Southbend 336D-2TL инструкция обслуживания

IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ OPERATOR’S MANUAL FOR MODEL 300 RESTAURANT RANGES Ranges with Single Oven Base: 324E, 336A, 336A-1GL, 336A-2GL, 336 A-[...]

M ODEL 300 R ESTAURANT R AN GES SAFETY PRECAUTIONS Before installing and ope rating this equipment, b e sure everyone i nvolved in its operation i s fully trained and aware of precautions. Accidents and problems can be ca used b y failure to follow fundam ental rules and precautions. The following symbols, fo und throughout this manu al, alert you [...]

M ODEL 300 R ESTAURANT R AN GES T ABLE OF C ONTENTS Congratulations! You have purcha sed one of the finest pieces of heavy-duty co mmercial cooking equipme nt on the market. You will find that your new equi pment, like all Southbend equipment, has been desi gned and manufa ctured to meet the toughest standards in the indu stry. Each piece of Southb[...]

S PECIFICATIONS M ODEL 300 R ESTAURANT R ANGES ONS SPECIFICATI S PECIFICATIONS NOTICE Local codes regarding inst allation va ry greatly from one area to another. The National Fire Protection Association, Inc. state s in its NFPA 9 6 latest edition that lo cal codes ar e the “autho rity having jurisdiction” when it comes to install ation require[...]

M ODEL 300 R ESTAURANT R AN GES S PECIFICATIONS SPECIFICATI EXTERIOR DIMENSIONS Top Views O R O R O R O R O 324E 336A 336D 336A-1GL 336D-1GL 336A-2GL, 336A-2TL 336D-2GL 336D-2TL 336A-2GR 336A-2TR 336D-2GR 336D-2TR R O O O O R O R 336A-3G 336A-3T 336D-3G 336D-3T 348EE 348EE-2GL 348EE-2TL 348EE-2GR 348EE-2TR 360AA 360AD 360DD R O R R O R R O R R O R [...]

S PECIFICATIONS M ODEL 300 R ESTAURANT R ANGES ONS Table continuing from previous page. Side Views[...]

M ODEL 300 R ESTAURANT R AN GES S PECIFICATIONS SPECIFICATI INTERIOR DIMENSIONS AND UTILITY CONNECTION DATA Left (or Only) O ven Interior Dimen sions Right Oven Interior Dimen sions Burners (# an d BTU* each) Gas Connection Location Electric Connection Location Model Number Width Depth Height Width Depth Height Open Oven Griddle Total BTU* O P Q R [...]

S PECIFICATIONS M ODEL 300 R ESTAURANT R ANGES ONS VENTILATION SPECIFICATI ! WARNING Improper ventilation can re sult in personal injury or death. Ventilation which fail s to properly remove flue products can cause h eadaches, drowsi ness, nausea, or coul d result in death. All units must be installed in such a m anner that the flow of combustion a[...]

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I NSTALLATION M ODEL 300 R ESTAURANT R ANGE S Flue Rise r Skid Base Shelf INSTALLATION Step 2a: Install the Legs A set of four legs is packed with units ordered with legs. (For units ordered with ca sters, go to Step 2b.) A threaded leg pad is fastene d to the base frame at each corner. Each leg has a correspondi ng mating thread. The legs can be a[...]

M ODEL 300 R ESTAURANT R AN GES I NSTALLATION Step 2b: Install Casters and Restraint NOTICE For an appliance equipp ed with casters, (1) the installation sh all be made with a connector tha t complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z 21.69 or Connectors for Moveable G as Applianc es, CAN/CGA-6 .16, and a quick-di[...]

I NSTALLATION M ODEL 300 R ESTAURANT R ANGE S 8. Thread hex nut (item “G”) and slid e the washer (ite m “H”) o nto the eye-bolt. Insert the eye-bolt through the 1/4" drilled hole and secure with a washer (item “H”) and nylon lock nut (item “I”). 9. Using the spring-loaded snap hooks, attach the re straining device to the bracke[...]

M ODEL 300 R ESTAURANT R AN GES I NSTALLATION Step 3: Attach Flue Riser and Shelf Assemblies 1. Place the flue riser assembly on the rang e as shown on the approp riate diagram below. 2. Slide the flue riser assembly over the bayonets until it bottoms out, as shown below. 3. Secure ends of flue riser as sembly with tw o (2) 1/4-20 x 3/ 4 hex head b[...]

I NSTALLATION M ODEL 300 R ESTAURANT R ANGE S Step 4: Connect Electricity (for Models with Convection Ovens) Wiring diagrams are l ocated on the rear of th e range. Be sure t hat the input voltage and phase match the requirements sho wn on the serial plate. Ranges ordered with a 115V, 60Hz, single-phase el ectrical rating are fa ctory-supplied with[...]

