Meyer 2636 инструкция обслуживания

OPERATORS AND PARTS MANUAL NO. 02-7-V-MAX Manufactured by County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.com V- MAX TWIN EXPELLER SUPER SPREADER MODELS: 2636 3245 3954 US PATENT NO. 5,368,236 5,501,404 DO NOT OPERATE EQUIPMENT UNTIL THIS MANU[...]

MANUFACTURER’S WARRANTY ......................................................................................................... ................3 INTRODUCTION .....................................................................................................................................................4 SAFETY PRECAUTIONS .................[...]

Model V-Max —3— NEW MEYER SUPER SPREADER MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All warranties on New M[...]

Model V-Max —4— INTRODUCTION Congratulations on your purchase of a new Meyer farm equipment product. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineering and customer service have made Meyer products the finest in the farm equipment industry to - day. [...]

Model V-Max —5— SAFETY PRECAUTIONS This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to be careful! WARNING : BEFORE ATTEMPTING TO OPERATE THIS SPREADER, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OP[...]

Model V-Max —6— G F B C B E D H I K CAUTION: READ ALL DECALS ON THE SPREADER AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRACTOR AND SPREADER CONTROLS. A brief definition of signal words that are used in this manual is as follows: DANGER indicates an imminently hazardous situati[...]

Model V-Max —7— SAFETY FIRST The Meyer Super Spreader is manufactured with operator safety in mind. Located on the manure spreader are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the spreader. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF MA - NURE SPREADER IS REPAIN[...]

PRE-OPERATION This spreader is to be operated with 540 RPM PTO only, unless the spreader is 1000 RPM equipped. The hitch of the spreader is designed for a standard tractor drawbar. Adjust the drawbar at 13 to 17 inches above the ground. Extend or shorten the drawbar so horizontal distance from end of tractor PTO shaft to center of the hitch pin hol[...]

Manually latch/close the trip pan doors, figure 4. Check that the flow control rear gate is completely closed. It is unlawful to allow slurry to splash or leak onto public roads. TRANSPORTING TRACTOR TOWING SIZE REQUIREMENTS Use the following chart for calculating the minimum tractor weight. MODEL SPREADER EMPTY WEIGHT + LOAD = GW MINIMUM TRAC - TO[...]

USE OF SAFETY CHAIN CAUTION: A SAFETY CHAIN MUST BE IN - STALLED TO RETAIN THE CONNECTION BE - TWEEN TRACTOR (OR OTHER TOWING VEHICLE) AND SPREADER WHENEVER TRAVELING ON PUBLIC ROADS IN CASE THE HITCH CONNEC - TION WOULD SEPARATE. A SUGGESTED AT - TACHMENT IS ILLUSTRATED ON FIGURE 3. The chain must be strong enough to hold the weight of the loaded [...]

trip pan doors, ends of augers, flow control rear gate and spinners. Manually close the trip pan doors. WARNING : MAKE CERTAIN EVERYONE IS CLEAR OF THE SPREADER BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SE - RIOUS PERSONAL INJURY OR DEATH. Slowly engage the PTO. Operate the spreader several minutes to clean manure scrapings and to allow [...]

OPERATION LOADING CAUTION : TO PREVENT DAMAGE TO AU - GERS, SPINNERS, AND DRIVE LINES, FOREIGN OBJECTS (STONES, CONCRETE, TIMBER, METAL OR LARGE FROZEN CHUNKS OF MANURE) SHOULD NEVER BE LOADED INTO THE SPREADER. DANGER : NEVER ENTER THE SPREADER BOX FOR ANY REASON WITHOUT FIRST DISCON - NECTING PTO SHAFT FROM TRACTOR. DO NOT AL - LOW OTHERS IN THE [...]

VERY IMPORTANT: THIS MACHINE IS NOT IN - TENDED TO BE A BALE GRINDER, HAY CHOPPER OR BEDDING MACHINE. LONG HAY OR STRAW MUST CONTAIN MANURE IN ORDER TO BE SPREAD. FAILURE TO COMPLY MAY DAMAGE THE DRIVETRAIN AND VOID THE WARRANTY. The rear spinners have been designed and tested to provide the best spread pattern for most liquids and semi solid manur[...]

the remainder of the load. If both sides do shear in - stall only one set of auger shear bolts and unload one side at a time. After first side is unloaded install bolts in opposite side and unload the remainder of the spreader. If a second shear has happened without ob - struction in the auger, install the next larger size shear bolt. As the shear [...]

