Raymarine 150/400 инструкция обслуживания

T ype 150/ 400 Autopil ot System Installation Guide Docum ent number: 81173-3 Date: Ju ne 2001 81173_3.book Page i Th ursday, June 7, 2 001 11:51 AM[...]

ii T ype 150/400 A utopilot System: In stallat ion Guide Autohelm, HSB (Hi gh Speed B us), Sai lPilot, S eaT a lk and Sp ortPilo t are registered trademarks of Raymarine Ltd. Raymarine, AST (Advanced S teering T echnology), Aut oAdapt, AutoLearn, Au toRelease , AutoSea state, AutoT ack, AutoT rim, FastT rim, GyroPlus, RayGyro, RayP ilot and W indTr[...]

Preface iii Content s About this hand book ........ ...... ...... ...... ........ ...... ...... ......... ..... v Import ant Informa tion ........ ...... ...... ........ ...... ...... ...... ......... .vi Warranty .. ....... ....... ........ ........... ....... ....... ....... ........... ........ ....... ... vi Safety n otices ............ .......[...]

iv T ype 150/400 A utopilot System: In stallat ion Guide Attaching the sensor to the tiller arm .. .................................... 24 Checking alignm ent ................................................................ 25 Connecting to the course computer ......................................... 25 5.2 Linear rudder position sensor - installa[...]

Preface v About this hand book W elcome to the installation gu ide for the Raymarine T ype 150/ 400 autopilot s ystem. Thi s autopilo t system will steer your boat to a heading automatica lly , accurately and reliably . This handbook expl ains how to install t he parts provided wit h T ype 150, T ype 150 G , T ype 400 and T ype 400G autopilot syste[...]

vi T ype 150/400 Autopilot Sy stem: Inst allat ion Guide Important Information War ra n ty T o register your new product, please take a few minutes to fill out the warranty card. It is import ant that you return the card to the factory to receive full warranty benefits. Saf ety no tices WA RNING: Pr oduct in stallat ion This equip ment must be in s[...]

Preface vii Y our Raymarine autopi lot will add a new dimension t o your boating en joy ment. How eve r , it is the s ki pper ’ s res ponsibili ty to ensu re the safety of the vess el at all t imes by fo llowin g these basic rul es: • Ensure that someone is present a t the helm A T ALL TIMES , to take manual control in an emer gency . • Make [...]

viii T ype 150/400 Autopilot S ystem: Inst allat ion Guide Key components Other equipment T ypical drive units Options External GyroPlus yaw sensor Active compass Rotary drive Hydraulic pump Linear drive Wind vane External alarm SeaT alk handheld remote D5191-2 NMEA equipment SeaT alk equipment Rudder position sensor Standard fluxgate compass Contr[...]

Step 1: Check the Installation Kit 1 Step 1 Step 1: Check the I nstallation Kit The first step is to get ready for installat ion by: • reading through al l installation steps • obtaining the necessary installation tools • checking the parts suppl ied WA RNI NG: Pro duct inst allat ion This e qui pment m ust be inst alled and ope rate d in a c[...]

2 T ype 150/400 Autopilot System: Install ation Gu ide Step 1 *Note: The Raymarin e GyroPlus yaw sens or measu res the boat’s yaw (its rate of turn ). T h e autop ilot syste m uses this informati on to enhance course keeping in adver se weathe r and sailin g conditi ons (such as sailing downwind in follow ing seas). The T ype 150G and T y pe 400G[...]

Step 1: Check the Installation Kit 3 Step 1 Raymarine produces tw o alternative types of ru dder sensor: • the rota ry rudder posit ion sensor is suitabl e for all steering systems ( apart from ‘ bullhorn ’ s tyle hydraulic outboard s) • the linea r rudder posit ion sensor is sp ecificall y designed for ‘ bull horn ’ style hydraul ic ou[...]

4 T ype 150/400 Autopilot System: Install ation Gu ide Step 1 • handheld remotes (the ST600R full-function r e mote control or the SeaT alk handheld remote control) • pushpit or mast head wind vanes (for sail b oats without a suitabl e wind instrument) • an external alarm (through an E85001 interface) 1.2 Obtain installation tool s T o instal[...]

Step 1: Check the Installation Kit 5 Step 1 T ype 150/400 Autopilot System Installation Guide Worldwide Distributors ! D5377-1 Course computer Course computer components Core pack – parts supplied F errite (for power cable) Cable clamp T ie-wrap (for cable clamp) No8 x 3/4 inch pan-head self-tapping screws (x5): • 2 for course computer • 3 fo[...]

