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Siemens 440 инструкция обслуживания

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Похожие руководства по эксплуатации

Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Siemens 440. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Siemens 440 или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Siemens 440 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Siemens 440, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Siemens 440 должна находится:
- информация относительно технических данных устройства Siemens 440
- название производителя и год производства оборудования Siemens 440
- правила обслуживания, настройки и ухода за оборудованием Siemens 440
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Siemens 440 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Siemens 440 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Siemens, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Siemens 440, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Siemens 440, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Siemens 440. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    MICROMASTER 440 0,12 kW - 250 kW Operating Instructions (Compact) Issue 10/06 User Documentation[...]

  • Страница 2

    Warnings, Cautions and Notes Issue 10/06 MICROMASTER 440 2 Operating Instructions (Compact) Warnings, Cautions and Notes The following Warnings, Cautions and Note s are provided for your safety and as a means of preventing damage to the pro duct or component s in the machines connec ted. Specific Warnings, Cautions and Notes that apply to particula[...]

  • Страница 3

    Issue 10/06 Contents MICROMASTER 440 Operating Instructions (Compact) 3 Contents 1 Installa tion ............................................................................................................... 5 1.1 Clearance distances for mount ing ............................................................................ 5 1.2 Mounting dim ensio[...]

  • Страница 4

    Contents Issue 10/06 MICROMASTER 440 4 Operating Instructions (Compact) 6.4.17 Field-orientat ed contro l ........................................................................................... 50 6.4.17.1 Sensorless vector control (S LVC)........................................................................... 51 6.4.17.2 Vector control wi t[...]

  • Страница 5

    Issue 10/06 1 Installation MICROMASTER 440 Operating Instructions (Compact) 5 1 Inst allation 1.1 Clearance dist ances for mounting The inverters can be mounted adja cent to each other. When mounting inverters one above the other, the spec ified environmental conditi ons must not be exce eded. Independent of this, these minimum distances must be ob[...]

  • Страница 6

    2 Electrical Installation Issue 10/06 MICROMASTER 440 6 Operating Instructions (Compact) 2 Electrical Inst allation 2.1 T echnical Sp ecifications Input voltage range 1 AC 200 V – 240 V, ± 10 % (Unfiltered and with built in Class A Filter) 2A B Order No 6SE6440- 2UC 11- 2AA 1 12- 5AA 1 13- 7AA 1 15- 5AA 1 17- 5AA 1 21- 1BA1 21- 5BA1 22- 2BA1 23-[...]

  • Страница 7

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 7 Input voltage range 3 AC 200 V – 240 V. ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2AC23- 0CA1 2AC24- 0CA1 2AC25- 5CA1 Frame Size C [kW] 3,0 4,0 5,5 Output Rating( CT) [hp] 4,0 5,0 7,5 Output Power [kVA] 6,0 7,7 9,6 CT Input Current 1) [A] 15,6[...]

  • Страница 8

    2 Electrical Installation Issue 10/06 MICROMASTER 440 8 Operating Instructions (Compact) Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered) Order No. 6SE6440- 2UC11 -2AA1 2UC12 -5AA1 2UC13 -7AA1 2UC15 -5AA1 2UC17 -5AA1 2UC21 -1BA1 2UC21 -5BA1 2UC22 -2BA1 2UC23 -0CA1 Frame Size A B C [kW] 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0 Output R[...]

  • Страница 9

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 9 Input voltage range 3 AC 380 V – 480 V. ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2 AD22- 2BA1 2AD23- 0BA1 2AD24- 0BA1 2AD25- 5CA1 2AD27- 5CA1 2 AD31- 1CA1 2AD31- 5DA1 Frame Size B C D [kW] 2,2 3,0 4,0 5,5 7,5 11,0 15,0 Output Rating( CT) [hp][...]

  • Страница 10

    2 Electrical Installation Issue 10/06 MICROMASTER 440 10 Operating Instructions (Compact) Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered) Order No. 6SE6440- 2UD13 -7AA1 2UD15 -5AA1 2UD17 -5AA1 2UD21 -1AA1 2UD21 -5AA1 2UD22 -2BA1 2UD23 -0BA1 2UD24 -0BA1 2UD25 -5CA1 2UD27 -5CA1 Frame Size A B C [kW] 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5[...]