M ODEL 300 R ESTAURANT R AN GES I NSTALLATION Step 6: Check the Installation 1. Check that all screws and bolts are tightened. 2. Move the range into the position at which it will be operated. 3. Check that the range is level. If not, adjust the legs. 4. Check that the appropriate clear ances a re satisfied (see page 6). INSTALLATION Step 7: Adjust[...]

O PERATION M ODEL 300 R ESTAURANT R ANGE S O PERATION ! DANGER EXPLOSION HAZARD In the event a gas odor is d etect ed, shut down e quipment at the main shut off valve. Immediately call the emergency phone number of your gas supplier. ! CAUTION To eliminate gas build up which could result in an explosion, in the event of main burner ignition failure[...]

M ODEL 300 R ESTAURANT R AN GES O PERATION HOT TOP SECTIONS Range can be o rdered with a hot-top section re placi ng one or more open-top burner section s. Each hot-top is controlled by a knob on the front control pan el. To light the pilots of a hot-top section, do the following: 1. Raise or remove hot-top p late. Every two burner s h ave one pilo[...]

O PERATION M ODEL 300 R ESTAURANT R ANGE S RAISED-GRIDDLE BROILER SECTION Ranges can be ordered with a raised-griddle broiler sect ion. Each raised-griddl e broiler is controlled by a knob on the front control panel. At the end of each use, allow griddle to cool no rmally. After griddle has cooled, coat griddle surface with a light film of cooking [...]

M ODEL 300 R ESTAURANT R AN GES C OOKING H INTS C OOKING H INTS COOKING TIPS (Convection-Type Oven Only) A. FROZEN ENTREE PRODUCTS: Punch holes in lid before heating. T ent lid if product has a tendency to stick, i.e., lasagna or macaroni and ch eese. Use m anufacturer’s convection oven dire ctions for time and temperature or reduce conventi onal[...]

C OOKING H INTS M ODEL 300 R ESTAURANT R ANGE S GUIDE TO BAKING TIMES AND TEMPERATURES (Convection-Type Oven Only) As a guide, set oven temperatures 25 t o 50 degrees lo wer than called for in re cipes using non-conve ction ovens, i.e., range or conventional ovens. Time and temperatures will vary depending upon load, mix, size or portion and other [...]

M ODEL 300 R ESTAURANT R AN GES C LEANING C LEANING Southbend equipment is sturdily constr ucted of the best materi als and is design ed to provide durable service when treated with ordi nary care. To expect the be st performance, your equi pment must be maintaine d in good condition and cleaned daily. Naturally, the periods for this care and clean[...]

C LEANING M ODEL 300 R ESTAURANT R ANGES BLACK BAKED ENAMEL SURFACES Allow unit to cool somewhat after use and wash exteri or with a hot, mild detergent or soap sol ution; particularly clean off all grease depo sits . Dry thoroughly with a dry cloth. BURNERS – GENERAL Little attention is needed, but if spill age sh ould occur, it may be necessary[...]

M ODEL 300 R ESTAURANT R AN GES C LEANING OVEN INTERIOR (STANDARD-TYPE OVEN) Allow oven to cool. Remove porcelai n enameled oven bottom. Clean by rubbing with strong detergent and Brillo pad or similar scrubber. “Spill-overs” should b e cleaned from the bottom as soon as p ossible to prevent carbonizing and a “burnt-on” co ndition. For stub[...]

A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KN OWLE DGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUI PMENT. HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE [...]

M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS ALL TOP BURNERS All burners have a primary air adjustment by means of an air shutter on the mixer face. Loosen screw and rotat e mixer cap until a clear, st able blue flame is obtain ed. The flame should not be yellow tipped nor should it blow off the burner po rts. All orifice sizes and burn er rate are[...]

A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES To check oven temperatures when re calibrating, use a test instrument o r a reliable mercury thermomet er. Place the thermocouple of test instrument or the thermometer in the middle of the oven. Proceed as follows: 1. Remove dial and push out metal insert (see illustration below). 2. Replace dial, turn t[...]

M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 27 ADJUSTMENTS If no flame can be established at the bypass setting replace the thermostat. Continues on Next Page Turn the screw clo ckwise to decrease the flame. If gas is flowing turn the bypass screw until flame is set to specifications. There is a slotted [...]

A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES P AGE 28 O PERATOR ’ S M ANUAL 1182298 REV 3 ADJUSTMENTS The bypass setting must be calibrated before calibrating the oven thermostat. Allow the temperature to stabilize. If the change is greater than 5 ° F return to the bypass calibration. Continued from Previous Page Remove the oven knob and push ou[...]

M ODEL 300 R ESTAURANT R AN GES A DJUSTMENTS THERMOSTATIC GRIDDLE BY-PASS FLAME LEVEL When the griddle rea ches the temperature at which the di al is set, the control cuts down th e flow of gas to the amount required to keep the griddle at that tem perature. Al ways, however, the control must by-pa ss enough gas to keep the entire burner lighted. T[...]

