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SIMODRIVE 611 Dri ve Technology 1FW6 Buil t-in torque motors S I MODR I V E Conf igur ation Manual 05 / 20 0 9 1 F W6 built-in to r que mot or s SI MODR I V E 6 1 1 s[...]

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Preface 1 General safety guidelines 2 Description of the motor SIMODRIVE 611 Motor components of the built-in motor and options 3 Drive Technology 4 1FW6 Built-in torque motors Coupled motors 5 Configuring the motor Configuration Manual Motor assembly 6 System integration 7 Interfaces 8 Commissioning 9 Operation 10 Maintenance and repairs 11 12 Sto[...]

Legal information Warning notice system This manual contains notices y ou have to observe in or der to en sure your personal saf ety, as well as to prevent damage to property. The notices r eferring to your personal safe ty are highlighted in the manual by a sa fety alert symbol, notices referring only to property damage h ave no safety alert symbo[...]

Preface Information on the documentation At http://www.siemens.com/moti oncontrol/docu information is ava ilable on the following topics: ● Ordering documentation Here you can find an up-to-date ove rview of publications ● Downloading documentatio n Links to more information for do wnloadi ng files from Service & Support. ● Researching do[...]

Preface Technical Support If you have any technical question s, please contact our hotline : Europe / Africa Phone +49 180 5050 222 Fax +49 180 5050 223 0.14 €/min. from German landlines (mobile call charges may dif fer) Internet http://www.siemens.com/aut omation/support-request A m e r i c a Telephon e +1 423 262 2522 Fax +1 423 262 2200 E-mail[...]

Preface 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 7 http://support.automation.siemen s.com/WW/lli sapi .dll?func=cslib .csinfo&lang=de&siteid =csiu s&objid=19183574 If you do not have access to the In ternet, contact your local S iemens office to obtain a copy of the EC Declaration of Conformity.[...]

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Table of contents Preface ...................................................................................................................................................... 5 1 General safety guide lines .................................... ............................................................... ..................... 13 1.1 Observing an[...]

Table of contents 4.1.2 Janus arrangement ........................................ ............................................................................. 60 5 Configuring the motor ........................................ ...................................................................................... 63 5.1 Proc edure ................[...]

Table of contents 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 11 10.1 Safety guideli nes for ope ration ........................... ....................................................................... 187 10.2 Dealing with faults ....................................... ...........................................[...]

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General safety guidelines 1 Please observe all the relevant s afety in struction s to avoid pe rsonal and/or material damage. In particular, you must observe the safet y instructions and not es reg arding the powerful permanent magnets installed in t he rotor of the built-i n torque motor. The rotor is secured in the stat or by means of transportat[...]

General safety guidelines 1.1 Observing and complying with safety guidelines 4. Operational electrical, magnetic, and el ectromagnetic f ields th at can pose a risk to people with a pacemaker and/or implants or metallic object s if they ar e too close. 5. Release of environmentally hazar dou s materials and emissions du ring improper operation and [...]

General safety guidelines 1.2 Handling direct dri ves and components 1.2 Handling direct drives and components DANGER There is danger of death, serious bodily injury and/or p roperty damage when untrained personnel is allowed to handle di rect drives an d/or their compo nents. Only personnel who are familiar with and who observe the safety guidelin[...]

General safety guidelines 1.3 Use for the intended purpose 1.3 Use for the intended purpose DANGER There is a risk of death, serious personal injury and/or serious mate rial damage when direct drives or their components are used for a purpose for which the y were not intend ed. The motors are designed for industri al or commercial machines. It is p[...]

General safety guidelines 1.4 Danger from strong magnetic fields 1.4 Danger from strong magnetic fields Occurrence of magnetic fields Strong magnetic fields occur in t he components of the motor tha t contain permanent magnets. The magnetic field streng th of the motors results excl usively from the magnetic fields of the components with permanent [...]

General safety guidelines 1.4 Danger from strong magnetic fields Danger from strong magnetic fields DANGER Strong magnetic fields can pose a risk to personnel and cause d amage. With regard to the effect of s trong magnetic fields on people, the work g uideline BGV B 11 "Electromagnetic Field s" applies in Germany. This specifie s all the[...]

General safety guidelines 1.4 Danger from strong magnetic fields DANGER Strong attractive forces on magnet izable materials lead to a gr eat danger of crushing in the vicinity of components with permanent magnets (di stance less th an 100 mm). Do not underestimate the stre ngth of the attractive forces! Do not carry any objects made o f mag netizab[...]

General safety guidelines 1.5 Electrical shock hazard! 1.5 Electrical shock hazard! DANGER Electrical shock hazard! When an in stalled torque motor rotates , potentially dangerou s voltages are induced at the cable ends o f the motor. Insulate terminals and leads in open ca ble ends or take measure s to prevent torque motors that have been installe[...]

General safety guidelines 1.7 Pictograms supplied for 1FW6 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 21 1.7 Pictograms supplied for 1FW6 To indicate dangers, the followi ng durable adhesive stickers ar e supplied: Table 1- 1 Warning signs to BG V A8 / DIN 4844-2 and what they i ndic ate Sign Meaning Sign Meaning [...]

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Description of the motor 2 1FW6 built-in torque motor 2.1 Properties 2.1.1 Overview 1FW6 torque motors are designed as built-in motors for use in l ow-speed dire ct drives with a high torque output. Built-in torque motors are liqui d-cooled, perm anent-magnet-exci ted, (high pole n umber) three-phase synchronous motors with hollow-sha ft rotors. Th[...]

Description of the motor 2.1 Properties and spacer film. For a complete drive unit, an additional beari ng and rotary tra nsducer are required. The product range includes 7 frame sizes (or external diameters ), each with at least 4 different axis lengths. Each moto r is available for at least tw o different speed ra nges. The stator and rotor are e[...]

Description of the motor 2.2 Technical features 2.1.3 Applications In conjunction with the SIMODRI VE 611 digital/universal HR dri v e system, the built-in torque motors can be used as direct d rive for the following machine ap pl ications: ● Rotary indexing machines, rotary tables, swivel ax es ● Rotary axes (A, B, C axes in 5-ax es machine to[...]

Description of the motor 2.2 Technical features Table 2- 1 Standardversion of the 1FW6 torque motor Technical fe ature Version Motor type Synchronous motor wit h permanent magne t rotor, multi -pole (no. of rotor poles: 44 to 98) Design Individual components: stator, rotor Degree of protection to EN 60034-5 and EN 605 29 Motor: IP23 The final degre[...]

Description of the motor 2.2 Technical features Ambient conditions for long-term storage, transport, and use in fixed locations Based on DIN EN 60721-3-1 (for l ong -term storage), DIN EN 60721 -3-2 (for tran sport), and DIN EN 60721-3-3 (for use in fi xed, weather-protected locations ) Table 2- 2 Climatic ambient conditions Lower air temperature l[...]

Description of the motor 2.2 Technical features Table 2- 6 Mechanical am bient conditions Long-term storage: Class 1M2 Transport: Class 2M2 Fixed location: Class 3M3 UL approval The torque motors described in this do cumentation have been app roved by Un derwriters Laboratories Inc. (USA) (UL). Validity Generally the appro vals for the motor are li[...]

Description of the motor 2.3 Selection and ordering data 2.3 Selection and ordering data Table 2- 7 Built-in torque mo tors: overvi ew (part 1 of 2) Order desig. / Size Rated torque 1) M N in Nm Max. torque M MAX in Nm Rated current 1) I N in A Max. current I MAX in A Max. speed at rated torque 2) n MAX,MN in rpm Max. speed at max. torque 2) n MAX,[...]

Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque 1) M N in Nm Max. torque M MAX in Nm Rated current 1) I N in A Max. current I MAX in A Max. speed at rated torque 2) n MAX,MN in rpm Max. speed at max. torque 2) n MAX,MMAX in rpm 1FW6160-xxB10-2Pxx 622 1430 73 190 600 330 1FW6160-xxB15-2Jxx 1350 2150 26 49 66[...]

Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque 1) M N in Nm Max. torque M MAX in Nm Rated current 1) I N in A Max. current I MAX in A Max. speed at rated torque 2) n MAX,MN in rpm Max. speed at max. torque 2) n MAX,MMAX in rpm 1FW6230-xxB10-2Jxx 1630 2630 23 45 46 21 1FW6230-xxB10-5Gxx 1520 2630 48 100 130[...]

Description of the motor 2.3 Selection and ordering data Table 2- 8 Built-in torque mo tors: overvi ew (part 2 of 2) Order desig. / si ze Rated power loss 1) P V,N in kW External diameter of stators in mm Internal diameter of rotors in mm Length of stator in mm Motor mass 3) in kg Moment of inertia of rotor J L in 10 -2 kgm 2 1FW6090-xxB05-0Fxx 2.1[...]

Description of the motor 2.3 Selection and ordering data Order desig. / si ze Rated power loss 1) P V,N in kW External diameter of stators in mm Internal diameter of rotors in mm Length of stator in mm Motor mass 3) in kg Moment of inertia of rotor J L in 10 -2 kgm 2 1FW6160-xxB15-5Gxx 6. 67 440 280 210 95.3 53.1 1FW6160-xxB15-8Fxx 6.84 440 280 210[...]

Description of the motor 2.4 Order designation Order desig. / si ze Rated power loss 1) P V,N in kW External diameter of stators in mm Internal diameter of rotors in mm Length of stator in mm Motor mass 3) in kg Moment of inertia of rotor J L in 10 -2 kgm 2 1FW6230-xxB10-8Fxx 5.95 576 416 160 81.8 118 1FW6230-xxB10-2Pxx 6.1 576 416 160 81.8 118 1FW[...]

Description of the motor 2.4 Order designation 2.4.2 Standard 1FW6 built-in torque motors ): [[  [ % [[ [  [ [ )UDPHVL]HH[WHUQDOGLDPHWHURIVWDWRU  PP  PP  PP  PP  PP  ?[...]

Description of the motor 2.4 Order designation 2.4.3 Stators as indiv idual components &XUUHQWGHPDQGQRWHRQFRQYHUWHU ) 6,02'5,9(SRZHUPRGXOHGLJLWDOXQLYHUVDO$$ . 6,02'5,9(SRZHUPRGXOHGLJLWDOXQLYHUVDO$$ - 6,02'5,9(?[...]

Description of the motor 2.4 Order designation 2.4.4 Rotor as individual component ): [[  5 $ [[   $$ )UDPHVL]HH[WHUQDOGLDPHWHURIVWDWRU  PP  PP  PP  PP  PP  P[...]

Description of the motor 2.4 Order designation 2.4.6 Cooling connection adapter  ): [[  % $    $$  'LUHFWOGULYHQKROORZVKDIWPRWRUDV WKUHHSKDVHVQFKURQRXVPRWRU % &RROLQJFRQQHFWLRQDGDSWHUIRUEXLOWLQPRWRUZLWKLQWHJUDWHGFRROLQJ QRWDYDLODEOHIRUVL[...]