PTO DRIVE LINE WARNING: BEFORE ATTEMPTING TO OP - ERATE THIS SPREADER, READ AND STUDY ALL SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE SPREADER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HY - DRAULI[...]

Adjust the drawbar at 13-17” above the ground. Ex - tend or shorten the drawbar so horizontal distance from end of tractor PTO shaft to center of hitch pin hole is 14” for 540 RPM 1-3/8-6 spline, (16” for op - tional 1000 RPM 1-3/8-21 spline). Secure the drawbar so the hitch pin hole is located directly below the PTO drive line. PTO adapters [...]

ADJUSTMENTS WARNING : DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. SPINNER MATERIAL GUIDES Regularly inspect and adjust two spinner material guides located at both the LR and RR of the sp[...]

Model V-Max —18— FIGURE 9. PRIMARY CHAIN DRIVE RH TOP SPROCKET ROLLER CHAIN IDLER NYLON ROLLER PTO INPUT SPRING LOADED ADJUSTER The primary chain drive (PTO input shaft to the large RH top sprocket, figure 9) is automatically tensioned by a spring loaded idler nylon roller. The extension spring should extend 2" from its neutral 5" tot[...]

Model V-Max —19— FIGURE 11. RH AUGER CHAIN DRIVE SPRING LOADED ADJUSTER IDLER NYLON ROLLER ROLLER CHAIN FIGURE 12. LH AUGER CHAIN DRIVE IDLER NYLON ROLLERS TRACKING YOKE LH AUGER SPROCKET ROLLER CHAIN RH AUGER SPROCKET The RH auger chain drive, figure 11, is automatically tensioned by a spring loaded idler NYLON roller. The extension spring sho[...]

LUBRICATION WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DAILY LUBRICATION (every 8-12 loads) Grease (2) rear spinner lower bearings. These bearings are grease line fitted to the [...]

MONTHLY LUBRICATION Keep the (3) gearboxes ½ full of liquid gear grease at all times, capacity approximately 30 oz. Check regularly for any observable leakage. If leakage is excessive, replace required input/output shaft seals as needed. Lubricate with a “Semi-Fluid, EP Lithium Base, Gear Grease”. Clean and repack the wheel hubs with axle grea[...]

Model V-Max —22— COVER LUBRICATION & ADJUSTMENT FOR OPTIONAL 3RD AUGER WEEKLY LUBRICATION (every 25-30 loads) ) Grease (1) bearing supporting the front shaft of the 3rd auger assembly. This bearing is grease line fit- ted to the spreader front, bearing back plate. The zerk is accessible by opening the front steel shielding cover. SEASONAL L[...]

Model V-Max —23— INSTRUCTIONS FOR OPTIONAL AUTOMATIC CHAIN OILER WARNING : DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAIL - URE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The automatic chain oiler attachment gives a squirt of clean[...]

Model V-Max —24— REPAIR PARTS OPTIONAL OIL-KIT 35[...]

Model V-Max —25— KEY PART NO. OEM PART NO. DESCRIPTION 1 952-0001-1-33 170-4515 Holder, Manifold Valve Assembly 2 952-0001-1-27 576895 Sleeve Nut Brass 3 952-0001-1-28 576894 5/32 Brass Ferrule 4 952-0001-1-13 2510 Holder, Manifold Valve 5 952-0001-1-9 1012 One Way Valve (Schrader Valve) 6 952-0001-1-11 3520 Bearing, 7/16" Stainless 7 952-[...]

Model V-Max —26— FRONT SHIELD & SIDE SHAFT DRIVE[...]

Model V-Max —27— KEY PART NO. DESCRIPTION 1 914-3801 1-3/8" Pillow Block Bearing 2 910-0013 80B18 Sprocket 1-3/8" Bore, 5/16" Keyway 3 935-0002 5/16 x 5/16 x 2 1/4" Hardened Key 4 923-3828 SV2636 Front Side Shaft 923-3829 SV3245 Front Side Shaft 923-3830 SV3954 Front Side Shaft 5 925-3882 Side Shaft Tightener Assy. Complete [...]