A DJUSTMENTS M ODEL 300 R ESTAURANT R AN GES CONVERSION FROM ONE T YPE OF GAS TO ANOTHER Each appliance is shi pped gas-specific either fo r use wi th natural gas or for use with LP gas (pro pane). To convert an appliance from one type of gas to another, do the following: ADJUSTMENTS 1. Refer to service procedures to access al l burner orifices. 2.[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING T ROUBLESHOOTING TROUBLESHOOTING RANGE TOP BURNERS Consult the following table and the flow chart that begins on the followin g page. Problem Look for - All burners and pilots in unit will not turn on – Main gas supply to unit is “OFF.” All burners produce excessive carbon deposits – Incorrec[...]

T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES P AGE 32 O PERATOR ’ S M ANUAL 1182298 REV 3 TROUBLESHOOTING NOTE: Griddle Tops Continues on next page. If the inlet pressure is low, all equipment on the main gas line should be lit and the pressure adjusted. Shut off the range burners and main gas and remove the pressure tap. Inlet pressures for g[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 33 TROUBLESHOOTING Clockwise increases the pressure and counter clockwise decreases the pressure. Be sure the capillary tubes are away from burners, flames and excessive he at. Install the thermostat bulbs into griddle tops. Install the grates or griddle/ho[...]

T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES TROUBLESHOOTING BASE OVEN ! CAUTION Proper and efficient ope ration of oven is dep en dent on correct installati on and function of components. Always verify that components are in pla ce and functioning as intended. Consult the following table and the flow chart that begins on the followin g page. Pr[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 35 TROUBLESHOOTING[...]

T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES TROUBLESHOOTING THER MOSTATIC GRIDDLE CAUTION! WIRING BEHIND THE PANEL. Continues on Next Page If the flame is not correct remove the knobs and bezel. See illustration on page 30. Turn the screw clo ckwise to decrease the flame. If gas is flowing turn the bypass screw until flame is set to specificati[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 37 TROUBLESHOOTING Reinstall the knobs, bezel s and valve cover panel. NOTE! There are arrows a round the screw indicating (H) to increase and (L) to decrease the temperature. Record the temperatures[...]

T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES TROUBLESHOOTING CONVECT ION OVEN BLOWER MOTOR ! WARNING Before attempting to service or replace any electrical component, make sure power so urce has been disconnected. ! CAUTION When changing motor or servicing unit, always verify that blower wheel rotation is clockwise when looking into the oven cav[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 39 TROUBLESHOOTING Refer to schematic P/N’s: 1181101 for 120V, 1181102 for 208/240V. Continuit y ? Reinstall the switch cover and valve panel. Move the other wire to the lower leg (N.O.) on the side of the swit ch. Open the kick panel by raising it and ti[...]

T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES P AGE 40 O PERATOR ’ S M ANUAL 1182298 REV 3 TROUBLESHOOTING Prev age th . h. CAUTION! Be sure the main power is disconnected. Continuity? Test oven. Connect the main power supply. Reinstall the kick panel. Loosen the 2 screws on the door switch bracket and adjust it to the door ge to actuate the sw[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 41 TROUBLESHOOTING[...]

T ROUBLESHOOTING M ODEL 300 R ESTAURANT R ANGES Electrical Schematic for 120 Volt Ranges TROUBLESHOOTING P AGE 42 O PERATOR ’ S M ANUAL 1182298 REV 3[...]

M ODEL 300 R ESTAURANT R AN GES T ROUBLESHOOTING Electrical Schematic for 208-230 Volt Ranges TROUBLESHOOTING O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 43[...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S P ARTS ! WARNING INSTALLATION OF OTHE R THAN GENUINE SOUTHBE ND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is located in the compartment below t he oven on the right side. When ord ering parts, please supply the Model Number, Serial Number, Part Number , and Description; plus Fini sh, Typ[...]

M ODEL 300 R ESTAURANT R AN GES P ARTS Shelf and Flue Riser Parts for Models 324 and 336[...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S Shelf and Flue Riser Parts for Models 348 and 360 1 2 Key Part Number Description 1 1180845 S h e l f w e l d a s s e m b l y , 6 0 " * 1181140 S h e l f w e l d a s s e m b l y , 4 8 " 2 1180768 F l u e r i s e r a s s e m b l y , 2 2 . 5 " x 6 0 " * 1181152 F l u e r i s e r a s s e m b l[...]