Description of the motor 2.4 Order designation Note If, for design reasons, only i ndividual components can be insta lled (stator a nd rotor separately), these can be or dered and shipped sepa rately. DANGER Due to the risk of compression ca used by the attractive forces of the rotor, an installation device must be provided by the cu stom er when t[...]

Description of the motor 2.5 Motor rating plate 1FW6 Built-in torque motors 40 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 2.5 Motor rating plate Note A motor rating plate is attached to each stator. A second ratin g plate, which the customer can attach to the machine in whi ch the motor is installed, is a lso included in the delivery. The mo[...]

Motor components of the built-in motor and options 3 3.1 Overview of the motor construction Motor components The built-in torque motor cont ains the following components: ● Stator: this comprises an iron co re and a 3-phase windi ng. The winding is encapsulated to ensure that the heat loss ca n be dissipated more effectively. The motor is desig n[...]

Motor components of the bu ilt-in motor and options 3.1 Overview of the motor construction 6WDWRUZLWK FRROLQJMDFNHW 5RWRUZLWK SHUPDQHQWPDJQHWV 7UDQVSRUWDWLRQORFNV (OHFWULFDOFRQQHFWLRQV Figure 3-1 1FW6 motor compo nents with a cool ing jacket Scope of delivery of the built-in torque motor with a cooling j acket ● The rotor is [...]

Motor components of the bu ilt-in motor and options 3.1 Overview of the motor construction 5RWRUZLWK SHUPDQHQWPDJQHWV 6WDWRUZLWK LQWHJUDWHGFRROLQJ &RROHUFRQQHFWLRQ 7UDQVSRUWDWLRQORFNV (OHFWULFDOFRQQHFWLRQV Figure 3-2 1FW6 motor component s wit h integrat ed coolin g Scope of delivery of the built-in torque motor with int[...]

Motor components of the bu ilt-in motor and options 3.2 Thermal motor protection Table 3- 1 Cooling method Size Cooling jacket Integrated cooli ng 1FW609 X 1FW613 X 1FW615 X 1FW616 X 1FW619 X 1FW623 X 1FW629 X 3.2 Thermal motor protection 3.2.1 Description of the temperature sensors Temperature sensor 1FW6 stators are equipped with the two temperat[...]

Motor components of the bu ilt-in motor and options 3.2 Thermal motor protection Table 3- 2 Technical data for t he PTC thermistor triplet (PTC t riplet) Name Description Type PTC triplet (acc. to DIN 44082- M180) Response temperature (rated response temperature ϑ NAT ) 130 °C ± 5 K 150 °C ± 5 K PTC resistance (20 °C) at the triplet from - 20[...]

Motor components of the bu ilt-in motor and options 3.2 Thermal motor protection Note As a result of the additional PTC to monitor the power con necti on, the values for the PTC resistance an d the minimum resistance change when warm. Factor "4" must be used instead of factor "3". Note The PTC thermistors do not have a line ar c[...]

Motor components of the bu ilt-in motor and options 3.2 Thermal motor protection Table 3- 3 Technical dat a o f the KTY 84 PTC thermistor Name Description Type KTY 84 Transfer range - 40 °C ... + 300 °C Resistance when cold (20 °C) approx. 580 Ω Resistance when hot (100 °C) approx. 1000 Ω Connected via the SME9x modul e C onnect the signal ca[...]

Motor components of the bu ilt-in motor and options 3.2 Thermal motor protection 3.2.2 Evaluation of the temperature sensors for motor protection Temp–S Temp–S is used to reliably pr otect the motor against overheatin g. If Temp–S responds, then the drive must be quickly shut down in order to pre vent the dri ve converter from continuing to s[...]

Motor components of the bu ilt-in motor and options 3.3 Cooling Temp–F Temp–F supplies an analog signal that is pro portional to the te mperature and for a symmetrical current load of the th ree-phase windi ngs provide s i nformation about the average motor temperature. Note The temperature sensor (Temp–F) onl y senses the winding temp era tu[...]

Motor components of the bu ilt-in motor and options 3.3 Cooling Effects when water cooling is not used If water cooling is not used, t he motor can only be loaded in c ontinuous op eration (depending on the size, po wer loss, emission s area, convection, and installation conditions in the machine) with a signi ficantly reduced continuou s torque (M[...]

Motor components of the bu ilt-in motor and options 3.3 Cooling Materials used in the cooling circuits of torque motors Table 3- 4 Materials in the c ooling circuits of torque motors ( not including the material used for the connectio ns) Cooling ja cket for 1FW609, 1FW6 13 and 1FW615 Integrated cooli ng (main cooler) for 1FW616 to 1FW 629 Integrat[...]

Motor components of the bu ilt-in motor and options 3.3 Cooling ,QIOXHQFHRIFRRODQWLQOHWWHPSHUDWXUH &RQWLQXRXVPRWRUFXUUHQWLQRI,1 ,QOHWWHPSHUDWXUHRIWKHPDLQFRROHULQr& Figure 3-3 Principal dependency of the continuous motor current on the intake tempe rature of water cooling in the main cool[...]

Motor components of the bu ilt-in motor and options 3.3 Cooling In this case, the resulting dis crepancy vis-à-vis the actual ef fective power loss may mean that the cooling system is ove rdimensioned. The cooling system must be sufficie ntly powerful to ensure the req uired coolant pre ssure even at the maximum volume flow rate. 3.3.2 Coolant Pro[...]

Motor components of the bu ilt-in motor and options 3.3 Cooling 1FW6 Built-in torque motors 54 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 Requirements placed on the water The water used as the basis o f the cooling medium must fulfill the following minimum requirements: ● Concentration of chl oride: c < 100 mg/l ● Concentration of sul[...]

Coupled motors 4 4.1 Parallel operation of several motors Parallel operation of several motors on one axes Provided that certain pre requisites are fulfilled, built-in tor que motors can be operated in parallel on a single axis and sup plied by a joint power unit. D rawings: s ee the end of this section Note Only torque motors that are the sa me si[...]

Coupled motors 4.1 Parallel operatio n of several motors CAUTION If the angular position is set i ncorrectly, this can result in a thermal overload of one of the two parallel motors during cont inuous operation at the rated lo ad. For this reason, it may be n ece ssary to reduce the torque dependin g on the load to prevent shutdown triggered by the[...]

Coupled motors 4.1 Parallel operation of several motors (Q'DW :06 70 70 ,QFU :06 70 70 , 0DVWHU ,, 6WRNHU XSWRPPFRQGXFWRUFURVVVHFWLRQ XSWRPPFRQGXFWRUFURVVVHFWLRQ         Figure 4-1 Connection diagram o f two[...]

Coupled motors 4.1 Parallel operatio n of several motors 5.7<ದ7 HPS 5.7<7 HPS 7337&r& 7337&r& 7337&r& 7337&r& (QVXUHWRXFK[...]

Coupled motors 4.1 Parallel operation of several motors DANGER Risk of elect ric shock! Signal conductors left unassigned must be in sulated. The insula tion must be able to withstand the rated voltage of the motor. Note When connecting torque motors i n parallel, the power cables should be of equal length in order to ensure even current distributi[...]

Coupled motors 4.1 Parallel operatio n of several motors 4.1.2 Janus arrangement 0$6 7( 5 672.(5 7H U P L Q D O  E O R F N 6WDWRU 5RWRU &H QWH UKRO H & HQWH UKR OH 7H U P L Q D O  E O R F N 6WDWRU 5RWRU Figure 4-3 Janus arrangement for motors with a cooling jacket 1FW6 Built-in torque motors 60 Configuration Manual, 05/2009, 6SN[...]

Coupled motors 4.1 Parallel operation of several motors 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 61 0$6 7( 5 672.(5 7H U P L Q D O  E O R F N 6WDWRU 5RWRU &H QWH UKRO H &H QWH UKRO H 7H U P L Q D O  E O R F N 6WDWRU 5RWRU 1RWFK &R RO LQJF R QQH F WL RQSO DWH &R RO LQJF R QQH [...]

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Configuring the motor 5 5.1 Procedure Requirements Your choice of torque motor depends on the following factors: ● The peak and continuou s torque required for the application ● The required speed an d angular acceleration ● The installation space available ● The required/possible dri ve arrangement (single/parallel operation) ● The requi[...]

Configuring the motor 5.1 Procedure (QG 6WDUW <(6 <(6 12 12 <(6 12 0D[LPXPVSHFLILHG VSHHGJUHDWHUWKDQ PD[LPXPVSHHGDW SHDNWRUTXH" 'RHVWKH0Q GLDJUDPIRUWKHPRWRU PHHWWKHUHTXLUHPHQWV" 'RHVWKH PRPHQWRILQHUWLD- RIWKHPRWRU PHHWWKHERXQGDUFR[...]

Configuring the motor 5.1 Procedure 5.1.1 General mechanical conditi ons Moment of inertia The ki netic ener gy generate d by a rotating body is directly pro porti onal to its moment of inertia J in kgm 2 . The moment of inertia takes in to account the rotating mass an d its spatial distribution across the entire vo l ume of the body with respect t[...]

Configuring the motor 5.1 Procedure Angle-time diagrams and speed -t ime diagrams can be converted to angular a cceleration- time diagrams α (t) in accordance with the following correlatio ns: Examp le  Figure 5-1 Example of a duty cycl e with a speed-time diagram n( t), the resulting angular acceleration-time diagram α(t), and a machi ning[...]

Configuring the motor 5.1 Procedure Determining the required motor torque The frictional torque characteristic can be determi ned on the basis of the speed characteristic. The totals formul a can then be used to create t he motor torque-time diagram (see diagram below) from which the required peak torque M mMAX can be rea d directly.   0 U 0 [...]

Configuring the motor 5.1 Procedure 0 HII If the individual torques are stabl e in each section, the integ ral can be simplified to create a totals formula (see also the following diagram). 0 HII 0 HII Figure 5-3 Motor torque-time diagram 5.1.4 Selecting the motors You can choose a suitable torque motor using the val ues determined for the peak [...]

Configuring the motor 5.1 Procedure 5.1.5 Uneven current load If the load is uneven over a long period of time, the motor mus t only be operated at no more than 70% of the rated torque (see also M 0 * in "Technical data" ). For exact configurations, contac t your local Siemens office. NOTICE Not all of the three phases are necessa rily ev[...]

Configuring the motor 5.1 Procedure Determining the motor torque-speed diagram If a motor torque-speed diagram is not avail able, the relevant values can be determined with sufficient accuracy u sing the sp ec ifications for the maximum to rque M MAX , the r ated torque M N , and the associated speeds n MAX,MMAX and n MAX,MN as shown in "Motor[...]

Configuring the motor 5.1 Procedure no longer purely sinusoidal. As a result, the torque generated by the motor is no longer uniform but instead has a ripple . The extent to which the maxim um spe ed can be overridden de pends on the permissible f ollowing error and po sit ioning error in the controller as well as the motor type. ● Motor with dif[...]

