r t o t h e wi ring di a grams . No GO t o A E5 . AE5: CHEC K T HE GR O UND 2 T O T HE T CM Meas ur e t he r es i s t a nce be t we e n JB231, p i n 38 (B ) a nd GROU [...]
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1 2 3 1 2 1 2 1 1 1 1 1 2 3 1 2 I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh res i s t a nc e ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . No No fa ul t f o und wi t h p o we r o r ground su ppl i e s . Che ck fo r DTCs i ndi c a t i ng a mod ul e f a ul t . PINPOIN T TE ST [...]
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1 2 1 2 3 1 1 2 3 1 2 1 2 1 2 3 1 2 GO t o A I 3 . AI 3: C HEC K T HE G R O UND T O T HE I C E Tur n t he i gni t i o n s wi t ch to the O F F p os i t i on. Mea s ure t he r es i s t a nce b e t we en IP 65, pi n 01 (B) and GRO UN D. Is t he res i s t a nce g r ea t e r t ha n 5 o hms ? Ye s REP AIR t he hi gh r e s is t a nce ci rc ui t . Fo r a [...]
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1 2 1 2 3 4 1 2 1 2 3 4 1 2 1 2 1 1 Tur n t he i gni t i o n s wi t ch t o th e O FF pos i t i on. Mea s ur e t he r es i s t a nce be t we en JB232, p in 02 (B) a nd GROU ND. Is t he res i s t a nce g r ea t er t h a n 5 o hms ? Ye s REP AIR t he hi gh r e s i s t ance ci rc ui t . Fo r a d di t i o na l i nf o r mat i o n, refe r to t he wi r i n[...]
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1 1 2 3 4 1 1 1 1 2 1 1 I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t ci r cuit . For a ddi t i o na l i nfo rm at i on, ref e r t o t he wiring di a g rams. CL EAR t h e DTC, t e s t t he s yst e m fo r no r m a l op e r at i o n. No GO t o A P3 . AP3: CHEC K K-LIN E F OR SH O R T CIRC U IT T O BAT T E R Y Mea s [...]
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1 1 2 3 4 1 1 1 1 2 3 4 1 1 GO t o A R3 . AR3: CHEC K K -LINE FOR S HOR T CIRC U IT T O BAT T E R Y Mea s ure t he r es i s t ance b e t w ee n di a gnos t i c conne ct or, pi n 07 (W ) a nd pi n 16 (O Y ). Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t[...]
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1 1 2 1 1 1 1 2 3 4 1 2 3 4 Is t he res i st a nce l e s s t han 10,000 ohms? Ye s REPAI R t he s h or t circ ui t . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o t he wi r i ng di a gr a m s . CL EAR the DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o A T3 . AT 3: C HECK K - LIN E FOR S HO R T CIRC UIT T O BAT T ER[...]
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1 2 3 1 1 1 1 1 1 1 1 1 2 AV2 : CHEC K T HE GR O UND T O T HE A MPLIF I ER Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Mea s ur e t he res i s t a nce be t we e n CA425, p i n 02 (B) and GR O U ND. Mea s ur e t he res i s t a nce be t we e n CA425, p i n 08 (B) and GR O U ND. I s e it he r res i s t a nce gr ea t e r t ha n 5 o[...]
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1 1 1 1 1 2 3 4 Is t he res i st a nce b et we e n 50 a nd 70 o hms ? Ye s P le a se c he ck pa r t i s no t o n a n y f o rm o f p r i or a ut ho r i za t i o n b e f ore repl a cemen t . No GO t o A W 10 . AW10 : C HEC K C ONT IN UI T Y OF T HE CAN + C I R C UI T To t es t : Vehi cl e s wi t h 2. 5 a nd 3.0L e ngi ne - Dis c on ne ct t he ECM con[...]
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1 2 No GO t o A X2 . AX2 : CHEC K T HE GR O UND T O T HE JGM Tur n t he i gni t i o n s wi t ch t o th e O FF po s i t i o n. Mea s ur e t he res i s t a nce be t we e n I P14, pi n 2 (B) a nd GRO UN D. I s t he r es i s t ance great e r t ha n 5 ohms ? Ye s REP AIR t he hi gh r e s i s t a nce ci rcu i t . Fo r ad di t io nal i nf or ma t i on, r [...]
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P ubl i s he d: 11-May-2 011 Module C o nfi guratio n - Mo dule C onfi guration Dia gn os i s a nd Te s t i ng Principles of Ope ra tion • NO T E: Ne wl y r el e a s e d modul e s wi l l requi r e co nfi gur a t i on a ft er be i ng i ns t a l le d o n t he vehi cl e . A l l conf i gur ab l e modul e s wi l l be pa ckage d i n a kit whi ch cont a[...]
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P ubl i s he d: 11-May-2 011 Module C o nfi guratio n - Mo dule C onfi guration Gene ral P r ocedures 1. The compl exi t y of t he e l e ct roni cs in vol ve d wi t h mo dul e conf i gur a t i o n, o f whi ch t he GEM and i ns trum e nt cl us t e r are a pa rt, a nd t he mul t i pl e xed comm unica t i o n ne two rk whi ch a r e conne ct e d t o t [...]
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P ubl i s he d: 11-May-2 011 Wiring Harnesse s - Wiring Harn ess Des cr ipt i o n a nd O pe r a t i o n Introd uction CAU TIO N : Do not us e a ny o t her he a t s hrink s l ee ve o t her t ha n t he a pproved gl ue l i ned hea t s hr i nk s l e e ve me nt i o ne d i n t he repa i r pr oce dure. The pur po s e o f t hi s document is t o pr o m o te[...]
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The i l l us t rat i o n s hows : The pr e -te r mina t e d wi ring ha r ne s s (s) whi ch a re in clud e d i n t he wi ring ha r nes s repa i r ki t The pa r t number o f t he pre-t e r m i n at e d wi r i ng harnes s The l e t te r s howi ng t he e xtract o r t i p whi ch mus t be us e d t o remove t hi s t ype o f e l e ct rica l conne ct o r t [...]
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The P r e-T erm i nat e d W i r i ng Ha r ne s s (s ) i l lus t rat i on sh ows t he e l e ct r i cal conne cto r t er m i na l t y pe , t he p a r t numbe r o f t he p r e-t erm i nat e d wi r i ng ha r nes s a nd t he l e t t e r of t he e xt r act o r t i p whi ch must be us e d t o e xt r a ct t he e l ect r i cal co nnect o r t e r m i n al f [...]
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By pr e s s i ng t he ou te r e d ge s o f the wi r i ng ha r ne s s cabl e le ngt h s t o p t o ge t he r th e a dj us t e r ca n b e s l id up or down t he j aw. Thi s d e cr e as e s o r in cr e a s e s t he l e ngt h b y whi ch t he wi ring ha r nes s ca bl e i ns ul a t io n wi l l b e s t r i ppe d f r om t he p r e-t e r mina t e d wi ring h[...]
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The cr i mpin g p li e r s ha ve a mov i ng j a w a nd a s t at i o na r y j a w, wi t h t hr ee di ff e r e nt s i z e d cr i mping e ncl o s ures . Ea ch o f t he e nclo s ur e s i s id e nt i fi e d by a red , bl ue o r yel l ow c ol oured d ot which cor r es po nds t o t he t hr e e co l o ur s o f th e pre-t erm i nat e d wi r ing harnes s (s [...]
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CAU TIO N : Se vera l di f fe re nt t y pe s and si ze s of ter m i nal m ay b e found i n a s i ngl e e l e ct ri cal con nector hous i ng. I t is ne ces s a r y t o i de nt i f y: The conduct o r (wire) si z e o f t he a f fe cte d w i r i ng ha r nes s The e l e ct rica l c on ne cto r r ang e f r om whi ch t he d amage d w i r i ng ha r nes s i[...]
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JagDocs.com[...]
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JagDocs.com[...]
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• NO T E: T he chart s hows t he e l e ct r i cal co nnect o r t ypes , t erm i nal p ins /s o cket s , e xtr a ct o r t i p a nd ant i -ba ckout t i p. El e c tri cal con nector termi na l t ype P i n or soc k et E xtr actor t i p Ant i -ba ck out t i p Muli tl o ck 040 s e rie s D A Muli tl o ck 040 s e rie s B A Muli tl o ck 070 s e rie s B B [...]
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CAU TIO N : : A numb e r of e l e ct r i cal conne c t o r t e rm ina l s a r e go l d pl a t e d or go l d fl a she d . W he n d e fe ct i ve , t he y mus t be i ns t a l l e d wit h a gol d pr e-t e rm in a t e d wi ring ha rn es s (s) f r om t he wiring ha r ne s s r e pa i r ki t. I t i s no t a l w ays e a s y t o i de n ti fy t he f e mal e a[...]
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S pi ce Co r r ect l y Loca t e d JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 Wiring Harnesse s - Wiring Harn ess Repair Gene ral P r ocedures 1. F or ad di t i o na l i nfo rm at i on, refe r t o: W i ring Ha rnes s (418-02 W i ring Ha r nes s e s , Des cr ipt i o n a nd O pe rat i o n). JagDocs.com[...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - Activ e - A nti- Th eft - Ac tive Des cr ipt i o n a nd O pe r a t i o n Item Pa rt N u mber Descri pt i on 1 — Ge ne r a l e l e ct roni c modul e 2 — A udi o un i t 3 — I n trusi on s ens o r (i f e qui ppe d) 4 — Do o r a ct ua t o r 5 — I n c l i na t i o n s ens o r (if e q ui ppe d) 6 — [...]
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P ATS s yst e m whe n t he i gni t i on is s wi tche d t o p os i t i o n II . W he n t h e i gni t i o n i s swi t c he d in t he of f po s i ti o n, t he LED wi l l f l a s h e very f our s e cond s whe n t he s ecur i t y s ys t e m i s i n t he p re-ar m or a r m ed s t a te . The s e c urit y L ED wi l l i l l umin at e f o r t hree s e co nds[...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - Activ e - A nti- Th eft - Ac tive Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mechani cal El e ct ri cal Doo[...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - Activ e - A nti- Th eft Alarm Ho rn Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l e ft -hand f r ont fe nde r sp l as h shi el d. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fe nde r S pla s h Shie l d (501- 02 Fr ont End B o dy P a nel s , Re mova l a nd I ns t al l a t i o[...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Anti- T heft - Pass ive Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r Des cri pti o n 1 — P AT S t r a ns cei ver modul e The pa s s i ve ant i t he f t sys t e m (PAT S ) i s a f ea t ur e t o prevent t he vehi cl e f r o m bei ng dr i v e n aw ay by a n unaut horiz e d p e [...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Anti- T heft - Pass ive Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mech a ni c al El e ctri cal [...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Anti- T heft Security Access Gene ral P r ocedures 1. The compl exi t y of t he e l e ct roni cs in vol ve d wi t h t he a nt i t h e ft , o f whi ch t he s ecur i t y a cces s i s a part, a nd t he m ul ti pl e xed commun i cat io n ne t wo r k whi ch a re co nne cte d t o i t pr e clud e t he[...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Key P ro g ram min g Us ing Diagno s tic E quipment Gene ral P r ocedures 1. The compl exi t y of t he e l e ct roni cs in vol ve d wi t h t he a nt i t h e ft , o f whi ch t he key pr ogr a mm i ng i s a p a r t , a nd t he mult i pl e xe d comm uni cat i o n ne t wo r k whi ch a re co nne cte[...]
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P ubl i s he d: 11-May-2 011 A nti-Th eft - P assive - Passi v e Anti-Theft Sy stem (PATS) Tra nsceiver Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s without driv e r low e r a ir bag 1. Remove t he i ns t r um e nt pa ne l l o we r t rim pa ne l . Vehi c le s with driv er lo we r ai r ba g 2. Remove t he drive r lo we r ai rbag m odu[...]
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P ubl i s he d: 11-May-2 011 Remo te Co n v enience - U niversal T rans mitter Des cr ipt i o n a nd O pe r a t i o n The Ho meL ink unive r s a l t rans mi t t e r pr ovi de s a conve ni e nt wa y t o r e pl a ce up t o t hr ee h a nd-hel d t rans mit t e r s w i t h a s i ng le bui l t -i n de vice . The uni ve r s a l t rans mi tt e r : wil l o [...]
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1 1 P ubl i s he d: 11-May-2 011 Remo te Co n v enience - U niversal T rans mitter Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Vi sual Inspect i on Mechani cal Damag [...]
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P ubl i s he d: 11-May-2 011 Remo te Co n v enience - U niversal T rans mitter Program m ing Gene ral P r ocedures W ARNI N G: A g a r a g e d o or o pen in g s ys t e m t hat ca nnot s t o p o r r e ver s e i t s e l f a f te r de te ct i ng a n o bj e ct i n i t s pa t h d o e s no t mee t cur r e n t fe de r a l s a fe t y s t a nda r ds . To d [...]
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a s t he uni ve r s a l t r ans mi t t e r red l i ght f l a s he s (1-2 s e conds ). Re l ea s e t he b ut t o n a nd re-pr e s s t he b ut t o n t o conf i rm t ha t t he uni versa l t r ans mit t e r i s t r ai ne d t o t he r e ce i ver . 5. The ga r a ge d o o r ope ne r s ho ul d r e cog ni z e th e uni versa l t rans mi t t e r . Erasing Ch [...]
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P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Des cr ipt i o n a nd O pe r a t i o n 4-D oo r I te m P a rt Nu m ber Descri pti o n 1 — Ro o f p od a nt e nna modu le (from 2009MY ) 2 — Na vi ga t i o n GP S a nt e nna (u p t o 2009M Y ) 3 — Na vi ga t i o n comput e r 4 - Na vig a t i o n s ys t e m di s pl ay W a go n J[...]
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I te m P a rt Nu m ber Descri pti o n 1 - Roo f pod a nt e nna modul e (f rom 2009MY ) 2 - Na vig a t i o n GPS ant e nna (up t o 2009M Y ) 3 - Na vig a t i o n comput e r 4 - Na vig a t i o n s ys t e m di s pl ay The na v i g at io n sys t e m ut i l i z e s the f o l l o wi ng fu ncti o ns . Vo i ce gui d a nce vol u m e co nt rol l e d vi a a u[...]
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Страница 2309
P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he na vig a t i o n s yst e m, ref e r to t he rel e va nt Des cr i p t i on a nd O pe rat i o n s e c t i o ns i n t he wo r ks hop manua l . REFER t o: Na vig a t io n S ys te m[...]
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Страница 2310
DT C De s cri pti o n Po ssi bl e C ause Ac ti on B2205 GPS r ece i ve r f a ul t S at e l l i t e na vi ga t i on s ys t e m modul e - gl o ba l p os i t i o ni ng s a t e l l i t e rece i ver fa ul t Ca r ry out a ny p i npo i nt t es t s a s s oci a t ed wi t h t his DT C us i ng t he m a nufa ct ur er a pprov e d d i a gno s ti c s y s t e m. R[...]
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Страница 2311
P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Antenna4-Doo r, VIN R ange : E96603 -> J39905 Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r d oo r o pe n in g we a t he r -st r i ps . Lef t-h a nd s hown, rig ht -ha nd s i mi l a r . 2. Remove t he rear s e a t s i de bo l s t e r s . For a ddi t i [...]
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Страница 2312
7. Remove t he GPS ant e nna. 1. Dis con nect t he GP S a n te nna e l e ct rica l conne ct o r . 2. Re move t he GP S a nt e nna. 1. Remove th e po p ri ve t. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2313
P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Antenna4-Doo r, VIN R ange : J399 06- >V99999 Re moval a n d I ns t a l l a t i on R em ova l 1. F ol d d o wn t he r e a r s e at b a ckr e s t s . 2. D et a ch t he r e a r s ea t b a ck r e st bo l s t e r s . P r e s s t he t a ng s . 3. Remove t he rear s e a t b a ck r es t[...]
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Страница 2314
6. Remove t he C-pi l l a r t rim pa ne l s . 7. D et a ch t he cove r s t o e xpo s e t he s cr ews and r emove t he r ea r pa s s e nger a s s i s t ha ndl e s . 8. NOT E: S ome varia t io n i n t he i l l us t rat i o ns may o c cur , but t he e ss e nt i a l in f orm a t i o n i s a l wa ys corr e ct . Det ach t he rear of t he he a dl i ne r .[...]
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Страница 2315
P ubl i s he d: 11-May-2 011 Navigation System - Navigation System AntennaWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s po i l e r For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S p o i l e r - W a g on (501-08 Exte rio r T r i m an d O rname nt a t i o n, Re moval a nd I ns t a l la t i o n). 2. D et a[...]
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Страница 2316
P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Di splay Module Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with autom at ic tra ns m ission 1. NOT E: To ai d r e mov a l of t he na vi gat i o n mod ul e a nd a udi o un it p l ace t he J-gat e i n t h e 'D' po s i t i on . Re move t h e J-ga t e s urr ou[...]
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Страница 2317
6. Remove t he s wi t ch pa ck t rim cove r. 7. Remove t he ret a i ni n g s cr ew co ver pl a t e . 8. Remove t he di sp l ay mount i ng br a c ket up pe r ret a i ni ng s cr ews . 9. Remove t he di sp l ay mount i ng br a c ket l o we r ret a i ni ng s cr ews . 10. Dis c o nne ct t he e l e ct r ica l conne ct o r s . JagDocs.com[...]
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Страница 2318
11. Remove t he d i s p la y modul e a nd a udi o uni t . 1. Dis con nect t he e l e c t rical co nnect ors a nd t h e fi br e op t i c conne ct o r . 2. Re move t he d is pl a y modu le and audi o uni t . 12. Remove t he na vi ga t i o n s y s t e m di s pl ay modul e . 1. Re move t he navi gat i o n s ys t e m di s pl a y ret a i ni ng screws . 2[...]
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Страница 2319
[...]
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Страница 2320
6. Remove t he a udi o uni t a mpl if ie r . 7. D et a ch t he mod ul e ret a i ni ng br acket . 8. D i s conne ct t he e l ect r i cal conne ct o rs. 9. Remove t he na vig a ti o n mod ul e ret a i ni ng bo l t s. 10. Remove t he na vi ga t i o n modul e . JagDocs.com[...]
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Страница 2321
Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. 2. Tig ht e n t o 3 Nm. 3. Tig ht e n t o 9 Nm. 4. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). Jag[...]
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Страница 2322
P ubl i s he d: 11-May-2 011 Navigation System - Navigation System Mo duleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Make s ure t he na viga t i o n DVD di s c ha s be e n r e m o ved a nd t he a udi o uni t p in code i s a va il a b l e be f o r e di s conne ct i ng t he ba tt e r y ground c a bl e. Di s conn ect t he ba tt e[...]
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Страница 2323
6. Remove t he l o ad s p a ce s t owa g e compa rtment . 7. Remove t he l o ad s p a ce fl oo r covering r e t a i nin g s cr ews . 8. D et a ch t he l o a d sp a ce fl o o r cove r i ng upwards. 9. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt ret a i ni ng screw. 10. Remove t he l ef t -han d l o a ds pa ce s t ow ag e comp[...]
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Страница 2324
11. Det a ch t he modul e ret a i ni ng brack e t . 12. Dis c o nne ct t he na vi ga t i o n s y s t e m module e l e ct rica l con nect or s . 13. Dis c o nne ct t he co mpact d i sc (CD) change r e l e ct r i cal c onn e cto r s . 14. Dis c o nne ct t he vo i ce a ct i vat e d cont r o l modul e (VACM) e l e ct r i ca l conne ct ors. 15. Dis c o [...]
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Страница 2325
16. Remove t he na vi ga t i o n s y s t e m module r et a i ni ng bo l t s . 17. Remove t he s yst e m navi ga t i o n modu le . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. 2. Tig ht e n t o 3 Nm. JagDocs.com[...]
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Страница 2326
3. Tig ht e n t he modul e r e t a i n in g b r a cke t uppe r a nd l owe r f i xin gs . Ti ght e n t he l ow er r e t a i ni n g nut s t o 4 N m . Ti ght e n t he up pe r r et a i ni ng bo l t t o 9 Nm. 4. Connect t he ba t t e ry gr ound cabl e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , M[...]
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Страница 2327
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - T o rque Sp eci f i cat ions Descri pti on N m l b- ft l b-i n Ce l l ul a r phone mo dul e 5 - 44 JagDocs.com[...]
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Страница 2328
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Cellu lar Pho ne Des cr ipt i o n a nd O pe r a t i o n C ELLULA R PHONE - UP TO 2 006 M Y The po r t a bl e ce l l ul a r phone s ys t e m cons i s t s o f : Ce l l ul a r phone ha nds e t (GS M) . Cr a d l e (GS M). Ce l l ul a r porta b le (US On ly). Ha nds e t b a t t e r y (US O nl y) . Ha ng [...]
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Страница 2329
it ma y b e ne ce s s ary t o reduce t he s y s t e m vol ume s l ig ht ly whe n us ing ce r t a i n mob i le p hone s . P hone r e la t e d mes s a ge s a re s hown on t he a udi o uni t pa ne l di sp l ay o r t o uc h-s cr e en whe n the phone s ys te m i s a cti ve. T he B l ue t oo t h™ t e l e phone s ys t e m c a n be us e d i n co njunct i[...]
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Item P a rt N um ber Descri pt i on 1 - Rot a r y Vol ume cont r ol 2 - Rot a r y cont rol Te l e pho ne m o de - s cr ol l t hr oug h s t ore d numbe r s 3 - Pho ne mode s e l e ct b ut t on 4 - S t a r t vo ice mode but t o n, a ns w er t e l e p ho ne o r se n d/end i n p hone mode The t el e phone s wi t ches a r e l o cat e d o n t he LH s id [...]
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Страница 2331
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Cellu lar Pho ne Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he pho ne s yst e m, ref e r t o th e rel e va nt Des cr i pt i on a nd O perat i o n s e ct io ns i n t he wo r ks hop manua l . REFER t o : Ce l l ul a r Pho ne (419-08 Cel l ul[...]
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Страница 2332
• NO T E: W he n pe rfo r mi ng vol t a ge o r r e s i s t a nce t e s t s , a l wa ys use a di g i t a l mult i me t e r (DMM ) a c cur a t e t o t hree d e ci m a l pl a ces and wi t h a cur r e nt ca l i brat i on certi fi c a t e . W he n t e st i ng r e s i s t a nce, a l wa ys t a ke t he r es i s t a nce o f t he DMM l e a d s in t o a c c[...]
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Страница 2333
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Cellu lar Pho neVe hicles W i th: Bl ueto oth Dia gn os i s a nd Te s t i ng Over view Thi s s e cti on cove r s t he co mpon ent s of t he B l ue t o ot h c e l lul a r pho ne s yst e m. For i nfo rm at i o n o n t he des cr i pt i on a nd o perat i on o f t he B l ue t o o t h cel l ul a r p hone [...]
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Страница 2334
1 1 1 1 1 1 1 1 1 • NO T E: I ns pe ct conne c t o r s f or s i g ns of wa t e r ing res s , a nd p i ns f o r damag e and /or co r ros i o n. • NO T E: I f a cont r o l modu le or compone nt i s s us pe ct a nd t he vehi cl e r e mai n s under manuf a ct urer wa r rant y, r e fe r t o t h e W a rr a nt y Po l i cy a nd P r o ce dures manual (s[...]
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Страница 2335
1 1 1 1 1 1 1 1 1 1 1 Is t he co nnect i on be t w ee n t he B l ue t oo t h upgr a de modul e a nd t he p hone h a rn es s l oo s e ? Ye s Re conne ct t he B l ue t oot h u pgr a de mod ul e a nd check f or norm a l ope rat i o n. No GO t o B 5 . B4: Ar e any of t he B lue t oo t h up gr a de mod ul e pi ns d a maged ? Ye s Re fe r t o t he wa r r[...]