  • Страница 11

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 11 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UD38-8F A1 2UD41-1FA1 2UD41-3G A1 2UD41-6GA1 2UD42-0G A1 Frame Size FX GX [kW] 90 110 132 160 200 Output Rating( CT) [hp] 125 150 200 250 300 Output Power [kV A] 145,4 180 214,8[...]

  • Страница 12

    2 Electrical Installation Issue 10/06 MICROMASTER 440 12 Operating Instructions (Compact) Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UE17- 5CA1 2UE21- 5CA1 2UE22- 2CA1 2UE24- 0CA1 2UE25- 5CA1 2UE27- 5CA1 2UE31- 1CA1 2UE31- 5DA1 Frame Size C D [kW] 0,75 1,5 2,2 4,0 5,5 7,5 11,0 15,0 Output Rating( CT) [hp] 1,0[...]

  • Страница 13

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 13 2.2 Power T erminals You can gain access to the mains an d motor terminals by removing the front covers. ¾ Frame Size A (Fig. 2-1) ¾ Frame Sizes B and C (Fig. 2-2) ¾ Frame sizes D and E (Fig. 2-3) ¾ Frame Size F (Fig. 2-4) ¾ Frame Sizes FX and GX (Fig. 2-[...]

  • Страница 14

    2 Electrical Installation Issue 10/06 MICROMASTER 440 14 Operating Instructions (Compact) Frame Sizes B and C Fig. 2-2 Removing front covers (Frame Sizes B and C)[...]

  • Страница 15

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 15 Frame Sizes D and E 1 3 2 Fig. 2-3 Removing front covers (Frame Sizes D and E)[...]

  • Страница 16

    2 Electrical Installation Issue 10/06 MICROMASTER 440 16 Operating Instructions (Compact) Frame Size F 1 3 2 19 mm AF Fig. 2-4 Removing front covers (Frame Size F)[...]

  • Страница 17

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 17 Frame Sizes FX and GX 1 2 3 4 Fig. 2-5 Removing front covers (Frame Sizes FX and GX)[...]

  • Страница 18

    2 Electrical Installation Issue 10/06 MICROMASTER 440 18 Operating Instructions (Compact) Access to the power suppl y and motor terminals is possible by removing the front covers. Fig. 2-6 Connectio n terminals for Frame Sizes A - F[...]

  • Страница 19

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 19 Shield connection Mains cable PE Hoisting eyes Mains cable Phase U1/L1, V1/L2, W1/L3 T op adjustment rail Bottom adjustment rail Status Display Panel Shield connection control leads T ransformer adaption Motor cable Phase U2, V2, W2 Motor cable PE Shield conne[...]

  • Страница 20

    2 Electrical Installation Issue 10/06 MICROMASTER 440 20 Operating Instructions (Compact) Cable opening for mains conection U1/L1, V1/L2, W1/L3 Shield connection Mains cable PE Hoisting eyes C able opening DCP A, DCNA for connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 T op adjustment rail Bottom adjustment rail Status [...]

  • Страница 21

    Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 21 2.3 Control terminals Terminal Designation Functio n 1 – Output +10 V 2 – Output 0 V 3 ADC1+ Analog input 1 (+) 4 ADC1– Analog input 1 (–) 5 DIN1 Digital input 1 6 DIN2 Digital input 2 7 DIN3 Digital input 3 8 DIN4 Digital input 4 9 – Isolated output[...]

  • Страница 22

    2 Electrical Installation Issue 10/06 MICROMASTER 440 22 Operating Instructions (Compact) 2.4 Block diagram PE 1/3 A C 200 - 24 0 V 3 AC 380 - 480 V 3 AC 500 - 600 V SI PE L/L1, N/L2 L/L1, N/L2,L3 L1, L2, L3 = 3 ~ PE U,V,W M 12 ADC 1 ADC 2 12 60 Hz 50 Hz A/D A/D +10 V 0 V 0 - 20 mA max . 5 0 0 Ω NPN PNP CPU RS485 D/A D/A DCNA DCPA B+/DC+ B- DC- ~[...]