Configuring the motor 5.1 Procedure Recalculating the duty cycle If the moment of inertia initially assumed deviates significant ly from the actual moment of inertia, the duty cycle may have to be recalculated. 5.1.10 Selecting the drive system components for th e power connection The drive system compone nts for the power conne ction are select ed[...]

Configuring the motor 5.2 Example(s) The speed n in rpm can be conve rt ed to the angular velocity as follows: Example: converting the speed n = 80 rpm to the angular velocit y ω The value for the rated temper ature of the moto r winding must b e applied for the phase resistance R STR (T) (see also "Explanations o f the formula abbreviations&[...]

Configuring the motor 5.2 Example(s) General conditions for positioning within a defined period ● Moment of inertia in kgm 2 : J = 5.1 kg m 2 ; moving cylindrical mass m = 30 kg with substitute radius r = 0.583 m; rotary axes of moving mass and motor are identical; calculated from: Figure 5-7 Moments of inertia o f moving cylindrical mass and to [...]

Configuring the motor 5.2 Example(s) Figure 5-8 Ideal traversing profi le with angular acceler ation α (t), angular velocit y ω (t), and angle φ (t) Table 5- 1 Functions of the indivi dual sections in the traversi ng profile Section I Section II α I (t) = α α II (t) = - α ω I (t) = α t ω II (t) = - α t + α t 1 φ I (t) = ½ α t 2 φ II[...]

Configuring the motor 5.2 Example(s) transitional phases between acce lerati on/deceleration and the r esulting angle changes are not taken into account. Since the areas below the curve s for ω (t) are the same in both sections, the following applies: LQRULQ LQ The angular velocity ω MAX achieved at t 1/2 can be determined from [...]

Configuring the motor 5.2 Example(s) The accelerating torque M a can now be corrected a s follows: M a = (5.1 kgm 2 + 0.0465 kgm 2 ) • 52.36 rad/s 2 = 269 Nm As a result, the total required motor torque M m = M r + M a increases to 369 Nm. Moment of inertia of motor 1FW6 130-0PA05-1JC2: J = 0.0637 kgm 2 The accelerating torque M a can now be corr[...]

Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 5.3 Short-time duty S2 and intermittent duty S3 Short-time duty S2 In the case of short-time duty S2, the load time is so short th at the final thermal state is not reached. The subsequent zero-current break is so long that the motor practi cally cools down completely. CAUTION An[...]

Configuring the motor 5.3 Short-time duty S2 a nd intermittent duty S3 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 79 Intermittent duty S3 With intermittent duty S3, periods of load time Δt B with constant current alternate with periods of downtime Δt S with no curre nt feed. The motor heats up d uring the load t[...]

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Motor assembly 6 6.1 Motor assembly Important information about motor assembly Before assembling the motor, the assembly instructions prov ided in this documentation must be read carefully. DANGER Installing torq ue motors inv olves carryin g out work in the vici nity of unpacke d rotors. The resulting danger from strong magnetic fields is, therefo[...]

Motor assembly 6.1 Motor assembly WARNING The machine construction must be de signed in such a way that bo th the rotor and the stator are each secured on one side only. See "Installation examples". If they are secured on both sides, this can result in signif icant material deformation in t he machine construction due to thermal ex pansio[...]

Motor assembly 6.1 Motor assembly Radial and axial forces ) D ) U   1 Rotor with permanent magnet s 2 Stator F a Axial attractive force F r Radial attractive force Figure 6-1 Active forces when stat ors and rotors are installe d Radial forces between the stator and rotor The following table shows the acti ve radial forces (in N per 0. 1 mm ce[...]

Motor assembly 6.1 Motor assembly Examp le With torque motor 1FW6 090-0Px010-xxxx (active co mponent length: 100 mm), the eccentricity is 0. 2 mm, for example. The active radial force as a r esult of this centering error is, therefore: PP 1 PP 1 Axial forces between the stator and rotor Table 6- 2 Axi[...]

Motor assembly 6.1 Motor assembly Mounting system The following must be taken into account when the torque moto r is mounted: ● Only use new (unused) fixing screws . ● The mounting surfaces mu st be free of oil and grease. ● Note the maximum permissible d epth of engagement of the fixing scre ws in the stator and rotor (refer to the relevant [...]

Motor assembly 6.1 Motor assembly Table 6- 3 Required strength classes and tightenin g torques for the stator and rotor Type series Screw (strength class) Tightening torque M A in Nm 1FW6090-xxB05-xxxx to 1FW6090-xxB15-xxxx M5 (8.8) 4.5 1FW6130-xxB05-xxxx to 1FW6130-xxB15-xxxx M5 (8.8) 5.2 1FW6150-xxB05-xxxx to 1FW6150-xxB15-xxxx M6 (8.8) 9 1FW6160[...]

Motor assembly 6.1 Motor assembly 1. Preparing and cleaning th e mounting surfaces for motor parts an d the machine. – Deburr and round off the holes (e .g. cooling inlet/outlet holes ) inside the machine housing. – Carefully remove any machining residue (e.g. chippings, dirt, f oreign bodies, etc.). – Grease or oil the comp onents. – For m[...]

Motor assembly 6.1 Motor assembly 8. Remove the spacer film. Whe n the stator and rotor are correctly cente red, the spacer film can be easily removed by hand. Keep sp acer film safe for subseq uent transport, packaging and storage of the motor. 9. Make sure that the rotor can move without hindran ce. Make sure that the spacer film and all other fo[...]

Motor assembly 6.1 Motor assembly *XLGHV VOHHYH EHDULQJV 6KDIW DANGER Risk of compression when the rotor is lowered. Take extreme care. 3. Using the top part of the installation devi ce, lower the rotor as far as it will go into the lower part of the installation devi ce. 4. Install and secure the stator and rotor. Tighten the screws to th[...]

Motor assembly 6.1 Motor assembly 6.1.2 Cooler connection For more information about conn ecting the cooler, see "Interfac es". Installing the cooling connection adapter The components required for conne cting the cooler for motors wi th integrate d cooling can usually be installed with standard tools. The cooling connection ad apter i s [...]

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Motor assembly 6.1 Motor assembly The following should be observe d w hen routing and connecting u p motor supply cables: ● The minimum bending radii (see "Electrical connection s") for mo ving power cables mus t be observed (see catalog NC 60). ● The cables may not chafe anywh ere. ● The cables should be permanently routed and fast[...]

Motor assembly 6.1 Motor assembly 6.1.5 Installation examples Note The examples provided below are not necessarily co mplete nor ar e they suitable for all applications. Note that the rotor and stator are secured on one side on the m achine constructi on. Depending on the machine construction, the stator can be secure d on the same side as the roto[...]

Motor assembly 6.1 Motor assembly (OHFWULFDOFRQQHFWLRQ &RROHUFRQQHFWLRQ 5RWDUWDEOH 7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-4 Rotary table with tor que motor with integr ated cooli ng 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 95[...]

Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQ URWDWHGEr (OHFWULFDOFRQQHFWLRQ 5RWDUWDEOH 7RUTXHPRWRUZLWKFRROLQJMDFNHW Figure 6-5 Rotary table with to rque motor with cooling j acket 1FW6 Built-in torque motors 96 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQ (OHFWULFDOFRQQHFWLRQ 3DUWWXUQDFWXDWRU 7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-6 Part-turn actuator with torque motor with integrated cooli ng 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 97[...]

Motor assembly 6.1 Motor assembly /RRVHQWUDQVSRUWDWLRQORFNV 0RWRUEXLOWLQWRPDFKLQHFRQVW UXFWLRQ 7UDQVSRUWDWLRQORFNV Figure 6-7 Installing a torque mo tor with integrated cooling on the shaft extension of a part-turn actuator 1FW6 Built-in torque motors 98 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Motor assembly 6.1 Motor assembly (OHFWULFDO FRQQHFWLRQ &RROHUFRQQHFWLRQ 3DUWWXUQDFWXDWRU 7RUTXHPRWRUZLWKFRROLQJMDFNHW Figure 6-8 Part-turn actuator with torque motor with cool ing ja cket 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 99[...]

Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQ (OHFWULFDO FRQQHFWLRQ 5ROOHUGULYH 7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-9 Roller drive with lo w shaft deflection with torque m otor with int egrated cooling 1FW6 Built-in torque motors 100 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Motor assembly 6.2 Protecting the motor components 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 101 6.2 Protecting the motor components Degree of protection The machine construction surro unding the motor must fulfill at least degree of protection IP54 (to EN 60529). The degree of protection for built -in motors is [...]

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System integration 7 7.1 System requirements Components The drive system that feeds a mot or compri ses an infeed module, a power mod ule and a control module. For the SIMODRI VE 611 drive system, the control module is int egrated in the power module. In order to operate several mot ors simultaneousl y on a single drive system, additional power mod[...]

System integration 7.1 System requirements &RUHDVVLJQPHQW RISRZHUFRQQHFWLRQ &RORU &RQQHFWLRQ *QH %NRU %NRU %NRU  &RUHFURVVVHFWLRQXSWRPP   &RUHFURVVVHFWLRQRIPP      3RZHUPRGXOH 6KLHOGFRQQHFWLQ[...]

System integration 7.1 System requirements 7337&r& 5.7<ದ7 HPS 5.7<7 HPS 7337&r& 7337&r& 7337&r& &RQGXFWRUDVVLJQPHQW V[...]

System integration 7.1 System requirements Permissible voltages The SIMODRIVE 611 drive system is dimensi oned for direct operat ion on TN line supply systems. The following table show s the permissible rated voltag es of TN line su pply system s that apply to the motors. Table 7- 1 Permissible rated vo ltages of TN line supply systems , resulting [...]

System integration 7.1 System requirements Note In systems where direct driv es ar e used on controlled infeeds, elect rical oscillations can occur with respect to ground pot ential. These oscillat ions are, among other things, influenced by:  The lengths of the cables  The rating of the infeed/regenerative feedback mo dule  The number of [...]

System integration 7.2 Encoders ● Quantification of the angular sig nal and speed signal (the numb er of encoder lines and their multiplication in the enco der eval uation of the converter for each axes rotation and the measuring accuracy of t he encoder are crucial here). ● Sampling time of the current, speed , and position controller. 7.2 Enc[...]

System integration 7.2 Encoders WARNING Incorrect commutation can resul t in uncontrolled motor movement s. When the encoder is repl aced, make sure that the commutation se tting is correct. The procedures involved h ere must only be carrie d out by trained pe rsonnel. Note To ensure a high control l oop dynamic response (high k V factor), rapid, o[...]

System integration 7.2 Encoders ವ ವ ವ ವ ವ ವ *RRGHQFRGHUDUUDQJHPHQW /DUJHGLVWDQFHEHWZHHQWKHPRWRUDQGPRWRUHQFRGHU /DFNRIULJLGLWGXHWRDQH[FHVVLYHOWKLQSODWHIRUVHFXULQJWKHPRWRUHQFRGHU )RUFHLQWURGXFWLRQEHWZHHQWKHPRWRUDQGPRWR[...]

