Lincoln Electric IM917-A инструкция обслуживания
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Хорошее руководство по эксплуатации
Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Lincoln Electric IM917-A. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Lincoln Electric IM917-A или обучающее видео для пользователей. Условием остается четкая и понятная форма.
Что такое руководство?
Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Lincoln Electric IM917-A можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.
К сожалению немного пользователей находит время для чтения инструкций Lincoln Electric IM917-A, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.
Из чего должно состоять идеальное руководство по эксплуатации?
Прежде всего в инструкции Lincoln Electric IM917-A должна находится:
- информация относительно технических данных устройства Lincoln Electric IM917-A
- название производителя и год производства оборудования Lincoln Electric IM917-A
- правила обслуживания, настройки и ухода за оборудованием Lincoln Electric IM917-A
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам
Почему мы не читаем инструкций?
Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Lincoln Electric IM917-A это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Lincoln Electric IM917-A и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Lincoln Electric, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Lincoln Electric IM917-A, как это часто бывает в случае бумажной версии.
Почему стоит читать инструкции?
Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Lincoln Electric IM917-A, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.
После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Lincoln Electric IM917-A. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.
Содержание руководства
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Страница 1
PO WER W A VE ® 405M OPERA TOR’S MANUAL For use with machines Code 11379, 11491 IM917-A June, 2009 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. D O NOT INSTALL, OPERATE OR[...]
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Страница 2
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]
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Страница 3
ii SAFETY ii ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your [...]
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Страница 4
iii SAFETY iii FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. N[...]
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Страница 5
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les[...]
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Страница 6
v SAFETY v Electro magnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements[...]
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vi SAFETY vi Electro magnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the ma[...]
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Страница 8
vii vii Thank Y ou for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference[...]
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Страница 9
viii viii T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - POWER WAVE® 405M ..............................................A-1 Safety Precautions.............................................................................[...]
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A-1 INST ALLA TION POWER WAVE® 405M A-1 TECHNICAL SPECIFICA TIONS - POWER W A VE® 405M INPUT AC VOL T AGE & DC OUTPUT OUTPUT CABLES, CONNECTIONS AND LIMIT A TIONS Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD 5 5 0 0 / / 6 6 0 0 H H z z (continuous) 3 3 [...]
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Страница 11
A-2 INST ALLA TION POWER WAVE® 405M A-2 SELECT SUIT ABLE LOCA TION The Invertec POWER WAVE® 405M will operate in harsh environments. Even so, it is important that sim- ple preventative measures are followed in order to assure long life and reliable operation. • The machine must be located where there is free cir- culation of clean air such that[...]
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Страница 12
Output connections on some POWER WAVE®s are made via 1/2-13 threaded output studs located beneath the spring loaded output cover at the bottom of the case front. Most welding applications run with the electrode being positive (+). For those applications, connect the elec- trode cable between the wire feeder and the positive (+) output Twist-Mate t[...]
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Страница 13
A-4 INST ALLA TION POWER WAVE® 405M A-4 VOL T AGE SENSING The best arc performance occurs when the PowerWaves have accurate data about the arc condi- tions. Depending upon the process, inductance within the electrode and work lead cables can influence the voltage apparent at the studs of the welder . Voltage sense leads improve the accuracy of the[...]
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Страница 14
A-5 INST ALLA TION POWER WAVE® 405M A-5 P O W E R WAV E ® T O S E M I - A U T O M A T I C POWER FEED WIRE FEEDER INTERCON- NECTIONS The POWER WAVE® 405M and semi-automatic Power Feed family communicate via a 5 conductor control cable (K1543). The control cable consists of two power leads, one twisted pair for digital communi- cation, and one lea[...]
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Страница 15
A-6 INST ALLA TION POWER WAVE® 405M A-6 CONFIGURING THE SYSTEM The power source will “Auto Map” the system eliminat- ing most of the need to set DIP switches to configure the system. If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output will be disabled. If a system can n[...]
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Страница 16
A-7 INST ALLA TION POWER WAVE® 405M A-7 In this case the individual feed heads need to be assigned to the dual head control and the POWER WAVE® 405M auto mapping disabled and the Equipment Groups set on (See Figure A-8). (See the Feeder documenta- tion for information on setting the feeder DIP switches) System that is NOT "Auto Mappable"[...]
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Страница 17
CONTROL CABLE SPECIFICA TIONS It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of the POWER WAVE ® / Power Feed ™ system. The use of non-standard cables, especially in lengths greater than 25ft. (7.6m), can lead to com- munication problems ([...]
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Страница 18
A-9 INST ALLA TION POWER WAVE® 405M A-9 MUL TIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES[...]
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A-10 INST ALLA TION POWER WAVE® 405M A-10 I / O RECEPT ACLE SPECIFICA TIONS TABLE A.2 WIRE FEEDER RECEPTACLE PIN LEAD# FUNCTION A 53 Communication Bus L B 54 Communication Bus H C 67A Electrode Voltage Sense D 52 0vdc - E 51 +40vdc + TABLE A.3 VOLTAGE SENSE RECEPTACLE PIN LEAD# FUNCTION 3 21A Work Voltage Sense TABLE A.4 RS232 RECEPTACLE PIN LEAD#[...]