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Страница 2336
1 1 1 1 1 1 1 1 1 1 1 Ha s t he hand s e t pai r ed wi th t he s ys t e m s ucces s f u ll y ("Phone con nect e d" di sp l a yed (t ouch s cr ee n) o r "S IG* " di s pl a y e d (audi o he a d un i t di s pl a y))? Ye s P r o b l e m may ha ve be e n d ue t o a f aul ty Bl ue to o t h conne c t i o n. No P a ir a nd conne ct a d [...]
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Страница 2337
1 1 1 1 1 1 1 1 1 1 Che ck al l c onn e cti o ns /connect i vit y t o a nd f r o m t he p o rta bl e s upp o r t e l e ct r oni cs (PS E) mod ul e a nd t he B l uet oo t h upgrade m o dul e . A re a ny o f the ha rn e s s co nnect i o ns lo o s e o r d ama ge d? Ye s Re ct i f y as ne ce ss a r y. Re fe r t o t he e l e ct rica l gui d es . No Re f[...]
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Страница 2338
1 1 1 1 1 1 1 1 1 1 I n t he ha nds e t Bl ue t o o t h menu, is "Jag ua r " l i s t e d a s a p a i red de vi c e ? Ye s GO t o F3 . No Fol l ow p a iring p r oce s s f or t he s peci f i c han ds et . GO to F6 . F3: I s t he hand s e t 'conne ct e d' t o ano t h er Bl ue t o o t h de vice (i .e . not "Jagua r ")? Ye [...]
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Страница 2339
1 1 1 1 1 1 1 1 1 1 1 1 Che ck th e ha nd se t menu. Ha s a ut o conne c t bee n t ur ne d o n? Ye s GO t o G4 . No S wi t ch a ut o conne ct o n and che ck f o r nor mal o p e r at i on . G4: Ha s t h e us er t r i e d t o t r ans f e r a ca l l from ha nds f r ee t o ha nds e t ? Ye s Che ck th e ha nd s e t gui de i nfo , s o m e ha nd s e t s w[...]
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Страница 2340
1 1 1 1 1 1 1 1 1 1 Ha s t he us e r f ol l o we d ve hi cle and hands e t i ns truc t i o ns f or do wnl o a di ng phone b oo k? Ye s GO t o H4 . No Re fe r t o t he vehi c l e ha ndbo o ks/ha nds e t 'quick gui d e i nfo rm at i o n' r e gardin g p ho nebo o k do wnl o a d. Che ck f or no rm al op e r at i o n. H4 : Aft e r " Downl[...]
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Страница 2341
1 1 1 1 1 1 1 1 1 1 1 1 I5 : I s t he r e a ny 3r d p a r t y au di o ? Ye s End. No Dis conne ct t he Bl ue to o t h l i nk be t we e n t he ha nds e t a nd vehi cl e pho ne s yst em a nd re -t r y t he ca ll . GO t o I6 . I6 : Doe s t he 3 rd pa r t y ca ll a udi o wo rk wi th t he mobi l e pho ne d i s conne cte d f r om t he vehi cl e? Ye s Re [...]
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Страница 2342
1 1 1 1 1 1 1 1 1 1 Ar e the mi cr o p ho ne harne ss conne ct i o ns da mag e d? Ye s Re cti f y as ne ces s a r y . Re fe r t o t he e l e ct rica l g ui de s . No Re pl a ce t he micr o p ho ne a nd r e-t ry t he cal l . GO t o I17 . I1 7: Doe s t he 3 rd pa r t y ca ll a udi o wo rk wi th t he B l ue t o ot h s ys t e m? Ye s P r o b l e m may [...]
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Страница 2343
1 1 1 1 1 1 1 1 1 1 1 W he n t he r e i s no ca l l i n pr og r es s , a nd t he a udi o s o urc e i s cha nge d, i s any aud i o hea rd e .g. f r om r adi o ? Ye s GO t o K3 . No Che ck D2 B conne ct i ons a re no t l o o s e a nd t hat a l l node s a r e conne ct e d on t he D2B ring . Re cti f y as ne ces s a r y . GO t o K2 . K2: Ar e a ny of t[...]
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Страница 2344
1 1 1 1 1 1 1 1 1 1 1 1 Ca n a ny r i ngi ng be he a r d t hrough t he ve hi cl e s pe a kers? Ye s P r o b l e m due t o a f a ul t y Bl ue t o o t h l i nk . No GO t o K4 . K14 : Ha s t he hand s e t " profi l e " b ee n s e t t o "s i le nt "? Ye s Cha nge se t t i ngs wi t hi n p r o fi le , make a n i ncomi ng c a l l a nd [...]
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Страница 2345
1 1 1 1 1 1 1 1 1 1 1 1 I s ca l l vo lu m e s t il l l o w whe n ca l l t r a ns f e rr e d t o 'hands et ' mod e ? Ye s GO t o L 6 . No Key of f i g ni t i o n a nd wai t 6 minu te s f or t he p o r t a bl e s upp o r t e l e ct r oni cs (PS E) modul e t o s hut d own. Key o n i gni t i o n and r e -t ry t he c a l l . GO t o L 16 . L6:[...]
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1 1 1 1 1 1 1 1 1 1 I s vo l ume s t i l l l o w? Ye s Ref e r t o t he wa rr a nt y pol i cy a nd p r oce dur e s manua l i f a modul e i s s us p ect . No Low a udi o i s s ue ca us e d by t he ha nds e t , cons ult t he hand s e t s uppl i e r . PINPOIN T TE ST M : CANNOT D IA L OUT F ROM AU DI O HEAD U NI T/TO U CH- S CREEN/STEERING WHEEL CONTR[...]
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Страница 2347
1 1 1 1 1 1 1 1 1 1 1 1 Ca nnot di a l us i ng voi c e cont r o l ? Ye s GO t o N8 . No GO t o N6 . N6 : Ca nnot t ur n phone o n/of f? Ye s GO t o N8 . No GO t o N10 . N7 : I s t he hand s e t o n t he ap prov e d pho ne li s t ? Ye s Ca ll T e chni cal He l p l i ne . No On l y han ds e t s s pe cif i e d i n t he app r oved l i s t wi t h t he c[...]
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Страница 2348
1 1 1 1 1 1 1 1 1 1 Is t he ca l l droppe d a ga i n? Ye s P a ir a nd conne ct a d if fe rent known 'goo d' hands e t t o t he vehi cl e p hone s ys t e m a nd ma ke a n i ncomi ng cal l. GO t o O 7 . No S wit ch o ff t he ha nds e t, remove t he b at t ery f r o m the ba ck o f t he hand s e t . Re pl a ce t he b at t e r y i nt o t he [...]
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Страница 2349
1 1 Ca n t he cal l be t rans f e r r e d b e t we e n ha nds f r e e a nd ha nds e t ? Ye s P r obl em may have b e e n caus e d b y t he Bl uet o ot h l in k be i ng di s conne ct e d. No Ke y o f f i g ni t i o n f or 6 mi nut e s f or t he po r t a bl e s uppo r t e l e ct roni c s (P S E) modul e t o s hut down. Ke y o n i gni t i o n a nd r e[...]
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Страница 2350
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Blu etoo th Mo dule Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f l o or cons o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a nd I ns t a l l at i o n). 2. Remove t he Bl uet o ot h[...]
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Страница 2351
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Handset Ho lde r Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he f l o or cons o l e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a nd I ns t a l l at i o n). 2. NOT E: US mod[...]
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Страница 2352
6. Remove t he a rm r e s t . 7. Remove t he no n s li p mat . 8. Remove t he ha nds e t ha ng up cup. Insta llat ion Vehi c le s with c or de d cellular phone 1. Ins t a l l the ha nds e t h a ng up cup. JagDocs.com[...]
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Страница 2353
2. Ins t a l l the no n s l i p mat . 3. Ins t a l l the a rm r e s t . Vehi c le s with c or dle ss cell ular phone 4. Ins t a l l the a rm r e s t . 5. Att a ch t he ha nds e t ho l de r . 1. I ns t a l l t he hands e t hol de r . 2. At t a ch t he ha nds e t hol der. JagDocs.com[...]
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Страница 2354
6. Ins t a l l the ce l l ula r phone . All v e h icle s 7. NOT E: US mode l s o nl y have a n a d di t i on a l a nt e nna conne cto r . Conn ect t he cel l ul ar phone e l e ct rica l conne ct or . 8. Ins t a l l the f l o o r cons ol e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a [...]
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Страница 2355
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - Module4-Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he compa ct di s c (CD ) cha nge r For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Co mpact Di s c (CD) Cha nger - 4-Door (415-01 A udi o U ni t, Re moval a nd I ns t a l l a t i o n). 2. Remove t he modul e . Insta ll[...]
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Страница 2356
P ubl i s he d: 11-May-2 011 C ellula r P ho ne - ModuleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a nd Cabl e s , Ge ne r al P r oce dur es ). 2. Remove [...]
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Страница 2357
P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - T o rque Sp eci f i cat ions Descri pti o n N m l b- ft l b- i n Vo i ce a ct i vat e d co nt r ol modul e 5 - 44 JagDocs.com[...]
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Страница 2358
P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M o dule C o ntrol led Functio ns Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um be r Descri pti on 1 — V oi ce a cti vat e d co nt rol mod ul e (VACM) 2 — Ge ne r i c e le ctroni c modu le (GEM) V oic e Activa te d Cont rol Comp one n t Loc at ion JagDocs.com[...]
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Страница 2359
I te m P a rt N um be r Descri pti o n 1 — Micr opho ne 2 — Vi s ua l fe e d back mes s a ge cent er di sp l a y 3 — Audi b l e f e e dba ck (incorpor a te d i n a u di o s ys t e m) 4 — S te e r i ng whe e l cont rol s G ene r ic Electronic Module (GEM) The GEM modul e is l o cat e d o n t he r i gh t hand s i de , be l o w t he i ns t ru [...]
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Страница 2360
P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M ulti functio n Ele ctronic Modul e Dia gn os i s a nd Te s t i ng Principle of Ope ra tion For a d e t a i l e d d e s cr ip t i o n o f t he mult i f uncti o n e l e ct roni c mod ule s , r e f e r t o t he rel e vant De s cr ipt i o n a nd O pe rat i on se ct i o ns i n t he [...]
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Страница 2361
cur r e nt ca l i brat i on certi fi c a t e . W he n t e st i ng r e s i s t a nce, a l wa ys t a ke t he r es i s t a nce o f t he DM M l e a d s i nt o a ccount . • NO T E: Che ck and r ect i fy ba s i c f a ul t s fi r s t be fo r e be gi nni ng di a gno s t i c rout i ne s th a t i nvo l ve pi npo i nt t e s t s . • NO T E: I ns pe ct conn[...]
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Страница 2362
DT C D escri pti on Possi bl e Ca us es Ac ti o n B2282 Le f t turn s wi t ch s hort to gr ound Tur n s wi t ch f a ul t y W i ring ha r ne s s co ncer n Che ck le ft t ur n s w i t c h ope rat i o n f o r s t i ck ing . Re pl a ce s wi t ch a s r eq ui red. Re fe r t o e l e ct r i cal c i r cuit wi r i ng di a g r a ms . Che ck l e f t tur n s wi[...]
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Страница 2363
P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - Generic E lectron ic Module (G E M) Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : El e ct roni c modul e s a r e s e ns i t i ve t o s t a t i c e l e ct rical c ha rg e s . I f expo s ed t o t he s e charges , d a m a ge may r e s ul t . Di s conn ect t he ba t[...]
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Страница 2364
P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M ulti functio n Vo ice Activated Module4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : El e ct roni c modul e s a r e s e ns i t i ve t o s t a t i c e l e ct rical c ha rg e s . I f expo s ed t o t he s e charges , d a m a ge may r e s ul t . Di s conn [...]
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Страница 2365
6. Remove t he VACM. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 6 Nm. 2. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur e s ). 3. Confi gu r e t he vo i ce a[...]
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Страница 2366
P ubl i s he d: 11-May-2 011 Multif unctio n Electro ni c Mo d ules - M ulti functio n Vo ice Activated ModuleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ba t t e r y gr oun d cab l e For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Di s conne ct a nd Co nne ct (414-01 Ba t t e r y, Mou nti ng a[...]
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Страница 2367
P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Front E nd B ody P anel s Des cr ipt i o n a nd O pe r a t i o n Fr o nt B umper As s e mbly and Unde rtray The front b ody s t r ucture i s d es i gne d t o s a ti s fy bumpe r i mpa ct r equi re m e nt s and primaril y compr is e s t he f r ont bumper as s e mbl y whi ch i s ful l y de s c r[...]
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Страница 2368
P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Air Deflector2 .0L Durato rq- TDCi / 2.2L Duratorq-TDCi (110kW/150PS) - Pu ma Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des [...]
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Страница 2369
P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Co w l Vent Screen Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he wi p er arm s a nd b l ade s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W i pe r Pi vot A rm (501- 16 W i p e r s a nd W a s he r s , Re moval a nd I ns t a l l a t i on ). Vehi c [...]
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Страница 2370
P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Fen der Splash Shield Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e as s e mbl y. Fo r addi t i ona l i nf o r m at i o n, r e f er t o S ect i on 204-04 W he e l s an d T i res . 2. Remove t he whe e l a r ch l i ne r acce ss cove r . 3. Remove whe e l a [...]
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Страница 2371
P ubl i s he d: 11-May-2 011 Front E nd Bo d y Panels - Radiator S p las h Shi eld Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i on 100-02 Jacki ng a nd Li ft i ng . 2. Remove unde r t r ay as s e m bl y. Insta llat ion 1. To i ns t a l l , rev[...]
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Страница 2372
P ubl i s he d: 11-May-2 011 B ody Cl osures - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-ft l b-i n Doo r hi ng e b o lt - hi nge to bo dy 35 26 – Doo r hi ng e b o lt - hi nge to do o r 47 35 – Doo r hi ng e g r ub scr e w 18 13 – Doo r che ckst r a p t o b o dy 35 26 – Doo r che ckst r a p t o d o or 6 – 53 Doo r s t riker pl a[...]
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Страница 2373
P ubl i s he d: 11-May-2 011 B ody Cl osures - Body Cl os ures Des cr ipt i o n a nd O pe r a t i o n Doo r s The pa s s e nger compa r t ment d o or s e a ch compr is e o f a n i nner a nd ou t e r pane l, cli nched a nd b o nded t o ge t he r t o fo rm a do or as s e mbly. Bo t h pa nel s i nco r por at e e xte n s i o ns s p ot wel de d t o ge t[...]
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Страница 2374
P ubl i s he d: 11-May-2 011 B ody Cl osures - D o o r A l ignment Gene ral P r ocedures 1. NOT E: Re a r do o r sho wn, front doo r s i mi l a r. Re move t h e r e a r do o r ape rtur e s ea l . 2. Remove t he s t r i k e r pla t e . 3. Loos e n t he doo r hin ge b o l t s . 4. NOT E: Ini t i a l do o r f i t t i ng, se t t he f r ont d o or 4 mm [...]
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Страница 2375
6. Ins t a l l the s t r i ker pl a t e . Ti ght e n t o 25 Nm. 7. Ins t a l l the rear do o r a p ert ur e s e a l . JagDocs.com[...]
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Страница 2376
P ubl i s he d: 11-May-2 011 B ody Cl osures - Hoo d Alignment Gene ral P r ocedures 1. Remove t he ho od l at ch. Fo r ad di t io na l i nf o r ma t i on, ref e r t o Sect i on 501-14 Hand l e s , Locks , La t c he s a nd Ent r y Sy s t e ms . 2. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. Re move t h e A-pi l la r e xte r io r t r i m. 3.[...]
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Страница 2377
7. Tig ht e n t he ho o d hi ng e s cr e ws t o 20 Nm. 8. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. I nst a l l t he l o we r A-pi l l ar dr a i na ge channe l . 9. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. I nst a l l t he A -pi l l a r ext e rio r t r i m. 10. Ins t a l l t he ho od l a t ch. Fo r a d di t i on al i n fo r mat[...]
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Страница 2378
P ubl i s he d: 11-May-2 011 B ody Cl osures - Liftgate Alignment Gene ral P r ocedures 1. Ope n t he l i f t ga t e. 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Adj us t bo t h l i ft gat e b ump s t o ps count e r- clo ckwis e t o t hei r f ul ly s e a t e d po s i t i o n. 3. Remove t he l o ad s p a ce s cuff pl at e t r i m pa[...]
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Страница 2379
9. Tig ht e n t he l i f t g a t e s t r i ker r e t a i ni ng b ol t s . Ti ght e n t o 25 Nm. 10. Loo s e n t he uppe r l i ft ga t e hi n ge r e t ai n in g b ol t s . 11. NO TE: Make s ur e th e ga p be t we e n t he l if t ga t e a nd t he r e a r qua r t er pane l s , rear l a mp a s s e mbl i e s a nd rea r bumpe r co v e r are e qual . S et[...]
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Страница 2380
15. NO TE: Make s ur e th e ga ps be t wee n t he l i f t ga t e a nd r e a r la mp a ss e mbli e s a r e equ a l on bo t h s i des . S et t he l i ft gat e g a ps t o t he r e a r l a mp as s e mbl i e s . 16. Ti g ht e n t he l o we r l i f t g a t e hi ng e r e t a i ni ng bo l t s . Ti ght e n t o 14 Nm. 17. NO TE: L e ft -hand s h own, r i g h[...]
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Страница 2381
22. Mak e s ure t he r ea r wi pe r pi vot a r m i s i n t h e pa r ke d po s it i o n. 23. O pen th e l i f t ga t e wi nd o w gl a s s . 24. O pen th e l i f t ga t e. 25. Remove t he l i f t ga t e trim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt [...]
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Страница 2382
P ubl i s he d: 11-May-2 011 B ody Cl osures - Lugg age Co m partment L id Alignm ent Gene ral P r ocedures 1. Remove t he l ugga g e co mpar t me nt l i d a p erture s e a l . 2. Remove t he s t r i k e r pla t e . 3. NOT E: Le f t ha nd s ho wn, r i g ht ha nd s i mi l ar. Re move t h e ga s s t ru t . 4. NOT E: Le f t ha nd s ho wn, r i g ht ha [...]
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Страница 2383
5. Pul l up/pus h down o n l ugg a ge compartment l i d. 6. NOT E: S et t he a li gnment t o 2 mm lo we r t ha n no mi nal . S et t he l ugg age c ompa rtment l i d a l i gnme nt . 7. Tig ht e n t he l ugga g e comp artme nt l i d hi ng e b ol t s . Ti ght e n t o 25 Nm. 8. Adjus t t he l ugga g e co mpar t me nt l i d s t op s cr e w. 9. Ins t a l[...]
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Страница 2384
10. Ins t a l l t he s t r ike r pla t e . Ti ght e n t o 10 Nm. 11. Ins t a l l t he l ugga g e co mpar t me nt l i d a pe rture s e al . JagDocs.com[...]
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Страница 2385
P ubl i s he d: 11-May-2 011 B ody Cl osures - We atherstri p Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Fr ont do o r s hown, rear do o r s i mi la r. Det ach t he do o r che ck s t r a p . 2. Remove t he wi ndo w a pe rture t r i m. 3. Remove t he f r ame se a l . 4. NOT E: A s ta rt poi nt lo cat o r can be fo und on e a ch we at [...]
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Страница 2386
6. Usi ng a s ui t a bl e t o o l remove a ny r es i dua l a dhe s i ve f r om t he doo r. Insta llat ion 1. NOT E: Doo r wea t he rst r i ps a r e i de nt i fi e d by a col o r cod e d do t whi ch i s a ls o t he s t a rt poi nt . T he r i ght hand front do o r i s r ed , t he l e ft ha nd f r o nt doo r i s ye ll o w, t he right hand r ea r doo r[...]
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Страница 2387
6. Ins t a l l the do o r che ck s t rap. Ti ght e n t o 35 Nm. JagDocs.com[...]
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Страница 2388
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b-i n S ea t bel t a nchor i ng bo l t 5 5 41 – Lo a ds p a c e r et a i ni ng ho o k - W ago n 8 – 71 JagDocs.com[...]
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Страница 2389
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Interior T r im Des cr ipt i o n a nd O pe r a t i o n Thi s s e cti on cove r s r emova l a nd i nst a l l a t i on of t he i nt e r i o r mold i ngs a nd t r i m pa ne l s . I n many i nst a nces , o ne c ompo ne nt o v e rla ps a not he r compone nt . I f t hi s co ndi t i o n i[...]
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Страница 2390
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - A - Pillar Trim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f ront do o r op eni ng we a t he r -s t rip. 2. NOT E: The A-pi l l a r t rim p a nel i s s e cur ed t o t he t op o f t he A-pi ll a r by a r e t a i ni ng s t r a p. T he r e t a ini ng s t r[...]
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Страница 2391
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - B- Pilla r Lo w er T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s c uf f p l a t e t rim pa nel . For ad di t io na l i nf o r mat i o n, r ef e r t o S c uf f Pl a t e Tr im Pa nel —Fr o nt . 2. Remove t he rear s cuff pl a t e t r i m pa ne[...]
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Страница 2392
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - B- Pilla r Upper Trim P anel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r d oo r o pe n in g we a t he r -st r i p. 2. D et a ch t he f ront do o r op eni ng we a t he r -s t rip. 3. D et a ch t he B -Pi l l a r upp er t r i m pa ne l . 4. D et a ch t h[...]
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Страница 2393
5. D et a ch t he s a f e ty b e l t lo we r a nc ho r from t he unders i de o f t he s ea t . 6. Remove t he B-pi l l a r uppe r t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 55 Nm. JagDocs.com[...]
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Страница 2394
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Co wl Side T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he f ront do o r op eni ng we a t he r -s t rip. 2. Remove t he f r ont s c uf f p l a t e t rim pa nel . For ad di t io na l i nf o r mat i o n, r ef e r t o S c uf f Pl a t e Tr im Pa nel —Fr [...]
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Страница 2395
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - C-P illa r T rim Panel4 -D o or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t s i de bo l s t e r . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 501-10 S e at in g . 2. NOT E: The C-pi l l a r t rim pa ne l i s s e cur ed t o t he t[...]
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Страница 2396
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - C-P illa r T rim PanelW agon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce cove r . 2. F ol d d o wn t he r e a r s e at b a ckr e s t . 3. D e t a ch t he l o a d s p ace co ver ret a i ni ng br acket fi ni s he r t r i m. 4. Repo s i t i on t he r[...]
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Страница 2397
7. D et a ch t he r e a r d oo r o pe n in g we a t he r st rip. 8. Remove t he C-pi l l a r t rim pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2398
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - D- Pillar Tri m P anel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he l i f t ga t e o pe ni ng we a t he rst r i p. 2. D et a ch t he D-Pi l l a r t r i m pa ne l . 3. Remove t he D-Pi l l a r t rim p a nel . Insta llat ion 1. Att a ch t he D-Pi l l a r t rim p [...]
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Страница 2399
3. Ins t a l l the D-Pi l l a r t rim p a nel . 4. Att a ch t he l i f tg a t e o pe ni ng we at he r s t r ip. JagDocs.com[...]
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Страница 2400
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Front Doo r Trim Pa nel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ret a i ni n g s cr ew co ver. 2. Remove t he ret a i ni n g s cr ew. 3. Remove t he ret a i ni n g s cr ews . 4. D et a ch t he f ront do o r trim pa nel . JagDocs.com[...]
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Страница 2401
5. D et a ch t he do o r handl e ca bl e . 6. Remove t he do o r han dl e cabl e. 7. Remove t he f r ont do o r t r i m pane l . Dis conne ct t he e l e ct r i cal co nnect o rs a nd de t a ch t he wi r i ng ha r nes s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2402
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Front Scuff Plate Trim P anel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s cuff pl a t e t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2403
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Headliner4-Door Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P a ne l a nd Co ns ol e , Re mov a l a nd I n st a l l at i o n). 2. R[...]
