Southbend SB1029 инструкция обслуживания

Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © May , 2010 F or Machines Mfg. Since 4/10 MODE L S B1029 6" x 18" S U R F A C E GRIND ER O WN E R'S MAN UAL[...]

Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs[...]

T able of Contents INTRODUCT ION ............................................................... 2 About This Machine ............................................. 2 Capabilities ......................................................... 2 Features .............................................................. 2 Identification .....................[...]

INTRODUCT ION -2 - F or Machines Mfg . Since 8 / 09 Model SB 1029 I N TRODUCT ION Ab out T his Mac hine Capabilities This 6 x 18" Surface Grinder allows you to smooth the surface of metallic workpieces. It utilizes a table that moves on a horizontal plane and a grinding wheel that moves along a vertical axis. By mounting a workpiece to the tab[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -3- I N TRODUCT ION Identification Elevation Handwheel Cross T ravel Lock K nob Removable Lifting Hooks (x4) T ravel Stops Grinding Wheel & Guard Chip Port Serious personal injur y could occur if you connect t he machine to power before completing the setup process . DO NOT connec t power unti[...]

-4- F or Machines Mfg . Since 8 / 09 Model SB 1029 I N TRODUCT ION Mac hine Specifications Model S B1029 6" x 18" Sur face Grinder Product Dimensions: Weight ........................................................................................................................................................................ 1912 lbs. Le[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -5- I N TRODUCT ION Main Specifications: Operation Information Maximum Distance Wheel To Table................................................................................................ ...................... 15 5 ⁄ 8 " Maximum Distance Table To Spindle Center ..........................[...]

S AFETY -6- F or Machines Mfg . Since 8 / 09 Model SB 1029 S A FETY Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protect[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -7- S A FETY 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts. 6. Mental Alertness: Operating th[...]

-8- F or Machines Mfg . Since 8 / 09 Model SB 1029 S A FETY Additional Sur face Grinder Safety 6. Cracked Wheel : Cracked wheels may break and fly apart during operation, increasing the risk of impact injuries. Replace cracked wheels immediately! 7 . Lung Protection : Grinding produces hazardous dust, which may cause long-term respiratory problems[...]

PREP A RA TI ON F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -9- PREP A R A T I ON Preparation Over view T hings Y ou'll Need During the setup process, operation, and maintenance of your machine, you'll need the following items: F or Lifting s A forklift or other power lifting device rated for the weight of the machine. s ,IFT[...]

-10 - F or Machines Mfg . Since 8 / 09 Model SB 1029 PREP A R A T I ON Power Supply Requirements Elec trocution or fir e ma y occur if machine is not correc tly grounded and attache d to the power supply. Use a qualified elec tric ian to ensure a safe powe r c onn ec t i on . Before installing the machine, consider the availability and proximity of[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -1 1- PREP A R A T I ON Grounding Requirements In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current—in order to reduce the risk of electric shock. Grounding Pin Curr ent Carr ying Blades GRO UNDED 15-15 R E C E PT A C L E [...]

-1 2 - F or Machines Mfg . Since 8 / 09 Model SB 1029 PREP A R A T I ON Unpac king This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -1 3 - PREP A R A T I ON The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove. B[...]

-14 - F or Machines Mfg . Since 8 / 09 Model SB 1029 PREP A R A T I ON Wall 47" P ower Connection Dr awing Not to Scale 30" W all 21" 21" 11" 68" Minimum Wall W all Minimum 24" Wall W all Minimum 24" Figure 6. Space required for full range of movement. W eight Load Refer to the Machine Specifications for the[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -1 5 - PREP A R A T I ON L ifting & Moving Unbolt the machine from the pallet and make sure that the table is locked in place. Connect lifting straps to all four lifting hooks ( Figure 7 ) on the machine, use a hoist or forklift to lift the machine off the pallet, and move it to the suitable lo[...]

-16 - F or Machines Mfg . Since 8 / 09 Model SB 1029 PREP A R A T I ON Bolting to Concrete Floors Figure 9. Common types of fasteners for bolting machinery to concrete floors. Lag Screw and Anchor Anchor Stud Lag screws and anchors, or anchor studs ( below ), are two popular methods for securing machinery to a concrete floor. We suggest you resear[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -17- PREP A R A T I ON 6. Locate the flat shown in Figure 11 on the headstock elevation handwheel shaft Next align the set screw on the elevation handwheel hub with the flat on the shaft, and slide the handwheel (see Figure 12 ) onto the shaft until it stops. 7. Tighten the set screw against the [...]