System integration 7.3 Bearings Note For more installation examples, see "Motor assem bly". 7.3 Bearings Selecting the bearing 1FW6 torque motors are built-in motors for direc t rotary or swi vel axes. To set up a co mplete drive unit, a bearing between the stator and roto r is required in addition to the phase-angle encoder system. Your [...]

System integration 7.4 Braking concepts 7.4 Braking concepts WARNING Malfunctions on a rotating machi ne axes can lead to the drive c oasting to a stop in an uncontrolled manner. Measures must be taken to brake t he drive at its maximum possib le kineti c energy in the event of a fault. The design of mechanical braki ng systems depends on the maxim[...]

System integration 7.4 Braking concepts Note If armature short-circuiting brak ing is used without braking re sistors, special contactors are required because the currents can be very high. - The relea se timing for the drive system must be taken into account. 3. Mechanical braki ng vi a braking element s: The braking capacity must be dime nsion ed[...]

System integration 7.4 Braking concepts 1FW6 Built-in torque motors 114 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 To prevent movements when the drive is switched on or off, the holding brake response must be synchronized with the drive. During commissionin g, refer to the documentation for the drive system being used.[...]

Interfaces 8 8.1 Overview Electrical connection components Table 8- 1 Overview of availabl e motor types with respect to th e position of the elec trical con nection MLFB Outg oing feeder Strain relief 1FW6090-0PBxx-xxxx Axial Sleeve 1FW6090-0QBxx-xxxx Radial (outward) Sleeve 1FW6090-0NBxx-xxxx Tange ntial Sleev e 1FW6130-0PBxx-xxxx Axial Sleeve 1F[...]

Interfaces 8.1 Overview Dimensions of the electrical connections 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH[37&[.7< Figure 8-1 Electrical connection (ax i[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH[37&[.7< Figure 8-2 Electrical connecti on (radial, outward) with s leeve for 1FW609 1FW[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH[37&[.7< Figure 8-3 Electrical connection (tange ntial) with sleeve for 1 FW 609 6WDWRU [...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH [37&[.7< Figure 8-5 Electrical connecti on (radial, outward) with s leeve for 1FW613 1FW6 [...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH 89:3( 6LJQDOFDEOH [37&[.7< Figure 8-6 Electrical connection (tange ntial) with sleeve for 1 FW 613 1FW6 Built-[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 3RZHUFDEOHGLDPHWHUGHSHQGVRQ WKHZLQGLQJYDULDQW 3RZHUFDEOH 89:3( 6LJQDOFDEOH [37&[.7< Figure 8-7 Electrical connection (ax ial) with sleeve for 1FW615 6WDWRU 7HUPLQDOEORFN $OOGLPHQ[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 3RZHUFDEOHGLDPHWHUGHSHQGVRQ WKHZLQGLQJYDULDQW 3RZHUFDEOH 89:3( 6LJQDOFDEOH [37&[.7< Figure 8-9 Electrical connection (tange ntial) with sleeve for 1 FW 615 6WDWRU 7HUPLQDOEORFN $OO?[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-11 Electrical connection (axial) w ith sleeve and singl e core for 1FW616, 1FW619, and 1FW623, 25 mm 2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 123[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-12 Electrical connection (axial) w ith sleeve and singl e core for 1FW623, 35 mm 2 core cross- section 1FW6 Built-in torque motors 124 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-13 Electrical connection (axial) w ith sleeve and singl e core for 1FW616 and 1FW619, 50 mm 2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 125[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-14 Electrical connection (axial) w ith sleeve and singl e core for 1FW616, 1FW619, and 1FW623, 70 mm 2 core cross-section 1FW6 Built-in torque motors 126 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH [37&[.7< Figure 8-15 Electrical connecti on (radial, outwar d) with sleeve for 1FW616, 1FW[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-17 Electrical connecti on (radial, outwar d) with sleeve and single core for 1F W616, 1FW619, and 1FW62 3, 25 mm 2 core cross-section 1FW6 Built-in torque motors 128 Configuration Manual, 05/2009, 6SN1197[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-18 Electrical connecti on (radial, outwar d) with sleeve and single core for 1FW 623, 35 mm 2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 129[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-19 Electrical connecti on (radial, outwar d) with sleeve and single core for 1F W616 and 1FW619, 50 mm 2 core cross-section 1FW6 Built-in torque motors 130 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< Figure 8-20 Electrical connecti on (radial, outwar d) with sleeve and single core for 1F W616, 1FW619, and 1FW62 3, 70 mm 2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH 89:3( 6LJQDOFDEOH [37&[.7< Figure 8-21 Electrical connecti on (tangential) with sl eeve for 1FW 616, 1FW619, a[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< 6WDWRU &RQQHFWLRQEORFN Figure 8-23 Electrical connection (axial) w ith sleeve and singl e core for 1FW629, 35 mm 2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< 6WDWRU &RQQHFWLRQEORFN Figure 8-24 Electrical connection (axial) w ith sleeve and singl e core for 1FW629, 70 mm 2 core cross-section 1FW6 Built-in torque motors 134 Configuration Manual, 05/2009, 6SN1197-0[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH[37&[.7< Figure 8-25 Electrical connecti on (radial, outwar d) with sleeve for 1FW629 1F[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< 6WDWRU &RQQHFWLRQEORFN Figure 8-26 Electrical connecti on (radial, outwar d) with sleeve and single core for 1FW 629, 35 mm 2 core cross-section 1FW6 Built-in torque motors 136 Configuration Manual, 05/2009[...]

Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP 6LQJOHFRUHSRZHUFDEOHV 6LJQDOFDEOH [37&[.7< 6WDWRU &RQQHFWLRQEORFN Figure 8-27 Electrical connecti on (radial, outwar d) with sleeve and single core for 1FW 629, 70 mm 2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6S[...]

Interfaces 8.1 Overview 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV RQWKHZLQGLQJYDULDQW 3RZHUFDEOH89:3( 6LJQDOFDEOH[37&[.7< Figure 8-28 Electrical connecti on (tangential) with sl eeve for 1FW 629 Table [...]

Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1 ) No. of cores x crosssection in mm 2 Min. bending radius "R1" in mm 1 ) Height of sleeve "C1" in mm Connector size 2 ) 1FW6130-xxB10-2Jxx 13. 2 4x4.0 79 23 1.5 1FW6130-xxB15-1Jxx 12. 1 4x2.5 73 18 1 1FW6130-xxB15-2Jxx 13. 2 4x4.0 79 23 1.5 1FW6150-xxB05-1Jx[...]

Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1 ) No. of cores x crosssection in mm 2 Min. bending radius "R1" in mm 1 ) Height of sleeve "C1" in mm Connector size 2 ) 1FW6190-xxB05-2Jxx 13.2 4x4.0 79 29.5 1.5 1FW6190-xxB05-5Gxx 23.6 4x16.0 142 35.5 1.5 1FW6190-xxB07-1Jxx 12. 1 4x2.5 73 28.5 1 1FW6190-xxB[...]

Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1 ) No. of cores x crosssection in mm 2 Min. bending radius "R1" in mm 1 ) Height of sleeve "C1" in mm Connector size 2 ) 1FW6230-xxB15-4Cxx 16.0 4x6.0 96 31.5 1.5 1FW6230-xxB15-5Gxx 23.6 4x16.0 142 35.5 1.5 1FW6230-xxB15-8Fxx 13.0 3x(1x25) + M10 f. PE (1x25)*[...]

Interfaces 8.1 Overview Table 8- 3 Specifications for t he signal ca ble on the stator Motor type Diameter "d2" in mm 1 ) No. of cores (signal cores) x crosssection + no. of cores (PE) x cross-section in mm 2 Min. bending radius "R2" in mm 1 ) Height of sleeve "C2" in mm Connector size 2 ) 1FW6xxx-xxxxx-xxxx 12 6 x 0.5[...]

Interfaces 8.1 Overview 3RZHUFRQQHFWRUVL]H 3ROHSDWWHUQYLHZRIPDWLQJVLGH LVQRWHYDOXDWHGEWKH60([ 6LJQDOFRQQHFWRU0 3ROHSDWWHUQYLHZRIPDWLQJVLGH (OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV 3RZHUFRQQHFWRUVL]H 3ROHSDWWHUQYLHZRIPDWLQJ?[...]

Interfaces 8.2 Electrical connection s 8.2 Electrical connections DANGER Risk of death, serious personal i njury (electrical shock), and/ or material damage if direct drives are connected incorrectly. Motors must be connected in accordan ce with the circuit diagram provided in this documentation and require a sinu soidal current injection. They mus[...]

Interfaces 8.2 Electrical connection s The cables for the power connect ion are brought out at the fron t of the stator (B side). The open cable ends mu st be connected in a terminal bo x, which must be provided by the machine manufacturer. Sufficient i nstall ation space must be pro vid ed in the axes construction. Standard MOTION–CO NNECT cable[...]

Interfaces 8.2 Electrical connection s It is no longer necessary to use t he thermistor motor protectio n device 3RN1013-1GW 10 to connect the PTC sensors and the external measuri ng device to evaluate the KTY 84 sensor. 6,02'5,9(bGLJLWDO 6,02'5,9(XQLYHUVDO+5 %XLOWLQWRUTXHPRWRU ): 1RWH ?[...]

Interfaces 8.2 Electrical connection s Connecting a temperature sensor via the thermistor motor protec tion device Use a MOTION-CONNECT cable to connect the signal cable from the terminal box. Temp–S If only one PTC is eva luated, then Temp–S 130 °C must be used. This should be conne cted to a thermistor motor protection tripping device. The t[...]

Interfaces 8.2 Electrical connection s 6,02'5,9(bGLJLWDO 6,02'5,9(XQLYHUVDO+5 ,QSXW 2XWSXW 3XOVHVXSSUHVVLRQ RULQWHUUXSWLRQ RIPRWRUFXUUHQW 7KHUPLVWRUPRWRUSURWHFWLRQGHYLFH 5HVSRQVHWKUHVKROGIRUUHVLVWDQFH RI37&DW73735 ˖ 2S[...]

Interfaces 8.2 Electrical connection s 8.2.3 Shielding, grounding, and equipotential bonding Rules Correct installation and connec tion of the cable shields and pr ote ctive conductors is very important, not only for personal s afety but also for the effect on emi ssivity and no ise immunity. Therefore, the following must be carefully observed: ●[...]

Interfaces 8.3 Cooler connection NOTICE With 1FW6 built-in torque motors featuring single-core power cables with out a PE cable, a connection point is provided fo r the PE. A separate PE cable mu st be connected to this to ensure a direct connection to the power unit. 8.2.4 Requirements for the motor supply cables Motor supply cables The length of [...]

Interfaces 8.3 Cooler connection To ensure optimized, uniform cooling across all coolin g slots, the coolant infeed for torque motors 1FW609 and 1FW613 must be offset by 90° vis-à -vis the ca ble outlet for the electrical supply. If a differen t location is selec ted for the coolant inlet/outlet, the coolant is not distributed evenly in the cooli[...]