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Страница 2404
8. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he rear do o r op eni ng we a t he r -s t rip. 9. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he B-pi l l a r uppe r t r im pa ne l . 10. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he B-pi l l a r l o we r t rim pa ne l . 11. NO TE:[...]
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Страница 2405
13. Remove t he C-p il l a r trim pa nel s . 14. Det a ch t he cove r s t o e xpo s e t he s cr e ws a nd re m o ve t he dr ive r a nd pa s se n ge r as s i s t ha n dl e s . 15. Remove t he rea r s e a t cus hi on . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t [...]
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Страница 2406
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - HeadlinerWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P a ne l a nd Co ns ol e , Re mov a l a nd I n st a l l at i o n). 2. R[...]
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Страница 2407
8. D i s conne ct t he right -ha nd e l e ct rica l conne ct or and det a ch t he w i r i ng ha r nes s. 9. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he B-pi l l a r uppe r t r im pa ne l . 10. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Det ach t he B-pi l l a r l o we r t rim pa ne l . 11. NO TE: Ri ght -hand[...]
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Страница 2408
13. Remove bo t h C-pi ll ar t rim p ane l s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: C-Pi l l a r Tr i m P a nel - W ago n (501- 05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l a t i o n). 14. Remove bo t h D-pi l l a r t rim p ane l s. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: D-Pi ll a [...]
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Страница 2409
19. Dis c o nne ct t he roof o pe ni ng pa ne l m o to r e l e ct rical conne c t o r . 20. Dis c o nne ct t he rea r was he r hos e co nne ct o r . 21. NO TE: He a d l i n er s ho wn removed fo r cl a r i t y. Us i ng a s ui t a b l e a dhe s i ve t a pe , pr ot e ct b o th f r ont co r ne r s of t h e he a dl i ne r. 22. NO TE: He a d l i n er s [...]
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Страница 2410
Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. NOT E: The l i f t g a t e we a t he r s t r i p must b e repl a ced on ce removed. I nst a l l a ne w l i f t ga t e o p e ni ng we a t he rst r i p . JagDocs.com[...]
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Страница 2411
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Liftgate Trim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he l i f t ga t e wi ndow g la s s we a t he r s t r i p. 2. Remove t he l i f t g a t e wi ndo w gl as s l a t ch a ct ua t or fi ni s he r t r i m pa ne l . 3. Remove t he l i f t g a t e t rim pa [...]
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Страница 2412
5. Remove t he l i f t g a t e fi ni s her t r i m pa ne l . 6. D ea t ch t he l i f t ga t e t r i m pa ne l . 7. Remove t he l i f t g a t e t rim pa nel . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2413
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Loa dspace Scuf f Plate Tri m P anel Re moval a n d I ns t a l l a t i on R em ova l 1. Rai s e t he l o a ds p a ce fl o o r cove r i ng. 2. Remove t he l o ad s p a ce fl oo r covering. 3. Remove t he ce nt re l o a ds pace s t o wage compartment . 4. D et a ch t he l o a d sp a [...]
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Страница 2414
5. D et a ch t he l o a d sp a ce s c uf f p l a t e t rim pa nel . 6. Remove t he l o ad s p a ce s cuff pl at e t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2415
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Loa dspace Trim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce s cuff pl at e t r i m pa ne l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce Sc uff Pl a t e Trim P a nel (501-05 I nt e r i o r Tr im a nd O rn a ment a t[...]
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Страница 2416
8. Remove t he ret a i ni n g ho ok. 9. Remove t he l o ad s p a ce t rim p a nel ret a i ni ng screws . 10. Det a ch t he l o a ds pa ce t r im pa ne l rea r r e t a i n ing cl i ps . 11. Det a ch t he l o a ds pa ce t r im pa ne l f r ont ret a i ni ng c l i p s . 12. Remove t he l oa ds pa ce t r im pane l . JagDocs.com[...]
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Страница 2417
Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 8 Nm. JagDocs.com[...]
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Страница 2418
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - P arcel Shelf Re moval a n d I ns t a l l a t i on R em ova l Vehi c le s with s plit r ea r se at back r est 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t[...]
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Страница 2419
6. Remove t he pa r cel s hel f. P as s t he re ar cent re s a f e t y be l t t hr ough t he pa rc el s he l f. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 55 Nm. JagDocs.com[...]
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Страница 2420
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Rear Doo r T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ret a i ni n g s cr ew co ver. 2. Remove t he ret a i ni n g s cr ew. 3. Remove t he ret a i ni n g s cr ew. 4. D et a ch t he r e a r d oo r t r i m pa ne l . 5. D et a ch t he do o r handl e ca [...]
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Страница 2421
6. Remove t he do o r han dl e cabl e. 7. Remove t he rear do or t r i m pa ne l . Dis conne ct t he e l e ct r i cal co nnect o rs a nd de t a ch t he wi r i ng ha r nes s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2422
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Rear Scuff P late T rim Panel Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he s cuff pl at e t r i m pa ne l . 2. Remove t he s cuff pl a t e t r i m pa ne l . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2423
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Rear Window Bli nd Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r d oo r o pe n in g we a t he r -st r i ps . 2. Remove t he rear s e a t s i de bo l s t e r . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 501-10 S e at in g . 3. Remove[...]
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Страница 2424
7. Remove t he rear wi nd ow bl i nd r e t a i ni ng cl ip s . 8. Remove t he rear wi nd ow bl i nd. P r e s s t he s i de s o f t he rea r wi ndo w b l i nd i nwa rds. 9. Remove t he rear wi nd ow bl i nd r o o f f i xing . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2425
P ubl i s he d: 11-May-2 011 Interio r Tri m and Orn am entatio n - Sun Vi s or Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s un vis o r r e t a i ni ng s cr e w cover . 2. D et a ch t he s un v i s o r . 3. Remove t he s un vis o r . Dis conne ct t he e l e ct r i cal co nnect o r. Insta llat ion 1. NOT E: Us i ng a s ui t a bl [...]
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Страница 2426
[...]
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Страница 2427
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Ex terio r Trim Des cr ipt i o n a nd O pe r a t i o n 4-Do or I te m Pa r t Nu m be r Descri pti on 1 — Ra d ia t o r g r il le 2 — Front b umper i ns e r t mo ul di ng 3 — Front d o or l o we r m oul di ng 4 — Front d o or gl a s s m o ul di ng 5 — Re a r do o r l o we r[...]
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Страница 2428
It e m Pa r t Nu m be r Descri pti on 1 - Roo f r ai l 2 - Re a r s po i l e r 3 - Li f t ga t e m o uld i ng 4 - Rocker pa nel moul di ng JagDocs.com[...]
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Страница 2429
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Do or Mouldin g Re moval a n d I ns t a l l a t i on R em ova l 1. Appl y s uit a b l e pr ot ect i ve t a pe to adj a c e nt a r ea s o f pa i nt wo r ks . 2. Usi ng a ha n d-hel d hea t g un, a ppl y he at uni fo r mly a l ong t he moul di ng l e ngt h. 3. Appl y i n g l o ca l he[...]
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Страница 2430
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Li ftgate Moul ding Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l i f t g a t e t rim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a[...]
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Страница 2431
6. Remove t he l i f t g a t e moul di ng r et a i ni ng s cr e ws . 7. D et a ch t he gromm et . 8. Remove t he l i f t g a t e moul di ng . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 3 Nm. JagDocs.com[...]
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Страница 2432
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Radiator G rille Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he radi a t o r gr i l l e . Re mov e t he rad i a t or gril l e ret a i ni ng bol t s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 7 Nm. JagDocs.com[...]
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Страница 2433
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Rear Spo ilerWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove and di s card t he t a i l ga t e o p e ni ng wi nd ow fi ni s he r t rim p ane l . 2. Remove t he rear s po i l e r r e t a i n in g nut s . 3. D et a ch t he r e a r s poi l e r . 4. Remove t he rear s p[...]
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Страница 2434
1. NOT E: A ne w t a i l ga t e op eni ng wi ndo w f ini s he r t r i m pa ne l must b e in s t a l l e d. To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 5 Nm. JagDocs.com[...]
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Страница 2435
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Ro cker Panel Mou lding Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roc ker pa ne l mould i ng r e t a ini ng s cr e ws . 2. NOT E: Bot h do o r s wi ll n e e d t o be o p e n t o r e move t he rock e r pane l m o uld i ng. Re move t h e r ocker pa ne l moul di ng[...]
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Страница 2436
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Ro of Rail Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Us i ng a s ui t a bl e t i e s t r ap remove t he r o o f r a i l f r ont t r i m. Re move t h e r oo f r ai l front t rim. 2. Remove t he roof rai l f r ont r e t a i nin g b o l t s . 3. NOT E: Us i ng a s ui t [...]
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Страница 2437
1. NOT E: Ins t a l l ne w s e a l s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 14 Nm. 2. Tig ht e n t o 14 Nm. JagDocs.com[...]
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Страница 2438
P ubl i s he d: 11-May-2 011 E xterior T rim and Ornam entatio n - Wi ndow Moul ding Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he do o r wi ndow g l a s s a pe rture s e a l . 2. Remove t he wi ndo w moul di ng . Re mov e a nd di s c a r d t he r i v e t s . Insta llat ion 1. NOT E: Ins t a l l ne w r i vet s . To i ns t a ll ,[...]
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Страница 2439
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b- i n Exte rio r mi r r or r et a i ni ng nut 12 9 - JagDocs.com[...]
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Страница 2440
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Rea r Vie w Mirro rs Des cr ipt i o n a nd O pe r a t i o n The manua l d i p pi ng i nt e r i or mirr o r is a pr i s mat i c uni t wi t h mi r r or di p pi ng a chie ved b y pul l i ng th e l e ver fo r wa r d. W he re f i t t e d a n e l e ct r ochr omic i nt e rio r m i r r o r wil l a ut oma t [...]
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Страница 2441
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Rea r Vie w Mirro rs Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f e l e ct r i cal damage . 2. Vi sual Inspect i on C h art El e ct ri cal El e ctrica l conne ct o r (s ) W i r i[...]
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Страница 2442
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - A uto-Dimm in g Interio r Mirror Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he i nt e rio r m i r ror trim pane l . 2. D et a ch t he i nt e rio r m i r ror . 3. Remove t he i nt e r i o r mirr o r. Dis conne ct t he i nt e rio r mi r r or e l ect r i cal co nnect o r. Insta llat[...]
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Страница 2443
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. Remove t he wi ndo w s ur r o und t r i m pane l . 3. D i s conne ct [...]
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Страница 2444
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 12 Nm. JagDocs.com[...]
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Страница 2445
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror C ontrol S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. Remove t he e xte rio r m i r ror c ont rol s w i t[...]
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Страница 2446
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror C ov er Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e xte rio r m i r ror gl a s s . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Exte rio r Mi rr or Gl as s . 2. Appl y l i ght p r e s s ur e t o t he i nne r e d ge of t he e xt e r i o r mirr o r cov e[...]
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Страница 2447
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror G lass Re moval a n d I ns t a l l a t i on R em ova l 1. Appl y l i ght p r e s s ur e t o t he mi rr o r g l a s s . 2. D et a ch t he mirr o r gl a s s . 1. App l y l i g ht pr e s s ur e t o t he i nne r e dge of t h e mi r r or gl a s s . 2. P ul l t he o ut e r e dge o f the m[...]
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Страница 2448
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Exterio r Mirror Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he e xte rio r m i r ror gl a s s . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to Exte rio r Mi rr or Gl as s . 2. D et a ch t he e xt e r i or mirr o r m ot or. 1. Re move t he e xt e r i or mirr o r mot o[...]
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Страница 2449
P ubl i s he d: 11-May-2 011 Rear Vie w Mirrors - Interior Mi rror Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i nt e r i o r mirr o r. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2450
P ubl i s he d: 11-May-2 011 Seating - T o rque Sp eci f i cat ions Desc ri pti on N m l b-f t l b-i n Fr o nt s e a t r e t a i ni ng b ol t s 20 15 - Fr o nt s e a t ba ckr e s t r et a i ni ng bo l t s 25 18 - Fr o nt s e a t cus hi o n ret a i ni ng nut s 15 11 - Fr o nt s e a t t rack mot o r r e t a i ni ng bol t 10 7 - Fr o nt s e a t cus hi[...]
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Страница 2451
P ubl i s he d: 11-May-2 011 Seating - Seats Des cr ipt i o n a nd O pe r a t i o n Fr o nt Seat - Hi gh S pe ci fi c a t i o n, V e hi cl e s wi tho ut Seat P o s i t i o n Memory It e m Pa rt Nu mber Desc ri pti o n 1 — Fr ont s ea t 2 — Fr ont s ea t t r a ck a nd cus hi o n front /r ea r he i gh t a dj ust ment s wi t ch 3 — Fr ont s ea t[...]
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Страница 2452
It e m Pa rt Nu mber Desc ri pti o n 1 — Fr ont s ea t memo r y s t ore s wi t ch 2 — Fr ont s ea t memo r y s wi t ch 3 — Fr ont s ea t ba ckr es t r ecl i ne r s wi t ch 4 — Fr ont s ea t l umbar sup po r t s wi t ch 5 — Fr ont s ea t t r a ck a nd cus hi o n front /r ea r he i gh t a dj ust ment s wi t ch Fr o nt Seat - Low Sp e ci f i[...]
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Страница 2453
I te m Pa r t N u m ber Descri pti on 1 — Fr o nt s e a t t rack a dj us t me nt l o ck i ng ba r 2 — Fr o nt s e a t ba ckr e s t r ecl i ner ha nd whe e l 3 — Fr o nt s e a t cus hi o n he i g ht a dj us t me nt s wi t ch (Dr i ver s i de o nl y) 4-D oo r, Ve hi cl es wit h 70/30 S p l i t Sea t JagDocs.com[...]
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Страница 2454
Item P a rt N um be r De sc ri pti on 1 — Re a r s ea t b a ck r e s t bol st e r - RH 2 — Re a r s ea t b a ck r e s t 3 — Re a r s ea t h e a d r es t r a i nt s (Ce nt e r r e a r s e at h e a d re st r ai nt i s o pt i o nal ) 4 — Re a r s ea t b a ck r e s t 5 — Re a r s ea t b a ck r e s t bol st e r - LH 6 — Re a r s ea t cus hi [...]
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Страница 2455
Item P a rt N um be r De sc ri pti on 1 — Re a r s ea t b a ck r e s t bol st e r - RH 2 — Re a r s ea t b a ck r e s t 3 — Re a r s ea t h e a d r es t r a i nt s (Ce nt e r r e a r s e at h e a d re st r ai nt i s o pt i o nal ) 4 — Re a r s ea t b a ck r e s t 5 — Re a r s ea t b a ck r e s t bol st e r - LH 6 — Re a r s ea t cus hi [...]
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Страница 2456
It e m Pa rt Nu mber Des cri pti o n 1 — Fr ont s e a t b ackr e s t r ecl i ner mot o r 2 — Fr ont s e a t cus hi o n f r o nt he i ght a d ju s t ment mot o r 3 — Fr ont s e a t t rack mot o r 4 — Fr ont s e a t cus hi o n rea r hei ght a dj ust ment mot o r P a ss e nge r Fr ont Sea t - Hi gh Sp e cif ica t i o n It e m Pa rt Nu mber Des[...]
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Страница 2457
I te m P a r t Nu m be r De s cri pti on 1 — Fr ont s e at l umba r s upp o r t b a g 2 — Fr ont s e at l umba r mot o r P a ss e nge r Fr ont Sea t W e i g ht S e ns ing s ys t e m I te m Pa rt Nu m ber Desc ri pti on 1 — Fr on t s e a t we i ght s e ns or 2 — Fr on t s e a t we i ght s e ns or modul e He a t e d S e a t Modul e - Hi gh S [...]
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Страница 2458
s e ns o r a nd t he pas s e n ger s e a t has a we i ght s e ns i ng s y s t em. I n bot h i ns t a nces t he comp one nt s fo rm a n i nt e gr a l pa r t o f t he o ccupant r e s t r ai nt s ys t e m. For add i t i o na l i nf or m a t io n, ref er t o : S e at P o s i t i o n Sens or (501- 20B S upp le m e nt a l Re s t r a i nt S y s t e m, Re [...]
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Страница 2459
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 1 2 3 4 1 1 P ubl i s he d: 11-May-2 011 Seating - Seats Dia gn os i s a nd Te s t i ng 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspec[...]
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Страница 2460
2 3 4 1 1 1 2 1 1 2 3 1 2 1 2 1 1 2 Dis c on ne ct t he s e a t cont r ol s wi t ch e l e ct rical co nnect or RS 1. S wi t ch t he i gni t i o n s wit ch t o t he O N p os i t i on. Meas ur e t he vol t a ge be t we e n t he s e a t cont r ol s wit ch e l e c t r i cal co nnect or RS 1 pi n 6, (O Y ), a n d g r o un d. I s t he vol t age gr ea t e[...]
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Страница 2461
1 1 2 3 1 2 1 2 1 1 1 2 3 1 2 1 2 1 2 Mea s ure t he r es i s t ance b e t wee n the s e a t cont r o l s wi t ch e l e ct rical conne c t o r RS 16 pi n 3, (B), a n d g r o un d a nd be t we e n RS 16 pi n 6, (B), and ground. Ar e t h e res i st a nces l e s s th a n 5 ohms ? Ye s GO t o B 10 . . No REPAI R t he ci r c ui t. TEST t he s y s t em f[...]
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Страница 2462
1 2 3 1 2 1 2 1 2 1 1 1 2 3 1 2 1 2 1 2 C 6: C HEC K T HE R H FRO NT S EAT T R ACK MOT O R C I R C UI T Di s c onn e ct t he s e a t t rack mo to r e l e ct rica l c on ne ct or RS 4. O pe rat e t he s e a t cont r ol s wi t c h t o t he R EARW ARD t rack pos i t i o n. Mea s ur e t he vol t a ge be t we e n t he s e at t rack mot or e l e ct rica [...]
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Страница 2463
1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 1 2 1 2 Is t he res i s t a nce l e s s t han 5 ohms ? Ye s I NS T AL L a ne w s e a t co nt rol s wi tch. For a dd i t i o na l i nfo rm a ti o n, re fe r t o Sea t Cont r ol S wit ch . No REP AIR t he ci r c ui t. TEST t he s y s t e m fo r norm al o pe rat i on. D7: C HECK T H E LH FRO NT SEAT C USHI ON R EAR H EIGH[...]
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Страница 2464
1 2 3 1 2 1 2 1 2 1 1 2 3 1 2 1 2 1 2 REP AIR t he ci r c ui t. TEST t he s y s t e m fo r norm al o pe rat i on. D16 : CHEC K T HE RH F R ONT SEAT CUSHI ON RE AR H EIGHT A DJUST MENT MO T OR CIRC U I T S Dis conne ct t he s e a t cus hi on r ea r he i ght a dju s t ment mot o r e l e ct r i cal co nnect or RS 2. Op e r at e t he s e a t co nt r ol[...]
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Страница 2465
1 2 3 1 2 1 2 1 2 1 1 2 1 1 2 3 1 2 1 2 Dis conne ct t he s e a t b a c kr es t mot o r e l e ct r i cal conn ect or RS 6. Op e r at e th e s e a t co nt r o l s wi t ch t o t he REARW ARD RECLI NE p os i t io n. Mea s ure t he v ol t a ge be t wee n t he s e a t b a c kr e s t mot o r el e ct r i cal co nnect or RS 6 pi n 2, (Y R), a n d RS6 p i n[...]
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Страница 2466
1 2 1 1 2 1 2 1 1 2 3 1 2 1 2 1 2 1 1 2 REPAI R t he ci r cui t . T ES T t he s ys t e m fo r nor mal op e r at i o n. F7: C HEC K T HE L H S EAT LUMBAR AS SEMBLY I N FLA T E CIRC UI T Ope rat e the s e a t l umbar cont r ol s wi t ch t o t he IN FLATE p os i t i on. Meas ur e t he vol t a ge be t we e n t he s e a t l umba r m o to r e l ect r i c[...]
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Страница 2467
I s t he res i s t a nce l e s s t ha n 5 ohms? Ye s INS TA LL a ne w s e a t l umbar cont r ol s wi t ch. TE S T t he s yst e m f o r norm a l op erat i o n. No REPAI R t he ci r cui t . T ES T t he s ys t e m fo r nor mal op e r at i o n. JagDocs.com[...]
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Страница 2468
P ubl i s he d: 11-May-2 011 Seating - Front Seat Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : An RCM modu le o nl y r e qui res r e pl a ce ment i f t he s y s t em ha s i ncur red f i ve s e parat e de pl o ym e nt s. At no t i me chang e a n RCM f o r l e s s t ha n fi ve s e pa r a t e de p l o ym ent s . Al ways we a r s a f[...]
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Страница 2469
5. D et a ch t he s a f e ty b e l t lo we r a nc ho r from t he unders i de o f t he s ea t . 6. Remove t he s e a t r e a r r e t a i ni ng bol t covers. 7. Remove t he s e a t . Re mov e t he re ta i ni ng bo l t s. 8. D i s conne ct t he ba t t e r y gr oun d cab l e . Fo r ad di t io na l i nf o r ma t i on, ref e r t o For a ddi ti ona l i nf[...]
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Страница 2470
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 20 Nm. 2. Tig ht e n t o 55 Nm. 3. Tig ht e n t o 20 Nm. JagDocs.com[...]
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Страница 2471
P ubl i s he d: 11-May-2 011 Seating - Front Seat Ba ckrest Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. D et a ch t he ou t e r s i d e t r i m pa ne l . 3. D et a ch t he ou t e [...]
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Страница 2472
6. D et a ch t he i nne r si de t rim pa ne l . 7. Remove t he i nne r s i de t rim p ane l . 8. Remove and di s card t he cabl e ti e . 9. D et a ch t he r e cl in e r m ot o r el e ctr i cal co nne ct or. 10. Dis c o nne ct t he recl i ne r mot or e l e ct r i ca l conne ct o r . JagDocs.com[...]
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Страница 2473
11. Det a ch t he r ecl i ne r mot o r wiring ha r ne s s . Re mov e a nd di s c a r d t he r et a i ni ng cli p. 12. Det a ch t he s e a t ha r ne s s e l e ct rica l conne ct o r . 13. Dis c o nne ct t he s i de a i r bag modul e e l ect rical conne cto r. 14. Det a ch t he s i d e a i rbag mod ul e wi r i ng harnes s . Re mov e a nd di s c a r d[...]
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Страница 2474
16. Remove t he f ront s e a t ba ckr e s t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e Ti ght e n t o 25 Nm. 2. Tig ht e n t o 25 Nm. JagDocs.com[...]
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Страница 2475
P ubl i s he d: 11-May-2 011 Seating - Front Seat C ushi on Re moval a n d I ns t a l l a t i on R em ova l 1. CAU TI O N : The front se a t cus hi on i s ca l i b r at e d t o t he o ccupant c l a s s i f i cat i o n s e ns o r, a nd can onl y be repl ace d a s pa rt of t he s e r vice ki t . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o S[...]
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Страница 2476
P ubl i s he d: 11-May-2 011 Seating - Front Seat Fron t Height Adj ustm ent Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. Cu t a n d d i s ca r d t he cab le t i e . 3. D et[...]
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Страница 2477
6. Remove t he f r ont s e at front h e i ght a dj us t me nt mo t o r . Re mov e t he re ta i ni ng bo l t s. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 2478
P ubl i s he d: 11-May-2 011 Seating - Front Seat Rear Height Adjustment Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. Remove and di s card t he cabl e ti e . 3. D et a ch t[...]