-1 8 - F or Machines Mfg . Since 8 / 09 Model SB 1029 PREP A R A T I ON Power Connection Elec trocution or fir e may occur if machine is ungrounded, incorr ect ly connec te d to power , or connec te d to an under sized circuit . Use a quali fied elec tric ian to ensure a safe powe r c onn ec ti on . Once your machine is set up and assembled as prev[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -1 9 - PREP A R A T I ON T est Run If this machine is new and being put into service, or if it has been in storage for a period of time, the machine and its safety features must be tested to ensure correct operation. Complete all preparation steps and lubrication as outlined in Basic Lubrication on[...]

-2 0 - F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION T o complete a typical operation, the operator does the following: 1. Examines the grinding wheel to make sure it is suitable for use (has no visible cracks or large chips). 2. Examines the workpiece to make sure it is prepared for grinding. 3. Uses the elevation handwheel to raise [...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -21 - OP E RA TION Controls Refer to Figures 16 – 18 and the following descriptions to become familiar with the basic controls of this machine. A. L ongitudinal T ravel Handwheel: Moves the table back and forth on the longitudinal axis (X-Axis). B. Cente r T able Stop: Provides a barrier for the [...]

-22 - F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION W heel Selection Most grinding wheels from major manufacturers are marked in a somewhat uniform manner. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grinding recommendations when selecting a wheel for y[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -2 3 - OP E RA TION W heel Inspection Do not assume that a wheel is in sound condition just because it is new—damage can often occur during shipping, with age, with prolonged exposure to moisture, or because of improper storage. T o inspect a wheel for damage: 1. Remove the wheel and look for any[...]

-2 4 - F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION Removing & Inst alling Grinding W heels If installing a grinding wheel for the first time, or when replacing a worn wheel, this section explains the order in which this process must take place. Every time a grinding wheel is removed from its hub, this procedure must be repeated.[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -2 5 - OP E RA TION Figure 26. Wheel mounting hub. 7. Wipe the grinding wheel seat shown in Figure 26 , so it is perfectly clean, and no paper is left behind. Note: A slight wiping of the spindle threads, grinding wheel seat, and hub with a lightly- oiled rag is acceptable to prevent rust. 8. Inspe[...]

-2 6 - F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION Removing & Inst alling W heel & Hub T o remove and reinst all the wheel and hub: 1. DISCONNECT MACHINE FROM POWER! 2. Place a sheet of plywood on top of table to protect it, as shown in Figure 28 , and open the grinding wheel cover. The procedure in this section describes ho[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -27- OP E RA TION 7. While holding the wheel and hub from sliding off of the spindle, use the wrenches shown in Figure 33 , tighten the hub puller until the wheel and hub assembly is pulled from the spindle. Figure 33. Pulling wheel hub. Figure 35. Spindle taper. Hold Spindle T aper Threads Figure [...]

-2 8 - F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION W heel Dressing Figure 37 . Safe tool positioning for wheel dressing. YES NO Rotation Grinding Wheel Dressing T ool Magnetic Chuck Superior grinding results can only be achieved with a properly balanced and dressed wheel. Do not assume that a wheel will run true on the spindle if it[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -2 9 - OP E RA TION W heel Balancing Static wheel balancing can be difficult and very time consuming without practice. For accurate grinding results, wheel balancing is mandatory. For this balancing procedure, you will need a wheel balancing fixture. The wheel balancing fixture shown in Figure 39 i[...]

-30- F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION 7. Spin the wheel so it rotates one full turn and comes to rest with the heaviest side hanging down at six O'clock. This may take a few times to find the exact location. 8. Using a pencil, draw a line on the wheel at the six O'clock position to mark the heaviest side. 9. Li[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -3 1 - OP E RA TION Grinder Operation Grinding with a surface grinder is a delicate process that takes practice, skill, and knowledge. In addition to this, the method used for any one procedure will depend on a number of factors, including, but not limited to the material being ground, the grinding[...]

-3 2- F or Machines Mfg . Since 8 / 09 Model SB 1029 OP E RA TION Figure 43. Grinding process illustrated. Workpiece Surfaced P ortion Grinding Wheel Surfaced P ortion Surfaced P ortion New P ortion Exposed *Movement exagger ated for clarity *Movement exagger ated for clarity Continue/r epeat as necessary until desired r esults are achieved. Surfac[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -33- MAI NTE NAN C E MAI NTE NANC E Maintenance Sc hedule Recommended L ubricating Oil T ypes: To avoid oil breakdown, DO NOT MIX OILS! If changing oil types, be sure to flush system with the new oil and discard the flushed oil. s Mobil Vacuoline 1405 s Mobil Vacuoline 1409 s Shell Tonna 3[...]