Interfaces 8.3 Cooler connection &XVWRPHUKRXVLQJ 2XWJRLQJIHHGHUH[LWSRLQW 2ULQJV 5RWRU 6WDWRU /RFDWLQJKROH URWRU $OOGLPHQVLRQVLQPP ,QOHW :DWHUFRROLQJ 2XWOHW Figure 8-33 Cooler connection for 1FW61 5 (example) Cooler connection for motors with integrated cooling For built-in torque motors with integrated cooli [...]

Interfaces 8.3 Cooler connection ,QWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU 0DLQFRROHU [*GHSWK [0GHSWK $OOGLPHQVLRQVLQPP 6WDWRU Figure 8-34 Cooling connection plate for 1F W616, 1FW619, and 1F W623 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0A[...]

Interfaces 8.3 Cooler connection ,QWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU 0DLQFRROHU [0GHSWK $OOGLPHQVLRQVLQPP 6WDWRU 3UHFLVLRQFRROHU[*GHSWK 0DLQFRROHU[*GHSWK Figure 8-35 Cooling conn e ction plate for 1FW629[...]

Interfaces 8.3 Cooler connection &RROLQJFRQQHFWLRQ DGDSWHU 6WDWRU 2XWOHW &XVWRPHUVSHFLILFUHDFKRIVFUHZ * PP ,QWHUQDOGLDPHWHUVWDWRU ,QOHW ([WHUQDOGLDPHWHUVWDWRU $OOGLPHQVLRQVLQPP 6FUHZSOXJ SUHDVVHPEOHG &OLQGHUKHDGVFUHZ ,62[...]

Interfaces 8.3 Cooler connection &RROLQJFRQQHFWLRQ DGDSWHU 6WDWRU 2XWOHW &XVWRPHUVSHFLILFUHDFKRIVFUHZ * PP ,QWHUQDOGLDPHWHUVWDWRU ,QOHW ([WHUQDOGLDPHWHUVWDWRU $OOGLPHQVLRQVLQPP 6FUHZSOXJ SUHDVVHPEOHG &OLQGHUKHDGVFUHZ ,62[...]

Interfaces 8.3 Cooler connection &RROLQJFRQQHFWLRQ DGDSWHU 6WDWRU ([WHUQDOGLDPHWHUVWDWRU $OOGLPHQVLRQVLQPP 6FUHZSOXJSUHDVVHPEOHG ,QWHUQDOGLDPHWHUVWDWRU ,QOHW &XVWRPHUVSHFLILFUHDFKRIVFUHZ * PP 2XWOHW &OLQGHUKHDGVFUHZ ,62?[...]

Interfaces 8.3 Cooler connection &RROLQJFRQQHFWLRQ DGDSWHU 6WDWRU 2XWOHW &XVWRPHUVSHFLILFUHDFKRIVFUHZ * PP ,QWHUQDOGLDPHWHUVWDWRU ,QOHW ([WHUQDOGLDPHWHUVWDWRU $OOGLPHQVLRQVLQPP 6FUHZSOXJ SUHDVVHPEOHG &OLQGHUKHDGVFUHZ ,62[...]

Interfaces 8.3 Cooler connection 0RWRUVLGH 0DLQFRROHU 3UHFLVLRQFRROHU 0DLQFRROHU &RROLQJFRQQHFWLRQDGDSWHUIRUFRQQHFWLQJWKH PDLQDQGSUHFLVLRQFRROHUVLQSDUDOOHO 'HVLJQ$;,$/5$',$/ ,1 287 &RQQHFWLRQVLGH 5RWRU 6WDWRU +HDWH[FKDQJHUXQLW FORVHGFRROLQJFLUFXLW 3PD[?[...]

Interfaces 8.3 Cooler connection 5DGLDOFRROHUFRQQHFWLRQ )L[LQJVFUHZ ,620[$ 7LJKWHQLQJWRUTXH WR1P $[LDOFRROHUFRQQHFWLRQ ,WLVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHU KHUHTXLUHVDUDGLDORUD[LDOFRROHUFRQQHFWLRQ 2ULQJVDQGORFNL[...]

Interfaces 8.3 Cooler connection 5DGLDOFRROHUFRQQHFWLRQ &OLQGHUKHDGVFUHZ ,620[$ 7LJKWHQLQJWRUTXH WR1P $[LDOFRROHUFRQQHFWLRQ ,WLVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHU KHUHTXLUHVDUDGLDORUD[LDOFRROHUFRQQHFWLRQ 2ULQJVD[...]

Interfaces 8.3 Cooler connection 1FW6 Built-in torque motors 162 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 Hoses for the cooling system The hoses for the cooling syst em must be highly resistant to th e coolant, flexible, and abrasion proof. The hoses for the cooling system should not be chosen until all the materials used in the cooling sy[...]

Commissioning 9 9.1 Safety guidelines for commissioning DANGER Risk of death, serious personal injury, and/or material damage if a machine that does not fulfill the recognized safety requirem ents is commissioned. Plants and machines with con verter-fed low-voltage three-pha se motors must fulfill the protection requirements of the EM C Directive 2[...]

Commissioning 9.1 Safety guidelines for commissioning WARNING The surface temperature of the motors may be more than 100 °C ( 212 °F). Risk of burns Make sure that the cooling system (if available ) is working pro perly. Do not touch the motor during/directly after use. Display the "Hot Surface Do Not Touch" (D-W026) warning sign cl ear[...]

Commissioning 9.1 Safety guidelines for commissioning The following two methods can be used for all 1FW6 torqu e motor size s: ● Movement-based procedure ● Inductance-based pro cedure Motion-based technique The motion-based technique of t he drive system SIMODRIVE 611 di gital can be used from software release (VSA) 05.03.24 , for Performance a[...]

Commissioning 9.2 Procedure Commissioning the cooling circuits Before the cooling circuits are charge d, they must be rinsed wi th the cooli ng medium. NOTICE The maximum permissibl e pressure in the cooling circuit (see "Te chnical features") must not be exceeded. 9.2 Procedure 9.2.1 Checks Checks for commissioning in a current-free stat[...]

Commissioning 9.2 Procedure ● Absolute (EnDat) measuring system: Grid spacing _ _ _ _ _ _ _ inc. /rotation ● Determine positive drive direction of rotation: The positive counting direction of the m easuring system must be determined. It may be necessary to invert t he direction of rotation. Wiring ● The connection to the phase sequ ence U, V,[...]

Commissioning 9.2 Procedure 9.2.2 Commissioning single motors Entering the motor data Select the MLFB of the motor you are using from the commissioni ng tool list. The motor data will be accepted automatically. Dat a for motors that are not in the list must be entered manually. For Siemens motors, y ou can reque st a data sheet cont aining converte[...]

Commissioning 9.2 Procedure 1. Configure the drive ● Drive type: Select "SRM (FDD)" ( synchronous rotation motor) → I nsert module ● Select the power section Figure 9-1 Drive configuration fo r synchr onous rotation motors/ 1FW6 torque motors 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 169[...]

Commissioning 9.2 Procedure 2. Edit the axis-specific machine data (MD) Figure 9-2 Minimum selection of a xis machine data for torque mo tors 1FW6 Built-in torque motors 170 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Commissioning 9.2 Procedure CAUTION It is essential that the following checks are carried out befor e the pulse and controller enables are activated: Make sure that the encoder param eters have been assigned correc tly, particularly if the speed actual value needs t o be inverted. Rotate the motor manually to chec k that the speed actual value has [...]

Commissioning 9.2 Procedure 3. Select the motor Before the motor is selected, message 300701 "Co mmissioning req uired" must appear; se e screenshot below. a) The torque motor appears i n the list → Select the motor Figure 9-3 Selection of a motor for whic h data has already been defined b) The torque motor does not appear in the list ?[...]

Commissioning 9.2 Procedure Figure 9-4 Entries for a non-Si emens motor, data not yet define d 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 173[...]

Commissioning 9.2 Procedure Example: Enter the motor data for "NonSiemen s mot.": Figure 9-5 Motor data entered for "NonSiemens mot." 1FW6 Built-in torque motors 174 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7[...]

Commissioning 9.2 Procedure 4. "Measuring system/encoder" dialog box Selection of the motor measuri ng system and ent ry of the encode r data a) Incremental encoder Figure 9-6 Entries for an incremental measuring system with rot or position i dentification Enter the encoder data You can select from the following in the "Rotary measur[...]

Commissioning 9.2 Procedure b) Absolute encoder (EnDat) An absolute measuring system (E nDat interface ) is present. Figure 9-7 Entries for an absolute measuring system (EnDat) The following entries must be made: ● In the "Linear measuring system" field: Select "Absolute (EnDat interface)" ● "Speed actual value inversi [...]

Commissioning 9.2 Procedure 5. Fixed temperature If the temperature monitoring f unction is not to be evaluated b y means of the SME9x and the drive, but externally via the 3RN1 0 13-1GW10 thermistor motor protection in stead, monitoring must be deactivated by specify ing a fixed temperature > 0. ● MD 1608 = 80, for exam ple = monitoring off ?[...]

Commissioning 9.2 Procedure Incremental measuring system For an incremental measuring syst em (including dist ance-coded m easuri ng systems as of FDD 06 .07.07): 6WDUW (QG &RDUVHVQFKURQL]DWLRQLVSHUIRUPHGLPPHGLDWHOEPHDQVRIURWRUSRVLWLRQ LGHQWLILFDWLRQZKHQHQDEOHVDUHSUHVHQW,IURWRUSRVLWLRQ[...]

Commissioning 9.2 Procedure Absolute measuring system For an absolute measuring system: 6WDUW (QG ,IWKH(Q'DWVHULDOQXPEHUUHDGE WKHPHDVXULQJVVWHPLVQRWWKH VDPHDVWKHYDOXHLQ0' 0'LVVHWWRDXWRPDWLFDOO *HQHUDOFRQGLWLRQVIRU PRWLRQ?[...]

Commissioning 9.2 Procedure Distance-coded measu ring system ( see also the incr emental measu ring system) This measuring system is suppor ted by the SIMODRI VE 611D as of FDD 6.07.07. For earlier software releases, multiple zero marks must be selected on an i ncremental basis. Note For non-Siemens motors, a rotor position identification routine t[...]

Commissioning 9.2 Procedure Example for rotor position ident ificatio n (see screenshot below ): Figure 9-10 Result of rotor posit ion identifi cat ion with an abs olute measuring system 9. Rotate the axis and check that it is functioning correctly Does the axis rotate with a positive speed setpoi nt in the requ ired direction? ● No → Change MD[...]

Commissioning 9.2 Procedure 11. Optimize the axis controller settings Note Automatic controller settings for torque motors do not provide adeq uate results, as the measuring system mounting plays a significant role in the close d-loop control ch aracteristics.  Current and speed controllers (see Commissioning M anual 840D/61 1D, chapter titled &[...]