Model V-Max —28— AUGER DRIVE, PRIMARY REDUCTION KEY PART NO. DESCRIPTION 1 933-3628 Copper Tube Grease Line 25" (includes zerk, fittings) 2 38-0013 Roll Pin, 5/16" x 1-3/4" 3 925-3883-1 First Reduction Tightener As - sembly Arm Weldment 4 808-.75-1.25-14 Machine Bushing, 14GA 5 912-0012 Tightener Roller 1-3/8" Nylon Complete[...]

Model V-Max —29— AUGER DRIVE, SECONDARY REDUCTION KEY PART NO. DESCRIPTION 1 14-0031 Bearing, 4 Bolt, 2" Bore 2 38-0013 Roll Pin, 5/16" x 1-3/4" 3 910-0063 Welded Sprocket Assy, RH, 8060x8012 4 851-7510-3Z 3/4"-10x3" Bolt, GR5 5 911-0018 Chain #80x73 pitches 6 912-0013 Tightener Roller 2" Nylon Complete 6A 912-0013[...]

Model V-Max —30— RH AUGER DRIVE, FINAL REDUCTION Install (#120-56) Roller Chain, Key #13 W/Connector Link Cotter Pins Facing Towards Front Of Spreader.[...]

Model V-Max —31— KEY PART NO. DESCRIPTION 1 33-0025 2-1/2" Retaining Ring 2 910-0064 Welded Sprocket Assy, LH, 80/60 x 120/9 3 910-0028 Auger Sprocket 120B33, Splined-Nonshear 910-0101 Shear Sprocket Assy. 120B33 831-5020-1.75 ½-20 x 1-3/4" Allen Head Cap Screw Grade 8 884-5020 ½-20 Top Locknut Grade 8 831-5618-1.75 9/16-18 x 1-3/4&[...]

Model V-Max —32— LH AUGER DRIVE, FINAL REDUCTION Install (#120-72) Roller Chain, Key #21 W/Connector Link Cotter Pins Facing Towards Rear Of Spreader.[...]

Model V-Max —33— KEY PART NO. DESCRIPTION 1 14-0031 Bearing, 4 Bolt Flange, 2" Bore 2 925-3873 Front Bearing Mounting Plate 3 910-0064 Welded Sprocket Assy, LH, 80/60 x 120/9 4 808-.75-1.25-14 Machine Bushing, 14GA 7 925-3846-2 4" Snugulator Support Arm Assy 8 851-7510-6Z 3/4"-10x6" Bolt, GR5 9 925-3870-1 Bearing Back Plate [...]

Model V-Max —34— BOX, AUGERS & SIDE SHAFT[...]

Model V-Max —35— KEY PART NO. DESCRIPTION 1 901-3803 Main Welded Body, 2636 901-3802 Main Welded Body, 3245 901-3801 Main Welded Body, 3954 2 929-3801 Hose Holder Spring 3 956-3803 Side Wind Jack 3A 956-3803-1 Square Jack Mount Tube 4 955-3611 Hydraulic Hose 108" 5 955-3609 Coupler 3/8"NPT 6 955-3805 Pipe Hydraulic, 2636 955-3806 Pipe[...]

Model V-Max —36— UNLOADING GATE & TRIP PAN DOORS Prior to 08 Serial Nos.[...]

Model V-Max —37— KEY PART NO. DESCRIPTION 1 955-3802-1 Hydraulic Cylinder 2 901-3837 Gate Lifting Arm W/Indicator 3 913-3807 Bushing, 954 Bronze 4 925-3807-3 Retaining Washer 5 30-0001 1/4"-28 Straight Grease Fitting 6 33-0030-RH 1/2x3/4" Drilled Grease Bolt 7 805-0125 1-1/4" ID Washer 8 901-3838 Flow Control Gate Complete 9 901-[...]

Model V-Max —38— SPINNERS & GEARBOX SHAFT DRIVE PRIOR TO 08 SERIAL NOS.[...]

Model V-Max —39— KEY PART NO. DESCRIPTION 1 901-3834-1 RH, 4-Point Tooth Paddle, 3/8”, 4or3 Per RH Spinner (Lower), 2or1 Per LH (Upper) 2 901-3835-1 LH, 4-Point Tooth Paddle, 3/8” 4or3 Per LH Spinner (Lower) 2or1 Per RH (Upper) 3 19-0041 Gearbox, Left, Cast 4 935-0002 5/16” x 5/16” x 2 1/4” Hardened Key 5 937-0014-1 Shaft Coupler, 1-3[...]