  • Страница 23

    Issue 10/06 3 Factory setting MICROMASTER 440 Operating Instructions (Compact) 23 3 Factory setting The MICROMASTER 440 frequency inverter is set in the factory so that it can be operated without any additional parameterization. To do this, the motor parameters set in the factory (P0304, P0305, P0307, P0310), that correspond to a 4-pole 1 LA7 Sieme[...]

  • Страница 24

    4 Communications Issue 10/06 MICROMASTER 440 24 Operating Instructions (Compact) 4 Communications 4.1 Est ablishing communications MICROMASTER 440 ⇔ ST ARTER The following optional components are a ddi tionally required in order to establi sh communications b etween STARTER and MICROMA STER 440: ¾ PC <-> fr equency in verter conn ecting se[...]

  • Страница 25

    Issue 10/06 4 Communications MICROMASTER 440 Operating Instructions (Compact) 25 AOP as control unit Parameter / Terminal AOP on BOP link AOP on COM link Command source / P0700 4 5 P1000 1 P1035 2032.13 (2032.D) 203 6.13 (2036.D) P1036 2032.14 (2032. E) 2036.14 (2036.E) Frequency setpoint (MOP) Output frequency of the MOP higher Output frequency of[...]

  • Страница 26

    5 BOP / AOP (Option) Issue 10/06 MICROMASTER 440 26 Operating Instructions (Compact) BOP / AOP (Option) Buttons and their Functions Panel/ Button Function Effects Indicates Status The LCD displ ays the settings currently used by the converter. Start converter Pressing the button starts the converter. This button is disable d by default. Activate th[...]

  • Страница 27

    Issue 10/06 5 BOP / AOP (Option) MICROMASTER 440 Operating Instructions (Compact) 27 5.2 Changing p arameters using as an example P0004 "Parameter filter function" Step Result on the display 1 Press in order to access the parameter 2 Press until P0004 is displa yed 3 Press in order to reach the parameter val ue level 4 Press or in order t[...]

  • Страница 28

    6 Commissioning Issue 10/06 MICROMASTER 440 28 Operating Instructions (Compact) 6 Commissioning 6.1 Quick commissioning The frequency inverter is adapted to the motor u sing the quick com missioning function and important technologi cal parame ters are set. The quick commissionin g shouldn't be carried-out if the rated moto r data saved in the[...]

  • Страница 29

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 29 P0304 = ... P0304 =... Rated motor voltage (Nominal motor voltage [V] from rating plate) The rated motor voltage on the rating plate must be checked, regarding the star/delta circuit configuration to ensure that it matches with the circuit connection configured at the m[...]

  • Страница 30

    6 Commissioning Issue 10/06 MICROMASTER 440 30 Operating Instructions (Compact) BOP USS BOP li nk USS COM link P0700 = 2 Terminals CB COM link Sequence control Setpoint channel Mot or con tro l P1000 =... Selection of fre quency setpoint * (enters the frequency setpoint source) 1 MOP setpoint 2 Analog setp oint 3 Fi xed frequency 4 USS on BOP link [...]

  • Страница 31

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 31 P1300 =... Control mode (enters the required control mode) 0 V/f with linear characteristic 1 V/f with FCC 2 V/f with parabolic characteristic 3 V/f with programmable characteristic 5 V/f for textile applications 6 V/f with FCC for textile applications 19 V/f control wi[...]

  • Страница 32

    6 Commissioning Issue 10/06 MICROMASTER 440 32 Operating Instructions (Compact) 6.2 Motor dat a identification Factory setting Ambient motor temperature ( entered in °C) The motor ambient temperature is entere d at the instant that motor data is being determined (factory setting: 20 °C ). yes no The difference bet ween the motor te mperature and [...]

  • Страница 33

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 33 The procedure to manually determine the magnetizin g current and to re-calculate the equivalent circuit diagram data when the drive is operated with closed-l oop vector control (P1300 = 20/ 21) is shown in the following. Quick commissioning rou tin e Using the quick com[...]

  • Страница 34

    6 Commissioning Issue 10/06 MICROMASTER 440 34 Operating Instructions (Compact) 6.4 Commissioning the application An application is commissioned to adapt /optimize the frequency inverter - motor combination to the particular appli cation. The frequency inverter off ers numerous functions - but not all of these are requir ed for the particular appli[...]