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Страница 2479
6. Remove t he t r i m fi ni she r . 7. Remove t he f r ont s e at r ea r hei ght a dj u st ment mot or. Re mov e t he re ta i ni ng bo l t . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 2480
P ubl i s he d: 11-May-2 011 Seating - Front Seat Reclin er Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at backr es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t B ackr e s t (501-1 0 S ea t i ng, Re mova l and In s t a l l a t i o n). 2. Remove t he f r ont s e at hea d res t rai nt [...]
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Страница 2481
6. D i s conne ct t he f r ont s e at ba ckr e s t m o to r e l ect r i cal conne cto r. 7. D et a ch t he f ront s e a t ba ckr e s t recl i ne r bar f r om t he moto r. 1. Re move t he r e cli ner ba r r et a i ni ng cl i p. 2. De ta ch t he f r ont s ea t b a ck r e s t r e cli ne r ba r from t he mot o r . 8. Remove t he f r ont s e at r ecl i [...]
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Страница 2482
P ubl i s he d: 11-May-2 011 Seating - Front Seat T rack Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. Remove and di s card t he cabl e ti e . 3. D et a ch t he f ront s e a[...]
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Страница 2483
1. NOT E: Make s ure t he f ront s e a t t r a c k mot o r cont rol rods a r e co r r ect l y lo ca t e d . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 10 Nm. JagDocs.com[...]
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Страница 2484
P ubl i s he d: 11-May-2 011 Seating - Lu mbar Assem bly Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at backr es t . Fo r a d di t i ona l i nf o r mat i o n, refe r to Fr o nt Sea t B ackr e s t . 2. Remove t he he a d res t r a i nt . P r e s s t he t a ng s . 3. D et a ch t he ba ckr e s t cove r . Det a ch t he r [...]
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Страница 2485
6. D et a ch t he ba ckr e s t cove r . Cut t he ho g rings . 7. D et a ch t he ba ckr e s t cove r . Cut t he ho g rings . 8. Rol l t he b a ckr e s t cover up t he ba ckr e s t. 9. D et a ch t he l umba r mot o r fr o m t he s e a t b a c kr e st f r a me . Cut t he ca b le t ie s . 10. Remove t he l umbar as s e mbl y. Cut t he ca b le t ie s . [...]
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Страница 2486
Insta llat ion 1. NOT E: Ins t a l l ne w cab l e t i e s a nd h og r i ngs . Us e ho g ring pl i e r s t o cl os e th e hog r i ng s . Do no t us e an y ot he r to o l . The hog r ing s mus t b e cl os e d t o overla p a s i ll us t r a t e d. To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. JagDocs.com[...]
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Страница 2487
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Re a r S ea t Cushi o n . 2. Remove t he rear cent e r s af e t y be l t a nd buckl e. Re mov e t he re ta i ni ng bo l t . 3. Remove t he r[...]
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Страница 2488
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest4- Doo r, Vehi cles Wi th: 70/3 0 Split Seat Re moval a n d I ns t a l l a t i on R em ova l 1. F ol d d o wn t he r e a r s e at b a ckr e s t . 2. Remove t he rear s e a t b a ck r es t . 1. De ta ch t he rear s e a t backr e s t . 2. Re move t he r e a r s ea t ba ckr es t . Insta llat io[...]
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Страница 2489
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krestWago n, Ve hicle s W ith: 70/3 0 Spl it Seat Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i o n). 2. F ol d d o wn t[...]
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Страница 2490
1. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 55 Nm. 2. Tig ht e n t o 55 Nm. 3. Tig ht e n t o 23 Nm. 4. Tig ht e n t o 23 Nm. JagDocs.com[...]
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Страница 2491
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest La tchWagon Re moval a n d I ns t a l l a t i on R em ova l 1. D i s a s s e mble t he r e a r se a t ba ck res t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Ba ck r e st - W a go n, Ve hi cl e s W it h: 70/30 S pl i t S e a t (501-10 S e a ti ng, Di s a s s e m[...]
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Страница 2492
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bo ls ter4- Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. F ol d d o wn t he r e a r s e at b a ckr e s t . 2. D et a ch t he r e a r s ea t b a ck r e st bo l s t e r . P r e s s t he t a ng . 3. Remove t he rear s e a t b a ck r es t b o ls t er. Insta llat ion 1. To i ns t a l l , rever[...]
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Страница 2493
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bo ls terWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce cove r . 2. F ol d d o wn t he r e a r s e at b a ckr e s t . 3. D e t a ch t he l o a d s p ace co ver ret a i ni ng br acket fi ni s he r t r i m. 4. D et a ch t he r e a r s ea t b ol s t e r . 1. P r es [...]
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Страница 2494
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Cu shi on Re moval a n d I ns t a l l a t i on R em ova l 1. NOT E: Re m o ve a nd d i sca r d o l d re ta ini ng cl ip s . Re move t h e r e a r s e at cush io n. 1. De ta ch t he rear s e a t c us hi o n f r ont ret a i ni ng c l i p s . 2. S li de t he r e a r s ea t cus hi on o ut o f t he ret a [...]
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Страница 2495
P ubl i s he d: 11-May-2 011 Seating - Seat Ba se Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at backr es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t B ackr e s t (501-1 0 S ea t i ng, Re mova l and In s t a l l a t i o n). 2. D et a ch t he e l e c t r i cal co nne ct ors . 3. Remove t he[...]
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Страница 2496
1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 15 Nm. JagDocs.com[...]
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Страница 2497
P ubl i s he d: 11-May-2 011 Seating - Seat Co n trol S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont s e at . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t (501-10 S e a t i ng , Re moval a n d I ns t a l l a t i o n). 2. D et a ch t he ou t e r s i d e t r i m pa ne l . 3. D et a ch t he ou t[...]
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Страница 2498
6. Remove t he s e a t c ont r ol s wi t c h. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2499
P ubl i s he d: 11-May-2 011 Seating - Front Seat Ba ckrest Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he f r ont s e at backr es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Sea t B ackr e s t (501-1 0 S ea t i ng, Re mova l and In s t a l l a t i o n). 2. Remove t he f r ont s e at hea d res t rai nt . P [...]
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Страница 2500
6. D et a ch t he f ront s e a t ba ckr e s t co ver r e ta ini ng hoo k. 7. D et a ch t he f ront s e a t ba ckr e s t co ver. Re mov e a nd di s c a r d t he hog r i ngs . 8. D et a ch t he f ront s e a t ba ckr e s t co ver. Re mov e a nd di s c a r d t he hog r i ngs . 9. D et a ch t he ba ckr e s t cove r . Re mov e a nd di s c a r d t he hog [...]
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Страница 2501
11. Remove t he f ront s e a t he a d res t r a i n t gui de s . Us i ng a s u it a b le t oo l , p r es s t he l o cking t a ngs . 12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Det ach t he f r ont s e at b a ckr e s t cover t e ns i o n cor ds f r om t he front s e a t ba ck r e s t . 13. Remove t he f ront s e a t ba ckr e s t cove[...]
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Страница 2502
P ubl i s he d: 11-May-2 011 Seating - Front Seat C ushi on Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he f r ont s e at cush io n. For a dd i t i o na l i nf o r mat i o n, refe r t o Fr ont S ea t Cushi o n . 2. Remove t he s e a t c us hi o n co ve r . Uncl i p t h e s e a t cus hio n f r om t he se a t ba s e. Cut t he ho g [...]
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Страница 2503
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest4- Doo r, Vehi cles Wi th: 70/3 0 Split Seat Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t - f o l di ng. For add i t i o na l i nf orm a t i o n, r ef e r t o Rea r S e a t Ba ck r es t —Fo l di ng . 2. Remove t he he a d res t r a i nt (s ).[...]
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Страница 2504
1. NOT E: Ins t a l l ne w hog r i ngs . U s e ho g ring pl i e r s t o clo s e t he ho g ring s. Do no t u se a ny o th e r t o o l . Th e ho g rings mus t be clo s e d t o ove r la p as il l us tra te d. To a s s e mble , r e ver s e t he d is a s se mbl y pr oce dur e . JagDocs.com[...]
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Страница 2505
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krestWago n, Ve hicle s W ith: 70/3 0 Spl it Seat Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Ba ck r e st - W a go n, Ve hi cl e s W it h: 70/30 S pl i t S e a t (501-10 S e [...]
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Страница 2506
7. D et a ch t he r e a r cen t r e s a f et y be l t g ui de f i nis her. 8. Remove t he rear cent re s a fe t y be l t g uid e f ini s he r . 9. D et a ch t he r e a r s ea t b a ck r e st cove r . Re mov e a nd di s c a r d t he hog r i ngs . 10. Det a ch t he r ea r s e a t ba ckr es t co ver . 11. Det a ch t he r ea r s e a t ba ckr es t co ve[...]
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Страница 2507
12. Det a ch t he r ea r s e a t ba ckr es t co ver . Re mov e a nd di s c a r d t he hog r i ngs . 13. Det a ch t he r ea r s e a t ba ckr es t co ver . Re mov e a nd di s c a r d t he hog r i ngs . 14. Det a ch t he r ea r s e a t ba ckr es t co ver . Re mov e a nd di s c a r d t he hog r i ngs . 15. Det a ch t he r ea r s e a t ba ckr es t co ve[...]
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Страница 2508
17. Remove t he rea r s e a t ba ckr e s t co ver. P as s t he ce ntre s a fe t y bel t t hrough t he re a r s e a t ba c kr es t co ver. A ssemb ly 1. NOT E: Ins t a l l ne w hog r i ngs . U s e ho g ring pl i e r s t o clo s e t he ho g ring s. Do no t u se a ny o th e r t o o l . Th e ho g rings mus t be clo s e d t o ove r la p as il l us tra t[...]
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Страница 2509
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bac krest Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t - f i xed . For ad di t i on a l in fo rm at i on, refe r t o Re a r S ea t B a ck r e st —Fi x e d . 2. Remove t he he a d res t r a i nt s . 3. D et a ch t he ba ckr e s t cove r . Cut t he ho g[...]
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Страница 2510
5. Remove t he he a d res t r a i nt gui de s . 1. Us i ng a s ui ta b l e s cr ew dr ive r , pres s th e l o c king t a ng. 2. Re move t he he a d r e s t rai nt g ui de . 6. Remove t he ba ck res t frame f rom t he b a ck r e st cus hi o n a nd co v e r. 7. D et a ch t he ba ckr e s t cove r from t he cus hi o n. Cut t he ho g rings . 8. Remove t[...]
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Страница 2511
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Bo ls ter Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t b a ck r es t - bo l s t e r . Fo r addi t i ona l i nf o r m at i o n, r ef e r t o Rea r S e a t Ba ck r es t —B ol s t er . 2. Remove t he ba ck res t bol st e r c o ver . Cut t he ho g rings . A ssemb ly 1.[...]
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Страница 2512
P ubl i s he d: 11-May-2 011 Seating - Rear Seat Cu shi on Dis a s s e mbl y a nd As s e mbl y D isa ssem bly 1. Remove t he rear s e a t cus hi o n. Fo r a ddi t i ona l i nf o r m at i o n, r ef e r t o Re a r S ea t Cushi o n . 2. D et a ch t he s e a t cus hi on cove r . Cut t he ho g rings . 3. Cu t t he s e a t c us hi o n co ver t e ns i o n[...]
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Страница 2513
7. Remove t he s e a t c us hi o n co ve r . Cut t he ho g rings . A ssemb ly 1. NOT E: Ins t a l l ne w hog r i ngs . U s e ho g ring pl i e r s t o clo s e t he ho g ring s. Do no t u se a ny o th e r t o o l . Th e ho g rings mus t be clo s e d t o ove r la p as il l us tra te d. To a s s e mble , r e ver s e t he d is a s se mbl y pr oce dur e [...]
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Страница 2514
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Ad hesi ve Desc ri pti on Speci fi cati on W i nd s hi e l d A dhe s i ve W S S -M2G 379- A6A T o rque Sp eci f i cat ions Desc ri pti on N m l b-f t l b-i n Fr o nt wi ndo w gl a s s r e t a i ni ng bo l t s 8 - 71 Re a r q uarte r l i ght r e t ai ni ng s cr e ws 7 - 62 Re a r wi nd o[...]
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Страница 2515
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Gl ass, Frames and Mechani sms Des cr ipt i o n a nd O pe r a t i o n Thi s ve hi cle has a ful l y bo nd ed, l ami na t e d front wi nds hi e l d gl a s s gl a z e d d ire c t l y t o t he b od y. The front wi nds hi e l d gl a s s i s a vai l a bl e i n s i x ver s i o ns : S ta nd a [...]
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Страница 2516
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Gl ass, Frames and Mechani sms Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n by o pe r a t i ng t he s yst e m. 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l a nd e l e ct r i cal dama ge . 2. Vi sual[...]
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Страница 2517
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Doo r W indow Moto r In itiali zati on Gene ral P r ocedures 1. NOT E: Af t e r t he ba t t e r y has be e n d is co nnect e d it i s nece s s a ry t o in it i a l i z e e a ch do or wi nd ow mot or s e pa r a t e l y t o o pe r a t e th e "one -t o uch" up f unct i o n. Op e [...]
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Страница 2518
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Liftgate Windo w Glass Adj ustm ent Gene ral P r ocedures 1. M ake s ure t he r e a r wip e r m oun ti ng a r m i s i n t he pa r ked po s it i o n. 2. Ope n t he l i f t ga t e win do w gl a s s . 3. Ope n t he l i f t ga t e. 4. Remove t he l i f t g a t e t rim pa nel . For a ddi ti [...]
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Страница 2519
Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i o n). JagDocs.com[...]
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Страница 2520
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Front Doo r Win dow Gla ss Re moval a n d I ns t a l l a t i on R em ova l 1. Lowe r t he f ront doo r wi ndo w gl a s s a ppr oxi mat e l y 290 mm (11.41 i n). 2. Remove t he f r ont do o r t r i m pane l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r T r im P [...]
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Страница 2521
4. Tig ht e n t o 8 Nm. 5. CAU TI O N : Do no t t ou ch t he a d hes ive s urface a s r eb on di ng wi l l b e impa i r e d. At t a ch t he front doo r wea t he rshi el d. 6. Ins t a l l the f r ont d o or t rim pan e l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname [...]
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Страница 2522
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Front Doo r Win dow Reg ulato r and Mo to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r win do w g la s s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r W i ndow Gla s s (501-1 1 Gl as s , Fr a m e s a nd Mecha ni s m s , R e mo[...]
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Страница 2523
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Liftgate Windo w Glass Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s po i l e r . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S p o i l e r - W a g on (501-08 Exte rio r T r i m an d O rname nt a t i o n, Re moval a nd I ns t a l la t i o n). 2[...]
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Страница 2524
6. D et a ch t he l i f t ga t e wi ndow g la s s r el ea s e s wi t ch e l e ct rica l c o nne ct or . 7. D i s conne ct t he l i f tg a t e wi ndo w gl as s re le a s e s wi t ch e l e ct rica l co nnect o r . 8. D et a ch t he l i f t ga t e wi ndow g la s s wi ring ha rn es s ret a i ni ng cl i ps . 9. D et a ch t he l i f t ga t e wi ndow g la[...]
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Страница 2525
Insta llat ion 1. CAU TI O N : Make s ur e t h e l i ft ga t e w i nd ow gl a s s do e s no t cont act th e v e hi cl e bod y work whe n t he l i ft ga t e win do w gl a s s i s cl o s ed. Fa i l ur e t o fo l lo w t hi s i nst ru ct i o n may r e s ul t i n d amage t o t he ve hi cl e . • NO T E: Al i gn t he l i f t ga t e wi ndo w gl a s s r e[...]
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Страница 2526
6. Connect t he de f r o s t gr id wi re e le ct rica l conne ct o r . 7. Att a ch t he de f r o s t grid wi re e l e ct rical c onn e cto r . 8. Connect t he na vig a t i o n s yst e m a nt e nna e l e c t r i cal co nnect o r. 9. Att a ch t he na vig a t i o n s yst e m a nt enna e l e ct r i cal co nnect o r. 10. Loo s e n t he li f t ga t e wi [...]
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Страница 2527
11. Al i gn t he l if tg a t e wi nd ow gl as s t o t he li ft g a t e wi ndo w g l a s s a p e r t ur e. 12. Ti g ht e n t he l i ft ga t e w i ndow g la s s ret a i ni ng bol ts . Ti ght e n t o 9 Nm. 13. CAUT I O N: Ma k e s ure t he r e a r s poi le r do e s no t cont act t he vehi cl e r o o f pa nel wh e n t he l i ft ga t e wi ndo w g la s s[...]
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Страница 2528
21. Loo s e n t he r e a r wip e r mot or r e t a i ni ng nut s . 22. Clo s e t he l i f t ga t e . 23. NO TE: T he a i d o f a n a s s i st a nt i n t he l oa ds pa ce wi l l be r eq uired t o a li g n t he r e a r wi p e r mot o r t o t he l i ft ga t e wi ndow g la s s . Make s ur e t he l i f t ga t e gl a s s l a t ch a nd r ea r wi pe r mount[...]
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Страница 2529
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Fixed Window G las s Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear do or t r i m pa ne l . Fo r add it i o na l i nf orm at i o n, r e f er t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. CAU TI O N : Do no t t ou ch t he a d hes[...]
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Страница 2530
6. D et a ch t he wi nd o w gl a s s a pe r t ur e s e a l . 7. Remove and di s card t he r i vet s. 8. D et a ch t he r e a r q uarte r wi ndo w gl a s s gui de rai l r et a i ni ng brack e t . 9. Remove t he ret a i ni n g s cr ews . 10. CAUT I O N: U s e care whe n r e mov i ng t he r e a r q uarte r wi ndo w gl a s s . Fa i l ur e t o f o l l o[...]
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Страница 2531
Insta llat ion 1. CAU TI O N : U s e care whe n i nst a l l i ng t he r e a r qu a r t er w i ndow g la s s . Fai l ure t o fo l l o w t he s e i ns t ruc t i o ns may r es ul t i n da mage t o t he wi ndow gl a s s a n d t he ext e r i or t r i m. • NO T E: W he n refi t t in g t he or i g i na l r ea r quarte r gl a s s , a ppl y ne w be a d o [...]
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Страница 2532
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Win dow Gla ss Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear qua r t e r wind o w gl a s s . For add i ti ona l i nf o r m a t i o n, r e f er t o W i nd ow Gla s s —Re a r Q uarte r . 2. Lowe r t he d o or wi ndow g l a s s unt i l t he pi n i s v i[...]
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Страница 2533
1. CAU TI O N : U s e care whe n i nst a l l i ng t he s l e e ve a nd t he pi n i nt o t he win do w gl as s . Fa il ure t o fo l l o w t he s e i ns truc t i o ns may r es ul t i n da mage t o th e wi ndo w g l a s s . I nst a l l t he p i n. 1. CAU TI O N : Make s ur e t h e s le e ve i s f i t t ed cent r al i n t he win do w gl as s . 1. I ns [...]
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Страница 2534
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Win dow Re gulator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he do o r t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 501-05 In t e r i o r Trim a nd Ornament a t i o n . 2. Remove t he rear s pe aker. For a ddi ti ona l[...]
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Страница 2535
7. Remove t he rear do or wi ndo w r e gul a t o r. Insta llat ion 1. Ins t a l l the rear do o r wi ndo w r e gul a t o r . Ti ght e n t o 7 Nm. 2. CAU TI O N : S uppor t t he wi ndow g l a s s p r i o r to removal o f t he pr ot ect ive t a pe . Re move t h e pr o t e ct i ve t a pe from t he t op o f the w i ndow g l a s s . 3. CAU TI O N : U s [...]
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Страница 2536
4. NOT E: Ins ert t he gl a s s i nt o t he r e gul a t or gl a s s c l a mp a nd f i r mly pus hed dow n. Che ck b ot h s i de s of t he cl a mp have s na ppe d ove r t he s pace r br acket pi n. At t a ch t he wi ndo w gl a ss i nt o t he regul a t o r cla mp. 5. CAU TI O N : Do no t t ou ch t he a d hes ive s urface a s r eb on di ng wi l l b e [...]
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Страница 2537
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Do o r Win dow Re gulator and Mo tor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear do or wi ndo w gl a ss . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Door W ind ow Gl as s (501-11 Gl as s , Fr a m e s a nd Mecha ni s m s , R e moval a nd [...]
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Страница 2538
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Q uarter Wi ndow Gl ass Re moval a n d I ns t a l l a t i on Speci al T ool (s) S pray B ot t l e W K9 Lubr i cant Co ncent r at e W K9L Po we r Cutt i ng To o l W K10HD Cut ti ng Bl a de - Si de W K4ZS Adhe s i ve Re mova l Bl a d e - B o dy W K6 Bet a gun a ppl ica t i on g un B[...]
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Страница 2539
2. Remove t he rear qua r t e r wind o w gl a s s fi ni she r t r i m. 3. Remove t he l o ad s p a ce t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l a t i o n). 4. Appl y a s ui t a bl e p rot e cti ve t a p e t o[...]
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Страница 2540
2. If t he o r i gi na l r e a r q uarte r wi ndo w gl a s s i s t o b e i ns t a l l e d r emove a ny r es i dua l a dhe s i ve from t h e r ea r qua r t e r wind o w gl a s s us ing t he s pe c i al t o ol . 3. Thoroughly cl e an r e a r quarte r wi n dow g la s s s u r f ace us i ng Be t a wi pe s p irit . 4. Thoroughly cl e an t he ma ti ng fa [...]
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Страница 2541
7. Cu t t he no z z l e o f t he JLM 20452 gl a s s bo ndi ng a dhe s ive t o a chi e ve a t r i an gul a r s e ct i o n be a d 8 m m (0.32 i n) wi d e b y 10 mm (0.4 i n) hi gh. 8. Usi ng t he s pe cia l t oo l , app l y a uni f o r m b ea d of a d he s ive t o t he r e a r qua r t e r wi ndo w g l a s s e d ge co mm e nc i ng a t t he bot t o m c[...]
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Страница 2542
14. NO TE: Make s ur e th e r ea r qua r t e r wi ndow gl a s s a dhe s i ve ha s s e t bef o r e i ns ta l l i ng t he rear qua r t e r wi ndo w g l a s s e xt erio r we a t herst rip. I nst a l l t he r e a r qua r t er w i ndow g l a s s we a t he rst r i p. JagDocs.com[...]
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Страница 2543
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Wi ndow G las s U sin g Che ese Wire Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he hi gh l e ve l s t op l a mp. For a ddi ti o nal i nfo r mat i o n, ref e r t o S ect i o n 417-01 Ex t e r i o r Li ght i ng . 2. D et a ch t he s e a t b e l t reel t r i m pa ne [...]
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Страница 2544
6. D i s conne ct t he e l ect r i cal conne ct o rs. 7. D i s conne ct t he e l ect r i cal conne ct o r. 8. D i s conne ct t he e l ect r i cal conne ct o r. 9. Appl y s uit a b l e pr ot ect i ve t a pe a r o und t he wind s hi e ld gl a s s ape rtur e . 10. Pl a c e a p r ot e c t i ve s he e t ove r t he parcel s he lf a nd pl a ce a pr ot e c[...]
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Страница 2545
12. Prepare t he che e s e wi r e and the cut t ing hand l e . P os i t i on t he cut t i ng ha ndl e cen t r a l t ube f ul l y up wa r ds i n t he handl e. Cut a s ui t a bl e l e ng t h o f chee s e wire a nd pa s s o ne e nd t hrough t he handl e t ub e a nd t he l oca t i ng a pe r t ur e . Mov e t he cut t i ng h andl e ce nt r a l t ube do w[...]
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Страница 2546
19. Appl y s ui t a bl e pr ot ect i ve t a pe t o t he wi nds hi e l d g la s s a pe r t u r e . 20. NO TE: T o ai d b on di ng of a ne w w i nds hi el d g l a s s , make s ur e a t l e a s t 1 m m (0.3 i n) of res i dual a d hes i ve r e mai ns on t he bo dy f l a nge . Us i ng a s ui t a b l e t o o l remov e r es i dua l a d he s ive f r om t h[...]