Commissioning 9.2 Procedure 1. Disconnect the parallel connection Only connect motor 1 to the power mod ule. 2. Commission motor 1 as a single motor: ● Observe the information provid ed in the se ction titled "Commiss ioning ch ecks performed in a current-free state". ● Perform commissionin g up to and including Point 8 as per the se [...]

Commissioning 9.2 Procedure 11. Deviation between motor 1 (Point 4) and motor 2 (Point 10) If ≤ 5 electrical degrees → OK If > 5 electrical degrees → Chec k and correct the mechani cal de sign. For the reference dimensions for mounti ng dimensions L_St and L _Ro, see the chapter titled "Installation/Dimension drawings" in PHB 1FW[...]

Commissioning 9.2 Procedure 9.2.4 Measuring the EMF voltages Procedure for fault messages If the torque motor was commission ed according to the relevant instructions and unexplained fault messages still occur, then the individual EMF vol tages of the torque motor must be checked using an os cilloscope. If unexplained fault messages ar ise during p[...]

Commissioning 9.2 Procedure 1FW6 Built-in torque motors 186 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 &KSKDVH8 &KSKDVH: &KSKDVH9 &K Figure 9-12 Determining the commu tation angle offset by measuri ng the EMF and the standardize d electrical rotor position via a DAC, with a positive motor directi[...]

Operation 10 10.1 Safety guidelines for operation DANGER Due to the high speeds and accele ration as well as the friction and self-locking, machine parts that are driven with torque motors pose a considerable ri sk of injury (e.g crushing). Keep persons away from moving pa rts and areas where there is a danger of crushing. WARNING Improper operatio[...]

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Maintenance and repairs 11 11.1 Safety information for maintenance and repairs DANGER Risk of death, serious personal i njury and/or material damage i f maintenance and repair work is carried out by inexperienced personn el. Make sure that maintenance pers onnel posse ss the knowledge, abi lity, and experien ce required to carry out their work safe[...]

Maintenance and repairs 11.1 Safety information for maintenance and re pairs DANGER Risk of burns Risk of pressure surges: Do not s witch the cooler on if the mot or was operated without a cooler beforehand. The major buil d -up of steam can cause burn s or destroy the motor. When you open the cooling circ uit, you risk burning yourse lf wh en the [...]

Maintenance and repairs 11.2 Safety guidelines for high-voltage test 11.2 Safety guidelines for high-voltage test Guidelines for inspecting the insulation resistance (high-volta ge test) WARNING An insulation resist ance inspection under h igh-voltage conditio ns can damage the motor insulation! If insulation resistance inspections need to be carri[...]

Maintenance and repairs 11.4 Test and replacement intervals of the cooling medium 1FW6 Built-in torque motors 192 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 Due to their principle of opera tion, torque motors are free of wear. To ensure that the motor functions properly and remain s free of wear, the following main tenance wo rk needs to be [...]

Storage and transport 12 12.1 Packaging, storage, and transport guidelines When packin g/unpacking and transp orting torque motors o r rotors , take measures to minimize risks posed by strong magnetic fields from the roto rs (see also "Danger from stron g magnetic fields"). DANGER Risk of death, injury and/or mat erial damage if the devic[...]

Storage and transport 12.2 Safety note regarding lifting device s 1FW6 Built-in torque motors 194 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 DANGER Danger of tilting Motors, stators , and rotors must not be stacked too high – risk of death, personal injury and/or material damage. Motors, stators, and ro tors must not be stacked excessively[...]

Environmental compatibility 13 13.1 Environmental compatibility during production ● There is no need to transp ort hazardous material s. ● The packaging material is made primaril y from cardboard. ● Energy consumption during produ ction was optimized. ● Production has low emission levels. 13.2 Disposal The product must be disposed of i n th[...]

Environmental compatibility 13.2 Disposal 1FW6 Built-in torque motors 196 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 13.2.2 Disposing of 1FW6 rotors Disposing of and demagnetizing 1FW6 rotors The magnetized rotors must be s ubject to a special thermal disp osal procedure so that they do not pose any risk duri ng or after disposal. For this r[...]

Technical data and characteristics 14 The technical data and characteri stics for the 1FW6 Built-in torque motors are specified in this Chapter. This data coll ec tion provides the motor data requ ired for configurat ion and contains a number of additional data for more detailed calculat ions for detailed an alyses and problem analyses. Technical d[...]

Technical data and characteristi cs 14.1 Explanations of the formula abbrevi ations Boundary conditions U ZK Converter DC link voltage (direct voltage value). Comment: For converter output voltages U amax : see "System requirements". T VORL Maximum intake temperature of t he water cooler for the main co ol er and precision cooler if the m[...]

Technical data and charact eristics 14.1 Explanations of the formula abbrevi ations n MAX,MMAX Maximum speed up to which the motor can d eliver the maximum tor que M MAX . n MAX,0 No-load speed; max. spee d without load. M 0 Torque for speed n = 1 [rpm] at w hich the load a nd power loss are still evenly distributed across all three motor lines. I [...]

Technical data and characteristi cs 14.1 Explanations of the formula abbrevi ations 7LPHW , FRQVW  7HPSHUDWXUH7 Figure 14-1 Thermal time constant P Number of pole pairs of the motor. M COG Cogging torque. This is the torque generated by the interactio n between the laminated core and perm anent magnets at the air gap in stators that [...]

Technical data and charact eristics 14.1 Explanations of the formula abbrevi ations Data, main motor cooler Q H,MAX Maximum heat loss dissipated via the main cooler when the moto r is utilized up to the rated torque M N and at the rated temperature T N . H,MIN Recommended minimum volume flow rate in the main cool er to ach ieve the rated torque M N[...]

Technical data and characteristi cs 14.1 Explanations of the formula abbrevi ations 3UHVVXUHGURSDWUHFRPPHQGHGPLQLPXP YROXPHIORZUDWHDFFRUGLQJWRGDWDVKHHW ˂SLQEDU 9LQOPLQ Figure 14-3 Sample characterist ic: "Pressure losses in the main cooler over vol ume flow rate" Data, precision motor coole[...]

Technical data and charact eristics 14.1 Explanations of the formula abbrevi ations Speed-torque diagram The circle on the torque a xes shown in the following diagra m re presen ts M * 0 . The motors described are multi- pin and have a sufficiently larg e thermal time constant. This means that the torque M 0 can be generated even a t very low spee [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 14.2 Data sheets and diagrams 14.2.1 1FW6090-xxxxx-xxxx Data sheet 1FW6090-xxB05-xxxx Table 14- 1 1FW6090-xxB05-0Fxx, 1FW609 0-xxB05-0Kxx Technical dat a 1FW6090 Symbol Unit -xxB05-0Fxx -xxB05-0Kxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling intake temperat ur[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6090 Symbol Unit -xxB05-0Fxx -xxB05-0Kxx Data, main motor cooler Maximum dissipated thermal power Q H,MAX kW 1.82 1.76 Recommended minimum volume flow rate H,MIN l/min 3.4 3.4 Temperature increas e of the c oolant ΔT H K 7.7 7.5 Pressure drop Δp H bar 0.2 0.2 Ch[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6090-xxB07-xxxx Table 14- 2 1FW6090-xxB07-0Kxx, 1FW609 0-xxB07-1Jxx Technical dat a 1FW6090 Symbol Unit -xxB07-0Kxx -xxB07-1Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C 1[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6090-xxx07-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH  ):   [[ %   .[[ 7 R UTX HRYHUVS HH G[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6090-xxB10-xxxx Table 14- 3 1FW6090-xxB10-0Kxx, 1FW609 0-xxB10-1Jxx Technical dat a 1FW6090 Symbol Unit -xxB10-0Kxx -xxB10-1Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C 1[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6090-xxx10-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH  ):   [[ %  .[[  7 R UTX HRYHUVS HH G[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6090-xxB15-xxxx Table 14- 4 1FW6090-xxB15- 1Jxx, 1FW6090-xxB15-2Jxx Technical dat a 1FW6090 Symbol Unit -xxB15-1Jxx -xxB15-2Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C 1[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6090-xxx15-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH  ):   [[ %     -[[  7 R UTX HRYHUVS H[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxx Table 14- 5 1FW6130-xxB05-0Kxx, 1FW6130-xxB0 5-1Jxx Technical dat a 1FW6130 Symbol Unit -xxB05-0Kxx -xxB05-1Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temper[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6130 Symbol Unit -xxB05-0Kxx -xxB05-1Jxx Temperature increas e of the c oolant ΔT H K 8.5 8.6 Pressure drop Δp H bar 0.1 0.1 Characteristics for 1FW6130-xxx05-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6130-xxB07-xxxx Table 14- 6 1FW6130-xxB07-0Kxx, 1FW613 0-xxB07-1Jxx Technical dat a 1FW6130 Symbol Unit -xxB07-0Kxx -xxB07-1Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C 1[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6130-xxx07-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH ) :     [ [ %    . [ [  7 R UTX HRYHU[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6130-xxB10-xxxx Table 14- 7 1FW6130-xxB10- 1Jxx, 1FW6130-xxB10-2Jxx Technical dat a 1FW6130 Symbol Unit -xxB10-1Jxx -xxB10-2Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling intake temperat ure T VORL °C 35 35 Rated temperature of winding T N °C [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6130-xxx10-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH  ):    [[%    -[ [  7 R UTX HRYHUVS H[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6130-xxB15-xxxx Table 14- 8 1FW6130-xxB15- 1Jxx, 1FW6130-xxB15-2Jxx Technical dat a 1FW6130 Symbol Unit -xxB15-1Jxx -xxB15-2Jxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C 1[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6130-xxx15-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH ) :   [ [ % -[ [  7 R UTX HRYHUVS HH [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxx Table 14- 9 1FW6150-xxB05- 1Jxx, 1FW6150-xxB05-4Fxx Technical dat a 1FW6150 Symbol Unit -xxB 05-1Jxx -xxB05-4Fxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated tempe[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6150 Symbol Unit -xxB 05-1Jxx -xxB05-4Fxx Temperature increas e of the c oolant ΔT H K 6.8 6.7 Pressure drop Δp H bar 0.2 0.2 Characteristics for 1FW6150-xxx05-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6150-xxB07-xxxx Table 14- 10 1FW6150-xxB07- 2Jxx, 1FW6150-xxB07-4Fxx Technical dat a 1FW6150 Symbol Unit -xxB 07-2Jxx -xxB07-4Fxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6150-xxx07-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH ) :     [ [ %   - [ [  7 R UTX HRYHUV[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6150-xxB10-xxxx Table 14- 11 1FW6150-xxB10- 2Jxx, 1FW6150-xxB10-4Fxx Technical dat a 1FW6150 Symbol Unit -xxB 10-2Jxx -xxB10-4Fxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6150-xxx10-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH  ):    [[%   - [ [  7 R UTX HRYHUVS H[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6150-xxB15-xxxx Table 14- 12 1FW6150-xxB15- 2Jxx, 1FW6150-xxB15-4Fxx Technical dat a 1FW6150 Symbol Unit -xxB 15-2Jxx -xxB15-4Fxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6150-xxx15-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH U 3UHV VXUHO RV VRYHUYRO XPHI ORZU DWH ) :   [ [ %  - [ [  7 R UTX HRYHUVS H[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 14.2.4 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxx Table 14- 13 1FW6160-xxB05-1Jxx , 1FW6160-xxB05-2Jxx, 1FW6160-xx B05-5Gxx Technical dat a 1FW6160 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let tem[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperature increas e of the c oolant ΔT H K 8 8 8 . 1 Pressure drop Δp H bar 0.3 0.3 0.3 Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.23 0.231 0.233 Recommended minimum vol[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6160-xxx05-xxxx ) :    [ [ %   -[ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :    [ [ %     - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6160-xxB07-xxxx Table 14- 14 1FW6160 xxB07-1Jxx , 1FW6160-xxB07-2Jxx, 1FW6160-xx B07-5Gxx Technical dat a 1FW6160 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.291 0.292 0.294 Recommended minimum volume flow P,MIN l/min 1.8 1.8 1.8 Temperature increas e of the c oolant ΔT P K 2.3 2.3 2.3 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB07-8Fxx Rotor moment of inertia J L 1 0 -2 kgm 2 25.8 Phase resistance of winding at 20 °C R STR, 20 Ω 0.139 Phase inductance of winding L STR mH 1.3 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 2.8 Recommended m[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6160-xxx07-xxxx ) :    [ [ %   -[ [  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :    [ [ %   - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6160-xxB10-xxxx Table 14- 16 1FW6160-xxB10-1Jxx , 1FW6160-xxB10-2Jxx, 1FW6160-xx B10-5Gxx Technical dat a 1FW6160 Symbol Unit -xxB10- 1Jxx -xxB10- 2Jxx -xxB10- 5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB10- 1Jxx -xxB10- 2Jxx -xxB10- 5Gxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.382 0.384 0.387 Recommended minimum volume flow P,MIN l/min 2.5 2.5 2.5 Temperature increas e of the c oolant ΔT P K 2.2 2.2 2[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB10-8Fxx -xxB10-2Pxx Rotor moment of inertia J L 1 0 -2 kgm 2 36 36 Phase resistance of winding at 20 °C R STR, 20 Ω 0.182 0.0906 Phase inductance of winding L STR mH 1.8 0.9 Data for main motor cooler *) Maximum dissipated thermal power Q H,[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6160-xxx10-xxxx  ):     [[%    - [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP  ):     [[%   - [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HG[...]