  • Страница 35

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 35 6.4.3 Digital input (DIN) Function digit al input 1 Terminal 5 1 ON / OFF1 Function digit al input 2 Terminal 6 12 Reverse Function digit al input 3 Terminal 7 9 Fault ackno wledge Function digit al input 4 Terminal 8 15 Fixed setpoint (Direct selectio n) Function digit[...]

  • Страница 36

    6 Commissioning Issue 10/06 MICROMASTER 440 36 Operating Instructions (Compact) 6.4.4 Digital outputs (DOUT) BI: Function of digi tal output 1 * Defines source of digital output 1. BI: Function of digi tal output 2 * Defines source of digital output 2. BI: Function of digi tal output 3 * Defines source of digital output 3. CO/BO: State of digital o[...]

  • Страница 37

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 37 6.4.5 Selection of frequency setpoint P1000 =... Selection of fre quency setpoint 0 No main setpoint 1 MOP setpoint 2 Analog setp oint 3 Fi xed frequency 4 USS on BOP link 5 USS on COM link 6 CB on COM link 7 Analog setpoint 2 10 No main setpoint + MOP setpoi nt 11 MOP [...]

  • Страница 38

    6 Commissioning Issue 10/06 MICROMASTER 440 38 Operating Instructions (Compact) ADC1 ADC2 OFF = [V], 0 - 10 V ON = [A], 0 - 20 mA 7 OFF = [V], 0 - 10 V ON = [A], 0 - 20 mA 6.4.6 Analog input (ADC) ADC ty pe Defines the analog input type and activates the monitorin g function of the analog input. 0 Unipolar voltage input (0 to +10 V) 1 Unipolar volt[...]

  • Страница 39

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 39 6.4.7 Analog output (DAC) CI: DAC Defines function of the 0 - 20 mA analog output. 21 CO: Output frequency (scaled according to P200 0) 24 CO: Frequency inverter output frequency (scaled accord ing to P2000) 25 CO: Output voltage (scaled according to P20 01) 26 CO: DC l[...]

  • Страница 40

    6 Commissioning Issue 10/06 MICROMASTER 440 40 Operating Instructions (Compact) 6.4.8 Motor potentiometer (MOP) P1031 =... Setpoint memory of the MOP Saves last motor potentiometer setpoint (MO P) that was active before OFF command or power down. 0 MOP setpoint will not be stored 1 MOP setpoint will be stored (P1040 is updat ed) P1032 =... Inhibit [...]

  • Страница 41

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 41 6.4.9 Fixed frequency (FF) Fixed frequency 1 Can be directly selected via DIN1 (P0701 = 15, 16) Fixed frequency 2 Can be directly selected via DIN2 (P0702 = 15, 16) Fixed frequency 3 Can be directly selected via DIN3 (P0703 = 15, 16) Fixed frequency 4 Can be directly se[...]

  • Страница 42

    6 Commissioning Issue 10/06 MICROMASTER 440 42 Operating Instructions (Compact) 6.4.10 JOG JOG frequency right Frequency in Hz when the motor is rotating clockwise in the jog m ode. JOG frequency le ft Frequency in Hz when the motor is rotating counter-clockwise in the jog mode. JOG ramp-up time Ramp-up time in s from 0 to the maximum frequency (p1[...]

  • Страница 43

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 43 6.4.11 Ramp function generator (RFG) Skip frequency 1 (entered in Hz) Defines skip frequency 1, which avoids effects of mechanical resonance and suppresses frequencies within +/- p1101 (skip frequency bandwidth). Skip frequency 2 Skip frequency 3 Skip frequency 4 Skip f[...]

  • Страница 44

    6 Commissioning Issue 10/06 MICROMASTER 440 44 Operating Instructions (Compact) 6.4.12 Reference/limit frequencies Min. frequency (entered in Hz) Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency setpoint. If the setpoint falls below the val ue of p1080, then the outp ut frequency is set to p1080 taking into accoun[...]

  • Страница 45

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 45 6.4.13 Inverter protection Inverter overload reacti on Selects reaction of inverter to an internal over-temperature. 0 Reduce output frequency 1 Trip (F0004 / F0005) 2 Reduce pulse frequ ency and output frequen cy 3 Reduce pulse frequenc y then trip (F0004) A0504 A0505 [...]