-34- F or Machines Mfg . Since 8 / 09 Model SB 1029 MAI NTE NAN C E — If the pinions or leadscrew show a buildup of contaminants, clean them with mineral spirits and re-oil. — If the pinions or leadscrew are dry, verify that the pump screen is clean, and adjust the oil distribution screw to increase lubrication. 4. At the rear of the column, sl[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -35- MAI NTE NAN C E 4. Close needle valve #4 (see Figure 47 ), and then open it three full turns. 5. Place a waste oil container under the dump line (see Figure 47 ), and turn the pump on. The waste oil will be pumped into the waste oil container. When the reservoir is empty, wipe the reservoir ou[...]

TROUBLESHOOT I NG -36- F or Machines Mfg . Since 8 / 09 Model SB 1029 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start. 1. No power; voltage is incorrect. 1. Switch power supply [...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -3 7 - T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Vibration when grinding, poor surface finish, or incorrect final dimensions. 1. Grinding wheel is out-of-round or is loaded up with material. 1. Dress grinding wheel to make concentric, and to the required grit level ( Page 28 ).[...]

service -38- F or Machines Mfg . Since 8 / 09 Model SB 1029 S E RVI C E Mac hine Storage If the machine is not properly prepared for storage, it may develop rust or corrosion. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition for later use. T o prepare your machine for storage: 1. Pump out th[...]

ELECTRICAL F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -39- E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and [...]

-4 0- F or Machines Mfg . Since 8 / 09 Model SB 1029 E LECT R ICAL Rewiring for 4 4 0V Items Needed Qty . 440V Conversion Kit (Part No. PSB1029510) ..... 1 Phillips Screwdriver #2 ........................................ 1 T o conver t the Model S B1029 to operate on 4 40V: 1. DISCONNECT MACHINE FROM POWER! 2. Open the motor junction box, then loos[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -4 1 - E LECT R ICAL 3. Without changing the location of any of the wires, reposition the jumpers as shown in Figure 54 . Stack the jumpers as needed, since there will be two extras. Figure 54. 4 4 0V Jumper locations. GND U 1 2 3 4 5 6 V W Motor 7 8 9 Jumpers 4. Tighten the nine screws that secure[...]

-4 2- F or Machines Mfg . Since 8 / 09 Model SB 1029 E LECT R ICAL 220V Electrical Components T o Electrical Box P OWER OIL PUMP ON ON OFF OFF 0 0 3 3 3 3 0 2 2 2 2 4 4 2 1 1 1 1 2 0 GND U 1 2 3 4 6 7 8 9 V W L15-15 P L U G (as recommended) 220 V A C Oil Pump Motor Spindle Motor 1 2 3 0 4 Control Panel (Viewed from behind) 5 1 2 3 X1 3 X2 4 4 X1 X2[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -4 3- E LECT R ICAL 220V Electrical Bo x AMP THE R MAL RELA Y CONT A CTOR Allen Bradley C094 00 135 7 L1 L2 L3 L4 246 8 T1 T2 T3 T4 95 96 NO NC 97 98 AMP AB 193 T AB60 AB 193 T AB24 THE R MAL RELA Y CONT A CTOR Allen Bradley C094 00 135 7 L1 L2 L3 L4 246 8 T1 T2 T3 T4 95 4 5 6 1.6 2.4 96 NO NC 9 7 [...]

-44- F or Machines Mfg . Since 8 / 09 Model SB 1029 E LECT R ICAL 4 4 0V Electrical Components T o Electrical Box F or 4 40V: Motor Rewired F or 4 40V: Disconnect Switch P OWER OIL PUMP ON ON OFF OFF 0 0 3 3 3 3 0 2 2 2 2 4 4 2 1 1 1 1 2 0 GND U 1 2 3 4 5 6 V W Oil Pump Motor Spindle Motor 1 2 3 0 4 Control Panel (Viewed from behind) 7 8 9 DISCONN [...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -4 5- E LECT R ICAL Electrical Bo x AMP THE R MAL RELA Y CONT A CTOR Allen Bradley C094 00 135 7 L1 L2 L3 L4 246 8 T1 T2 T3 T4 95 96 NO NC 97 98 AMP THE R MAL RELA Y CONT A CTOR Allen Bradley C094 00 135 7 L1 L2 L3 L4 246 8 T1 T2 T3 T4 95 96 2.4 1.6 0.25 0.1 0.32 NO NC 97 98 12 3 45 12 3 45 T S R U[...]

P ARTS -4 6- F or Machines Mfg . Since 8 / 09 Model SB 1029 P ARTS Column 30 57 31 32 34 59 60 34-1 25-1 25 24 56 55 29 28 57 27 26 26 50 50 42 42 58 33 1 2 3 4 5 7A 13A 20 21 22 23 41 42 42 42 43 44 45 48 49 49 50 51 52 53 54 REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 1 PSB1029001 COLUMN 33 PSB1029033 DR A IN LINE 2 PSB1029002 WHEEL[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -4 7 - P ARTS Elevation Control 61* 62 63* 64 65 66 67 68 69 70 70 71 72 73* * P arts only available as an assembly (63A) 83 81 81 82 82 83 84 85 86 86 87 88 89 90 90 90 91 91 92 93 94 REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 61 PSB1029063 A SM A LL LEVEL GE A R 81 P6202ZZ B A LL B[...]