6 T ype 150/400 Autopilot System: Install ation Gu ide Step 2 Step 2: Check Locations 2.1 Ident ify su itable locations After reading the fo llowing EMC ins tallation gui delines (see pa ge 7 ), identify suitable locati ons for each part of the system. Course computer location: • mount vertically on a flat bul khead below decks • dry , protecte[...]

Step 2: Check Locations 7 Step 2 Rotary rudder po sition sensor location: • suitable base alongs ide the rudder stock and tiller arm. • so the ball-joints at each end of the connecting rod are level • so the sensor arm is bet ween 75 mm (3 in) and 310 mm (12 in) from the till er arm Drive unit and control uni t locations Refer to the infor ma[...]

8 T ype 150/400 Autopilot System: Install ation Gu ide Step 2 For optimum EMC performance, we recommend that wherever possi ble : • Raymarine equipment and cables connected to it are: • At least 3 ft (1 m) fro m any equipment transmi tting or cables carrying radio signals e.g. VHF radios, cables and antennas. In the case of SSB radios, increase[...]

Step 3: Install the Course Computer 9 Step 3 Step 3: Install the Course Compute r Installing the course computer involves these ta sks: Course computer - main parts 3.1 Selec t the loc ation page 10 3.2 Secure t he cou rse comput er page 12 3.3 Remove the connect or cover page 12 3.4 Attach the power cable s page 15 81173_3.book Page 9 Thu rsday, J[...]

10 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 3.1 Selec t t he lo catio n Suit able l oca ti on s The course computer is designed to be mo unted on a vertical and flat bulkhea d below decks . Selec t a location th at is: • dry , protected and well-ventilat ed • free from high operating temperatures • free from excessive vibr[...]

Step 3: Install the Course Computer 11 Step 3 Unsuitable locations WARNI NG: The course computer is NOT desig ned to be m ounted i n engine compartments. Do NOT install the course computer: • where there might be flammable vapors (such as in an engine room or compartment, or i n a fuel tank bay) • where there is water splash or s pray from bilg[...]

12 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 3.2 Secu re the cou rse co mput er Follow these steps to secure the course computer: 1. Hold the course computer in place against the mounting location so you can mark the centre of the keyhol e slots: • these marks should b e level and 288 mm (1 1.3 in) apart • remove the course c[...]

Step 3: Install the Course Computer 13 Step 3 Replacin g the con nector co ver To re p l a c e t he connector cover: • fit the cover • lock the cover: • turn the catch so the slot is verti cal • push in the catch until you hear it click Course comput er inputs, outputs an d fuses When you have removed the connector cover , you will see the [...]

14 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 Connecting cables to the terminals P owe r and Mot or termi nals • The POWER and MO T OR termi nals on T ype 150/150G course computers accept stranded cable up to 4mm 2 (12 A WG). • The POWER and MO T OR termi nals on T ype 400/400G course computers accept stranded cable up to 10 m[...]

Step 3: Install the Course Computer 15 Step 3 3.4 Attach the power ca bles WARNING: Electrical s afety Make sur e the pow er su pply i s sw itched off befo re you make an y electrical connection s. Follow these steps t o provide power to the cours e computer: 1. Measure the total length of cabl e run from the boat ’ s dis tribution panel to the c[...]

16 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 * T h ese speci fications apply t o the cablin g for CR pump solenoids . P o wer t he CR pum p mo tor separately , as specified in the CR pump in stallation guide . T able 3-1: Recommend ed power supply c able sizes (stranded cables) Cabl e le ngth (distri bution p anel to co urse com [...]

Step 4: Install the Compass 17 Step 4 Step 4: Install the Compass This section provi des installati on instructions f or the standard Raym ari ne f l uxgate compass (supplied in the core pack). This involve s the foll owing tas ks: Note: This section a lso provides inf ormation about connecting other SeaTalk or NMEA compasses to t he course compute[...]

18 T ype 150/400 Autopilot System : Install ation Gu ide Step 4 4.1 Selec t t he lo catio n The compass is primaril y designed for mounti ng below deck on a bulkhead. On steel-hul led boats you must mount it above deck. Stand ar d locatio n T o achieve the best performance from the compass, mount it: • as near as possible to the boat ’ s pitch [...]