M ODEL 300 R ESTAURANT R AN GES P ARTS Valve Panel, Base Panel, and Drip Pan Parts[...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S Leg Parts 1 2 3 4 Key Part Number Description 1 1146201 1 / 4 x 2 0 x 3 / 4 H e x H ead 2 1146500 1 / 4 L o c k W a s h e r 3 1172650 Leg Pad (3/4 x 10 hole) 4 1178205 Leg Package (set of 4 legs, not inc luding bolts , leg pad s, or lock washers) * 1174262 E a r t h q u a k e L e g s S S ( s e t o f 4 ) * not [...]

M ODEL 300 R ESTAURANTj0.000809.88.2443 748.26(300 R)Tj0.000TNTNTN13.5870.00016.006.00251.88.2332 748.26 PODEL[...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S 24" and 36" Griddle Parts See drawing on following page. Key Part Number Description 1 1178204 G r i d d l e K n o b 2 1178202 V a l v e B o d y O n l y 3 1042980 G r i d d l e B a r B u r n e r 4 1134810 B u r n e r S u p p o r t 5 1181212 G r i d d l e A s s e m b l y , 2 4 " , L e f t ( f o r[...]

M ODEL 300 R ESTAURANT R AN GES P ARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 1 2 3 4 5 6 6 14 15 16 17 18 Optional Thermost atic Griddle Control for 2 4" Griddle Optional Thermost atic Griddle Controls for 36" Griddl e 24" and 36" Griddle Parts See parts list on previous page . PARTS O PERATOR ’ S M ANUAL 1182298 REV 3 [...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S 12" Griddle Parts 1 2 3 4 5 6 7 8 9 10 11 12 Key Part Number Description 1 1178204 K nob, Control 2 1178202 V a l v e , H i - O f f 3 1042980 B u r n e r , B a r A s s e m b l y 4 1134810 B u r n e r S u p p o r t 5 1162807 L i g h t e r P i p e W e l d A s s e m b l y 6 1146906 E l b o w 9 0 D e g , S t [...]

M ODEL 300 R ESTAURANT R AN GES P ARTS Hot Top Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 Key Part Number Description 1 1178204 K nob Control 2 1178202 G a s V a l v e 3 1008751 H ood Orifice NAT 1008757 H ood Orifice LP 4 1022994 H o t T o p B u r n e r 5 1099002 F i l t e r & V a l v e 6 1099101 1 / 8 R e d u c t i o n F e r r u l e 7 1099100 1 / 8 [...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S Raised-Griddle Broiler Parts See drawing on following page. Key Part Number Description 1 1161636 B r o i l e r D i r t T r a y 2 1173555 B r o i l e r R a c k P a n 3 1173554 B r o i l e r R a c k 4 1173556 B r o i l e r R a c k S u p p o r t 5 1133999 G r i d d l e P i l o t 6 P3875 1 / 8 x 1 / 4 S t r a i g[...]

M ODEL 300 R ESTAURANT R AN GES P ARTS PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 REAR VIEW Raised-Griddle Broiler Parts See parts list on previous page . O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 55[...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S Convection Oven Parts See drawing on following page. Key Part Number Description 1 1180783 P a n e l , K i c k 2 1181376 L o g o P l a t e 3 1180861 D o o r H i n g e 4 1024196 D o o r A s s e m b l y ( F u l l O v e n ) 1179072 D o o r A s s e m b l y ( S p a c e S a v e r O v e n ) 5 1179950 D o o r H a n d [...]

M ODEL 300 R ESTAURANT R AN GES P ARTS PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Convection Oven Parts See parts list on previous page . O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 57[...]

P ARTS M ODEL 300 R ESTAURANT R ANGE S Standard Oven Parts See drawing on following page. Key Part Number Description 1 1024196 D o o r A s s e m b l y ( F u l l O v e n ) 1179072 D o o r A s s e m b l y ( S p a c e S a v e r O v e n ) 2 1180861 D o o r H i n g e * P1089 S p r i n g , D o o r ( F u l l O v e n ) 1179030 S p r i n g , D o o r ( S p [...]

M ODEL 300 R ESTAURANT R AN GES P ARTS PARTS[...]

M ODEL 300 R ESTAURANT R AN GES Notes: P AGE 60 O PERATOR ’ S M ANUAL 1182298 REV 3[...]

M ODEL 300 R ESTAURANT R AN GES Notes: O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 61[...]

M ODEL 300 R ESTAURANT R AN GES Notes: P AGE 62 O PERATOR ’ S M ANUAL 1182298 REV 3[...]

M ODEL 300 R ESTAURANT R AN GES Notes: O PERATOR ’ S M ANUAL 1182298 REV 3 P AGE 63[...]

M ODEL 300 R ESTAURANT R AN GES P AGE 64 O PERATOR ’ S M ANUAL 1182298 REV 3 SELECT RESTAURANT RANGES A product with the Southbend nam e incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occa sional professional service may be necessary to extend the useful life of this unit. When servi[...]