-48- F or Machines Mfg . Since 8 / 09 Model SB 1029 P ARTS T able 101 102 103 104 105 105 106 107 108 108 109 109 110 110 111 111 112 113 121 122 123 123 124 125 125 126 127 REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 101 PSB1029101 T A BLE 111 PSB1029111 STOP PIN 102 PSB1029102 FRONT R A IL 112 PSB1029112 RIGHT C A BLE SPOOL 103 PSB1[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -4 9- P ARTS Base 131 132 133 134 135 136 137 138 139 141 142 143 143 144 144 145 146 147 148 149 140 140-1 140-2 140-3 140-4 140-5 131-1 REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 131 PSB1029131 B A SE 140-3 PSB1029140-3 POWER BUTTON 131-1 PSB1029131-1 BOTTOM COVER 140-4 PSB1029140-[...]

-5 0 - F or Machines Mfg . Since 8 / 09 Model SB 1029 P ARTS Saddle 151 152 153 154 155 156 156 157 200 217 205 158 159 160 209 209 196 161 162 163 164 165 166* 167 168* 169 170 171 172 173 174 175 176 176 177 177 178 179 180 181 181 182 183A 184 185 186 163 187 191 192 193 194 195 195 196 196 197 198 199 200 201 202 203 204 204 204 204 205 209 201[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -5 1 - P ARTS Main Assembly L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 1 5 1 PSB10291 5 1S A DDLE 183 A PSB1029183 A T A BLE BE A RING A SSEMBLY 1 5 2 PSB10291 5 2 STOPPER BR A CKET 184 PSB1029184 FIXED PL A TE 1 5 3 PSB10291 5 3 STOP BLOCK HINGE PIN 18 5 PSB102918 5 LIMIT PL A[...]

-5 2- F or Machines Mfg . Since 8 / 09 Model SB 1029 P ARTS 401 402 403 404 405 406 407 408 409 410 411 412 413 REF P A RT # DE SCR IP TIO N REF P A R T # DES CR IPT IO N 401 PSB1029401 TOOL BOX 408 PSDF2 SCREWDRIVER FL A T #2 402 PSB1029402 DRESSING TOOL B A SE 409 P A W1 5 10M HEX WRENCH SET 10PC 1. 5 -10 MM 403 PSB1029403 DI A MOND-TIP DRESSER 4[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 0 2 9 -5 3- P ARTS AMP THE R MAL RELA Y CONT A CTOR Allen Bradley C094 00 135 7 L1 L2 L3 L4 246 8 T1 T2 T3 T4 95 96 NO NC 97 98 AMP THE R MAL RELA Y CONT A CTOR Allen Bradley C094 00 135 7 L1 L2 L3 L4 246 8 T1 T2 T3 T4 95 96 2.4 1.6 0.25 0.1 0.32 NO NC 97 98 12 3 45 12 3 45 T S R U1 W V U 0 7 6 4 3 2 R1 [...]

-54- F or Machines Mfg . Since 8 / 09 Model SB 1029 P ARTS Mac hine L abels Made in Taiwan to South Bend Specifications TO REDUCE THE RISK OF SERIOUS PERSONAL INJUR Y WHILE USING THIS MA CHINE: W ARNING! ! MODEL SB1029 6" x 18" SURF A CE GRINDER MFG Date: Serial No: 1. Read and understand manual before starting. 2. Always wear eye protect[...]

F or Machines Mfg . Since 8 / 09 Mod el SB 1 029 -5 5- P ARTS The safety labe ls provided with your machine are use d to make the operator aware of the machine hazards and way s to prevent injury. Th e owner of this machine MUST maintain the original location and r eadability of these safet y labels . If any label is removed or becomes unreadab le,[...]

-5 6 - F or Machines Mfg . Since 8 / 09 Model SB 1029 NO TES[...]

W AR R ANTY & R ETU R N S F or Machines Mfg . Since 8 / 09 Mod el SB 1 029 -5 7 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, [...]

South Bend L athe Co. P .O. Box 2027 Bellingham, W A 9 8227 P H O N E: (3 6 0) 734-15 40 (Administrative Offi ces) F A X: (3 6 0) 67 6-10 75 (International) F A X: (3 6 0) 7 3 4-163 9 (U S A only) southbendla the .com Printed In T aiwan #C R J B127 9 8[...]