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Страница 2547
3. Appl y gl a s s pr i mer t o th e ma t i ng f a ce o f the bod y f la nge . 4. Cu t t he a dhe s i v e noz z l e t o achi e ve a tria ng ul a r s e ct i on be a d 8 mm (0.31in ) wi de b y 13 mm (0.51 i n) hi gh. 5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o u[...]
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Страница 2548
7. CAU TI O N : Make s ur e t h e wi nds hi e l d gl a s s d oe s not move o ut o f pos i t i on i n t he wi nds hi e l d g la s s a pe r t ur e . App l y s ui t a bl e p rot e ct i ve t a p e t o t he t op o f t he wi nd sh i e l d gl a s s . 8. Remove t he t a p e f rom t he i nne r e d ge o f t he r oo f pane l. 9. Remove t he prot e ct i ve she[...]
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Страница 2549
13. CAUT I O N: Do no t conne ct t he e l ect r i cal conne ct o rs fo r at le a s t 1 hour af t e r i ns t al l a t io n of t he wi nd s hi e l d gl a s s . Fa i l ur e t o f o l l o w t he s e in s t ruc t i o ns may r e s ult i n dama ge t o t he wi nd shi el d gl a s s a dhe s i v e. Conn ect t he e l e ct rica l conne ct o r s . 14. CAUT I O N[...]
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Страница 2550
19. CAUT I O N: Ma k e s ure t he wind s h ie ld gl a s s a dhe s i ve i s s e t bef o r e r e m o ving th e prot e ct i v e t a pe . Re move t h e pr o t e ct i ve t a pe from t he t op o f the w i nds hi el d g l a s s . JagDocs.com[...]
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Страница 2551
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - R ear Wi ndow G las s U sin g Cuttin g T oo l Re moval a n d I ns t a l l a t i on Speci al T ool (s) Lub r i cant conce nt rat e BTB -W K9L S pr ay bo t t l e BTB -W K9 Cut t i ng t o ol BTB -W K10HD S er rat e d ge ne r a l pur po s e 'Z' cut t i ng bl ad e BTB -W K24ZS C Cu[...]
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Страница 2552
3. Remove t he rear s e a t b a ck r es t l at ch co v e rs. 4. D et a ch t he pa rc el s he l f t r i m pa ne l . 5. D i s conne ct t he e l ect r i cal conne ct o rs. 6. D i s conne ct t he e l ect r i cal conne ct o rs. 7. D i s conne ct t he e l ect r i cal conne ct o r. JagDocs.com[...]
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Страница 2553
8. D i s conne ct t he e l ect r i cal conne ct o r. 9. Appl y s uit a b l e pr ot ect i ve t a pe a r o und t he wind s hi e ld gl a s s ape rtur e . 10. Pl a c e a p r ot e c t i ve s he e t ove r t he parcel s he lf a nd pl a ce a pr ot e ct i ve bo a r d o ver t he s he e t . 11. Appl y s ui t a bl e pr ot ect i ve t a pe t o i nne r edg e o f [...]
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Страница 2554
16. Appl y c ut t i ng l ubrica nt t o b ot h s i de s o f t he i nne r C -pi l la r wi nds hi e l d gl a s s a d he s i ve. 17. Ins t a l l t he cutt i ng t oo l cont r ol l e r arm BTB-W K11B t o t h e cut t in g t o ol BTB -W K10HD. S et the cut t ing cont rol l e r a rm t o 45 mm . 18. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. •[...]
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Страница 2555
24. Remove t he wi nds hi e l d gl a s s . At t a c h l i ft ing ha nd l e s t o t he wi nds hi e l d gl a s s . 25. NO TE: T o ai d b on di ng of a ne w w i nds hi el d g l a s s , make s ur e a t l e a s t 1 m m (0.3 i n) of res i dual a d hes i ve r e mai ns on t he bo dy f l a nge . Us i ng t he s p e ci a l t o ol r e move t he r e s i du a l [...]
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Страница 2556
4. Cu t t he a dhe s i v e noz z l e t o achi e ve a tria ng ul a r s e ct i on be a d 8 mm (0.31in ) wi de b y 13 mm (0.51 i n) hi gh. 5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o und t he wi nd s hi e l d gl a s s edg e . Us i ng a s ui t a b l e pne umat ic [...]
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Страница 2557
8. Remove t he t a p e f rom t he i nne r e d ge o f t he r oo f pane l. 9. Remove t he prot e ct i ve she e t a nd t he pr ot e ct i ve bo a r d f r om t he pa r cel s he l f . 10. Remove t he p rote c t i ve t a p e f r om a r o un d t he win ds hie ld gl as s a pe r t ur e . 11. CAUT I O N: Do no t conne ct t he e l ect r i cal conne ct o r f or[...]
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Страница 2558
14. CAUT I O N: Do no t conne ct t he e l ect r i cal conne ct o rs fo r at le a s t 1 hour af t e r i ns t al l a t io n of t he wi nd s hi e l d gl a s s . Fa i l ur e t o f o l l o w t he s e in s t ruc t i o ns may r e s ult i n dama ge t o t he wi nd shi el d gl a s s a dhe s i v e. Conn ect t he e l e ct rica l conne ct o r s . 15. At t ach t[...]
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Страница 2559
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Windo w C ontro l S wit ch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. Remove t he wi ndo w cont r ol s wi t ch. Inst[...]
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Страница 2560
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Windshi eld Gl ass U s ing Ch eese Wire Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he s un vis o r s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 501-05 In t e r i o r Trim a nd Ornament a t i o n . 2. Remove t he cowl vent s cr ee n cover. For a[...]
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Страница 2561
handl e. Cut a s ui t a bl e l e ng t h o f chee s e wire a nd pa s s o ne e nd t hrough t he handl e t ub e a nd t he l oca t i ng a pe r t ur e . Mov e t he cut t i ng h andl e ce nt r a l t ube do wnwa rd s t o s e cur e t he c he e s e wi r e. 10. Us i ng a s uit a bl e l ong bl a ded t o ol , pe ne t rat e th e wi nds hi e l d g l a s s a dhes[...]
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Страница 2562
16. NO TE: T o ai d b on di ng of a ne w w i nds hi el d g l a s s , make s ur e a t l e a s t 1 m m (0.3 i n) of res i dual a d hes i ve r e mai ns on t he bo dy f l a nge . Us i ng a s ui t a b l e t o o l remov e t he re si dua l a dhe s i v e from t he bo dy f l a nge . Insta llat ion 1. M ake s ure t he ne w wi nds hi e l d g la s s s ur f a c[...]
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Страница 2563
5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o und t he wi nd s hi e l d gl a s s edg e . Us i ng a s ui t a b l e pne umat ic a ppl i cat io n gun, a ppl y a un i f o r m be a d o f a dhe s i v e t o t he w i nds hi el d gl a s s e dge comm e nci ng a t t he bot[...]
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Страница 2564
10. Remove t he p rote c t i ve t a p e f r om th e w i nds hi el d g l a s s a p e r t ur e. 11. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Conn ect t he t he h ea t e d wi nd s h ie ld gl a s s e l e ct rical conn ect o r s . 12. Ins t a l l t he A-pi l l a r ext e r i or t r i m. 13. Ins t a l l t he r e ar vi ew mi r r or . For a d[...]
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Страница 2565
P ubl i s he d: 11-May-2 011 Gl ass, F rames and Mechanis ms - Windshi eld Gl ass U s ing Cu tting To o l Re moval a n d I ns t a l l a t i on Speci al T ool (s) Lubr i cant co nc e nt r at e BTB-W K9L S pray b ot t l e BTB-W K9 Cut ti ng t ool BTB-W K10HD S e rr a t ed e x t r a l o ng f la t cut t i ng bl ade BTB-W K1S C S e rr a t ed gene r al p[...]
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Страница 2566
4. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Di s conn ect t he he a t e d wi nds hi e l d gl a s s e le ctrica l conne ct o r s . 5. Remove t he A-pi l l a r e xt e r i or t rim. 6. Appl y s uit a b l e pr ot ect i ve t a pe a r o und t he wind s hi e ld gl a s s ape rtur e t o pr ot e ct t he p a i nt wo r k. 7. Pl a ce a s ui t a[...]
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Страница 2567
12. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Us i ng t he cut t i ng t o o l, cut t hrough t he l owe r wi nds hi el d g l a s s a d he s i ve a nd a p pr oxi mat e l y 150 mm (5.9 i n) u p t he A-pi l l a r. 13. Appl y c ut t i ng l ubrica nt t o b ot h s i de s o f t he i nne r A-pil l a r wi nd s hi e l d gl a s s a d he s i ve. 1[...]
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Страница 2568
19. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Us i ng t he s p e ci a l t o ol cut t hr o ugh a ny r e mai ni ng wi nds hi e l d gl a s s a dhe s i v e o n t he A -pil l a rs. 20. W i t h a s s i s t a nce remov e t he wi nds hie l d gl a s s . At t a c h t he l i f t i ng ha ndl e s t o t he w ind s hi e l d g la s s . 21. Remove t h[...]
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Страница 2569
3. Appl y gl a s s pr i mer t o th e ma t i ng f a ce o f the bod y f la nge . 4. Cu t t he a dhe s i v e noz z l e t o achi e ve a tria ng ul a r s e ct i on be a d 8 mm (0.31in ) wi de b y 13 mm (0.51 i n) hi gh. 5. NOT E: Appl y wi nds hi e l d a dhe s i ve W S S -M 2G3 79-A6A o r e qui val ent m e e t i ng Ja gua r s pe ci f i ca ti o n a r o u[...]
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Страница 2570
7. CAU TI O N : Make s ur e t h e wi nds hi e l d gl a s s d oe s not move o ut o f pos i t i on i n t he wi nds hi e l d g la s s a pe r t ur e . App l y s ui t a bl e p rot e ct i ve t a p e t o t he t op o f t he wi nd sh i e l d gl a s s . 8. Remove t he prot e ct i ve ta p e f r o m t he i nner l e a di ng e dge o f t he roof pa nel . 9. Remov[...]
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Страница 2571
For a ddi ti ona l i nf o r m a t i o n, r e f e r t o S e cti o n 501-09 Re a r Vi e w Mi r r or s . 14. Ins t a l l t he cowl vent s cr ee n. For a dd i t i o na l i nf o r mat i o n, refe r t o S ect i o n 501-02 Fr ont End Bo dy P a ne l s . 15. Ins t a l l t he s un vis or s . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S e cti o [...]
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Страница 2572
P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Instrum ent Panel Des cr ipt i o n a nd O pe r a t i o n I te m Pa r t Nu m be r Descri pti o n 1 — Le f t h a nd s i de regi s t e r 2 — Ins t rum ent cl us t e r 3 — Ce nt e r r e gi s t er 4 — P as s e nger a i r bag mo dul e 5 — Gl ove bo x 6 — Ri g ht hand si de r eg[...]
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Страница 2573
P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Floor Co n so le Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. D et a ch t he e l e c t r o ni c p as s i ve a nt i -t he ft s ys t e m (PA TS) l i ght . 2. Remove t he P AT S l i g ht . Dis conne ct t he e l e ct r i cal co nnect o r. 3. Remove t he ha nd br ak[...]
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Страница 2574
5. Remove t he ret a i ni n g s cr ews . 6. Remove t he ce nt e r cons o le t rim pa ne l . 7. Remove t he ce nt e r cons o le t rim pa ne l . 8. NOT E: Ri g ht hand s ho wn, le ft hand s i mil ar. Re move t h e r e t a i ni ng s cr e ws . Vehi c le s with autom at ic tra ns m ission JagDocs.com[...]
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Страница 2575
9. Remove t he J-gat e s ur r ound. Vehi c le s with ma nual tra nsmission 10. Det a ch t he ge a r s e l e ct o r s ur r ound. All v e h icle s 11. Remove t he ret a i ni ng s cr e ws. Vehi c le s with c or dle ss cell ular phone 12. Dis c o nne ct t he b l ue t oot h upgr a de modul e e l e ct rica l co nnect o r . All v e h icle s JagDocs.com[...]
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Страница 2576
13. Remove t he f l o o r c on s o l e . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2577
P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Instrum ent Panel Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he cons o l e. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fl o o r Co ns o l e (501- 12 Ins t rum e nt P a nel a nd Co ns o l e , Re mov al a nd I ns t a l l at i o n). 2. Remo[...]
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Страница 2578
All v e h icle s 11. Remove t he rig ht ha nd e nd pane l. 1. De ta ch t he f r ont doo r ope nin g we a t he r s t r ip . 2. Re move t he r i ght ha nd e nd pa ne l . 12. Remove s uppo r t pa nel . 13. Remove t he l ow er vent . 1. De ta ch t he bu lb ho l der. 2. Re move t he l o we r vent . 14. Remove t he i ns t r ume nt pa ne l ret a i nin g s[...]
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Страница 2579
16. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ew. 17. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ews . 18. Remove t he l ef t ha nd e nd p a nel . 1. De ta ch t he f r ont doo r ope nin g we a t he r s t r ip . 2. Re move t he l e f t hand e nd pa ne l . 19. Remove t he l ow er vent . 1. De ta ch t he bu lb ho l der. 2. Re [...]
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Страница 2580
21. Det a ch t he el e ct r i cal ha r nes s . 22. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ew. 23. Remove t he i ns t r ume nt pa ne l ret a i nin g s cr ews . 24. Remove a nd di s car d t he pop r i ve t s. 25. Remove t he i ns t r ume nt pa ne l . Insta llat ion JagDocs.com[...]
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Страница 2581
1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2582
P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Overhea d C o nso le Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r o of cons o l e . 2. Remove t he roof co ns ol e . Dis conne ct t he e l e ct r i cal co nnect o r( s ). Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2583
P ubl i s he d: 11-May-2 011 Instrum ent P anel and C o ns ol e - Overhea d C o nso le S w itch Mo ulding Re moval a n d I ns t a l l a t i on R em ova l • NO T E: S o m e va r i a t i on i n t he i l l ust r at i o ns may o cc ur, but the e s s e nt i a l i nf o r m a t i o n i s a l wa ys co r r ect . 1. Remove t he ove r he a d co ns o l e . F[...]
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Страница 2584
4. CAU TI O N : Make s ur e t h at onl y t he hea d o f t he f i xing i s r e moved . Do no t d r i l l a ny de e pe r t ha n nece s s a ry . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on m a y r es ult i n da mag e t o t he compon e nt . Re move t h e pr i nt e d ci rc ui t boa rd (P CB) co ver . Us i ng a 5mm dr il l b i t, car e f ul l y dr[...]
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Страница 2585
7. Remove t he f o am pa d. 8. Car ef ul l y remove s unroof roc ker s wi t ch f or r eus e i n t he new r e a r s wit ch m o uld i ng. Insta llat ion 1. S e l e c t t he co r rect s wi t ch moul di ng fo r t he vehi c l e f r om t he pa rts ki t . 2. Remove any unne c e s s a r y s wi t ch but t o ns from t he re ar moul di ng us in g a s ui t a b[...]
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Страница 2586
8. Ins t a l l the co ver . Ins t al l t he 4 Torx s cr e ws Ti ght e n t o 1. 5 Nm. 9. Ins t a l l the ga r a ge d o o r op ene r modul e . 10. Ins t a l l t he f r ont i nt r us i on s e ns or. 11. Ins t a l l t he ove r he a d cons o l e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: O ve r hea d Co ns ol e (501-1 2 I nst r um e nt P [...]
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Страница 2587
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - T o rque Sp eci f i cat ions Descri pti o n Nm l b- ft l b- i n Doo r l a t ch act uat o r r e t a i ni ng s cr e ws 7 - 62 Doo r l a t ch s t r i ker r e t a i ni ng bo l t s 25 18 - Doo r e x t e r i o r ha ndl e r e t ai ning s cr e ws 5 - 44 Lug gag e co mpar t men t li[...]
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Страница 2588
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Handles, L ock s, Latc hes and E ntry Systems Des cr ipt i o n a nd O pe r a t i o n I te m P a rt N um b e r Desc ri pti on 1 — Rear do o r e xt e r i or ha ndl e 2 — D oo r i nt e r i o r han dl e 3 — G ene ric e l e ct r oni cs modul e (GEM ) 4 — Hood la t ch rel[...]
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Страница 2589
Item Pa rt N um be r Desc ri pti on 1 - L i f t g at e wi ndow gl a s s r e l e as e s wi t ch 2 - L i f t g at e wi ndow la t ch a ct uat o r 3 - L i f t g at e l a t ch a ct ua t o r 4 - L i f t g at e rel e a s e s wi t ch For most mar ket s e xcl udi ng No rth Ame r i ca a nd Jap a n, t he r e mot e cent ral l o ck i ng s y s t e m i nc o r por[...]
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Страница 2590
K ey less Entry The i nt e gr at e d k e y remot e t rans mi t t e r op erat e s t he f ol l o wi ng f unct i on s : unl ocki ng th e dr ive r do or unl ocki ng/lo cking a l l do o r s r e l e a s i ng t he l ugga ge co m pa r t ment l i d a c t i va t e/de a ct i va te t he d o ubl e l o ck i ng a r ms /di s a r m s t he a nt i -t he ft al a r m s[...]
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Страница 2591
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Lo cks, Latches and En try Sy stem s Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h[...]
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Страница 2592
1 1 1 1 2 1 1 2 1 Sym tom ( Ge ner a l ) Sym ptom (Speci f i c) P os si bl e S ourc e A c ti on Doo r (s ) fa i l t o op e n An i ndi vi dua l d o o r f ai ls t o o p e n f r om t he e xt e r i o r handl e Exte r i o r r e le a s e ha ndl e fa i lu r e Op e r at i ng rod di s conne cte d /dama ge d P a wl st i cking Check t he pa wl f o r cor r ect[...]
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Страница 2593
Are a n y of t he cab le s d i sco nnect e d o r d amage d ? Ye s RECTI FY a s nece s s a ry . For a dd i t i o na l i nfo rm at i on, re fe r t o r e mova l a nd i ns t a l l a t i on i n th i s s ect io n. No CARRY OU T fun cti o nal t e s t s us i ng t h e Ja gua r ap pr oved d i a gnos t i c s ys t e m. JagDocs.com[...]
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Страница 2594
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Remote T r ansm itter Programm in g Gene ral P r ocedures 1. NOT E: Al l r e mot e t r a ns mit t e rs a r e pr ogr a mm abl e an d mus t b e pr ogr a mmed a t t he s a me t i me. • NO T E: If a n at t empt i s made t o program a f i f t h remot e t rans mi t t e r a ft e[...]
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Страница 2595
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Exterio r F ront Do o r Handle Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r win do w g la s s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Do o r W i ndow Gla s s (501-1 1 Gl as s , Fr a m e s a nd Mecha ni s m s , R e mo[...]
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Страница 2596
6. Remove t he f r ont do o r ext e r i or ha ndl e . Insta llat ion 1. NOT E: Ins t a l l ne w f ront do o r s ecur i t y s hi e ld ret a i ni ng cli p s . To i ns t a ll , r e ver s e t he r e m ova l p r o ced ure. Ti ght e n t o 5 Nm. 2. Tig ht e n t o 7 Nm. JagDocs.com[...]
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Страница 2597
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F ro nt Do or Lo ck A ctuato r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r t r i m pane l . For a dd i t i o na l i nf orm a ti on, re fe r t o S ect i on 501-05 Int e r io r Tr i m a nd Orna ment a t io n . 2. CAU TI O N : Do no t t ou ch [...]
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Страница 2598
6. D i s conne ct t he f r ont d oo r l a t ch a ct ua t o r el e ct r i c a l co nnect o rs. 7. Remove t he f r ont do o r la tch a ctua t o r . 1. De ta ch t he f r ont doo r l a t ch a ct ua t o r r el e a s e c a bl e. 2. Dis con nect t he f ront do o r l a t ch a ct ua t o r r e l e as e ca bl e . 3. Re move t he f r o nt do o r l a t ch a ct [...]
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Страница 2599
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F ro nt Do or Lo ck C y lin der Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont do o r ext e r i or ha ndl e . For a dd i t i o na l i nf or m a t io n, r e fe r t o Ha ndl e —Fr on t Doo r E x t e r i o r . 2. Remove t he do o r l o ck cy l i nde r[...]
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Страница 2600
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F uel Fill er Do or Release Handl e and C able4- Doo r Re moval a n d I ns t a l l a t i on R em ova l • NO T E: T he p r o ce d ur e s ho wn is f or LHD ve hi cl e s . The pr oce dure is s i m i l a r fo r RHD ve hi cl e s . All v e h icle s 1. Remove t he rear s e a t c[...]
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Страница 2601
8. Repo s i t i on t he f l o o r cove r i ng t o o ne s i de . 9. D et a ch t he r e a r d oo r o pe n in g we a t he r st rip a nd po s i t i o n t o o ne s i de . 10. Repo s i t i o n t he wi r i ng harnes s t o o ne s i de. Loo s e n t he r e t a in ing s cr e ws . 11. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 12. Det a ch t [...]
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Страница 2602
Vehi c le s bu ilt up to VI N: J38 978 13. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 14. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . Vehi c le s bu ilt from VIN :J38 97 9 15. Remove t he l ugga ge co m pa r t ment fl oor covering . 16. Det a ch a nd r e po s i t i o n t he LH rear qua r t e d t r i m pan e l . 17[...]
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Страница 2603
18. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 19. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . All v e h icle s 20. Det a ch a nd r e po s i t i o n t he RH re ar qua r t e r t rim pa ne l . 21. Remove t he f u el f i l l e r d oor rel e a s e cabl e. 1. Ro t a t e t he fu e l fi l l e r doo r r el e as e c a bl e[...]
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Страница 2604
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - F uel Fill er Do or Release Handl e and C ableWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Cus hi o n (501-10 Seat i ng, Re moval a n d I ns t a l l a t i[...]
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Страница 2605
9. D i s conne ct t he s ub wo of e r e ncl os ur e e l e ct rica l co nnect or (i f e qui pp e d). 10. Remove t he s ubwo of e r e nclos ur e (i f e qui ppe d). 11. Det a ch t he fue l fi ll e r do o r r e l e a s e ca bl e . 1. Ro t a t e t he fu e l fi l l e r doo r r el e as e c a bl e cl o ck wis e . 2. De ta ch t he f ue l f i l l e r doo r r[...]
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Страница 2606
14. Repo s i t i o n t he ca bl e t hr o ugh t he boo t . 15. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he f ue l f i l l e r doo r r e l e a s e ca bl e . Det ach f ue l fi l l e r do or r el e a s e ca bl e . 16. Det a ch fue l f i l l er do o r r e l e a s e ca bl e . 17. Repo s i t i o n t he f l o o r cove r i ng t o o n[...]
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Страница 2607
19. Remove t he f u el f i l l e r d oor rel e a s e ha ndl e. 1. De ta ch t he f ue l f i l l e r doo r r el e a se c a bl e f rom t he ha ndl e . 2. Re move t he f ue l fi l l er doo r r el ea s e ha nd l e . 20. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he f ue l f i l l e r doo r r e l e a s e ca bl e . Re move t h e fu e[...]
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Страница 2608
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Li ftgate Latch Actuato r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he t a i l ga t e t r i m pa ne l . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt a t io n, Re mov [...]
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Страница 2609
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Li ftgate Window G las s Release S w itch Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear wi nd ow wi per pi vot a r m ret a i ni ng nut c ove r . 2. Remove t he rear wi nd ow wi per pi vot a r m. 3. Remove t he l i f t g a t e wi ndo w gl as s rel e a s[...]