Technical data and charact eristics 14.2 Data sheets and diagram s 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH UDQGS UHF LVL RQF RR OHU 0&DQ G3& 3UHV VXUHO RV VHVRYH UYROX PHI ORZU DWH 6SH HGQLQU SP ˂SLQE DU 9LQ[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6160-xxB15-xxxx Table 14- 18 1FW6160-xxB15-2Jxx , 1FW6160-xxB15-5Gxx, 1FW6160-xx B15-8Fxx Technical dat a 1FW6160 Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.536 0.54 0.554 Recommended minimum volume flow P,MIN l/min 3.6 3.6 3.6 Temperature increas e of the c oolant ΔT P K 2.1 2.2 2.2 P[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB15-2Pxx - xxB15-0Wxx Rotor moment of inertia J L 1 0 -2 kgm 2 53.1 53.1 Phase resistance of winding at 20 °C R STR, 20 Ω 0.127 0.063 6 Phase inductance of winding L STR mH 1.4 0.7 Data for main motor cooler *) Maximum dissipated thermal powe[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6160-xxx15-xxxx ) :    [ [ %   - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :    [ [ %   * [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 6SH HGQLQU SP                  [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6160-xxB20-xxxx Table 14- 20 1FW6160-xxB20-5Gxx, 1FW6160-xxB20-8Fxx, 1FW 6160-xxB20-2Pxx Technical dat a 1FW6160 Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20- 2Pxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20- 2Pxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.694 0.712 0.694 Recommended minimum volume flow P,MIN l/min 4.7 4.7 4.7 Temperature increas e of the c oolant ΔT P K 2.1 2.2 2.1[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6160 Symbol Unit -xxB 20-0Wxx Rotor moment of inertia J L 1 0 -2 kgm 2 70.1 Phase resistance of winding at 20 °C R STR, 20 Ω 0.0817 Phase inductance of winding L STR mH 0.9 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 6.6 Recommended[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6160-xxx20-xxxx  ):     [[%   * [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP  ):     [[%  ) [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HG?[...]

Technical data and charact eristics 14.2 Data sheets and diagram s 14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx Table 14- 22 1FW6190-xxB05-1Jxx , 1FW6190-xxB05-2Jxx, 1FW6190-xx B05-5Gxx Technical dat a 1FW6190 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let tem[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperature increas e of the c oolant ΔT H K 7.3 7.3 7.3 Pressure drop Δp H bar 0.5 0.5 0.5 Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.284 0.284 0.284 Recommended minimum [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6190-xxx05-xxxx ) :     [ [ %   -[ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :     [ [ %     - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6190-xxB07-xxxx Table 14- 23 1FW6190-xxB07-1Jxx , 1FW6190-xxB07-2Jxx, 1FW6190-xx B07-5Gxx Technical dat a 1FW6190 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.359 0.359 0.359 Recommended minimum volume flow P,MIN l / m i n 2 2 2 Temperature increas e of the c oolant ΔT P K 2.5 2.5 2.5 Pr[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB07-8Fxx Rotor moment of inertia J L 1 0 -2 kgm 2 48.6 Phase resistance of winding at 20 °C R STR, 20 Ω 0.179 Phase inductance of winding L STR mH 1.6 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 3.43 Recommended [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6190-xxx07-xxxx ) :     [ [ %   - [ [  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :     [ [ %   - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6190-xxB10-xxxx Table 14- 25 1FW6190-xxB10-1Jxx , 1FW6190-xxB10-2Jxx, 1FW6190-xx B10-5Gxx Technical dat a 1FW6190 Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.472 0.472 0.472 Recommended minimum volume flow P,MIN l/min 2.3 2.3 2.3 Temperature increas e of the c oolant ΔT P K 2.9 2.9 2.9 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB10-8Fxx - xxB10-2Pxx Rotor moment of inertia J L 1 0 -2 kgm 2 67.8 67.8 Phase resistance of winding at 20 °C R STR, 20 Ω 0.235 0.093 Phase inductance of winding L STR mH 2.3 0.9 Data for main motor cooler *) Maximum dissipated thermal power [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6190-xxx10-xxxx  ):    [[ %    -[[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP  ):    [[ %   - [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HG?[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH UDQGS UHF LVL RQF RR OHU 0&DQ G3& 3UHV VXUHO RV VHVRYH UYROX PHI ORZU DWH 6SH HGQLQU SP ˂SLQE DU 9LQ[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6190-xxB15-xxxx Table 14- 27 1FW6190-xxB15-2Jxx , 1FW6190-xxB15-5Gxx, 1FW6190-xx B15-8Fxx Technical dat a 1FW6190 Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.659 0.659 0.679 Recommended minimum volume flow P,MIN l/min 3.2 3.2 3.2 Temperature increas e of the c oolant ΔT P K 3 3 3 . 1 Pr[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB15-2Pxx - xxB15-0Wxx Rotor moment of inertia J L 1 0 -2 kgm 2 99.8 99.8 Phase resistance of winding at 20 °C R STR, 20 Ω 0.13 0.0822 Phase inductance of winding L STR mH 1.4 0.9 Data for main motor cooler *) Maximum dissipated thermal power [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6190-xxx15-xxxx ) :    [ [ %   )[ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :    [ [ %  3 [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH[...]

Technical data and charact eristics 14.2 Data sheets and diagram s 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH UDQGS UHF LVL RQF RR OHU 0&DQ G3& 3UHV VXUHO RV VHVRYH UYROX PHI ORZU DWH 6SH HGQLQU SP ˂SLQE DU 9LQ[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6190-xxB20-xxxx Table 14- 29 1FW6190-xxB20-5Gxx, 1FW6190-xxB20-8Fxx, 1FW 6190-xxB20-2Pxx Technical dat a 1FW6190 Symbol Unit -xxB 20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB 20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.847 0.873 0.854 Recommended minimum volume flow P,MIN l/min 4.7 4.7 4.7 Temperature increas e of the c oolant ΔT P K 2.6 2.6 2.6[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6190 Symbol Unit -xxB 20-0Wxx Rotor moment of inertia J L 1 0 -2 kgm 2 132 Phase resistance of winding at 20 °C R STR, 20 Ω 0.106 Phase inductance of winding L STR mH 1.1 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 8.09 Recommended [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6190-xxx20-xxxx 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH UDQGS UHF LVL RQF RR OHU 0&DQ G3& 3UHV VXUHG URS VRYHUYRO XPHI OR ZUDWH 6SH HGQ?[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx Table 14- 31 1FW6230-xxB05-1Jxx , 1FW6230-xxB05-2Jxx, 1FW6230-xx B05-5Gxx Technical dat a 1FW6230 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let tem[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperature increas e of the c oolant ΔT H K 8 8.2 8.1 Pressure drop Δp H bar 0.5 0.5 0.5 Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.287 0.295 0.29 Recommended minimum vol[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6230-xxx05-xxxx ) :      [ [ %   - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :      [ [ %     - [ [  7 R UTX HRYHUVS HH G 7 R UTXH0L Q?[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6230-xxB07-xxxx Table 14- 32 1FW6230-xxB07-1Jxx , 1FW6230-xxB07-2Jxx, 1FW6230-xx B07-5Gxx Technical dat a 1FW6230 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.362 0.373 0.366 Recommended minimum volume flow P,MIN l/min 2.1 2.1 2.1 Temperature increas e of the c oolant ΔT P K 2.4 2.5 2.5 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB07-8Fxx Rotor moment of inertia J L 1 0 -2 kgm 2 84.3 Phase resistance of winding at 20 °C R STR, 20 Ω 0.197 Phase inductance of winding L STR mH 1.9 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 3.4 Recommended m[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6230-xxx07-xxxx ) :      [ [ % -[ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :      [ [ %   - [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6230-xxB10-xxxx Table 14- 34 1FW6230-xxB10-2Jxx , 1FW6230-xxB10-5Gxx, 1FW6230-xx B10-8Fxx Technical dat a 1FW6230 Symbol Unit -xxB10-2Jxx -xxB10-5Gxx -xxB10-8Fxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB10-2Jxx -xxB10-5Gxx -xxB10-8Fxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.490 0.493 0.482 Recommended minimum volume flow P,MIN l/min 2.9 2.9 2.9 Temperature increas e of the c oolant ΔT P K 2.4 2.4 2.4 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB10-2Pxx Rotor moment of inertia J L 1 0 -2 kgm 2 118 Phase resistance of winding at 20 °C R STR, 20 Ω 0.13 Phase inductance of winding L STR mH 1.4 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 4.58 Recommended mi[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6230-xxx10-xxxx  ):     [[ %   -[[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP  ):     [[ %  * [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HG?[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6230-xxB15-xxxx Table 14- 36 1FW6230-xxB15-4Cxx, 1FW6230-xxB15-5Gxx, 1FW6230-xx B15-8F xx Technical dat a 1FW6230 Symbol Unit -xxB15- 4Cxx -xxB 15-5Gxx -xxB15-8Fxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 3[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB15- 4Cxx -xxB 15-5Gxx -xxB15-8Fxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.69 0.672 0.673 Recommended minimum volume flow P,MIN l / m i n 4 4 4 Temperature increas e of the c oolant ΔT P K 2.5 2.4 2.4 P[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB15-2Pxx - xxB15-0Wxx Rotor moment of inertia J L 1 0 -2 kgm 2 173 173 Phase resistance of winding at 20 °C R STR, 20 Ω 0.182 0.090 4 Phase inductance of winding L STR mH 2 1 Data for main motor cooler *) Maximum dissipated thermal power Q H,[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6230-xxx15-xxxx ) :     [ [ %   & [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP ) :     [ [ %   * [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q?[...]