Model V-Max —40— KEY PART NO. DESCRIPTION 1 19-0022-1-PF Splined Pinion Output Shaft/Gear Assy 2 19-0018-2 Seal 3 19-0018-3 Bearing Cone 4 19-0016-3 Bearing Cup 5 19-0018-4 Retaining Ring 8 19-0022-2-PF Center Gearbox Cross Thru Shaft/Gear Assy 9 19-0018-7-PF RH/LH Gearbox Cross Input Shaft/Gear Assy 10 19-0043-1 Corner Gearbox Casting (tapped [...]

Model V-Max —41— HUBS, AXLE & TANDEM AXLE ASSEMBLY KEY PART NO. M 3954 PART NO. M 2636&3245 DESCRIPTION 1 75-0207 75-0205 Hub Assembly Complete 2 75-0207-2 75-0205-2 Seal 3 75-0207-3 75-0205-3 Bearing Cone 4 75-0207-4 75-0205-4 Bearing Cup 5 75-0202-4 75-0202-4 Bearing Cup 6 75-0202-3 75-0202-3 Bearing Cone 7 75-0205-7 75-0205-7 Washer [...]

Model V-Max —42— OPTIONAL THIRD AUGER Items 10 and 11 are used on two auger units only.[...]

Model V-Max —43— KEY PART NO. DESCRIPTION 1 929-3601 Extension Spring 2 35-0008 ½"x1/2"x2" Square Key 3 910-0050 80B 26 2"B, ½" Keyway 4 14-0031 Bearing, 4-Bolt Flange, 2" B 5 925-3866 Chain Tightener Bracket Wldmt. 6 911-0033 #80-36 Roller Chain w/Conn. 7 35-0010 3/8"x3/8"x1-1/2 Square Key 8 910-0005 8[...]

Model V-Max —44— 918-0212 PTO DRIVE SHAFT ASSEMBLY (PRIOR TO SERIAL #SV083954451) 918-0312 PTO DRIVE SHAFT ASSEMBLY (SERIAL #SV083954451 & LATER) 540 RPM 1-3/8 – 6 SPLINE YOKE WWE2480 (80 DEGREE C.V.) KEY MEYER PART NO. DESCRIPTION 1 918-0212-1-1 Yoke 1-3/8"-6 Splined Assem- bly 2 918-0208-1-2 Grease Zerk in item 3 3 918-0208-1-3 Dou[...]

Model V-Max —45— KEY MEYER PART NO. DESCRIPTION 1 918-0208-2-3-2 Housing 2 918-0208-2-3-3 Hub 3 918-0208-2-3-4 Spring Pack 1900NM 4 918-0208-2-3-5 Washer 5 918-0208-2-3-6 Retaining Ring 6 918-0208-2-3-7 Sealing Ring 7 918-0208-2-3-1 Clamp Cone Assembly 8 918-0208-2-3-8 Cam NS 918-0208-2-3-9 Bushing-In Item #2 NS 918-0208-2-3-11 Shim Kit (PRIOR [...]

Model V-Max —46— (08 SERIAL # AND LATER) 918-0309 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-1-3/8”, 21 SPLINE SP (STANDARD) 918-0311 PTO DRIVE SHAFT ASSEMBLY 1000 RPM 1-3/4”, 20 SPLINE (OPTIONAL) WWE2480 (80 DEGREE C.V.) NOTE: PTO IS 4” SHORTER (1-3/4x20) 6” SHORTER (1-3/8x21) THAN STANDARD 540 OR 1000 RPM PTO KEY MEYER PART NO. DESCRIPTION 1 9[...]

Model V-Max —47— KEY MEYER PART NO. DESCRIPTION 1 918-0208-2-3-2 Housing 2 918-0208-2-3-3 Hub 3 918-0208-2-3-10 Spring Pack 2100NM 4 918-0208-2-3-5 Washer 5 918-0208-2-3-6 Retaining Ring 6 918-0208-2-3-7 Sealing Ring 7 918-0208-2-3-1 Clamp Cone Assembly 8 918-0208-2-3-8 Cam NS 918-0208-2-3-9 Bushing-In Item #2 NS 918-0208-2-3-11 Cutout Clutch S[...]