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Страница 2610
5. Remove t he rear wi pe r m o unt i ng arm cover . 6. Remove t he rear wi pe r m o unt i ng arm . 7. Remove t he l i f t g a t e wi ndo w gl as s rel e a s e s wi t ch. Dis conne ct t he l i f t ga t e wind o w gl a s s r el e a s e s wi t ch e l e ct rical c on ne ct or . Insta llat ion 1. Ins t a l l the l if tg a t e wi nd ow gl as s re le a s[...]
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Страница 2611
2. Ins t a l l the rear wi p e r mount i ng arm . Ti ght e n t o 8 Nm. 3. Ins t a l l the rear wi p e r mount i ng arm cove r . 4. Ins t a l l the rear wi p e r mount i ng arm cove r r e t ai ni ng nut t r i m covers . 5. Ins t a l l the l if tg a t e wi nd ow gl as s re le a s e s wi t ch r e t a i ni ng nut . Ti ght e n t o 9 Nm. 6. M ake s ure t[...]
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Страница 2612
7. Ins t a l l the rear wi nd ow wi per pi vot a r m ret a i ni ng nut . Ti ght e n t o 7 Nm. 8. Ins t a l l the rear wi nd ow wi per pi vot a r m ret a i ni ng nut cover . 9. Remove t he l i f t g a t e t rim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e[...]
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Страница 2613
14. CAUTI O N S : W i t h t he ai d o f a n a s s i s t a nt i n the l oa ds pa ce, f u ll y t i ght e n t he r ea r wip e r mot or r e t a i ni ng nut s . Fa i l ure t o f ol l o w t hi s i ns t ruc t i o n ma y r es ul t i n dama ge t o t he ve hi cl e . Make s ur e t he rear wi p e r mot o r do e s not mov e whi l s t t i ght eni ng t he r e t a[...]
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Страница 2614
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Luggage Com partm ent Lid L atc h Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l ugga g e co mpar t me nt l i d l a t ch a ct uat o r trim pa nel . 2. D i s conne ct t he l u gga ge co mpa r t ment li d l a t ch a ctu at o r e l e ct rica l conne [...]
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Страница 2615
P ubl i s he d: 11-May-2 011 Handles, Lo cks, Latches and E ntry Sy stems - Rear Door Lo c k Actuator Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear do or t r i m pa ne l . Fo r add it i o na l i nf orm at i o n, r e f er t o S ect i on 501-05 Int e r io r Tr i m a nd Orna ment a t io n . 2. CAU TI O N : Do no t t ou ch t he a [...]
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Страница 2616
6. D i s conne ct t he e l ect r i cal conne ct o rs. 7. Remove t he rear do or l a t c h a ct ua t or . 1. De ta ch t he rear do o r l a t ch act uat o r r e le a s e ca bl e . 2. Dis con nect t he r e a r d oor l a tch a ctu a t or rel e a s e cabl e. 3. Re move t he r e a r d oor l a tch a ctua t or. Insta llat ion 1. To i ns t a l l , rever s e[...]
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Страница 2617
P ubl i s he d: 11-May-2 011 Wipers and Was hers - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- f t l b- i n Fr o nt mount i ng a r m and p ivo t s h af t ret a i ni ng bol t s 8 - 7 1 Fr o nt wi pe r mot o r r e t a i ni ng s cr e ws 8 - 71 Fr o nt wi pe r mot o r s haf t r e t a ini ng nut 18 13 - Fr o nt wi pe r arm ret a i nin g nut s 17[...]
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Страница 2618
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p ers and W ashers Des cr ipt i o n a nd O pe r a t i o n Al l ve hicl e s Item Par t N um be r Desc ri pti on 1 — Mo is t ur e s e ns or 2 — W i pe r pi vot arm s /wip e r bl a des 3 — Mo unt i ng a r m a nd pi vot s haf t 4 — W i nds creen was h e r j e t s 5 — Re s ervoi r 6 — Re [...]
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Страница 2619
Item P a rt N um ber D e scr i pti on 1 - Re a r wi ndo w wa s he r je t 2 - Re s e r voi r 3 - W i nds he i l d a nd rea r w i ndow wa s her mot o r 4 - Re a r wi ndo w wi pe r m ot o r 5 - Re a r wi pe r mount i ng a r m 6 - Re a r wi ndo w wi pe r pi vot a rm /wip e r b l a de The r ea r wi pe r an d wa s he r sys t e m cons i s t o f t he f o l[...]
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Страница 2620
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p ers and W ashers Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l o r e l e ct rical da mage . 2. Vi sual Inspect i on C h art Mech a ni c al El ectri cal W i p e[...]
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Страница 2621
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Headlam p Wash er P um p Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W hee l s a nd T ire s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. Remove t he unde r t r a y. For a dd it i [...]
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Страница 2622
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Rain S ensor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he i nt e r i o r r e a r vi e w mi rr o r . Fo r ad di t i ona l i n fo r mat i on, refe r t o S ect i o n 501-09 Re ar Vi e w Mi r r or s . 2. Remove t he moi s t ur e s ens o r . 1. Dis con nect t he moi s t ur e s e ns o r[...]
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Страница 2623
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Rain S ensor Module Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he cowl s i de t rim pa ne l . Fo r a ddi t i ona l i nf o r m a t i o n, r e f e r t o S ect i on 501-05 Int e r io r Tr i m a nd Orna ment a t io n . 2. Remove t he rai n s e ns or modul e. 1. Dis con nect t he r a in[...]
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Страница 2624
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Rear Windo w Wiper Motor Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l i f t g a t e t rim pa nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t ga t e T r i m Pa ne l (501- 05 Int e r io r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i [...]
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Страница 2625
1. NOT E: Do not t i ght e n t he r ea r wind o w w i pe r mot or ret a i ni ng nut s a t th i s s t a ge . I nst a l l t he r e a r wi ndow wip e r mot o r. 2. Connect t he rea r wi nd o w wi per mot o r e l e ct rical conn ect o r . 3. NOT E: Do not t i ght e n t he l i ft gat e wi ndo w gl a s s a c t ua t o r r et a i ni ng bo l t s a t t hi s [...]
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Страница 2626
6. M ake s ure t he r e a r wip e r m oun ti ng a r m i s i n t he pa r ked po s it i o n. 7. NOT E: The a i d o f a n a s si s t a nt in t he l o ads pa ce wi l l be r eq ui red t o a l ig n th e r ea r wi pe r mot or t o t h e l i ft ga t e wi nd o w gl a s s . Make s ur e t ha t t he l i ft gat e gl a s s l a t ch a nd rear wi per mount i ng a r[...]
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Страница 2627
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d and Rear Wi ndow Washer Pump Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he right -ha nd front whe e l a nd t i re. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: W he e l a nd T i re (204-0 4 W he e ls a nd Ti res , Re mova l a nd Ins t al l a t i on). 2. D et[...]
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Страница 2628
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d Was her Pump Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he whe e l a nd t i r e . Fo r a ddi t i ona l i nf o r m at i o n, r e f e r to S ect i o n 204-04 W hee l s a nd T ire s . 2. D et a ch t he wh ee l a r ch l i ne r . 3. Remove t he wa s he r pump . 1. Dis con n[...]
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Страница 2629
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d Was her Reservoir Re moval a n d I ns t a l l a t i on R em ova l 1. D i s conne ct t he ABS e l e ct r i cal co nnect o r. 2. D et a ch t he A BS modul e . 3. Remove t he ABS modul e s u pport brack e t ret a i ni ng b ol ts . 4. Remove t he ABS modul e s u pport brack e t . JagDocs.c[...]
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Страница 2630
5. Remove t he res e rv o i r fi l l e r ne ck . 6. Remove t he f r ont bu m pe r cover . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o S ect i o n 501-19 Bumpe r s . 7. D i s conne ct t he he a dl a mp w as he r s uppl y hos e . 8. Remove t he res e rv o i r . 1. Dis con nect t he wa s he r pump, hea d l amp wa s her pump and f l ui d l e [...]
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Страница 2631
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi ndshiel d Wi per M o to r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he mount i ng a rm a nd pi v ot s ha ft a s s e mbl y. For add i t i o na l i nf o r ma t i o n, r e f e r t o Mount i ng Arm an d P i v o t S haf t . 2. Remove t he wi p er mot o r . Insta llat ion 1. To i ns [...]
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Страница 2632
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p er Mou nting Arm a nd Pivot Shaft Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he pl enum cove r . Fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S e ct i on 501-02 Fr ont En d B od y P a ne l s . 2. D et a ch t he mount i ng arm a nd pi vot s ha ft as s e m bl y. 3. Remove[...]
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Страница 2633
P ubl i s he d: 11-May-2 011 Wipers and Was hers - Wi p er Pivot Arm Re moval a n d I ns t a l l a t i on Speci al T ool (s) Re mover - wi nd s cr ee n wi pe r 501-065 R em ova l 1. Remove t he wi p er arm nut co vers 2. Remove t he wi p er arm nut s . 3. Usi ng t he s pe cia l t oo l , de t a ch th e w i pe r arm s . 4. Remove t he wi p er arm s J[...]
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Страница 2634
Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 17 Nm. JagDocs.com[...]
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Страница 2635
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - T o rque Sp eci f i cat ions Desc ri pti on Nm l b- ft l b- i n Roo f o pen ing pa ne l frame ret a i ni ng bo l t s 9 - 80 Roo f o pen ing pa ne l br a ck et re t a i ni ng b ol t s 9 - 80 Roo f o pen ing pa ne l mot or ret a i ni ng bo l t s 3 - 27 Roo f o pen ing pa ne l gl a s s r et a i ni [...]
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Страница 2636
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Des cr ipt i o n a nd O pe r a t i o n Item Pa rt Nu mb e r Descri pti on 1 — Roof o pe ni ng pa ne l s hi e l d 2 — Lif t e r a rm s 3 — Air de f l e ct o r 4 — Roof o pe ni ng pa ne l fra m e 5 — Roof o pe ni ng pa ne l mot or 6 — Roof o pe ni ng pa ne l g la [...]
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Страница 2637
- Th e roof op e ni ng gl a s s wi l l cl o s e unt i l the roo f op e ni ng pa ne l s wi t ch i s pres s e d i n a ny di rect i o n o r t he r oo f o p eni ng gl a s s r ea che s t he f ul l cl os e d po s i ti o n. P r e s s t he r e a r of the swi t ch t o t he f i rst d e t ent wi t h t he r o of o pe nin g gl a s s i n a ve nt up p os i t io n[...]
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Страница 2638
* * * * * * * P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Dia gn os i s a nd Te s t i ng Principles of Ope ra tion Roof Op en ing Pan el Control Modu le Ba t t e r y po we r i s cont i nuo us l y s uppl i e d t o t he r o o f op eni ng pane l co nt r ol mod ul e . Ho w e ve r , t he r oo f o p eni ng pa nel wi l l o [...]
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Страница 2639
* * * * * * * * * * * * * * * * * * * * * * * 1 2 1 1 1 1 1 1 The roof o pe ni ng p a ne l i s no i s y du r i ng o pera ti o n Ro o f ope ni ng p a ne l gl a s s . Roo f ope n ing p a ne l . Roo f ope n ing p a ne l mot o r . GO t o Pi npoi nt T es t C. The roof o pe ni ng p a ne l d oe s n ot op en o r c l o s e Ro o f op e ni ng pa ne l . Roo f [...]
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Страница 2640
1 1 1 1 No GO t o C3 . C 3: C HEC K T HE R O OF O PE NI NG PAN EL MO T O R Cycle t he r o of o pe nin g g l a s s f r om t he ful l -ope n t o t he ful l -cl o se d pos i t io n. Doe s t he r o of o pe ni ng pa n el mot or make e xc e s s i ve no i s e ? Ye s CHECK t he r o of o pe n in g p a ne l mot o r for cor r e ct mo unt i ng. If ne ce s s a [...]
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Страница 2641
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Mot or Synchroniz atio n Gene ral P r ocedures Ne w R oof Ope n ing Pan e l Motor Synch roniza tion Procedure • NO T E: T he roof op e ni ng pa ne l a nd r o of ope ning p a ne l mot o r m us t be i n st a l l ed a nd t h e roof ope n in g pa ne l a l i gnmen t checked p r i o r t o s ynchr o [...]
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Страница 2642
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel A li gnment Gene ral P r ocedures 1. Pl a ce a s ui t abl e 1.0 - 1.2 mm t h ick p la s t i c s p a cer be t we e n t he roof op e ni ng pa ne l a nd t he roof p a ne l . 2. Adjus t t he r e ar e dge o f t he r o o f op e ni ng pa ne l . 1. Lo os e n t he r ea r s cr ews o [...]
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Страница 2643
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Air Deflec to r Re moval a n d I ns t a l l a t i on R em ova l 1. M ove t he roof ope nin g p a ne l gl a s s ful l y rearwar d. 2. D et a ch t he a i r de f l e ct or. 3. Remove t he a i r de f l e ct or. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2644
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Li fter Arms Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roof o pe n in g p a ne l gl a s s . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o Roo f O pen i ng P ane l Gla s s . 2. D et a ch t he cont r ol a r m . 3. Remove t he l i f t e r a r m r et a in i ng p la t e [...]
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Страница 2645
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel C ontro l S wit ch Re moval a n d I ns t a l l a t i on 1. Remove t he ove r he a d co ns o l e . Fo r a ddi t i ona l i nfo r m at i o n, r ef e r t o S ect i o n 501-12 Ins t r ument P a nel a nd Co ns ol e . JagDocs.com[...]
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Страница 2646
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Drain H os e Re moval a n d I ns t a l l a t i on R em ova l 1. D et a ch t he r e a r q uarte r t r i m pa ne l . 2. D et a ch t he drai n hos e f r o m t he r et ai ni ng cl i p. 3. D et a ch t he drai n hos e f r o m t he gr omm e t . 4. Remove t he he a dl i ne r. For a[...]
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Страница 2647
6. Remove t he drai n ho s e. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . JagDocs.com[...]
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Страница 2648
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Fra me Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roof o pe n in g p a ne l gl a s s . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o Roo f O pen i ng P ane l Gla s s . 2. D et a ch t he r o of o pen i ng p ane l s hi e l d. 1. P o si t i on t he[...]
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Страница 2649
7. D et a ch t he r o of o pen i ng p ane l r ea r dr a i n ho se s . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 8. D et a ch t he r o of o pen i ng p ane l frame . 9. Remove t he roof o pe n in g p a ne l frame ret a i ni ng br acket s. Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 10. CAUT I O N: T ake ca [...]
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Страница 2650
12. Remove t he roof o pe ni ng pa ne l m o to r. 13. Remove t he a i r de f l e ct o r . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 14. Det a ch t he cont rol a r m s . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . 15. Remove t he l i f t e r a r m ret a i ni ng pl a te s . Rig ht -ha nd s i d e s ho wn, l [...]
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Страница 2651
17. Remove t he l i f t e r a r ms . Rig ht -ha nd s i d e s ho wn, l e ft -hand s id e s i mil a r . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o 9 Nm. 2. Tig ht e n t o 9 Nm. 3. Tig ht e n t o 9 Nm. 4. Tig ht e n t o 3 Nm. JagDocs.com[...]
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Страница 2652
5. CAU TI O N : If mot o r os ci ll a t i o n i s de t e ct e d , l o o s e n t he mot o r s cr ews , o p e r at e t he r o o f op e ni ng pa ne l , th e n ret i ght e n t he mot o r s cr ews . If ne ce ss a r y r ep e at t hi s pr ocedu r e . S ync r oni z e t he r oo f o peni ng pan e l mot o r . Re fe r t o Mot or S y nchr oni z at i o n —Ca l[...]
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Страница 2653
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Gl ass Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Make s ur e t he roof o p e ni ng pa ne l gl a ss i s i n t he cl o s e d po s i t i o n. 1. Remove t he roof o pe n in g p a ne l gl a s s s cr ew s. 2. Remove t he roof o pe n in g p a ne l gl a s s . Inst[...]
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Страница 2654
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Moto r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he ove r he a d co ns o l e . Fo r a ddi t i ona l i nfo r m at i o n, r ef e r t o S ect i o n 501-12 Ins t r ument P a nel a nd Co ns ol e . 2. D et a ch t he r o of o pen i ng p ane l mot or. 3. Remove t [...]
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Страница 2655
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Shi eld Re moval a n d I ns t a l l a t i on R em ova l 1. Parti a l ly o pe n t he r o of o pe nin g p a ne l . 2. D et a ch t he f ront o f t he r o o f o pe ni ng pa ne l s hi e l d. 1. P o si t i on t he cent e r of t he roof o pe n in g p a ne l s hi e l d do wnwa r ds[...]
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Страница 2656
P ubl i s he d: 11-May-2 011 Roo f O p ening Pa nel - Ro of Ope ning P anel Weatherstrip Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he roof o pe n in g p a ne l gl a s s . Fo r a ddi t i o nal i nfo r m at i o n, r e f e r t o Roo f O pen i ng P ane l Gla s s . 2. Remove t he roof o pe n in g p a ne l gl a s s s e a l . Insta llat [...]
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Страница 2657
P ubl i s he d: 11-May-2 011 B umpers - T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Fr o nt b umper cover uppe r s e cur ing bo l t s 7 5 - Fr o nt b umper cover s i d e s e cur ing bo l t s 7 5 - Re a r b ump e r cover s i de s e cur i ng nut s 7 5 - Re a r b ump e r cover s e cur i ng nut s 7 5 - Re a r b ump e r s e cur ing b[...]
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Страница 2658
P ubl i s he d: 11-May-2 011 B umpers - Bum pers Des cr ipt i o n a nd O pe r a t i o n Thi s ve hi cle i s f it t e d w i t h a cha s s is mount e d a l umi ni um be a m a nd i s c ove r ed b y a on e pi e ce col o r co-o r di na t e d f ront bum pe r cover whi ch in cor po r at e s t he en e rg y a bs o r bi ng f o a m . Th e bu m pe r cons t r u[...]
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Страница 2659
P ubl i s he d: 11-May-2 011 B umpers - F ron t B umper Co v er Re moval a n d I ns t a l l a t i on R em ova l All v e h icle s 1. Remove t he radi a t o r s pl a s h s hie ld r et ai ni ng bo l t s . 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Det ach t he whe e l a r ch l i ne r . 3. D i s conne ct t he bumpe r wi ring ha rn es [...]
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Страница 2660
5. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . App l y s ui t a bl e t a p e t o t he b ump e r cover t o prevent da mage t o t he bumpe r c o ver . 6. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Re po s i t i o n t he hea d la mp wa s hers t o t he f ul l y o pe n po s i t i o n. 7. NOT E: Le f t -hand s ho wn, r i ght [...]
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Страница 2661
9. CAU TI O N : Make s ur e t h e bu m pe r c o ver i s s up porte d bef or e r e m o ving th e s e cur ing bo l ts . • NO T E: L ef t -hand s hown, right -ha nd s imi l a r . Re move t h e bu m per cove r . Re mov e t he b umper cover s e cur ing b ol t s . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . Ti ght e n t o[...]
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Страница 2662
P ubl i s he d: 11-May-2 011 B umpers - F ron t B umper Co v er Insert Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he f r ont bu m pe r cover . For a ddi ti o nal i nfo r m a t i o n, r e f e r t o S ect i on 501-19 Bumper s . 2. Remove t he e ne r gy a bs or bi ng fo a m. 1. Re move t he e ne rgy a bs o rbi ng f o a m r et a i ni n[...]
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Страница 2663
P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per4- Door Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a dd i t i o na l i nf orm a t i o n, r e fe r t o Bumpe r Cover—Rea r . 2. Remove t he bumpe r i ns ul a t or. 3. Remove t he rear bumper. Insta llat ion 1. To i ns t a l l , rever s e t he remov a l p[...]
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Страница 2664
P ubl i s he d: 11-May-2 011 B umpers - Rear Bum perWag o n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Bumper Cove r - W a go n (501-1 9 Bumpe r s , Re moval a nd I ns t a l l a t i on). 2. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . [...]
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Страница 2665
P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co ver4- Door Re moval a n d I ns t a l l a t i on R em ova l All Ve hicles 1. Rai s e a nd s uppo r t the ve hi cle . For add i ti ona l i nf o r m a t io n, r e f er t o S ect i o n 100-02 Jacking a nd Li f t i ng . 2. D et a ch t he r e a r whe el a rc h l i ne r. Rig ht -ha nd s i d e s ho wn[...]
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Страница 2666
7. D i s conne ct t he e l ect r i cal conne ct o r. All v e h icle s 8. D i s conne ct t he e l ect r i cal conne ct o r. 9. D et a ch t he gromm et . 10. Det a ch t he s i d e o f t he b umper cover. JagDocs.com[...]
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Страница 2667
11. Det a ch t he s i d e o f t he b umper cover. 12. CAUT I O N: Ma k e s ure t he bumper cover i s s up porte d be f o r e r e m o ving th e s e cur ing nut s. Re move t h e bu m per cove r se cur i ng nut s . 13. Remove t he b umper cover . Insta llat ion 1. To i ns t a l l , rever s e t he remov a l proced ur e . 2. Tig ht e n t o 7 Nm. 3. Tig [...]
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Страница 2668
4. Tig ht e n t o 7 Nm. 5. Tig ht e n t o 7 Nm. JagDocs.com[...]
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Страница 2669
P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co verWa go n Re moval a n d I ns t a l l a t i on R em ova l All Ve hicles 1. Rai s e a nd s uppo r t the ve hi cle . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L i f t i ng (100-0 2 Jacking a nd Li f t i ng, Des cr ipt i o n a nd O pe rat i o n). 2. NOT E: Ri g ht -hand s ho wn, l [...]
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Страница 2670
7. D et a ch t he l o a d s p ace f lo o r covering. 8. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt ret a i ni ng screw. 9. Remove t he l e ft -hand lo a d s p ace s t owa ge compa r t m e nt . 10. Det a ch t he modul e ret a i ni ng brack e t . 11. Dis c o nne ct t he na vi ga t i o n s y s t e m module e l e ct rica l con [...]
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Страница 2671
12. Dis c o nne ct t he co mpact d i sc (CD) change r e l e ct r i cal c onn e cto r s (i f e qui pp e d). 13. Dis c o nne ct t he vo i ce a ct i vat e d cont r o l (VACM) modul e e l e ct r i ca l conne ct ors (i f e qui p ped ). 14. Dis c o nne ct t he ce l l ul a r pho ne mod ul e e l e ct rica l co nnect o r s (i f e qui pp e d). 15. Det a ch t[...]
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Страница 2672
17. Det a ch t he r igh t -ha nd l oa d s p ace s i de t rim p a nel . 18. Remove t he rig ht -ha nd l o a d sp a ce s i de t rim p ane l . 19. Dis c o nne ct t he s ubwo of e r e nclos ur e e l e ct rical conn ect or (i f e q ui pp e d) . 20. Remove t he s ubwo of e r e nclos ur e (i f e qui ppe d). 21. Det a ch t he bumper cover. JagDocs.com[...]
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Страница 2673
22. CAUT I O N: Ma k e s ure t he bumper cover i s s up porte d be f o r e r e m o ving th e ret a i ni ng nut s . Re move t h e bu m per cove r r e ta i ni ng nut s . Vehi c le s with park ing aid 23. Dis c o nne ct t he e l e ct r ica l conne ct o r . 24. Det a ch t he gr o m met . All v e h icle s 25. Remove t he b umper cover . Insta llat ion 1[...]
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Страница 2674
2. Tig ht e n t o 4 Nm. 3. Tig ht e n t o 4 Nm. 4. Tig ht e n t o 4 Nm. 5. Tig ht e n t o 4 Nm. 6. Tig ht e n t o 4 Nm. JagDocs.com[...]