  • Страница 46

    6 Commissioning Issue 10/06 MICROMASTER 440 46 Operating Instructions (Compact) A high thermal motor load and when th e line supply is frequently switched- out/switched-in requi res, for closed-loop vector control − that a KTY84 sensor is used, or − an external 24V power supply voltage is connected Motor cooling (Selects motor cooling system us[...]

  • Страница 47

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 47 6.4.15 Encoder Select encoder ty pe Selects the encoder type. 0 Inhibited 1 Single-track pulse encoder 2 Two-track pulse encoder For hoisting ge ar applications (4-quadrant opera tion!), a 2-track encoder must b e u sed. The table shows the values of P0400 as a function[...]

  • Страница 48

    6 Commissioning Issue 10/06 MICROMASTER 440 48 Operating Instructions (Compact) 6.4.16 V/f control P1300 =... Control mode The control type is selected using this param e ter. For the "V/f characteristic" control type, the ratio between the frequenc y inverter output voltage an d the frequency inverter output frequency is defined. 0 V/f w[...]

  • Страница 49

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 49 P1312 =... Starting boost (entered in %) Voltage boost when starting (after an ON co mmand) when usin g the linear or square-la w V/f characteristic as a % relative to P 0305 (rated motor current) or P0350 (stator resistance). The voltage boost remains active until 1) t[...]

  • Страница 50

    6 Commissioning Issue 10/06 MICROMASTER 440 50 Operating Instructions (Compact) 6.4.17 Field-orientated control Limitations To avoid a premature limitat ion the limits of the torque (P1520, P1521) and power (P1530, P1531) should be set to the maximum value, if the applica tion allows it. Motor overload factor [% ] Defines motor overload curre nt li[...]

  • Страница 51

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 51 6.4.17.1 Sensorless vector control (SLVC) Control mode 20 Closed-loop Vect or control – speed without encoder SLVC can provide exc ellent performanc e for the following t ypes of applicat ion: • Applications which require high torqu e performance • Applications wh[...]

  • Страница 52

    6 Commissioning Issue 10/06 MICROMASTER 440 52 Operating Instructions (Compact) Control word of motor mode l This parameter cont rols the operation of the sensor less vector control (SLVC) at ver y low frequencies. T his therefore includ es the following c onditions : Bit00 Start SLVC open loop 0 NO 1 YES (Operation directly after an O N command) B[...]

  • Страница 53

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 53 6.4.17.2 Vector control with encoder (VC) ¾ First step: Parameterizing the speed e ncoder (refer to Section 6.4.15) ¾ When commissi oning Vector Control with encode r-feedback (VC), the drive should be configured for V/f mode (se e p1300) first. Run the drive and comp[...]

  • Страница 54

    6 Commissioning Issue 10/06 MICROMASTER 440 54 Operating Instructions (Compact) Supplementary torque setpoint ¾ In the vector mode – with / without enco der – the speed controller can be subordinate to a constant or variable su pplementary torque. ¾ The supplementary setpoi nt can be used to advantage for hoisting gear with low intrinsic fric[...]

  • Страница 55

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 55 6.4.18 Converter-specific Functions 6.4.18.1 Flying start Flying star t Starts inverter onto a spi nning motor by rapidly changin g the output fr equency of the inverter until the act ual motor speed has been f ound. 0 Flying start disabl ed 1 Flying start is al ways ac[...]

  • Страница 56

    6 Commissioning Issue 10/06 MICROMASTER 440 56 Operating Instructions (Compact) 6.4.18.3 Holding brake ¾ Series / commissioning for hazardous loads − lowe r the loa d to t he f loor − when replaci ng the frequenc y inverter, preve nt (inhibit) the freq uency inverter from controlling th e motor ho lding brake (MHB) − secure the load or inhib[...]

  • Страница 57

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 57 BI: Fct digital output 1 Defines the source for dig ital output 1. NOTE The brake relay can also b e controlled from another digit al output (if this is available) or using a dist ributed I/ O module. Analog t o DOUT 1, it should be guaranteed t hat the I/O s are contro[...]