Model V-Max —48— PRIOR TO 08 SERIAL NOS. 918-0209 PTO DRIVE SHAFT ASSEMBLY 1000 RPM 1-3/8” 21 SPLINE (STANDARD) 918-0211 PTO DRIVE SHAFT 1000 RPM 1-3/4” 20 SPLINE (OPTIONAL) WWE2480 (80 DEGREE C.V.) KEY MEYER PART NO. DESCRIPTION 1 918-0208-1-1 Yoke 1-3/8"-21 Splined Assem- bly-Standard 918-0210-1-1 Yoke 1-3/4"-20 Splined Assem- b[...]

Model V-Max —49— KEY MEYER PART NO. DESCRIPTION 1 918-0208-2-3-2 Housing 2 918-0208-2-3-3 Hub 3 918-0208-2-3-10 Spring Pack 2100NM 4 918-0208-2-3-5 Washer 5 918-0208-2-3-6 Retaining Ring 6 918-0208-2-3-7 Sealing Ring 7 918-0208-2-3-1 Clamp Cone Assembly 8 918-0208-2-3-8 Cam NS 918-0208-2-3-9 Bushing-In Item #2 NS 918-0208-2-3-11 Shim Kit PRIOR [...]

Model V-Max —50— 1000 RPM KIT SVS-RPM-KIT KEY PART NO. DESCRIPTION QTY. 1 19-0002-17 Vent Plug 1 2 29-0015 Tightener Spring 1 3 33-0012 Retaining Ring 1-1/4" 1 4 33-0021 Retaining Ring 1-1/2" 2 5 33-0039 Expansion Plug 1 6 935-0003 3/8X3/8X1-1/2" Key Rd Ends 1 7 805-0031-Z 5/16" Flat Washers 9 8 806-0031-Z 5/16" Interna[...]

Model V-Max —51— V-MAX HIGHWAY LIGHTING 15 KEY PART NO. DESCRIPTION QTY 1 56-0001 Dual Light LH W/Tri Plug (Prior to Serial #SV063245328) 1 56-0030 Dual Light LH w/4-Plug (Serial #SV063245328 & Later) 1 1a 56-0021 Truck Mount Dual Light LH W/Tri Plug (Prior to Serial #SV063245328) 1 56-0030-TR Truck Mount Dual Light LH w/4-Plug (Serial #SV0[...]

Model V-Max —52— MEYER SUPER SPREADER “TROUBLE SHOOTING” SYMPTOM PROBLEM SOLUTION AUGERS Augers shake or chatter Augers wobble/lift up & down Stiff roller chains - dry Loose roller chains Worn sprockets/chains Dry auger trough Wor n auger shaft bushings Wor n auger hold down nylon bearings Lubricate roller chains Tighten roller chains R[...]

Model V-Max —53— MEYER SUPER SPREADER “TROUBLE SHOOTING” SYMPTOM PROBLEM SOLUTION ROLLER CHAINS AND SPROCKETS Excessive chain wear Roller chain breakage Sprocket teeth tipped over Lack of lubrication Out of alignment/loose Loose roller chain Worn sprockets Worn roller chain Bad roller bearings Lubricate/align/tighten Tighten roller chains R[...]

Model V-Max —54— MEYER SUPER SPREADER “MAINTENANCE RECORD” Model No. ____________________Serial No. ____________________ Delivery Date: ____________________ DATE SERVICE PERFORMED DATE SERVICE PERFORMED[...]

Model V-Max —55— MEYER EQUIPMENT WHEEL TORQUE BOLT/STUD SIZE SOCKET SIZE PRESS FORMED WHEEL CENTER BOLT TYPE HEAVY DUTY WHEEL CENTER ½ 3/4 80 ft lbs Lug Bolt 85 ft lbs 9/16 7/8 80 ft lbs Lug Bolt 120 ft lbs 5/8 15/16 1-1/16 100 ft lbs Bevel or Flange Nut 160 ft lbs 3/4 1-1/8 / 1-1/2 Flange Nut 378 ft lbs TIRE INFLATION TIRE SIZE PLY PSI 11L-15[...]

Model V-Max —56— Farm Equipment Buyers Trust the Name Meyer! MEYER SUPER SPREADER “SPECIFICATIONS” Model 2636 Model 3245 Model 3954 Bushels 260(no ht. ext.) 360(with ht. ext.) 320(no ht. ext.) 450(with ht. ext.) 390(no ht. ext.) 540(with ht. ext.) Gallon 1355 1745 1694 2189 2033 2617 Cubic Foot 181 233 227 292 272 350 Weight 5300 lbs. 5665 [...]

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