Step 4: Install the Compass 19 Step 4 Findi ng the most su itable locatio n T o identify the best compass location on your bo at, start at the pitch and roll center then move t he compass up and/or aft unti l you find a location w ith minim al magn etic dist urbance. Note: To check if the intended mounting lo cation is free from magnetic influence,[...]

20 T ype 150/400 Autopilot System : Install ation Gu ide Step 4 4.2 Mount t he compass Fluxgat e compa ss - orienta tion CAUTION: Y ou must mount the fluxgate compass vertically , with the cables exiting at t he base. 1. Hold the compass against the mounting location. 2. Mark the four mounting hol es, then remove the compass. 3. Drill four p ilot h[...]

Step 4: Install the Compass 21 Step 4 4.4 Conn ectin g Sea T al k or N MEA c ompas ses Y ou can connect SeaT alk or NMEA compasses to the course computer , ei ther to replace the fluxgate compass or provide supplementary compass signals. When you connect more than o ne compass to the autopilot sys tem, the course computer process es their signal s [...]

22 T ype 150/400 Autopilot System : Install ation Gu ide Step 5 Step 5: Install the Rudder P osition Sensor Note: Your aut opilot syst em must includ e either a rotary or linear rudder position sensor, otherwise it will not function. Refer to the followi ng insta llation instruc tions to fi t either a ro tary or linear rudder po sition sensor : 5.1[...]

Step 5: Install the Rudder P osition Sensor 23 Step 5 Ensuring correct alignment CAUTION: T a ke care to ensure corr ect rudder sens or alignment. If the sensor is not correctly aligned, the autopilot system wil l not perform accurately . V ertica l alignm ent When viewed from the front of t he boat, the connecting rod sho uld: • be as level as p[...]

24 T ype 150/400 Autopilot System : Install ation Gu ide Step 5 Horizo ntal align ment When viewed from above (as shown in th e previous illu stration): • the sensor arm must be between 75 mm (3 in) and 310 mm (12 in) from the til ler arm • with the rudder amidships, the sensor arm s hould be at 90 ° to the connecting rod and di rectly opposit[...]

Step 5: Install the Rudder P osition Sensor 25 Step 5 3. Dril l pilot holes using a 3 mm ( 1 / 8 in) drill bit. 4. Attach th e tiller pin t o the tiller arm using t he two self- tapping screws supplied (No 8 x 3 / 4 inch, counters unk) or suita ble bolts, nuts and lock washers. Attac hing the c onnector r od 1. Use a hacksaw to cut the threaded con[...]

26 T ype 150/400 Autopilot System : Install ation Gu ide Step 5 5.2 Linear rudder posi tion se nsor - in stallation Introduction The linea r rudd er position sensor (part number: M81 188) is designed for ‘ bullhorn ’ style hydraulic outboard steering s ystems. It is tot ally weatherproof and designed t o be mounted on the bullhor n ram. Note: Y[...]

Step 5: Install the Rudder P osition Sensor 27 Step 5 10. T ighten the hos e clamps around the bullhorn ram and t he rudder sensor ’ s barrel. 1 1. T ighten the starboard bullhorn bolt to se cure the U-bracket. 12. Fit and tighten the supplied nut and washer to secure the threaded rod end of the sensor ’ s shaft to the U-bracket. Note: We recom[...]

28 T ype 150/400 Autopilot System : Install ation Gu ide Step 6 Step 6: Install the Drive Unit Raymarine produces a wide range of drive units to suit dif ferent types of ste erin g syst ems: • The rota ry d ri ve is designed for steering systems that can be driven from the helm po sition through a chai n and sprockets. • The linear and hyd raul[...]

Step 7: In stall th e Contro l Unit 29 Step 7 Step 7: Install the Contr ol Unit Raymarine produce a range of control units to suit di fferent boats and user requirements. The ST6001+ and ST70 01+ control units have been designed specifically to provide access to all advanced functions on the T ype 150, 150G , 400 and 400G course computes. Y ou can [...]

30 T ype 150/400 Autopilot System : Install ation Gu ide Step 8 Step 8: Clamp the Ca bles When you have connected al l autopilot system comp onents to the course computer , we recommend that you use the supplied cable clamp to relieve any strain on the cable connections. Secure the cables wit h the cable clamp as follows : 1. Hold the cable clamp i[...]

Step 9: Integrate the System 31 Step 9 Step 9: Integr ate the System This section expl ains how to connect the autopilot to other equipment and integrate the system: Note: Before connecting other equipment, read the EMC installation guidelines (see page 7). 9.1 Connecti ng Se aT alk eq uipment page 32 9.2 Conn ect ing N MEA e quip men t pag e 36 9.[...]