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Страница 20
GENERAL DESCRIPTION The POWER WAVE® 405M semi-automatic power source is designed to be a part of a modular, multi- process welding system. Depending on configuration, it can support constant current, constant voltage, and pulse welding modes. The POWER WAVE® 405M power source is designed to be used with the semi automatic family of Power Feed wir[...]
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Страница 21
POWER WAVE® 405M – Semi-Automatic Operation POWER WAVE® 405M can only be used with ArcLink compatible Power Feed M semi-automatic wire feeders. In addition, the Power Feed M semi- automatic wire feeders may require optional equip- ment to access certain weld modes in the POWER WAVE®. Other model s of Lincoln feeders, or a ny models of non-Linc[...]
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Страница 22
WELDING ADJUSTMENTS All adjustments are made on the system component known as the User Interface (Control Box), which con- tains the switches, knobs, and digital displays neces- sary to control both the POWER WAVE® and a Power Feed wire feeder. Typically, the Control Box is sup- pl ied a s p art of t he wi re f ee der . I t c an be mo un ted direc[...]
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Страница 23
Non Synergic CV: This type of CV mode behaves more like a conven- tional CV power source. Voltage and WFS are inde- pendent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS. All CV Modes: Arc Control, often referred to as wave control, adjusts the inductan[...]
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Страница 24
B-5 OPERA TION B-5 PULSE WELDING Pulse welding procedures are set by controlling an overall "arc length" variable. When pulse welding, the arc voltage is highly dependent upon the waveform. The peak current, back ground current, rise time, fall time and pulse frequency all affect the voltage. The exact voltage for a given wire feed speed [...]
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Страница 25
B-6 OPERA TION B-6 BENEFITS OF PULSE ON PULSE FROM LINCOLN ELECTRIC • Excellent appearance of the weld bead • Improved cleaning action • Reduced porosity Table B.2 shows WFS and Trim settings for common aluminum types and wire sizes when welding with Pulse-on-Pulse. The welds made to obtain the values in the table were fillet welds in the fla[...]
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Страница 26
B-7 OPERA TION B-7 POWER WAVE® 405M POWER MODE™ The Power Mode™ process w as developed by Lincoln to maintain a stable and smooth arc at low procedure settings which are needed to weld thin metal without pop-outs or burning-through. For Aluminum welding, it provides excellent control and the ability to maintain constant arc length. This result[...]
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Страница 27
C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT F ACT OR Y INST ALLED None Available. FIELD INST ALLED K940-Work Voltage Sense Lead Kit K1764-1-Undercarriage* K1838-1-Valet Style Undercarriage K1796-Coaxial Welding Cable- (Requires Adapter K2176-1) K2176-1 Twist-mate to Lug Adapters * Dual Cylinder Kit for K1764-1 is K1702-1 Welding Cable Connectors: K852-7[...]
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Страница 28
D-1 MAINTENANCE D-1 POWER WAVE® 405M SAFETY PRECAUTIONS CAP ACITOR DISCHARGE PROCEDURE 1. Obtain a power resistor (25 ohms, 25 watts). 2. Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resis- tor terminals across the two studs in the position shown. Hold in each position for 1 second. Repeat for all four [...]
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Страница 29
E-1 TROUBLESHOOTING E-1 POWER WAVE® 405M If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and repai[...]
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Страница 30
E-2 TROUBLESHOOTING E-2 POWER WAVE® 405M USING THE ST A TUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The POWER WAVE® / Power Feed are best diag- nosed as a system. Each component (power source, user interface, and feed head) has a status light, and when a problem occurs it is important to note the con- dition of each. In addition, errors displayed on [...]
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Страница 31
E-3 TROUBLESHOOTING E-3 POWER WAVE® 405M Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION ERROR[...]
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E-4 TROUBLESHOOTING E-4 POWER WAVE® 405M Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Linco[...]
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Страница 33
E-5 TROUBLESHOOTING E-5 POWER WAVE® 405M Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Linco[...]
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E-6 TROUBLESHOOTING E-6 POWER WAVE® 405M Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Linco[...]
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E-7 TROUBLESHOOTING E-7 POWER WAVE® 405M Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBL[...]
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Страница 36
F-1 WIRING DIAGRAMS F-1 POWER WAVE® 405M NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment[...]
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Страница 37
F-2 DIAGRAMS F-2 POWER WAVE® 405M NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code n[...]
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Страница 38
F-3 CONNECTION DIAGRAM F-3 POWER WAVE® 405M Connection Diagram Semi-automatic "Simple System" (Electrode Positive, CV/Pulse Configuration shown) POWER WAVE WIRE FEEDER CONTROL CABLE K1543 TO WORK[...]
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F-4 DIMENSION PRINT F-4 POWER WAVE® 405M 1 4 .7 9 1 2 .4 4 3. 44 21.60 27.82 5. 50 10 .0 0 M OU NT IN G HO LE L OC AT I ON S M 19 52 7 13 .1 0 1/ 4-20 NU T ( 4 P LAC ES ) N OT E : M OU N TI N G S C RE WS C A 10 /0 1 N NO T P R OT R UD E M OR E T HA N 0. 5 IN C HE S IN SI D E T H E M AC H IN E. 11 .8 4 3. 50[...]
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NOTES POWER WAVE® 405M[...]
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NOTES POWER WAVE® 405M[...]
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W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL [...]
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W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head o ut of f umes. ● Use ventil ation or exha ust to remo ve fum[...]
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• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]