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Страница 2675
7. Tig ht e n t o 8 Nm. JagDocs.com[...]
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Страница 2676
P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co ver Insert4-D oo r Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a dd i t i o na l i nf orm a t i o n, r e fe r t o S ect i on 501-19 Bumper s . 2. Remove t he e ne r gy a bs or bi ng fo a m. 1. Re move t he e ne rgy a bs o rbi ng f o a m r et a i ni ng [...]
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Страница 2677
P ubl i s he d: 11-May-2 011 B umpers - Rear Bum per Co ver InsertWagon Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear bumper cover. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r Bumper Cove r - W a go n (501-1 9 Bumpe r s , Re moval a nd I ns t a l l a t i on). 2. D et a ch t he bumpe r cov e r i ns e rt. 3. U[...]
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Страница 2678
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - T o rque Sp eci f i cat ions Desc ri pti on N m l b- f t l b -i n Fr o nt s a fe t y be lt b uck l e a nd pr et en s i o ne r r e t a i ni ng bol t 50 37 - Fr o nt s a fe t y be lt l o we r a nchor r et a i ni ng bol t 55 41 - Fr o nt s a fe t y be lt u ppe r r et a i ni ng bo l t 25 18 - Fr o nt [...]
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Страница 2679
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Safety Be lt System Des cr ipt i o n a nd O pe r a t i o n • W ARNINGS : To a voi d accid e nt a l de pl o y ment a nd po s s i bl e pe rs ona l i nj ur y, t he backup pow er s up pl y mus t be de p l e t e d b e fo r e r ep a i r i ng o r r epl aci ng a ny a i r ba g o ccupant r e s trai nt s s[...]
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Страница 2680
(gene r i c e l e ct roni c modu le ) ) o f an i nt erm i t t e nt t one wi ll s t a rt or r e s ume a ccompani e d by t he s e a t be l t wa r ning la mp f l a s hi ng i n t he in s t r um en t clus t e r . T he i nt e r mit t e nt t o ne a nd f l a shi ng l a mp wi l l l a s t f o r 10 s e cond s , f o l l ow ed by a 10 s e cond pe riod wi t h no[...]
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Страница 2681
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Safety Be lt System Dia gn os i s a nd Te s t i ng Insp ection a nd Ve rificat i on 1. Ve r i f y t he cu s t o mer c on ce r n . 1. 2. Vis ua l l y i ns pe ct f or obvi ou s s i gns o f mechani c a l da mag e . 2. Vi sual i ns pecti on Damag e d/f r a ye d we b bi ng Damag e d buck l e s Damag e [...]
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Страница 2682
cor r e ct b y l oo s e ni ng t he r e t a i ni ng bol t , a l i gni ng t he r et r act o r t o ce nt ral i z e t he s a fe t y bel t we b bi ng a nd ret i ght e n t he bol t . The vehi cl e i s e qui ppe d wit h t wo f r o nt a nd t hree r ea r i ne rti a r ee l s a fe t y b el ts . T he se s a f e t y bel t s a re dual s ensi ti ve w hi c h mea n[...]
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Страница 2683
1 2 3 4 5 6 7 8 DT C C ondi ti o n Poss i bl e s ource Ac ti on pr et e ns i one r circ ui t fa u lt s qu i b t e s t s , GO t o P i npo i nt T e s t E. Fla s h co d e 38 - dr i ver s i de P I D $595 4/5961 (bit 7) B2292 Safe t y be lt r ee l pr et e ns i one r circ ui t fa u lt Ret r act or pret e ns i o ne r c i r cuit ; ope n c i r cuit For dr i[...]
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Страница 2684
1 2 3 4 5 6 1 1 1 1 1 1 2 3 Ar e t h e r e a ny DTCs a nd/or f la s h co de s se t wi t h t he s i mula t o r( s ) i n p la ce ? Ye s GO t o A 2 . No INS TA LL a ne w pr e t e ns i o ne r . REFER t o : Safe t y Be lt B uck l e a nd P r e t e ns i one r (501-20 A S a fe t y Bel t Sy st e m, Re moval a nd I ns t a l l a t i on). CLEAR t he DT C, t e [...]
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Страница 2685
4 5 6 7 8 1 2 3 4 5 6 1 1 1 1 1 1 Conne ct t he s i mula t or i n pl a ce of t he p r e t e ns i o ne r . Re conne ct t he b a t t e r y ne g a t i ve te r mina l . Cle a r th e DTC. Tur n t he i gn i t i on s w i t ch t o t he O N po s i t i o n. Re check t he DTCs an d fl a s h co de s. Ar e t h e r e a ny DTCs a nd/or f la s h co de s se t wi t [...]
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Страница 2686
2 3 4 5 1 1 1 1 1 2 3 4 5 1 W a it o ne mi nut e f o r t he ba cku p pow er s u ppl y t o de p l e t e. Di s c onn e ct t he RCM c on ne ct or , For ve hi c l e s wi t h 2. 0L e ngi ne; CA165. For ve hi c l e s wi t h 2. 5/3.0L en gi ne ; CA450. Di s c onn e ct t he dr i ver s a f e t y be l t s wi t ch co nnect o r, CA 65. Mea s ur e t he res i s [...]
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Страница 2687
1 1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 1 I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REP AI R t he sh ort c i r cuit . For a ddi t i o na l i nfo rm at i o n, r ef e r t o t he wiring di a grams. Cl e a r t he DTC, t e s t t he s ys t e m fo r nor mal o p e r at i o n. No GO t o D3 . D3: C HECK T H E PAS SENGER SA FET Y BELT SWIT C H S UPP[...]
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Страница 2688
1 1 1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . Cl e a r t he DTC, t e s t t he s ys t e m fo r n or mal o pe r a t i o n. No GO t o E4 . E4: CHEC K T HE R ET R AC T O R PR ET ENSI[...]
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Страница 2689
1 1 1 1 1 1 2 3 1 1 1 1 No GO t o F3 . F3: C HEC K T HE RE T R ACT OR PR ET E NS IONER GR O UND CI RC UIT F O R H IGH RE SI ST AN CE Mea s ur e t he res i s t a nce b e t we e n CA422, pi n 03 (B R) a nd t he RCM conne ct o r, pi n 38 (BR). I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For[...]
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Страница 2690
1 1 1 1 GO t o G6 . G6: CHEC K T HE BELT T ENSI ON SEN SOR GR O UND CI R C UI T FOR S HOR T C IRC UI T T O BA T T ER Y Meas ur e t he res is t a nce b e t we e n W S 1 9, p i n 03 (G) and t he ba t t e ry p os i t i v e t e rm ina l . I s t he res i s t a nce l e s s t ha n 10, 000 ohms? Ye s REPAI R t he s hor t cir cui t . For a dd i t i o na l i[...]
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Страница 2691
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - F ront Safety Bel t Retractor Re moval a n d I ns t a l l a t i on R em ova l • NO T E: T he f r o nt s e a t be l t s , whi ch i ncor po r at e t he s e at be l t r e t r a cto r s a nd p r e te ns i o ne r s are s up pl i e d a s an a s s e m bl y and no t s e r vi cea bl e compone nt s . • [...]
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Страница 2692
Insta llat ion • NO T E: T he f r o nt s e a t be l t s , whi ch i ncor po r at e t he s e at be l t r e t r a cto r s a nd p r e te ns i o ne r s are s up pl i e d a s an a s s e m bl y and no t s e r vi cea bl e compone nt s . • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d o es not co r [...]
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Страница 2693
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - F ront Safety Bel t Sho ulder Hei g ht Adj uster Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he uppe r B-pil l a r t r i m pa ne l fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S ect i o n 501-05 Int e r i or Trim a nd O rn ament a t i on . 2. D et a ch t he s a f e ty b e l [...]
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Страница 2694
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r C enter Safety Belt Retra cto r4-Door Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d o es not co r r ect t he con di t i on, ins t a l l t he o r i gi na l pa rt a nd carr y o ut t he di[...]
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Страница 2695
2. Tig ht e n t o 55 Nm. 3. NOT E: Make s ure t he an t i r ot a t i on pi ns o n t he bo dy a nd s a f e t y b e l t a nchor pl a t e a r e l o c a t e d corr e ct l y be fo re t ig ht e ni ng the bo l t . Ti ght e n t o 55 Nm. JagDocs.com[...]
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Страница 2696
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r C enter Safety Belt Retra cto rWago n Re moval a n d I ns t a l l a t i on R em ova l 1. D i s a s s e mble t he r e a r se a t ba ck res t . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Re a r S e a t Ba ck r e st - W a go n, Ve hi cl e s W it h: 70/30 S pl i t S e a t (501-10 S [...]
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Страница 2697
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r Safe ty Belt Bu ckle Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he rear s e a t cus hi o n fo r a ddi t i o nal i nfo r mat i o n, ref e r t o S ect i o n 501-10 S e at in g . 2. Remove t he l e ft -hand rear s a fe t y be lt b uck l e s . Re mov e t he re ta i ni ng bo l t [...]
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Страница 2698
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r Safe ty Belt Retractor4-Door Re moval a n d I ns t a l l a t i on R em ova l • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d o es not co r r ect t he con di t i on, ins t a l l t he o r i gi na l pa rt a nd carr y o ut t he di a gno s [...]
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Страница 2699
1. To i ns t a l l r evers e t he r emova l pr oced ure. Ti ght e n t o 55 Nm. 2. Tig ht e n t o 55 Nm. JagDocs.com[...]
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Страница 2700
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Rea r Safe ty Belt RetractorWago n Re moval a n d I ns t a l l a t i on R em ova l 1. Remove t he l o ad s p a ce t rim p a nel . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: L o ads pa ce T r im P a ne l (501-05 I nt e r i o r Tr im a nd O rname nt a ti o n, Re m o val a nd Ins t al l [...]
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Страница 2701
2. Tig ht e n t o 55 Nm. JagDocs.com[...]
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Страница 2702
P ubl i s he d: 11-May-2 011 Safety Belt S y stem - Safety Be lt Bu ckl e and Pr etensio n er Re moval a n d I ns t a l l a t i on R em ova l • W ARNINGS : To a voi d accid e nt a l de pl o y ment a nd po s s i bl e pe rs ona l i nj ur y, t he backup pow er s up pl y mus t be de p l e t e d b e fo r e r ep a i r i ng o r r epl aci ng a ny a i r b[...]
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Страница 2703
6. Remove t he s a f e t y be l t buckl e a nd pr e t e nsi one r. Re mov e t he re ta i ni ng bo l t . Insta llat ion • W ARNINGS : To a voi d accid e nt a l de pl o y ment a nd po s s i bl e pe rs ona l i nj ur y, t he backup pow er s up pl y mus t be de p l e t e d b e fo r e r ep a i r i ng o r r epl aci ng a ny a i r ba g O RS compone nt s .[...]
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[...]
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Страница 2705
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Air Ba g Supplemental Restrain t System (SRS) Des cr ipt i o n a nd O pe r a t i o n W ARNI N G: A l l pyr ot e chni c de vi ces a r e da nge r o us . B e f o r e pe rfor ming a ny p r o ce d ur es o n a ny pyr ot echni c de vice , r e a d a l l i nfo r mat i on cont a i ne d wi t hi n [...]
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Страница 2706
The pr i mar y purpos e o f t h e res t r ai nt s cont rol s ys t e m i s t o di s cr i mina t e be t we e n a n e vent t hat wa r r a n ts s upp l e ment a l res t rai nt s s yst e m de p lo yment a nd a n e vent t ha t doe s no t . T he a i r ba g cont r o l modu le , l oca t e d unde r t he f l oo r cons o l e, g ove r ns t he o pe r at i o n of[...]
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Страница 2707
The s e at t r ack po s i t i o n s e ns or: The s e at t r ack po s i t i o n s e ns or i s l o ca t e d o n t he d river s e a t t r a ck. The s e a t p o si t i o n s e ns o r de t e rm ine s t he po si t i o n o f t he dr ive r s e a t , which i s t hen com muni c a t e d t o t he r es t r a i nt s cont r ol modul e . If t he dr i ver s e a t i[...]
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Страница 2708
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Air Ba g Supplemental Restrain t System (SRS) Dia gn os i s a nd Te s t i ng Principle of oper at ion The S RS is a n in t e ll i ge nt s ys te m , i n t hat i t de pl o ys t he a p pr op r i a te a i r bag mo dul e f o r any i mpact e ve nt , b a s e d o n i nf or mat io n prov i de d [...]
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Страница 2709
W a rning l i ght ON s o l i d f o r s i x s e conds . W a rning l i ght goe s o f f fo r t wo s e c o nds . W a rning l i ght fl as he s t he a ppr o pr ia t e numbe r of t i m e s fo r t he f aul t l o gge d (s e e be l o w). W a rning l i ght goe s o f f fo r t wo s e c o nds . The s e quence i s r e pe a t e d f i ve t i mes . W a rning l i ght[...]
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Страница 2710
DT C / Fl a sh cod e C o ndi ti on Poss i bl e s ource Acti on B2294 Cur t a i n ai r bag circ ui t s t a t us fa ul t Pa s s e nge r cur t a i n ai r ba g ci r cui t; st a t us fa ul t For cur ta i n a i rb a g ci r cuit t e s t s , GO t o P i npo i nt T e s t D. Fla s h co d e 25 - pa s se nge r B2295 S id e ai r ba g ci rcu i t s t at us f aul t[...]
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Страница 2711
1 2 3 4 5 1 2 1 2 1 2 1 2 1 2 DT C Co ndi ti on P ossi bl e sou rce Act i on B2290 O cc upant cl a s s i f i ca t i on se n s o r (O CS ) s yst e m f a ul t OCS modul e communicat io ns f aul t For communica ti on ci r cuit t e s t s , GO t o P i npoi nt T e s t N. For more d e t a i l e d CA N ci rcu i t t e s t s , REFER t o : Communicat i o ns N[...]
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Страница 2712
1 1 2 3 4 5 6 7 1 2 3 4 5 1 Is t he res i st a nce g r ea t e r t h an 5 o hms ? Ye s REPAI R t he hi gh r e s i s t a nce ci rc uit . Fo r ad di t i on a l in f o r ma t i o n, r e f er t o t he wi r i ng di a gr a m s . Cle ar t he DTC, t e s t t he s yst em f o r norm al ope rat i on. No GO t o B 5 . B5: C HEC K T HE PAD LAM P T R IGGER CIRC U I[...]
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Страница 2713
1 2 1 1 2 3 4 5 6 7 1 2 3 4 I P 37, pi n 01 (RW ) a nd t he RCM co nnect or , pi n 13 (RW ) I P 37, pi n 02 (BW ) a nd t he R CM connect or, pi n 14 (BW ) Are a n y of t he r e s i s t a nce s gr ea t e r t ha n 5 o hms ? Ye s GO t o C4 . No I NS TALL a ne w RCM. REFER t o : Re s t r ai nt s Co nt rol Modul e (RC M) (501-20B S uppl e ment a l Re s [...]
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5 1 2 3 4 5 6 7 1 2 3 4 5 CA450. Mea s ur e t he res i s t a nce b e t we e n: For fl a s h code 24 The RCM conne ct o r , p i n 03 (RW ) a nd CA 144, p i n 01 (RW ) The RCM conne ct o r , p i n 04 (B W ) a nd CA144, p i n 02 (B W ) For fl a s h code 25 The RCM conne ct o r , p i n 05 (RW ) a nd CA 145, p i n 01 (RW ) The RCM conne ct o r , p i n 0[...]
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Страница 2715
1 2 3 4 5 6 1 2 3 4 1 1 2 3 4 5 6 1 2 3 I NS TALL a ne w RCM. REFER t o : Re s t r ai nt s Co nt rol Modul e (RC M) (501-20B S uppl e ment a l Re s t rai nt S y s t e m, Re moval a nd I ns t a l l a t i o n). Cl e a r t he DT C, t es t t he s ys t e m f o r n or mal o perat i o n. PINPOIN T TE ST F : B 22 96 (F LASH COD E 42) : FRO NT IMPAC T SENSO[...]
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4 1 1 2 3 4 5 6 1 2 3 4 1 For ve hi c l e s wi t h 2. 5/3.0L en gi ne ; CA450. Mea s ur e t he res i s t a nce b e t we e n CA215, pi n 02 (W ) a nd t he RCM conne ct o r , p i n 27 (W ). I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he [...]
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1 2 3 4 5 6 1 2 3 4 1 1 2 3 4 5 6 1 2 3 W ARNI N G: T o a voi d a cci den t a l de p lo yment a nd po s s i bl e pe r s o na l i nju r y , t he ba ckup po w e r s uppl y mus t b e de pl e t e d be f or e repa i r i ng or r ep l a cing any ai r b ag SRS compone nt s . To de p le t e t he b ackup po we r s uppl y e ne r g y, di s conne ct t he ba t t[...]
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1 2 3 4 5 6 7 8 1 2 3 4 5 1 1 1 2 3 4 5 W ARNI N G: T o a voi d a cci den t a l de p lo yment a nd po s s i bl e pe r s o na l i nju r y , t he ba ckup po w e r s uppl y mus t b e de pl e t e d be f or e repa i r i ng or r ep l a cing any ai r b ag SRS compone nt s . To de p le t e t he b ackup po we r s uppl y e ne r g y, di s conne ct t he ba t t[...]
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Страница 2719
1 1 1 1 1 2 3 4 5 1 1 1 No GO t o L 2 . L2: CHEC K T HE DRI VER SEAT T R ACK PO SI T ION SEN SOR S UP PLY CIRC UIT FOR SHOR T CI R C UIT T O BA T T ER Y Mea s ur e t he res i s t a nce b e t we e n CA65, p in 20 (U ) a nd t he b a t t e r y p o s i t i ve t e r mi nal . I s t he r es i s t a nce l e s s t ha n 10,000 o hms? Ye s REP AI R t he sh or[...]
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Страница 2720
1 1 2 3 4 5 1 1 2 1 1 1 1 I s t he r es i s t a nce great e r t ha n 5 o hms? Ye s REP AI R t he hi gh r es i s t a nce ci r cuit . For ad di t io na l i nf o r mat i o n, refe r t o t he wi ring d i a grams . Cl e a r t he DTC, t e s t t he s ys t e m fo r n or mal o pe r a t i o n. No GO t o M5 . M5: C HEC K T HE PASSEN GER SEA T T R ACK POSIT IO[...]
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Страница 2721
1 1 1 1 1 2 1 No GO t o N8 . N8 : CHEC K T HE 5V C IRC U IT BET W EEN T HE OC S A ND T HE SEAT T R ANS DUCE R FOR S HOR T C IRC UI T T O GR O UND Mea s ur e t he res i s t a nce be t we e n W S 17, pi n J (W ) and GROU ND. I s t he r es i s t ance l e s s t ha n 10,000 o hms? Ye s REP AIR t he s h or t ci r cuit . For a ddi t i o na l i nfo rm at i[...]
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P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Air Ba g Dispos al Gene ral P r ocedures Deployed A ir Ba g 1. W ARNING: A l wa ys wea r s a fe t y g la s s es when r e pa i ring a n a i r b ag s uppl e men t a l r e s t rai nt s y s t e m (S RS ) v e hi cl e a nd whe n ha ndl i ng a n a i r ba g m o dul e . Fai l ure to fo l l o w t[...]
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8. W ARNING: Be f ore p roc e e di ng , make s ur e precaut i o ns have be e n ta ke n t o wa r n pers o nnel of a p os s i b l e l o ud noi s e upon a ct i vat i o n. Do not a ll o w a n y bo dy t o a pproa c h cl os e r t o res t r a in t de vi ce t han s i x m e t e r s . Fai l ure t o fo l l o w t hi s i ns t ru ct io n may r e s ul t i n p ers[...]
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Страница 2724
3. W ARNING: Make s ur e t ha t t he t yre s t a ck is s t ab l e b e f ore a nd a f te r dep l o yment . Fai l ure t o f o l l o w t hi s i nst ru ct i o n my r es ul t i n p e r s ona l i njur y. S t ack s cr a p t yr e s o f a suf fi c i e nt he i ght t o mas k t he s i de cur t a i n a i r bag m o dul e , s e cur ing t og et he r wi t h h e a v[...]
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Страница 2725
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - C lo cksprin g Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : Al wa ys we a r s a fe t y gl a s se s w he n r e pa i r i ng a n a i r ba g s upp l e ment a l r e s t rai nt s s yst e m (S RS ) vehi cl e a nd whe n ha ndl i ng a n a i r ba g m od ul e . Ca r r y a l i ve[...]
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Страница 2726
3. Remove t he s t ee ring co l umn uppe r s hr ou d. 4. D i s conne ct t he mul t i f unct i on s wi t c h el e ct r i cal co nnect ors. 1. Re move t he mult i f unct i o n s wit ch s pr i ng. 2. Dis con nect t he mult i f unct i o n s wi t ch e l e ct r i cal c onn e cto r s . 5. Remove t he mul ti fu ncti on s wi t c he s . 6. Remove t he a i r [...]
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Страница 2727
pers o nal i njur y. • NO T E: A repai r is mad e by r e pl a ce men t onl y. I f a pa r t is re pl a ced and th e new part d oe s n ot c orr e ct t he co ndi t io n, in s t a l l t he o r i gi na l part a nd c a rr y out t he di a gno s t i c pr oced ur e a ga i n. • NO T E: T he a i r ba g s l i di ng co nt a ct has a s e rv ice l ock t ha t [...]
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P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - C rash S enso r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag or any ot he [...]
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Страница 2729
Ne ve r pr obe t he e l e c t rical co nnect ors o f a i r ba g modul e s or any o t her s up pl e ment a l res t r a i nt s ys te m (S RS) compone nt . Fai lur e t o fo l lo w t hi s i ns truc t i o n may r e s ul t i n p e r s o nal i njur y. • NO T E: Re p ai r is made by r e pl a ce ment o nl y. If a part is rep l a ced and t he ne w p art d [...]
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P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Driver Air Bag Mo d ule Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : An RCM modul e o nl y r e qui r e s r e pl a ceme nt i f t he s ys t e m ha s incur red fi v e s e pa rat e de pl o yment s . At no t i me chang e a n RCM f or l e s s t ha n fi ve s ep a rat e d e p[...]
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Страница 2731
3. D i s conne ct t he drive r ai r b a g modul e e l e ct r i cal co nnect o r. 4. Remove t he drive r ai r ba g modul e . Dis conne ct t he d river a i r ba g modu le el e ct r i cal co nnect o r. Insta llat ion 1. W ARN INGS : An RCM modul e o nl y r e qui r e s r e pl a ceme nt i f t he s ys t e m ha s incur red fi v e s e pa rat e de pl o ymen[...]
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Страница 2732
3. NOT E: Make s ure t he driver a i r ba g mod ule s na p f it co nne ct o r s a re ful l y s ea t e d. I nst a l l t he d r i v e r a i r ba g mo dul e. 4. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng a nd Ca bl e s, Ge ne r a l P rocedur[...]
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Страница 2733
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Driver Lo wer Air B ag M o dule Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt s cont rol (RCM ) modul e o nl y requi r e s repl a cement i f t h e s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s[...]
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Страница 2734
3. D et a ch t he r i ght -hand drive r l o we r a ir ba g modul e ret a i ni ng cl i p. 4. D et a ch t he l e f t -hand drive r lo we r a i r ba g mod ul e r et ai ni ng cli p. 5. Remove t he drive r lo we r ai r ba g modul e . Dis conne ct t he d river l owe r a ir ba g modul e e l e ctrical co nnect or. Insta llat ion 1. W ARN INGS : An RCM modu[...]
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Страница 2735
2. NOT E: Make s ure t he driver l o we r ai r ba g mod ul e r et a i ni ng cl i p s a r e f ul l y s ea t e d. I nst a l l t he d r i v e r l ow er ai r ba g m o dul e . Ti ght e n t o 11 Nm. 3. Connect t he ba t t e ry gr ound cabl e . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ba t t e r y Conne c t (414- 01 Ba t t e ry , Mount i ng[...]