  • Страница 58

    6 Commissioning Issue 10/06 MICROMASTER 440 58 Operating Instructions (Compact) 6.4.18.4 DC brake BI: Enabling th e DC brake This enables DC braking usi ng a signal that was use d from an external source. The function remains act ive as long as the external i nput signal is active. DC braking causes the motor to quickly stop by inj ecting a DC curr[...]

  • Страница 59

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 59 t P1234 OFF1/OFF3 ON t t ⏐ f ⏐ OFF ramp P1233 2 t OFF2 t t P0347 OFF2 OFF2 DC braking 0 1 DC braking active r0053 Bit00 P1 234 =... DC bra king start frequency (entered in Hz) Sets the start f requency for th e DC brake. 6.4.18.5 Compound braking P1236 =... Compound[...]

  • Страница 60

    6 Commissioning Issue 10/06 MICROMASTER 440 60 Operating Instructions (Compact) 6.4.18.6 Dynamic braking The following settings should always be made: ¾ The Vdc_max controller de-activ ated P1240 = 0 (def.: P1240 = 1) ¾ The compound brake de-activ ated P1236 = 0 (def.: P1236 = 0) ¾ Resistor brake activated P1237 > 0 (def.: P1237 = 0) Dynamic [...]

  • Страница 61

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 61 6.4.18.8 Load torque monitoring This function monitors the transmissi on of force between a motor and driven lo ad within a defined frequency range. Typical applications include, for example, detecting when a transmis sion belt breaks or detecting whe n a conveyor belt [...]

  • Страница 62

    6 Commissioning Issue 10/06 MICROMASTER 440 62 Operating Instructions (Compact) P2189 Upper torqu e thres hold 3 P2190 Lower torque thres hold 3 P2187 Upper torqu e thres hold 2 P2188 Lower torque thres hold 2 P2185 Upper torqu e thres hold 1 P2186 Lower torque thres hold 1 Boundary zones De-act ivated m onit oring Envelope curv e Active monitoring[...]

  • Страница 63

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 63 6.4.18.9 PID controller BI: Enable PID controlle r PID mode Allows user t o enable/disable t he PID controller. Setting to 1 enabl es the PID controller. Sett ing 1 automaticall y disables normal ramp tim es set in P1120 and P112 1 and the normal fre q uenc y set p oint[...]

  • Страница 64

    6 Commissioning Issue 10/06 MICROMASTER 440 64 Operating Instructions (Compact) Controller structures These structures are sel ected using parameters P220 0 and P2251. P2200 = 0:0 2) P2251 = 0 1 P2200 = 1:0 2) P2251 = 0 2 P2200 = 0:0 1) P2251 = 1 3 P2200 = 1:0 1) P2251 = 1 4 − − − ON: activ e OFF1/3: active ON: - OFF1/3: - ON: - OFF1/3: - SUM[...]

  • Страница 65

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 65 PID cancer control Closed-loop dancer roll c ontrol is selected with P2251 = P2200 = 1. I mportant parameters and the structure are sho wn in the following dia grams. MOP ADC PID SUM PID FF USS BOP link USS COM lin k CB COM lin k ADC2 P2254 P2253 PID RFG PID PT1 − ∆[...]

  • Страница 66

    6 Commissioning Issue 10/06 MICROMASTER 440 66 Operating Instructions (Compact) 6.4.18.10 Positioning down ramp Technological application Selects technologic al application. Sets control mode (P1300 ). 0 Consta nt torque 1 Pumps and fans 3 Simple Posit ioning Gearbox ratio input Defines the rati o between number of mot or shaft revolution s to equa[...]

  • Страница 67

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 67 6.4.18.11 Free function blocks (FFB) P2800 =.. . Enable FFBs Parameter P2800 is used to activate all free function blo cks (generally, P2800 is set to 1). Possible settings: 0 Inhib ited 1 Enab led P 280 1 = ... Activate FFBs Parameter P2801 is used to indi vidually ena[...]