32 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 9.1 Connect ing Se aT alk equipmen t Y ou can use SeaT alk to connect the autopilot sys tem to: • additiona l SeaT alk control units : you can use any control units to opera te the auto pilot and v iew autopilo t informati on • SeaT alk eq uipme nt (such as wind, navigation , radar[...]

Step 9: Integrate the System 33 Step 9 Iso lated c ontr ol unit, singl e pow er supply If you have t wo control uni ts, we recommend th at you connect one t o each SeaT alk termin al. In the following illustration: • the course computer provi des power to the SeaT alk sy stem • one control unit is connec ted on its own to SeaT alk A so it i s i[...]

34 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 Separ ate cour se computer and instru ment pow er Another option i s to provide separate power suppl ies to the course computer and SeaT a lk system so you can have in dependent , switched instru ment and pilot syste ms. On the illustrated exampl e, the behavior of the control u nit on[...]

Step 9: Integrate the System 35 Step 9 D5394-3 Lower Helm Connect NMEA + to Orange NMEA - to Yellow Distribution Panel SeaTalk B SeaTalk B SeaTalk B SeaTalk B SeaTalk A HSB (High Speed Bus) Control unit Instrument Instrument Isolated control unit Instrument Instrument Radar scanner Radar/Chartplotter Radar/ Chartplotter GPS receiver Flybridge SeaTa[...]

36 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 9.2 Connecting NME A equipment If you have equipment on yo ur boat that trans mits NMEA 0183 data (e.g. GPS), you can connect this equipment to the autopilot sys tem. Y ou can connect the NMEA equipment in any combination of these ways: • using the course compu ter NMEA inputs/output[...]

Step 9: Integrate the System 37 Step 9 RMB cross track err or , bear ing to waypoint, distan ce to waypoint, wayp oint number RMC course ov er ground (C OG), spee d over grou nd (SOG ), la titu de/ lon gitu de , time , v ariatio n VHW spee d th rough w ate r , headi ng VTG cour se over ground (COG), sp eed over gr ound (SOG) VWR relati ve apparent [...]

38 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 Connect: • the NMEA outputs fr om the equipment (such as navigat ors, wind or speed instruments to the NMEA inputs on the course computer • the NMEA outputs on t he course computer to the NMEA input s on the equipment (such as radar) Control unit NMEA inputs Y ou can connect the ou[...]

Step 9: Integrate the System 39 Step 9 D5395-1 Control unit (rear) NMEA wind instrument NMEA speed instrument SeaTalk SeaTalk Type 150/400 course computer terminals GPS Loran Decca Control unit (rear) NMEA wind instrument NMEA radar NMEA speed instrument SeaTalk SeaTalk SeaTalk Screen Red Yellow Screen Red Yellow Type 150/400 course computer termin[...]

40 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 9.3 Connecting opti onal comp onents GyroPlus yaw sensor The T ype 150 and T ype 400 course computers do not cont ain a built-in Gyr oPlus, but you have t he option of addin g: • an external GyroPlus (part number: M81 162) • or a dealer- fitted internal GyroPlus (part number: A1806[...]

Step 9: Integrate the System 41 Step 9 Off switch The course computer has inputs so you can fit an off switch i f required. By closi ng a circuit, this switch wil l turn off the course computer pow er supply . Connect a suitable off switch to the OFF SWIT CH inputs on the course computer . Connectin g an off switch Other manufacturers ’ drive uni[...]

42 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 Selec ting cl utch vol tage (T ype 40 0/400 G) Note: All Raymarine 12 V and 24 V drive units wit h a clutch have a 12 V clutch so you do N OT need to re-position t he clutch fuse. Y ou can use the T y pe 400/400G course comput ers with other manufacturers ’ drives that have either 12[...]

Maintenance 43 Maintenance All Raymarine products are des igned to provide many years of trouble-free o peration. W e also put them t hrough comprehensive testing and q uality assurance procedures before shippi ng. Regular check s On a regular basis: • check that all connections and mountings are secure and undamaged • check the course computer[...]

44 T ype 150/400 Autopilot System : Install ation Gu ide EMC, servicing and safety guidelines • Raymarine equipment sh ould be serviced only by authorized Raymarine service technicians. T hey will ensure that service procedures and replacement parts used will not affect performance. There are no user serviceable parts in any Raymarine product. ?[...]