Technical data and charact eristics 14.2 Data sheets and diagram s 6KR U W F LU FXL WEUD NLQ JWRU TXHRYHUV SHH G %UD NLQ JWRU TXH0 %5 LQ1P 0DL QFR ROH UDQGS UHF LVL RQF RR OHU 0&DQ G3& 3UHV VXUHO RV VHVRYH UYROX PHI ORZU DWH 6SH HGQLQU SP ˂SLQE DU 9LQ[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6230-xxB20-xxxx Table 14- 38 1FW6230-xxB20-5Gxx, 1FW6230-xxB20-8Fxx, 1FW 6230-xxB20-2Pxx Technical dat a 1FW6230 Symbol Unit -xxB 20-5Gxx -xxB20-8Fxx -xxB20- 2Pxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB 20-5Gxx -xxB20-8Fxx -xxB20- 2Pxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.863 0.865 0.887 Recommended minimum volume flow P,MIN l/min 5.1 5.1 5.1 Temperature increas e of the c oolant ΔT P K 2.4 2.4 2.[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6230 Symbol Unit -xxB20- 0Wxx Rotor moment of inertia J L 1 0 -2 kgm 2 228 Phase resistance of winding at 20 °C R STR, 20 Ω 0.116 Phase inductance of winding L STR mH 1.4 Data for main motor cooler *) Maximum dissipated thermal power Q H,MAX kW 8.02 Recommended [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6230-xxx20-xxxx  ):     [[ %  * [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP  ):     [[ %   ) [[  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx Table 14- 40 1FW6290-xxB07-5Gxx, 1FW6290-xxB07-0Lxx, 1FW 6290-xx B07-2Pxx Technical dat a 1FW6290 Symbol Unit -xxB 07-5Gxx -xxB07-0Lxx -xxB07-2Pxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let te[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6290 Symbol Unit -xxB 07-5Gxx -xxB07-0Lxx -xxB07-2Pxx Temperature increas e of the c oolant ΔT H K 9.7 9.7 9.7 Pressure drop Δp H bar 0.4 0.4 0.4 Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.42 0.42 0.421 Recommended minimum v[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6290-xxx07-xxxx ) :     [ [ %    * [ [  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP               [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6290-xxB11-xxxx Table 14- 41 1FW6290-xxB11-7Axx, 1FW6290-xxB11-0Lxx, 1FW 6290-xxB11-2Pxx Technical dat a 1FW6290 Symbol Unit -xxB11-7Axx -xxB 11-0Lxx -xxB11-2Pxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Technical dat a 1FW6290 Symbol Unit -xxB11-7Axx -xxB 11-0Lxx -xxB11-2Pxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.577 0.578 0.58 Recommended minimum volume flow P,MIN l/min 3.4 3.4 3.4 Temperature increas e of the c oolant ΔT P K 2.4 2.4 2.4 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Characteristics for 1FW6290-xxx11-xxxx ) :      [ [ %$ [ [  7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP              ?[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Data sheet 1FW6290-xxB15-xxxx Table 14- 42 1FW6290-xxB15-7Axx, 1FW6290-xxB15-0Lxx, 1FW 6290-xxB15-2Pxx Technical dat a 1FW6290 Symbol Unit -xxB15-7Axx -xxB 15-0Lxx -xxB15-2Pxx Boundary co nditions DC link voltages U ZK V 600 600 600 Water cooling in let temperature T VORL °C 35 35 [...]

Technical data and charact eristics 14.2 Data sheets and diagram s Technical dat a 1FW6290 Symbol Unit -xxB15-7Axx -xxB 15-0Lxx -xxB15-2Pxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.736 0.737 0.739 Recommended minimum volume flow P,MIN l/min 5.2 5.2 5.2 Temperature increas e of the c oolant ΔT P K 2 2 2 Press[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s Characteristics for 1FW6290-xxx15-xxxx ) :      [ [ %  $ [ [   7 R UTX HRYHUVS HH G 7 R UTXH0L Q1P 6SH HGQLQU SP                ?[...]

Technical data and charact eristics 14.2 Data sheets and diagram s Data sheet 1FW6290-xxB20-xxxx Table 14- 43 1FW6290-xxB20-0Lxx, 1FW6290-xxB20-2Pxx Technical dat a 1FW6290 Symbol Unit -xxB20-0Lxx -xxB20-2Pxx Boundary co nditions DC link voltages U ZK V 600 600 Water cooling in let temperature T VORL °C 35 35 Rated temperature of winding T N °C 1[...]

Technical data and characteristi cs 14.2 Data sheets and diagram s 1FW6 Built-in torque motors 300 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 Technical dat a 1FW6290 Symbol Unit -xxB20-0Lxx -xxB20-2Pxx Data for precision motor cooler *) Maximum dissipated thermal power Q P,MAX kW 0.895 0.897 Recommended minimum volume flow P,MIN l/min 5.9 5.[...]

Installation drawings/Dimension drawings 15 15.1 Installation conditions for motors with cooling jacket Design information for installation hole and O ring ● Provide insertion incli nes: Mi nimum length Z at 15°: 3 mm, at 2 0°: 2 mm, edges rounded and polished Debur and round inside h oles ( cooling water conne ctions) ● Surface quality of th[...]

Installation drawings/Dime nsion drawings 15.2 Explanation of installation dra wings 15.2 Explanation of installation drawings Installation dimensions The following design-related dime nsions must be taken into acco unt. Figure 15-2 Geometry data for 1FW6 Built-in torque motors Explanation of the abbreviations in "Geometry d ata for 1FW6 Bui l[...]

Installation drawings/Dimensio n drawings 15.2 Explanation of installation drawings Note Siemens AG reserves the right to change the motor dimensions as part of design improvements without prio r notif ication. The dimensio n drawings provided in this documentation, therefore, may no t necessarily be up to date. Up-to-date dimension d rawings can b[...]

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Appendix A A.1 Recommended manufacturers Information regarding third-party products NOTICE This doc ument contai ns recomme nd ations relating to third-party products. This invol ves third-party products whose f undamental suitability is familiar to us. It goes without saying that equivalent products from ot her manufacturers m ay be used. Our reco[...]

Appendix A.1 Recommended manuf acturers Serto GmbH Kasseler Strasse 64 D-34277 FULDABRÜCK, Germany Phone: +49 (0) 5 61 - 5 80 04 - 0 Fax: +49 (0) 5 61 - 5 80 04 - 44 E-mail: info@serto.de www.serto.com SMC Pneumatik GmbH Boschring 13 - 15 63329 EGELSBACH Phone: +49 (0) 61 03 - 4 02 - 0 Fax: +49 (0) 61 03 - 4 02 - 1 39 E-mail: info@smc-pneumatik.de[...]

Appendix A.1 Recommended manuf acturers Hydac Internat ional GmbH Industriegebiet 66280 Sulzbach/ Saar, Germany Phone: +49 (0) 68 97 - 5 09 - 01 E-mail: info@hydac.com www.hydac.com Rittal GmbH & Co. KG Auf dem Stützelberg 35745 Herborn, Germany Phone: +49 (0) 27 72 - 5 05 - 0 Fax: +49 (0) 27 72 - 5 05 - 23 19 E-mail: info@rittal.de www.rittal[...]

Appendix A.1 Recommended manuf acturers A.1.4 Supply sources for braking elements HEMA Maschinen un d Apparateschutz GmbH Seligenstädter Straß e 82 63500 SELIGENSTADT Phone: +49 (0) 61 82 - 7 73 - 0 Fax: +49 (0) 61 82 - 7 73 - 35 E-mail: info@hema-schutz.de www.hema-schutz.de Chr. Mayr GmbH + Co. KG Eichenstraße 1 87665 MAUERSTETTEN Phone: +49 ([...]

Appendix A.2 Fax form for sugge stions /corrections (copy template) A.2 Fax form for suggestions/corrections (copy template) Should you come across any printi ng errors whe n reading this pu blication, please notify us on this sheet. We would also be grateful for any suggestions an d recom mendations for improvement.        )UR[...]

Appendix A.3 List of abbreviations A.3 List of abbreviations abs. WMS Absolute angular position measuri ng system, absolute encoder BGR Health and safety at work regul ations (in Germany) BGV Binding national health and saf ety at work regulations (in Germany) CE Communauté Europé enne (European Communit y) DAC Digital-to-analog converter DIN Deu[...]

Appendix A.3 List of abbreviations 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 319 SW Software Temp-F Circuit for monitoring t he temperature th e motor winding Temp-S Temperature monitoring ci rcuit for shutting down the dri ve in the event of overtemperature TN Terre Neutral TM Torque motor UL Underwriters Labora[...]

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1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 321 Index A Abbreviation s, 319 Accidents First aid, 19 Anti-c orrosion protection, 54 Approvals, 28 Axial forces, 84 B Bearings, 111 Braking, 112 Braking concepts, 112 C Characte ristics for 1FW6090-xxx0 5-xxxx, 205 Characte ristics for 1FW6090-xxx 07-xxxx, 207 Characte [...]

Index G Grounding, 149 H Heat-exchanger unit, 52 High-voltage test, 191 Hoses for the cooling system, 162 Hotline, 6 I Incorrect commutation, 109 Inlet temperature, 51 Intermittent duty, 79 J Janus arrangement, 60 K KTY 84, 46 M Magnetic fields First aid in the case of accidents, 19 Occurrence, 17 Strength, 18 Malfunctio ns Braking, 112 Motor Dis p[...]

Index 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 323 Connectio n, 147 Evaluation, 49 Temp–S Connectio n, 147 Evaluatio n, 48 Third -party p roduct s, 313 Tightening torques, 85 Torque ripple, 26 Transp ort, 193 W Winding insulation, 26[...]

w w w .siemens.com/motioncont rol Subjec t to change © Siem en s AG 20 09 Siem en s AG Industr y Sec tor Drive T echnologies Mot ion C ont ro l Sys tem s Postf ach 3 1 80 91 050 ERL A NG EN GERMANY[...]