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Страница 2736
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - O ccupant C las si ficatio n Sen sor Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a [...]
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Страница 2737
5. Remove t he e l ect r o nic cont rol uni t (ECU). 1. Re move t he t wo cl i ps . 1. Remove th e ECU. 6. D i s conne ct t he e l ect r i cal conne ct o r fr o m t he s e ns or. 7. D et a ch t he wi ring ha r ne s s f r om t he s e a t ba s e by cut t i ng a nd r emovi ng t he cabl e t i e s . If a pl a s t ic ha rn es s con nect or pl at e i s f [...]
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Страница 2738
10. Remove t he s e a t b as e ret a i ni ng nu ts . 11. Det a ch t he pa s s e nge r wei gh t s e n so r e l e ctrica l conne ct o r f rom t he r et a i ni ng cl i p. 12. Remove t he s e a t cove r . Uncl i p t h e s e a t cover from t he s e a t bas e . 13. Remove t he s e a t cus hi o n bl ad de r from t he s e a t bas e . Re mov e t he t wo f i[...]
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Страница 2739
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Passenger Air B ag Deactiva tio n (PA D) Indica tor Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl [...]
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Страница 2740
6. Remove t he P AD i ndi ca t o r . Dis conne ct t he e l e ct r i cal co nnect o r. Insta llat ion 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag s uppl e men t a l r e s trai nt s s ys[...]
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Страница 2741
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Passenger Air B ag Module Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt s cont rol modul e (RCM) o nl y requi r e s repl a cement i f t h e s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s t ha n[...]
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Страница 2742
4. D et a ch t he pa s s e nge r f i nis h p a ne l . 5. Remove t he pa s se n ge r a i r ve nt . 6. W ARNING: Di sco nnect t he pa s s e n ger a i r bag modul e right -ha nd e l e ct r i cal conne ct o r bef or e t he l e f t -ha nd e l e ct rical conne c t o r . Fa i l ur e t o fo l lo w t he s e ins t ruc t i o ns m a y r e s ult in pers ona l i[...]
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Страница 2743
9. Remove t he pa s se n ge r c o mpartment f i ni s he r trim. 10. Remove t he p a s s e ng e r compa r t m e nt . Re mov e t he p a s s eng e r compa r t me nt ret a i ni ng s cr ews . 11. Dis c o nne ct t he p a s s e ng e r compa r t m e nt l amp e le ctrica l conne ct o r . 12. NO TE: U nde r no ci rc um s t ance s s ho ul d t he a i r ba g be[...]
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Страница 2744
Ca r r y a l i ve a i r ba g modul e wi t h t he a i r ba g a nd de p lo yment d oor poi nt e d a wa y f r om your bod y. T hi s wi ll r e duce th e r i s k of i njur y i n t he e v e nt o f a n a cc i d ent a l de pl o ym e nt . Ne ver probe t he conne ct o r s o n t he a i r bag modul e . Doi ng s o m a y r e s ul t i n a i r ba g de p lo yment .[...]
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Страница 2745
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Restraints C ontro l M odule (RCM) Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i [...]
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Страница 2746
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Seat P os itio n Senso r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag S RS[...]
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Страница 2747
Ne ver probe t he el e ct r i cal co nnect o rs o f a i r ba g mod ul e s o r any ot he r s uppl ement a l r e s t rai nt s y s t e m compone nt . Fai lu r e t o fo l l o w t hi s r e s t rai nt s yst e m compone nt . Fa il ure t o f ol l ow th is i ns t r ucti o n ma y r e s ul t i n pers o nal i njur y. • NO T E: Re pa i r is mad e by r e pl a [...]
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Страница 2748
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Side Air C urtain Module4-Doo r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt cont r ol mod ule (RCM) onl y req ui r es rep l a c e ment i f t he s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s [...]
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Страница 2749
4. NOT E: To ai d i ns t a l l a t i o n, n ot e t he rout i ng of t he re ta ini ng cord. Det ach t he s i d e ai r cur ta i n m o dul e co r d from t he ret a i ni ng cl i p. 5. D i s conne ct t he s i d e ai r cur ta i n m od ul e e l e ct r i cal co nnect o r. 6. NOT E: To ai d i ns t a l l a t i o n, n ot e t he rout i ng of t he re ta ini ng [...]
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Страница 2750
1. W ARN INGS : An res t r a i nt c on t r ol mod ul e (RCM) o nl y r e qui r e s repl a cemen t i f t he s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s t ha n fi ve s e parat e de p l oyment s . Al wa ys we a r s a fe t y gl a s se s w he n r e pa i r i ng a n a i r ba g s upp l e ment a l[...]
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Страница 2751
5. Ins t a l l the s i d e ai r cur t a i n modul e cord r et a i ni ng bo l t. Ti ght e n t o 9 Nm. 6. Ins t a l l the he a d li ne r . For ad di t io na l inf o r mat i o n, refe r t o S e c t i o n 501-05 I nt e r i o r Tr im a nd O rname nt a ti o n . 7. Connect t he ba t t e ry gr ound cabl e . For a dd it i o na l i nfo rm at i on, ref e r t [...]
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Страница 2752
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Side Air C urtain ModuleWago n Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : A r e s t rai nt cont r ol mod ule (RCM) onl y req ui r es rep l a c e ment i f t he s yst em ha s i ncur re d f ive s e pa rat e de pl o ym e nt s. A t no t i me chang e a n RCM fo r l es s t[...]
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Страница 2753
4. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Det ach t he f r ont d o or o pe n ing we a t he r s t rips . 5. Remove t he A-pi l l a r t rim p a nel s . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: A-P i l l ar Trim P a nel (501-05 Int e r i o r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i o n). [...]
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Страница 2754
10. Le ver o pen the co ver s t o e xpos e t he s cr e ws a nd remove t he drive r a nd pa s se n ge r as s i s t ha n dl e s . 11. Remove t he D-pi l l a r t rim p a nel s. For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: D-Pi ll a r Tr im P a nel (501-05 Int e r i o r Tr i m a nd O r na m e nt a t io n, Re mov al a n d I ns t a l l a t i o[...]
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Страница 2755
16. Dis c o nne ct t he rea r was he r hos e co nne ct o r . 17. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he ret a i ni ng c ord. Re move t h e s id e a i r cur t a i n mod ul e f r on t cor d ret a i ni ng bol t . 18. NO TE: T o ai d i ns t a ll a t i o n, no t e t he rout ing of t he ret a i ni ng c ord. Det ach t he s i d[...]
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Страница 2756
21. Remove t he s i de a i r cur ta i n modul e . 1. Re move t he r e t a i ni ng bo l t s . 2. De ta ch t he ret a i ni ng c l i p . Insta llat ion • W ARNINGS : An res t rai nt cont r ol mod ule (RCM) onl y req ui r es rep l a c e ment i f t he s ys te m ha s i ncurr e d f i ve s e p a r at e d e pl o ym e nt s . At no t i me chang e a n RCM fo[...]
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Страница 2757
3. Tig ht e n t o 9 Nm. JagDocs.com[...]
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Страница 2758
P ubl i s he d: 11-May-2 011 Supplemental Restraint S y stem - Side I mpact Sens o r Re moval a n d I ns t a l l a t i on R em ova l 1. W ARN INGS : To a voi d a ccid e nt a l de pl o y ment a nd po s s i bl e pe rso na l i nj ur y, t he backup p o we r s upp l y must b e de pl et e d be f ore r ep a i ring o r r e pl a ci ng a ny a i r bag s uppl [...]
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Страница 2759
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Lubr i cant s, Flu ids , Seal er s and A dh e si v es Speci fi ca ti on Bus h i ns t al l a t i on l ubr ica t i on S hel l gr avex o i l 973 T o rque Sp eci f i cat ions Desc ri pti on Nm l b-f t l b- i n Fr o nt s ubf rame f ront mount r et a i ni ng bo l t s 142 105 - F[...]
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Страница 2760
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Frame Ass embly Des cr ipt i o n a nd O pe r a t i o n FRONT SU B-FRAM E A SS EMBLY The front s ub-f rame i s bol t e d to the bo d y an d a i d s i n s t ruc t ur al s uppo rt. Th e f r ont s ub-f r ame prov i d es t he mo unt i ng s ur f a ce f or t he s t e e r i ng ge [...]
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Страница 2761
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - U nderbody Mis alignm ent Ch eck Gene ral P r ocedures Speci al T ool (s) Al ig nment e qui pment 501-081 1. Rai s e a nd s uppo r t the ve hi cle on a t wo p os t r amp. Fo r ad di t i on a l i nf o r ma t i o n, r e f e r t o S e ct i on 100-02 Ja c ki ng a nd Li ft i ng[...]
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Страница 2762
5. CAU TI O N : Make s ur e t h e mea s ur ing equi p ment i s us e d t he right wa y up a s s ho wn i n t he i ll us t r a t i o n. The Z me a sureme nt i s s e t on t he s pe ci a l t oo l be f o r e t he X mea s ur eme nt i s t a ke n o n t he ve hi cle . 6. CAU TI O N : Make s ur e t h e mea s ur ing equi p ment i s us e d t he right wa y up a [...]
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Страница 2763
8. NOT E: The s mal l e s t di a met er pi n a nd br acket (D) i s fi t t e d t o ve hi cl e s wit h a ut omat i c t rans mi ss i on. Th e l a r ge r di a met e r pi n a nd br a ck et (D) i s fi tt e d t o ve hi cle s wi t h man ua l t rans mis s i o n. • NO T E: Cl e a n a ll t he s p e ci al t oo l mount i ng s urfaces be f o r e i ns t a l l i[...]
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Страница 2764
9. CAU TI O N : W he n i ns t a l l i n g o r r e m ovi ng the s pe ci a l t o ol m a ke s ur e th e br a k e pi pe s a r e not da mag e d or de t a che d f r o m t he ret a i ni ng cl i ps . Adj us t t he s te a dy s c r e w t o t he f ront o f t he whe e l knuck le t o s t ab i l i ze t he s peci a l t o ol t o t he unde rsi d e o f t he vehi c l[...]
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Страница 2765
Underbod y Di m en si o ns X-Di mens i on Mi l l i meter In c h 1-Al l v e hi cl e s 674.00 26.28 2-Al l v e hi cl e s 977.00 38.10 3-M anua l t rans mi s si o n 877.00 34.20 4-M anua l t rans mi s si o n 708.00 27.61 3-Aut o mat i c t r a nsmi s s i o n 92 4.00 36.04 4-Aut o mat i c t r a nsmi s s i o n 73 6.00 28.70 5-Al l v e hi cl e s 799.00 31[...]
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Страница 2766
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe2.0L N A V 6 - AJV6 / 2.5L NA V 6 - A JV 6/3.0 L N A V 6 - AJ27 Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Remove t he f r ont whe e ls a nd t i res . For a ddi ti ona [...]
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Страница 2767
7. D et a ch t he e ngi ne r o l l res t ricto r. Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 8. Remove t he e ngi ne roll r es t r i ct o r . Re mov e t he e n gi ne r ol l res t r i ct or r et a i ni ng bo l t . 9. NOT E: If i ns t al l e d, r e move a n d d i s ca r d t he ga s ke t . Det ach t he drive s ha ft from dr[...]
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Страница 2768
11. CAUT I O N: Ma k e s ure t hat t he drive sha f t doe s no t ha ng o n t he c e nt e r uni versa l j o i nt . Fa i l ur e t o f o l l ow t hi s i ns t r ucti on may res ul t i n dama ge t o t he d rives ha f t . Us i ng s ui t a bl e t i e s t raps , s e cur e t he dr i ves ha ft t o t he front exha us t ha nger . 12. NO TE: Ri ght -hand s ho w[...]
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Страница 2769
15. Det a ch t he front of t he s t e e r i ng ge a r co o li ng pi p e . 16. Det a ch t he r ea r o f t he s t ee r i ng g e a r coo l i ng p i pe . Vehi c le s with autom at ic tra ns m ission 17. Remove t he s e l e ct o r cabl e s hi e l d . 18. Det a ch t he s e l ect or ca bl e . JagDocs.com[...]
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Страница 2770
19. Dis c o nne ct t he s e l e ct o r cabl e . 20. NO TE: Secur e t he s e le cto r cabl e us i ng t i e s t r aps . Det ach t he s e le cto r cabl e . All v e h icle s 21. Ins t a l l t he s p e cia l t o o l . 22. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t[...]
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Страница 2771
23. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i ght a dj us t e r . 24. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 25. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re [...]
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Страница 2772
27. Det a ch t he s t e e r ing gea r s up pl y pi pe f r om t he s t e e r i ng ge ar hea t s hi e l d mount br a c ket . 28. Det a ch t he s t e e r ing gea r he a t s hi e l d mount b r acke t . 29. Det a ch t he r igh t -ha nd s i de o f t he s t e e ring ge ar . 30. Det a ch t he l e ft -hand s i de of t he s t e e ring ge a r . 31. Us i ng s [...]
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Страница 2773
32. Remove t he s t ee ring ge a r hea t s hi e l d l o we r r et a i ni ng b ol t s . 33. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, d et a ch th e l o we r a r m bal l j o i nt a s th e s ubframe i s bei ng l owe r e d. Fa il ur e t o f o l l ow th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e .[...]
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Страница 2774
2. CAU TI O N : To pr eve nt da mage t o t he l ow er arm bus hi ng, a tt a ch th e l o we r a r m bal l j o i nt a s th e s ubframe i s bei ng rai s ed . Fa i l ur e t o f ol l o w th i s i ns t r uct io n m a y r e s ul t i n d a mage t o t he vehi c l e . • NO T E: Ri ght -ha n d s hown, l ef t -hand s i m i l a r. At t a ch t he l o we r ar m[...]
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Страница 2775
7. Att a ch t he right -ha nd s id e o f t he s te e r i ng ge ar. Ti ght e n t o 133 Nm. 8. Att a ch t he s t ee r in g g e a r he at s hi e l d mount br a ck et . 9. Att a ch t he s t ee r in g g e a r s uppl y p i pe t o t he s te e r i ng ge ar he a t s hie ld m o unt br acket . 10. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Lo o s[...]
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Страница 2776
12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Lo o s e l y i ns t a l l the f r ont s ubf rame r e i n fo r cement p l a t e r et a i ni ng bo l t s . 13. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . Ti ght e n t o 142 Nm. 14. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t o 142 Nm. 15. NO TE: L e ft -[...]
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Страница 2777
17. At t ach t he s e l e ct o r cabl e . 18. Conne ct t he s e l e ct o r cabl e . Ti ght e n t o 10 Nm. 19. At t ach t he s e l e ct o r cabl e . 20. Ins t a l l t he s e l e ct o r cabl e s hie ld . Ti ght e n t o 10 Nm. All v e h icle s JagDocs.com[...]
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Страница 2778
21. At t ach t he re ar of t he s t e e r i ng ge ar coo li ng pi p e . Ti ght e n t o 7 Nm. 22. At t ach t he f r o nt o f t he s t e e r ing ge a r co ol i ng p i p e. Ti ght e n t o 7 Nm. Vehi c le s with high i ntensity dis char ge hea dlam ps 23. Conne ct t he hi gh i nt ens it y di s cha r ge (H.I .D) s e ns or drop a r m. All v e h icle s 24[...]
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Страница 2779
25. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he l o we r a r m ba l l j oi nt r e t ai ni ng nut a nd b ol t . Ti ght e n t o 83 Nm. 26. Ins t a l l t he m uf fl e r in le t pi pe . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Muff l e r Inl e t Pi p e - 2.0L N A V 6 - AJV6/2.5L N A V6 - AJV 6/3.0L NA V6 - AJ[...]
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Страница 2780
30. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ins t al l t he e ngi ne r o ll re st r i ct o r r e t a i ni ng bo l t . 31. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm 32. Ti g ht e n t o 80 N m. 33. Ins t a l l t he r a di a t o r s pl a s h s hie ld . For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Ra d[...]
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Страница 2781
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe2.0L D uratorq- TDC i/2.2L Duratorq-TDC i (110k W/ 150PS) - Puma Re moval a n d I ns t a l l a t i on Speci al T ool (s) P owe r t r ai n A s s e mbl y Ja ck HTJ1200-2 R em ova l All v e h icle s 1. Remove t he whe e l s and ti r es . For a ddi ti ona l i nf [...]
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Страница 2782
7. D i s conne ct t he hi gh i nt ens i t y di s cha r ge (H.I .D) s e ns or dr op a r m. All v e h icle s 8. D et a ch t he f ront o f t he s t e e r i n g g e a r coo l i ng p i pe . 9. D et a ch t he r e a r o f t he s t e ering ge a r cool i ng pi pe . Vehi c le s with ele ctric booste r he ate r 10. Det a ch t he el e ct r i c bo os t e r he a[...]
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Страница 2783
11. Det a ch t he coo l a nt ho se s f rom t he r e t a ini ng cl i ps . 12. NO TE: Cl a mp t he ho se t o mini miz e co o l a nt l o s s . Det ach t he co ol a nt h os e . Dis conne ct t he co o l a nt ho s e . Vehi c le s with f uel fire d boo ster he ate r 13. Det a ch t he fue l fi r e d b o os t e r h e at e r e l e ct rica l co nnect o r f r [...]
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Страница 2784
15. Det a ch t he wi ring ha r nes s. 16. Ins t a l l t he s p e cia l t o o l . 17. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. P os i t io n a nd a dju s t t he s pe cia l t oo l rea r he i gh t a dj us t er. 18. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . P os i t io n a nd a dju s t t he s pe cia l t oo l f r on t he i g[...]
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Страница 2785
19. Det a ch t he eng i ne r ol l res t r i cto r . 20. Remove t he e n gi ne rol l r e s t r i ct o r . Re mov e t he rol l res t r i c t o r r et a i ni ng bo l t . 21. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Re move t h e front s ub f r ame rei nf orcement pl at e ret a i ni ng bo l t s. 22. NO TE: L e ft -hand s h own, r i g ht [...]
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Страница 2786
24. Det a ch t he r igh t -ha nd s i de o f t he s t e e ring ge ar . 25. Det a ch t he l e ft -hand s i de of t he s t e e ring ge a r . 26. Us i ng s ui t a b l e s e cur i ng s trap s , s e cu re t he s t e e r i ng ge a r t o t he ve hi cle bo dy. 27. CAUT I O N: T o p r eve nt da m a ge t o t he l owe r arm bus hi ng, d et a ch th e l o we r a[...]
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Страница 2787
1. W ARNING: Ra i s e t he s p e cia l to o l p la t f or m s lo wl y. Fa i l ure t o f o l l o w th i s i ns t r uct io n c a n res ul t i n pe rsona l inj ur y. I nst a l l t he s ubf r ame. Ra is e t he s peci a l t oo l pl a t fo rm . 2. CAU TI O N : To pr eve nt da mage t o t he l ow er arm bus hi ng, a tt a ch th e l o we r a r m bal l j o i [...]
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Страница 2788
7. NOT E: Ri g ht -hand s ho wn, l e f t -hand s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame f ront mount r et a i ni ng bo l t . 8. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mil a r . Lo o s e l y i ns t a l l the f r ont s ubf rame r e a r m ount r e t a in ing bol t s . 9. NOT E: Le f t -hand s ho wn, r i ght -ha nd s i mi[...]
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Страница 2789
12. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. Ti ght e n t he f r ont s ub frame rei nfo rc eme nt bo l t s . M8 t o 35 N m. M10 t o 70 Nm. 13. Ins t a l l t he e ngi ne roll r e s t r i cto r . Ti ght e n t o 80 Nm. 14. At t ach t he e ngi ne rol l r e s t r i ct o r . Ti ght e n t o 80 Nm. 15. Remove t he s pe ci a l t o o l . 16. A[...]
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Страница 2790
Vehi c le s with f uel fire d boo ster he ate r 17. At t ach t he co o l a nt hos e . 18. At t ach t he f uel f i red bo os t e r hea t er e l e c t r i cal co nne cto r t o t he s ub frame r e t a i ni ng t a ng. Vehi c le s with ele ctric booste r he ate r 19. At t ach t he co o l a nt hos e . Re mov e t he ho s e cl a mp. 20. At t ach t he co o [...]
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Страница 2791
21. At t ach t he e le ct r ic bo o s t e r he a t e r el e ct r ica l conne ct o r t o t he sub f r ame r et a i ni ng t a ng . All v e h icle s 22. At t ach t he re ar of t he s t e e r i ng ge ar coo li ng pi p e . Ti ght e n t o 7 Nm. 23. At t ach t he f r o nt o f t he s t e e r ing ge a r co ol i ng p i p e. Ti ght e n t o 7 Nm. Vehi c le s w[...]
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Страница 2792
25. NO TE: L e ft -hand s h own, r i g ht -hand s i mil ar. At t a ch t he s t a bi l iz e r b ar l i nk a rm s . Ti ght e n t o 48 Nm. 26. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mil a r . I nst a l l t he l o we r a r m ba l l j oi nt r e t ai ni ng nut a nd b ol t . Ti ght e n t o 83 Nm. 27. NO TE: Ri ght -hand s ho wn, l e ft -hand s i mi[...]
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Страница 2793
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe Front B u shing Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ada p t or nut 204-274 For cing s cr e w 204-275 S upport 204-305 I nst a l l er gui de 204-306 Re cei ver cup 204-307 Bus h r emove r /ins t a l l e r 204-308 Bus h r emove r /ins t a l[...]
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Страница 2794
2. NOT E: Not e t h e o r i e nt a t i o n o f t he bus hi ng be f or e removal . Us i ng t he s p e ci a l t o ol s , r emove t he f r ont s ubf r a me mount i ng b us hi ng. Insta llat ion 1. F i t t he bus hi ng t o t he s p e cia l t o o l . 2. NOT E: Appl y a s ui t abl e a mount of S he ll g rav e x o i l 973 t o t he bu s hi ng bef o r e i n[...]
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Страница 2795
4. Usi ng t he s pe cia l t oo l s, f ul l y e nga ge t he b ushi ng i nt o t he s ubf r a me . 5. Ins t a l l the f r ont s ubf r ame For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, S ubframe a nd Mount i ng Sy s t e m, Re moval a[...]
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Страница 2796
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Front Subframe Rear B ushin g Re moval a n d I ns t a l l a t i on Speci al T ool (s) Ada p t or nut 204-274 For cing s cr e w 204-275 S upport 204-305 I nst a l l er gui de 204-306 Re cei ver cup 204-307 Bus h r emove r 204-308 Bus h i ns t al l e r 204-315 I nst a l l er[...]
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Страница 2797
Thr us t b e aring JAG- 061 R em ova l 1. Remove t he f r ont s ubfr a me For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, S ubframe a nd Mount i ng Sy s t e m, Re moval a nd I nst a l l at io n). 2. NOT E: Not e t h e o r i e nt a [...]
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Страница 2798
4. Usi ng t he s pe cia l t oo l s, f ul l y s ea t t he b us hi n g. 5. Ins t a l l the f r ont s ubf r ame For a ddi ti ona l i nf o r m a t i o n, r e f e r t o: Fr ont Subframe - 2.0L Dur at o rq- TDCi /2.2L Durat o r q-TDCi (110k W / 150P S ) - Puma (502-0 0 U ni -Body, S ubframe a nd Mount i ng Sy s t e m, Re moval a nd I nst a l l at io n). [...]
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Страница 2799
P ubl i s he d: 11-May-2 011 Un i-Bo dy , Su b fram e and Moun ting System - Rear Ax l e Cro ss m ember Bus hing Re moval a n d I ns t a l l a t i on Speci al T ool (s) For cing nut 204-274 For cing s cr e w 204-275 S upport cup 204-299 Bus h r emove r 204-271 Bus h i ns ta l l e r 204-245 R em ova l 1. Remove t he drive di f f e rent i a l . For a[...]