Specif icatio ns 45 Specifica tions Course computer spec ifications Nom ina l su pp ly vo lta ge : T ype 150/ 150G T ype 400/ 400G 12 V DC (fuse p rotec ted at 30 A) 12 V or 24 V DC (fuse protecte d at 40 A) Oper ating vol tage ra nge: T ype 150/ 150G T ype 400/ 400G 10 V to 16 V DC 10 V to 32 V DC P ower cons umpti on (standby) 300 mA GyroPl us ya[...]

46 T ype 150/400 Autopilot System : Install ation Gu ide Contr ol unit functionality Driv e clu tch outp ut: T ype 150/150G T ype 400/400G 4 A at 12 V (fuse protected at 4 A ) 4 A at 12/24 V selectable (fuse pro tected at 4 A) Drive solenoid return input 5 A at supply voltage SeaT alk output 5 A at 12 V (fuse protected at 5 A) NMEA 0183 v2.3 inpu t[...]

Glossary 47 Glossary Te r m M e a n i n g ° deg rees AA m p s AST (Advance d Steeri ng Te c h n o l o g y ) AST (A dv ance d Stee ring T echnolog y) is Ra ymar ine ’ s unique adv anc ed stee ring alg orithm. It uses i nputs fr om a wide varie ty of sensor s to tune the autopilot ’ s ope ration to provide superior control of the boat in any co [...]

48 T ype 150/400 Autopilot System : Install ation Gu ide oz ounce (1 oz = 0 .028 kg) SeaT alk SeaT alk is Raymarine ’ s pr oprieta ry com municati on system . It lin ks produ cts to provide a single , integrated system sharing power and data. SeaT alk bus T h is refers to the continuous SeaT alk system connecting together a series of Raymari ne u[...]

Index 49 A Autopilot sy stem Core pack p arts 4 Key comp onents 1 – 3 Optional c ompone nts 3 C Cabl e clamp in st all at ion 30 Cabling Compass 20 Cours e comp ute r po w er su p ply 15 General gui delines 7 Linear rud der po sition sens or 27 Rotary rudder po sitio n sensor 25 Clutch volta ge , Se lect ing 42 Compass Cabling 20 Description 2 , [...]

50 T ype 150/400 Autopilot System : Install ation Gu ide F Fast he ading (HDM) ou tput 37 Fault-finding 43 Fluxgat e comp ass, See Compa ss Fuses Course co mputer 14 , 43 Course co mputer po wer 16 G Glossary 47 GyroPlus ya w sensor General de scripti on 2 Options 2 , 40 H Handhel d remotes 40 I Important information EMC con f orm a nc e vi i Handb[...]

Index 51 Dime nsions 26 Mount ing 26 Rotary insta llation 22 – 25 Alignment 23 Cabling 25 Description 22 Dime nsions 22 Location 7 , 24 Mount ing 24 Rudder reference, See Ru dder positio n sens or S Safety no tices vi SeaTalk co mpass 21 SeaTalk eq uipmen t 32 Servicing 43 – 44 Specif ications 45 Step 1, C hec k kit 1 – 4 Step 2, Check loca t[...]

52 T ype 150/400 Autopilot System : Install ation Gu ide 81173_3.book Page 52 Thursday, June 7, 2001 11:51 AM[...]

Aft Cable position Drill 3 mm (1/8 in) diameter hole (3 positions) D3440-2 Rudder positioned amidships Rudder position sensor template Maximum permitted travel: +/- 60 ˚ 81173_3.book Page 53 Thursday, June 7, 2001 11:51 AM[...]

81173_3.book Page 54 Thursday, June 7, 2001 11:51 AM[...]

Docume nt number: 8406 4-8 Apri l 2001 Limited Warr a nty Certifi cate Raymarine warrants each new Light Marine/De aler Distr ibutor Produ ct to be of good materia ls and workmanship, and will re pair or exchange a ny parts proven to be defective in m aterial and workma nship under normal u se for a peri od of 2 yea rs/24 mon ths from date of sa le[...]

Factory Service Centers United States of Ameri ca UK, Europe , Middle East, Far E ast Raymari ne Inc 22 Cotton Road, Unit D Nashu a, NH 03063- 4219, USA Raym ari ne Lt d Anch orag e P ark, P orts mouth PO3 5TD, England T elep hone: +1 603 88 1 52 00 Fax: +1 603 864 475 6 www .raym arine .co m T elephone: +44 (0)23 92 69 3611 F ax: +44 (0)2 3 9269 4[...]