  • Страница 68

    6 Commissioning Issue 10/06 MICROMASTER 440 68 Operating Instructions (Compact) FFB Input parameters Output parameters Setting pa rameters AND1 P2810[2] BI: AND 1 r2811 BO: AND 1 – AND2 P2812[2] BI: AND 2 r2813 BO: AND 2 – AND3 P2814[2] BI: AND 3 r2815 BO: AND 3 – OR1 P2816[2] BI: OR 1 r2817 BO: OR 1 – OR2 P2818[2] BI: OR 2 r2819 BO: OR 2 ?[...]

  • Страница 69

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 69 6.4.19 Data sets For many applications it is beneficial to have the possibility to change several parameter settings simultaneou s during operati on or in the state ready to run wit h an external signal. By indexing it is possible to set a parameter to several value s w[...]

  • Страница 70

    6 Commissioning Issue 10/06 MICROMASTER 440 70 Operating Instructions (Compact) Drive data set (DDS) Drive data set (DDS) bit 0 Selects the command source f rom which bit 0 should be re ad-out to select a drive dat a set. t 0 1 2 3 (0:0) BI: DDS bit 0 P0820 (0:0) BI: DDS bit 1 P0821 t 0 1 2 3 CO/BO: A ct CtrlW d2 r0055 r0055 CO/BO: A ct CtrlW d2 r0[...]

  • Страница 71

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 71 Example: 1. Commissioning steps with a motor: − Carr y-out commissionin g at DDS1. − Con nect P0820 (P0821 if req uired) to the DDS changeove r source (e.g. using DIN 4: P0704[0] = 99, P0820 = 722.3). − Cop y DDS1 to DDS2 (P0819[0] = 0, P0819[1] = 1, P0819[2] = 2)[...]

  • Страница 72

    6 Commissioning Issue 10/06 MICROMASTER 440 72 Operating Instructions (Compact) 6.4.20 Diagnostic parameters r0021 CO: Act. filtered frequency Displays actual inverter output frequency (r00 21) excluding slip com pensation, resonance damping and fr equency limit ation. r0022 Act. filtered ro tor speed Displays calcul ated rotor speed based on i nve[...]

  • Страница 73

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 73 r0054 CO/BO: Control word 1 Displays the fir st control word (STW) of the frequency invert er and can be used to displ ay the active commands. Bit00 ON/OFF1 0 NO 1 YES Bit01 OFF2: Electrical stop 0 YES 1 NO Bit02 OFF3: Fast stop 0 YES 1 NO Bit03 Pulse enable 0 NO 1 YES [...]

  • Страница 74

    6 Commissioning Issue 10/06 MICROMASTER 440 74 Operating Instructions (Compact) r1079 CO: Selected frequency setpoint Displays the select ed frequenc y setpoint. The follo wing frequency setpoi nts are displayed: • r1078 total setpoi nt (HSW + ZUSW) • P1058 JOG frequenc y, clockwise • P1059 JOG frequenc y, counter-clockwise. Motor control RFG[...]

  • Страница 75

    Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 75 6.5 Series commissioning An existing parameter set can be tran sferred to a MICROMASTE R 440 frequency inverter us ing STARTER or Dr iveMonit or (refer to Section 4.1 "Establishing communications MI CROMASTER 440 ⇔ STARTER"). Typical applications for series [...]

  • Страница 76

    7 Displays and messa ge s Issue 10/06 MICROMASTER 440 76 Operating Instructions (Compact) 7 Displays and messages 7.1 LED st atus display LEDs for i ndicatin g the driv e st ate OFF ON approx. 0. 3 s, flas hing a pp rox. 1 s , twinklin g Mains not present Fault inverter temper ature Ready to run Warning current limit both LEDs twinkling same time I[...]

  • Страница 77

    Issue 10/06 7 Displays and messa ge s MICROMASTER 440 Operating Instructions (Compact) 77 7.2 Fault messages and Alarm messages Fault Significance Alarm Significance F0001 Overcurrent A0501 Current Limit F0002 Overvoltage A0502 Overvoltage li mit F0003 Undervoltage A0503 Undervoltage Limit F0004 Inverter Overtemperature A050 4 Inverter Overtemperat[...]

  • Страница 78

    Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland © Siemens AG, 2005, 2006 subject to change without prior notice Siemens Aktiengesellschaf t Issue 10/06 Information about MICROMASTER 440 is also availa ble from: Regional Contacts Please get in touch [...]